WO2012167757A1 - 一种咀嚼型软胶囊皮和咀嚼型软胶囊 - Google Patents

一种咀嚼型软胶囊皮和咀嚼型软胶囊 Download PDF

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Publication number
WO2012167757A1
WO2012167757A1 PCT/CN2012/079765 CN2012079765W WO2012167757A1 WO 2012167757 A1 WO2012167757 A1 WO 2012167757A1 CN 2012079765 W CN2012079765 W CN 2012079765W WO 2012167757 A1 WO2012167757 A1 WO 2012167757A1
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Prior art keywords
gelatin
soft capsule
sandwich
moisture
skin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/079765
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English (en)
French (fr)
Inventor
曹翠峰
朱学思
王微微
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Yangshengtang Healthcare Products Co Ltd
HAINAN YANGSHENGTANG PHARMACEUTICAL CO Ltd
Natural Medicine Institute of Zhejiang Yangshengtang Co Ltd
Original Assignee
Hangzhou Yangshengtang Healthcare Products Co Ltd
HAINAN YANGSHENGTANG PHARMACEUTICAL CO Ltd
Natural Medicine Institute of Zhejiang Yangshengtang Co Ltd
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Filing date
Publication date
Application filed by Hangzhou Yangshengtang Healthcare Products Co Ltd, HAINAN YANGSHENGTANG PHARMACEUTICAL CO Ltd, Natural Medicine Institute of Zhejiang Yangshengtang Co Ltd filed Critical Hangzhou Yangshengtang Healthcare Products Co Ltd
Priority to EP12797302.2A priority Critical patent/EP2762006B1/en
Priority to KR1020137034318A priority patent/KR101791101B1/ko
Priority to US14/124,550 priority patent/US9232810B2/en
Priority to AU2012266965A priority patent/AU2012266965B9/en
Priority to JP2014513904A priority patent/JP6072781B2/ja
Publication of WO2012167757A1 publication Critical patent/WO2012167757A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • A23G3/545Composite products, e.g. layered, coated, filled hollow products, e.g. with inedible or edible filling, fixed or movable within the cavity
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/0002Processes of manufacture not relating to composition and compounding ingredients
    • A23G3/0004Processes specially adapted for manufacture or treatment of sweetmeats or confectionery
    • A23G3/0019Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • A23G3/0025Processes in which the material is shaped at least partially in a mould in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • A23G3/004Compression moulding of paste, e.g. in the form of a ball or rope or other preforms, or of a powder or granules
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/06Batch-rolling, rope-forming, or sizing machines
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/44Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/275Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of animal origin, e.g. chitin
    • A23L29/281Proteins, e.g. gelatin or collagen
    • A23L29/284Gelatin; Collagen
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/30Encapsulation of particles, e.g. foodstuff additives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
    • A61K47/10Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/42Proteins; Polypeptides; Degradation products thereof; Derivatives thereof, e.g. albumin, gelatin or zein
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S426/00Food or edible material: processes, compositions, and products
    • Y10S426/804Low calorie, low sodium or hypoallergic

Definitions

  • the invention belongs to the field of food science or preparation, and relates to a chewable soft capsule skin and a chewable soft capsule.
  • the present invention also relates to a sandwich gelatin, and a method of preparing the chewable soft capsule or the sandwich pectin. Background technique
  • the chewable soft capsules improve the chewiness of the capsule shell, so that it can be chewed and eaten in the mouth, and at the same time overcome the ordinary The bad taste of the soft capsule contents.
  • the Chinese Patent Application Publication No. CN101590027A discloses a chewing method and a preparation method thereof, and the layer of the agent is crystallized through the rubber layer of the soft capsule, so that the layer of the agent felt when the tablet is taken is used to cover the raw material smell of the rubber itself.
  • U.S. Patent Application No. US20050136104 discloses a chewable soft capsule which has a certain softness H by maintaining a high moisture content, wherein the rubber has a moisture content of 27%; a p and chewability is disclosed in Chinese Patent No. ZL200480021784.
  • the surface of the film is crystallized to expose a part of the crystallizing agent to increase the cooling feeling when consumed and to reduce the adhesion between the soft capsules.
  • soft capsule products on the market that make the capsule shell softer by increasing the proportion of plasticizer.
  • the prior art of the above-mentioned capsules solves some problems while being improved in many aspects: (1) The chewability of the capsule casing is not ideal and the stability is poor. By increasing the plasticizer or maintaining a higher moisture content, as in US Patent Application US20050136104, the softness and chewiness of the rubber can be improved, but at the same time, the soft capsules are deformed or bonded by mutual extrusion, thereby affecting the shelf life of the product. (2) Ordinary soft capsules do not have chewiness after rupture, and in order to avoid the reaction of liquid hydrophilic substances with rubber, the contents are mostly liquid or suspended oil phase or filled with drugs, bad odors and fats of drugs The greasy taste is not easy to swallow.
  • Sandwich gelatin is a form of product that consumers generally like.
  • Existing sandwich gel The production process of soft candy (sandwich gelatin candy) is (as shown in Fig. 1): (1) After the JK water is swollen, the gelatinized solution is heated into a gelatin solution and maintained at 60-65 for standby; (2) white sugar , Glucose syrup, water and other substances are heated and dissolved, boiled to a certain degree of sugar, mixed with gelatin solution (adjusted acid, color, fragrance), and then poured, while infused with the contents.
  • the existing production technology is complicated, and in this process, the saccharide shell needs to form a thickness capable of uniformly encapsulating the contents, and the saccharide casting temperature determines and limits the ratio of the material properties and the content of the inclusions.
  • the inclusions are usually hydrophilic materials, and the content of the product is only 8-15%.
  • the thickness of the sandwiched fondant shell is often greater than 2, which also limits the taste of the product.
  • the limitations of the equipment and process conditions on the inclusion system can only be changed by adjusting the flavor to make the sandwich product lack of new ideas. Summary of the invention
  • the inventor has obtained a soft capsule skin of a new formula through creative labor and a large number of tests, and surprisingly found that the soft capsule skin has good chewiness and mouthfeel and excellent stability.
  • the inventors have also surprisingly found that the soft capsule skin is suitable as a liquid, fluid, semi-solid or sauce containing the drug or food ingredient as an inclusion, particularly for the inclusion of a semi-solid or a sauce.
  • One aspect of the invention relates to a chewable soft capsule skin comprising:
  • the soft capsule skin comprises: Gelatin 15% -40%
  • the soft capsule skin comprises:
  • the soft capsule skin according to any one of the present invention has a thickness of from 0.3 to 1.2 mm; preferably, from 0.4 to 1.0; more preferably from 0.6 to 0.8 mm (e.g., 0.6, 0.65, 0.7, 0.75, or 0.8mm) ⁇
  • the thickness of the soft capsule skin is less than 0.3, there is a possibility that it is easy to squash or even cause leakage of contents.
  • it is larger than 1.2 mm the chewiness is deteriorated, and the greater the thickness, the more difficult it is to chew.
  • the thickness is greater than 1.2 or less than 0.3, it will affect the good taste when consumed.
  • the soft capsule skin according to any one of the present invention, which is characterized by any one or more of the following items (1) to (4):
  • the gelatin is derived from one or both of gelatin of bovine bone, pig skin, and fish skin; (2) the gelatin has a gel strength of 80 - 25 OB loom; preferably 100 - 220 Bloom; more preferably 100-200Bloom;
  • the moisture retaining agent is glycerin; optionally, one or more of kaempitol, polydextrose, and maltitol;
  • the thickener is starch (preferably modified starch, and more preferably esterified starch such as potato acetated starch); optionally, pectin, gellan gum, agar, xanthan gum, One or more of pullulan, carrageenan, guar gum, locust bean gum, sodium alginate, and tamarind polysaccharide gum.
  • starch preferably modified starch, and more preferably esterified starch such as potato acetated starch
  • pectin preferably pectin, gellan gum, agar, xanthan gum, One or more of pullulan, carrageenan, guar gum, locust bean gum, sodium alginate, and tamarind polysaccharide gum.
  • the soft capsule skin according to any one of the present invention, wherein the sweetener is one or more selected from the group consisting of white granulated sugar, glucose syrup, sucralose, trehalose, aspartame, and sugar alcohol; Specifically, the sugar alcohol is selected from one or more of xylitol, maltitol, erythritol, sorbitol, and isomalt.
  • the sweetener is one or more selected from the group consisting of white granulated sugar, glucose syrup, sucralose, trehalose, aspartame, and sugar alcohol
  • the sugar alcohol is selected from one or more of xylitol, maltitol, erythritol, sorbitol, and isomalt.
  • Another aspect of the invention relates to a P and chewable soft capsule comprising the inclusion and the chewable soft capsule skin of any one of the inventions which is external to the inclusion.
  • the chewable soft capsule according to any one of the invention, wherein the inclusion is a food or a medicine; specifically, a food or a medicine suitable for being in the form of a capsule.
  • the outer diameter of the soft capsule can be an outer diameter that is common in the art.
  • a further aspect of the invention relates to a sandwich gelatin comprising a inclusion and a saccharide shell encased on the exterior of the inclusion, wherein the saccharide shell is a chew as described in any one of the inventions Soft capsule skin.
  • center-filled gelatin soft candy according to any one of the present invention, which is characterized by any one or more of the following items (1) to (5):
  • the inclusions are semi-solid or sauces
  • the inclusions contain nutrients selected from the group consisting of vitamins, minerals, amino acids, proteins, fatty acids, new resources, food materials, animal extracts, and plants that are permitted in the national regulations.
  • nutrients selected from the group consisting of vitamins, minerals, amino acids, proteins, fatty acids, new resources, food materials, animal extracts, and plants that are permitted in the national regulations.
  • the filler gel soft candy reducing sugar content is > 10% by weight of glucose.
  • the vitamin includes, but is not limited to, vitamin C, B vitamins, biotin, vitamin A, vitamin D, vitamin E, and the like.
  • the minerals include macro and trace elements such as calcium, phosphorus, potassium, magnesium, iron, zinc, and the like.
  • the new resource food materials such as milk mineral salts, lutein esters, fish oil and extracts thereof, inulin, oligofructose, DHA algae oil and the like.
  • the plant extract may be a blueberry extract, a cranberry extract, a cherry plum extract, a conifer cherry extract or the like.
  • the animal extract may be collagen, bovine colostrum or the like.
  • the center-filled gelatin jelly of the present invention may optionally contain a food additive such as a coloring agent, a flavoring agent, an emulsifier, or a flavoring agent.
  • a food additive such as a coloring agent, a flavoring agent, an emulsifier, or a flavoring agent.
  • a further aspect of the invention relates to a method for preparing a chewing soft capsule or a sandwich gelatin soft candy according to any one of the present invention (as shown in Fig. 2), comprising the steps of:
  • plasticizing adding water to the plasticizing tank, adding gelatin and moisture retaining agent when the temperature rises to 70-80, stirring until the gelatin is completely dissolved, and obtaining a transparent solution A;
  • sucrose the optional sweetener, optional moisture retaining agent, thickener is dissolved in water and heated to cook until the solid reaches 70 - 80 Brix (for example, 75 - 80 Brix) to stop heating to obtain substance B;
  • step 6) Drying: The product obtained in step 5) is placed in a rotating cage and then dried at 30 and a relative humidity of 15% - 40% until the moisture is ⁇ 20%. Specifically, the drying can be carried out in a closed or non-closed drying chamber or using a circulating air dehumidification system. Among them, the chewing type soft capsule skin or the center-filled fondant shell of the present invention can be obtained according to the steps 1) to 4).
  • step 1) the obtained transparent solution A is kept at 60 - 65 (for example, 60) for standby;
  • step 2) the obtained substance B is kept at 80 - 90 for standby;
  • step 3 the obtained mixed glue is allowed to stand for 1 - 3 hours.
  • Water is water that meets national drinking standards.
  • the moisture retaining agent in step 1) is glycerin and the moisture retaining agent in step 2) is kaempferol.
  • sorbitol also functions as a sweetener.
  • sorbitol can be used alone as a moisture retaining agent or a sweetener, or as a moisture retaining agent and a sweetener. These are all within the scope of the invention.
  • the semi-solid or sauce (sauce) inclusions may be prepared by methods in the art, or the following steps may be employed:
  • the material obtained in the first two steps is made into a uniform semi-fluid or sauce by homogenizing emulsification equipment (for example, colloid mill, etc.), and then cooled to room temperature for use.
  • homogenizing emulsification equipment for example, colloid mill, etc.
  • the term and chewability has a conventional inclusion in the food or preparation industry. That is, the sandwich gelatin is capable of being broken by chewing and being easily swallowed.
  • si-solid has a conventional meaning in the food or formulation industry and refers to a fluid substance that is viscous between a solid and a fluid at room temperature.
  • sauce (or sauce) has a conventional meaning in the food or preparation industry and refers to a bone-like substance that has a certain fluidity and viscosity at room temperature. For example, jam, butter, etc.
  • the soft capsule skin of the present invention is excellent in chewability and stability, and is less prone to problems such as eccentricity, leakage, and the like (especially in the case of a high content of inclusions), thereby achieving uniformity of mouthfeel and flexibility.
  • the invention improves the sandwich (inclusion) to a sauce which is completely different from the physical properties of the saccharide shell on the basis of the technology of the new soft capsule skin, so that not only the taste is layered inside and outside the product, but also the filling sandwich The content is increased, and it is not easy to have problems of eccentricity and leakage, and it is easier to stabilize the saccharide.
  • Fig. l Schematic diagram of the preparation process of the existing sandwich gelatin.
  • Fig. 2 Schematic diagram of the process flow of the invention. Among them, it represents a 100,000-level clean area. detailed description
  • Example 3 Preparation of a chewable soft plastic sample 2
  • the sensory evaluation test was performed on the soft capsule samples obtained above. In the sensory evaluation test, 20 assessors were asked to taste various samples. According to the evaluation criteria in Table 1 below, the scavenging sensation of the soft capsule shell, the unpleasantness of the contents, and the overall feeling of taking were evaluated by the scoring method.
  • Comparative Sample 1 and Comparative Sample 2 of the prior art are suspensions, which are fast when chewed.
  • the greasy feeling of rapid diffusion in the oral cavity and the bad odor of the raw material itself made the content unpleasant feeling enhanced, and the overall feeling of taking was poorly evaluated, while the samples prepared in Examples 2 and 3 gave good results in all three evaluation items.
  • Example 5 Preparation of sandwich gelatin sample 1
  • the high-sand content sandwich gelatin inclusion content of the present embodiment is an emulsified sauce containing DHA and blueberry anthocyanin as nutrients.
  • the preparation of the contents of the sauce is as follows:
  • the high-sand content sandwich gelatin of this embodiment is a semi-solid inclusion containing a B vitamin as a nutrient component.
  • the semi-solid content is put into the hopper, the thickness of the saccharide shell is adjusted to 0.8 mm and the content of the filling is 58%. After the setting requirements are met, the filling is performed, dried, polished, and packaged. No eccentricity or leakage was observed during the preparation process.
  • the high-sand content sandwich gelatin inclusions of the present invention are selected from semisolids containing dietary fiber as a nutrient.
  • the sensory evaluation test was carried out on the sandwich flavour samples 1 - 3 obtained in the above Examples 5-7.
  • 20 assessors were asked to taste various samples, and the scoring sensation, the fullness of the contents, and the overall texture were evaluated by the scoring method using the evaluation criteria shown in Table 3 below.
  • the chewing feeling of soft candy is very poor, such as biting or sticking, and the hardness is moderate.
  • the fullness of the inclusions is very low, and the nutritional value is poor, and the content of the sandwich is high.
  • Nutritional value is rated as good; overall texture includes taste, taste and nutritional value.
  • the comparative sample 3 and the comparative sample 4 of the prior art are ordinary sandwich jelly samples, which are restricted by the production process, have low sandwich content and low nutrient content, and generally have a general texture evaluation, while the sandwich gel prepared in Example 5-7 is soft.
  • Sugar samples 1-3 not only overcome the above-mentioned drawbacks, but also are rich in nutrients without sacrificing taste, and good results are obtained in all three evaluation items.
  • Example 9 Stability of sandwich gelatin 1 (temperature resistance test)
  • the chewable soft capsule sample 1 - 2, the sandwich gelatin sample 1-3, and the comparative sample 1-4 are respectively packaged in the same container in the same quality and placed in an incubator (temperature setting range is 38-44, each The temperature was examined for 12 hours, and each time the temperature was raised 2), the deformation and surface adhesion were compared to determine the maximum temperature and time that the product can withstand.
  • the case where there is no bond or deformation between products is evaluated as "V"; the case where the products are bonded, slightly deformed but easily separated is evaluated as "0"; The case of severe deformation is evaluated as "X".
  • Example 10 Stability of sandwich gelatin 2 (Shelf life test)
  • the chewable soft capsule samples 1 - 2, the sandwich gelatin sample 1 - 3, and the comparative samples 1 - 4 were respectively packaged in the same quality. After the same container, put it in a constant temperature and humidity chamber of 37-38 *C / RH 75%. After the initial detection value of 0 point, the sensory, physical and chemical, and microbiological indicators should be detected regularly at intervals of 15d, if all the indicators meet the marked value. And product standards continue to examine and determine the shelf life of the product.
  • the test value of the 45th test is in compliance with the required shelf life of at least 12 months, and the test value of the 90th test is required to have a shelf life of at least 24 months.
  • the sensory, physical and chemical, and microbiological indicators have a non-conformity mark labeled "-", two non-conformance marks are "--", and each indicator meets the requirement mark "+”. The results are shown in Table 6 below.
  • the chewable soft capsule of the present invention is excellent in chewability and mouthfeel, and has good temperature resistance and long shelf life.
  • the sandwich gel jelly of the invention has higher sandwich content and stable product than the existing products, and does not have eccentricity, leakage, etc., and has good temperature resistance and longer shelf life than existing products.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Nutrition Science (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Medicinal Chemistry (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Mycology (AREA)
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  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Medicinal Preparation (AREA)
  • Confectionery (AREA)

Abstract

一种咀嚼型软胶囊皮和咀嚼型软胶囊,以及一种夹心凝胶软糖、咀嚼型软胶囊皮或夹心凝胶软糖的制备方法,其中咀嚼型软胶囊皮包含:明胶10%-50%,水分保持剂10-40%,增稠剂2%-20%,水分6%-20%,并且所述软胶囊皮的而厚度为0.3-1.2mm。

Description

一种咀嚼型软胶寰皮和咀嚼型软胶寰 技术领域
本发明属于食品学或制剂学领域, 涉及一种咀嚼型软胶囊皮和咀 嚼型软胶囊。 本发明还涉及一种所述夹心凝胶软糖, 以及所述咀嚼型 软股囊或夹心凝股软糖的制备方法。 背景技术
相对于食品或制剂行业中的只能吞服的普通软胶囊,可咀嚼软胶囊 (咀嚼型软胶囊)改善了胶囊壳的咀嚼性,使之可以在口中咬破咀嚼食 用, 同时又克服了普通软胶囊内容物的不良口感。
目前, 已经有关于可咀嚼软胶囊及其制造方法的报道。 例如: 公开 号为 CN101590027A的中国专利申请中公开了一种咀嚼 及其制备 方法,通 i± 软胶囊胶皮外结晶出 ^剂层,使得服用时口腔感受到的 ^剂层掩盖胶皮本身的原料气味;美国专利申请 US20050136104公开 了一种咀嚼性软胶囊,通过保持较高的水分含量使得胶囊具有一定的柔 H 其中胶皮含水量达到 27%; 中国专利 ZL200480021784. 0中公开 了一种 p且嚼性胶囊及其制造方法,通 i± 皮膜表面结晶露出一部分结晶 析出剂来增加食用时的清凉感和降低软胶囊之间的粘附。此外, 市场上 还有一些软胶囊产品通过增加增塑剂的比例来使胶囊外壳更柔软。
但是,上述^ 囊的现有技术在解决了一些问题的同时 在诸多 需要改进完善的方面: (1 )胶囊外壳的咀嚼性并不理想, 并且稳定性 较差。 通过增加增塑剂或保持较高的水分含量如美国专利申请 US20050136104虽然可以改善胶皮柔软度和咀嚼性, 但同时也会导致软 胶囊因相互挤压而变形或粘结, 从而影响产品的货架期; (2 )普通软 胶囊在破裂后不具有咀嚼性,而且为避免液状亲水性物质与胶皮发生反 应, 内容物多为液状或混悬的油相或填充了药物, 药物的不良气味和油 脂油腻的口感不容易被吞咽。
夹心凝胶软糖是一种消费者普遍喜欢的产品形式。现有的夹心凝胶 软糖 (夹心型凝胶糖果) 的生产工艺是(如 Fig. 1所示): ( 1 )将明 JK 水溶胀后加热化胶成明胶溶液并维持 60 - 65 保温备用; ( 2 ) 白砂糖、 葡萄糖浆、水等物质加热溶解后熬煮达到一定糖度后与明胶液 混合调配(调酸、 色、 香) , 然后进行浇注, 同时灌注内含物。
但是现有生产技术工艺复杂, 并且在这个过程中,糖体外壳需要形 成能够均匀包裹内含物的厚度,以及糖体浇注温度决定并限制了内含物 的物料性质和夹心含量的比例, 否则就会出现爆浆、 偏心、 漏心等系列 问题, 因此通常内含物为亲水性物质, 产品的夹心含量只有 8-15%。 需 要夹心软糖外壳的厚度往往大于远大于 2隨,因此也制约了产品的口感。 此外,设备、工艺条件对内含物体系的限定也只能通过调整香精而改变 口味使得夹心产品缺乏新意。 发明内容
发明人经过创造性的劳动和大量的试验, 得到了一种新配方的软 胶囊皮, 并且惊奇地发现, 该软胶囊皮的咀嚼性和口感良好, 并且稳 定性出色。 本发明人还惊奇地发现, 该软胶囊皮适于含有药物或食品 成分的液体、 流体、 半固体或酱状体作为内含物, 特别是适于半固体 或酱状体的内含物。 由此提供了下述发明:
本发明的一个方面涉及一种咀嚼型软胶囊皮, 包含:
明胶 10% - 50%
水分保持剂 10% - 40%
增稠剂 2% - 20%
水分 6% - 20%。
根据本发明任一项所述的软胶囊皮, 其包含:
明胶 12% - 40%
水分保持剂 10% - 30%
增稠剂 2% - 15%
水分 6% - 18%;
优选地, 所述软胶囊皮包含: 明胶 15% -40%
水分保持剂 10% -25%
Figure imgf000004_0001
更优选地, 所述软胶囊皮包含:
明胶 15%- 30%
水分保持剂 10% -20%
Figure imgf000004_0002
根据本发明任一项所述的软胶囊皮,其厚度为 0.3- 1.2mm; 优选 地,为 0.4 - 1.0隨; 更优选地,为 0.6 - 0.8mm (例如 0.6、 0.65、 0.7、 0.75、 或 0.8mm) β
不拘于理论的束缚, 如果软胶囊皮的厚度小于 0.3隨, 则存在容 易挤压变形甚至产生内容物漏出的可能性。 而如果大于 1.2mm, 则其 咀嚼性变差, 并且厚度越大, 越是存在难以咀嚼的倾向。 此外, 无论 厚度大于 1.2隨还是小于 0.3隨都会影响食用时的良好口感。
根据本发明任一项所述的软胶囊皮, 其特征在于如下的 (1) - (4) 项中的任意一项或多项:
(1)所述明胶来自于牛骨、 猪皮、 鱼皮的明胶中的一种或两种; ( 2 )所述明胶的凝胶强度为 80 - 25 OB loom;优选 100 - 220Bloom; 更优选 100-200Bloom;
(3) 所述的水分保持剂为甘油; 可选地, 还包括山椠糖醇、 聚 葡萄糖、 麦芽糖醇中的一种或多种;
(4) 所述的增稠剂为淀粉(优选变性淀粉, 并且更优选为酯化 淀粉例如马铃薯醋酸酯化淀粉) ; 可选地, 还包括果胶、 结冷胶、 琼 脂、 黄原胶、 普鲁兰多糖、 卡拉胶、 瓜尔胶、 刺槐豆胶、 海藻酸钠和 罗望子多糖胶中的一种或多种。
根据本发明任一项所述的软胶囊皮, 其还包含:
甜味剂 9% -27%; 优选地, 包含甜味剂 12%- 20%。
根据本发明任一项所述的软胶囊皮, 其中, 所述甜味剂选自白砂 糖、 葡萄糖浆、 三氯蔗糖、 海藻糖、 阿斯巴甜、 和糖醇中的一种或多 种; 具体地, 所述糖醇选自木糖醇、 麦芽糖醇、 赤藓糖醇、 山椠糖醇、 和异麦芽酮糖醇中的一种或多种。 本发明的另一个方面涉及一种 P且嚼型软胶囊, 其包含内含物和包 裹在内含物外部的本发明中任一项所述的咀嚼型软胶囊皮。
根据本发明任一项所述的咀嚼型软胶囊, 其中, 所述内含物为食 品或药物; 具体地, 为适于制成胶囊形式的食品或药物。
所述软胶囊的外径可以是本领域常见的外径。
本发明的再一方面涉及一种夹心凝胶软糖, 其包含内含物和包裹 在内含物外部的糖体外壳, 其中, 所述糖体外壳为本发明中任一项所 述的咀嚼型软胶囊皮。
根据本发明任一项所述的夹心凝胶软糖, 其特征在于如下的(1) - (5)项中的任意一项或多项:
(1)所述内含物为半固体或酱状体;
(2)所述内含物在夹心凝胶软糖中的含量为 15% -85%、 20%
- 85%、 25% - 85%, 30% - 85%, 35% -85%, 40% -85%, 45%
- 85%、 50% - 80%、 55 % - 85 %、 55 % - 80 %、 60 % - 85 %、 60% - 80%、 15% - 65%, 20% -65%, 25 % - 65 % , 30% -65%, 35% - 65%, 40% - 65 % , 45 % -65%、或 55% - 65 % (例如 55 %、 60 %、或 65% );
(3) 所述内含物含有营养物质, 所述营养物质选自国家法规允 许在糖果中添加的维生素、 矿物质、 氛基酸、 蛋白质、 脂肪酸、 新资 源食品原料、 动物提取物、 和植物提取物中的一种或多种;
( 4 )所述夹心凝胶软糖干燥失重 < 20%;
( 5 )所述夹心凝胶软糖还原糖含量以葡萄糖计 > 10 %。
上述(3)中, 所述维生素包括但不限于: 维生素 C、 B族维生素、 生物素、 维生素 A、 维生素 D、 维生素 E等。 所述矿物质包括常量和微量元素, 例如钙、 磷、 钾、 镁、 铁、 锌 等。
所述新资源食品原料例如乳矿物盐、叶黄素酯、鱼油及其提取物、 菊粉、 低聚果糖、 DHA藻油等。
所述植物提取物可以是蓝莓提取物、 蔓越莓提取物、 樱桃李提取 物、 针叶樱桃提取物等。
所述动物提取物可以是胶原蛋白、 牛初乳等。
另外, 除上述各成分以外, 可选地, 本发明的夹心凝胶软糖还可 以含有着色剂、 调味剂、 乳化剂、 或食用香精香料等食品添加剂。
本发明的夹心凝胶软糖的内含物的含量显著高于已有的夹心凝 胶软糖, 并且咀嚼性和口感良好, 而且不易产生爆浆、 偏心、 漏心等 问题。 另外, 糖体外壳 (软胶囊皮) 的厚度也大为降低。 本发明的再一方面涉及本发明任一项所述的咀嚼型软胶囊或者 夹心凝胶软糖的制备方法(如 Fig. 2所示) , 包括下述步骤:
1 )化胶: 将水加入到化胶罐中, 待温度上升到 70 - 80 时加 入明胶、 水分保持剂, 搅拌直至明胶完全溶解, 得到透明溶液 A;
2 ) 熬糖: 将任选的甜味剂、 任选的水分保持剂、 增稠剂加水溶 解后加热熬煮到固形物达到 70 - 80Brix (例如 75 - 80Brix )时停止加 热得到物质 B;
3 )调配: 将透明溶液 A和物质 B混合, 搅拌均匀后进行真空脱气, 得到混和胶液, 并且混和胶液的温度为 55 -
4 )使步骤 3 ) 中得到的混合胶液流入胶盒, 然后从胶盒中流出到 胶盒下方的胶皮轮上, 调节形成厚度均匀的胶皮;
5 )灌注、 成型: 将配制好的内含物灌注到步骤 4 )所得的胶皮内 压制成型, 得到咀嚼型软胶囊产品或夹心凝胶软糖;
6 )干燥:将步骤 5 )所得产品置于转笼中定型,然后在 30 并且相对湿度 15% - 40%的条件下干燥, 直到水分< 20%。 具体地, 可 以在密闭或非密闭的干燥间内或者使用循环风除湿系统进行干燥。 其中, 根据步骤 1) -4)可以制得本发明的咀嚼型软胶囊皮或夹 心软糖外壳。
根据本发明任一项所述的制备方法, 其特征在于如下的 (1)至 (2) 项中的任意一项或者多项:
(1) 步碌 1) 中, 得到的透明溶液 A在 60 - 65 (例如 60 ) 保温备用;
(2) 步碌 2) 中, 得到的物质 B在 80 - 90 保温备用;
( 3 )步碌 3 ) 中, 将得到的混合胶液静置 1 - 3小时。
根据本发明任一项所述的制备夹心凝胶软糖的方法, 其中, 步骤 2) 中, 可以提供糖度计测得固形物达到 70- 80Brix。
制备方法中的水分保持剂、 增稠剂、 甜味剂、 等的选择可以参照 前文关于本发明的夹心凝胶软糖中的描述。 其中水为达到国家饮用标 准的水。
在本发明的一个实施方案中, 步骤 1) 中的水分保持剂为甘油, 步骤 2) 中的水分保持剂为山椠糖醇。
本领域技术人员知晓, 山椠糖醇还具有甜味剂的作用, 在本发明 中, 山椠糖醇单独可以作为水分保持剂或甜味剂, 也可以同时作为水 分保持剂和甜味剂。 这些都在本发明的保护范围之内。 本发明中, 所述半固体或酱状体(酱体) 内含物可以使用本领域 的方法制备, 也可以采用下面的步骤:
(1)将甜味剂、 酸味剂、 水溶性营养成分加水溶解(可选地, 加热使其完全溶化) , 然后加入表面活性剂及可选的水溶性香精和 / 或天然色素;
(2)将脂溶性营养成分加入到油脂中, 搅拌并加入乳化剂、 增 稠剂使其混合均匀, 如所选香精为油溶性则需加入到本步骤中;
(3)将前两步所得物质经均质乳化设备(例如胶体磨等)制成 均一的半流体或酱体后冷却到室温备用即可。
在本发明中, 术语 且嚼性"具有在食品或制剂行业中的常规含 义, 即所述夹心凝胶软糖是能够通过咀嚼而破碎并且容易吞咽。
术语 "半固体" 在食品或制剂行业中具有常规含义, 是指在室温 下性状介于固体和流体之间粘稠的流体物质。
术语 "酱状体" (或酱体)在食品或制剂行业中具有常规含义, 是指在室温下具有一定流动性和粘性的骨状物质。例如果酱、黄油等。 发明的有益效果
本发明的软胶囊皮的咀嚼性和稳定性良好, 并且不容易出现偏 心、 漏心等问题(特别是在高含量的内含物的情况下) , 实现了口感 和柔韧性的统一。 此外, 本发明在新的软胶囊皮的技术基础上, 将夹 心物(内含物)改进为完全区别于糖体外壳物性的酱体, 使得产品内 外之间不仅口感上具有层次, 而且灌注夹心含量提高, 不容易出现偏 心、 漏心问题, 更易于糖体的稳定。 附图说明
Fig. l: 现有夹心凝胶软糖的制备工艺流程示意图。
Fig. 2: 本发明的工艺流程示意图。 其中, 表示十万级洁 净区。 具体实施方式
下面将结合实施例对本发明的实施方案进行详细描述, 但是本领 域技术人员将会理解, 下列实施例仅用于说明本发明, 而不应视为限 定本发明的范围。 实施例中未注明具体技术或条件者, 按照本领域内 的文献所描述的技术或条件或者按照产品说明书进行。 所用试剂或仪 器未注明生产厂商者, 均为可以通过市购获得的常规产品。 实施例 1: 咀嚼型软胶嚢皮的制备
1 )将 36kgl80Bloom的猪皮明胶、 28kg甘油加 36kg 7j后加热化 胶成明胶溶液并维持 60 保温备用; 2)将白砂糖 15kg、 山椠糖醇液 30kg、 变性淀粉 16kg加水 32kg 溶解后加热熬煮到以糖度计测得固形物为 76Bxix 的糖液时停止加热 并在 80 - 90 保温备用;
3 )将 1 )所得明胶溶液与 2 )所得糖液混合均匀后真空脱气, 得 到混合胶液, 在 55 - 65 保温, 同时静置 1 - 3小时备用;
4 )使步骤 3 ) 中所得混合胶液经胶管流入胶盒, 然后从胶盒中流 出到胶盒下方的胶皮轮上, 调节形成工艺设定的厚度均匀的胶皮。 实施例 2: 咀嚼型软胶嚢样品 1的制备
1 )将白砂糖 18kg, 柠檬酸 1. 2kg、 三氯蔗糖 0. 02kg, 蓝莓提取 物 0. 5kg加水^:至完全溶解溶解, 然后加入蓝莓香精搅拌均匀;
2 )将脂溶性维生素 A10g、 0. 05g VD3加入到 57kg玉米油中, 搅 拌并加入变性淀粉 2. 5kg使其混合均匀;
3 )将前两步所得物质经均质乳化设备(例如胶体磨等)制成均 一的半流体或酱体后冷却到室温备用;
4 )将上述 3 )所述配制好的半流体或酱体内容物灌注到实施例 1 制备的胶皮中, 将胶皮调整到工艺要求的厚度 0. 9隨以及内容物质量 占比为 60%后压制成型、 干燥即可。 实施例 3: 咀嚼型软胶嚢样品 2的制备
1 )将白砂糖 18kg, 柠檬酸 1. 2kg、 三氯蔗糖 0. 02kg, 蓝莓提取 物 0. 5kg加水^:至完全溶解溶解, 然后加入蓝莓香精搅拌均匀;
2 )将脂溶性新资源食品叶黄素酯 0. lkg加入到 57kg玉米油中, 搅拌并加入变性淀粉 2. 5kg使其混合均匀;
3 )将前两步所得物质经均质乳化设备(例如胶体磨等)制成均 一的半流体或酱体后冷却到室温备用;
4 )将上述 3 )所述配制好的半流体或酱体内容物灌注到实施例 1 制备的胶皮中, 将胶皮调整到工艺要求的厚度 0. 8隨以及内容物质量 占比为 65%后压制成型、 干燥即可。 实施例 4: 软胶嚢壳的咀嚼性验证试验
对于上述所得软胶囊样品进行感官评定试验。 感官评定试验是请 20名评定员品尝评定各种样品,按照下面表 1的评价标准,通过评分 法对软胶囊壳的咀嚼感、 内容物的不快感及总体服用感三个项目进行 评价。
表 1 : 咀嚼型软胶囊感官评定标准( 5级)
Figure imgf000010_0001
感官评定试验的结果以 20位评定员对各样品评价的平均值列于 表 2, 其中比较样品 1 (内容物含维生素 A、 D )和比较样品 2 (内容 物含叶黄素)为市售同类软胶囊样品。
表 2: 咀嚼软胶囊感官评定试验结果
Figure imgf000010_0002
现有技术的比较样品 1和比较样品 2内容物为混悬液, 咀嚼时快 速扩散于口腔中的油腻感和原料本身的不良气味使得内容物不快感 增强, 总体服用感评价很差, 而实施例 2和 3制备的样品在三个评定 项目中均得到良好的结果。 实施例 5: 夹心凝胶软糖样品 1的制备
本实施例的高夹心含量的夹心凝胶软糖内含物选用含有 DHA和蓝 莓花青素作为营养成分的乳化酱体。
将 30kg饮用水加入到化胶罐中, 温度上升到 70 - 80 时加入 凝胶强度为 180Bloom的牛骨明胶 20kg、 lOOBloom的猪皮明胶 12kg, 甘油 20kg, 搅拌使明胶完全溶解得到透明溶液 A; 另将木糖醇 20kg, 山椠糖醇液 30kg、 果胶 0. 2kg、 变性淀粉 15kg加水溶解后加热熬煮 到糖度计测得固形物达到 75Brix时得到物质 B; 将物质 A、 B混合均 匀后进行真空脱气,保持温度为 55 - 将上述酱体内含物投入 料斗, 调节糖体外壳厚度为 1. 0隨及内含物灌注量为 55%, 达到设定 要求后进行灌注成型、干燥后抛光、 包装即得。制备过程未发现偏心、 漏心等现象。
其中, 酱体内含物的制备如下:
将白砂糖 16kg、维生素 C 2kg、蓝莓提取物 0. 5kg、三氯蔗糖 0. 03kg 加水 至完全溶解, 然后加入蓝莓香精搅拌均匀; 将脂溶性维生素 E0. lkg加入到 57kg鱼油中, 搅拌并加入变性淀粉 1. 8kg使其混合均 匀; 将前两步所得物质经均质乳化设备 (例如胶体磨等 )制成均一的 酱体后冷却到室温即为酱体内含物。 实施例 6: 夹心凝胶软糖样品 2的制备
本实施例的高夹心含量的夹心凝胶软糖选用含有 B族维生素作为 营养成分的半固体内含物。
将 30kg饮用水加入到化胶罐中, 温度上升到 70 - 80 时加入 凝胶强度为 150Bloom的猪皮明胶 24kg、 lOOBloom的鱼皮明胶 10kg, 甘油 25kg, 搅拌使明胶完全溶解得到透明溶液 A; 另将海藻糖 25kg, 山椠糖醇液 20kg、 琼脂 0. 3kg、 变性淀粉 18kg加水溶解后加热熬煮 到糖度计测得固形物达到 74Brix时得到物质 B; 将物质 A、 B混合均 匀后进行真空脱气,保持温度为 55 - 将上述半固体内含物投 入料斗, 调节糖体外壳厚度为 0. 8mm及内含物灌注量为 58%, 达到设 定要求后进行灌注成型、 干燥后抛光、 包装即得。 制备过程未发现偏 心、 漏心等现象。
其中, 半固体内含物的制备如下:
将葡萄糖浆 20kg、 B族维生素混合物 0. 2kg, 杵檬酸 1. 0kg、 三 氯蔗糖 0. 02kg加水^:至完全溶解, 然后加入甜橙香精搅拌均匀; 将脂溶性叶黄素酯 0. lkg加入到 60kg植物油中, 搅拌并加入变性淀 粉 2. 5kg使其混合均匀; 将前两步所得物质经均质乳化设备(例如胶 体磨等)制成均一的半流体后冷却到室温即为内含物。 实施例 7: 夹心凝胶软糖样品 3的制备
本发明的高夹心含量的夹心凝胶软糖内含物选用含有膳食纤维 作为营养成分的半固体。
将 30kg饮用水加入到化胶罐中, 温度上升到 70 - 80 时加入 凝胶强度为 180Bloom的牛骨明胶 15kg、 80Bloom的鱼皮明胶 15kg, 甘油 21kg, 搅拌使明胶完全溶解得到透明溶液 A; 另将白砂糖 16kg, 山椠糖醇液 28kg、 结冷胶 0. lkg、 变性淀粉 12kg加水溶解后加热熬 煮到糖度计测得固形物达到 78Brix时得到物质 B; 将物质 A、 B混合 均匀后进行真空脱气,保持温度为 57 - 将上述酱体内含物投 入料斗, 调节糖体外壳厚度为 0. 7mm及内含物灌注量为 70%, 达到设 定要求后进行灌注成型、 干燥后抛光、 包装即得。 制备过程未发现偏 心、 漏心等现象。
其中, 半固体内含物的制备如下:
将葡萄糖浆 10kg、 聚葡萄糖 12kg、 三氯蔗糖 0. 03kg、 柠檬酸 0. 9kg, 加水分散至完全溶解溶解, 然后加入草莓香精搅拌均匀; 将 脂溶性维生素 E0. lkg加入到 55kg葵花籽油中, 搅拌并加入变性淀粉 2. 5kg使其混合均匀; 将前两步所得物质经均质乳化设备 (例如胶体 磨等)制成均一的半流体后冷却到室温即为内含物。 实施例 8: 夹心凝胶软糖的咀嚼性考察试验
对于上述实施例 5-7所得夹心软糖样品 1 - 3进行感官评定试验。 感官评定试验是请 20名评定员品尝评定各种样品, 以下面表 3所示 的评价标准通过评分法对夹心软糖的咀嚼感、 内含物的饱满度及总体 质感三个项目进行评价。 其中软糖的咀嚼感如咬不动或粘牙评定为很 差, 软硬适中评定为很好; 内含物的饱满度如夹心含量很少且不具营 养价值评定为很差, 夹心含量高且营养价值丰富评定为很好; 总体质 感则包括口味、 口感及营养价值性价比的评价。
表 3: 夹心软糖感官评定标准(5级)
评定项目 评定标准 级别分值
很差 1
差 2
夹心软糖咀嚼感 一般 3
良好 4
很好 5
很差 1
差 2
内含物的饱满度 一般 3
良好 4
很好 5
很差 1
差 2
总体质感 一般 3
良好 4
很好 5 感官评定试验的结果以 20位评定员对各样品评价的平均值列于 表 4, 其中比较样品 3 (内容物含 DHA )和比较样品 4为市售普通夹心 软糖样品。
表 4: 夹心软糖感官评定试验结果
Figure imgf000014_0001
现有技术的比较样品 3和比较样品 4为普通夹心软糖样品, 受生 产工艺制约, 夹心含量少而且营养成分含量低, 总体质感评价一般, 而实施例 5 - 7制得的夹心凝胶软糖样品 1 - 3不仅克服了上述缺陷, 而且在富有营养的同时不失美味, 在三个评定项目中均得到良好的结 果。 实施例 9: 夹心凝胶软糖的稳定性考察 1 (耐温性试验)
将咀嚼型软胶囊样品 1 - 2、 夹心凝胶软糖样品 1 - 3、 以及比较 样品 1 - 4分别以同等质量包装入相同容器后置于恒温箱 (温度设定 范围为 38- 44 , 每个温度考察 12小时, 每次升温 2 ) 中比较其变 形、 表面粘结情况确定产品能够耐受的最高温度和时间。 其中, 将产 品之间无粘结、 无变形的情况评价为 "V" ; 将产品之间粘结、 有轻 微变形但容易分离的情况评价为 "0" ; 将产品之间粘结不容易分离 且变形严重的情况评价为 "X" 。
根据耐温性试验方法对产品耐温性评定的结果见表 5。
表 5: 耐温性试验结果 耐温性试验结果
样品
38 40 42V 44V 比较样品 1 V V V 0 咀嚼
比较样品 2 V V 0 X
型软
实施例 2 V V V 0
胶囊
实施例 3 V V V V
比较样品 3 0 X
夹心 比较样品 4 V 0 X
凝胶 实施例 5 V V V V
软糖 实施例 6 V V V 0
实施例 7 V V V 0
由表 5结果可知, 本发明的咀嚼型软胶囊和夹心凝胶软糖在耐温 性方面分别明显优于目前市售的咀嚼型软胶囊和夹心凝胶软糖。 实施例 10: 夹心凝胶软糖的稳定性考察 2 (保质期试验) 将咀嚼型软胶囊样品 1 - 2、 夹心凝胶软糖样品 1 - 3、 以及比较 样品 1 - 4分别以同等质量包装与相同容器后置于 37- 38 *C /RH75%的 恒温恒湿箱中, 0点初始检测值后以 15d为间隔定期对感官及理化、 微生物指标进行检测, 如各项指标均符合其标示值及产品标准则继续 考察并以此确定产品的保质期。 通常第 45d各项检测值均符合要求的 保质期至少可达 12个月, 第 90d各项检测值均复合要求的保质期至 少可达 24个月。 其中感官、 理化、 微生物指标有一项检测不符合的 标记为 "-" , 两项不符合的标记为 "- -" , 各项指标均符合要求的 标记为 "+" 。 结果如下面的表 6所示。
表 6: 保质期试验结果
保质期试验结果
样品
15d 30d 45d 60d 75d 90d 比较样品 1 + + + + ― — 咀嚼
比较样品 2 + + + + — 性软
实施例 2 + + + + + + 胶囊
实施例 3 + + + + + + 比较样品 3 + + ― —
夹心 比较样品 4 + + ― —
凝胶 实施例 5 + + + + + ― 软糖 实施例 6 + + + + + +
实施例 7 + + + + + + 由表 6结果可知, 本发明的咀嚼型软胶囊和夹心凝胶软糖样品分 别与比较样品相比, 保质期大大延长, 有利于产品的存储和销售。 总之,本发明的咀嚼型软胶囊咀嚼性和口感良好,并且耐温性好, 保质期长。 本发明的夹心凝胶软糖比现有产品夹心含量高、 产品也更 为稳定, 不会出现偏心、 漏心等现象, 并且其耐温性好、 保质期也较 现有产品更长。 尽管本发明的具体实施方式已经得到详细的描述, 本领域技术人 员将会理解。 根据已经公开的所有教导, 可以对那些细节进行各种修 改和替换, 这些改变均在本发明的保护范围之内。 本发明的全部范围 由所附权利要求及其任何等同物给出。

Claims

权利要求
1. 一种咀嚼型软胶囊皮, 包含:
明胶 10% -50%
水分保持剂 10%- 40%
增稠剂 2%- 20%
水分 6%- 20%。
2. 根据权利要求 1所述的软胶囊皮, 其包含:
明胶 12%- 40%
水分保持剂 10%- 30%
增稠剂 2%- 15%
水分 6%- 18%;
优选地, 所述软胶囊皮包含:
明胶 15%- 40%
水分保持剂 10%- 25%
增稠剂 3%- 12%
水分 6%- 18%;
更优选地, 所述软胶囊皮包含:
明胶 15%- 30%
水分保持剂 10%- 20%
增稠剂 5%- 10%
水分 6%- 16%。
3. 根据权利要求 1所述的软胶囊皮,其厚度为 0.3 - 1.2隨;优选 地, 为 0.4— 1.0mm; 更优选地, 为 0.6— 0.8mm。
4. 根据权利要求 1 所述的软胶囊皮, 其特征在于如下的 (1) - (4) 项中的任意一项或多项:
(1)所述明胶来自于牛骨、 猪皮、 鱼皮的明胶中的一种或两种; ( 2 )所述明胶的凝胶强度为 80 - 250Bloom,优选 100 - 220Bloom; (3) 所述的水分保持剂为甘油; 可选地, 还包括山椠糖醇、 聚 葡萄糖、 麦芽糖醇中的一种或多种;
(4) 所述的增稠剂为淀粉; 可选地, 还包括果胶、 结冷胶、 琼 脂、 黄原胶、 普鲁兰多糖、 卡拉胶、 瓜尔胶、 刺槐豆胶、 海藻酸钠和 罗望子多糖胶中的一种或多种。
5. 根据权利要求 1所述的软胶囊皮, 其还包含:
甜味剂 9% -27%;
优选地, 包含甜味剂 12%- 20%。
6. 根据权利要求 5所述的软胶囊皮, 其中, 所述甜味剂选自白砂 糖、 葡萄糖浆、 三氯蔗糖、 海藻糖、 阿斯巴甜、 和糖醇中的一种或多 种; 具体地, 所述糖醇选自木糖醇、 麦芽糖醇、 赤藓糖醇、 山椠糖醇、 和异麦芽酮糖醇中的一种或多种。
7. 一种咀嚼型软胶囊,其包含内含物和包裹在内含物外部的权利 要求 1至 6中任一项所述的咀嚼型软胶囊皮。
8. 根据权利要求 7所述的咀嚼型软胶囊, 其中, 所述内含物为食 品或药物; 具体地, 为适于制成胶囊形式的食品或药物。
9. 一种夹心凝胶软糖,其包含内含物和包裹在内含物外部的糖体 外壳, 其中, 所述糖体外壳为权利要求 1至 6中任一项所述的咀嚼型 软胶囊皮。
10. 根据权利要求 9所述的夹心凝胶软糖,其特征在于如下的( 1 ) - (5)项中的任意一项或多项:
(1)所述内含物为半固体或酱状体;
(2)所述内含物在夹心凝胶软糖中的含量为 15% -85%、 20%
- 85%、 25 % - 85 % , 30% - 85%, 35% -85%, 40% -85%, 45%
- 85%、 50% - 80%、 55 % - 85 %、 55 % - 80 %、 60 % - 85 %、 60% - 80%、 15% - 65%, 20% -65%, 25 % - 65 % , 30% -65%, 35% - 65%, 40 % - 65 %、 45 % - 65 %、 或 55 % - 65 %;
(3) 所述内含物含有营养物质, 所述营养物质选自国家法规允 许在糖果中添加的维生素、 矿物质、 氛基酸、 蛋白质、 脂肪酸、 新资 源食品原料、 动物提取物、 和植物提取物中的一种或多种; ( 4 )所述夹心凝胶软糖干燥失重 < 20%;
( 5 )所述夹心凝胶软糖还原糖含量以葡萄糖计 > 10 %。
11. 制备权利要求 7或 8所述的咀嚼型软胶囊或者权利要求 9或 10所述的夹心凝胶软糖的方法, 包括下述步骤:
1)化胶: 将水加入到化胶罐中, 待温度上升到 70 - 80 时加 入明胶、 水分保持剂, 搅拌直至明胶完全溶解, 得到透明溶液 A;
2) 熬糖: 将任选的甜味剂、 任选的水分保持剂、 增稠剂加水溶 解后加热熬煮到固形物达到 70 - 80Brix时停止加热得到物质 B;
3)调配: 将透明溶液 A和物质 B混合, 搅拌均匀后进行真空脱气, 得到混和液, 并且混和液的温度为 55 -
4)使步骤 3) 中得到的混合胶液流入胶盒, 然后从胶盒中流出到 胶盒下方的胶皮轮上, 调节形成厚度均匀的胶皮;
5)灌注、 成型: 将配制好的内含物灌注到步骤 4)所得的胶皮内 压制成型, 得到咀嚼型软胶囊产品或夹心凝胶软糖;
6)干燥:将步骤 5)所得产品置于转笼中定型,然后在 30 并且相对湿度 15%- 40%的条件下干燥, 直到水分<20%; 具体地, 在 密闭或非密闭的干燥间内或者使用循环风除湿系统进行干燥。
12. 根据权利要求 11 所述的制备方法, 其特征在于如下的 (1) 至(2)项中的任意一项或者多项:
(1) 步骤 1) 中, 得到的透明溶液 A在 60 - 65 保温备用;
(2) 步骤 2) 中, 得到的物质 B在 80 - 90 保温备用;
(3) 步骤 3) 中, 将得到的混合胶液静置 1-3小时。
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