WO2007107837A2

WO2007107837A2 - System and method for controlling the air-conditioning system of a vehicle with reduced energy consumption

Info

Publication number: WO2007107837A2
Application number: PCT/IB2007/000660
Authority: WO
Inventors: Stefano Mola; Carloandrea Malvicino
Original assignee: Centro Ricerche Fiat SCpA
Current assignee: Centro Ricerche Fiat SCpA
Priority date: 2006-03-17
Filing date: 2007-03-16
Publication date: 2007-09-27
Anticipated expiration: 2008-09-17
Also published as: EP1996417B1; US8234878B2; CN101528490B; BRPI0709307B1; ITTO20060203A1; RU2008140677A; CN101528490A; EP1996417A2; DE602007001595D1; US20090217685A1; RU2416530C2; BRPI0709307A2; WO2007107837A3

Abstract

An air-conditioning system (1) for an environment, in particular for the passenger compartment of a vehicle, is provided with an evaporator (13) and a compressor (18) coupled to the evaporator (13). In a system (30) for controlling the air-conditioning system (1), a control electronics (33) switches an operating condition of the compressor (18) when the temperature of the air leaving the evaporator (13) has a pre-set relation with a threshold temperature (Tthresh). The control electronics varies the value of the threshold temperature (Tthresh) as a function, in at least certain operating conditions, of a set-point temperature (Tsp), required by a user of the air-conditioning system (1), so as to reduce the energy consumption associated to the air- conditioning system.

Description

SYSTEM AND METHOD FOR CONTROLLING THE AIR-CONDITIONING SYSTEM OF A VEHICLE WITH REDUCED ENERGY CONSUMPTION

TECHNICAL FIELD

The present invention relates to a system and a method for controlling the air-conditioning system of a closed environment, in particular the passenger compartment of a vehicle, with reduced energy consumption.

BACKGROUND ART

As is known and as is illustrated schematically in Figure 1, an air-conditioning system 1, in particular of a vehicle Ia (illustrated schematically), comprises: an air-conditioning assembly 2; a cooling circuit 3 of the closed-loop type and a heating circuit 4, both connected to the air-conditioning assembly 2.

The cooling circuit 3 is provided with a duct 11 for supply of air to be treated, which has a first inlet 11a, communicating with the outside of the vehicle Ia, and a second inlet lib, communicating with the passenger compartment (not illustrated) of the vehicle. The air-supply duct 11 has an outlet lie, communicating with an inlet 2a of the air-conditioning assembly 2. A first selector 12 is set along the air-supply duct 11 for directing the flow at its inlets 11a, lib towards the outlet lie. In this way, the air to be treated can be taken in selectively from the environment external to the vehicle and/or from the passenger compartment of the vehicle (the so-called air-recirculation function) according to the position assumed by the first selector 12.

The air-conditioning assembly 2 comprises an evaporator 13 set at its inlet 2a and adapted to be traversed by the air coming from the air-supply duct 11. The evaporator 13 is also traversed by a coolant, in particular a gas, for example Rl34a, which flows along a duct 14 connecting the elements that form the cooling circuit 3. During traversal of the evaporator 13, the air transfers heat to the coolant and cools off.

The coolant leaving the evaporator 13 is supplied, through the duct 14, to the inlet of a compressor 18, which is in turn connected at outlet to a condenser 19. Furthermore, a capillary 20 (or alternatively a thermostatic expansion valve) is set between the outlet of the condenser 19 and the inlet of the evaporator 13. The compressor 18 takes in, at a certain intake pressure, the coolant in the vapour phase from the evaporator 13 so as to obtain a control of the temperature of the air downstream of the evaporator 13, the condenser 19 receives the coolant in the vapour phase from the compressor 18, and the capillary 20 receives the coolant in the liquid phase from the condenser 19 to supply it in two phases (the vapour phase and the liquid phase) to the evaporator 13.

The air-conditioning assembly 2 further comprises a mixer 15 communicating through a duct 15c with an outlet of the evaporator 13. Set within the duct 15c is a fan 17, configured to create a forced flow of air from the evaporator 13 to the mixer 15.

The mixer 15 defines an internal chamber 24, defined within which are a first path 24c and a second path 24h separated from one another and selectable at inlet by means of a second selector 23, which supplies the air coming from the duct 15c to the paths 24h and 24c. In particular, the second selector 23 can be set in a first limit position (indicated by the dashed line), in which all the inlet air is supplied to the first path 24c, in a second limit position (not illustrated) , in which all the inlet air is supplied to the second path 24h, and in a plurality of intermediate positions (one of which is indicated by a solid line) , in which the inlet air is partialized between the two paths.

In particular, the second path 24h communicates with an outlet of the heating circuit 4, which is conveniently constituted by a heat exchanger of the liquid/air type, adapted to receive a flow of cooling liquid of the internal-combustion engine (not illustrated) of the vehicle Ia, in some cases through a control solenoid valve.

The chamber 24 also communicates at outlet with the passenger compartment through a diffuser 26, to which aeration mouths are connected.

In the mixer 15, the cold air coming from the evaporator 13, before being introduced into the passenger compartment of the vehicle by the diffuser 26 through the mouths, can be mixed with hot air coming from the heating circuit 4. In particular, the flow of cold air Fl at outlet from the fan 17 can be appropriately mixed with the flow of hot air F2 coming from the heating circuit 4 by means of the second selector 23. The second selector 23 can be positioned both so as to channel the entire flow of cold air Fl towards the diffuser 26 (so-called "all cold" position) , without enabling any passage of cold air within the hot-air duct and thus preventing mixing of the hot and cold air, and so as to enable completely ("all hot" position) or just in part passage of the flow of cold air Fl within the hot-air duct, thus favouring mixing of the two flows of cold air Fl and hot air F2. The mixing can be controlled as a function, among other things, of a temperature that has been set (the so-called "set-point temperature") , designated in what follows by T_sp, required by the occupants of the vehicle and set via appropriate means for regulating the temperature inside the passenger compartment.

In particular, if we designate by T_in the temperature of the - A - air at the inlet of the evaporator 13 (which can consequently be air coining from outside, or a mixture of air coming from outside and from the air-recirculation system) , T_w the temperature of the cooling liquid at the inlet of the heating circuit 4, T₀ the temperature of the air leaving the evaporator 13, T_t the temperature at the inlet of the diffuser 26, Y the fraction of flow of air in the hot-air duct, and ε the efficiency of the heating circuit 4, the following relation applies:

T_t = T_c + f(γ, ε, T_w, T₀)

As illustrated in Figure 1, control of the air-conditioning system 1, and in particular control of the fan 17, of the compressor 18, and of the mixer 15, is obtained by means of an electronic control unit 28, receiving signals from various sensors present both inside and on the outside of the vehicle Ia (for example, internal-temperature and external-temperature sensors, humidity sensors, etc.).

In particular, in NP (Normal Production) systems, a fixed- displacement compressor is managed by the electronic control unit 28 also on the basis of the output of a temperature sensor, set downstream of the evaporator 13 and hence detecting the temperature T_c of the air leaving the evaporator. When the temperature T_c of the air leaving the evaporator 13 drops below a pre-set threshold (defined hereinafter as "disconnection threshold") the compressor 18 is deactivated to prevent the water condensed on the surface of the evaporator from freezing and causing obstruction of part of the corresponding heat-exchange surface. The compressor 18 hence works in "on-off" mode with respect to the disconnection threshold, said threshold being set and fixed, for example, at a value of 3°C. Possibly, a hysteresis can be envisaged for reconnection of the compressor 18, which is actuated again when the temperature T_c exceeds a "connection threshold", which has a value that is higher than the disconnection threshold and that is also pre-set and fixed, for example, at 5°C.

In a system of the type described above, a cooling capacity is normally produced that is excessive with respect to the one that would be necessary to guarantee thermal comfort conditions in the vehicle passenger compartment. This occurs certainly using fixed-displacement compressors, but also using a variable-displacement compressor of an internal-control type, both in conditions of low thermal load and in conditions of high thermal load, once the "cool-down" transient ends. In particular, a desired temperature is reached in the passenger compartment by mixing the flow of air at outlet from the evaporator 13 (which is in any case treated completely by the evaporator) with the flow of hot air at outlet from the heating circuit 4 (so-called "post-heating") . This enables raising of the temperature of the air introduced into the passenger compartment with respect to the temperature of the cooled air but clearly entails destruction of part of the generated cooling capacity, which, since the compressor is driven by the engine, in turn entails an increase in the energy used and in the consumption of the vehicle.

DISCLOSURE OF INVENTION

The aim of the present invention is to provide a system for controlling the air-conditioning system of a vehicle that will enable an improvement to systems of a known type and elimination of the disadvantages connected thereto, as well as enabling, in particular, a reduction in the related energy consumption.

According to the present invention, a system and a method for controlling an air-conditioning system are consequently provided, substantially as defined in claims 1 and 21, respectively. — Q —

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the present invention, preferred embodiments thereof are now described, purely by way of non- limiting example and with reference to the attached plate of drawings, wherein:

- Figure 1 shows a simplified diagram of an air-conditioning system;

- Figure 2 shows a block diagram of a control system of a low- consumption manual air-conditioning system according to a first embodiment of the present invention;

- Figure 3 shows a graph of a threshold temperature in the control system of Figure 2;

- Figure 4 shows a state diagram corresponding to operations executed in the control system of Figure 2; - Figure 5 shows a detailed electrical diagram of a possible implementation of a part of the control system;

- Figure 6 shows a block diagram of a control system of a low- consumption automatic air-conditioning system, in accordance with a second embodiment of the present invention; and - Figure 7 shows a flowchart corresponding to operations executed by the control system of Figure 6.

BEST MODE FOR CARRYING OUT THE INVENTION

As will be clarified in what follows, an aspect of the present invention envisages controlling a variation of a threshold temperature Tthresh for connection/disconnection of a compressor in an air-conditioning system, and in particular determining the threshold temperature, at least in certain operating conditions according to a set-point temperature T_sp, required by a user and set via appropriate regulating means; the set- point temperature T_sp being also indicative of a target temperature that is to be generated in the passenger compartment of the vehicle. In particular, there is at least one operating condition in which the threshold temperature Tthre_sh for connection/disconnection of the compressor increases, for example with a linear relation, as the set- point temperature T_sp set in the passenger compartment increases .

There now follows a description of a first embodiment of a control system according to the invention, for a manual air- conditioning system provided with a fixed-displacement compressor (similar considerations apply in the case where a variable-displacement compressor with clutch is provided) . The manual air-conditioning system is provided with temperature setting means for setting the set-point temperature T_sp, located in the passenger compartment and actuatable by the user, for example in the form of a knob coupled to a so-called "non-electrified" assembly.

With reference to Figure 2 (and once again to the general system diagram described in Figure 1) , the control system 30 comprises the aforesaid temperature setting means, including a knob 31 having a range of rotation divided into a cold sector 31a (between point A and point B in Figure 2) and a hot sector 31b (between point B and point C in Figure 2) . In particular, two different control logics of the air-conditioning system correspond to the first and second sector.

The control system 30 further comprises: position-detection means 32, adapted to detect the position of rotation of the knob 31 (to which corresponds a set-point temperature T_sp set by the user) ; a control electronics 33 (for example, forming part of the electronic control unit 28 of the air-conditioning system 1) , which acts on the compressor 18, for example on a clutch 34 thereof, and determines its activation or deactivation (for example, using a PWM control); a temperature sensor 35, set downstream of the compressor 18 and connected to the control electronics 33; and a bowden cable 36 mechanically coupled to the knob 31 and designed to control opening of the second selector 23 of the mixer 15. If the knob 31 is located within the cold sector 31a, to each point thereof there corresponds (in a pre-set manner) a different threshold temperature Tthresh for connection/disconnection of the compressor 18. In particular (Figure 3), the threshold temperature Thresh progressively increases linearly with the approach of the knob 31 to the hot sector 31b. In a similar way, given that a value of the set- point temperature T_sp set by the user is associated to the position of the knob 31, the threshold temperature Tthresh increases within the cold sector 31a as the set-point temperature T_sp increases.

According to the value of the threshold temperature T_thresh_/ the compressor 18 is turned off (OFF state) if the following relation applies:

T_c < Tthresh - dT

where T_c is the temperature downstream of the evaporator 13, and dT is a pre-set temperature difference. The compressor is instead turned on (ON state) if the following relation applies:

τ_c > τ_thresh + dT

In any case, with the knob 31 in the cold sector 31a, a LED indicating the ON/OFF state of the compressor is turned on or turned off according to the state of the compressor 18, and the second selector 23 of the mixer 15 is in the "all cold" position. In fact, the desired temperature in the passenger compartment is reached by appropriately varying the connection/disconnection threshold of the compressor 18, without any mixing with the hot air coming from the heating circuit 4.

If, instead, the position of the knob 31 is located within the hot sector 31b, the second selector 23 starts enabling mixing with the hot air coming from the heating circuit 4, the compressor is deactivated (LED turned off) , and the knob 31 controls directly (mechanically) the bowden cable that set the position of the selector. In particular, the position B corresponds to the "all cold" position, whereas the position C corresponds to the "all hot" position of the second selector 23. In any case, the user has the possibility of forcing activation of the compressor 18 (for example, by depressing a push-button 37 provided for the purpose and located in a central position with respect to the knob 31) , for example, to enable dehumidification of the passenger compartment. For this purpose, the threshold temperature TW_eSh is continuously determined, even when the compressor 18 is off, once again according to the position of the knob 31 (or equivalently of the set-point temperature T_sp set by the user) . As illustrated in Figure 3, the pattern of the threshold temperature Tthresh within the hot sector 31b is specular to the one in the cold sector 31a: in particular, the threshold temperature T_thres_h decreases in a linear manner as the knob approaches the "all hot" position C, and hence a maximum threshold temperature corresponds to the "all cold" position B, whereas a minimum threshold temperature corresponds to the "all hot" position C.

Turning of the knob 31 beyond the position B in a clockwise direction determines turning-off of the compressor 18, whereas turning of the knob 31 beyond the same position B in a counterclockwise direction determines turning-on of the compressor 18.

Figure 4 sums up, by means of a state diagram, the operation of the control system 30, described previously.

In detail, corresponding to an initial state SO is a condition in which the compressor 18 is turned on and the knob 31 is located in the cold sector 31a. The system remains in this state as long as the knob is not displaced from the cold sector, and the push-button 37 remains depressed, PL=I (the ON state of the compressor 18 corresponding to the push-button being depressed) .

If the push-button 37 is released (PL=O), there is a transition to a state Sl, in which the compressor 18 is turned off. The system remains in this state as long as the pushbutton remains released and the knob 31 remains in the cold sector 31a. If the push-button is depressed, there is a transition from the state Sl back to the state SO.

From the state Sl the transition to a state S2 is also possible, in the case where the knob 31 is displaced within the hot sector 31b; the compressor 18 remains in any case turned off. Also possible is the transition from the initial state SO to the state S2, once again in the case where the knob enters the hot sector 31b.

The system remains in the state S2 as long as the push-button 37 is not depressed again and the knob remains in the hot sector 31b. If the knob is displaced into the cold sector, a transition occurs into the state SO whereas, if the pushbutton is depressed, a transition occurs into a state S3, in which the compressor is in the ON state.

The system remains in the state S3 as long as the push-button 37 remains depressed and the knob is in the hot sector 31b. If the knob is displaced into the cold sector 31a, a transition occurs into the state SO whereas, if the push-button is released, a transition occurs into the state S2.

Figure 5 illustrates for reasons of completeness an electrical diagram illustrating the connections between the knob 31, the push-button 37, and a relay CO for activating the compressor

18. In particular, the knob 31 acts via a cam 38 on an internal push-button 39, the passage from the cold sector 31a to the hot sector 31b determining a switching of the open/closed state of the internal push-button 39. In a way not described in detail but that will be evident to a person of ordinary skill in the art, this connection envisages the use of a plurality of internal relays A, B, C, E, F and of normally open or normally closed contacts, controlled by the internal relays. Each of the relays is activated when an electrical connection (and a corresponding passage of current) is made between a supply line (designated by +) and a ground line (designated by -) • This circuit arrangement causes the compressor 18 to be usually on when the knob 31 is located in the cold sector 31a and usually off when the knob is located in the hot sector 31b. When the push-button 37 is depressed by the user it is in any case possible to force switching of the compressor 18 into an ON state or an OFF state irrespective of the position of the knob.

With reference to Figure 6 (and once again to the general system diagram of Figure 1) , there now follows a description of a second embodiment of the control system according to the invention, for an automatic air-conditioning system, once again equipped with a fixed-displacement compressor (or else one of a variable-displacement internal-control type, provided with a clutch) , and with temperature setting means for setting the set-point temperature T_sp provided in the passenger compartment and actuatable by the user, for example in the form of a digital button, designated by 31'. The digital button 31' comprises, for example, a first portion 31a for increasing the set-point temperature T_sp, for example, by fixed amounts, and a second portion 31b¹ for decreasing the set temperature in a similar way. Furthermore, display means 31c' can be provided to display the set temperature to the user. Once again, the push-button 37 is provided to force activation of the compressor 18. In detail, the control system 30' in this case comprises, in addition to the aforesaid temperature setting means: the control electronics 33, acting this time not only on the clutch 34 of the compressor, determining activation thereof, but also directly on the mixer 15 and on an air-recirculation system 40 of the air-conditioning system 1; a temperature sensor 35, set downstream of the compressor 18 and connected to the control electronics 33; and a plurality of sensors 41, which are also connected to the control electronics 33 via a CAN line present on board the vehicle, and comprising among others a sensor for detecting the external temperature T_ext, a sensor for detecting water temperature in the engine, a sensor for activating the windscreen wipers of the vehicle, a sensor for detecting the temperature of the passenger compartment Tp.comp, set in an appropriate position within the passenger compartment of the vehicle for detecting a temperature perceived by the user, and a sensor for the equivalent temperature T_eq, which is also set within the passenger compartment, in the proximity of the air vents at the outlet of the diffuser 26, for detecting temperature at the vents. Furthermore, the control electronics 33 receives, through the CAN line, further temperature information, appropriately calculated by the electronic control unit 28 of the vehicle Ia, and in particular a target temperature T_target/ representing an estimated temperature of the air to be sent to the vents for meeting the user requirements, and receives, from the temperature setting means, the set-point temperature T_sp set by the user.

Described in what follows with reference to Figure 7 is an algorithm implemented by the control electronics 33 for calculating a threshold temperature TW_esh for controlling the clutch of the compressor 18 and connection/disconnection of the compressor according to external conditions, the situation in the passenger compartment, and the set point. In particular, it is emphasized that the threshold temperature T_thresh is constantly determined by the control electronics 33, irrespective of the operative state, ON or OFF, of the compressor 18. In fact, even with the compressor turned off, the threshold temperature is calculated to take into account the possibility of the user deciding to activate the compressor, for example for dehumidification of the passenger compartment .

In detail, in an initial block 50 it is determined whether, on the basis of the requirements of the user and of the general conditions in the passenger compartment, it is necessary to cool off or heat up the passenger compartment of the vehicle.

In particular, when the equivalent temperature T_6q is higher than the set-point temperature T_sp, it is determined that it is necessary to cool off the passenger compartment, and there is a passage to a block 51 and to a summer management procedure, whereas when the equivalent temperature T_eq is lower than or equal to the set-point temperature T_sp, it is determined that it is necessary to heat up the passenger compartment, and there is a passage to a block 52, and to a winter management procedure .

In greater detail, in block 51 a temperature error is calculated between a temperature measured in the passenger compartment as feed-back of the comfort perceived by the user (in particular, the equivalent temperature T_eq measured in an area corresponding to the outlet vents) and the set-point temperature T_sp required by the user, and on the basis of this temperature error the threshold temperature T_thre_sh is calculated according to the expression:

^t_hres_h — β — Δ ^• (T., - T_£

where β and Δ are constant calibration parameters of appropriate value, chosen on the basis of the particular type of air-conditioning system, for example equal to 17 and 3, - Ir respectively. In particular, from the aforesaid expression, it is obtained that, at least in the summer management, the threshold temperature T_thres_h increases linearly with the set- point temperature T_sp set by the user, and is inversely correlated to the aforesaid temperature error, decreasing as the error increases, and vice versa.

In winter management, block 52, connection/disconnection control of the compressor 18 must take into account that an insufficient air dehumidification could lead to misting of the windscreen, and consequently the algorithm verifies first whether the system is in conditions of air recirculation or of intake of external air, in so far as this determines air temperature at the inlet of the evaporator.

If the air-conditioning system is in a condition of intake of external air, there is a passage to a block 53, in which the target temperature T_target is compared with the external temperature T_ext outside the passenger compartment. The target temperature Ttarget is also calculated as a function of the aforesaid temperature error between the effective conditions in the passenger compartment and the requirements of the user, for example via a PID (Proportional Integral Derivative) control and logics not illustrated in detail.

If the relation T_target < T_ext is satisfied, there is a passage to a block 54, in which the threshold temperature T_thresh of the compressor 18 is calculated by means of the following expression:

Tthresh — T-"-target — P^C-

where K is an appropriate constant, for example equal to 1. It is to be noted that, since the target temperature T_target is calculated by the control logic according to the set-point temperature T_sp, also in this case the threshold temperature for the compressor 18 is a function of the set point set by the user.

Otherwise, i.e., in the case where the relation T_target >T_ext is satisfied, there is a passage to a block 55, in which the threshold temperature T_thresh is calculated as follows:

^■'^•thresh ~ ^eXt ~ ^

hence according to the external temperature.

If, instead, the air-conditioning system is in a condition of air recirculation, in a block 56 subsequent to block 52 a relation of comparison between the target temperature Tt_arg_et and the temperature of the passenger compartment T_p._comp is evaluated.

If the relation T_target < T_pcomp is satisfied, there is a passage to a block 57, in which the threshold temperature T_thresh of the compressor 18 is calculated, once again according to the target temperature, by means of the expression:

thresh ~~ ^■'^•target — -K

Otherwise, there is a passage to a further block 58, in which the threshold temperature T_thEesh is calculated according to the temperature of the passenger compartment, as:

Tthresh = Tcomp — Δ

In any case, the threshold temperature T_thres_h calculated on the basis of the algorithm described is saturated between a minimum value equal, for example, to 3⁰C (to which the calculated values lower than said minimum value are brought) and a maximum value equal for example to 15⁰C (to which the calculated values higher than said maximum value are brought) . Conveniently, a hysteresis can moreover be envisaged for each threshold crossing so as to prevent excessive oscillations. The control electronics 33, in winter management, will drive the mixer 15 appropriately so as to bring the temperature measured in the passenger compartment (in particular the equivalent temperature T_eq) to the target temperature T_target- The driving operation takes into consideration, in a per se known manner, also the engine water temperature. Furthermore, if the compressor 18 is deactivated and the control electronics 33 detects, via appropriate sensors, activation of the windscreen wipers of the vehicle, the same control electronics 33 can force activation of the compressor 18 (on the basis of the threshold temperature Tthre_sh calculated at the previous instant) to prevent misting of the glass surfaces of the vehicle.

In addition to what has been described above, if the external temperature T_ext is higher than a given threshold, at ^λxkey-on" the control system envisages that the air-recirculation system 40 is taking in external air for an initial pre-set time, at the end of which the system issues a command for air renewal for a second pre-set time so as to guarantee the physiological air change in the passenger compartment. If, instead, the external temperature T_ext is lower than said given threshold, the system issues a command for the air-recirculation system again for intake of external air. The same occurs if the windscreen wipers are functioning. It is to be noted that, in any case, the air-recirculation system and the compressor 18 can be forced by the user into the desired condition of operation.

From an examination of the characteristics of the control system provided according to the present invention the advantages that it enables emerge clearly.

In particular, it enables a considerable energy saving, with respect to the case where the connection/disconnection threshold of the compressor is kept fixed. The compressor works in on-off mode with respect to the connection/disconnection threshold, so as to generate on average a desired temperature downstream of the evaporator. In this way, there is prevented as much as possible a post- heating of the air treated by the evaporator. The strategy for controlling the threshold temperature of the compressor hence enables a saving of energy to be obtained also in systems that use fixed-displaceϊtient compressors, achieving results that approach the ones already obtained with the adoption of the more sophisticated and costly variable-displacement compressors of the external-control type, but without the increase in costs that the adoption of this component would involve. The resulting refrigerating cycle has an evaporation pressure that is higher on average, while the condensation level is fixed by the external temperature. Since pressure levels are close, the absorption of power by the engine is reduced.

The described system also enables definition of the range of temperatures within which the mode of operation (with variable connection/disconnection threshold) is acceptable, taking into account the need not to send excessively humid air into the passenger compartment. In addition, it enables definition of the threshold control in the conditions of winter and summer operation to ensure the de-misting performance.

using a minimal electronics, the control system can obtain the aforesaid advantages even in air-conditioning systems of a manual type, establishing a relation between the setting of the knob for setting the temperature (connected to an electrified or non-electrified assembly) and the level of the on-off threshold of the compressor.

Clearly, the control logic is optimized in automatic air- conditioning systems, in which, in at least certain operating conditions, the threshold temperature of the compressor is determined according to an error between the set-point temperature set by the user and a temperature detected within the passenger compartment, indicating the thermal comfort perceived by the user.

Finally, it is clear that modifications and variations can be made to what is described and illustrated herein, without thereby departing from the scope of the present invention, as defined in the annexed claims .

In particular, the described system is applicable in manual or automatic control systems, which use a fixed-displacement compressor or a variable-displacement compressor with clutch.

Furthermore, the connection/disconnection threshold of the compressor can be controlled with hysteresis, by means of two distinct thresholds of connection and disconnection. In this case, both the connection threshold and the disconnection threshold may be varied as described previously in a corresponding way, or else just one of the two thresholds may be varied, for example just the connection threshold or just the disconnection threshold.

Finally, the present invention also finds application in air- conditioning systems with intermediate fluid, namely in systems in which a refrigerating gas exchanges cooling capacity with an intermediate fluid, for example water and glycol, and the intermediate fluid exchanges in turn cooling capacity with the air that is used to cool off the passenger compartment .

Claims

1. A system (30, 30') for controlling an air-conditioning system (1) of the passenger compartment of a vehicle (Ia) provided with an evaporator (13) and a compressor (18) coupled to said evaporator (13) , comprising a control unit (33) configured to switch an operating condition of said compressor (18) when the temperature at outlet from said evaporator (13) has a pre-set relation with a threshold temperature (Tthresh) , characterized in that said control unit (33) is further configured to vary the value of said threshold temperature (Tthresh) as a function, in at least . certain operating conditions, of a set-point temperature (T_sp) , required by a user of said air-conditioning system (1) .

2. The system according to claim 1, wherein said control unit (33) is configured to cause an increase in said threshold temperature (Tthresh) as said set-point temperature (T_sp) increases, in at least a first operating condition of said air-conditioning system (1) .

3. The system according to claim 2, wherein said first operating condition corresponds to a condition of cooling of said passenger compartment.

4. The system according to claim 2 or 3, wherein said increase is of a linear type.

5. The system according to any one of the preceding claims, wherein said control unit (33) is configured to switch said compressor (18) between an on operating condition and an off operating condition, and to vary the value of said threshold temperature (Tthresh) also when said compressor (18) is in said off operating condition.

6. The system according to claim 5, wherein said air- conditioning system (1) further comprises control means (37) that can be actuated by a user to force switching of said compressor (18) from said on operating condition to said off operating condition, or vice versa; and wherein said control unit (33) is configured to vary the value of said threshold temperature (TW_esh) also when said compressor (18) is in a forced off operating condition.

7. The system according to any one of the preceding claims, wherein said air-conditioning system (1) is of a manual type, and said set-point temperature (T_sp) can vary within a first range of values (31a) , corresponding to a condition of cooling of said passenger compartment, and within a second range of values (31b) , corresponding to a condition of heating of said passenger compartment; said control unit (33) being configured to cause a linear increase in said threshold temperature (Tthresh) as said set-point temperature (T_3p) increases within said first range of values (31a) , and to cause a linear decrease of said threshold temperature (TW_esh) as said set- point temperature (T_sp) increases within said second range of values (31b) .

8. The system according to claim 7, wherein said linear increase and said linear decrease have a substantially equal and opposite pattern, and said second range of values (31b) follows continuously said first range of values (31a) .

9. The system according to claim 7 or 8, further comprising manual-setting means (31) that can be actuated by said user for setting said set-point temperature (T_sp) and can move within a first sector (31a) , corresponding to said condition of cooling of said passenger compartment, and within a second sector (31b) , corresponding to said condition of heating of said passenger compartment; a variation of said set-point temperature (T_sp) within said first and second range of values corresponding to the displacement of said manual-setting means (31) within said first and second sector, respectively.

10. The system according to any one of claims 2-6, wherein said air-conditioning system (1) is of an automatic type and said control system (30') further comprises sensor means (41) adapted to detect a first internal temperature (T_eq) at a first position within said passenger compartment/ said control unit (33) being further configured to determine said threshold temperature (ϊW_esh) as a function of a difference between said first internal temperature (T_eq) and said set-point temperature (T_Sp) , in said first operating condition.

11. The system according to claim 10, wherein said control unit (33) is configured to vary said threshold temperature (Tthresh) in a way inversely correlated to said difference, said threshold temperature (Tthr_esh) increasing as said difference decreases.

12. The system according to claim 10 or 11, wherein said control unit (33) is configured to calculate said threshold temperature (Tthresh) by means of the expression:

T_thresh = β - Δ ^• (T., - T_sp)

in which β and Δ are calibration parameters.

13. The system according to any one of claims 10-12, wherein said control unit (33) is configured to determine said first operating condition, when said first internal temperature (T_eq) is higher than said set-point temperature (T_sp) , and to determine a second operating condition, corresponding to a condition of heating of said passenger compartment, otherwise.

14. The system according to claim 13, wherein said control unit (33) is further configured to calculate a target temperature (T_target) that is to be generated by said air- conditioning system (1) on the basis of the requirements of said user, and, in said second operating condition, to compare said target temperature (T_target) with a comparison temperature

(T_ext, T_p._comp) , and to determine said threshold temperature (T_tn_res_h) as a function alternatively of said target temperature

(T_targe_t) or of said comparison temperature (T_extr T_p._coπlp) according to the result of said comparison.

15. The system according to claim 14, wherein said sensor means (41) are further configured for detecting an external temperature (T_ext) outside said passenger compartment, and a second internal temperature (T_p._COmp) detected at a second position inside said passenger compartment, and said comparison temperature (T_ext_/ T_p._comp) corresponds to said external temperature (T_ext) °^{r t0} said second internal temperature (Tp._COi_np) according to whether the air-conditioning

' system (1) is in a condition of intake of external air or a condition of air recirculation, respectively.

16. The system according to claim 15, wherein said air- conditioning system (1) is also provided with diffusing means (26) fluid-connected to the outlet of said evaporator (13) and in communication with said passenger compartment, and said first internal temperature (T_eq) is a temperature measured at outlet from said diffusing means (26) , and said second internal temperature (T_p._COmp) is a temperature measured in a different position of said passenger compartment.

17. The system according to claim 16, wherein said target temperature (Tta_rget) is a temperature at said diffusing means

(26) that said control unit (33) deems necessary for reaching said set-point temperature (T_sp) , and is calculated as a function of said difference, in particular via a proportional- integral-derivative (PID) control.

18. The system according to any one of the preceding claims, wherein said compressor (18) is of the fixed-displacement type, or else of the variable-displacement type with clutch.

19. An air-conditioning system (1) comprising a control system (30, 30') according to any one of the preceding claims.

20. A vehicle (Ia), comprising an air-conditioning system (1) according to claim 19.

21. A method for controlling an air-conditioning system (1) of the passenger compartment of a vehicle (Ia) provided with an evaporator (13) and a compressor (18) coupled to said evaporator (13), comprising switching an operating condition of said compressor (18) when the temperature at outlet from said evaporator (13) has a pre-set relation with a threshold temperature (T_thresh) , characterized by further comprising varying the value of said

^■ threshold temperature (IW_esh) as a function, in at least certain operating conditions, of a set-point temperature (T_sp) , required by a user of said air-conditioning system (1) .

22. The method according to claim 21, wherein varying comprises increasing said threshold temperature (Tt_hresh) as said set-point temperature (T_sp) increases, in at least a first operating condition of said air-conditioning system (1) .

23. The method according to claim 22, wherein said first operating condition corresponds to a condition of cooling of said passenger compartment.

24. The method according to claim 22 or 23, wherein varying comprises increasing linearly said threshold temperature (Tthresh) as said set-point temperature (T_sp) increases, in said first operating condition.

25. The method according to any one of claims 21-24, wherein switching comprises switching between an on operating condition and an off operating condition of said compressor (18) , and varying comprises varying a value of said threshold temperature (T_thresh) also when said compressor (18) is in an off operating condition.

26. The method according to claim 25, wherein said air- conditioning system (1) further comprises control means (37) that can be actuated by a user to force a switching of said compressor (18) from said on operating condition to said off operating condition, or vice versa; and wherein varying comprises varying the value of said threshold temperature (Tthresh) also when said compressor (18) is in a forced off operating condition.

27. The method according to any one of claims 21-26, wherein said air-conditioning system (1) is of a manual type, and said set-point temperature (T_sp) can vary within a first range of values (31a) corresponding to a condition of cooling of said passenger compartment, and in a second range of values (31b) corresponding to a condition of heating of said passenger compartment; varying comprising causing a linear increase in said threshold temperature (Tthresh) as said set-point temperature (T_sp) increases within said first range of values (31a) , and causing a linear decrease of said threshold temperature (Tthresh) as said set-point temperature (T_sp) increases within said second range of values (31b) .

28. The method according to claim 27, wherein said linear increase and linear decrease have a substantially equal and opposite pattern and said second range of values (31b) follows continuously said first range of values (31a) .

29. The method according to any one of claims 21-26, wherein said air-conditioning system (1) is of an automatic type and said method further comprises detecting a first internal temperature (T_eq) at a first position inside said passenger compartment; varying comprising determining said threshold temperature (T_thresh) as a function of a difference between said first internal temperature (T_eq) and said set-point temperature (T_sp) in said first operating condition.

30. The method according to claim 29, wherein varying comprises varying said threshold temperature (Tthresh) in a way inversely correlated to said difference, said threshold temperature (T_thresh) increasing as said difference decreases.

31. The method according to claim 29 or 30, wherein varying comprises calculating said threshold temperature (T_thresh) by means of the expression:

T_thresh = β - Δ ^• (T., - T_sp)

where β and Δ are calibration parameters.

32. The method according to any one of claims 29-31, comprising determining said first operating condition when said first internal temperature (T_eq) is higher than said set- point temperature (T_sp) , and determining a second operating condition, corresponding to a condition of heating of said passenger compartment, otherwise.

33. The method according to claim 32, further comprising calculating a target temperature (T_targ_et) that is to be generated by said air-conditioning system (1) on the basis of the requirements of said user, and, in said second operating condition, comparing said target temperature (T_target) with a comparison temperature (T_ext, T_p._COmp) ; varying comprising determining said threshold temperature (T_thresh) as a function alternatively of said target temperature (T_targ_et) ^or said comparison temperature (T_ext, T_p._comp) according to the result of said comparison.

34. The method according to claim 33, wherein said comparison temperature (T_ext, T_p._COmp) is an external temperature (T_ext) detected outside said passenger compartment, or a second internal temperature (T_p._comp) detected at a second position inside said passenger compartment according to whether the air-conditioning system (1) is in a condition of intake of external air or a condition of air recirculation, respectively.

35. The method according to claim 34, wherein said air- conditioning system (1) is also provided with diffusing means (26) fluid-connected to the outlet of said evaporator (13) and in communication with said passenger compartment, and said first internal temperature (T_eq) is a temperature measured at outlet from said diffusing means (26) , and said second internal temperature (T_p._Comp) is a temperature measured in a different position of said passenger compartment.

36. The method according to claim 35, wherein said target temperature (T_target) is a temperature at said diffusing means (26) necessary for reaching said set-point temperature (T_sp) ; further comprising calculating said target temperature (T_target) according to said difference, in particular via a proportional-integral-derivative (PID) control.