WO2009107818A1 - ガスタービン制御方法及び装置 - Google Patents
ガスタービン制御方法及び装置 Download PDFInfo
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- WO2009107818A1 WO2009107818A1 PCT/JP2009/053779 JP2009053779W WO2009107818A1 WO 2009107818 A1 WO2009107818 A1 WO 2009107818A1 JP 2009053779 W JP2009053779 W JP 2009053779W WO 2009107818 A1 WO2009107818 A1 WO 2009107818A1
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- WIPO (PCT)
- Prior art keywords
- gas turbine
- combustion
- state
- flow rate
- value
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/48—Control of fuel supply conjointly with another control of the plant
- F02C9/50—Control of fuel supply conjointly with another control of the plant with control of working fluid flow
- F02C9/52—Control of fuel supply conjointly with another control of the plant with control of working fluid flow by bleeding or by-passing the working fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/26—Control of fuel supply
- F02C9/28—Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/48—Control of fuel supply conjointly with another control of the plant
- F02C9/50—Control of fuel supply conjointly with another control of the plant with control of working fluid flow
- F02C9/54—Control of fuel supply conjointly with another control of the plant with control of working fluid flow by throttling the working fluid, by adjusting vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/01—Purpose of the control system
- F05D2270/11—Purpose of the control system to prolong engine life
- F05D2270/114—Purpose of the control system to prolong engine life by limiting mechanical stresses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/01—Purpose of the control system
- F05D2270/14—Purpose of the control system to control thermoacoustic behaviour in the combustion chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/30—Control parameters, e.g. input parameters
- F05D2270/301—Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/30—Control parameters, e.g. input parameters
- F05D2270/306—Mass flow
- F05D2270/3061—Mass flow of the working fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/30—Control parameters, e.g. input parameters
- F05D2270/332—Maximum loads or fatigue criteria
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2270/00—Control
- F05D2270/30—Control parameters, e.g. input parameters
- F05D2270/334—Vibration measurements
Definitions
- the present invention relates to a gas turbine bin control method and apparatus, and more particularly, an operation deviating from an ideal fuel flow rate and air flow rate assumed at the time of design by correction for suppressing combustion vibration generated during gas turbine bin operation.
- the present invention relates to a gas turbine control method and apparatus that can prevent the system from continuing. Background art
- the air flow and fuel flow to be sent to the combustor are finely adjusted in trial operation based on the output of the generator, atmospheric temperature, humidity, etc., and these values are the initial design values. It is used as driving.
- the trial run is only for a certain period, and it is not possible to perform a trial run based on all weather conditions.
- the actual air flow rate and fuel flow rate are designed due to deterioration of the compressor performance and aging such as clogging of the filter. There is a possibility of deviation from the time or trial run.
- the gas turbine is driven by the combustion gas generated by the continuous exothermic oxidation reaction between fuel and air.
- the combustion noise associated with turbulent combustion and the time from fuel evaporation to combustion It may be accompanied by pressure fluctuation with a frequency ranging from 10 Hz to several kHz, consisting of combustion vibration induced by interaction with heat dissipation and diffusion and fluctuation of flame propagation velocity with swirling due to delay .
- the combustion vibration grows in a specific vibration frequency range by resonance with the air column of the combustion chamber using the above-described interaction generated in the combustion region of the combustion chamber as an excitation source.
- combustion oscillations have large and small levels, they must be considered inevitable to some extent during the combustion gas generation process, but the magnitudes depend on the combustion performance based on the combustor volume and the combustion gas temperature. It depends on you.
- Patent Document 1 discloses a frequency analysis device for frequency analysis of pressure fluctuations of combustion gas detected by a pressure sensor, and a frequency band of pressure fluctuations analyzed by this frequency angle analysis device.
- a combustor combustion vibration suppressing device and a method for suppressing the combustion vibration that suppress the combustion vibration induced by the pressure fluctuation are shown.
- the combustion vibration suppression device and the suppression method disclosed in Patent Document 1 are intended for low-frequency combustion vibration, but the combustion vibration generated in a gas turbine is caused by various factors from a low frequency. It occurs in a wide frequency range up to a high frequency of several thousand Hz, and combustion vibrations may occur simultaneously in multiple frequency bands. Therefore, if the fuel-air ratio is changed based on only the low-frequency combustion vibration as in Patent Document 1, the combustion vibration in other frequency bands may deteriorate.
- Patent Document 2 makes adjustments to suppress combustion vibration in a high-priority frequency band according to a predetermined priority when combustion vibration occurs in a plurality of frequency bands.
- the flow rate of fuel supplied to the combustor or the flow rate of air is adjusted, information relating the adjustment content and the change in the combustion state in the combustor due to the adjustment Data to remember
- a basic database that stores information obtained by analysis based on the information accumulated in the database, and based on the information stored in the basic database, the flow rate of fuel supplied to the combustor
- we proposed a gas turbine control system that can effectively suppress combustion vibration even when combustion vibration occurs in multiple frequency bands by adjusting at least one of the air flow rates.
- Patent Document 1 since the combustion vibration suppression device and the suppression method disclosed in Patent Document 1 are intended for low-frequency combustion vibration as described above, the fuel-air ratio is changed based only on the combustion vibration. And combustion vibrations in other frequency bands may worsen.
- the method disclosed in Patent Document 2 is effective in suppressing combustion vibration in a high-priority frequency band.
- the adjustment content and the change in the combustion state in the combustor due to the adjustment are described. Is stored in the database, and based on the information accumulated in the database, as shown in the graph of Fig. 12 (A), the combustion vibration is suppressed by the information obtained by analysis. Therefore, as shown in the graph showing the relationship between time and efficiency in Fig. 1 2 (B), the operation considering the ideal fuel flow rate, design performance based on the air flow rate, and fatigue life of the mother machine assumed at the time of design. Operation that is out of condition may occur.
- the horizontal axis represents the load
- the vertical axis represents the valve opening to control the fuel flow rate and the air flow rate
- ⁇ is the valve opening before correction
- ⁇ is the suppression of combustion vibration.
- the valve opening after adjustment for adjustment is increased after the load is adjusted in the range of 90 to 110.
- the horizontal axis is the driving time of the gas turbine
- the vertical axis shows the efficiency
- the adjustment for suppressing the occurrence of combustion vibration is shown in the part marked "adjustment here". This is the case, and the efficiency has declined after adjustment.
- the ideal fuel flow rate assumed at the initial design value and the ideal fuel flow rate assumed at the time of design can be prevented so that the operation deviating from the operation state at the air flow rate can be prevented.
- Design performance by air flow rate and fatigue life of mother machine It is an issue to provide a gas turbine control method and apparatus that can maintain the operation state considered. Disclosure of the invention
- a gas turbine control method includes:
- the operation process quantity including the ratio of the air flow rate and the pilot fuel in the gas turbine, and the state signal including the atmospheric condition and the load quantity, the characteristics of combustion vibration of the gas turbine And calculating a correction amount of at least one of an air flow rate supplied to the combustor and a pilot ratio each time the combustion vibration exceeds a predetermined control value, A third step for correcting the initial design values of the air flow rate and the pie-mouth ratio that are set in advance corresponding to the process amount and the state signal;
- the correction of the initial design value performed in the third step is reset, and the operation is performed with the initial design value.
- the gas turbine control apparatus which implements this gas turbine control method includes frequency analysis means for frequency analysis of pressure fluctuation or acceleration in the combustor in the gas turbine for each of a plurality of frequency bands,
- the operation process amount including the ratio of the air flow rate and the pilot fuel in the gas turbine bin, and the state signal including the atmospheric state and the load amount
- the gas turbine State grasping means for grasping the combustion state
- combustion characteristic grasping means for grasping the characteristics of combustion vibration
- the air flow rate supplied to the combustor and the pilot ratio each time the combustion vibration exceeds a predetermined control value The initial design of the air flow rate and pie-mouth ratio set in advance corresponding to the operation process amount and the state signal is calculated.
- the control unit resets the correction of the initial design value in a state where the combustion vibration of the gas turbine bin is lower than the predetermined control value for a predetermined time, and operates the gas turbine bin with the initial design value. It is configured.
- gas turbine control method according to the present invention is as follows.
- the operation process amount including the ratio of the air flow rate and the pilot fuel in the gas turbine, and the state signal including the atmospheric state and the load amount, the combustion vibration characteristics of the gas turbine bin And calculating a correction amount of at least one of an air flow rate supplied to the combustor and a pilot ratio each time the combustion vibration exceeds a predetermined control value, A third step for correcting the initial design values of the air flow rate and the pie-mouth ratio that are set in advance corresponding to the process amount and the state signal;
- the operation is performed while gradually correcting the correction value of the initial design value performed in the third step to the initial design value.
- a gas turbine control device that implements the gas turbine control method includes a frequency analysis unit that performs frequency analysis of pressure fluctuation or acceleration in the combustor in the gas turbine bin for each of a plurality of frequency bands,
- the operation process amount including the ratio of the air flow rate and the pilot fuel in the gas turbine bin, and the state signal including the atmospheric state and the load amount
- the gas turbine State grasping means for grasping the combustion state
- combustion characteristic grasping means for grasping the characteristics of combustion vibration
- the control unit is configured to reduce the correction of the initial design value stepwise in a direction approaching the initial design value in a state where combustion vibration of the gas turbine is lower than a predetermined management value for a certain time. It is configured to operate a turbine.
- the initial design values of the air flow rate and pie-mouth ratio set in advance corresponding to the operation process amount and state signal are corrected with correction values that suppress the combustion vibrations, and thereafter If the combustion vibration falls below the control value set in advance for a certain period of time, reset the initial design value correction. Or, by reducing it step by step, it is possible to prevent the operation that deviates from the ideal fuel flow and air flow assumed at the time of design from being continued, and to maintain the operation state considering the fatigue life of the mother machine.
- the gas turbine control method and apparatus can be provided.
- the correction value of the initial design value performed in the third step is gradually reduced in a direction approaching the initial design value according to a plurality of threshold values smaller than the predetermined management value.
- the correction value added to the initial design value is reduced stepwise in a direction approaching the initial design value according to a plurality of threshold values smaller than the predetermined management value, and the gas turbine is operated.
- the gas turbine control method and apparatus avoids the combustion vibration once when the combustion vibration occurs, and performs desirable correction for the control system setting. If it seems to be calm, it has a function to return to the original control system setting or to take into account the fatigue life of the mother machine. It is possible to adjust the control system to maintain this, and if the instability phenomenon is resolved, the initial design value will be restored to the initial setting value, or the setting will take into account the fatigue life of the mother machine.
- the gas turbine can be operated with the power and the control system set up by the customer, except for the case, and the operating conditions with the ideal fuel flow and air flow assumed at the time of design as before. It is possible to provide a gas turbine control method and apparatus that can prevent the operation that deviates from the state from being continued, and that can maintain the operation state in consideration of the fatigue life of the mother machine.
- FIG. 1 (A) is a block diagram for illustrating a functional configuration for controlling the gas turbine 2, and (B) is an automatic adjustment unit 9 in the gas turbine control unit 3 shown in (A).
- FIG. 1 (A) is a block diagram for illustrating a functional configuration for controlling the gas turbine 2, and (B) is an automatic adjustment unit 9 in the gas turbine control unit 3 shown in (A).
- FIG. 1 (A) is a block diagram for illustrating a functional configuration for controlling the gas turbine 2
- (B) is an automatic adjustment unit 9 in the gas turbine control unit 3 shown in (A).
- FIG. 2 is a flowchart of Embodiment 1 of the gas turbine control method according to the present invention.
- FIG. 3 is a flowchart of Embodiment 2 of the gas turbine control method according to the present invention.
- Fig. 4 is a graph for explaining the determination of multiple thresholds consisting of acceptable limits for gas turbine operation when reducing and storing the correction amount for suppressing the occurrence of combustion vibrations. .
- FIG. 5 is a graph showing an example of the analysis result obtained by the frequency analysis means.
- Fig. 6 is a graph showing an example of the analysis result by frequency band by the frequency analysis means.
- FIG. 7 shows an example of the structure of the database used in the present invention.
- Fig. 8 shows the principle of the combustion oscillation region estimation method.
- FIG. 9 is a diagram showing an example of estimating the combustion vibration region.
- FIG. 10 is a diagram for explaining a schematic configuration of the gas turbine.
- FIG. 11 is a schematic sectional view of a gas turbine combustor.
- Fig. 12 is a graph showing the relationship between load and valve opening when combustion vibration is suppressed using the information obtained by frequency analysis.
- (B) is an adjustment for suppressing combustion vibration. This is a graph showing an example in which the efficiency decreased due to the performance of the test.
- FIG. 10 is a schematic configuration diagram of the gas turbine 2.
- the gas turbine 2 includes a compressor 2 2 having an inlet guide vane 2 6, and a compressor 2 2 and a generator 40 connected to a rotary shaft 3 9.
- a gas turbine main body 21 having a turbine 24, and a combustion gas is supplied to the turbine 24 via a combustor 2 3 and a combustion gas introduction pipe 3 8, and the combustion gas is It is discharged outside through the piping.
- the compressor 2 2 is informed of the rotation of the turbine 2 4 via the rotary shaft 3 9, takes in the external intake air 2 5 from the intake port where the filter is provided, and generates compressed air. Compressed air is supplied to the combustor 2 3 and used for combustion.
- the inlet guide vane 26 provided in the compressor 22 is a rotary vane on the air introduction side of the compressor 22 2, and controls the angle of the rotary vane of the inlet guide vane 26, that is, the valve opening degree.
- the combustor 2 3 is connected to a compressed air introduction part 2 7, a bypass air introduction pipe 3 6, a bypass valve 3 5, and a bypass air mixing pipe 3 7, and the compressed air introduction part 2 7 is connected to the compressor 2 2
- Compressor discharge air is guided to the combustor 23 in the space that guides air into the passenger compartment of the introduction pipe and combustor 23.
- the bypass air introduction pipe 36 is connected to the compressed air introduction part 27 with one end opened, and the other end is connected to a bypass valve 35 for controlling the flow rate of air passing through the bypass air introduction pipe 36. This is a pipe that bypasses the compressor discharge air that is not supplied to the combustor 23 to the turbine 24.
- the bypass air mixing pipe 3 7 connected to the other end of the bypass valve 3 5 is connected to the combustion gas introduction pipe 3 8, and the combustion gas generated by the combustor 2 3 is the air that has passed through the bypass valve 3 5. Supplied to the combustion gas inlet pipe 3 8 so that it is mixed.
- the combustor 2 3 also has a main fuel 4 9 via a main fuel flow control valve 28 and a main fuel supply valve 29, a neutral fuel flow control valve 31 and a pi fuel supply valve.
- Pie-mouth fuel 33 is supplied via 3 2.
- Main fuel flow control valve 28 is connected to a pipe for supplying fuel from the outside, and the other is connected to a pipe connected to a plurality of main fuel supply valves 29.
- the main fuel flow control valve 28 is a combustor for fuel supplied from the outside.
- the main fuel supply valve 29 controls the fuel supplied to the main burner 23 of the combustor 23, respectively.
- the pilot fuel flow control valve 3 1 is connected to a pipe for supplying fuel from the outside, and the other is connected to a plurality of pilot fuel supply valves 3 2.
- the fuel flow control valve 31 for controlling the flow rate of fuel supplied from the outside to the combustor 23 3 is a valve for controlling the fuel supplied to the pilot burner.
- the main fuel 4 9 is used for the combustion of the main flame, and the pi-mouth fuel 33 is used for the combustion of the pie-mouth flame to stabilize the combustion of the main flame.
- the gas turbine combustor 23 is composed of a compressor 22, a combustor body 41, a casing 4 2, an outer cylinder 4 3, and an inner cylinder. It consists of 4 4, tail cylinder 4 5 and so on.
- the casing 4 2 is joined to the outer cylinder 4 3, and the combustor body 4 1 is accommodated inside the casing 4 2 and the outer casing 4 3.
- the combustor body 41 is joined to the vehicle compartment 42 by the support 46 and held in a predetermined position.
- the combustor body 4 1 is provided with a pi-mouth fuel nozzle 4 8 to which the pi-mouth fuel 4 7 is supplied, and a main fuel nozzle 50 to which the main fuel family 4 9 is supplied.
- the inflow air flowing into the compartment 4 2 from the 2 2 is supplied to the combustor body 4 1 through the space between the compartment 4 2 and the inner cylinder 4 4.
- the pilot nozzle fuel nozzle 48 injects the pilot fuel 47 into a region (not shown) where the compressed air introduction part 27 is present, performs diffusion combustion, and generates a pilot flame as a diffusion flame. generate.
- the main fuel nozzle 50 injects the main fuel 4 9 into a pre-mixing device (not shown) to generate an air-fuel mixture mixed with the compressed air from the compressed air introduction portion 27, and the air-fuel mixture is transferred to the inner cylinder 44 Supplying and propagating combustion from the above-mentioned flame, to the air-fuel mixture, burns the main flame in the inner cylinder 44.
- High-temperature combustion gas 51 is generated by the combustion of the main flame, and is introduced from the inner cylinder 4 4 to the tail cylinder 45.
- the tail cylinder 45 is joined to the bypass valve 53 via the bypass elbow 52, and this bypass valve 53 opens to the inside of the passenger compartment 42 to bypass the part of the combustor inflow air. 5 Removed as 4 and supplied to tail cylinder 4 5.
- Tail tube 4 5, combustion gas 5 1 and pie Pass air 5 4 is mixed and supplied to turbine 24 as combustion gas 5 5.
- the flow rate of the bypass air 5 4 mixed with the combustion gas 51 is adjusted by the opening degree of the bypass valve 53 being operated by the variable bypass valve mechanism 56 connected to the bypass valve 53.
- the value corresponds to the output required by the generator 40 for the gas turbine 2.
- the air introduced from the outside into the gas turbine 2 configured in this way is compressed by the compressor 22 and supplied to each combustor 23.
- part of the fuel reaches the pilot fuel supply valve 3 2 of each combustor 23 through the pilot fuel flow control valve 31, and is then introduced into each combustor 23. Further, the remaining fuel reaches the main fuel supply valve 29 of each combustor 23 via the main fuel flow control valve 28, and is then introduced into each combustor 23.
- the introduced air and fuel are combusted in each combustor 23, and the combustion gas generated is introduced into the turbine 24 to rotate the turbine 24, and the generator 40 generates power by the rotation energy. I do.
- FIG. Fig. 1 (A) is a block diagram for showing the functional configuration for controlling the gas turbine 2
- Fig. 1 (B) is an automatic operation in the gas turbine control unit 3 shown in Fig. 1 (A).
- 5 is a detailed block diagram of the adjustment unit 9.
- the gas turbine bin control unit 3 controls the gas turbine 2
- the gas turbine bin 2 includes a process amount measurement unit 4, a pressure fluctuation measurement unit (sensor) 5, and an acceleration measurement unit. (Sensor) 6 and operating mechanism 7 are provided.
- the process quantity measuring unit 4 is installed at an appropriate location on the gas turbine 2 and is a variety of measuring instruments that measure the process quantity indicating the operating conditions and operating conditions during operation of the gas turbine 2. It is output to the controller 8 of the gas turbine control unit 3 every predetermined time t 1, t 2 ′.
- the process quantity (plant state quantity) is, for example, generated power (generated current, generated voltage), atmospheric temperature, humidity, fuel flow and pressure at each part, air flow and pressure at each part, combustor 2 3 Combustion gas temperature, combustion gas flow rate, combustion gas pressure, rotation speed of compressor 2 2 and turbine 2 4, nitrogen oxides (NO x) and carbon monoxide (CO) contained in exhaust gas from turbine 2 4 This is the concentration of effluents.
- This process quantity includes the “operation quantity (plant data)” that can be manipulated, such as the quantity of fuel and air supplied to the gas turbine 2, It is divided into “state quantities that cannot be operated” such as the meteorological data and the generator load magnitude (MW) determined by demand.
- the pressure fluctuation measuring unit 5 is a pressure measuring device attached to each of the plurality of combustors 23.
- the pressure fluctuation measuring unit 5 is generated by combustion at predetermined times t1, t2,... According to a command from the controller 8.
- the measured pressure fluctuation value in each combustor 23 is output to the gas turbine controller 3.
- the acceleration measuring unit 6 is an acceleration measuring device attached to each combustor 23, and each combustor generated by combustion at a predetermined time t1, t2,... According to a command from the controller 8. Measure the acceleration of 2 (the second derivative of position) and output the measured value to gas turbine control unit 3.
- the operating mechanism 7 is controlled by a command from the controller 8 to open the main fuel flow control valve 2 8 and main fuel supply valve 29, and the pilot fuel flow control valve 3 1 and the pilot fuel supply. It is a mechanism that operates the opening of the feed valve 3 2, the opening of the bypass valve 3 5, the angle of the rotor blades of the inlet guide vanes 2 6 of the compressor 2 2, etc. Control of the flow rate of fuel, control of the flow rate of air supplied to each combustor 23, control of the flow rate of air introduced into the compressor 22 and so on. In addition, the flow control of the air supplied to each combustor 23 is specifically performed by increasing (or decreasing) the opening of the bypass valve 35 in each combustor 23 and the flow rate of air flowing to the noisy side. By increasing (or decreasing) the flow rate of air supplied to the combustor 23 is controlled.
- the gas turbine control unit 3 includes a controller 8 and an automatic adjustment unit (search control unit) 9.
- the controller 8 receives the measurement values output from the process quantity measurement unit 4, the pressure fluctuation measurement unit 5, and the acceleration measurement unit 6, and transfers them to the automatic adjustment unit 9.
- the controller 8 is based on a command from the automatic adjustment unit 9, and the main fuel flow control valve 28, the main fuel supply valve 29, the pi-port fuel flow control valve 31, and the pi-port control. Outputs a signal for operating the fuel supply valve 3 2, the bypass valve 3 5, and the inlet guide vane 2 6 with the operation mechanism 7.
- Fig. 1 (B) is a detailed block diagram of the automatic adjustment unit 9 in the gas turbine control unit 3 shown in Fig. 1 (A).
- 1 1 is an input means
- 1 2 is a state grasping means
- 1 3 is a frequency.
- Analysis means 14 is a combustion characteristic grasping means
- 15 is a database
- 16 is an adjustment amount determination means
- 17 is an output means.
- the automatic adjustment unit 9 receives the process amount, pressure, and acceleration data from the process amount measurement unit 4, the pressure fluctuation measurement unit 5, and the acceleration measurement unit 6 transferred from the controller 8 by the input means 11 and further receives the frequency. Based on the analysis result of the vibration frequency in gas turbine 2 by analysis means 1 3, grasp the state of gas turbine 2 with state grasping means 1 2 and the combustion characteristics of each combustor 2 3 with combustion characteristic grasping means 14 . Based on the contents grasped by the state grasping means 1 2 and the combustion characteristic grasping means 14 in the adjustment amount determining means 1 6, measures to prevent combustion vibration from occurring in the gas turbine 2, that is, the main fuel flow rate.
- the adjustment part and the adjustment amount are determined.
- the determination result of the adjustment amount determination means 16 is output to the controller 8 by the output means 17.
- the adjustment amount determining means 16 performs a desired correction to the control system setting to suppress the combustion vibration when it occurs as will be described later, but the combustion vibration is settled by monitoring for a predetermined time. If this is the case, it is possible to return to the original control system settings or to reduce the correction amount, and adjust the control system to maintain combustion stability in the event of temporary unstable combustion due to the heat capacity of the gas turbine bin. In addition, if the unstable phenomenon is resolved, the control system setting is restored to the initial setting, or the correction amount is reduced, and the gas turbine is operated with the control system setting intended by the manufacturer or customer except in special cases. have.
- FIG. 2 is a flowchart of a gas turbine control method according to the present invention.
- the flowchart shown in Fig. 2 is incorporated as part of the program for operating the gas turbine 2, and a series of processes are executed at predetermined intervals while the gas turbine 2 is operating. To do.
- step S 1 1 the process quantity transferred from the process quantity measurement unit 4, the pressure fluctuation measurement part 5 and the acceleration measurement part 6 in FIG.
- the data of pressure, pressure and acceleration are received by the input means 11 and sent to the state grasping means 1 2 and the frequency analyzing means 13.
- the state grasping means 1 2 the characteristics of the fuel supplied to the gas turbine 2 measured by the process quantity measuring unit 4 are grasped, and the gas turbine 2 is diagnosed for any abnormality.
- the characteristics of the fuel supplied to the gas turbine 2 can be ascertained, for example, the fuel stored in a tank (not shown) is heavy in the tank, the molecules descend and the light molecules rise as time passes.
- the fuel component (calorie) supplied to the gas turbine 2 fluctuates according to the remaining amount of fuel in the tank. Therefore, depending on the fuel component supplied to the gas turbine 2, a fuel quantity gun, a measuring instrument for measuring the composition of the fuel, etc. are provided in the fuel system gun from the tank to the gas turbine 2 as the process quantity measuring unit 4, and the obtained fuel
- the condition grasping means 1 or 2 determines the amount of adjustment when the fuel-air ratio is increased or decreased based on the data of the force and composition.
- the process quantity measurement unit 4 does not measure the fuel pressure level and composition in real time, but measures the relationship between the remaining amount of fuel in the tank and changes in the fuel components in advance.
- a table or chart for determining the adjustment amount may be created.
- the process amount measuring unit 4 measures the remaining amount of fuel in the tank, and determines an adjustment amount for increasing / decreasing the fuel-air ratio based on the measured remaining amount of fuel.
- the same may be applied to the case where fuel is supplied through a pipeline.
- the diagnosis of whether there is an abnormality in the gas turbine 2 is based on the temperature and flow rate data of each part of the gas turbine bin 2 measured by the process quantity measuring unit 4 to determine whether there is an abnormality in the gas turbine 2. For example, if the temperature of a specific part of the gas turbine 2 has risen above a preset threshold or the flow rate of the specific part has fallen below the threshold, the gas turbine 2 itself has an abnormality. Is determined to have occurred. When it is determined that there is an abnormality in the gas turbine 2, the state grasping means 1 2 informs the operator that an abnormality has occurred in the gas turbine bin 2 by an alarm, warning lamp, or other notification means. I will inform you.
- the frequency analysis means 13 analyzes the frequency of internal pressure fluctuations and accelerations and diagnoses the abnormality of the sensor in the next step S12.
- the frequency analysis means 1 3 is based on the pressure fluctuation measurement value measured by the pressure fluctuation measuring unit 5 in each combustor 2 3, for example, frequency analysis (fast Fourier) of pressure fluctuation (vibration). (Conversion: FFT).
- FIG. 5 shows an example of the result of frequency analysis performed by the frequency analysis means 13 based on the pressure fluctuation measurement value measured by the pressure fluctuation measurement unit 5.
- the horizontal axis represents frequency
- the vertical axis represents vibration intensity (level).
- the frequency analysis means 13 can also perform an acceleration frequency prayer based on the acceleration measurement value measured by the acceleration measurement unit 6.
- the combustion vibration (pressure vibration and acceleration vibration) generated in the combustor 23 has a plurality of vibration frequencies, and each frequency vibration is caused by complicated factors. Because of this, it is difficult to suppress vibrations only by uniform control or by controlling one parameter. In addition, the effect on the gas turbine 2 varies depending on the frequency, and it may be fatal at other frequencies even if it is within the allowable range at the same frequency. From these points, it is necessary to control the operating conditions of the gas turbine 2 for a plurality of parameters according to the frequency of vibration.
- the frequency analysis means 13 divides the frequency analysis results of internal pressure fluctuations and accelerations into a plurality (n) of frequency bands and outputs them as frequency band analysis results.
- the frequency band is a frequency region that is a minimum unit to be dealt with based on the result of frequency analysis performed by the frequency analysis means 13.
- the frequency analysis means 13 outputs the analysis result for each frequency band of the pressure or acceleration obtained as described above to the state grasping means 12.
- the frequency analysis means 1 3 includes the pressure measurement unit 5 and the acceleration measurement unit 6 in the pressure variation measurement unit 5 and the acceleration measurement unit 6 itself. Also diagnose whether there is any abnormality in the data transfer system until it is input to 1. This is because if there is an abnormality in the pressure measuring device, accelerometer, or data transfer system gun, normal control cannot be performed.
- the noise of the power supply frequency component eg 60 Hz
- a pulsed nozzle rides in an area below several tens of Hz, especially a direct current component, it is shown in Fig. 5.
- the signal may be at a level that is generally higher than the original level. Also, if the pressure measuring device or accelerometer itself deteriorates, the level will drop over the entire frequency band, so the frequency analysis means 13 will determine whether the vibration level is out of the preset range and out of the range. If there is a failure, it is determined that there is an abnormality in the pressure measuring device, acceleration measuring device, or data transfer system. For this determination, if the analysis result of the pattern as described above is obtained in the frequency analysis unit 13, a threshold value is set so that this can be detected in advance. If this occurs, it can be easily determined.
- the frequency analysis means 13 is provided with a plurality of pressure measuring devices and acceleration measuring devices, and the measurement results of the plurality of sets are compared with each other, whereby the pressure measuring device, the acceleration measuring device, the pressure measuring device, It may be determined whether or not an abnormality has occurred in the data transfer system from the accelerometer. Further, since the acceleration measuring unit 6 detects the vibration of the combustor 23 itself as an acceleration, the acceleration measuring unit 6 may monitor the combustion vibration generated by the plurality of combustors 23. In this case, even if the pressure fluctuation measurement unit 5 provided in one combustor 23 is determined to be abnormal, combustion acceleration can be detected by the acceleration measurement unit 6, and a plurality of acceleration measurement units 6 are provided. In this case, even if the combustion fluctuation is not detected by the pressure fluctuation measurement unit 5 and the combustion vibration is detected by at least two acceleration measurement units 6, the reliability can be improved by determining that the combustion vibration has occurred.
- the acceleration measuring unit 6 detects the vibration of the combustor 23 itself as an acceleration, the acceleration measuring unit 6
- the vibration intensity data stored in the database 15 may be pressure vibration alone, acceleration vibration alone, or both pressure vibration and acceleration vibration.
- the valve opening of the bypass valve 35 is, the pilot ratio is X 12 _, the atmospheric temperature is X 21 — yes, and the generator load (MW) is X 22 — i.
- the maximum value of vibration intensity in the first frequency band is Y i] L — Yes
- the maximum value of vibration intensity in the second frequency band is Y i 2
- the maximum value of vibration intensity in the nth frequency band is Y i n — Indicates i.
- the characteristics of the combustion vibration occurring in the next step S 15 are calculated. This is based on the analysis results for each frequency band of pressure or acceleration from the frequency analysis means 13 stored in the database 15 by the combustion characteristic grasping means 14 and the process quantity from the process quantity measuring unit 4. This is the construction of a mathematical model for modeling.
- Xn Value of manipulated variable 1 (in this example, valve opening of bypass valve 35)
- X 12 Value of manipulated variable 2 (in this example, pie-mouth ratio)
- ⁇ 2 ⁇ Value of state quantity 1 that cannot be manipulated (in this example, weather data)
- ⁇ 22 Value of state quantity 2 that cannot be operated (In this example, generator load (MW)) a u , 0 , & i a u , 2 , &, 3 , a u , 4 : Coefficient parameter
- the maximum amplitude value Y means the frequency analysis result obtained by A / D converting the data of the measurement results measured by the pressure fluctuation measurement unit 5 and the acceleration measurement unit 6 by the frequency analysis means 13 and n frequencies.
- the force that describes the model expression with two variables for the manipulated variable and two variables for the state variable that cannot be manipulated is not limited to two variables, and the model structure is linear. Although described as a linear equation, it may be a higher-order model of second or higher order or a non-linear model such as a dual network. In addition, although it is described as a model equation using the operation amount input from the gas turbine 2, the amount that cannot be operated, and the state amount, a value converted based on a law such as a mass balance may be used.
- the combustion characteristic grasping means 14 uses the above mathematical model (1) obtained every time t1, t2,.
- the predicted internal pressure fluctuation Y 'in the j frequency band can be obtained by the following equation (2). Y ' ⁇ a ; 0 + a ; ⁇ , i'êt + ai 2 XX
- 4 is obtained by the method of least squares.
- the maximum amplitude value of the j-th frequency band of the i-th combustor (frequency bands 1 to!) Includes threshold values Z i 2 and adoptedfrom the structural aspect of the combustor 23 and surrounding equipment.
- the threshold Zi 2 Z i 2 , ⁇ ⁇ ⁇ is stored in the frequency analysis means 13, where the threshold ⁇ ; i Z i 2 , “ ⁇ ⁇ ⁇ is allowed in each frequency band. is a value showing the highest oscillation intensity that can be.
- the threshold of the maximum amplitude value of the i-th frequency band of the i-th combustor sent from the frequency analysis means 13 is Z,
- FIG. 8 shows this. If the coefficient parameters a and 2 are positive, the upper side of the straight line is a region where combustion vibration is likely to occur, and the lower side is a region where it is difficult to generate. On the other hand, if the coefficient parameters aj, 2 are negative, the lower side of the straight line is a region where combustion vibration is likely to occur, and the upper side is a region where it is difficult to generate.
- the combustion characteristic grasping means 14 is the j-th frequency band of the i-th combustor given from the controller 8.
- gain a k (k l, 2, ⁇ ⁇ ⁇ p)
- two specific variables state quantities X 2 and X 22 that cannot be operated at each time t 1, t 2, which are operation results) (values t 1, t 2, etc.
- Figure 9 shows an example of a combustion oscillation region determined by the combustion characteristic grasping means 14, the horizontal axis Xu, the longitudinal axis X 12.
- the combustion vibration region is represented as a contour line for each gain ck , and the central portion is a region where combustion vibration is less likely to occur, and the peripheral portion is more likely to be generated.
- Fig. 9 shows that the manipulated variable is two variables, but it is shown in two-dimensional coordinates, but if the manipulated variable is N variables, it is shown in the N-dimensional coordinate space.
- the maximum amplitude value ⁇ exceeds the threshold value Z i: l , Z i 2 , “ ⁇ ⁇ ⁇ ⁇ , other gas turbines of the same type that have already been installed and operated.
- the numerical model showing the standard combustion characteristics obtained from the analysis using the data taken in step 2, and the fuel-air ratio to prevent misfire or flashback, for example, when operating the gas turbine 2.
- the direction of adjustment can be determined based on the contents of a knowledge database (not shown) that accumulates information that correlates with changes in state.
- a knowledge database not shown
- the direction of adjustment can be determined based on constraint information and experience information.
- the knowledge database stores experience information that associates “symptoms” that are set based on the experience (nounou) of skilled coordinators with effective measures for such symptoms. It's good.
- the adjustment amount determination means 16 is based on the combustion characteristic data obtained by the state grasping means 1 2 from the input means 11 1 and performs correction according to the combustion characteristics at that time. It can be added. The contents of the adjustments made based on the information stored in these basic databases and knowledge databases, and the subsequent changes in the state of the gas turbine 2 in accordance therewith, are changed to step S 1 3 in the next processing cycle. ⁇ Evaluated in S 14, accumulated (reflected) in database 15, and used for updating the knowledge database if it differs from the experience information.
- the output means 17 is adjusted by the adjustment amount determination means 16 in step S 17.
- Data indicating the determined direction of adjustment is output to the controller 8. Therefore, the controller 8 controls the operation mechanism 7 based on the data indicating the adjustment direction input from the output means 17 and controls the main fuel flow control valve 28, the pilot fuel flow control valve 31, and the bypass valve 35. , And the inlet guide vanes 26, etc., change the bypass valve opening and pilot ratio X 1 2 respectively.
- the controller 8 changes the pass valve opening: X i from X a to X c in response to an adjustment instruction to shift from the point input from the output means 17 to the point Q 2 , and the pilot ratio X the main fuel flow rate control valve 2 8 so that the i 2 is changed from X b to X d, a pilot fuel flow rate control valve 3 1, bypass valve 35, and controls at least one of ⁇ Pi inlet guide vanes 2 6.
- total fuel flow is the sum of the main fuel flow rate and the pi port Tsu preparative fuel flow
- the ratio between the fuel flow rate and the fuel flow rate of the fuel pipe that is, the fuel flow rate ratio of the fuel flow rate / total fuel flow rate X 2 is changed.
- the controller 8 can be adjusted so as to decrease the total fuel flow rate without changing the fuel flow rate of the fuel pipe when increasing the pilot port ratio X i 2 , or the total fuel flow rate can be reduced. It can also be adjusted to increase the fuel flow rate without changing.
- step S1 8 Based on the process volume measured by the measurement unit 4, the presence or absence of changes in the operating parameters of the gas turbine 2 from the previous processing cycle, that is, at least one of the fuel flow rate or the air flow rate supplied to the combustor 23 is corrected. Judge whether or not the force is applied.
- step S20 if there is no change in the operating state, the process proceeds to step S20, and if there is a change in the operating parameter, as in step S14, the adjustment contents made in the previous processing cycle and the result change Add and update the deficient operating state data to database 15 in Fig. 1 (B).
- step S 2 the state grasping means 1 2 determines whether the combustion vibration is in a stable state that does not require adjustment based on the result of pressure or acceleration frequency band analysis. Force that needs to be adjusted instead of state, combustion vibration is not occurring, but it needs to be adjusted immediately, that is, there is a sign of combustion vibration If so, the process returns to step S 11, and the above description is repeated. If the process is sufficiently stable, the process proceeds to step S 21, and step S 17 in the previous process cycle is performed. Set the data indicating the direction of adjustment performed with the correction amount output to ⁇ 0 ''.
- step 20 Perform “Reset Correction”.
- a safer threshold value than the management value used in step 13 may be used.
- the combustion vibration may have occurred suddenly due to changes in weather conditions, heat capacity, etc.
- the adjustment to suppress the occurrence of vibration may result in an operation that deviates from the operation state that takes into account the design performance based on the ideal fuel flow and air flow assumed at the time of design. By returning to the original initial state, it is possible to prevent the operation that deviates from the ideal fuel flow and air flow assumed at the time of design from being continued, and to maintain the efficiency of the gas turbine control method and device. It can be.
- the operation considering the design performance by the ideal fuel flow rate and air flow rate assumed at the time of design is considered.
- the corrected state is restored to the initial state.However, in this case, the deterioration due to the consumption life of the mother machine is not taken into consideration, so the optimum operation point is shifted due to the consumption life. Will be returned to the initial state. Therefore, in Example 2 described below, adjustments that take this point into account can be performed.
- FIG. 3 is a flowchart of Embodiment 2 of the gas turbine control method according to the present invention.
- steps S 30 to 40 have the same contents as steps S 10 to 20 in the flowchart of the first embodiment described in FIG. 2, and the flow of the first embodiment of FIG.
- the main difference is that when the “reset amount reset” in step S 21 in the figure is eliminated and the combustion oscillation is sufficiently stable in step S 40, the process returns to step S 35.
- step S 3 8 the process amount measuring unit Based on the process volume measured in step 4, whether or not the operating parameters of the gas turbine 2 have changed since the previous processing cycle, that is, at least one of the fuel flow rate or the air flow rate supplied to the combustor 23 is corrected. It is determined whether or not.
- step S40 if there is no change in the operating state, the process proceeds to step S40, and if there is a change in the operating parameter, the adjustment details made in the previous processing cycle and the operation changed as a result are the same as in step S34.
- the status data is added / updated to the database 15 in FIG. 1 (B).
- step S 40 as in step S 33, it is determined whether or not the combustion vibration is in a stable state that does not require adjustment based on the result of the pressure or acceleration frequency band analysis by the state grasping means 1 2.
- step S 3 1 if there is a force that needs to be adjusted and combustion vibration is not occurring but it needs to be adjusted immediately, that is, if there is a sign of combustion vibration, the process returns to step S 3 1 and explained above. If this is repeated and if it is sufficiently stable, return to step S 3 5.
- a threshold value that is safer than the management value used in step 33 may be used.
- step S 3 5 the combustion vibration characteristics are calculated again.
- the combustor 2 3 is locally quite hot, for example. Combustion vibration is generated due to such stress, and if the correction amount is set to the threshold of the allowable limit 1 of about 90% of the fatigue temperature of the material in order to avoid the combustion vibration, Once the operational state of the turbine 2 has been grasped and the combustion vibration has been confirmed to be sufficiently stable, the threshold value will be lowered to the allowable limit 2 in consideration of deterioration due to the consumption life of the mother machine.
- step S 36 a correction amount using the threshold value of allowable limit 2 is determined, and in step S 37, the correction amount is output.
- the gas turbine control method and apparatus avoids the combustion vibration once when the combustion vibration occurs, and makes a desired correction to the control system setting. If the vibration seems to have settled, it has a function to return to the original control system setting or to take into account the fatigue life of the mother machine. To maintain stability, it is possible to adjust the control system, and when the unstable phenomenon is resolved, the initial design value is reset to the initial setting value. Except for special cases, the gas turbine can be operated with the control system setting intended by the manufacturer or customer, and it can be operated at the ideal fuel flow rate and air flow rate assumed at the time of design as in the past. It is possible to provide a gas turbine control method and apparatus that can prevent the operation that deviates from the state from being continued, and that can maintain the operation state in consideration of the fatigue life of the mother machine. Industrial applicability
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- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
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Abstract
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Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009801001032A CN101779020B (zh) | 2008-02-28 | 2009-02-23 | 燃气轮机控制方法及装置 |
| KR1020107003188A KR101191548B1 (ko) | 2008-02-28 | 2009-02-23 | 가스 터빈 제어 방법 및 장치 |
| EP09714483.6A EP2184467B1 (en) | 2008-02-28 | 2009-02-23 | Gas turbine control method and device |
| US12/673,932 US8701420B2 (en) | 2008-02-28 | 2009-02-23 | Gas turbine control method and device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008048835A JP5010502B2 (ja) | 2008-02-28 | 2008-02-28 | ガスタービン制御方法及び装置 |
| JP2008-048835 | 2008-02-28 |
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| Publication Number | Publication Date |
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| WO2009107818A1 true WO2009107818A1 (ja) | 2009-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2009/053779 Ceased WO2009107818A1 (ja) | 2008-02-28 | 2009-02-23 | ガスタービン制御方法及び装置 |
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| US (1) | US8701420B2 (ja) |
| EP (1) | EP2184467B1 (ja) |
| JP (1) | JP5010502B2 (ja) |
| KR (1) | KR101191548B1 (ja) |
| CN (1) | CN101779020B (ja) |
| WO (1) | WO2009107818A1 (ja) |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR101191548B1 (ko) | 2012-10-15 |
| JP5010502B2 (ja) | 2012-08-29 |
| CN101779020B (zh) | 2013-07-17 |
| CN101779020A (zh) | 2010-07-14 |
| KR20100043232A (ko) | 2010-04-28 |
| EP2184467A4 (en) | 2017-12-13 |
| EP2184467A1 (en) | 2010-05-12 |
| EP2184467B1 (en) | 2019-06-26 |
| US20100199680A1 (en) | 2010-08-12 |
| US8701420B2 (en) | 2014-04-22 |
| JP2009203943A (ja) | 2009-09-10 |
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