WO2010000040A1 - Drill cutting sampling assembly - Google Patents
Drill cutting sampling assembly Download PDFInfo
- Publication number
- WO2010000040A1 WO2010000040A1 PCT/AU2009/000867 AU2009000867W WO2010000040A1 WO 2010000040 A1 WO2010000040 A1 WO 2010000040A1 AU 2009000867 W AU2009000867 W AU 2009000867W WO 2010000040 A1 WO2010000040 A1 WO 2010000040A1
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- WO
- WIPO (PCT)
- Prior art keywords
- drill
- sampling assembly
- sample
- conveyor
- assembly according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/063—Arrangements for treating drilling fluids outside the borehole by separating components
- E21B21/065—Separating solids from drilling fluids
Definitions
- the present invention relates to a sampling assembly for drill cuttings from a drill hole. More particularly, the present invention relates to a sampling assembly including a sample receiving means that enables an operator to obtain a representative sample of drill cuttings outside the hole.
- the purpose of taking a sample from a drill hole is to analyse the chemical content of the drill cuttings to determine the grade of the ore. Based on the grade obtained from the sample the particular block of rock surrounding the drill hole can be assigned generally as waste, ore, or sometimes low grade. Ore is effectively pay dirt. It is what makes a mine economic. Waste costs money to mine, but a certain amount of waste must be removed to allow an orderly and safe extraction of the ore. The assignment of the correct rock type is therefore critical to the economics of the mine. Therefore any sample taken must be truly representative of the entire block of rock that the drill hole is in. Therefore particular attention is paid to ensure that there is no sample bias and that the sample weight is adequate for further processing in the sample laboratory.
- Open hole sampling is where the sample is collected outside the drill hole and in hole sampling is where the sample is collected from within the drill hole.
- compressed air travels down the middle of the drill tube, is exhausted through the bit and returns up the outside of the drill tube. The cuttings thus travel up the outer side of the drill pipe and collect outside of the drill hole at ground level which forms the drilling collar.
- a first type of open hole sampling is by tray sampling where a tray is placed at the collar (top) of the drill hole. As the drill rod drills the hole the drill cuttings are forced out of the hole by compressed air and accumulate at the collar of the hole. The cuttings naturally form a cone around the outside of the drill hole. The sample tray is therefore filled with a small slice of the natural cone of material. This tray can be removed and the material collected put into a sample bag ready for processing by the laboratory.
- tray sampling is labour intensive and on large diameter holes (e.g. greater than 165 mm) the sample size is also large, meaning that the manual handling and removal of the tray can be quite cumbersome.
- the sampler personnel must crawl under the drill platform to get to where the sample is collected. Therefore the manual handling needs to be done is a semi-crouched position. Injuries can therefore result from this practice.
- a Dust collector/ Cyclone/ Splitter Another type of open hole sampling is by use of a Dust collector/ Cyclone/ Splitter.
- a dust pot is located at the foot of the drill mast which surrounds the drill rod.
- a suction hose if fitted to the dust pot.
- the suction hose is connected to a cyclone/ splitter.
- Another suction line is then connected to a very powerful dust collector, which is effectively the same as a large vacuum cleaner.
- the drill cuttings are sucked up the sample hose into the cyclone.
- the cuttings are then dumped into a splitter for collection in a bag.
- Reverse Circulation is the method most commonly used in exploration drilling. This method involves using a special two piece drill pipe - an outer tube and an inner tube. Different to the open sampling method, with RC systems the compressed air travels down the annulus between the outer and inner tubes, then travel back up the centre of the inner tube. The cuttings therefore also travel up the centre of the inner tube.
- a sample collection hose is located at the top of the drill pipe (at the rotary head) and the sample travels down this hose and into a sample collection splitter and cyclone device.
- RC drilling is comparatively more expensive than conventional open hole drilling. This is due to the larger amount of wearing parts in the system. It is also a slower method of drilling holes.
- the RC system is also restricted in hole size and is generally only used for hole diameters up to 140 mm.
- the present invention provides a drill cutting sampling assembly for mounting to a drill rig, the sampling assembly including:
- a sample receiving means for positioning adjacent to a drill hole to receive drill cuttings from the drill hole through an opening adjustable between an open and closed position to control the volume of received sample
- the opening in the sample receiving means, in its open position is adapted to define a shape that is capable of receiving a representative sample of drill cuttings expelled from a drill hole during the drilling process.
- the opening, in its open position may define a shape selected from the group of - A -
- shapes comprising: trapezoid, sector and segment.
- the opening defines a trapezoid it is preferably an isosceles trapezoid.
- the opening may be adjusted between its open and closed positions in a variety of ways.
- the sample receiving means may include a pair of members that are adapted for lateral movement relative to each other to open and close the opening. Both of the said members may be capable of movement or alternatively one member may be fixed and the other member adapted for lateral movement to open and close the opening. Alternatively, the sample receiving means may incorporate a cover for the opening that is capable of moving to a position where it at least partially closes the opening.
- the movement of the members to open and close the opening may be achieved through pneumatic actuators that are operable to move the members, as desired.
- pneumatic actuators that are operable to move the members, as desired.
- electrically driven or hydraulic actuators could also be used.
- the sampling assembly of the present invention may be capable of movement relative to the drill rig upon which it is mounted between a first position at which the opening in the sampling assembly is located proximal to ground level and a second position at which the opening in the sampling assembly is located above ground level.
- the sampling assembly When in the first position, the sampling assembly is preferably located proximal to a drill hole and thus is ready to receive a sample therefrom, whereas in the second position the sampling assembly is preferably located proximal to the deck of the drill rig and hence more conveniently transported.
- the movement of the sampling assembly relative to the drill rig may be achieved in a number of ways.
- the sampling assembly itself is fixed but is mounted on the drill rig such that the entire assembly can move between its first and second positions.
- a slidable and pivotable mounts can be achieved in a number of ways including the use of pneumatic, hydraulic or electric actuators.
- the sampling assembly may be mounted to the drill rig using a mounting means that is specifically designed to provide for the slidable and/or pivotable movement.
- the receptacle When it is desired to have samples retained, for at least a short time, in proximity to the sample receiving means, the receptacle may be located adjacent to the opening in the sample receiving means.
- the receiving means may be provided integrally with the sample receiving means or as an attachment thereto.
- the receptacle can be varied and includes a bag, hopper or other means for conveniently holding the received sample.
- the sampling assembly may further comprise a mounting means for a receptacle, the mounting means being located below the opening to allow for sample passing through the opening to be gravity fed directly into the receptacle.
- the present invention also provides a drill cutting sampling assembly for mounting to a drill rig, the sampling assembly including:
- a sample receiving means for positioning adjacent to a drill hole to receive drill cuttings from the drill hole through an opening adjustable between an open and closed position to control the volume of received sample
- the conveyor means is a belt conveyor member for moving sample from the sample receiving means to a collection point.
- the conveyor means may be a bucket, chain, screw or roller conveyor. These conveyor means may be gravity or motor driven.
- the conveyor member may be a vacuum means that moves the sample away from the opening and to the receptacle by suction through a conduit.
- the conveyor means may have a plurality of sections configured to transport the sample along at least two different planes.
- the conveyor means has a first section adapted to transport the sample along a substantially horizontal plane and a second section adapted to transport the sample along a plane angled to the horizontal.
- the first section is located proximal to the opening through which the sample passes, such that sample that passes through the opening is received on the first section, and a second section inclined to the horizontal that receives sample from the first section and transports it to an elevated position relative to the first horizontal section. It will be appreciated that through the use of multiple sections the conveyor means is adapted to transport the sample to a desired location.
- the conveyor means When the conveyor means is a conveyor belt it preferably includes a plurality of idler rollers spacedly mounted therealong for guiding the belt of the conveyor.
- the conveyor means When the conveyor means includes a second section inclined to the horizontal that receives sample from the first section and transports it to an elevated position relative to the first section, the second section preferably includes a drive roller adjacent its upper end for driving the conveyor belt.
- the sampling assembly is enclosed to contain particles, such as dust.
- the sampling assembly can be enclosed using covers, such as covers for the conveyor means, or alternatively the entire assembly or parts thereof can be provided as an integral sealed unit. When covers are used they may be removable.
- the sample receiving means is for positioning adjacent to a drill hole to receive drill cuttings from the drill hole and thus preferably sits at ground level when in use.
- the sample receiving means be substantially parallel to the ground when the sampling assembly is in use.
- the sample means is preferably adapted to be pivoted to adapt to the ground contour.
- the sampling assembly may further comprise a plurality of pivotable legs that are affixed to the sample assembly to engage the ground and maintain the sample receiving means in position during sampling.
- the sampling assembly may further comprise a cleaning means for removing sample residue between sampling runs. This prevents cross-contamination of samples.
- the cleaning means may be varied but preferably comprises a pressurised fluid system capable of directing pressurised fluid, such as air, into the parts of the sampling assembly that come into physical contact with sample such as the conveyor means.
- the sampling assembly includes a plurality of fluid jets located therein for cleaning.
- the sampling assembly may further comprise a receptacle, in the form of a hopper, and a splitter, such as a cone splitter located therebelow.
- the sampling assembly of the present invention may be capable of movement relative to the drill rig upon which it is mounted between a first position at which the opening in the sampling receiving means is located proximal to ground level and a second position at which the opening is located above ground level.
- the present invention will now be described with reference to a form of the present invention where the movement of the sampling assembly relative to the drill rig is achieved with a sampling assembly that includes parts that are adapted for longitudinal movement relative to each other such that the sampling assembly can move between its first and second positions.
- the present invention also provides a drill cutting sampling assembly for mounting to a drill rig, the sampling assembly including a conveyor having a first conveyor section and a second conveyor section, wherein the longitudinal position of the first section relative to the second section can be varied as desired, and wherein an end of the first section can be positioned adjacent a drill hole in use for receiving samples from the drill hole and conveying the samples to an opposite end of the second section.
- the first and second sections are preferably slidable in a telescopic manner relative to each other.
- wear strips made from low friction material are provided between the first and second sections.
- the first and second sections preferably include a plurality of idler rollers spacedly mounted therealong for guiding a conveyor belt of the conveyor.
- the second section preferably includes a drive roller adjacent its upper end for driving the conveyor belt.
- the second section is preferably an upper conveyor section and the first section may comprise an intermediate conveyor section and a lower conveyor section, wherein the lower section is positioned adjacent the drill hole in use.
- the opposite end of the second section is preferably a top end of the upper section.
- the sampling assembly preferably includes a collection hopper positioned below the top end of the second section and a cone splitter located below the collection hopper.
- the lower section preferably sits at ground level in use and is preferably substantially parallel to the ground level in use.
- the lower section can preferably pivot relative to the intermediate section to adapt to the ground contour.
- the intermediate section preferably includes stopper plates for limiting the angular movement of the lower section relative thereto.
- the lower section preferably includes an adjustable sample collection chute which can be moved to a desired position between open and closed positions for controlling the amount of sample collected in the chute in use.
- the chute preferably includes a means for releasing pressurised air thereinto for cleaning same.
- the upper and intermediate sections are preferably sealed by an upper conveyor seal and intermediate conveyor seal, respectively.
- the intermediate seal is preferably substantially the same length as the intermediate section and includes a cover plate and supports extending from each side edge thereof, the supports being dimensioned to be located at opposite sides of the conveyor belt within the intermediate section and to maintain the cover plate substantially parallel and spaced from the conveyor belt.
- the intermediate seal is preferably attached to the sections for movement therewith via the supports.
- the upper seal is preferably substantially the same length as the upper section and includes a cover plate and supports extending from each side edge thereof, the supports being dimensioned to be located at opposite sides of the conveyor belt within the upper section and to maintain the cover plate substantially parallel and spaced from the conveyor belt.
- the upper seal is preferably attached to the sections via the supports.
- the upper seal preferably includes a substantially horizontal top section for covering the conveyor belt portion extending between the top idler roller and the drive roller.
- the intermediate seal is preferably dimensioned such that when the intermediate section moves relative to the upper section, the upper seal can extend within the intermediate seal. Wear strips are preferably located between the cover plates to allow a low friction slide movement between the upper and intermediate seals.
- the conveyor preferably includes a conveyor belt extending around the first and second sections, wherein an operative portion of the conveyor extends and retracts respectively with the extension and retraction of the conveyor.
- the conveyor belt path preferably includes the operative portion which extends from a bottom idler roller adjacent the lower end of the first conveyor section to the drive roller adjacent a top end of the upper conveyor section.
- the conveyor belt path preferably includes a return path extending from the drive roller to a tension roller and to the bottom idler roller, the tension roller being movable to maintain the conveyor belt in tension, wherein movement of the tension roller lengthens or shortens the return path to effectively supply belt material to the operative portion as required.
- the second section preferably includes a tension roller slot extending longitudinally therealong within which the tension roller is movable.
- the tension roller is preferably operatively connected to a fixing point which is located adjacent the top end of the first section such that when the conveyor is in the retracted position, the fixing point pulls the tension roller generally downwardly in the slot and when the conveyor extends, the fixing point moves generally downwardly which allows the tension roller to move upwardly along the slot.
- the first and second conveyor sections include idler rollers therein for guiding the conveyor belt along its path.
- the conveyor belt preferably includes a flexible elongated body having two parallel spaced longitudinal ribs formed at an upper surface thereof and spaced lateral ribs extending perpendicularly to and between the longitudinal ribs.
- a lower surface of the conveyor belt preferably includes a longitudinal tracking strip extending therealong.
- the drive roller preferably includes a cylindrical body rotatable around a spindle, a cylindrical external surface of the body being covered with traction material for positive traction with the conveyor belt.
- the body and the traction material preferably each include a central circular groove for accommodating the conveyor belt tracking strip therewithin.
- the idler rollers preferably each include a cylindrical body rotatable around a spindle, the external surface of the body being substantially covered with hard wearing material.
- the body and the material preferably each include a central circular groove for accommodating the conveyor belt tracking strip therewithin.
- the sampling assembly preferably includes an automatic sample bag changer at the catching hopper.
- the present invention in another aspect, provides a drill rig including the sampling assembly of the present invention.
- the sampling assembly is mounted to the drill rig deck.
- the mounting may be a pivotal mount.
- the mount maybe direct or the sampling assembly may be mounted to the drill rig via a support frame.
- the angle adjustment means is one or more pneumatic, hydraulic or electric actuators such as hydraulic cylinders.
- the sampling assembly may extend through an opening in the deck with the lower section being adapted to be located below the deck. Alternatively, the sampling assembly may be mounted on the side of the deck.
- the upper and lower sections are preferably generally angled downwardly relative to the deck and the lower section is generally parallel to the deck.
- the drill rig is preferably movable.
- the present invention in another aspect, provides a method of collecting drilling samples using a drill cutting sampling assembly for mounting to a drill rig, the sampling assembly including: a sample receiving means for positioning adjacent to a drill hole to receive drill cuttings from the drill hole through an opening adjustable between an open and closed position to control the volume of received sample; and a receptacle for holding the received sample; the method comprising the steps of:
- the method of the present invention enables an operator to control the amount of sample taken and/or the depth at which a sample is taken during the drilling process. This allows for the sampling process to be optimised to suit particular requirements that may be set by a geologist.
- the sampling assembly used in the method of the present invention includes a conveyor means for moving the received sample away from the opening
- the method of collecting drilling samples according to the present invention may further comprise the step of conveying the drill samples away from the opening in the sample receiving means.
- the method of collecting drilling samples according to the present invention may further comprise the step of cleaning at least a portion of the sampling assembly between sampling runs to prevent cross-contamination of samples.
- the present invention also provides a method of collecting drilling samples using a drill rig with the sampling assembly of the present invention mounted thereto, the method comprising the steps of:
- Figure 1 is a schematic perspective view of a sampling assembly according to a first preferred embodiment of the present invention including first and second sections that are slidable in a telescopic manner, mounted to a movable drill rig;
- Figure 7(a) is an end view and 7(b) is a longitudinal cross-section view along line D-D of a drive roller for the conveyor of the sampling assembly according to a first preferred embodiment
- Figure 8(a) is an end view and 8(b) is a longitudinal cross-section view along line E-E of an idler roller for the conveyor of the sampling assembly according to a first preferred embodiment
- Figure 12(a) is an exploded perspective view and 12(b) is a side view of the hopper and cone splitter assembly of the sampling assembly according to a first preferred embodiment
- Figure 13 is a schematic perspective view of a sampling assembly according to a second preferred embodiment of the present invention including a fixed conveyor means that is slidably mounted on a movable drill rig;
- Figure 15 is a top view of the lower conveyor section illustrating the sample receiving means in the form of collection chute
- Figure 16 is an exploded perspective view of the sampling assembly of Figure 13;
- FIG. 1 shows a sampling assembly 20 according to a first preferred embodiment of the present invention mounted to a movable drill rig 21.
- the sampling assembly 20 includes an extendable and positionable conveyor 30, a catching hopper 31 and a sample cone splitter 32.
- the drill rig 21 includes a deck 22 elevated from ground level and typically supported by jacks (not shown).
- the drill rig 21 includes a plurality of drill masts 24 extending from the deck 22 for supporting a drill rod 25.
- the drill rod 25 is operated in use to drill holes in the ground from an operator's cabin (not shown) for sampling of the ground rock as described above.
- the operator's cabin is typically adjacent the drill masts 24.
- the sampling assembly 20 is mounted onto the deck 22 via a support frame 23 and hydraulic cylinders 29.
- the conveyor 30 includes an upper conveyor section 33, an intermediate conveyor section 34 and a lower conveyor section 35.
- the upper and lower sections 33 and 34 extend through an opening 26 in the deck 22, with the lower section 35 located below the deck 22.
- the upper and lower sections 33 and 34 are generally angled downwardly relative to the deck 22 and the lower section 35 is generally parallel to the deck 22.
- the hopper 31 is positioned below the top end of the upper section 33 with the cone splitter 32 located below the hopper 31.
- the height of the cone splitter 32 is such that sample bags can be easily attached underneath the cone splitter 32 by an operator on the deck 22 and thus also easily collected.
- the conveyor 30 is extendable such that the longitudinal position of the intermediate section 34 relative to the upper section 33 can be varied.
- the upper section 33 and intermediate section 34 thus have a generally telescopic arrangement.
- the lower section 35 can pivot via pivot bush 1 12 relative to the intermediate section 34 to adapt to the ground contour.
- the lower section 35 includes an adjustable sample collection chute 36.
- the upper section 33 and intermediate section 34 are sealed by an upper conveyor seal 37 and intermediate conveyor seal 38, respectively. Further details regarding these features are described below.
- the conveyor 30 is extendable such that the lower conveyor section 35 can be positioned adjacent to the drill rod 25 at ground level.
- the conveyor 30 collects samples from the top of a drill hole at ground level, conveys the samples to the top end of the conveyor 30 and drops the samples into the catching hopper 31 and the cone splitter 32.
- the jacks of the drill rig are extended to support same.
- the drill rod 25 is then extended to ground level 27.
- the height 28 of the drill deck 22 in the embodiment varies typically from 1500 to 2500 mm depending on the jack height and terrain.
- the conveyor 30 then elongates (it lengthens) so that the conveyor lower section 35 is at ground level 27 and adjacent to the collar of the drill hole.
- the lengthening of the conveyor 30 is performed by moving the intermediate section 34 downwardly relative to the upper section 33 via hydraulic conveyor extension cylinders 42.
- a cylinder 42 is located at each side of the conveyor upper section 33 and each has its barrel section 43 mounted to the upper section 33 and its telescoping rod 44 attached to the intermediate section 34.
- the operator positions the conveyor lower section 35 such that its distal end 45 is about 35 to 70 mm from the drill rod 25. Adjustments in the position of the lower section 35 relative to the drill rod can be performed via the cylinders 29 and 42.
- the operative length of the conveyor belt thereof (to be described below) also lengthens and retracts.
- the operator commences drilling the hole in the ground 27 with the drill rod 25.
- the drill cuttings collect outside of the drill hole at ground level 27 which forms the drilling collar.
- Part of the drilling collar cuttings fall into the collection chute 46 of the conveyor lower section 35.
- the collection chute 46 includes movable strips 47 which can be moved away from each other to allow samples to fall into the chute 46 or toward each other which blocks samples from falling into the chute 46. The distance between the strips 47 can be adjusted to provide a desired sample size falling into the chute 46.
- Drill cuttings falling in the collection chute 46 falls onto the conveyor belt (described below) which moves the cuttings upwardly toward the upper end of the conveyor upper section 33. The cuttings fall into the collection hopper 31 and into the cone splitter 32 for bagging.
- Drilling is stopped when a pre-determined hole depth is reached.
- the collection hopper 31 accumulates a predetermined amount of sample prior to its doors 49 opening and dumping the sample into the cone splitter 32. In some situations up to 3 samples are taken per drill hole. In this situation the operator will discard the collected samples from the cone splitter 32 after a predetermined depth is reached.
- the cone splitter 32 is then cleaned via compressed air and the operator will continue drilling.
- doors therein momentarily open, dumping the sample into the splitter hopper 32.
- the conveyor belt continues to run during the sample collection and splitting processes.
- the drill rod 25 and the conveyor 30 are then retracted back to their transport position where the drill end and conveyor lower section 35 are adjacent the deck level 22.
- the drill rig 21 is then be lowered off its jacks and trammed to the next desired location.
- Figure 3 is an exploded perspective view of the sampling assembly 20 showing its features in more detail.
- Figure 3 shows the conveyor 30, its upper section 33, intermediate section 34 and lower section 35. Also shown are the upper and intermediate seals 37 and 38.
- Figure 3 also shows the support frame 23, cylinders 29 and 42, hopper 31 and cone splitter 32.
- the conveyor intermediate section 34 includes a pair of parallel elongated sections 50 which are spaced from each other and joined by brackets 51.
- Each section 50 is generally C-shaped in cross-section and includes a central portion 52, and an upper web 53 and a lower web 54 extending outwardly from upper and lower edges of the central portion 52 respectively.
- the C-shaped sections thus generally face away from each other.
- Extending between the sections 50 are a number of longitudinally spaced idler rollers 55.
- the rollers 55 are mounted to the central portions 52 adjacent the upper web 53.
- Figures 3 and 4 also show the upper conveyor seal 37 and intermediate conveyor seal 38.
- the intermediate seal 38 is elongated and substantially the same length as the sections 50.
- the seal 38 in cross section includes a cover plate 71 and supports 72 extending from each side edge thereof.
- the supports 72 are dimensioned to be located at opposite sides of the conveyor belt (described below) and to maintain the cover plate 71 substantially parallel and spaced from the conveyor belt.
- the intermediate seal 38 is attached to the sections 50 for movement therewith via the supports 72.
- the upper seal 37 is similar to the intermediate seal 38 and is elongated and substantially the same length as the sections 60.
- the seal 37 in cross section also includes a cover plate 73 and supports 74 extending from each side edge thereof.
- the supports 74 are dimensioned to be located at opposite sides of the conveyor belt and to maintain the cover plate 73 substantially parallel and spaced from the conveyor belt.
- the upper seal 37 is attached to the sections 60 via the supports 74.
- FIG. 5 shows the conveyor belt travel path and the belt tensioning arrangement.
- the sections 60 of the conveyor upper section 33 each include a tension roller slot 67 extending longitudinally therealong which is located parallel and generally below the lower webs 64. Located within the slots 67 is a tension roller 68 which is movable therealong.
- the tension roller is connected by a wire cable 69 to a fixing point 70 which is located adjacent the top end of the intermediate conveyor 34.
- the wire cable 69 travels from the fixing point 70 down to a first idler roller 76 adjacent a lower end of the section 60, up to second idler rollers 77 adjacent an upper end of the section 60, down to third idler rollers 78 adjacent a lower end of the section 60, and then to the tension roller 68.
- the fixing point 70 pulls the tension roller 68 downwardly in the slot 67 via the cable 69.
- the fixing point 70 moves downwardly which allows the tension roller 68 to move upwardly along the slot 67.
- the conveyor belt path is shown in Figure 5 as dashed line 80.
- the belt path 80 extends from the drive roller 56, down to the tension roller 68, up to an upper idler roller 81 attached to the sections 60, down to a first bottom idler roller 82 adjacent the lower end of the sections 50, across to a second bottom idler roller 83 adjacent the distal end 45 of the conveyor lower section 35, across to a third bottom idler roller 84 adjacent the lower end of the sections 50 (above the roller 82) and up to the top idler roller 55 and then across back to the drive roller 56.
- the drive roller 56 causes movement of the conveyor belt along the path 80.
- the operative section 85 of the path 80 extends from the second bottom roller 83, the third bottom roller 84, the top idler roller 55 and the drive roller 56. Sample cuttings are received in the portion between the second and third rollers 83 and 84 which are conveyed up the operative section 85 up to the drive roller 56 at which the sample cuttings drop into the hopper 31.
- the portion of the belt extending between the third bottom roller 84 and the top idler roller 55 are supported by the other idler rollers 55 shown in Figure 3.
- FIG. 6 shows a looped portion of the sampling conveyor belt 90.
- the belt includes a flexible elongated substantially flat body 92 having an upper surface 93 and a lower surface 94.
- the upper surface 93 includes two parallel spaced longitudinal ribs 95 extending co-distant from a longitudinal centre of the body 92. Extending perpendicularly to and between the longitudinal ribs 95 are lateral ribs 96 which are equally spaced from each other.
- the lower surface 94 includes a longitudinal tracking strip 97 extending along the longitudinal centre of the body 92. Individual spaces 98 are formed between the lateral ribs 96 and the longitudinal ribs 95 which in use receive the sample cuttings. The cuttings are thus retained in the belt 90 along the operative section 85 thereof by the ribs 95 and 96.
- FIG 8 shows an idler roller 55.
- the idler roller 55 includes a spindle 101 and a generally cylindrical body 102 typically made from nylon bushing material.
- the external surface of the body 102 is substantially covered with hard wearing material 103 such as stainless steel pipe.
- the body 102 and the material 103 each also include a central circular groove 89 for accommodating the conveyor belt tracking strip 97 therewithin.
- the conveyor belt 90 is maintained centrally of the idler roller 55 and thus the path of the belt 90 is centrally maintained along the rollers 55.
- the idler roller 55 also includes retaining plates 104 at each end for attachment to the conveyor sections 50, 60 or the lower conveyor section 35.
- Figure 9 shows the upper idler roller 81 which includes a spindle 105 and a central body 106. Lateral retainers 107 are located at either end of the body 106 which defines a recess 108 therebetween for receiving the upper surface 93 of the belt 90 which includes the ribs 95 and 96.
- Figure 10 shows the pivot arrangement between the intermediate conveyor section 34 and the lower conveyor section 35.
- the lower conveyor section 35 in use sits parallel to ground level supported by spaced feet 1 11. 5
- the feet 1 1 are pivotable to suit the variable ground conditions.
- the pivot attachment between the lower section 35 and the intermediate section 34 allows the lower section 35 to sit parallel to the ground regardless of the angle of the upper and intermediate sections 33 and 34 relative to the deck 22 as adjusted by the cylinders 29.
- the pivot attachment is provided by a pivot bush 1 12 (also shown in Figure 3) between a lower end 116 of the intermediate section 34 and a proximal end 48 of the lower section 35.
- a stop tab 113 is provided at the proximal end 48 which can engage a first stopper plate 1 14 provided at the lower end 1 16 to limit the downward angular movement of the lower section 35.
- a second stopper plate 1 15 adapted to engage the proximal end 48 is provided at the lower end 1 16 to limit the upward angular movement of the lower section 35.
- the range of angular movement of the lower section 35 between the first and second stopper plates 1 14, 1 15 is about 15°.
- Figure 1 1 shows the conveyor lower section 35 with the collection chute 46 in the closed position and positioned adjacent the drill rod 25.
- the collection chute 46 includes the movable strips 47 which can be moved away from each other (as indicated by arrow 120) to allow samples to fall into the chute 46 and thus onto the conveyor belt 90 or toward each other which blocks samples from falling into the chute 46.
- the distance between the strips 47 can be adjusted to provide a desired sample size falling into the chute 46.
- the strips 47 are each movable by a pneumatic actuator 1 17 turning respective sprockets 1 18 engaging the strip 47.
- the chute 46 includes an air manifold 1 19 for releasing pressurised air onto the strips 47 for cleaning same after each sample is collected to substantially prevent cross-contamination between samples.
- FIG 12 shows the hopper 31 and cone splitter assembly 32.
- the hopper 31 includes an upper dump box 121 and dump hopper 122.
- the dump hopper 122 is attached to the cone splitter assembly 32 which includes a splitter cover 123, a waste diverter 124, a cone splitter 125, a bag/waste hopper 126 and door latch 127.
- the cover 123 and bag/waste hopper 126 together for a space therewithin in which the cone splitter 125 and diverter 124 are located.
- samples drop from the belt 90 into the hopper 31. After a desired sample size is collected in the hopper 31 , doors 49 thereof open and dump the sample into the cone splitter assembly 32.
- the samples travel along the sides of the cone splitter 125 and a representative sample can be diverted out through the door latch 127 via the diverter 124.
- a sample bag (not shown) is attached to the latch 127 for collecting the sample.
- the bag/waste hopper 126 includes a waste outlet 128 for diverting the other portions of the sample out of the cone splitter assembly 32. If required, the diverter 124 can be used to divert all portions of the sample out onto the outlet 128.
- the assembly 32 also includes an air manifold (not shown) for directing pressurised air onto internal surfaces of the hopper 31 and the cone splitter assembly 32 for cleaning such surfaces to substantially prevent cross contamination with other samples.
- FIG 13 shows a sampling assembly 220 according to a second preferred embodiment of the present invention mounted to a movable drill rig 21.
- the sampling assembly 220 includes a conveyor means in the form of an enclosed conveyor belt 230 including cover 237, a catching hopper 31 and a sample cone splitter 32.
- the sampling assembly 220 is mounted onto the deck 22 via a support frame 223 and a pair of hydraulic cylinders 229.
- the conveyor belt 230 includes a second section in the form of upper conveyor belt 233 (see Figure 16) and a first section in the form of lower conveyor belt section 235.
- the sampling assembly 220 is slidably movable so that the lower section 235 can be moved down to ground level and positioned to receive sample and retracted back up to be located adjacent the underside of the deck 22.
- the upper section 233 is generally angled downwardly relative to the deck 22 and the lower section 235 is generally parallel to the deck 22.
- the hopper 31 is positioned below the top end of the upper section 233 with the cone splitter 32 located below the hopper 31. The height of the cone splitter 32 is such that sample bags can be easily attached underneath the cone splitter 32 by an operator on the deck 22 and thus also easily collected.
- the lower section 235 incorporates the sample receiving means in the form of an adjustable sample collection chute 246 (best seen in Figures 15 and 19) that is described in more detail hereunder.
- the upper section 233 of the conveyor belt is sealed with cover 237.
- the sample assembly 220 is extendable such that the lower conveyor section 235 can be positioned adjacent to the drill rod 25 at ground level.
- the sample assembly 220 collects samples via its sample receiving means in the form of a collection chute 246 from the top of a drill hole at ground level, conveys the samples to the upper end of the conveyor 233 and drops the samples into the catching hopper 31 and the cone splitter 32.
- Figures 14(a) to (c) schematically show the sequential steps in operating the sampling assembly 220.
- Figure 14(a) shows the transport position of the sampling assembly 220 and drill rig 21 , which allows the drill rig 21 to be moved to a desired location.
- the drill rod 25 and sampling assembly 220 are in their retracted position, in that the drill rod 25 is raised from the ground level 27 and the lower section 235 of the conveyor belt is adjacent to the underside of the deck 22 of drill rig 21.
- the drill rig 21 can be lowered off its jack supports (not shown) and trammed to the next location without damaging the sampling assembly 220.
- the drill cuttings collect outside of the drill hole at ground level 27 forming a drilling collar. Part of the drilling collar cuttings fall into and pass through an opening in the collection chute 246 that is shown in greater detail in Figures 15 and 19(a) and (b).
- the opening 308 in the collection chute 246 is adjustable and can be opened or closed using movable sections 247 which can be moved away from each other to increase the size of the opening to receive samples falling into the chute 246 or toward each other to blocks samples from falling into the chute 246. The distance between the sections 247 can be adjusted to provide a desired sample size falling into the chute 246.
- the sampling assembly of the present invention can be used to take samples of predetermined volume(s) and at a predetermined depth(s) over the course of a drilling run.
- the collection chute 246 and in particular its ability to receive a representative sample and be opened to varying degrees or closed provides this functionality.
- sampling assembly When the sampling and drilling is complete the sampling assembly can be retracted to the position depicted in Figure 14(a) and is ready for transport.
- Figure 17(a) shows the travel path of conveyor belt 285.
- the drive roller 256 causes movement of the conveyor belt along its path.
- the path extends between the tail roller 283, a number of underside idler rollers 284, a number of topside idler rollers 255 and the drive roller 256.
- Figure 17(a) also shows the cleaning means in the form of air jets 302 that are shown in more detail in Figure 17(c) and belt scraper 304, shown in more detail in Figure 17(b).
- Figure 19(a) shows the conveyor lower section 235 with the collection chute 246 in the open position and positioned adjacent the drill rod 25.
- the collection chute 246 defines an opening 308 that is defined on two sides by movable sections in the form of strips 247 which can be moved together or away from each other to define the size and shape of the opening and thus control the volume of sample passing into the chute 246 and thus onto the conveyor belt 285.
- the strips 247 are each movable by a pair of pneumatic actuators 217.
- the chute 246 includes an air manifold (not shown) for releasing pressurised air onto the strips 247 for cleaning same after each sample is collected to substantially prevent cross-contamination between samples.
- the collection chute 46 has been designed so that it is radial from the centre of the drill hole so that it collects a representative sample.
- the collection chute 46 can also be completely closed so that no sample can enter the belt. This feature allows the driller to continue to drill without collecting a sample. This is sometimes needed during the normal drilling process.
- the sampling assembly 20 can incorporate an automatic sample bag changer at the catching hopper 32 so that the sample bags do not have to be fitted and changed manually.
- the preferred embodiments of the present invention have one or more of the following advantages that the prior art methods do not have:
- the sample collection point can be a manual or an automatic collection device.
- the sampling assembly 20, 220 is designed to be fitted to a drill rig, typically (but not exclusively) a 45,000Ib - 90,000Ib down hole hammer or rotary drill.
- the assembly can further comprise an additional conveyor below the hopper 32 for taking the samples to another location, such as an on-stream analyser or other sample testing apparatus.
- an additional conveyor below the hopper 32 for taking the samples to another location, such as an on-stream analyser or other sample testing apparatus.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2009266429A AU2009266429A1 (en) | 2008-07-04 | 2009-07-05 | Drill cutting sampling assembly |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2008903461A AU2008903461A0 (en) | 2008-07-04 | Drill Sampling Assembley | |
| AU2008903461 | 2008-07-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010000040A1 true WO2010000040A1 (en) | 2010-01-07 |
Family
ID=41465423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AU2009/000867 Ceased WO2010000040A1 (en) | 2008-07-04 | 2009-07-05 | Drill cutting sampling assembly |
Country Status (2)
| Country | Link |
|---|---|
| AU (1) | AU2009266429A1 (en) |
| WO (1) | WO2010000040A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014044904A1 (en) | 2012-09-19 | 2014-03-27 | Erimek Oy | Sampling apparatus |
| CN109580282A (en) * | 2019-02-01 | 2019-04-05 | 云南华联锌铟股份有限公司 | A kind of drilling device on-line continuous automatic sampling method and sampler |
| CN114323735A (en) * | 2021-12-29 | 2022-04-12 | 河南华测检测技术有限公司 | Intelligent food inspection rapid sampling device and sampling method |
| WO2024108978A1 (en) * | 2022-11-25 | 2024-05-30 | 南京凯盛国际工程有限公司 | Automatic sampling analysis system for down-the-hole drill and application thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111101881A (en) * | 2018-10-26 | 2020-05-05 | 中国石油天然气股份有限公司 | Drilling and grinding tool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5372037A (en) * | 1992-12-23 | 1994-12-13 | Butt; Edward G. | Soil sampling apparatus |
| US5894096A (en) * | 1997-08-29 | 1999-04-13 | Kennecott Rawhide Mining Company | Through-the-deck blast-hole sampler |
| US5931236A (en) * | 1997-08-08 | 1999-08-03 | Cee, L.L.C. | Soil sample taker |
| US6845657B2 (en) * | 2002-03-28 | 2005-01-25 | Harrison R. Cooper Systems, Inc. | Apparatus for sampling drill hole cuttings |
-
2009
- 2009-07-05 WO PCT/AU2009/000867 patent/WO2010000040A1/en not_active Ceased
- 2009-07-05 AU AU2009266429A patent/AU2009266429A1/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5372037A (en) * | 1992-12-23 | 1994-12-13 | Butt; Edward G. | Soil sampling apparatus |
| US5931236A (en) * | 1997-08-08 | 1999-08-03 | Cee, L.L.C. | Soil sample taker |
| US5894096A (en) * | 1997-08-29 | 1999-04-13 | Kennecott Rawhide Mining Company | Through-the-deck blast-hole sampler |
| US6845657B2 (en) * | 2002-03-28 | 2005-01-25 | Harrison R. Cooper Systems, Inc. | Apparatus for sampling drill hole cuttings |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014044904A1 (en) | 2012-09-19 | 2014-03-27 | Erimek Oy | Sampling apparatus |
| EP2917455A4 (en) * | 2012-09-19 | 2017-01-04 | Erimek Oy | Sampling apparatus |
| AU2013320124B2 (en) * | 2012-09-19 | 2017-11-02 | Erimek Oy | Sampling apparatus |
| US10018037B2 (en) | 2012-09-19 | 2018-07-10 | Erimek Oy | Sampling apparatus |
| CN109580282A (en) * | 2019-02-01 | 2019-04-05 | 云南华联锌铟股份有限公司 | A kind of drilling device on-line continuous automatic sampling method and sampler |
| CN114323735A (en) * | 2021-12-29 | 2022-04-12 | 河南华测检测技术有限公司 | Intelligent food inspection rapid sampling device and sampling method |
| CN114323735B (en) * | 2021-12-29 | 2023-08-22 | 河南华测检测技术有限公司 | Intelligent rapid sampling device and sampling method for food inspection |
| WO2024108978A1 (en) * | 2022-11-25 | 2024-05-30 | 南京凯盛国际工程有限公司 | Automatic sampling analysis system for down-the-hole drill and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2009266429A1 (en) | 2010-01-07 |
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