WO2007074995A1

WO2007074995A1 - Process for the preparation of s-(+)-clopidogrel by optical resolution

Info

Publication number: WO2007074995A1
Application number: PCT/KR2006/005600
Authority: WO
Inventors: Nam Ho Kim; Jin Young Lee; Jae-Sun Kim; Nam Kyu Lee
Original assignee: SK Chemicals Co Ltd
Current assignee: SK Chemicals Co Ltd
Priority date: 2005-12-26
Filing date: 2006-12-20
Publication date: 2007-07-05
Anticipated expiration: 2008-06-26
Also published as: CA2635255A1; KR20070068043A; US20090275755A1; RU2008123597A; CN101346386A; KR101235117B1; EP1966219A1; MX2008007340A; BRPI0621138A2; US7696351B2; AU2006330271A1; JP2009521525A

Abstract

The present invention relates to a process for the preparation of S-(+)-clopidogrel by an optical resolution and, more particularly, to a process for the preparation of S-(+)-clopidogrel represented by the following formula 1 with high optical purity by converting a clopidogrel racemic carboxylic acid into a diastereomeric salt using a (+)-cinchonine for optical resolution, extracting an S-(+)-clopidogrel carboxylic acid from the diastereomeric salt using a suitable solvent under an acidic condition and then reacting the S-(+)-clopidogrel carboxylic acid with methanol.

Description

PROCESS FOR THE PREPARATION OF S-(+)-CLOPIDOGREL

BY OPTICAL RESOLUTION

Technical Field

The present invention relates to a process for the preparation of S-(+)-

clopidogrel by an optical resolution and, more particularly, to a process for the

preparation of S-(+)-clopidogrel represented by the following formula 1 with high

optical purity by converting a clopidogrel racemic carboxylic acid into a

diastereomeric salt using a (+)-cinchonine for optical resolution, extracting an S-(+)-

clopidogrel carboxylic acid from the diastereomeric salt using a suitable solvent under

an acidic condition and then reacting the S-(+)-clopidogrel carboxylic acid with

methanol.

Background Art

[Formula 1]

The chemical name of the S-(+)-clopidogrel represented by formula 1 is methyl

(+)-(S)-α-(o-chlorophenyl)-6,7- dihydrothieno[3,2-a]pyridine-5-(4H)-acetate and has been known as an efficacious therapeutic agent for vascular system diseases used for

the treatment of peripheral arterial diseases, such as cerebral apoplexy, thrombus,

embolus, etc., and coronary arterial diseases, such as myocardial infarction, angina

pectoris, etc., as it shows a strong platelet aggregation inhibitory activity and an

antithrombotic activity.

According to recent researches, it has been shown that the S-(+)-clopidogrel is

a very effective agent inhibiting platelet aggregation because it has a strong inhibitory

effect against the platelet aggregation even with a small dose compared with aspirin

while it minimizes the toxic effects to be given on the gastrointestinal tract.

The S-(+)-clopidogrel is commercially available in the name of "PIa vix^®" and

the tablet of this product contains approximately 98 mg of S-(+)-clopidogrel hydrogen

sulphate and approximately 75mg of S-(+)-clopidogrel base as an active ingredient.

As general processes for the preparation of clopidogrel, the preparation

processes disclosed in the U.S. Patent Nos. 4,529,596, 4,847,265 and 5,204,469 are

summarized and represented by the following scheme 1.

[Scheme 1]

Ia

GROUP )

e (L=LEAVING GROUP

g (R IS METHOXYCARBONYL; CLOPIDOGREL RACEMATE)

AMPHORSUL

According to the processes of the conventional methods disclosed in scheme 1,

there is required a continuous optical resolution process of forming a diastereomeric

salt (h) by reacting a clopidogrel racemate (g) with an optically active acid, obtaining a

pure diastereomeric salt of a dextrorotatory (R) optical isomer containing no

levorotatory (L) optical isomers by recrystallization, and subsequently removing the

optically active acid to prepare the S-(+)-clopidogrel as an optically pure

dextrorotatory isomer. U.S. Patent No. 4,847,265 discloses an optical resolution method for the

preparation of S-(+)-clopidogrel using a (lR)-(-)-camphorsulfonic acid as an optically

active acid. International Patent Publication No. WO 98/51689 discloses a process for

the preparation of S-(+)-clopidogrel by performing an optical resolution and

subsequent reactions from a compound of formula (e) in scheme 1, wherein R is a

nitrile, carboxamide, or carboxylic acid. Moreover, International Patent Publication

No. WO 02/059128 discloses a process for the preparation of S-(+)-clopidogrel by

carrying out an optical resolution and subsequent reactions from a compound of

formula (g) in scheme 1, wherein R is a nitrile, carboxamide, or carboxylic acid.

As described above, the known processes for the preparation of S-(+)-

clopidogrel may involve the optical resolution inevitably in a specific step of the

continuous preparation processes. However, the optical resolution process of the

clopidogrel racemate and an intermediate thereof is very disadvantageous

environmentally or economically since it is unavoidable that, as for the levorotatory

isomer, at least 50% of the intermediate is wasted. Moreover, in performing the

optical resolution process to obtain an optical isomer with high purity, it is essential to

repeat the purification process such as recrystallization several times, and thus the

resulting yield becomes usually reduced.

International Patent Publication No. WO 98/051689 discloses a method to

overcome the above drawbacks, which is summarized and represented by the following scheme 2:

[Scheme 2]

j a k

In the conventional process according to scheme 2, 2-(2-thienyl)-ethylamine of

formula (a) in scheme 2 is reacted with o-chlorobenzaldehyde of formula (j) in scheme

2 and sodium cyanide. The resulting nitrile compound of formula (k) in scheme 2 is

converted into an amide compound corresponding to formula (1) in scheme 2 and then

converted into a methyl ester compound of formula (m) in scheme 2. An

intermediate (m) that is an appropriate form used for the synthesis of clopidogrel may

be prepared by reacting with an optically active acid through an optical separation of

amide (1) or ester (m). Finally, the optical isomer of formula (m) in scheme 2 is

subjected to cyclization with formaldehyde in an acidic medium, thereby preparing

clopidogrel.

European Patent No. 0466569 discloses another conventional process, which is

summarized and expressed by the following scheme 3: [Scheme 3]

n m

m

wherein X is a halogen or a sulfonate group.

In the conventional process according to above scheme 3, methyl 2-amino-(2-

chlorophenyl)acetate of formula (n) in scheme 3 is reacted with 2-(2-thienyl)ethanol

derivative of formula (o) in scheme 3 to prepare an intermediate of formula (m) in

scheme 3 (Process A), or methyl 2-halo-(2-chlorophenyl)acetate of formula (p) in

scheme 3 is reacted with 2-(2-thienyl)-ethylamine of formula (a) in scheme 3 to obtain

an intermediate of formula (m) in scheme 3 (Process B).

Moreover, International Patent Publication No. WO 99/018110 discloses a

process for the preparation of clopidogrel by a reaction between

tetrahydrothienopyridine (r) and (R)-2-chloromandelic acid ester with a sulfonate

leaving group (q) as shown in the following scheme 4. [Scheme 4]

However, the conventional process according to scheme 4 using 4,5,6,7-

tetrahydro[3,2-c]thienopyridine of formula (r) in scheme 4 has a drawback that it is

difficult to be purified by crystallization since it has a low melting point and is readily

dissolved in an organic solvent.

As described above, the conventional processes for the preparation of

clopidogrel are known to have numerous drawbacks.

Accordingly, an object of the present invention is to provide a process for the

preparation of S-(+)-clopidogrel with high optical and chemical purity in a simple

manner that a diastereomeric salt is formed from a racemic carboxylic acid

intermediate of clopidogrel using a (+)-cinchonine by an optical resolution and then

by extraction with a suitable solvent.

Disclosure

As represented by the following scheme 5, the present invention provides a

process for the preparation of S-(+)-clopidogrel, which includes the steps of:

(1) preparing a diastereomeric salt represented by the following formula 4 by reacting a racemic carboxylic acid of clopidogrel represented by the following formula

2a with a (+)-cinchonine represented by the following formula 3;

(2) preparing a carboxylic acid of an S-(+)-clopidogrel represented by the

following formula 2b by treating the diastereomeric salt represented by the following

formula 4 under an acidic condition; and

(3) preparing an S-(+)-clopidogrel represented by the following formula 1 by

reacting the carboxylic acid of S-(+)-clopidogrel represented by the following formula

2b with methanol under an acidic condition.

[Scheme 5]

Hereinafter, the preparation process in accordance with the present invention

will be described in more detail.

Step (1) is directed to a process of forming a diastereomeric salt represented by

the above formula 4 by reacting a racemic carboxylic acid of clopidogrel represented by the above formula 2a with a (+)-cinchonine represented by the above formula 3.

The racemic carboxylic acid of clopidogrel represented by the above formula

2a used as a starting material in the preparation process of the present invention is a

racemic mixture that can be readily obtained by hydrolyzing the racemic clopidogrel

in a general method. The (+)-cinchonine represented by the above formula 3 used in

the present invention has a chemical purity of more than 85% and contains

dihydrocinchonine of less than 15%.

The (+)-cinchonine represented by the formula 3 may be used in a range of 0.5

to 1 equivalent per equivalent of the racemic carboxylic acid of clopidogrel

represented by the formula 2a, and the ratio of the carboxylic acid isomer of (R)-

clopidogrel contained in a mother liquor to the cinchonine salt may be varied

according to the equivalent ratio of the (+)-cinchonine applied thereto. Here, the

reaction solvent used in the present invention may be a single solvent selected from

the group consisting of water, ketones, alcohols, ethers, amides, esters, hydrocarbons,

chlorohydrocarbons and nitriles, or a mixture thereof. Preferably, ketones, alcohols,

nitriles or a mixture thereof may be used.

The optical resolution of the present invention is achieved by the formation of

the diastereomeric salt in which the (+)-cinchonine is used as an optical resolution

agent. More specifically, after reacting the racemic carboxylic acid of clopidogrel

with the (+)-cinchonine, the resulting compound is subjected to stirring or shaking followed by standing using the above-mentioned organic solvent. Here, the

temperature is preferably -30 to 60°C, and more preferably -10 to 40°C.

Step (2) is directed to a process of preparing a carboxylic acid of S-(+)-

clopidogrel represented by the above formula 2b from the diastereomeric acid

represented by the above formula 4.

That is, after dissolving the diastereomeric acid represented by the formula 4 in

water, an acid is added to adjust the pH of the mixed solution to 3 - 5 for its acidification

and then the carboxylic acid of S-(+)-clopidogrel represented by the formula 2b is

extracted using a conventional organic solvent. The acid used to acidify the solution

may be appropriately selected from inorganic acids such as hydrochloric acid, sulfuric

acid, nitric acid, etc., or organic acids such as acetic acid, etc. The organic solvent used

for the extraction may be a single solvent selected from the group consisting of water,

ketones, alcohols, ethers, amides, esters, hydrocarbons, chlorohydrocarbons and

nitriles, or a mixture thereof. Preferably, it is possible to use a single solvent selected

from the group consisting of acetone, acetonitrile, methanol, ethanol, isopropanol, n-

butanol, t-butanol, ethylacetate, dichloromethane, toluene, diethylether and n-hexane,

or a mixture thereof.

The carboxylic acid of S-(+)-clopidogrel represented by the formula 2b obtained

by the extraction using the above organic solvent may be obtained readily with high

purity via a conventional filtration method. To obtain a carboxylic acid of (S)-(+)- clopidogrel with a higher optical purity as occasion demands, the optical purity can be

increased by recrystallization under the condition of using an organic solvent

containing acetone or acetonitrile used in the optical resolution.

Step (3) is directed to a process of preparing an S-(+)-clopidogrel represented by

the formula 1 in accordance with the present invention by reacting the carboxylic acid of

S-(+)-clopidogrel represented by the formula 2a with methanol under an acidic

condition. That is, the S-(+)-clopidogrel represented by the formula 1 of the present

invention is prepared by reacting the carboxylic acid of S-(+)-clopidogrel represented by

the formula 2a with methanol under an acidic condition, where an organic acid such as

thionyl chloride and the like is used 1.0 to 2.0 equivalents, at 40 - 80°C, preferably, at a

reflux temperature.

While the preparation process of the present invention has been described in

detail above by subdividing the process into the respective steps, the process for the

preparation of (S)-(+)-clopidogrel performed continuously without the step of

separating the intermediate produced in step (1), (2) or (3) may be included in the scope

of the present invention.

Moreover, the (S)-(+)-clopidogrel of formula 1 obtained by the above-described

preparation process may be prepared as a pharmaceutically acceptable salt by a general

method. That is, it is possible to form pharmaceutically acceptable salts along with

organic or inorganic acids such as hydrochloric acid, bromic acid, sulfuric acid, phosphoric acid, acetic acid, citric acid, fumaric acid, lactic acid, maleic acid, succinic

acid, tartaric acid and the like, or prepare a pharmaceutically acceptable salt by reacting

with alkali metal ions, such as sodium, potassium, etc., or with ammonium ions.

Best Mode

The present invention as described above will be described in more detail based

on the following examples; however, they should not be construed as limiting the scope

of the present invention.

Example 1: Synthesis of diastereomeric salt (4) from racemic carboxylic acid of

clopidogrel (2a)

3.078 g (10 mmol) of racemic carboxylic acid of clopidogrel (2a) and 3.47 g (10

mmol) of 85% (+)-cinchonine were placed into a 250 mL flask and completely dissolved

by adding 100 mL of a mixed solution of ethanoLacetonitrile (1:2) thereto. After

shaking the resulting solution at room temperature for 18 hours, the precipitate formed

thereof was filtered under reduced pressure and then dried under vacuum at room

temperature to obtain 1.74 g of diastereomeric salt (4) as a white solid.

Theoretical yield 58%; optical purity 98.9% (HPLC); ¹H NMR (300 MHz, DMSOd₆)

δ 8.85(d, IH, / = 4.5 Hz), 8.28(d, IH, / = 8.1 Hz), 8.02(dd, IH, / = 8.1 Hz, 1.2 Hz), 7.24-

7.76(m, 8H), 6.74(d, IH, / = 5.1 Hz), 6.01-6.13(m, IH), 5.58(d, IH, / = 5.1 hz), 5.14(d, IH, / = 9.3 Hz), 5.09(S, IH), 4.64(s, IH), 3.56-3.73(m, 2H), 3.25-3.32(m, 2H), 2.66-2.90(m, 7H),

2.28-2.34(m, IH), 1.95-2.03(m, IH), 1.75(brs, IH), 1.50-1.58(m, 2H), 1.32-1.36(m, IH).

Example 2: Synthesis of diastereomeric salt (4) from racemic carboxylic acid of

clopidogrel (2a)

3.078 g (10 mmol) of racemic carboxylic acid of clopidogrel (2a) and 1.735 g (5

mrnol) of 85% (+)-cinchonine were placed into a 250 mL flask and completely dissolved

by adding a mixed solution of 100 mL of ethanoLacetonitrile (1:2) thereto. After

shaking the resulting solution at room temperature for 18 hours, the precipitate thus

formed was filtered under reduced pressure and then dried under vacuum at room

temperature to obtain 2.42 g of the diastereomeric salt (4) as a white solid.

Theoretical yield 80%; optical purity 99.8% (HPLC)

Example 3: Synthesis of diastereomeric salt (4) from racemic carboxylic acid of

clopidogrel (2a)

3.078 g (10 mmol) of racemic carboxylic acid of clopidogrel (2a) and 3.078 g (10

by adding a mixed solution of 100 mL of ethanol:acetone (1:2) thereto. After shaking

the resulting solution at room temperature for 18 hours, the precipitate thus formed was

filtered under reduced pressure and then dried under vacuum at room temperature to obtain 2.54 g of the diastereomeric salt (4) as a white solid.

Theoretical yield 84%; optical purity 99.8% (HPLC)

Example 4: Synthesis of diastereomeric salt (4) from racemic carboxylic acid of

clopidogrel (2a)

3.078 g (10 mmol) of racemic carboxylic acid of clopidogrel (2a) and 1.735 g (5

by adding a mixed solution of 100 mL of isopropanol:acetone (1:4) thereto. After

formed was filtered under reduced pressure and then dried under vacuum at room

temperature to obtain 2.32 g of the diastereomeric salt (4) as a white solid.

Theoretical yield 77%; optical purity 99.2% (HPLC)

Example 5: Synthesis of carboxylic acid of S-(+)-clopidogrel (2b) from diastereomeric

salt (4)

2.4 g (4 mmol) of the diastereomeric salt (4) synthesized in example 2 was mixed

with water of 30 mL and c-HCL was dropwisely added slowly to adjust pH to 4. The

organic layer extracted with dichloromethane (60 mL X 3 times) was dried with Na₂SO₄

and filtered and then concentrated to give 1.12 g of carboxylic acid of S-(+)-clopidogrel

(2b). Yield 91%; optical purity 99.2% (HPLC); ¹H NMR (300 MHz₇ CDCl₃) δ9.16(brs,

IH), 7.96-7.99(m, IH), 7.38-7.43 (m, IH), 7.25-7.30 (m, 2H), 7.16(d, IH, / - 5.1 Hz), 6.66(d,

IH, / = 5.1 Hz), 5.24(s, IH), 4.17-4.31(m, 2H), 3.52-3.57(m, IH), 3.30-3.32(m, IH), 3.04(brs,

2H).

The optical purities of the compounds synthesized in examples 1 to 5 were

measured by chiral HPLC and the HPLC conditions applied to the separation are as

follows:

- Column: Ultron ES-OVM (Ovomucoid product), 150 X 4.6 mm, 5.0 mm

- Flow rate: 1 mL/min

- Detection wavelength: 220 nm

- Eluate: methanol/ dibasic sodium phosphate buffer solution (2 nM, pH 7.5)

(5/95, v/ v)

- Sample: dissolved in a mixed solution of 0.1 mg/mL of the methanol/ dibasic

sodium phosphate buffer solution (2 nM, pH 7.5) (5/95, v/v) and added 1OmL thereto.

Example 6: Synthesis of S-(+)-clopidogrel (1) from carboxylic acid of S-(+)-

clopidogrel (2b)

20 mL of methanol was added to 1.1 g (3.6 mmol) of the carboxylic acid of S-(+)-

clopidogrel (2b) synthesized in example 5 to be dissolved. 0.32 mL of SOCl₂ was added to the resulting solution and stirred at 70°C for 6 hours. Then, the resulting

solution was cooled to room temperature and concentrated under reduced pressure and

then 10% NaHCO3(aq.) was added to adjust pH to 7. The organic layer extracted with

dichloromethane (20 mL x 2 times) was dried with Na₂SO₄ and filtered and then

concentrated under reduced pressure. After dissolving the resulting oil in

dichloromethane_/ the resulting solution was passed through a small amount of silica gel

column and washed with ethylacetate:n-hexane (1:6). Then, the resultant was dried

under vacuum at room temperature to obtain 1.01 g of (S)-(+)-clopidogrel (1) as a pale

yellow oil.

Yield 88%; optical purity 99.2% (HPLC); ¹H NMR (300 MHz, CDCl₃) δ 7.68-7.71

(m, IH), 7.39-7.43 (m, IH), 7.27-7.30 (m, 2H), 7.06 (d, IH, / = 5.1 Hz), 6.67 (d, IH, / = 5.1

Hz), 4.92 (s, IH), 3.73(s, 3H), 3.61-3.78 (m, 2H), 2.88 (brs, 4H).

Example 7: Synthesis of (S)-(+)-clopidogrel (1) from racemic carboxylic acid of

clopidogrel (2a) by successive reactions

3.078 g (10 mmol) of racemic carboxylic acid of clopidogrel (2a) and 1.735 g (5

by adding a mixed solution of 120 mL of isopropanoLacetonitrile (1:2) thereto. After

formed was filtered under reduced pressure and then dried under vacuum at room temperature to obtain 2.4 g of the diastereomeric salt (4) as a white solid.

2.4 g (4 mmol) of the diastereomeric salt (4) obtained as above was mixed with

water of 30 mL and c-HCL was dropwisely added slowly to adjust pH to 4. The

organic layer extracted with dichloromethane (60 mL X 3 times) was dried with Na2SO₄

and filtered and then concentrated.

20 mL of methanol was added to the concentrate containing the carboxylic acid

of S-(+)-clopidogrel (2b) obtained as above to be dissolved. 0.35 mL of SOCl₂ was

added to the resulting solution and stirred at 70°C for 6 hours. Then, the resulting

then 10% NaHCO3(aq) was added to adjust pH to 7. The organic layer extracted with

concentrated under reduced pressure. After dissolving the resulting oil in

dichloromethane, the resulting solution was passed through a small amount of silica gel

under vacuum at room temperature to obtain 0.97 g of the (S)-(+)-clopidogrel (1) as a

pale yellow oil.

Total yield 60%; optical purity 99.3%; ¹H NMR (300 MHz, CDCl₃) δ 7.68-7.71 (m,

IH), 7.39-7.43 (m, IH), 7.27-7.30 (m, 2H), 7.06 (d, IH, / = 5.1 Hz), 6.67 (d, IH, / = 5.1 Hz),

4.92 (s, IH), 3.61-3.78 (m, 5H), 2.88 (s, 4H). The optical purities of the compounds synthesized in examples 6 to 7 were

follows:

- Column: Ultron ES-OVM (Ovomucoid product), 150 X 4.6 mm, 5.0 mm

5 - Flow rate: 1 mL/min

- Detection wavelength: 220 ran

- Eluate: dibasic sodium phosphate buffer solution (20 nM, pH 7)/acetonitrile

- Sample: dissolved in a mixed solution of 0.1 mg/mL of the dibasic sodium

i o phosphate buffer solution (20 nM, pH T)/ acetonitrile (80/ 20, v/ v)

Industrial Applicability

As described in detail above, the present invention can readily prepare the S-

(+)-clopidogrel with high optical and chemical purity in such a manner that a

is diastereomeric salt is formed from a racemic carboxylic acid intermediate using a (+)-

cinchonine by an optical resolution and then by extraction with a suitable solvent.

Claims

1. A process for preparing S-(+)-clopidogrel comprising:

CO₂CH₃ CO₂H

2b

(1) preparing a diastereomeric salt represented by the above formula 4 by

reacting a racemic carboxylic acid of clopidogrel represented by the above formula 2a

with a (+)-cinchonine represented by the following formula 3;

(2) preparing a carboxylic acid of S-(+)-clopidogrel represented by the above

formula 2b by treating the diastereomeric acid represented by the above formula 4

under an acidic condition; and

(3) preparing an S-(+)-clopidogrel represented by the above formula 1 by

reacting the carboxylic acid of S-(+)-clopidogrel represented by the above formula 2a

with methanol under an acidic condition.

2. In claim l,the (+)-cinchonine represented by the above formula 3 is used in a range of 0.5 to 1 equivalent per 1 equivalent of the racemic carboxylic acid of

clopidogrel represented by the above formula 2a.

3. In claim 1, the carboxylic acid of S-(+)-clopidogrel represented by the above

formula 2b is optically resolved by extraction using a single solvent selected from the

group consisting of water, ketones, alcohols, ethers, amides, esters, hydrocarbons,

chlorohydrocarbons and nitriles, or a mixture thereof.

4. In claim 3, the solvent used in the optical resolution contains acetone or

acetonitrile.

5. In claim 3, the optical resolution is achieved by stirring (or shaking) and

standing the reactant mixture.

6. In any one claim of claims 3, 4 and 5, the optical resolution is carried out at a

temperature of from -30 to 6O⁰C.

7. In claim 1 or 3, the carboxylic acid of S-(+)-clopidogrel represented by the

following formula 2b is recrystallized to increase optical purity.

8. In claim 7, the recrystallization solvent contains acetone or acetonitrile.

9. In claim 1, the steps of (1), (2) and (3) are performed continuously without

separating an intermediate.