WO2008067800A2 - Fermenter - Google Patents
Fermenter Download PDFInfo
- Publication number
- WO2008067800A2 WO2008067800A2 PCT/DE2007/002190 DE2007002190W WO2008067800A2 WO 2008067800 A2 WO2008067800 A2 WO 2008067800A2 DE 2007002190 W DE2007002190 W DE 2007002190W WO 2008067800 A2 WO2008067800 A2 WO 2008067800A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fermenter according
- fermentation chamber
- fermenter
- walls
- agitator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1144—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections with a plurality of blades following a helical path on a shaft or a blade support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/36—Means for collection or storage of gas; Gas holders
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
- C12M27/06—Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/921—Devices in which the material is conveyed essentially horizontally between inlet and discharge means
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/921—Devices in which the material is conveyed essentially horizontally between inlet and discharge means
- C05F17/929—Cylinders or drums
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Definitions
- the invention relates to a fermenter, in particular a Propfenstromfermenter, which has a Langachsrlickwerk for mixing a auszasenden biomass high dry matter in a fermentation chamber.
- fermenters used in biogas plants.
- the occurring fermentation is a mesophilic or thermophilic dry fermentation at moderate temperatures, for example between 37 ° C and 41 ° C or 50 0 C and 60 0 C.
- a plug flow fermenter can be fed continuously, which is equivalent to a large input of biomass to be fermented, resulting in a high gas yield.
- the agitator ensures optimum degassing and a uniform temperature distribution and the occurring plug flow for a defined residence time of the substrate in the fermenter.
- Propfenstromfermente of the type in question are comparatively structurally complex and regularly require a variety of outbuildings, such as operating buildings, gas storage and the like.
- the invention has the object to provide a fermenter available that is simple and therefore inexpensive to build in a short construction time and is very easy to maintain at a high gas performance.
- the arrangement of the drive outside the fermentation chamber allows in a simple way a revision of the same, without a regularly dangerous entering the fermentation chamber is necessary. Such entering the fermentation chamber of a fermenter according to the invention will thus represent an exceptional case.
- the torque of the drive decoupled from a rising frontal wall of the fermentation chamber is introduced into a foundation. Accordingly weak dimensioned this frontal wall can then be formed.
- the torque of the drive is introduced via a torque support of the bearing set in a rising, frontal wall of the fermentation chamber.
- both bearings of the agitator from outside the fermentation chamber are accessible and interchangeable, which in a revision as well as in a claim, of course, after sufficient lowering of the substrate level in the fermentation chamber, entering the fermentation chamber is not necessary.
- a central shaft of the agitator composed of several axial sections, has a section of reduced diameter on the end wall side. Accordingly, the position in the frontal walls may even have a small diameter, whereby the frontal walls are weakened only slightly through corresponding openings.
- the walls have on their underside an L-shaped angled foot which rests on a strip foundation. Without any anchoring, such a segment precast concrete element can be easily applied to the first
- precast concrete parts also makes it possible in a simple manner that the longitudinal walls are tapered upwards.
- the decreasing pressure through the substrate is taken into account and can thus be saved material.
- a wall has at least one longitudinal tension, for example, designed in the manner of tie rods. A mechanically stable construction is guaranteed.
- the mechanical stability of the fermenter is further increased if opposed precast concrete segments of the Longitudinal walls are connected on the top side by a tension anchor, which can be loaded primarily with tension, and by a beam which is load-bearing on pressure. Due to the division into a loadable on train and a loadable connection pressure tie rods and beams can be optimally designed and suitable for the material.
- a tie rod made of a metal, in particular a stainless steel and a beam is a wooden beam, which is inserted only in pockets of the walls. This further reduces the investment costs.
- the high mechanical stability of the fermenter according to the invention further allows the fermentation space to be covered by a roof which serves as a gas reservoir and has a half-round cross-section. An external gas storage can be avoided.
- the roof is formed in the manner of an air-inflated hall, in particular formed by a film and operationally removable. Inspection work is thus considerably simplified and, for example, the long-axis stirrer can, if necessary, be easily removed and renewed on the dismantled roof. In particular, due to these measures dangerous work within a closed fermentation room are largely avoided.
- the fermentation chamber is covered by a net.
- Such a network is useful in the settlement of sulfur bacteria, which are useful in the fermentation processes in a fermenter of the type described above.
- the network can bear on the tie rods and / or stamps lying on a lower side, membrane-like foil of the gas storage and so prevent sagging of the same in the fermentation chamber.
- Fig.l a fermenter
- FIG. 5 shows a section along the line V in Fig.l.
- Fig.l shows an off-center longitudinal section through a fermenter 1 according to the invention with an operating building 2, which is connected to the end face of the fermenter 1.
- the fermenter 1 shown in the drawing is as
- Propfenstromfermenter designed with a long-axis agitator 3, which has a plurality of axially spiraling blades 5 on a central shaft 4.
- the shaft 3 of the agitator 3 is mounted exclusively in the two opposite frontal walls 6,7. On a central storage is deliberately omitted.
- the shaft 4 is guided on the opposite side of the building 2 by the wall 7 and outside a fermentation chamber 8 to an electromotive
- Drive 9 connected. Decoupled from the end wall 7 of the fermentation chamber 8 is caused by the drive 9 torque via a triangular support structure 10, see also Fig.3, introduced into a foundation 11.
- the shaft 3 guided in the bearings 12, 13 in the walls 6, 7 is divided into five axial sections, of which the front wall-side sections 14, 15 have a reduced diameter relative to the three central sections.
- the bearings 12,13 of the shaft 4, as well as the drive 9 are accessible from outside the fermentation chamber 8 and interchangeable.
- front-side walls 6, 7 are formed over their height essentially of the same material thickness, in each case by at least three horizontally subdivided precast concrete elements.
- the lowest precast concrete 16,17 rest, preferably on L-shaped feet, on strip foundations 11,18.
- the front walls 6,7 are the longitudinal walls 19,20 also formed horizontally and vertically segmented by precast concrete, the lowest rows of precast concrete elements also rest on strip foundations 21,22. Are positioned at least the lowest rows of precast concrete elements on the strip foundations 11,18,21,22, a multi-layered bottom 23, the walls 6, 7; 19, 20 are introduced connecting.
- the front-side walls 6,7 have over the height of a substantially constant cross-section. According to the end walls 6,7 and the longitudinal walls are 19,20 the final fermentation chamber 8 finally made comparatively solid and, outwardly, a covered by a plate insulating layer comprising.
- the wall 6 is a variety provided further openings, are guided by a variety of piping systems in the operating room 2.
- openings 25,26 preferably lined by fiber cement sleeves, the implementation of inflows and outlets of a variety of on the longitudinal walls
- the biomass is introduced via a feed 33 in the longitudinal wall 19. In the immediate vicinity, via an additional feed 34, there is also an entry of liquid substrate. At the other end of the fermenter 1, a lower substrate outlet 35 and an upper substrate outlet 36 are provided in the wall 6.
- openings 37, 38 in the wall 6 allow level and / or temperature measurements.
- Clearly glazed openings 39,40 also allow the view into the fermentation chamber 8 from a working platform 41 on the roof of the building 2, which is accessible via a staircase 42.
- a further opening 43 serves for underpressure or overpressure protection, while a further opening 44 formed above the upper level serves to carry out a pipe system 45 for the removal of gas.
- both longitudinal walls 19,20 are tapered upwards in cross-section, see Figures 3 and 4. To a To obtain good mechanical stiffening of the precast concrete parts, both longitudinal walls 19,20 have a multiplicity of longitudinal stresses 46, 47, which, for example, in the manner of a tie rod, respectively brace the side walls 19, 20 longitudinally.
- Opposite precast concrete segments of the two longitudinal walls 19,20 are also the upper side with a, mainly train on tensile tie 48 made of a metal, in particular a stainless steel, and a load-bearing bar 49, a wooden beam, connected in pockets of the segments Longitudinal walls 19,20 only inserted.
- the walls 6,7,19,20 have sufficient stability that a roof 50 can be placed.
- the roof 50 is, compare Figure 5, formed in a cross-section semicircular and is provided as a gas storage, from the opening via the pipe system 45, above the upper level 32 of the substrate open, the resulting gas in the fermentation chamber 8 can be removed.
- the roof 50 is formed in the manner of an air-inflated housing, the gas-tight film is also operationally removable, so that the fermentation chamber 8 is close to free from above for example, revision work accessible.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Zoology (AREA)
- Genetics & Genomics (AREA)
- Biomedical Technology (AREA)
- Biotechnology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Molecular Biology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Clinical Laboratory Science (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/518,046 US9815039B2 (en) | 2006-12-07 | 2007-12-06 | Bioreactor |
| PL07856054T PL2092051T3 (pl) | 2006-12-07 | 2007-12-06 | Fermentor |
| EP07856054.7A EP2092051B1 (de) | 2006-12-07 | 2007-12-06 | Fermenter |
| DE112007003333T DE112007003333A5 (de) | 2006-12-07 | 2007-12-06 | Fermenter |
| CA2671780A CA2671780C (en) | 2006-12-07 | 2007-12-06 | Plug flow bioreactor with agitator |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102006058030 | 2006-12-07 | ||
| DE102006058030.3 | 2006-12-07 | ||
| DE102007014417A DE102007014417A1 (de) | 2006-12-07 | 2007-03-22 | Fermenter |
| DE102007014417.4 | 2007-03-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2008067800A2 true WO2008067800A2 (de) | 2008-06-12 |
| WO2008067800A3 WO2008067800A3 (de) | 2008-08-21 |
Family
ID=39363306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2007/002190 Ceased WO2008067800A2 (de) | 2006-12-07 | 2007-12-06 | Fermenter |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9815039B2 (de) |
| EP (1) | EP2092051B1 (de) |
| CA (1) | CA2671780C (de) |
| DE (2) | DE102007014417A1 (de) |
| PL (1) | PL2092051T3 (de) |
| WO (1) | WO2008067800A2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014102550A1 (en) | 2012-12-28 | 2014-07-03 | Petróleo Brasileiro S.A. - Petrobras | Equipment and hybrid process for obtaining bioproducts |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK2465918T3 (da) * | 2010-12-18 | 2014-02-10 | Gerhard Hoffmann | Biomassetørfermenter med kontinuer tilførsel og tømning |
| DE102011107234B4 (de) | 2011-07-13 | 2020-06-25 | Erich Blaß | Fermenter-Rührwerkseinheit |
| CN104525015B (zh) * | 2015-01-16 | 2016-07-06 | 河南省科学院能源研究所有限公司 | 一种生物质料仓物料搅拌装置 |
| EP3793952B1 (de) * | 2018-05-17 | 2024-05-29 | Enel Viento India Private Limited | Pfropfenströmungsbiogasanlage |
| GB2625751A (en) * | 2022-12-22 | 2024-07-03 | Greenskill Tech Holdings Ltd | Biological reactor |
| FI20235714A1 (en) * | 2023-06-21 | 2024-12-22 | Fimuskraft Oy | Horizontal fermenter |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2952588A (en) * | 1957-08-21 | 1960-09-13 | American Sterilizer Co | Device for cultivating bacteria |
| US3594277A (en) * | 1968-04-23 | 1971-07-20 | Atlantic Richfield Co | Process for fermenting hydrocarbons |
| US3771757A (en) * | 1972-09-25 | 1973-11-13 | Superior Concrete Accessories | Self-contained, articulated, outside corner-forming device for a concrete wall form |
| DE3309356A1 (de) * | 1983-03-16 | 1984-09-20 | Günter 6072 Dreieich Klopottek | Verfahren zur gewinnung von biogas und vorrichtung zur durchfuehrung des verfahrens |
| US5391019A (en) * | 1991-09-11 | 1995-02-21 | Morgan; J. P. Pat | Environmental enclosure structure and method of manufacture |
| CH686085A5 (de) * | 1993-06-22 | 1995-12-29 | Walter Schmid | Pfropfstrombetriebener Fermenter mit einem Ruhrwerk. |
| AT405185B (de) * | 1996-06-17 | 1999-06-25 | Friedrich Ing Bauer | Verfahren und vorrichtung zum fermentieren organischen materials |
| ATE334816T1 (de) * | 1999-09-22 | 2006-08-15 | Gore W L & Ass Gmbh | Abdeckung zur aeroben behandlung von biologisch abbaubarem material |
| US6451589B1 (en) * | 1999-10-25 | 2002-09-17 | Ghd, Inc. | Method and apparatus for solids processing |
| US7659108B2 (en) * | 2005-01-26 | 2010-02-09 | Kompogas Ag | Fermenter comprising an agitator |
-
2007
- 2007-03-22 DE DE102007014417A patent/DE102007014417A1/de not_active Withdrawn
- 2007-12-06 WO PCT/DE2007/002190 patent/WO2008067800A2/de not_active Ceased
- 2007-12-06 US US12/518,046 patent/US9815039B2/en not_active Expired - Fee Related
- 2007-12-06 CA CA2671780A patent/CA2671780C/en not_active Expired - Fee Related
- 2007-12-06 PL PL07856054T patent/PL2092051T3/pl unknown
- 2007-12-06 EP EP07856054.7A patent/EP2092051B1/de not_active Not-in-force
- 2007-12-06 DE DE112007003333T patent/DE112007003333A5/de not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014102550A1 (en) | 2012-12-28 | 2014-07-03 | Petróleo Brasileiro S.A. - Petrobras | Equipment and hybrid process for obtaining bioproducts |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2092051B1 (de) | 2019-02-27 |
| PL2092051T3 (pl) | 2019-09-30 |
| WO2008067800A3 (de) | 2008-08-21 |
| EP2092051A2 (de) | 2009-08-26 |
| DE112007003333A5 (de) | 2009-11-05 |
| DE102007014417A1 (de) | 2008-06-12 |
| CA2671780C (en) | 2019-05-07 |
| US9815039B2 (en) | 2017-11-14 |
| CA2671780A1 (en) | 2008-06-12 |
| US20100317095A1 (en) | 2010-12-16 |
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