WO2009057675A1 - 磁心用粉末及び圧粉磁心並びにそれらの製造方法 - Google Patents

磁心用粉末及び圧粉磁心並びにそれらの製造方法 Download PDF

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Publication number
WO2009057675A1
WO2009057675A1 PCT/JP2008/069718 JP2008069718W WO2009057675A1 WO 2009057675 A1 WO2009057675 A1 WO 2009057675A1 JP 2008069718 W JP2008069718 W JP 2008069718W WO 2009057675 A1 WO2009057675 A1 WO 2009057675A1
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Prior art keywords
alkoxide
powder
silicone resin
magnetic core
film
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Ceased
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PCT/JP2008/069718
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English (en)
French (fr)
Inventor
Shin Tajima
Masaaki Tani
Daisuke Okamoto
Eisuke Hoshina
Hidefumi Kishimoto
Daisuke Ichigozaki
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Toyota Motor Corp
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Toyota Motor Corp
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Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to US12/740,741 priority Critical patent/US20100266861A1/en
Priority to AU2008319905A priority patent/AU2008319905B2/en
Priority to CN2008801144845A priority patent/CN101933103B/zh
Priority to EP08845521.7A priority patent/EP2221836B1/en
Priority to KR1020107012076A priority patent/KR101224825B1/ko
Publication of WO2009057675A1 publication Critical patent/WO2009057675A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102—Metallic powder coated with organic material
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1216—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the working steps
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1244—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/11—Making amorphous alloys
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C33/00—Making ferrous alloys
    • C22C33/02—Making ferrous alloys by powder metallurgy
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • H01F1/26—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02—Compacting only
    • B22F2003/026—Mold wall lubrication or article surface lubrication
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24—After-treatment of workpieces or articles
    • B22F2003/248—Thermal after-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12014—All metal or with adjacent metals having metal particles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12181—Composite powder [e.g., coated, etc.]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Electromagnetism (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Powder Metallurgy (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

　磁心用粉末の製造方法は、Ｎ、Ｐ、Ｓ、Ｏ原子を１又は複数含む極性基を有する有機基を有するＳｉアルコキシドとＡｌアルコキシドとを脱水有機溶媒に混合してなるアルコキシド含有溶液に純鉄粉を浸漬させた後、乾燥させて脱水有機溶媒を除去し、純鉄粉の表面にＡｌ－Ｓｉ－Ｏ系複合酸化物よりなるアルコキシド皮膜を形成するアルコキシド皮膜形成工程と、シリコーン樹脂を有機溶媒に混合してなるシリコーン樹脂含有溶液にアルコキシド皮膜を施した純鉄粉を浸漬させた後、乾燥させて有機溶媒を除去し、アルコキシド皮膜上にシリコーン樹脂皮膜を形成するシリコーン樹脂皮膜形成工程とを行い、純鉄粉の表面に、アルコキシド皮膜とシリコーン樹脂皮膜とにより構成された絶縁皮膜を形成する。
PCT/JP2008/069718 2007-11-02 2008-10-30 磁心用粉末及び圧粉磁心並びにそれらの製造方法 Ceased WO2009057675A1 (ja)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US12/740,741 US20100266861A1 (en) 2007-11-02 2008-10-30 Powder for magnetic core, powder magnetic core and their production methods
AU2008319905A AU2008319905B2 (en) 2007-11-02 2008-10-30 Powder for magnetic core, powder magnetic core, and their production methods
CN2008801144845A CN101933103B (zh) 2007-11-02 2008-10-30 磁芯用粉末、压粉磁芯、以及它们的制造方法
EP08845521.7A EP2221836B1 (en) 2007-11-02 2008-10-30 Powder for magnetic core, powder magnetic core, and their production methods
KR1020107012076A KR101224825B1 (ko) 2007-11-02 2008-10-30 자심용 분말 및 압분자심 및 그들의 제조 방법

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JP2007-286314 2007-11-02
JP2007286314A JP4589374B2 (ja) 2007-11-02 2007-11-02 磁心用粉末及び圧粉磁心並びにそれらの製造方法

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WO2009057675A1 true WO2009057675A1 (ja) 2009-05-07

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US (1) US20100266861A1 (ja)
EP (1) EP2221836B1 (ja)
JP (1) JP4589374B2 (ja)
KR (1) KR101224825B1 (ja)
CN (1) CN101933103B (ja)
AU (1) AU2008319905B2 (ja)
WO (1) WO2009057675A1 (ja)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011032931A1 (en) * 2009-09-18 2011-03-24 Höganäs Ab Ferromagnetic powder composition and method for its production
EP2458601A4 (en) * 2009-07-23 2014-01-01 Hitachi Powdered Metals MASSEKERN AND MANUFACTURING METHOD THEREFOR
CN112489918A (zh) * 2020-11-24 2021-03-12 横店集团东磁股份有限公司 一种合金磁粉芯及其制备方法和用途
JP2021082717A (ja) * 2019-11-19 2021-05-27 小林　博 軟磁性粉を酸化アルミニウム微粒子の集まりで絶縁化し、該酸化アルミニウム微粒子同士の摩擦接合で軟磁性粉同士を結合した圧粉磁心の製造方法

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JP5119196B2 (ja) * 2009-04-17 2013-01-16 トヨタ自動車株式会社 圧粉磁心用粉末と圧粉磁心、およびそれらの製造方法
CN101996723B (zh) * 2010-09-29 2012-07-25 清华大学 一种复合软磁磁粉芯及其制备方法
JPWO2013051229A1 (ja) * 2011-10-03 2015-03-30 パナソニックＩｐマネジメント株式会社 圧粉磁心およびその製造方法
JP6113516B2 (ja) 2012-02-06 2017-04-12 Ntn株式会社 磁心用粉末および圧粉磁心
JP6044504B2 (ja) * 2012-10-23 2016-12-14 トヨタ自動車株式会社 希土類磁石の製造方法
CN104103413A (zh) * 2014-06-24 2014-10-15 湖州南浔闻天磁性材料有限公司 一种具有高磁通磁环性能的磁粉芯的制备方法
CN104078230B (zh) * 2014-07-24 2016-09-14 武汉科技大学 一种晶间绝缘的高硅电工钢铁芯及其制备方法
CN105070450A (zh) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 一种高绝缘磁芯材料
CN105070453A (zh) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 一种高叠加磁芯材料
CN105070451A (zh) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 一种复合导磁材料磁芯
CN105070452A (zh) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 一种用于电器设备的低损耗磁芯材料
CN105070454A (zh) * 2015-08-21 2015-11-18 天长市昭田磁电科技有限公司 一种高机械强度铁氧体磁芯材料
JP6700919B2 (ja) * 2016-03-31 2020-05-27 三菱マテリアル株式会社 シリカ系絶縁被覆軟磁性鉄粉末およびその製造方法
CN110178190B (zh) * 2017-01-12 2021-07-13 株式会社村田制作所 磁性体粒子、压粉磁芯和线圈部件
JP6891638B2 (ja) * 2017-05-31 2021-06-18 Tdk株式会社 圧粉磁心
TWI903899B (zh) * 2018-07-11 2025-11-01 德商巴斯夫歐洲公司 改良的溫度穩定型軟磁粉末、用於塗佈軟磁粉末之方法、軟磁粉末之用途以及包含軟磁粉末之電子組件
CN111375756B (zh) * 2018-12-29 2023-10-13 洛阳尖端技术研究院 一种薄膜包覆的软磁性片状化FeNi合金制备方法
CN111192735A (zh) * 2020-01-17 2020-05-22 深圳市铂科新材料股份有限公司 一种绝缘包覆的金属软磁粉末及其制备方法和用途
JP7447640B2 (ja) * 2020-04-02 2024-03-12 セイコーエプソン株式会社 圧粉磁心の製造方法および圧粉磁心
JP2020127043A (ja) * 2020-04-30 2020-08-20 三菱マテリアル株式会社 シリカ系絶縁被覆軟磁性粉末
CN112635147B (zh) * 2020-12-09 2022-07-05 横店集团东磁股份有限公司 一种软磁性粉末及其制备方法和用途
CN116190082A (zh) * 2021-11-29 2023-05-30 横店集团东磁股份有限公司 金属软磁粉芯及其制备方法
CN115083716B (zh) * 2022-06-29 2026-02-10 横店集团东磁股份有限公司 一种铁硅磁粉芯及其制备方法与电感

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CN101933103B (zh) 2012-08-22
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JP2009117471A (ja) 2009-05-28
US20100266861A1 (en) 2010-10-21
CN101933103A (zh) 2010-12-29
EP2221836A1 (en) 2010-08-25
AU2008319905A1 (en) 2009-05-07
KR101224825B1 (ko) 2013-01-21
EP2221836A4 (en) 2011-03-30
AU2008319905B2 (en) 2012-02-23

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