WO2007122647A1 - Apparatus for preparing and studying clathrate hydrate - Google Patents
Apparatus for preparing and studying clathrate hydrate Download PDFInfo
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- WO2007122647A1 WO2007122647A1 PCT/IT2006/000274 IT2006000274W WO2007122647A1 WO 2007122647 A1 WO2007122647 A1 WO 2007122647A1 IT 2006000274 W IT2006000274 W IT 2006000274W WO 2007122647 A1 WO2007122647 A1 WO 2007122647A1
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- B01J19/0033—Optimalisation processes, i.e. processes with adaptive control systems
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- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/0005—Reversible storage of hydrogen, e.g. by hydrogen getters or electrodes
- C01B3/001—Reversible storage of hydrogen, e.g. by hydrogen getters or electrodes characterised by the uptaking media; Treatment thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
- C10L3/108—Production of gas hydrates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C11/00—Use of gas-solvents or gas-sorbents in vessels
- F17C11/007—Use of gas-solvents or gas-sorbents in vessels for hydrocarbon gases, such as methane or natural gas, propane, butane or mixtures thereof [LPG]
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
Definitions
- the present invention is related to an apparatus for preparing and studying clathrate hydrates of gases.
- the invention relates to an apparatus for preparing clathrate hydrates of gases in controllable and reproducible conditions and for studying the same due to a precise determination of critical parameters, that is preparation parameters such as e.g. induction time, formation time, occupancy rate etc., in a reproducible manner .
- Clathrate hydrates are self-assembled supramolecular nanostructures composed by a three-dimensional network, namely a solid which may be described as "ice” formed from water molecules joined by hydrogen bonds.
- the structure of water molecules is provided with a plurality of cavities wherein gaseous molecules are trapped, so as to obtain a mixed structure made of gas and water that gives it the common name of gas hydrates.
- Clathrate hydrates may represent an excellent solution to gas storage and transportation, especially for gaseous fuels such as hydrocarbons and hydrogen, because they show a number of advantages compared with traditional storage and transportation technologies, such as e.g. compressed gas-based technologies. Indeed, in one volume unit of clathrate can be stored up to 160 standard volumes of methane and ca. 350 standard volumes of hydrogen and, moreover, the transportation of gas is effected in a highly safe manner because the stored gas is released only by thawing the ice solid structure, i.e. in a progressive manner, with clear advantages compared to known compressed tanks.
- clathrate hydrate are a problem in the field of oil industry: their formation within gas pipelines across cold regions or in subsea gas pipelines represent a serious problem still to be solved.
- the natural occurrence of clathrate hydrates, the natural gas hydrates represent an unconventional energy source of methane with an abundance which amounts to more than 50% of fossil carbon of the earth, more than twice the fossil fuels extracted up to now in terms of carbon equivalents.
- they represent an interesting strategy in the field of CO 2 mitigation because carbon dioxide can be stored in sub-sea deposits of CO2 clathrate hydrates on a wide scale.
- Clathrate hydrates have been studied to understand the kinetics and thermodynamics of their formation and dissociation; in particular the conditions of formation of clathrate hydrates in presence of several kinds of "conditioners", particularly amphiphilic molecules such as surfactants and the conditions of stability of clathrate hydrates in presence of several kinds of sea sediments have been actively investigated, in order to obtain a better characterization of these systems and, therefore, a better development of technologies based on clathrate hydrates for a wide commercial exploitation.
- conditioners particularly amphiphilic molecules such as surfactants
- the conditions of stability of clathrate hydrates in presence of several kinds of sea sediments have been actively investigated, in order to obtain a better characterization of these systems and, therefore, a better development of technologies based on clathrate hydrates for a wide commercial exploitation.
- SDS sodium dodecylsulfate
- a gaseous fluid metering pump In order to allow a control and pressure regulation of gas supplied to the cylinder, a gaseous fluid metering pump is generally used that can assure precision and accuracy in high pressure and low flow working conditions; the same applies for liquid fluid supply to the reaction chamber.
- An analogic camera films the inside of the reaction chamber through the sapphire window and records on a VHS media, what happens during the reaction.
- the inside of the cylinder is lighted from the outside generally with IOOW halogen lamps, the pressure is read by a digital gauge connected to a PC, the entire cylinder is dipped into a cooling bath controlled by a digital cryostatic system connected to a PC.
- Such an apparatus as described above allows the study of hydrate formation, but has some problems.
- First of all the controls on the parameters are passive and not active; substantially the reaction conditions are preset and are not measured while the reaction is carried out, with considerable limitation of measuring capability of the apparatus.
- Last but not least, the realization of a similar apparatus is definitely expensive. Therefore a need arises to be able to form clathrate hydrates, and studying the same, in a reproducible and reliable manner with a reduced cost.
- the object of the present invention is to solve this problem by providing an apparatus for the formation of clathrate hydrates that can lower the stochastic character in the preparation of the same.
- the apparatus according to the present invention allows to monitor important parameters such as temperature, pressure, conductivity and fluid flow rate, at the same time and during the reaction, by detecting their trends with time: in this way the problems of known art are avoided.
- this apparatus is able to modify the concentration of a conditioning additive during clathrate hydrate synthesis, measuring it under formation conditions, with the various techniques known in the art, such as the conductimetric one, without affecting T and P as formation parameters.
- the apparatus according to the present invention measures in a single synthesis process as many characterization parameters as possible, in the most accurate manner in.
- the apparatus according to the present invention can be used advantageously in the study of processes in which gases are evolved or consumed, or for studies of all those aggregation processes on macro, micro and nano scale without departing from the scope of the present invention.
- Figure 2 is an enlarged schematic view of a measuring probe according to the present invention.
- FIG. 3 is an enlarged schematic cross-section view of the connections of some of the control and- measuring means according to the invention
- - Figure 4 is a cross-sectional view of the reactor cover of figure 1, showing the arrangement of the viewing window of the inside of the reactor;
- FIG. 5 and Figure 6 are two diagrams that show data recording during clathrate hydrate formation according to the invention and the prior art, respectively;
- the apparatus according to the invention comprises a reactor 1, means of gas loading and pressure control 2, means of temperature regulation and control 3, means ' of liquid supply 4 at constant pressure, means for conductimetric detection 5, means of visual monitoring 6, means of data acquisition and control 7.
- the reactor or reaction chamber 1 is comprised of a cylinder 8 with stainless steel flange-coupled cover 9: all inlets, outlets and the probes needed to implement the above-mentioned means 2-7 are arranged on the cover.
- cylinder and cover are made from stainless steel AISI 321TP that, as compared to other steels, is more passivated and shows a more progressive permanent set, so as to minimize damages in case of pressure burst.
- the reactor's steel surface is tefIonized in order to avoid the adhesion of hydrate to the steel surface and the rise of the same along the reactor walls.
- the cylinder 8 is static and stirring is carried out by means of a magnetic stirring bar 10 placed inside the reaction chamber 11 and operated by a magnetic stirrer 12 placed below the cylinder; as an alternative, a mechanic or sonication stirring or any other kind of stirring for pressurized apparatus known in the art are usable in the apparatus.
- This simple solution avoids the need of a rocking cylinder or the use of complex and sensitive- rotary seals, with remarkable cost savings.
- the means 2 of gas loading and pressure control involve a loading line 13 extending from at least one pressurized gas source (in the embodiment two tanks 2A and 2B of methane and propane are shown respectively) through the pressure regulator 14, the electropneumatic active valve 15, a thermomassic flow meter 16 and a final valve V ⁇ .
- the pressure inside the chamber is guaranteed by its connection to the pressurized gas tank and regulated through the pressure regulator 14.
- the valve 15 has the function to compensate the mechanical hysteresis of pressure regulator 14 on restoring low pressure drops due to gas absorption inside the reactor during the hydrate formation process (or any other kinds of processes) .
- the valve 15 is actuated by the actuator 15A that is driven by digital process controller 19.
- the apparatuses 15 and 15A are commercially available from Kammer Ventile group FlowServe as electropneumatic valve for ultrafine gas regulation, Mod. 0800-P0-47.
- the working pressure can be modulated through the pressure regulator 14, from 0 (vacuum) to the gas tank pressure, while for supercritical gases such as ethane and propane, it is equally possible to modulate the pressure from 0 (vacuum) to the gas vapor tension, or working directly under the vapor tension bypassing the pressure regulator 14 through direct connection on VO.
- the inlet gas flow rate is measured through a termomassic flow meter for gaseous fluids, 16: this instrument has preferably such a sensitivity as to measure even very little flow rates as low as tenths or hundredths of Nml/min, with precision down to the second decimal point.
- An example of a proper meter is that commercially available form Bronkhorst Hi Tec with the trade name EL/FLOW series, model F131 M AGB 33V.
- the flow meter 16 measures the inlet gas, in the event of synthesis, or the outlet gas in the event of clathrate dissociation; during the steps of pressure loading and pressure holding the valves V2-V4 e V6 are switched in loading position and vice versa during discharge or dissociation.
- valve 15 (such as, e.g., that available from Eurotherm, model 2604, 2000 series) is able to drive the valve 15 to operate the pressure control based on the only pressure signal received from 23 or operate a flow control based on the only signal received from 16, or operating a pressure variation by activating a double PID loop control system in cascade mode that allows to reach a pressure set point by running a pressure ramp derived from an established gas flow, which is constant or variable with time, this concomitantly based on the signals received from 16 and 23.
- the valve V5 which is positioned upstream of the flow meter has the function, according to the need, to bypass the meter 15 when the flow measurement is not required. This gas inlet line can be multiplied in order to allow the use of different gases at the same time.
- valve V2 Upstream the electropneumatic valve 15 there is provided a three-way ball valve V2 that, together with valve Vl and line 20 allows the exclusion of both valve 15 and meter 16 to operate fast charge and discharge with the only regulation provided by a manual metering valve 17.
- valve Vl is turned open and V2 closed, while valve Vl is usually closed.
- a gas plenum chamber 18 is preferably present which is fitted to the terminal portion of line 13 by the valves V3 and V4; the opening of the V3 valve during loading phase allows to fill the gas plenum chamber 18 that will subsequently , compensate low gas absorptions that cannot be immediately restored by valve 15 due to its inherent hysteresis.
- the valve V4 allows the pressure transducer 23 to detect the pressure of the reactor both in the charging step, where the V ⁇ inputs gas into the reactor, and in the discharging step, where the V6 discharges to the environment, and to send said signal to the process controller 19 and to the Analog Digital Converter (ADC) 21.
- a suitable apparatus 21 is a 4 channel Analog Digital Converter series D5000 available from DGH Corporation.
- the temperature control means 3 preferably include a Peltier element 3A connected on one face with a copper block 25 that constitutes the element cooled or warmed by the Peltier, and, on the other face, with a heat exchanger 26 to which it releases or takes the exchanged heat. Insulating media 24 insulate the copper block 25 from the environment.
- the heat exchanger 26 is preferably a water heat exchanger that, connected to a water tap, allows to obtain an exchange temperature substantially constant of 15 0 C.
- Exchanger 26 can be connected to another cooling system with the proper power in order to lower the exchanger temperature and obtain a lower temperature inside the reactor.
- the temperature of , block 25 and inside the reactor is detected by two probes 27A and 27B that transmit the signal to the process controller 28 which sends its own signal to the converter 21 and to the actuator 29 connected to the Peltier 3A, according to the temperature to be reached or maintained.
- Appropriate probes are e.g. process signal transducers based on 4-2OmA standard available from Scientific Glass.
- a similar cooling and heating system (not shown) is used for the inlet gas; in this case the Peltier heat exchanger is a fan dissipator.
- a proper temperature probe not shown in the drawing detects the temperature of the gas overlaying the liquid or solid phase inside the reactor.
- the liquid inlet inside the reaction chamber is carried out through means 4 that work based on the principle of communicating vessels.
- the means ' 4 involves a reservoir 30 mounted at a higher level than the reactor and that is connected to it, i.e. in connection with the reaction chamber of reactor 1.
- the reservoir 30 contains a volume of reaction liquid (water plus possible additives) at the bottom and a volume of gas at the top.
- the reactor and the reservoir are connected to the same closed loop that connects the top portion of the reservoir to the reactor with the line 3IA and the bottom portion of the reservoir, which is to say the portion of the reservoir where the reaction liquid is contained, to the reactor with the line 31B.
- On line 31B are provided, in a series towards the reactor, a valve VlO, a liquid flow meter 33 connected to the converter 21, a regulation valve 32 and a valve V12.
- a branch of circuit provided with a valve VIl and connectable with a source of the reaction liquid, is extending.
- valve V9 On line 31A are arranged, successively, a valve V9, a valve V8 connectable to a reduced pressure source and a valve V7.
- the reaction liquid is charged in the reservoir 30, after evacuating it with a vacuum pump through valve V8, with valve Vl and V9 closed. Suction of the reaction liquid occurs through the branch of line 31B, where valve VIl is fitted. Then valve V7 and V9 are opened, thus communicating the top section of the reservoir with the reactor where the gas is already charged as described above: in this manner the pressure of reservoir 30 is equal to the pressure in the reactor 1.
- the liquid is transferred from reservoir 30 to the reactor 1 by opening the valves VlO, 32, V12 and dropwise feeding from reservoir 30.
- the valve 32 adjusts the flow rate and the liquid flow meter 33 measures its value and sends the relevant signals to the converter 21 and the PC 22.
- the micrometric valve 32 can be replaced by a electropneumatic or solenoid valve controlled by a process controller that receives the signal of flow from 33, i.e. activating a control loop similarly as that for pressure.
- This further implementation allows to modify the concentration in a variable way with time or add certain amounts of solution under constant pressure during clathrate hydrate synthesis or dissociation. Obviously this addition line of liquid can also be multiplied in order to supply different liquids simultaneously.
- the gas supply solution according to the invention overcomes this problem of the prior art because the volume of the overall gas that overlays the liquid is given by a sum of that inside the reactor plus that inside the solution reservoir, Vr + Vs. For each ml released, Vr-I will be obtained as gas volume inside the reactor, while the gas volume inside the reservoir will be Vs+1, their sum does not change and the gas ' overlaying the liquid, will be therefore constant during the reaction, not affecting the reaction conditions, and moreover being measurable.
- the metering valve 32 is a needle valve controlled by a micrometric screw with high linearity between number of turns and flow delivered, even at the lowest flows, as for example fractions of ml/min. It will then be possible to set an inlet flow of liquid which is constant during the course of the reaction. Moreover the liquid can be dropped from above, nebulized or directly injected on the bottom of the reactor, using a proper injection nozzle.
- This liquid supply solution in the reaction chamber avoids the use of an expensive and fragile metering pump for high pressure fluids with elevated precision, and the relevant maintenance costs, and moreover, as demonstrated above, allows for a better efficiency of liquid metering.
- the strategy of solution supply adopted in the apparatus according to the invention allows that both in the reactor and the reservoir the solutions are saturated with the experimental gas before the beginning of the experiment: this allows to determine directly the net absorption of gas due to clathrate hydrate formation, and most importantly, it avoids the presence of other dissolved gases in solution, which is not avoidable in the case of using a metering pump.
- means 5 to measure the concentration of possible solutes present in water are disposed within the reactor, under pressure.
- the concentration can be changed using a concentrated solution in the reservoir and a less concentrated solution in the reactor, in order to be able to increase the concentration of the reaction liquid through liquid introduction form reservoir 30 to reactor 1.
- the measurement of the effective concentration can be obtained in several ways already known in the art: for example it can be carried out by measuring the spectroscopic properties as UV-Vis, IR, Raman or the electrochemical properties such as conductivity, potentiometry and pH, or measuring colligative properties such as for example vapor tension measurable as relative humidity (RH%) of the gas that overlies the liquid.
- the preferred embodiment of the invention is designed to measure the concentration by conductometry,- with the probe 5A, schematically shown in figure 2.
- a probe includes a protective jacket made from stainless steel 33 that presents two opposed housings in which electrodes 34 and 34' are contained, generally made from gold or platinum.
- the electrodes 34 and 34' are fixed to the jacket by means of resin 35 which is able to withstand the clathrate hydrate preparation conditions.
- the resin 35 must have the following properties:
- a preferable resin is that obtained by reacting the epoxy 4, 4' -methylenebis (N,N-diglycidylaniline) with 1,3- phenylenediamine, and methylenedianiline (MDA) .
- MDA methylenedianiline
- materials already porous such as e.g. sintered metals, can be used.
- a priming treatment of the surface with adhesion promoters as organosilanes or electroplating treatment of copper, copper oxide, aluminium or alumina, with which the resin shows a better adhesion can also be carried out.
- the thus-prepared probe is able to withstand 200 bar at 100 0 C and also aggressive chemicals such as dichloromethane, tetrahydrofuran, and other organic solvents or strong acids and bases.
- This probe ' shows also a cell constant which is invariant in a wide range of measuring frequencies from IkHz up to 100OkHz.
- Figure 3 shows the engagement of the probe on cover 9 of the reactor.
- the jacket 33 presents an internal thread that enhances the grip of the resin 35 wherein the electrical wirings of the electrodes 34 and 34' are dipped.
- the same resin and the same sealing system were used for the other measurement and/or data acquisition means shown, as for example the electric wiring to the LEDs, disposed internally to the reaction chamber.
- LED 36 is a part of the novel image acquisition system within the reactor that involves, besides the LED 36, also a clear viewing window 37, and a camera 38.
- Figure 4 shows the arrangement of the viewing window on the cover of the reactor.
- the viewing window made from sapphire or plexyglass, is flange-coupled to the cover 9 corresponding to the hole 40. 0-rings or planar gaskets ensure the sealing.
- the LED cluster 36 is a cluster of LED diodes, having white, IR and UV wavelengths of emission, that do not have cavities that can collapse under pressure, as would occur with a usual filament lamp, and that emit a cold light that does not disturb the temperature control of the system.
- other proper internal light sources are blue, green or red LEDs, to be used in alternative or together with the previous ones to highlight particular details inside the reactor.
- the camera is connected to a PC video acquisition card in a way which is known in the art. All signals are transmitted in analog mode on 4-2OmA communication standard in order to avoid the disturbance due to unwanted signals due to voltage drop along the wiring. These analog signals are acquired by the analog digital converter 21 that digitizes and send the same to the PC 22.
- the preferential communication protocol is the
- the converter 21 can be read at given intervals
- the user may store and set two levels of alarming, lower and higher for each signal.
- the reactor 1 was charged with 100 ml of ultrapure water (obtained by Millipore Simplicity 185 ion-exchanger) and the flange 9 fastened.
- the liquid was stirred at 250 rpm by the magnetic stirring bar 10 rotated by the magnetic stirrer 12.
- the content of the reactor was subsequently thermostatted at 2 0 C by the Peltier cooling system 3A controlled at said temperature by means of digital process controller 29, converter 21, and actuator 29.
- the temperature profile of the reactor content and the thermostatting block 25 are respectively indicated by the curves (A) and (B) in figure 5.
- the reactor was then pressurized with methane gas from the pressurized tank through line 2, methane having with G20 purity grade purchased from Air Liquide Italy.
- the methane pressure inside the reactor was monitored by means of pressure transducer 23, and regulated to 40 bar, setting said value as a set point of the digital process controller 19 that controls the electropneumatic valve 15 by means of the actuator 15A.
- the pressure profile and its reaching of the set point value (40 bar) is shown by curve (C) in figure 5.
- the system is under methane hydrate formation conditions (40 bar, 2°C) , and a latency period or induction time begins, which is defined as the time elapsed from reaching the hydrate ' formation condition region up to the formation of the first crystals of clathrate hydrate.
- Such an induction time is indicated by the range Ti in Figure 5.
- the formation of the first methane hydrate crystals is detected by: (1) an inlet methane gas flow as measured by the gas flow meter 16, as indicated by Tf in Figure 5, and a slight increase of the internal temperature of the reactor, which reflects the releasing of heat of formation of methane hydrate indicated as Qf in Figure 5.
- Formation time Tf corresponds to the time span in which the gas flow meter 16 detects .a non-zero flow of methane.
- the liquid inside the reactor gradually turns into a translucent slurry and ultimately a solid matter similar in appearance to snow or ice, as seen through the camera 38.
- the magnetic stirring stops because of the solidification of the liquid.
- Example 2 (comparative) Synthesis of methane hydrate with control of- operating parameters in accordance with the prior art.
- the experiment was carried out as in example 1, but for the control of operating parameters, that was carried out by using control procedures of the prior art.
- the PID control loops for pressure, temperature and flow were not active, the pressure control is carried out only by the mechanical pressure regulator and the temperature of block 25 by a thermostatting unit with only ON/OFF action.
- the temperature profile of the reactor contents is indicated by (A)
- the pressure profile is indicated by (B)
- methane flow is indicated by (D) .
- Example 3 In Figure 7 is shown an example of data which can be recorded with the described apparatus in case of critical phenomena determination arising from changes in concentration under a constant pressure, in particular the example reports the data recorded ' for the determination of the critical micelle concentration (CMC) of a surfactant under a pressure of 40 bar and temperature of 20 0 C.
- the reactor 1 was charged with 100 ml of water, thermostatted to 2O 0 C, curve (A), and stirred as in Example 1. After reservoir 30 was evacuated by a vacuum pump (not shown) through the valve V8, a surfactant solution of a proper concentration is introduced by suction into the reservoir through the valve VIl.
- CMC critical micelle concentration
- the system is pressurized as a whole up to 40 bar with the desired gas by means of the pressure loading and holding line, curve (C) , the obvious closing of valve V8 and opening of V7 and V9 ensures that the both reactor 1 and reservoir 30 reach the same pressure.
- the concentrated solution is transferred from reservoir 30 to the reactor 1 by opening the valves VlO, 32 and V12 thus being added to the water already present into the reactor and giving rise to a variation of surfactant concentration from 0 to a maximum reachable concentration dependent on the volume of reactor and the concentration of the solution charged into the reservoir 30.
- This concentration is detected by the conductimetric measuring means 5, that records the conductimetric profile (B) or any other apparatuses capable to measure concentrations under pressure in a direct or indirect manner.
- Valve 32 controls the flow rate and the flow meter 33 measures its value, curve (D) .
- All the signals relating to the curves (A) , (B) , (C) , and (D) are measured by suitable instruments that transmit the signal in 4-2OmA to the converter 21 and recorded on a file on the computer 22.
- curve (B) the conductimetric profile shows a sharp decrease of its positive slope, such a decrease being due to the occurrence of the target critical phenomenon under investigation, specifically the formation of micellar aggregates.
- the determination of the CMC value from the curves (B) and (D) will be described better in Example 5.
- valve V8 which can be obtained by a plain mechanical pressure regulator connected to a pressurized tank generally of N 2 o He, and a pressure is set higher than the initial pressure P of reactor 1 by- an amount which is dependent on the free volume of reactor 1 and the volume of liquid to be added, such an amount being sufficient to ensure a thrust of liquid to the reactor during the whole experiment, in this instance ca. 60 bar.
- valve V12 is opened keeping the valve V7 closed, and the liquid pushed by the high pressure difference between reactor 1 and reservoir 30 will start to drop into the- reactor 1 with a flow which can be adjusted by the valve 32 as in Example 3.
- CMC critical micelle concentration
- Simplicity 185 ion-exchanger thermostatted at 2O 0 C and stirred as in Example 1.
- a vacuum pump not shown
- an aqueous solution of sodium dodecylsulfate (SDS) is introduced by suction into the reservoir 30 with a concentration such as to target the expected CMC value within the concentration range obtainable by adding a maximum volume of 100 ml of said solution to 100 ml of ultrapure water already present in the reactor.
- the increase of electrical conductivity due to the increase of concentration of sodium and dodecylsulfate ions is detected by the conductimetric measurement means 5, through the conductimentric probe 5A.
- the conductivity signals are sent to the ADC 21, digitized and sent to the PC 22 to be stored and processed.
- the recorded flow values as in the curve (D) of Figures 7 and 8 are integrated versus time in order to determine the volume of concentrated solution added with time; therefore, once the initial volume of water and the concentration of added solution are known, it is possible to determine the concentration variation values with time.
- the conductivity data detected by the conductimetric measurement means 5 plotted versus the values of concentration variation with time show the classical conductimetric profile of a surfactant with a sharp slope change corresponding to the minimum SDS concentration needed to form micellar aggregates, i.e., the CMC.
- the intersection between the two linear segments of the conductivity profile defines the CMC as determined by conductometry as is known in the art.
- a CMC value around 8.1O x 10 "3 M at 20 0 C is obtained, which is comparable to data reported in the literature.
- SDS is not able to reach a concentration suitable to form micellare aggregates in hydrate forming conditions, instead precipitation occurs by reaching its solubility limit, as indicated by the sharp drop of conductivity values above ca. 8 x 10 ⁇ 3 M (both under nitrogen and methane pressure) , and by observation of precipitate through the camera 38.
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Abstract
An apparatus for clathrate hydrate preparation by stirring an aqueous solution in the presence of gas, comprises a static reactor (1), gas loading and pressure control means (2), temperature control and adjustment means (3), liquid supply means (4) under constant pressure, means (5) for detecting solute concentrations, visual monitoring means (6), data acquisition and control means (7) and stirring means, preferably magnetic, (10, 12) of the solution in the reactor (1).
Description
APPARATUS FOR PREPARING AND STUDYING CLATHRATE HYDRATES
*********
Field of the invention
The present invention is related to an apparatus for preparing and studying clathrate hydrates of gases.
More particularly, the invention relates to an apparatus for preparing clathrate hydrates of gases in controllable and reproducible conditions and for studying the same due to a precise determination of critical parameters, that is preparation parameters such as e.g. induction time, formation time, occupancy rate etc., in a reproducible manner .
Background of the invention Clathrate hydrates are self-assembled supramolecular nanostructures composed by a three-dimensional network, namely a solid which may be described as "ice" formed from water molecules joined by hydrogen bonds. The structure of water molecules is provided with a plurality of cavities wherein gaseous molecules are trapped, so as to obtain a mixed structure made of gas and water that gives it the common name of gas hydrates.
Clathrate hydrates may represent an excellent solution to gas storage and transportation, especially for gaseous fuels such as hydrocarbons and hydrogen, because they show a number of advantages compared with traditional storage and transportation technologies, such as e.g. compressed gas-based technologies. Indeed, in one volume unit of clathrate can be stored up to 160 standard volumes of methane and ca. 350 standard volumes of hydrogen and, moreover, the transportation of gas is effected in a highly safe manner because the stored gas
is released only by thawing the ice solid structure, i.e. in a progressive manner, with clear advantages compared to known compressed tanks.
On the other hand, clathrate hydrate are a problem in the field of oil industry: their formation within gas pipelines across cold regions or in subsea gas pipelines represent a serious problem still to be solved. Moreover, the natural occurrence of clathrate hydrates, the natural gas hydrates, represent an unconventional energy source of methane with an abundance which amounts to more than 50% of fossil carbon of the earth, more than twice the fossil fuels extracted up to now in terms of carbon equivalents. Finally they represent an interesting strategy in the field of CO2 mitigation because carbon dioxide can be stored in sub-sea deposits of CO2 clathrate hydrates on a wide scale.
Clathrate hydrates have been studied to understand the kinetics and thermodynamics of their formation and dissociation; in particular the conditions of formation of clathrate hydrates in presence of several kinds of "conditioners", particularly amphiphilic molecules such as surfactants and the conditions of stability of clathrate hydrates in presence of several kinds of sea sediments have been actively investigated, in order to obtain a better characterization of these systems and, therefore, a better development of technologies based on clathrate hydrates for a wide commercial exploitation. For example in US B-6,389,820 a method to prepare clathrate hydrates in presence of sodium dodecylsulfate (SDS) , as a conditioner, is described.
However, to date, the results of the studies which have
been conducted seem to indicate that the formation of clathrate hydrates, especially for its kinetic aspects, occurs in a non-reproducible and stochastic ■ way. This determines a lack of homogeneity in the data obtained by a given research team with a given apparatus, that induces a lack of comparability of said 'data with consequent difficulty in an exact characterization. This gives rise to several problems on the application of such preparations. For example, the fact that a gas hydrate decomposes faster than predictable involves great problems for its transportation. It has been attempted therefore to develop methods to solve such problems: in EP 0835406 it is described a method ' for the transportation of gas hydrates avoiding their decomposition which implies the preparation of gas hydrate, its milling and mixing with oil in order to obtain a slurry which can be pumped.
On the other hand, it is known in the art the use of a wide variety of apparatus for the preparation of clathrate hydrates: in some cases custom made apparatuses are used to determine a particular parameter, in other cases, instead, classical known apparatuses are used as e.g. flow loops, rocking cells or autoclaves.." Generally the reactor is made from an high pressure rotatable cylinder that contains steel balls to assure the agitation of the reaction mixture; such cylinder is provided with a sapphire window to allow viewing inside the pressurized cylinder. In order to allow a control and pressure regulation of gas supplied to the cylinder, a gaseous fluid metering pump is generally used that can assure precision and accuracy in high pressure and low
flow working conditions; the same applies for liquid fluid supply to the reaction chamber. An analogic camera films the inside of the reaction chamber through the sapphire window and records on a VHS media, what happens during the reaction. The inside of the cylinder is lighted from the outside generally with IOOW halogen lamps, the pressure is read by a digital gauge connected to a PC, the entire cylinder is dipped into a cooling bath controlled by a digital cryostatic system connected to a PC.
Such an apparatus as described above allows the study of hydrate formation, but has some problems. First of all the controls on the parameters are passive and not active; substantially the reaction conditions are preset and are not measured while the reaction is carried out, with considerable limitation of measuring capability of the apparatus. Last but not least, the realization of a similar apparatus is definitely expensive. Therefore a need arises to be able to form clathrate hydrates, and studying the same, in a reproducible and reliable manner with a reduced cost.
The object of the present invention is to solve this problem by providing an apparatus for the formation of clathrate hydrates that can lower the stochastic character in the preparation of the same.
This object is attained by the present invention, that concerns an apparatus for clathrate hydrate preparation, according to claim 1. ;
Indeed, it was found, and this finding is the base of the present invention, that the main problem solved by the invention, that is the reason of such variability of
results obtained, is mostly due to the differences among the experimental apparatuses, and to a lack of control of all the involved parameters.
The apparatus according to the present invention allows to monitor important parameters such as temperature, pressure, conductivity and fluid flow rate, at the same time and during the reaction, by detecting their trends with time: in this way the problems of known art are avoided. In particular, this apparatus is able to modify the concentration of a conditioning additive during clathrate hydrate synthesis, measuring it under formation conditions, with the various techniques known in the art, such as the conductimetric one, without affecting T and P as formation parameters. In other words, the apparatus according to the present invention measures in a single synthesis process as many characterization parameters as possible, in the most accurate manner in. order to generate a homogeneous and comparable data set: Besides the use for the formation and study of clathrate hydrates, the apparatus according to the present invention can be used advantageously in the study of processes in which gases are evolved or consumed, or for studies of all those aggregation processes on macro, micro and nano scale without departing from the scope of the present invention.
The invention will be now described in more detail, by reference to the drawings which are included as an illustration and not limitation, wherein:
- Figure 1 is an outline of the apparatus according to the invention;
Figure 2 is an enlarged schematic view of a
measuring probe according to the present invention;
- Figure 3 is an enlarged schematic cross-section view of the connections of some of the control and- measuring means according to the invention; - Figure 4 is a cross-sectional view of the reactor cover of figure 1, showing the arrangement of the viewing window of the inside of the reactor;
- Figure 5 and Figure 6 are two diagrams that show data recording during clathrate hydrate formation according to the invention and the prior art, respectively;
- Figure 7 and Figure 8 are diagrams of recordable data in the determination of critical phenomena under constant P with the apparatus of the invention and according to the prior art, respectively; and - Figure 9 is a diagram that combines the CMC determination of a surfactant and the formation conditions of methane hydrate in the apparatus of the invention. With reference to figure 1, first, the apparatus according to the invention comprises a reactor 1, means of gas loading and pressure control 2, means of temperature regulation and control 3, means ' of liquid supply 4 at constant pressure, means for conductimetric detection 5, means of visual monitoring 6, means of data acquisition and control 7.
The reactor or reaction chamber 1 is comprised of a cylinder 8 with stainless steel flange-coupled cover 9: all inlets, outlets and the probes needed to implement the above-mentioned means 2-7 are arranged on the cover. This results in a simpler construction of the cylinder that can be made from a single piece to allow a higher
safety given by the absence of weldings and which is completely interchangeable with other cylinders of different dimensions and materials, for a fixed diameter of cover 9. Preferably cylinder and cover are made from stainless steel AISI 321TP that, as compared to other steels, is more passivated and shows a more progressive permanent set, so as to minimize damages in case of pressure burst. Moreover the reactor's steel surface is tefIonized in order to avoid the adhesion of hydrate to the steel surface and the rise of the same along the reactor walls. The cylinder 8 is static and stirring is carried out by means of a magnetic stirring bar 10 placed inside the reaction chamber 11 and operated by a magnetic stirrer 12 placed below the cylinder; as an alternative, a mechanic or sonication stirring or any other kind of stirring for pressurized apparatus known in the art are usable in the apparatus. This simple solution avoids the need of a rocking cylinder or the use of complex and sensitive- rotary seals, with remarkable cost savings.
The means 2 of gas loading and pressure control involve a loading line 13 extending from at least one pressurized gas source (in the embodiment two tanks 2A and 2B of methane and propane are shown respectively) through the pressure regulator 14, the electropneumatic active valve 15, a thermomassic flow meter 16 and a final valve Vβ. The pressure inside the chamber is guaranteed by its connection to the pressurized gas tank and regulated through the pressure regulator 14. The valve 15 has the function to compensate the mechanical hysteresis of pressure regulator 14 on restoring low pressure drops due
to gas absorption inside the reactor during the hydrate formation process (or any other kinds of processes) . The valve 15 is actuated by the actuator 15A that is driven by digital process controller 19. The apparatuses 15 and 15A are commercially available from Kammer Ventile group FlowServe as electropneumatic valve for ultrafine gas regulation, Mod. 0800-P0-47. For non-liquefiable gases at room temperature, such as methane, the working pressure can be modulated through the pressure regulator 14, from 0 (vacuum) to the gas tank pressure, while for supercritical gases such as ethane and propane, it is equally possible to modulate the pressure from 0 (vacuum) to the gas vapor tension, or working directly under the vapor tension bypassing the pressure regulator 14 through direct connection on VO.
The inlet gas flow rate is measured through a termomassic flow meter for gaseous fluids, 16: this instrument has preferably such a sensitivity as to measure even very little flow rates as low as tenths or hundredths of Nml/min, with precision down to the second decimal point. An example of a proper meter is that commercially available form Bronkhorst Hi Tec with the trade name EL/FLOW series, model F131 M AGB 33V. The flow meter 16 measures the inlet gas, in the event of synthesis, or the outlet gas in the event of clathrate dissociation; during the steps of pressure loading and pressure holding the valves V2-V4 e V6 are switched in loading position and vice versa during discharge or dissociation. The PIC 19
(such as, e.g., that available from Eurotherm, model 2604, 2000 series) is able to drive the valve 15 to operate the pressure control based on the only pressure
signal received from 23 or operate a flow control based on the only signal received from 16, or operating a pressure variation by activating a double PID loop control system in cascade mode that allows to reach a pressure set point by running a pressure ramp derived from an established gas flow, which is constant or variable with time, this concomitantly based on the signals received from 16 and 23. The valve V5, which is positioned upstream of the flow meter has the function, according to the need, to bypass the meter 15 when the flow measurement is not required. This gas inlet line can be multiplied in order to allow the use of different gases at the same time. Upstream the electropneumatic valve 15 there is provided a three-way ball valve V2 that, together with valve Vl and line 20 allows the exclusion of both valve 15 and meter 16 to operate fast charge and discharge with the only regulation provided by a manual metering valve 17. In this configuration the valve Vl is turned open and V2 closed, while valve Vl is usually closed.
The combination of the instruments pressure meter 23 and gas flow meter 16, together with valve 15 and the relevant control system, replaces a gas metering pump with considerable impact on the construction costs. Moreover, it allows to measure the flow rate avoiding to set it preliminarly, thus allowing to follow the hydrate formation reaction in a more precise and ; exhaustive manner . As shown in figure 1 a gas plenum chamber 18 is preferably present which is fitted to the terminal portion of line 13 by the valves V3 and V4; the opening
of the V3 valve during loading phase allows to fill the gas plenum chamber 18 that will subsequently , compensate low gas absorptions that cannot be immediately restored by valve 15 due to its inherent hysteresis. The valve V4 allows the pressure transducer 23 to detect the pressure of the reactor both in the charging step, where the Vβ inputs gas into the reactor, and in the discharging step, where the V6 discharges to the environment, and to send said signal to the process controller 19 and to the Analog Digital Converter (ADC) 21. A suitable apparatus 21 is a 4 channel Analog Digital Converter series D5000 available from DGH Corporation.
The temperature control means 3 preferably include a Peltier element 3A connected on one face with a copper block 25 that constitutes the element cooled or warmed by the Peltier, and, on the other face, with a heat exchanger 26 to which it releases or takes the exchanged heat. Insulating media 24 insulate the copper block 25 from the environment. The heat exchanger 26 is preferably a water heat exchanger that, connected to a water tap, allows to obtain an exchange temperature substantially constant of 15 0C.
Exchanger 26 can be connected to another cooling system with the proper power in order to lower the exchanger temperature and obtain a lower temperature inside the reactor.
The temperature of, block 25 and inside the reactor is detected by two probes 27A and 27B that transmit the signal to the process controller 28 which sends its own signal to the converter 21 and to the actuator 29 connected to the Peltier 3A, according to the temperature
to be reached or maintained. Appropriate probes are e.g. process signal transducers based on 4-2OmA standard available from Scientific Glass.
A similar cooling and heating system (not shown) is used for the inlet gas; in this case the Peltier heat exchanger is a fan dissipator. A proper temperature probe not shown in the drawing detects the temperature of the gas overlaying the liquid or solid phase inside the reactor. The liquid inlet inside the reaction chamber, is carried out through means 4 that work based on the principle of communicating vessels. In particular the means ' 4 involves a reservoir 30 mounted at a higher level than the reactor and that is connected to it, i.e. in connection with the reaction chamber of reactor 1. As can be seen, the reservoir 30 contains a volume of reaction liquid (water plus possible additives) at the bottom and a volume of gas at the top. The reactor and the reservoir are connected to the same closed loop that connects the top portion of the reservoir to the reactor with the line 3IA and the bottom portion of the reservoir, which is to say the portion of the reservoir where the reaction liquid is contained, to the reactor with the line 31B. On line 31B are provided, in a series towards the reactor, a valve VlO, a liquid flow meter 33 connected to the converter 21, a regulation valve 32 and a valve V12. Between reservoir 30 and valve VlO a branch of circuit provided with a valve VIl and connectable with a source of the reaction liquid, is extending.
On line 31A are arranged, successively, a valve V9, a
valve V8 connectable to a reduced pressure source and a valve V7.
To supply liquids maintaining a constant system pressure, the reaction liquid is charged in the reservoir 30, after evacuating it with a vacuum pump through valve V8, with valve Vl and V9 closed. Suction of the reaction liquid occurs through the branch of line 31B, where valve VIl is fitted. Then valve V7 and V9 are opened, thus communicating the top section of the reservoir with the reactor where the gas is already charged as described above: in this manner the pressure of reservoir 30 is equal to the pressure in the reactor 1. The liquid is transferred from reservoir 30 to the reactor 1 by opening the valves VlO, 32, V12 and dropwise feeding from reservoir 30.
The valve 32 adjusts the flow rate and the liquid flow meter 33 measures its value and sends the relevant signals to the converter 21 and the PC 22. The micrometric valve 32 can be replaced by a electropneumatic or solenoid valve controlled by a process controller that receives the signal of flow from 33, i.e. activating a control loop similarly as that for pressure. This further implementation allows to modify the concentration in a variable way with time or add certain amounts of solution under constant pressure during clathrate hydrate synthesis or dissociation. Obviously this addition line of liquid can also be multiplied in order to supply different liquids simultaneously. This simple and elegant strategy affords a liquid injection inside the reactor in a manner- which is
independent from the working pressure; indeed, being both containers 1 and 30 connected to a closed hydraulic loop (lines 31A and 31B) , their pressure will be the same as set by the pressure regulator, independently from the state (open or closed) of valve 32. In this manner, the liquid that will drop into the reactor will be pushed only by the Δp due to the different height level between the two containers, being therefore almost constant and independent from the working pressure and its possible changes during clathrate hydrate synthesis.
This solution allows to overcome the problems that occur in the prior art where metering pumps are used. In fact, in event of the liquid injection being actuated by a metering pump, for each ml of liquid injected to the reactor, the volume of gas that overlays the liquid will decrease of one ml, Vr-I: this would determine an increase of the pressure inside the reactor or a gas backflow towards the pressure regulator 14, thus unfavourably affecting the measurement of flow meter 16 because the reaction would proceed with a variable volume Vr and consequent pressure variation.
The gas supply solution according to the invention overcomes this problem of the prior art because the volume of the overall gas that overlays the liquid is given by a sum of that inside the reactor plus that inside the solution reservoir, Vr + Vs. For each ml released, Vr-I will be obtained as gas volume inside the reactor, while the gas volume inside the reservoir will be Vs+1, their sum does not change and the gas ' overlaying the liquid, will be therefore constant during the reaction, not affecting the reaction conditions, and
moreover being measurable.
Preferably, the metering valve 32 is a needle valve controlled by a micrometric screw with high linearity between number of turns and flow delivered, even at the lowest flows, as for example fractions of ml/min. It will then be possible to set an inlet flow of liquid which is constant during the course of the reaction. Moreover the liquid can be dropped from above, nebulized or directly injected on the bottom of the reactor, using a proper injection nozzle.
This liquid supply solution in the reaction chamber avoids the use of an expensive and fragile metering pump for high pressure fluids with elevated precision, and the relevant maintenance costs, and moreover, as demonstrated above, allows for a better efficiency of liquid metering. It must be noted moreover that the strategy of solution supply adopted in the apparatus according to the invention allows that both in the reactor and the reservoir the solutions are saturated with the experimental gas before the beginning of the experiment: this allows to determine directly the net absorption of gas due to clathrate hydrate formation, and most importantly, it avoids the presence of other dissolved gases in solution, which is not avoidable in the case of using a metering pump.
Moreover, means 5 to measure the concentration of possible solutes present in water are disposed within the reactor, under pressure. In fact, the concentration can be changed using a concentrated solution in the reservoir and a less concentrated solution in the reactor, in order to be able to increase the concentration of the reaction
liquid through liquid introduction form reservoir 30 to reactor 1. The measurement of the effective concentration can be obtained in several ways already known in the art: for example it can be carried out by measuring the spectroscopic properties as UV-Vis, IR, Raman or the electrochemical properties such as conductivity, potentiometry and pH, or measuring colligative properties such as for example vapor tension measurable as relative humidity (RH%) of the gas that overlies the liquid. The preferred embodiment of the invention is designed to measure the concentration by conductometry,- with the probe 5A, schematically shown in figure 2. Such a probe includes a protective jacket made from stainless steel 33 that presents two opposed housings in which electrodes 34 and 34' are contained, generally made from gold or platinum. The electrodes 34 and 34' are fixed to the jacket by means of resin 35 which is able to withstand the clathrate hydrate preparation conditions. Particularly, the resin 35 must have the following properties:
- High mechanical strength against consecutive pressure load and discharge cycles very low pressure compressibility factor and temperature deformation factor in order to avoid deformation of probe geometry that will affect the cell constant with variation of T or P;
High adhesivity on highly passivated surfaces as stainless steel, gold or platinum.
- low and temperature-invariant dielectric constant; - high resistance to aggressive chemicals;
- high fluidity in the preparation stage to be easily
casted in small-sized dies.
A preferable resin is that obtained by reacting the epoxy 4, 4' -methylenebis (N,N-diglycidylaniline) with 1,3- phenylenediamine, and methylenedianiline (MDA) . To improve the adhesion of the resin to the surface of steel jacket the latter is treated by an etching process with hydrogen peroxide / HcI, or aqua regia, in order to make porous the surfaces with which the resin comes into contact. Alternatively to the stainless steel treated as above, materials already porous, such as e.g. sintered metals, can be used.
To further improve the adhesion of resin, a priming treatment of the surface with adhesion promoters as organosilanes or electroplating treatment of copper, copper oxide, aluminium or alumina, with which the resin shows a better adhesion, can also be carried out. The thus-prepared probe is able to withstand 200 bar at 1000C and also aggressive chemicals such as dichloromethane, tetrahydrofuran, and other organic solvents or strong acids and bases. This probe ' shows also a cell constant which is invariant in a wide range of measuring frequencies from IkHz up to 100OkHz. Figure 3 shows the engagement of the probe on cover 9 of the reactor. The jacket 33 presents an internal thread that enhances the grip of the resin 35 wherein the electrical wirings of the electrodes 34 and 34' are dipped. In the embodiment of figure 3 the same resin and the same sealing system were used for the other measurement and/or data acquisition means shown, as for example the electric wiring to the LEDs, disposed internally to the reaction chamber.
LED 36 is a part of the novel image acquisition system within the reactor that involves, besides the LED 36, also a clear viewing window 37, and a camera 38. Figure 4 shows the arrangement of the viewing window on the cover of the reactor. The viewing window, made from sapphire or plexyglass, is flange-coupled to the cover 9 corresponding to the hole 40. 0-rings or planar gaskets ensure the sealing. The LED cluster 36 is a cluster of LED diodes, having white, IR and UV wavelengths of emission, that do not have cavities that can collapse under pressure, as would occur with a usual filament lamp, and that emit a cold light that does not disturb the temperature control of the system. Besides the noted LEDs, other proper internal light sources are blue, green or red LEDs, to be used in alternative or together with the previous ones to highlight particular details inside the reactor. The camera is connected to a PC video acquisition card in a way which is known in the art. All signals are transmitted in analog mode on 4-2OmA communication standard in order to avoid the disturbance due to unwanted signals due to voltage drop along the wiring. These analog signals are acquired by the analog digital converter 21 that digitizes and send the same to the PC 22. The preferential communication protocol is the
RS232C. The converter 21 can be read at given intervals
(5 times per second up to 1 time per our) depending on the duration of the experiments.
Moreover, the user may store and set two levels of alarming, lower and higher for each signal.
The invention will be now described more in detail with
reference to the following examples and the plots of figures 5-9. Example 1
Synthesis of methane clathrate hydrate with control of operating parameters in accordance with the present invention.
The reactor 1 was charged with 100 ml of ultrapure water (obtained by Millipore Simplicity 185 ion-exchanger) and the flange 9 fastened. The liquid was stirred at 250 rpm by the magnetic stirring bar 10 rotated by the magnetic stirrer 12. The content of the reactor was subsequently thermostatted at 20C by the Peltier cooling system 3A controlled at said temperature by means of digital process controller 29, converter 21, and actuator 29. The temperature profile of the reactor content and the thermostatting block 25 are respectively indicated by the curves (A) and (B) in figure 5. The reactor was then pressurized with methane gas from the pressurized tank through line 2, methane having with G20 purity grade purchased from Air Liquide Italy. The methane pressure inside the reactor was monitored by means of pressure transducer 23, and regulated to 40 bar, setting said value as a set point of the digital process controller 19 that controls the electropneumatic valve 15 by means of the actuator 15A. The pressure profile and its reaching of the set point value (40 bar) is shown by curve (C) in figure 5. At this point, the system is under methane hydrate formation conditions (40 bar, 2°C) , and a latency period or induction time begins, which is defined as the time elapsed from reaching the hydrate ' formation condition region up to the formation of the first
crystals of clathrate hydrate. Such an induction time is indicated by the range Ti in Figure 5. After elapsing of the induction time, the formation of the first methane hydrate crystals is detected by: (1) an inlet methane gas flow as measured by the gas flow meter 16, as indicated by Tf in Figure 5, and a slight increase of the internal temperature of the reactor, which reflects the releasing of heat of formation of methane hydrate indicated as Qf in Figure 5. Formation time Tf corresponds to the time span in which the gas flow meter 16 detects .a non-zero flow of methane. During methane hydrate formation as characterized by Tf, the liquid inside the reactor gradually turns into a translucent slurry and ultimately a solid matter similar in appearance to snow or ice, as seen through the camera 38. During the time Tf, the magnetic stirring stops because of the solidification of the liquid.
In the present example, the following two items are worth noting: 1) the oscillation of the operating parameters (P, T, gas flow) during the experiment are negligible, as they fall within a range of ±0.2% of FS; 2) the curve of flow shows a single absorption peak, indicating methane hydrate formation. Example 2 (comparative) Synthesis of methane hydrate with control of- operating parameters in accordance with the prior art. The experiment was carried out as in example 1, but for the control of operating parameters, that was carried out by using control procedures of the prior art. In particular, the PID control loops for pressure, temperature and flow were not active, the pressure
control is carried out only by the mechanical pressure regulator and the temperature of block 25 by a thermostatting unit with only ON/OFF action. Referring to Figure 6, the temperature profile of the reactor contents is indicated by (A) , the pressure profile is indicated by (B) , and methane flow is indicated by (D) .
In the present example it is observed that the oscillations of the operating parameters (P, T, gas flow) during the experiment are not negligible, and they are much wider than in Example 1. In particular, it is apparent that the temperature oscillations due to the ON/OFF actions of thermostatting unit, cause slight oscillations of pressure of the order of ±0.05 bar that, although not detectable in curve (C), affect the flow (D) where the oscillation is clearly observable. Moreover, it is observed that the opening/closing hysteresis of the mechanical pressure regulator 14 also affects the profile of methane flow that shows two peaks. The presence of these two absorption peaks would lead one to speculate, wrongly, that gas hydrate formation proceeds in two steps, instead that in only one, instead they , correspond only to two opening actions of the mechanical pressure regulator that do not occur until a Δp several bars is generated. In some cases, with different experimental conditions, it is possible to detect also three or more absorption peaks due to multiple openings or, in the worst cases, the Δp that occurs in the first absorption stage is so high as to induce an overflow signal of the flow meter 16 when the opening of 14 takes place. Example 3
In Figure 7 is shown an example of data which can be recorded with the described apparatus in case of critical phenomena determination arising from changes in concentration under a constant pressure, in particular the example reports the data recorded ' for the determination of the critical micelle concentration (CMC) of a surfactant under a pressure of 40 bar and temperature of 200C. The reactor 1 was charged with 100 ml of water, thermostatted to 2O0C, curve (A), and stirred as in Example 1. After reservoir 30 was evacuated by a vacuum pump (not shown) through the valve V8, a surfactant solution of a proper concentration is introduced by suction into the reservoir through the valve VIl. Subsequently the system is pressurized as a whole up to 40 bar with the desired gas by means of the pressure loading and holding line, curve (C) , the obvious closing of valve V8 and opening of V7 and V9 ensures that the both reactor 1 and reservoir 30 reach the same pressure. The concentrated solution is transferred from reservoir 30 to the reactor 1 by opening the valves VlO, 32 and V12 thus being added to the water already present into the reactor and giving rise to a variation of surfactant concentration from 0 to a maximum reachable concentration dependent on the volume of reactor and the concentration of the solution charged into the reservoir 30. This concentration is detected by the conductimetric measuring means 5, that records the conductimetric profile (B) or any other apparatuses capable to measure concentrations under pressure in a direct or indirect manner. Valve 32 controls the flow rate and the flow meter 33 measures its value, curve (D) . All the signals
relating to the curves (A) , (B) , (C) , and (D) are measured by suitable instruments that transmit the signal in 4-2OmA to the converter 21 and recorded on a file on the computer 22. As is apparent from curve (B), the conductimetric profile shows a sharp decrease of its positive slope, such a decrease being due to the occurrence of the target critical phenomenon under investigation, specifically the formation of micellar aggregates. The determination of the CMC value from the curves (B) and (D) will be described better in Example 5. Example 4 (comparative)
In Figure 8 it is reported an example of the data recordable with the described apparatus in the case of critical phenomena determinations arising from changes in concentration under a pressure without the use of the innovation of the apparatus for feeding liquid under constant pressure, but with the use of the usual technique of thrusting a liquid in a pressurized reservoir with a higher pressure. In particular the example reports data recorded for a CMC determination of a surfactant at a temperature of 250C. The experimental procedure of thermostatting, curve (A) , and charging of reactor 1 is carried out as in Example 3 except for the loading under pressure/ in this case in fact the closing of valves V7 and V12 insulates from the pressure control system the line included between these two valves where reservoir 30 is fitted. Only reactor 1 is therefore brought to an initial pressure of ca. 30 bar. Subsequently the concentrated solution is charged in the reservoir 30 as for Example 3 by keeping closed valves V7 and V12. At this point, a pressurized gas source is
connected to valve V8 which can be obtained by a plain mechanical pressure regulator connected to a pressurized tank generally of N2 o He, and a pressure is set higher than the initial pressure P of reactor 1 by- an amount which is dependent on the free volume of reactor 1 and the volume of liquid to be added, such an amount being sufficient to ensure a thrust of liquid to the reactor during the whole experiment, in this instance ca. 60 bar. Once reservoir 30 is charged and pressurized,; the valve V12 is opened keeping the valve V7 closed, and the liquid pushed by the high pressure difference between reactor 1 and reservoir 30 will start to drop into the- reactor 1 with a flow which can be adjusted by the valve 32 as in Example 3. As is apparent from Figure 8, the pressure inside the reactor, curve (C) , does not remain constant as in Example 3 but increases because the system cannot compensate for the added volume of liquid that decreases the reactor volume available for the gas with a consequent increase of pressure from 30 bar ■ to 38 bar during the course of the experiment reported in Figure 8 • Moreover, as can be observed from curve (D) , the flow of solution added to reactor 1 is not steady as that reported in Figure 7, but decreases faster, this being due to the fact that the ΔP between reservoir 30 and reactor 1 decreases during the addition because of the pressure increase inside the reactor 1. This could constitute a source of errors and require the' use of an expensive flow control system in order to obtain a steady flow as that reported in Figure 7. Example 5
Determination of critical micelle concentration (CMC) of
sodium dodecylsulfate (SDS) under (A) ambient conditions; and (B, C) methane hydrate formation conditions by means of the apparatus according to the present invention.
(A) As described in Example 3, reactor 1 was charged with 100 ml of ultrapure water (obtained with Millipore
Simplicity 185 ion-exchanger), thermostatted at 2O0C and stirred as in Example 1. After having evacuated the reservoir 30 by a vacuum pump (not shown) through the valve V8, an aqueous solution of sodium dodecylsulfate (SDS) is introduced by suction into the reservoir 30 with a concentration such as to target the expected CMC value within the concentration range obtainable by adding a maximum volume of 100 ml of said solution to 100 ml of ultrapure water already present in the reactor. This in order to minimize the instrumental reading error; in this particular case of SDS, the expected CMC being 8.45 xlθ~3 M at 25°C, the molarity of the solution to be added will be 3.4 x 10~2 M; therefore, the whole system is brought under a pressure of 1 bar with the desired gas by the pressure loading and holding line, the obvious closing of valve V8 and the opening of V7 and V9 allows both the reactor 1 and reservoir 30 to reach the same pressure. The SDS solution is transferred from reservoir 30 to the reactor 1 by opening valves VlO, 32, V12.. Valve 32 controls the flow and the flow meter 33 measures its value and sends the relevant signal to the converter 21 and computer 22.
With the progress of the SDS aqueous solution addition to the reactor, the increase of electrical conductivity due to the increase of concentration of sodium and dodecylsulfate ions is detected by the conductimetric
measurement means 5, through the conductimentric probe 5A. The conductivity signals are sent to the ADC 21, digitized and sent to the PC 22 to be stored and processed. For calculating the CMC, the recorded flow values as in the curve (D) of Figures 7 and 8 are integrated versus time in order to determine the volume of concentrated solution added with time; therefore, once the initial volume of water and the concentration of added solution are known, it is possible to determine the concentration variation values with time. As shown in Figure 9, the conductivity data detected by the conductimetric measurement means 5 plotted versus the values of concentration variation with time show the classical conductimetric profile of a surfactant with a sharp slope change corresponding to the minimum SDS concentration needed to form micellar aggregates, i.e., the CMC. The intersection between the two linear segments of the conductivity profile defines the CMC as determined by conductometry as is known in the art. In this case, a CMC value around 8.1O x 10"3 M at 200C is obtained, which is comparable to data reported in the literature.
(B) e (C) By operating as above for (A) , the reactor 1 is thermostatted to 20C, then the whole apparatus is pressurized with methane (clathrate former) o nitrogen (non-clathrate former) at 40 bar and 20C as in Example 1. The system is thus brought under conditions of methane hydrate formation and said induction time begins to elapse. Once the parameters T and P are stabilized, the addition of SDS aqueous solution starts as in (A) above, and the variation of conductivity is detected by conductometric measurement means 5. As is apparent from
Figure 9, SDS is not able to reach a concentration suitable to form micellare aggregates in hydrate forming conditions, instead precipitation occurs by reaching its solubility limit, as indicated by the sharp drop of conductivity values above ca. 8 x 10~3 M (both under nitrogen and methane pressure) , and by observation of precipitate through the camera 38.
In this manner, it is demonstrated that the surfactant SDS does not form micellar aggregates under hydrate forming conditions. This finding refutes the previous hypothesis (cf. claim 8 of US patent N. 6,389,820) according to which the promoting effect of surfactants
(e.g., SDS) on clathrate hydrate formation is due to the formation of surfactant micelles.
Claims
1. An apparatus for clathrate hydrate preparation by stirring an aqueous solution in the presence; of a gas, characterized in that it comprises a static reactor (1) , means for gas loading and pressure control (2)., means of temperature control and adjustment (3) , means] of liquid supply (4) at constant pressure, means of detection of solute concentration (5), means of visual monitoring (6), means of data acquisition and control (7) arid stirring means (10, 12) of the solution in said reactor (1) .
2. An apparatus according to claim 1, wherein. said means (4) of constant pressure liquid supply comprise a reservoir (30) located higher than said reactor (1) and connected to said reactor (1) by means of two lines (31A, 31B) forming a closed hydraulic circuit.
3. An apparatus according to claim 2, wherein said reservoir is partially filled with liquid and defines a top portion and a bottom portion respectively connected (31A, 31B) with said reactor (1) to receive a gas (31A) from said reactor and to supply liquid (31B) to said reactor.
4. An apparatus according to claim 3, wherein on the liquid supply line (31B) to the reactor a liquid flow meter (33) and a regulation valve of said flow (32) are present.
5. An apparatus according to any previous claim, wherein said temperature control and adjustment means (3) comprises a Peltier element (3A) .
6. An apparatus according to any previous claim, wherein said solute concentration measuring means comprises a means of conductimetric measurement.
7. An apparatus according to claim 6, wherein said means comprises a probe provided with a stainless steel jacket (33), gold electrodes (34, 34') and a resin (35) for fixing and insulating said electrodes to said jacket (33).
8. An apparatus according to any previous claim, wherein said gas loading means and pressure control (2) comprise a gas flow meter (16) and an electronically-actuated control valve (15) .
9. An apparatus according to claim 8, wherein said gas loading and pressure control means (2) comprises a gas plenum chamber (18) connectable to said reactor in order to compensate for pressure variations.
10. An apparatus according to any previous claim, comprising lighting means inside the reactor.
11. An apparatus according to claim 10, wherein said internal lighting means comprises a cold light LED diode (37) .
12. The use of an apparatus according to any previous claim for the measurement of clathrate hydrate preparation parameters.
13. The use according to claim 12, wherein said parameters are selected from induction time, formation time, occupancy rate and the like.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE602006021075T DE602006021075D1 (en) | 2006-04-21 | 2006-04-21 | DEVICE FOR PREPARING AND STUDYING CLATHRATE HYDRATE |
| PCT/IT2006/000274 WO2007122647A1 (en) | 2006-04-21 | 2006-04-21 | Apparatus for preparing and studying clathrate hydrate |
| EP06745298A EP2024077B1 (en) | 2006-04-21 | 2006-04-21 | Apparatus for preparing and studying clathrate hydrate |
| AT06745298T ATE503574T1 (en) | 2006-04-21 | 2006-04-21 | DEVICE FOR PRODUCING AND TESTING CLATHRATHYDRATE |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IT2006/000274 WO2007122647A1 (en) | 2006-04-21 | 2006-04-21 | Apparatus for preparing and studying clathrate hydrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007122647A1 true WO2007122647A1 (en) | 2007-11-01 |
Family
ID=37487728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IT2006/000274 Ceased WO2007122647A1 (en) | 2006-04-21 | 2006-04-21 | Apparatus for preparing and studying clathrate hydrate |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2024077B1 (en) |
| AT (1) | ATE503574T1 (en) |
| DE (1) | DE602006021075D1 (en) |
| WO (1) | WO2007122647A1 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2434002A1 (en) * | 2010-09-28 | 2012-03-28 | Mebes, Reto | Gas clathrate production device |
| CN109142436A (en) * | 2018-09-21 | 2019-01-04 | 中国科学院广州能源研究所 | The experimental provision of temperature characterisitic research in a kind of hydrate formation |
| CN109594982A (en) * | 2018-12-19 | 2019-04-09 | 中国科学院广州能源研究所 | A kind of evaluating apparatus and evaluation method of the formation damage containing hydrate |
| CN109825341A (en) * | 2018-11-13 | 2019-05-31 | 黑龙江科技大学 | High-speed synthesis device of gas hydrate under the action of electrostatic field |
| CN114053969A (en) * | 2021-11-15 | 2022-02-18 | 清华大学深圳国际研究生院 | Carbon dioxide hydrate sequestration experimental device and carbon dioxide sequestration amount calculation method |
| CN115125043A (en) * | 2022-06-23 | 2022-09-30 | 西南石油大学 | Vehicle-mounted natural gas hydrate recovery device and method |
| CN118853250A (en) * | 2024-09-24 | 2024-10-29 | 中国科学院广州能源研究所 | A high-density, clean and low-carbon storage method for marine natural gas using offshore wind power |
| WO2026060626A1 (en) * | 2024-09-20 | 2026-03-26 | 河北化工医药职业技术学院 | Electrical automatic control device for chemical reactor |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011015942B3 (en) | 2011-04-02 | 2012-02-16 | Karlsruher Institut für Technologie | Pressure probe for detection of natural methane hydrate in sediments at bottom of sea water, has temperature sensor and permittivity sensor provided in thermal contact with each other, and provided with insulation layer at surface |
| CN102323394B (en) * | 2011-08-23 | 2014-02-19 | 中国地质大学(武汉) | Experimental device and experimental method for studying the response characteristics of natural gas hydrate formations to drilling fluid invasion |
| EP3071943B1 (en) * | 2013-11-21 | 2021-05-26 | Services Pétroliers Schlumberger | Method and apparatus for characterizing clathrate hydrate formation conditions employing a microfluidic device |
| CN106351621B (en) * | 2016-09-08 | 2018-11-20 | 中国石油大学(华东) | For studying the experimental facilities of oil gas wellbore gas intrusion and migration mechanism |
| CN112546982A (en) * | 2020-11-27 | 2021-03-26 | 中国地质大学(武汉) | Device and method for dynamically evaluating influence of additive on hydrate for long time |
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| WO1998027033A1 (en) * | 1996-12-17 | 1998-06-25 | Mobil Oil Corporation | Process for making gas hydrates |
| US6389820B1 (en) * | 1999-02-12 | 2002-05-21 | Mississippi State University | Surfactant process for promoting gas hydrate formation and application of the same |
| US6653516B1 (en) * | 1999-03-15 | 2003-11-25 | Mitsubishi Heavy Industries, Ltd. | Production method for hydrate and device for proceeding the same |
| US6787112B1 (en) * | 1998-08-13 | 2004-09-07 | Symyx Technologies, Inc. | Parallel reactor with internal sensing and method of using same |
-
2006
- 2006-04-21 AT AT06745298T patent/ATE503574T1/en not_active IP Right Cessation
- 2006-04-21 DE DE602006021075T patent/DE602006021075D1/en not_active Expired - Lifetime
- 2006-04-21 EP EP06745298A patent/EP2024077B1/en not_active Expired - Lifetime
- 2006-04-21 WO PCT/IT2006/000274 patent/WO2007122647A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998027033A1 (en) * | 1996-12-17 | 1998-06-25 | Mobil Oil Corporation | Process for making gas hydrates |
| US6787112B1 (en) * | 1998-08-13 | 2004-09-07 | Symyx Technologies, Inc. | Parallel reactor with internal sensing and method of using same |
| US6389820B1 (en) * | 1999-02-12 | 2002-05-21 | Mississippi State University | Surfactant process for promoting gas hydrate formation and application of the same |
| US6653516B1 (en) * | 1999-03-15 | 2003-11-25 | Mitsubishi Heavy Industries, Ltd. | Production method for hydrate and device for proceeding the same |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2434002A1 (en) * | 2010-09-28 | 2012-03-28 | Mebes, Reto | Gas clathrate production device |
| CN109142436A (en) * | 2018-09-21 | 2019-01-04 | 中国科学院广州能源研究所 | The experimental provision of temperature characterisitic research in a kind of hydrate formation |
| CN109825341A (en) * | 2018-11-13 | 2019-05-31 | 黑龙江科技大学 | High-speed synthesis device of gas hydrate under the action of electrostatic field |
| CN109825341B (en) * | 2018-11-13 | 2020-08-18 | 黑龙江科技大学 | High-speed synthesis device of gas hydrate under action of electrostatic field |
| CN109594982A (en) * | 2018-12-19 | 2019-04-09 | 中国科学院广州能源研究所 | A kind of evaluating apparatus and evaluation method of the formation damage containing hydrate |
| CN114053969A (en) * | 2021-11-15 | 2022-02-18 | 清华大学深圳国际研究生院 | Carbon dioxide hydrate sequestration experimental device and carbon dioxide sequestration amount calculation method |
| CN115125043A (en) * | 2022-06-23 | 2022-09-30 | 西南石油大学 | Vehicle-mounted natural gas hydrate recovery device and method |
| WO2026060626A1 (en) * | 2024-09-20 | 2026-03-26 | 河北化工医药职业技术学院 | Electrical automatic control device for chemical reactor |
| CN118853250A (en) * | 2024-09-24 | 2024-10-29 | 中国科学院广州能源研究所 | A high-density, clean and low-carbon storage method for marine natural gas using offshore wind power |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2024077B1 (en) | 2011-03-30 |
| ATE503574T1 (en) | 2011-04-15 |
| DE602006021075D1 (en) | 2011-05-12 |
| EP2024077A1 (en) | 2009-02-18 |
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