WO2013140271A1 - Modular removable thermal insulation - Google Patents
Modular removable thermal insulation Download PDFInfo
- Publication number
- WO2013140271A1 WO2013140271A1 PCT/IB2013/050953 IB2013050953W WO2013140271A1 WO 2013140271 A1 WO2013140271 A1 WO 2013140271A1 IB 2013050953 W IB2013050953 W IB 2013050953W WO 2013140271 A1 WO2013140271 A1 WO 2013140271A1
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- WO
- WIPO (PCT)
- Prior art keywords
- thermal insulation
- angle
- end sections
- sections
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21C—NUCLEAR REACTORS
- G21C11/00—Shielding structurally associated with the reactor
- G21C11/08—Thermal shields; Thermal linings, i.e. for dissipating heat from gamma radiation which would otherwise heat an outer biological shield ; Thermal insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/14—Arrangements for the insulation of pipes or pipe systems
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Definitions
- the present invention relates generally to the thermal insulation technology, and more particularly to a thermal insulation for equipment at nuclear power plants (NPPs).
- NPPs nuclear power plants
- TIMs thermal insulation modules
- a bottom and a cover of the casing which are parallel to each other are connected to each other with locking dowels, and, in each TIM, through holes lined with metal tubes and intended for threaded fasteners are made (see Russian Federation Patent RU No.2259510, C1, 2005).
- the drawbacks of the above construction include the inaccessibility to frame members during the operation of equipment for the purpose of adjusting a band tightening force as well as the complexity of TIM installation associated with the necessity of aligning the threaded seats with respect to the through holes in the TIM lined with the metal tubes and intended for the threaded fasteners.
- the latter circumstance results also in an increase in labor expenditures in the installation of the modular removable thermal insulation since, prior to its installation, the frame should be assembled outside the equipment to be thermally insulated.
- the TIMs have a complex construction and, therefore, a high cost and, furthermore, the existence of through holes in the TIMs results in additional heat leakages and, therefore, in the deterioration of the thermal insulation properties.
- Each TIM has a segment shape and comprises a frame of metal angles which is filled with mineral wool mats or mineral wool thermal inserts in a foil and net and lined all round with facing metal sheets which protect the thermal insulation against exposure to unfavorable environmental factors (see L. M.
- the TIMs that are employed in the prototype has a simpler construction which, on the one hand, makes it possible to reduce labor expenditures in the manufacture of TIMs and, on the other hand, does not require the employment of custom parts manufactured using an expensive press equipment.
- the prototype has, however, a limited field of application because of fastening the TIMs to elements which are welded to the equipment to be thermally insulated. In other words, the prototype can not be employed for thermal insulation of power-generating equipment, in particular, NPP equipment.
- Another drawback of the prototype consists of that because of positioning the TIMs directly on the surface of the equipment to be thermally insulated, the isothermality of its surface is not ensured owing to an inhomogeneous distribution of thermal resistance caused by different fits of the TIMs to the surface of the equipment to be thermally insulated. As a result, temperature stresses occur in the housing of the equipment to be thermally insulated, this resulting in a reduction of its service reliability
- the technical aim of the present invention is therefore to improve the performance parameters of a modular removable thermal insulation through:
- the seat is provided in the form of a blind axial hole and four identical rectangular radial slots extending from the axial hole and disposed at right angles relative to each other; the seat dimension in the direction of each pair of the radial slots located opposite to each other being more than the maximum outer diameter of the wire ring and a radius R of the axial hole satisfying the following relation: R > h + h121/2, where h is the thickness of the angle of which the corner posts are made in the plane which extends through an outer rib of the angle and at an angle of 45° with the outer surfaces of the angle flanges; h1 is the thickness of the metal sheets with which the portion of the frame of the thermal insulation modules is lined;
- the seat is configured so that a sliding fit or a running fit between the mating surfaces of the seat and the first end sections is ensured when inserting the first end sections into and removing the first end sections out of the seat;
- the spring position lock is configured in the form of a stop located between the flanges of the angle of which the corner post is made;
- the stop is configured in the form of a projection formed by welding a metal on a surface area located between the angle flanges;
- the stop is configured in the form of a projection made of a plate of a square shape or a triangular shape welded to the angle flanges from inside them;
- the spring position lock is configured in the form of a depression located aside from each flange of the angle and at the same distance from its end face.
- the advantage of the modular removable thermal insulation in accordance with the present invention as compared with the prototype consists of that the configuration of the thermal insulation modules in accordance with the present invention as well as of the means which provide fastening the TIMs to each other ensures:
- a uniform gap between the thermal insulation and the equipment to be thermally insulated this resulting in the isothermality of the surface of the equipment to be thermally insulated and, therefore, a reduction in the likelihood of the occurrence of significant temperature stresses which reduce its service reliability.
- the existence of such uniform gap between the thermal insulation and the facility to be thermally insulated ensures a uniform distribution of a temperature field within the thermal insulation volume along the entire length thereof and the possibility of monitoring the state of the equipment to be thermally insulated (in particular, the state of welded joints) without need to remove the TIMs for this purpose by placing the respective monitoring system and/or sensors (transducers) into said gap.
- the existence of an air gap between the modular removable thermal insulation and the equipment to be thermally ensures a reduction in thermal losses to the environment.
- Fig. 1 is a side view of a modular removable thermal insulation located on a equipment to be thermally insulated;
- Fig. 2 is a section on the line ⁇ - ⁇ of Fig.1;
- Fig. 3 is a general view of a TIM
- Fig. 4 is a general view, partly in section, of the TIM
- Fig. 5 is a side enlarged view of a first end section of a corner post
- Fig. 6 is a bottom view of a bundle of four first end sections parallel to each other of the corner posts;
- Fig. 7 is a bottom general view of a bundle of four first end sections parallel to each other of the corner posts;
- Fig. 8 is a general view of a second end section of the corner post
- Fig. 9 is the same view but with a projection formed by a flange
- Fig. 10 is the same view with a spring position lock in the form of a depression
- Fig. 11 is a side view, partly in section, of a latch-support
- Fig. 12 is a top view, partly in section, of the latch-support
- Fig. 13 is a partial cross-sectional view of the latch-support with the first end sections of the corner posts fastened to each other thereby;
- Fig. 14 is a top view of the latch-support with a lightened body
- Fig. 15 is a general view of the latch-support but with a welded body
- Fig. 16 and 17 are top views of a spring for a detachable connection of the second end sections to each other;
- Fig. 18 is a side view of the spring for a detachable connection of the second end sections to each other;
- Fig. 19 is a top view of the bundle of the second end sections connected to each other with the spring.
- the modular removable thermal insulation in accordance with the present invention comprises circular sections 2 which are located in series longitudinally on an outer surface of an equipment to be thermally insulated, for example, a pipeline 1, and immediately adjacent to each other, each of the circular sections being made of N identical thermal insulation modules (TIMs) 3 which abut each other with their sidewalls the TIMs 3 in adjacent sections being located opposite to each other.
- TIMs thermal insulation modules
- each of the four corners between sidewalls of each TIM 3 is butt-joined along a joint line 4 which extends orthogonally to the surface of the equipment to be thermally insulated, on the one hand, with an angle corresponding thereto between the sidewalls of the TIM 3 which is located in the same section and nearby said TIM 3 and, on the other hand, with two angles corresponding thereto between sidewalls of two TIM 3 located next to each other in an adjacent section and opposite to one corresponding to each of them and the above mentioned TIM 3 from the above mentioned section (Figs.1 and 2).
- Each corner post 5 of one above mentioned pair of the corner posts 5 is connected to the corner post 5 of the other pair of the corner posts, which is located opposite thereto and parallel therewith, with upper longitudinal members 8 and lower longitudinal members 9 which are parallel with each other; all of said upper members 6 and 8 as well as all of said lower members 7 and 9 being located at the same level corresponding to each of them.
- metal inserts for example, made of metal angles, strips, interposed between the respective upper and lower members and connected rigidly thereto, preferably, by means of contact welding, may also be used.
- a portion of the frame which comprises the upper and lower, respectively, cross members 6, 7 and longitudinal members 8, 9 as well as sections of the corner posts 5 located therebetween is lined (faced) all around with thin (of not more than 1.0 mm thick, preferably, between 0.5 mm and 1.0 mm) metal (preferably, stainless steel) sheets forming:
- the corner posts 5 are connected to the cross members 6, 7 and the longitudinal members 8, 9 using a contact welding which is also used to line said portion of the frame with the thin metal sheets.
- Each first end section 17 has two identical teeth (protrusions) 19 of a triangular shape with unequal in length lower side 20 and upper side 21 whose intersection forms a tip 22 of the tooth 19 each tooth 19 being provided aside from a flange 23 corresponding thereto of the angle of which the respective corner post 5 is made (Figs. 5 to 7 Figs. 6, 7 being bottom views).
- a upper edge 24 of each tooth 19 is located at a distance L3 from an end face 25 of the angle, of which the respective corner post 5 is made, the intersection of said lower side 20 (which has a longer length as compared with the length of an upper side 21 of the tooth 19 and a smaller slope angle ⁇ relative to an outer rib 26 of the angle as compared with a slope angle ⁇ of the upper side 21 relative to the same outer rib 26) forming, with the end face 25 of the same angle, a lower edge 27 of the tooth 19 which is located at a distance L4 from the outer rib 26 of the angle.
- the distance L4 is, however, less than a distance between the upper edge 24 of the tooth 19 and the outer rib 26 by W which (as will be shown hereinafter) is selected so as to ensure (after the thermal insulation is installed onto the equipment) a desired compressive force for each bundle of the four first end sections 17 parallel with each other the first end sections 17 in each bundle being located symmetrically about the joint line 4 of the angles between the sidewalls of the four TIMs 3 corresponding thereto which are located pairwise nearby each other in the adjacent sections (in Fig. 7, the adjacent sections are indicated with reference numerals 200 and 201), two TIMs 3 in one section 200 being located opposite to said two TIMs 3 in the adjacent section 201.
- the joint line 4 is, therefore, also the axis of symmetry of the bundle of the first end sections 17 which corresponds thereto.
- edges 24 and 27 as well as the tip 22 of the tooth 19 may be configured as round ones and the maximum distance from the tip 22 of the tooth 19 to the rib 26 of the angle does not exceed the width of the flange 23 of the angle.
- said angle ⁇ it is between 450 and 600; if ⁇ ⁇ 450, the length of the first end sections 17 increases unjustifiably. If ⁇ > 600, inconveniences occur in the dismantling of the TIMs 3 due to the necessity to apply significant forces in the dismantling of the TIMs.
- Each second end section 18 is provided with a spring position lock which is configured either in the form of a stop placed between the flanges 23 of the angle (of which the respective corner post 5 is made), for example, in the form of a protrusion 28 formed by welding a metal on a surface area located between the flanges 23 of the angle; or in the form of a protrusion 29 made of a plate of a square, triangular, or any other suitable shape which is welded to the flanges 23 from inside them; or in the form of a depression 30, for example, of a semicircular shape provided aside from each flange 23 of the angle and at the same distance from its end face 25 (Figs. 8 to 10).
- the length L2 of the second end 18 is between 6 mm and 10 mm.
- the identical sections 2 which are arranged along the length of the equipment to be thermally insulated, butt-jointed to each other, and consist of N identical TIMs 3 which are also butt-jointed to each other along the longitudinal sidewalls 10 and 11 form an enclosure which encompasses the equipment to be thermally insulated and comprises an N-face front surface and an N-face back surface; the bundles of the first end sections 17 of the corner posts 5 facing the equipment to be thermally insulated being located regularly along the length of each rib of the front surface and the bundles of the second end sections 18 of the corner posts 5 facing to the opposite direction (outwards) (Figs. 1 and 2).
- Each latch-support (Figs. 11 to 13) comprises a body 31 having an axially symmetrical shape about an axis 32 and a spring in the form of an open wire ring 33 which is located on the body 31 with the possibility of changing reversibly its diameter in the installation and dismantling of the TIMs 3 and is configured with end sections which overlap each other within the entire range of change in its diameter.
- the end face of the body 31 which engages with the surface of the equipment to be thermally insulated has a plane surface or a cylindrical surface with the radius of curvature equal to the radius of the outer surface of the equipment to be thermally insulated.
- a seat 34 of a cross-shaped cross section is provided in which seat the first end sections 17 of the respective bundle are received so as to ensure a sliding fit or a running fit between mating surfaces when receiving (accommodating) the first end sections 17 in and when removing them out of the seat 34.
- a circular groove 35 for the wire ring 33 is provided so as to ensure a partial intersection of peripheral sections of the seat 34 and located at a distance H from the bottom of the seat 34, which distance satisfies the following relation: (L3 – d/2) ⁇ H ⁇ L3, where d is the cross-sectional dimension of the wire of which the 33 is made, in particular, the diameter of the wire of a round cross section.
- the groove 35 is configured with a width t which ensures the possibility of changing reversibly by the wire ring 33 of its diameter in the installation/dismantling of the TIMs 3.
- the minimum inner diameter Dmin of the wire ring 33 is equal to the double distance L5 from the groove 35 bottom to the axis 32 and is determined as follows:
- h1 is the thickness of the metal sheets with which the portion of the frame of the TIMs 3 is lined; and h2 if the width of the lower edge 27 of the tooth 19.
- L6 is the distance from the tip 22 of the tooth 19 to the rib 26 of the angle
- h3 is the width of the tip 22 of the tooth 19 (Fig. 6).
- the seat 34 has its depth which exceeds H + t by 1 to 3 mm and is provided in the form of a blind axial hole 36 of a radius R > h +h121/2, where h is the thickness of the angle of which the corner posts are made 5 in the sectional plane extending across its outer rib 26 and at an angle 45° with the outer surfaces of its flanges 23, and of four identical rectangular radial slots 37 extending from the axial hole 36 and disposed at right angles relative to each other.
- the seat 34 dimension in the direction of each pair of the radial slots located opposite to each other is more (preferably, by 0.5 to 1.0 mm) than the maximum outer diameter of the wire ring 33 which is equal to Dmax + 2d.
- the width of the radial slots 37 is selected so as to ensure said fit (a sliding fit or a running fit) between the mating surfaces of the seat 34 and the first end sections 17 being inserted into or removed out of the seat 34.
- the latch-support body (Fig. 14) is configured with four longitudinal ribs 38 extending orthogonally relative to each other each radial slot 37 being located along the rib 38 corresponding thereto and symmetrically about its outer walls.
- the latch-support body may also be configured of a multiple of parts rigidly connected to each other, for example, of two parts, namely, of a length of a hollow cross-shaped section 39 bent or produced by rolling and a square or round plate-flange 40 rigidly connected (welded) to the end face of the hollow cross-shaped section 39 (Fig. 15).
- the generatrix of this surface should be parallel with one of the pairs of the radial slots 37 located opposite to each other.
- the second end sections 18 facing outwards of each bundle are connected detachably to each other by means of a spring 41 made of a tape or wire (Figs. 16 to 18) in the form of a symmetrical closed cross-shaped contour.
- a spring 41 made of a tape or wire Figs. 16 to 18
- Each of four identical loop sections of an elongated shape of this contour located orthogonally relative to each other is configured in the form of two straight members 42 parallel with each other.
- First ends of said straight members 42 are smoothly mated with the straight member 42 which corresponds to each of them of the other two loop sections of the same contour which are adjacent thereto.
- Second ends of the straight members 42 are mated with each other by means of a member 43 of an arcuate shape, preferably, of a circular arc shape (Figs. 16 to 18).
- the members 42 are tapered from the periphery toward the axis of symmetry of the spring 41.
- the modular removable thermal insulation is covered with a protective casing (indicated conventionally by a dashed line 44 in Fig. 2) made of thin (about 1 mm thick) stainless steel sheets which, on one side, are supported by the protruding bundles of the second end sections 18 and, on the other (external) side, are secured with the aid of ring clamps tightening said sheets about the circumference similarly to as described in Great Britain Patent Publication GB No.1264760, 1973.
- the employment of the protective casing ensures the protection of the modular removable thermal insulation in accordance with the present invention against exposure to unfavorable external factors including without limitation seismic factors.
- each TIM 3 all of its four first end sections 17 are first placed into the pair corresponding to each of them of the adjacent radial slots 37 of the seat 34 of the latch-support also corresponding to each of them all of the latches-supports being freely (in other words, using no means to fix their position) placed on the surface of the equipment to be thermally insulated.
- each first end section 17 of the respective TIM 3 is received (accommodated) in two adjacent radial slots 37 corresponding to it of the seat 34 till the lower edges 27 of both its teeth 19 abut the wire ring 33 which, under compressive force, has initially its minimum diameter which is determined by the diameter of the circular groove 35 bottom.
- a force is then applied to the TIM 3 being installed which force is directed radially relative to the outer surface of the equipment to be thermally insulated.
- This force is transmitted, through the first end sections 17 of the respective TIM 3, to the wire ring 33 which corresponds to each first end section 17.
- the wire ring 33 engages with the inclined lower sides 20 of two teeth 19 of the respective first end section 17, the diameter of the wire ring 33 increases (under a radially directed force the magnitude whereof depends on an angle ⁇ ) till it engages with the tips 22 of the teeth 19 of the respective first end sections 17.
- a latching occurs, to say it in other words, an abrupt (towards reduction) change in the diameter of the forcibly expanded wire ring 33 till the achievement of the position determined by the position of the upper edges 24 of the teeth 19 relative to the axis 32; the more the distance W, the more the diameter of the wire ring 33 in its latched position and, therefore, the more the magnitude of the force tightening the first end sections 17 of the respective bundle to each other.
- the wire ring 33 of the respective latch-support engages with (is pressed to) the upper edges 24 of the teeth 19 of the first end sections 17 of the respective bundle of the first end sections 17.
- the bundle of four second end sections 18 is also formed which sections are also fastened detachably to each other but, in this case, by means of the spring 41 which is first extended, manually or using a tool, and, in the extended condition, is then put from the top over the second end sections 18 forming the bundle each loop section of the spring 41 being placed over two flanges 23, which correspond thereto and are opposite to each other, of the angles of two adjacent second end sections 18 of the respective bundle.
- the spring 41 Once the spring 41 is relieved of tensile load, the spring 41, under a compressive force, acquires (restores) its initial shape; and, in the event of its position lock being in the form of the protrusion 28 or 29, each section of the spring 41 disposed between two straight members 42 of adjacent loop sections is latched to under the protrusion 28 (29) corresponding to it.
- the width of the tape of which the spring 41 is made is equal to the distance between the protrusion 28 (29) and the front wall 15. If the spring position lock 41 is made in the form of the depression 30, after the spring 41 is relieved of tensile load, each of the arcuate members 43 is latched into the depression 30 corresponding thereto. To facilitate a better fixation of the spring 41, if its spring position locks are in the form of the protrusions 29, the members 42 are tapered from the periphery toward the axis of symmetry of the spring 41.
- the spring-clamping (spring-locking) connection of the TIMs 3 to each other in accordance with the present invention ensures a reduction in mechanical stresses which occur in the radial thermal expansion of the body of the equipment to be thermally insulated since, in the radial thermal expansion of the body of the equipment to be thermally insulated, only a relative movement of the TIMs 3 elastically connected to each other occurs.
- the latch-supports are only supported by the outer surface of the equipment to be thermally insulated, in the longitudinal thermal expansion thereof, a slip of the equipment to be thermally insulated relative to the thermal insulation will occur.
- the springs 41 are first removed from all of the four bundles of the second end sections 18 corresponding to the second end sections 18 of the TIM 3 being dismantled.
- the TIM 3 is then removed using a suitable tool or manually by applying a force thereto directed radially from the surface of the equipment to be thermally insulated.
- a force thereto directed radially from the surface of the equipment to be thermally insulated.
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Description
The present invention relates generally to the
thermal insulation technology, and more particularly to a thermal insulation
for equipment at nuclear power plants (NPPs).
Known from the state of the art is a modular
removable thermal insulation comprising a housing in the form of tie bands
which have threaded seats and are located with a fixed lead on an outer surface
of an equipment to be thermally insulated; and an enclosure which encompasses
the equipment to be thermally insulated and comprises an N-face outer surface
and an N-face inner surface the enclosure consisting of circular sections which
are located sequentially lengthwise of the equipment to be thermally insulated
and abut each other, each of the circular sections being made of N identical
thermal insulation modules (TIMs) which are butt-jointed to each other with
their sidewalls disposed at an angle φ(rad) = 2π/N relative to each other. The
entire volume of a casing is filled with mats with a net. A bottom and a cover
of the casing which are parallel to each other are connected to each other with
locking dowels, and, in each TIM, through holes lined with metal tubes and
intended for threaded fasteners are made (see Russian Federation Patent RU
No.2259510, C1, 2005).
The drawbacks of the above construction include the
inaccessibility to frame members during the operation of equipment for the
purpose of adjusting a band tightening force as well as the complexity of TIM
installation associated with the necessity of aligning the threaded seats with
respect to the through holes in the TIM lined with the metal tubes and intended
for the threaded fasteners. The latter circumstance results also in an increase
in labor expenditures in the installation of the modular removable thermal
insulation since, prior to its installation, the frame should be assembled
outside the equipment to be thermally insulated. In addition, the TIMs have a
complex construction and, therefore, a high cost and, furthermore, the
existence of through holes in the TIMs results in additional heat leakages and,
therefore, in the deterioration of the thermal insulation properties.
Known from the state of the art is also a modular
removable thermal insulation which is taken as the prototype and comprises
circular sections which are located in series longitudinally on an outer
surface of an equipment to be thermally insulated and immediately adjacent to
each other, each of the circular sections being made of N identical TIMs which
are butt-jointed to each other with their sidewalls disposed at an angle φ(rad)
= 2π/N relative to each other and are fastened individually to elements which
are welded to the equipment to be thermally insulated. Each TIM has a segment
shape and comprises a frame of metal angles which is filled with mineral wool
mats or mineral wool thermal inserts in a foil and net and lined all round with
facing metal sheets which protect the thermal insulation against exposure to
unfavorable environmental factors (see L. M. Faktorovich, Thermal Insulation
Design and Installation, Leningrad, National Research and Technological
Institute for oil and mining fuel literature, 1960, pp. 320-1). As compared
with the above analog, the TIMs that are employed in the prototype has a
simpler construction which, on the one hand, makes it possible to reduce labor
expenditures in the manufacture of TIMs and, on the other hand, does not
require the employment of custom parts manufactured using an expensive press
equipment.
The prototype has, however, a limited field of
application because of fastening the TIMs to elements which are welded to the
equipment to be thermally insulated. In other words, the prototype can not be
employed for thermal insulation of power-generating equipment, in particular,
NPP equipment. Another drawback of the prototype consists of that because of
positioning the TIMs directly on the surface of the equipment to be thermally
insulated, the isothermality of its surface is not ensured owing to an
inhomogeneous distribution of thermal resistance caused by different fits of
the TIMs to the surface of the equipment to be thermally insulated. As a
result, temperature stresses occur in the housing of the equipment to be
thermally insulated, this resulting in a reduction of its service
reliability
The technical aim of the present invention is
therefore to improve the performance parameters of a modular removable thermal
insulation through:
- A free (nonrigid) positioning of TIMs on a
surface of an equipment to be thermally insulated;
- Providing a uniform gap between the thermal
insulation and the equipment to be thermally insulated; and
- Simplifying the installation of TIMs as well as
making it possible to remove a minimal number of TIMs in the performance of
preventive operations.
The technical aim is attained by that in a modular
removable thermal insulation which comprises circular sections which are
located in series longitudinally on an outer surface of an equipment to be
thermally insulated and immediately adjacent to each other, each of the
circular sections being made of N identical thermal insulation modules
butt-jointed to each other with longitudinal sidewalls located at an angle
φ(rad) = 2π/N relative to each other; each thermal insulation module including
a frame made of metal angles, thin facing metal sheets, and a filler of a
thermal insulation material, according to the present invention, the thermal
insulation modules in adjacent sections are located opposite to each other; the
frame includes four identical corner posts which are located pairwise at an
angle φ relative to each other and connected to each other with upper and lower
cross members located parallel with each other; each corner post of the above
mentioned corner post pair is connected to the corner post of a second corner
post pair located opposite to and in parallel with it with upper and lower
cross members located in parallel with each other, the upper cross members and
longitudinal members being located at the same level as, and at the same
distance from, upper ends of the corner posts which are the nearest thereto,
and the lower cross members and longitudinal members are also located at the
same level as, and at the same distance from, lower ends of the corner posts
which are the nearest thereto; a portion of the frame including the upper and
lower cross members, respectively, and longitudinal members as well as the
lengths of the corner posts located therebetween is lined all around with said
metal sheets which form two identical longitudinal sidewalls located at an
angle φ relative to each other, two identical cross sidewalls located parallel
with each other as well as а back wall facing the equipment to be thermally
insulated and a front wall located opposite thereto and parallel therewith; the
ends of the corner posts which protrude beyond the back wall form first end
sections of the same length and the ends of the corner posts which protrude
beyond the front wall forming second end sections of the same length; each
first end section comprises two identical teeth of a triangular shape with a
lower face and an upper face of different lengths whose intersection forms a
tip of the respective tooth; each tooth being provided aside from a flange
corresponding thereto of the angle of which the respective corner post is made
and the intersection of the lower side of the tooth with the end of said angle
forms a lower edge of the tooth located from the angle rib at a distance which
is less than the distance between the upper edge of the tooth and the same
angle rib; each second end section is provided with a spring position lock
configured in the form of a symmetrical closed cross-shaped contour with four
identical loop sections of an elongated shape which are located orthogonally
relative to each other; said thermal insulation modules which abut each other
with both longitudinal and cross sidewalls form a thermal insulation enclosure
which encompasses the equipment to be thermally insulated with an N-face front
surface and an N-face back surface as well as with bundles, which are located
regularly along the length of each rib of the back surface, of the first end
sections facing the equipment to be thermally insulated, and with bundles,
which are located regularly along the length of each rib of the front surface,
of the second end sections facing to the opposite direction; four first end
sections which are located parallel with each other and form each bundle are
connected detachably to each other by means of a suitable latch-support simply
supported by the surface of the equipment to be thermally insulated; each
latch-support comprising an axially symmetrical body wherein, from the side of
the end face located opposite to its end face which engages with the surface of
the equipment to be thermally insulated, a seat of a cross-shaped cross section
is provided in which seat the first end sections of the respective bundle are
received and a circular groove is provided in the latch-support body from the
side of the side surface so as to ensure a partial intersection with peripheral
sections of the seat in which groove a spring is located with the possibility
of changing reversibly its diameter in the installation and dismantling of the
thermal insulation modules the spring being in the form of an open wire ring
with end sections which overlap each other within the entire range of change in
its diameter; four second end sections which form each bundle and are parallel
with each other being also connected detachably to each other with the help of
said spring corresponding to each bundle in the form of a symmetric closed
cross-shaped contour which spring engages with it position locks provided at
the second end sections, the circular groove being located at a distance H from
the bottom of the seat which distance satisfies the following relation: (L3 –
d/2) ≤ H ≤ L3, where L3 is the distance between the upper edge of each tooth
located at the first end section and the end face of the angle of which the
respective corner post is made; d is the cross-sectional dimension of the wire
of which the spring located in the groove is made.
Furthermore, the technical aid is attained by
that:
- The seat is provided in the form of a blind
axial hole and four identical rectangular radial slots extending from the axial
hole and disposed at right angles relative to each other; the seat dimension in
the direction of each pair of the radial slots located opposite to each other
being more than the maximum outer diameter of the wire ring and a radius R of
the axial hole satisfying the following relation: R > h + h121/2, where h is
the thickness of the angle of which the corner posts are made in the plane
which extends through an outer rib of the angle and at an angle of 45° with the
outer surfaces of the angle flanges; h1 is the thickness of the metal sheets
with which the portion of the frame of the thermal insulation modules is
lined;
- The seat is configured so that a sliding fit or
a running fit between the mating surfaces of the seat and the first end
sections is ensured when inserting the first end sections into and removing the
first end sections out of the seat;
- The spring position lock is configured in the
form of a stop located between the flanges of the angle of which the corner
post is made;
- The stop is configured in the form of a
projection formed by welding a metal on a surface area located between the
angle flanges;
- The stop is configured in the form of a
projection made of a plate of a square shape or a triangular shape welded to
the angle flanges from inside them; and
- The spring position lock is configured in the
form of a depression located aside from each flange of the angle and at the
same distance from its end face.
The advantage of the modular removable thermal
insulation in accordance with the present invention as compared with the
prototype consists of that the configuration of the thermal insulation modules
in accordance with the present invention as well as of the means which provide
fastening the TIMs to each other ensures:
- A free positioning of the TIMs at the surface of
the equipment to be thermally insulated and, therefore, the widening of the
field of application of the thermal insulation in accordance with the present
invention, in particular, to include heat and power generating equipment at
NPPs;
- The simplification of both installation and
dismantling of the TIMs with a possible dismantling, for the purpose of
performing preventive operations, of a minimal number (from 1 to 4) of the
TIMs; and
- A uniform gap between the thermal insulation and
the equipment to be thermally insulated this resulting in the isothermality of
the surface of the equipment to be thermally insulated and, therefore, a
reduction in the likelihood of the occurrence of significant temperature
stresses which reduce its service reliability. Furthermore, the existence of
such uniform gap between the thermal insulation and the facility to be
thermally insulated ensures a uniform distribution of a temperature field
within the thermal insulation volume along the entire length thereof and the
possibility of monitoring the state of the equipment to be thermally insulated
(in particular, the state of welded joints) without need to remove the TIMs for
this purpose by placing the respective monitoring system and/or sensors
(transducers) into said gap. Moreover, the existence of an air gap between the
modular removable thermal insulation and the equipment to be thermally ensures
a reduction in thermal losses to the environment.
The other technical aims attainable with the
device in accordance with the present indention will become more apparent from
the following description taken in conjunction with the drawings.
The present invention will be now explained using
specific embodiments thereof which, however, should not be deemed as only
possible embodiments and which rather demonstrate the possibility of the
attainment of the above technical aims using the set of material features of
the present invention.
Fig. 1 is a side view of a modular removable thermal
insulation located on a equipment to be thermally insulated;
Fig. 2 is a section on the line А-А of Fig.1;
Fig. 3 is a general view of a TIM;
Fig. 4 is a general view, partly in section, of the
TIM;
Fig. 5 is a side enlarged view of a first end
section of a corner post;
Fig. 6 is a bottom view of a bundle of four first
end sections parallel to each other of the corner posts;
Fig. 7 is a bottom general view of a bundle of four
first end sections parallel to each other of the corner posts;
Fig. 8 is a general view of a second end section of
the corner post;
Fig. 9 is the same view but with a projection formed
by a flange;
Fig. 10 is the same view with a spring position lock
in the form of a depression;
Fig. 11 is a side view, partly in section, of a
latch-support;
Fig. 12 is a top view, partly in section, of the
latch-support;
Fig. 13 is a partial cross-sectional view of the
latch-support with the first end sections of the corner posts fastened to each
other thereby;
Fig. 14 is a top view of the latch-support with a
lightened body;
Fig. 15 is a general view of the latch-support but
with a welded body;
Fig. 16 and 17 are top views of a spring for a
detachable connection of the second end sections to each other;
Fig. 18 is a side view of the spring for a
detachable connection of the second end sections to each other; and
Fig. 19 is a top view of the bundle of the second
end sections connected to each other with the spring.
The modular removable thermal insulation in
accordance with the present invention comprises circular sections 2 which are
located in series longitudinally on an outer surface of an equipment to be
thermally insulated, for example, a pipeline 1, and immediately adjacent to
each other, each of the circular sections being made of N identical thermal
insulation modules (TIMs) 3 which abut each other with their sidewalls the TIMs
3 in adjacent sections being located opposite to each other. As a result, each
of the four corners between sidewalls of each TIM 3 is butt-joined along a
joint line 4 which extends orthogonally to the surface of the equipment to be
thermally insulated, on the one hand, with an angle corresponding thereto
between the sidewalls of the TIM 3 which is located in the same section and
nearby said TIM 3 and, on the other hand, with two angles corresponding thereto
between sidewalls of two TIM 3 located next to each other in an adjacent
section and opposite to one corresponding to each of them and the above
mentioned TIM 3 from the above mentioned section (Figs.1 and 2).
Each TIM 3 comprises a frame (Fig. 3) made of
commercially available angles (for example, equal steel angles) in the form of
four identical corner posts 5 which are located pairwise at an angle φ(rad) =
2π/N (in Figs. 1 and 2, N=8) relative to each other and connected to each other
with upper cross members 6 and lower cross members 7 located parallel with each
other both upper cross members 6 and lower cross members 7 being located at the
same distance corresponding to each of them from the upper ends and lower ends,
respectively, of the corner posts 5 the nearest thereto. Each corner post 5 of
one above mentioned pair of the corner posts 5 is connected to the corner post
5 of the other pair of the corner posts, which is located opposite thereto and
parallel therewith, with upper longitudinal members 8 and lower longitudinal
members 9 which are parallel with each other; all of said upper members 6 and 8
as well as all of said lower members 7 and 9 being located at the same level
corresponding to each of them. In accordance with some another preferred
embodiments of the invention, it may be advantageous to use a greater number of
the longitudinal members and/or cross members to connect the corner posts 5 to
each other the longitudinal members and/or cross members used additionally
being interposed between said upper and lower longitudinal and/or cross
members, respectively. In addition, in the manufacture of said frame, metal
inserts (jumpers), for example, made of metal angles, strips, interposed
between the respective upper and lower members and connected rigidly thereto,
preferably, by means of contact welding, may also be used.
A portion of the frame which comprises the upper and
lower, respectively, cross members 6, 7 and longitudinal members 8, 9 as well
as sections of the corner posts 5 located therebetween is lined (faced) all
around with thin (of not more than 1.0 mm thick, preferably, between 0.5 mm and
1.0 mm) metal (preferably, stainless steel) sheets forming:
- Two identical longitudinal sidewalls 10 and 11
located at an angle φ(rad) = 2π/N along which sidewalls TIMs 3 in each section
2 are butt-joined to each other and which sidewalls have the shape of a
rectangle;
- Two identical to and parallel with each other
cross sidewalls 12 and 13 along which sidewalls TIMs 3 in each section 2 are
butt-joined to each other and which sidewalls have the shape of a isosceles
trapezoid with the small base facing the equipment to be thermally insulated
and the legs at an angle φ(rad) = 2π/N relative to each other;
- A back wall 14 in the shape of a rectangle facing
the equipment to be thermally insulated and a front wall 15 in the shape of a
rectangle located opposite thereto and parallel therewith as well as a cavity
defined by the walls 10 to 15 containing a filler of a thermal insulation
material 16, preferably, of fiber glass (Fig. 4). Preferably, the corner posts
5 are connected to the cross members 6, 7 and the longitudinal members 8, 9
using a contact welding which is also used to line said portion of the frame
with the thin metal sheets.
Each TIM 3 comprises, thus, the frame made of the
angles whose portion lined with the metal sheets constitutes a casing filled
with thermal insulation material 16 in the form of a segment (having, in its
cross section, the shape of a isosceles trapezoid with the small base facing
the equipment to be thermally insulated and the legs at an angle φ(rad) = 2π/N
relative to each other and, in its longitudinal section, the shape of a
triangle), and the ends of the corner posts 5 which protrude relative to the
back wall 14 and the front wall 15 form identical first end sections 17 which
face the equipment to be thermally insulated and have a length L1 relative to
the back wall 14 as well as second end sections 18 which are located opposite
thereto and have a length L2 relative to the front wall 15 (Figs. 2 and 4).
Each first end section 17 has two identical teeth
(protrusions) 19 of a triangular shape with unequal in length lower side 20 and
upper side 21 whose intersection forms a tip 22 of the tooth 19 each tooth 19
being provided aside from a flange 23 corresponding thereto of the angle of
which the respective corner post 5 is made (Figs. 5 to 7 Figs. 6, 7 being
bottom views). A upper edge 24 of each tooth 19 is located at a distance L3
from an end face 25 of the angle, of which the respective corner post 5 is
made, the intersection of said lower side 20 (which has a longer length as
compared with the length of an upper side 21 of the tooth 19 and a smaller
slope angle α relative to an outer rib 26 of the angle as compared with a slope
angle β of the upper side 21 relative to the same outer rib 26) forming, with
the end face 25 of the same angle, a lower edge 27 of the tooth 19 which is
located at a distance L4 from the outer rib 26 of the angle. The distance L4
is, however, less than a distance between the upper edge 24 of the tooth 19 and
the outer rib 26 by W which (as will be shown hereinafter) is selected so as to
ensure (after the thermal insulation is installed onto the equipment) a desired
compressive force for each bundle of the four first end sections 17 parallel
with each other the first end sections 17 in each bundle being located
symmetrically about the joint line 4 of the angles between the sidewalls of the
four TIMs 3 corresponding thereto which are located pairwise nearby each other
in the adjacent sections (in Fig. 7, the adjacent sections are indicated with
reference numerals 200 and 201), two TIMs 3 in one section 200 being located
opposite to said two TIMs 3 in the adjacent section 201. The joint line 4 is,
therefore, also the axis of symmetry of the bundle of the first end sections 17
which corresponds thereto.
The edges 24 and 27 as well as the tip 22 of the
tooth 19 may be configured as round ones and the maximum distance from the tip
22 of the tooth 19 to the rib 26 of the angle does not exceed the width of the
flange 23 of the angle. Said angle α is between 200 and 400; if the angle α
< 200, the length L1 of the first end sections 17 increases unjustifiably.
In most practically important cases, L1 = (15 – 20) mm. If α > 400,
inconveniences occur in the installation of the TIMs 3 due to the necessity to
apply significant forces in the installation of the TIMs 3 onto the equipment
to be thermally insulated. As to said angle β, it is between 450 and 600; if β
< 450, the length of the first end sections 17 increases unjustifiably. If β
> 600, inconveniences occur in the dismantling of the TIMs 3 due to the
necessity to apply significant forces in the dismantling of the TIMs.
Each second end section 18 is provided with a spring
position lock which is configured either in the form of a stop placed between
the flanges 23 of the angle (of which the respective corner post 5 is made),
for example, in the form of a protrusion 28 formed by welding a metal on a
surface area located between the flanges 23 of the angle; or in the form of a
protrusion 29 made of a plate of a square, triangular, or any other suitable
shape which is welded to the flanges 23 from inside them; or in the form of a
depression 30, for example, of a semicircular shape provided aside from each
flange 23 of the angle and at the same distance from its end face 25 (Figs. 8
to 10). In most practically important cases, the length L2 of the second end 18
is between 6 mm and 10 mm.
As a result of the butt-joining of the TIMs 3 to
each other, along both the longitudinal sidewalls 10, 11 and the cross
sidewalls 12, 13, both said bundles of the first end sections 17 parallel to
each other with the joint line 4 of the angles between the sidewalls of the
respective TIMs 3 being the axis of symmetry whereof and the bundles of the
second end sections 18 parallel to each other are formed, the bundles of the
first end sections 17 and the bundles of the second end sections 18 opposite to
each other have the common axis of symmetry which is orthogonal to the surface
of the equipment to be thermally insulated.
Thus, the identical sections 2 which are arranged
along the length of the equipment to be thermally insulated, butt-jointed to
each other, and consist of N identical TIMs 3 which are also butt-jointed to
each other along the longitudinal sidewalls 10 and 11 form an enclosure which
encompasses the equipment to be thermally insulated and comprises an N-face
front surface and an N-face back surface; the bundles of the first end sections
17 of the corner posts 5 facing the equipment to be thermally insulated being
located regularly along the length of each rib of the front surface and the
bundles of the second end sections 18 of the corner posts 5 facing to the
opposite direction (outwards) (Figs. 1 and 2).
The first end sections 17, facing the equipment to
be thermally insulated, of each bundle are connected detachably to each other
with the aid of the respective latch-support which engages with (is simply
supported by) the outer surface of the equipment to be thermally insulated.
Each latch-support (Figs. 11 to 13) comprises a body 31 having an axially
symmetrical shape about an axis 32 and a spring in the form of an open wire
ring 33 which is located on the body 31 with the possibility of changing
reversibly its diameter in the installation and dismantling of the TIMs 3 and
is configured with end sections which overlap each other within the entire
range of change in its diameter. The end face of the body 31 which engages with
the surface of the equipment to be thermally insulated has a plane surface or a
cylindrical surface with the radius of curvature equal to the radius of the
outer surface of the equipment to be thermally insulated. In the body 31 (from
the side of the end face opposite to said end face), a seat 34 of a
cross-shaped cross section is provided in which seat the first end sections 17
of the respective bundle are received so as to ensure a sliding fit or a
running fit between mating surfaces when receiving (accommodating) the first
end sections 17 in and when removing them out of the seat 34. In the body 31,
from the side of its side surface, a circular groove 35 for the wire ring 33 is
provided so as to ensure a partial intersection of peripheral sections of the
seat 34 and located at a distance H from the bottom of the seat 34, which
distance satisfies the following relation: (L3 – d/2) ≤ H ≤ L3, where d is the
cross-sectional dimension of the wire of which the 33 is made, in particular,
the diameter of the wire of a round cross section. The groove 35 is configured
with a width t which ensures the possibility of changing reversibly by the wire
ring 33 of its diameter in the installation/dismantling of the TIMs 3. The
minimum inner diameter Dmin of the wire ring 33 is equal to the double distance
L5 from the groove 35 bottom to the axis 32 and is determined as follows:
Dmin = 2L5 = 2L4 (1 + h1/ L4) cos{arctan[(h1 +
h2)/L4]},
where h1 is the thickness of the metal sheets with
which the portion of the frame of the TIMs 3 is lined; and h2 if the width of
the lower edge 27 of the tooth 19.
As to the maximum inner diameter Dmax of the wire
ring 33, it is determined by the following formula:
Dmax = 2L6 (1 + h1/ L6) cos{arctan[(h1 +
h3)/L6]},
where L6 is the distance from the tip 22 of the
tooth 19 to the rib 26 of the angle, and h3 is the width of the tip 22 of the
tooth 19 (Fig. 6).
The seat 34 has its depth which exceeds H + t by 1
to 3 mm and is provided in the form of a blind axial hole 36 of a radius R >
h +h121/2, where h is the thickness of the angle of which the corner posts are
made 5 in the sectional plane extending across its outer rib 26 and at an angle
45° with the outer surfaces of its flanges 23, and of four identical
rectangular radial slots 37 extending from the axial hole 36 and disposed at
right angles relative to each other. The seat 34 dimension in the direction of
each pair of the radial slots located opposite to each other is more
(preferably, by 0.5 to 1.0 mm) than the maximum outer diameter of the wire ring
33 which is equal to Dmax + 2d. The width of the radial slots 37 is selected so
as to ensure said fit (a sliding fit or a running fit) between the mating
surfaces of the seat 34 and the first end sections 17 being inserted into or
removed out of the seat 34.
In order to reduce a metal content, the
latch-support body (Fig. 14) is configured with four longitudinal ribs 38
extending orthogonally relative to each other each radial slot 37 being located
along the rib 38 corresponding thereto and symmetrically about its outer walls.
The latch-support body may also be configured of a multiple of parts rigidly
connected to each other, for example, of two parts, namely, of a length of a
hollow cross-shaped section 39 bent or produced by rolling and a square or
round plate-flange 40 rigidly connected (welded) to the end face of the hollow
cross-shaped section 39 (Fig. 15). In configuring the end face of the
latch-support body 31, which engages with the outer surface of the equipment to
be thermally insulated, of a cylindrical shape, the generatrix of this surface
should be parallel with one of the pairs of the radial slots 37 located
opposite to each other.
The second end sections 18 facing outwards of each
bundle are connected detachably to each other by means of a spring 41 made of a
tape or wire (Figs. 16 to 18) in the form of a symmetrical closed cross-shaped
contour. Each of four identical loop sections of an elongated shape of this
contour located orthogonally relative to each other is configured in the form
of two straight members 42 parallel with each other. First ends of said
straight members 42 are smoothly mated with the straight member 42 which
corresponds to each of them of the other two loop sections of the same contour
which are adjacent thereto. Second ends of the straight members 42 are mated
with each other by means of a member 43 of an arcuate shape, preferably, of a
circular arc shape (Figs. 16 to 18). In accordance with a preferred embodiment
of the invention, in the spring 41 made of a tape, the members 42 are tapered
from the periphery toward the axis of symmetry of the spring 41.
In accordance with another preferred embodiment of
the invention, the modular removable thermal insulation is covered with a
protective casing (indicated conventionally by a dashed line 44 in Fig. 2) made
of thin (about 1 mm thick) stainless steel sheets which, on one side, are
supported by the protruding bundles of the second end sections 18 and, on the
other (external) side, are secured with the aid of ring clamps tightening said
sheets about the circumference similarly to as described in Great Britain
Patent Publication GB No.1264760, 1973. The employment of the protective casing
ensures the protection of the modular removable thermal insulation in
accordance with the present invention against exposure to unfavorable external
factors including without limitation seismic factors. Furthermore, thanks to
the bundles of the second end sections 18 protruding outwards, a uniform gap
between the modular removable thermal insulation and the protective casing is
ensured. Thanks to such gap, heat losses are reduced owing to the existence of
one more air gap, on the other hand, and the possibility (under hot climate
conditions) of maintaining a protective casing temperature at the recommended
level (about 50 С) by pumping a coolant through a ring cross-section channel
between the modular removable thermal insulation and the protective casing is
ensured, on the other hand.
The invention may be practiced as follows. In the
installation of each TIM 3, all of its four first end sections 17 are first
placed into the pair corresponding to each of them of the adjacent radial slots
37 of the seat 34 of the latch-support also corresponding to each of them all
of the latches-supports being freely (in other words, using no means to fix
their position) placed on the surface of the equipment to be thermally
insulated. For this purpose, each first end section 17 of the respective TIM 3
is received (accommodated) in two adjacent radial slots 37 corresponding to it
of the seat 34 till the lower edges 27 of both its teeth 19 abut the wire ring
33 which, under compressive force, has initially its minimum diameter which is
determined by the diameter of the circular groove 35 bottom. A force is then
applied to the TIM 3 being installed which force is directed radially relative
to the outer surface of the equipment to be thermally insulated. This force is
transmitted, through the first end sections 17 of the respective TIM 3, to the
wire ring 33 which corresponds to each first end section 17. When the wire ring
33 engages with the inclined lower sides 20 of two teeth 19 of the respective
first end section 17, the diameter of the wire ring 33 increases (under a
radially directed force the magnitude whereof depends on an angle α) till it
engages with the tips 22 of the teeth 19 of the respective first end sections
17. Thereafter, under an elastic, compressive force, a latching occurs, to say
it in other words, an abrupt (towards reduction) change in the diameter of the
forcibly expanded wire ring 33 till the achievement of the position determined
by the position of the upper edges 24 of the teeth 19 relative to the axis 32;
the more the distance W, the more the diameter of the wire ring 33 in its
latched position and, therefore, the more the magnitude of the force tightening
the first end sections 17 of the respective bundle to each other. Thus, in its
latched position, the wire ring 33 of the respective latch-support engages with
(is pressed to) the upper edges 24 of the teeth 19 of the first end sections 17
of the respective bundle of the first end sections 17.
As a result of the installation of each next
following TIM 3 onto the surface of the equipment to be thermally insulated,
the bundle of four second end sections 18 is also formed which sections are
also fastened detachably to each other but, in this case, by means of the
spring 41 which is first extended, manually or using a tool, and, in the
extended condition, is then put from the top over the second end sections 18
forming the bundle each loop section of the spring 41 being placed over two
flanges 23, which correspond thereto and are opposite to each other, of the
angles of two adjacent second end sections 18 of the respective bundle. Once
the spring 41 is relieved of tensile load, the spring 41, under a compressive
force, acquires (restores) its initial shape; and, in the event of its position
lock being in the form of the protrusion 28 or 29, each section of the spring
41 disposed between two straight members 42 of adjacent loop sections is
latched to under the protrusion 28 (29) corresponding to it. In accordance with
a preferred embodiment of the invention, the width of the tape of which the
spring 41 is made is equal to the distance between the protrusion 28 (29) and
the front wall 15. If the spring position lock 41 is made in the form of the
depression 30, after the spring 41 is relieved of tensile load, each of the
arcuate members 43 is latched into the depression 30 corresponding thereto. To
facilitate a better fixation of the spring 41, if its spring position locks are
in the form of the protrusions 29, the members 42 are tapered from the
periphery toward the axis of symmetry of the spring 41.
The spring-clamping (spring-locking) connection of
the TIMs 3 to each other in accordance with the present invention ensures a
reduction in mechanical stresses which occur in the radial thermal expansion of
the body of the equipment to be thermally insulated since, in the radial
thermal expansion of the body of the equipment to be thermally insulated, only
a relative movement of the TIMs 3 elastically connected to each other occurs.
On the other hand, since the latch-supports are only supported by the outer
surface of the equipment to be thermally insulated, in the longitudinal thermal
expansion thereof, a slip of the equipment to be thermally insulated relative
to the thermal insulation will occur.
In the dismantling of the TIMs 3, the springs 41 are
first removed from all of the four bundles of the second end sections 18
corresponding to the second end sections 18 of the TIM 3 being dismantled. The
TIM 3 is then removed using a suitable tool or manually by applying a force
thereto directed radially from the surface of the equipment to be thermally
insulated. When said force is applied to the TIM 3 being dismantled, such force
is transmitted through the first end sections 17 thereof to the wire rings 33
of the latches-supports corresponding to this TIM 3. When each wire ring 33
engages with the teeth 19 second sides 21 corresponding thereto, the wire ring
33 is extended till it engages with the tips 22 of said teeth 19. Thereafter,
under an elastic, compressive force, the wire ring 33 contracts and ejects the
respective first end section 17.
The industrial applicability of the present
invention is also confirmed by the possibility of its implementation using the
prior art process equipment of mechanical engineering enterprises and the prior
art materials.
Claims (7)
1. A modular removable thermal insulation which comprises
circular sections which are located in series longitudinally on an outer
surface of an equipment to be thermally insulated and immediately adjacent to
each other, each of the circular sections being made of N identical thermal
insulation modules butt-jointed to each other with longitudinal sidewalls
located at an angle φ(rad) = 2π/N relative to each other; each thermal
insulation module including a frame made of metal angles, thin facing metal
sheets, and a filler of a thermal insulation material, wherein the thermal
insulation modules in adjacent sections are located opposite to each other; the
frame includes four identical corner posts which are located pairwise at an
angle φ relative to each other and connected to each other with upper and lower
cross members located parallel with each other, each corner post of the above
mentioned corner post pair is connected to the corner post of a second corner
post pair located opposite to and in parallel with it with upper and lower
cross members located in parallel with each other, the upper cross members and
longitudinal members being located at the same level as, and at the same
distance from, upper ends of the corner posts which are the nearest thereto,
and the lower cross members and longitudinal members are also located at the
same level as, and at the same distance from, lower ends of the corner posts
which are the nearest thereto; a portion of the frame including the upper and
lower, respectively, cross members and longitudinal members as well as the
lengths of the corner posts located therebetween is lined all around with said
metal sheets which form two identical longitudinal sidewalls located at an
angle φ relative to each other, two identical cross sidewalls located parallel
with each other as well as а back wall facing the equipment to be thermally
insulated and a front wall located opposite thereto and parallel therewith; the
ends of the corner posts which protrude beyond the back wall form first end
sections of the same length and the ends of the corner posts which protrude
beyond the front wall forming second end sections of the same length; each
first end section comprises two identical teeth of a triangular shape with a
lower face and an upper face of different lengths whose intersection forms a
tip of the respective tooth each tooth being provided aside from a flange
corresponding thereto of the angle of which the respective corner post is made
and the intersection of the lower side of the tooth with the end of said angle
forms a lower edge of the tooth located from the angle rib at a distance which
is less than the distance between the upper edge of the tooth and the same rib;
each second end section is provided with a spring position lock configured in
the form of a symmetrical closed cross-shaped contour with four identical loop
sections of an elongated shape which are located orthogonally relative to each
other; said thermal insulation modules which abut each other with both
longitudinal and cross sidewalls form a thermal insulation enclosure which
encompasses the equipment to be thermally insulated with an N-face front
surface and an N-face back surface as well as with bundles, which are located
regularly along the length of each rib of the back surface, of the first end
sections facing the equipment to be thermally insulated, and with bundles,
which are located regularly along the length of each rib of the front surface,
of the second end sections facing to the opposite direction; four first end
sections which are located parallel with each other and form each bundle are
connected detachably to each other by means of a suitable latch-support simply
supported by the surface of the equipment to be thermally insulated each
latch-support comprising an axially symmetrical body in which, from the side of
the end face located opposite to its end face which engages with the surface of
the equipment to be thermally insulated, a seat of a cross-shaped cross section
is provided in which seat the first end sections of the respective bundle are
received and a circular groove is provided in the latch-support body from the
side of the side surface so as to ensure a partial intersection with peripheral
sections of the seat in which groove a spring is located with the possibility
of changing reversibly its diameter in the installation and dismantling of the
thermal insulation modules the spring being in the form of an open wire ring
with end sections which overlap each other within the entire range of change in
its diameter; four second end sections which form each bundle and are parallel
with each other being also connected detachably to each other with the help of
said spring corresponding to each bundle in the form of a symmetric closed
cross-shaped contour which spring engages with it position locks provided at
the second end sections, the circular groove being located at a distance H from
the bottom of the seat which distance satisfies the following
relation:
(L3 – d/2) ≤ H ≤ L3,
where L3 is the distance between the upper edge of each tooth
located at the first end section and the end face of the angle of which the
respective corner post is made; d is the cross-sectional dimension of the wire
of which the spring located in the groove is made.
2. The thermal insulation of claim 1, wherein the seat is
provided in the form of a blind axial hole and four identical rectangular
radial slots extending from the axial hole and disposed at right angles
relative to each other; the seat dimension in the direction of each pair of the
radial slots located opposite to each other being more than the maximum outer
diameter of the wire ring and a radius R of the axial hole satisfying the
following relation:
R > h + h121/2,
where h is the thickness of the angle of which the corner
posts are made in the plane which extends through an outer rib of the angle and
at an angle of 45° with the outer surfaces of the angle flanges; h1 is the
thickness of the metal sheets with which the portion of the frame of the
thermal insulation modules is lined.
3. The thermal insulation of claim 1, wherein the seat is
configured so that a sliding fit or a running fit between the mating surfaces
of the seat and the first end sections is ensured when inserting the first end
sections into and removing the first end sections out of the seat.
4. The thermal insulation of claim 1, wherein the spring
position lock is configured in the form of a stop located between the flanges
of the angle of which the corner post is made.
5. The thermal insulation of claim 4, wherein the stop is
configured in the form of a projection formed by welding a metal on a surface
area located between the angle flanges.
6. The thermal insulation of claim 4, wherein the stop is
configured in the form of a projection made of a plate of a square shape or a
triangular shape welded to the angle flanges from inside them.
7. The thermal insulation of claim 1, wherein the spring
position lock is configured in the form of a depression located aside from each
flange of the angle and at the same distance from its end face.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201380015488.9A CN104321579B (en) | 2012-03-21 | 2013-02-05 | modular removable insulation |
| EP13763656.9A EP2828568A4 (en) | 2012-03-21 | 2013-02-05 | Modular removable thermal insulation |
| IN7424DEN2014 IN2014DN07424A (en) | 2012-03-21 | 2014-09-03 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RURU2012110761 | 2012-03-21 | ||
| RU2012110761/06A RU2493473C1 (en) | 2012-03-21 | 2012-03-21 | Removable modular heat insulation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013140271A1 true WO2013140271A1 (en) | 2013-09-26 |
Family
ID=49183509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2013/050953 Ceased WO2013140271A1 (en) | 2012-03-21 | 2013-02-05 | Modular removable thermal insulation |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP2828568A4 (en) |
| CN (1) | CN104321579B (en) |
| IN (1) | IN2014DN07424A (en) |
| RU (1) | RU2493473C1 (en) |
| WO (1) | WO2013140271A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319847A (en) * | 2014-11-06 | 2015-01-28 | 成都汉度科技有限公司 | Induction structure for charging point |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2582034C2 (en) * | 2014-04-14 | 2016-04-20 | Борис Владимирович Крайнов | Removable modular heat insulation |
| ITUB20160089A1 (en) * | 2016-01-29 | 2017-07-29 | Archimede S R L | HEAT EXCHANGER |
| RU2716771C2 (en) * | 2017-04-07 | 2020-03-16 | Публичное Акционерное Общество "Машиностроительный Завод "Зио-Подольск" | Reinforced detachable heat insulation (rdhi) |
| RU185258U1 (en) * | 2017-11-13 | 2018-11-28 | Дмитрий Игоревич Афанасьев | QUICK HEAT INSULATION |
| RU184137U1 (en) * | 2018-04-06 | 2018-10-16 | Юрий Яковлевич Никулин | QUICK HEAT INSULATION |
| RU2725046C1 (en) * | 2019-09-24 | 2020-06-29 | Борис Владимирович Крайнов | Metal thermal insulation (mti) |
| RU2728560C1 (en) * | 2019-12-09 | 2020-07-30 | Борис Владимирович Крайнов | Unified metal thermal insulation (umti) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3421326A1 (en) * | 1984-06-05 | 1985-12-05 | Mannesmann AG, 4000 Düsseldorf | High-temperature pipe clamp |
| RU68645U1 (en) * | 2007-07-11 | 2007-11-27 | Федеральное государственное унитарное предприятие "Инвестиционно-строительный концерн "Росатомстрой" (ФГУП "ИСК "Росатомстрой") | COMBINED HEAT-INSULATING STRUCTURE |
| RU2353849C1 (en) * | 2008-02-05 | 2009-04-27 | Борис Владимирович Крайнов | Fabricated heat-insulation structure |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2504123A1 (en) * | 1975-01-31 | 1976-08-05 | Siempelkamp Gmbh & Co | Nuclear pressure vessel with space behind liner evacuated - has liner supported by internal frame also carrying internal insulation |
| DE2623565C2 (en) * | 1976-05-26 | 1983-11-03 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Thermal insulation that can be dismantled and reassembled, especially for nuclear plants |
| JPS6028868Y2 (en) * | 1976-11-08 | 1985-09-02 | 工業技術院長 | High temperature gas flow pipe |
| CN87209911U (en) * | 1987-06-05 | 1988-06-29 | 湖北省随州市化工设计研究所 | Double insulation material combined type cellpacking of thermodynamic pipeline |
| CN2663783Y (en) * | 2003-09-29 | 2004-12-15 | 杨明学 | A multi-shield thermal radiation insulating direct-buried heating power pipe |
| RU2259510C1 (en) * | 2004-02-16 | 2005-08-27 | Открытое акционерное общество "Тамбовский завод "Комсомолец" им. Н.С. Артемова" | Easily detachable heat insulation |
| KR20100135589A (en) * | 2009-06-17 | 2010-12-27 | 주식회사 화인텍 | Insulation material and insulation system using the same |
-
2012
- 2012-03-21 RU RU2012110761/06A patent/RU2493473C1/en not_active IP Right Cessation
-
2013
- 2013-02-05 EP EP13763656.9A patent/EP2828568A4/en not_active Withdrawn
- 2013-02-05 WO PCT/IB2013/050953 patent/WO2013140271A1/en not_active Ceased
- 2013-02-05 CN CN201380015488.9A patent/CN104321579B/en not_active Expired - Fee Related
-
2014
- 2014-09-03 IN IN7424DEN2014 patent/IN2014DN07424A/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3421326A1 (en) * | 1984-06-05 | 1985-12-05 | Mannesmann AG, 4000 Düsseldorf | High-temperature pipe clamp |
| RU68645U1 (en) * | 2007-07-11 | 2007-11-27 | Федеральное государственное унитарное предприятие "Инвестиционно-строительный концерн "Росатомстрой" (ФГУП "ИСК "Росатомстрой") | COMBINED HEAT-INSULATING STRUCTURE |
| RU2353849C1 (en) * | 2008-02-05 | 2009-04-27 | Борис Владимирович Крайнов | Fabricated heat-insulation structure |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP2828568A4 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319847A (en) * | 2014-11-06 | 2015-01-28 | 成都汉度科技有限公司 | Induction structure for charging point |
| CN104319847B (en) * | 2014-11-06 | 2016-08-24 | 陈超玲 | Charging pile induction structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104321579A (en) | 2015-01-28 |
| IN2014DN07424A (en) | 2015-04-24 |
| EP2828568A1 (en) | 2015-01-28 |
| RU2493473C1 (en) | 2013-09-20 |
| EP2828568A4 (en) | 2015-12-16 |
| CN104321579B (en) | 2016-12-14 |
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