WO2007133568A3 - Activated carbon honeycomb catalyst beds and methods for the manufacture of same - Google Patents

Activated carbon honeycomb catalyst beds and methods for the manufacture of same Download PDF

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Publication number
WO2007133568A3
WO2007133568A3 PCT/US2007/011156 US2007011156W WO2007133568A3 WO 2007133568 A3 WO2007133568 A3 WO 2007133568A3 US 2007011156 W US2007011156 W US 2007011156W WO 2007133568 A3 WO2007133568 A3 WO 2007133568A3
Authority
WO
WIPO (PCT)
Prior art keywords
activated carbon
honeycomb
flue gas
honeycomb catalyst
carbon honeycomb
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2007/011156
Other languages
French (fr)
Other versions
WO2007133568A2 (en
Inventor
Kishor P Gadkaree
Youchun Shi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Inc
Original Assignee
Corning Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Inc filed Critical Corning Inc
Priority to EP07794672A priority Critical patent/EP2026899A2/en
Priority to CA002651940A priority patent/CA2651940A1/en
Priority to AU2007249932A priority patent/AU2007249932A1/en
Priority to JP2009509827A priority patent/JP2009536877A/en
Publication of WO2007133568A2 publication Critical patent/WO2007133568A2/en
Publication of WO2007133568A3 publication Critical patent/WO2007133568A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86—Catalytic processes
    • B01D53/8665—Removing heavy metals or compounds thereof, e.g. mercury
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/46—Removing components of defined structure
    • B01D53/64—Heavy metals or compounds thereof, e.g. mercury
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00—Carbon; Compounds thereof
    • C01B32/30—Active carbon
    • C01B32/354—After-treatment
    • C01B32/382—Making shaped products, e.g. fibres, spheres, membranes or foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/30—Physical properties of adsorbents
    • B01D2253/34—Specific shapes
    • B01D2253/342—Monoliths
    • B01D2253/3425—Honeycomb shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2255/00—Catalysts
    • B01D2255/70—Non-metallic catalysts, additives or dopants
    • B01D2255/702—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/60—Heavy metals or heavy metal compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/60—Heavy metals or heavy metal compounds
    • B01D2257/602—Mercury or mercury compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2259/00—Type of treatment
    • B01D2259/40—Further details for adsorption processes and devices
    • B01D2259/41—Further details for adsorption processes and devices using plural beds of the same adsorbent in series

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Catalysts (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention concerns activated carbon honeycomb catalyst beds for removing mercury and other toxic metals from flue gas of a coal combustion system. The activated carbon honeycomb can remove greater than 90% mercury from flue gas with, a simple design and without adding material to the flue gas. A method for manufacturing the activated carbon honeycomb catalyst bed involves providing a honeycomb precursor batch composition comprising a synthetic carbon precursor and at least one toxic metal adsorption co-catalyst, shaping the batch composition to form a honeycomb green body, curing, heat treating and activating the carbonized synthetic carbon precursor.
PCT/US2007/011156 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst beds and methods for the manufacture of same Ceased WO2007133568A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP07794672A EP2026899A2 (en) 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst beds and methods for the manufacture of same
CA002651940A CA2651940A1 (en) 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst beds and methods for the manufacture of same
AU2007249932A AU2007249932A1 (en) 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst beds and methods for the manufacture of same
JP2009509827A JP2009536877A (en) 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst bed and manufacturing method thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/433,196 US20070265161A1 (en) 2006-05-11 2006-05-11 Activated carbon honeycomb catalyst beds and methods for the manufacture of same
US11/433,196 2006-05-11

Publications (2)

Publication Number Publication Date
WO2007133568A2 WO2007133568A2 (en) 2007-11-22
WO2007133568A3 true WO2007133568A3 (en) 2008-02-28

Family

ID=38566072

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2007/011156 Ceased WO2007133568A2 (en) 2006-05-11 2007-05-09 Activated carbon honeycomb catalyst beds and methods for the manufacture of same

Country Status (8)

Country Link
US (2) US20070265161A1 (en)
EP (1) EP2026899A2 (en)
JP (1) JP2009536877A (en)
KR (1) KR20090025232A (en)
CN (1) CN101472668A (en)
AU (1) AU2007249932A1 (en)
CA (1) CA2651940A1 (en)
WO (1) WO2007133568A2 (en)

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US8741243B2 (en) 2007-05-14 2014-06-03 Corning Incorporated Sorbent bodies comprising activated carbon, processes for making them, and their use

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