WO2014017396A1 - 感光性樹脂組成物及び反射防止フィルム - Google Patents
感光性樹脂組成物及び反射防止フィルム Download PDFInfo
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- WO2014017396A1 WO2014017396A1 PCT/JP2013/069636 JP2013069636W WO2014017396A1 WO 2014017396 A1 WO2014017396 A1 WO 2014017396A1 JP 2013069636 W JP2013069636 W JP 2013069636W WO 2014017396 A1 WO2014017396 A1 WO 2014017396A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0757—Macromolecular compounds containing Si-O, Si-C or Si-N bonds
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
- G02B1/111—Anti-reflection coatings using layers comprising organic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/18—Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/021—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F216/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
- C08F216/12—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
- C08F216/125—Monomers containing two or more unsaturated aliphatic radicals, e.g. trimethylolpropane triallyl ether or pentaerythritol triallyl ether
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/106—Esters of polycondensation macromers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
- C08L33/16—Homopolymers or copolymers of esters containing halogen atoms
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2201/00—Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
- G02F2201/38—Anti-reflection arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/3154—Of fluorinated addition polymer from unsaturated monomers
Definitions
- the present invention is applied to the surface of a cathode ray tube display (CRT), a plasma display panel (PDP), a liquid crystal display screen (LCD), an organic electroluminescence (organic EL), etc., and can reduce the reflectance,
- the present invention relates to an antireflection film capable of enhancing the scratch resistance and antifouling property of the surface.
- touch panels are increasingly mounted on the display, and fingerprints, sebum, sweat, cosmetics, etc. are often attached when a person touches the display directly. Once attached, it is not easy to remove. Furthermore, since many displays are used in an environment in which outside light is incident regardless of whether indoors or outdoors, adhered dirt and scratches are easily noticeable.
- an optical film having an antireflection function, scratch resistance, and antifouling property is required for a display panel.
- Patent Document 1 it is said that an antifouling layer is provided on a low refractive index layer to make it difficult for fingerprints, sebum, and the like to adhere, but providing an antifouling layer leads to inferior productivity.
- silicone oil is added to the low refractive index layer to improve the slipperiness of the surface, but silicone has the property that fingerprints are easy to get used to, and it is not easy to wipe fingerprints on the surface.
- Patent Document 3 solves many of the above problems, it is difficult to say that the scratch resistance and chemical resistance are sufficiently satisfactory.
- the problem to be solved in the present invention is that when an antireflection film is used on the display surface, light is reflected and the screen becomes difficult to see, and scratches and dirt are conspicuous when touched by hand.
- the antireflection film of the present invention is constituted by laminating a hard coat layer and a low refractive index layer in this order on the base film from the base film side, and the low refractive index layer is an acrylate, colloidal silica, silicon-based film. It is formed from the resin composition containing a compound and a fluorine-type compound, It is characterized by the above-mentioned.
- the present invention (1) Polyfunctional (meth) acrylate having at least three (meth) acryloyl groups in the molecule, colloidal silica, and organically modified dimethylpolysiloxane having acryloyl group as a surface modifier and acrylate-modified perfluoropoly
- a photosensitive resin composition for an antireflection film, comprising an ether (2) The content of the organically modified dimethylpolysiloxane having an acryloyl group is 0.01% to 30% with respect to 100% by weight of the solid content of the photosensitive resin composition, and the content of the acrylate modified perfluoropolyether is The photosensitive resin composition according to (1), which is 0.01% to 30%, (3) The photosensitive resin composition according to (1) or (2), wherein the colloidal silica has a refractive index in the range of 1.20 to 1.45.
- the antireflection film of the present invention has high pencil hardness, excellent scratch resistance, high contact angle, good chemical resistance, good magic wiping property, and further reflects light by being bonded to the display surface. It has the advantage of suppressing and making scratches and dirt less noticeable.
- Examples of the base film used in the present invention include polyester, polypropylene, polyethylene, polyacrylate, polycarbonate, triacetylcellulose, polyethersulfone, and cycloolefin-based polymer.
- the base film may be a thick sheet.
- the base film to be used may be one provided with a color or an easy-adhesion layer or one subjected to surface treatment such as corona treatment.
- a polyfunctional (meth) acrylate having at least three (meth) acryloyl groups in the molecule is used.
- the polyfunctional (meth) acrylate include a polyfunctional (meth) acrylate having a hydroxyl group (pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol hepta (meth) acrylate, etc.) and poly Polyfunctional urethane (meth) acrylates that are reaction products of isocyanate compounds (tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, etc.), trimethylolpropane tri (meth) acrylate, trimethylolpropane polyethoxytri (meta) ) Acrylate, pentaerythritol tri
- the amount of the polyfunctional (meth) acrylate component used is usually 10 to 80% by weight, preferably 20 to 70%, based on the solid content of the photosensitive resin composition of the present invention. % By weight.
- colloidal silica having a nanoporous structure with an average particle diameter of 1 to 200 nanometers is used.
- the colloidal silica of the present invention includes a colloidal solution in which colloidal silica is dispersed in a solvent, or fine powdered colloidal silica containing no dispersion solvent.
- colloidal solutions in which colloidal silica is dispersed in a solvent include ELCOM series and Thruria series manufactured by JGC Catalysts & Chemicals.
- Examples of the dispersion solvent for colloidal solution in which colloidal silica is dispersed in a solvent include water, alcohols such as methanol, ethanol, isopropanol, n-butanol, ethylene glycol, ethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol Polyhydric alcohols such as monomethyl ether acetate and derivatives thereof, ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and dimethylacetamide, esters such as ethyl acetate and butyl acetate, nonpolar solvents such as toluene and xylene, 2-hydroxy (Meth) acrylates such as butyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate Organic solvents such beauty and other general can be used.
- the amount of the dispersion solvent is usually
- the average particle size means the smallest particle size of the particles when the aggregation is broken, and the average particle size of colloidal silica can be measured by the BET method.
- colloidal silicas it is necessary to use those having an average particle diameter of 1 to 200 nanometers, preferably an average particle diameter of 5 to 100 nanometers, and more preferably an average particle diameter of 10 to 80 nanometers. Nanometer colloidal silica is used.
- the content of colloidal silica is usually 10 to 90% by weight, preferably 20 to 80% by weight, when the solid content of the photosensitive resin composition is 100% by weight. More preferably, it is 30 to 70% by weight.
- the surface of colloidal silica can be surface treated with a silane coupling agent or the like to improve dispersibility.
- the processing method can be performed by a known method. Specifically, there are a dry method and a wet method.
- the dry method is a method of treating silica powder, and the stock solution or solution of the silane coupling agent is uniformly dispersed in the silica powder that is rapidly stirred by a stirrer. It is a method to do.
- the wet method is a method in which silica is dispersed in a solvent or the like to form a slurry and a silane coupling agent is added and stirred. In the present invention, either method may be used.
- a non-reactive bond type or reactive bond type fluorine compound is used as the fluorine compound.
- a reactive bond type is preferable, and a fluorine-based compound having a (meth) acryloyl group is more preferable.
- an acrylate-modified perfluoropolyether having an acryloyl group added to the terminal of the modified perfluoropolyether can be mentioned.
- reaction-bonded fluorine compounds include, for example, OPTOOL DAC and OPTOOL DAC-HP manufactured by Daikin Industries, Ltd., MegaFac RS-75 and RS-76 manufactured by Dainippon Ink and Defensa TF3028. Defensa TF3001, Defensa TF3000, Shin Nakamura Chemical Co., Ltd. SUA1900L10, SUA1900L6, Nihon Gosei Co., Ltd. UT3971, Shin-Etsu Silicone Co., Ltd. KNS5300, etc. can be mentioned. Moreover, you may use these individually or in mixture of 2 or more types.
- the content of the organically modified dimethylpolysiloxane having an acryloyl group is usually 0.01 to 30% by weight when the solid content of the photosensitive resin composition is 100% by weight. It is preferably 0.5 to 20% by weight, more preferably 1 to 10% by weight.
- a non-reactive bond type or reactive bond type silicon compound is used as the silicon compound.
- a reactive bond type silicon compound is preferable, and a silicon compound having a (meth) acryloyl group is more preferable.
- Examples of the silicon-based compound having a (meth) acryloyl group include those obtained by adding an acrylate group to the terminal of the modified polysiloxane skeleton, and preferably an organic modified dimethylpolysiloxane having an acryloyl group.
- TegoRad2200, TegoRad2250, TegoRad2300, TegoRad2400, TegoRad2500, TegoRad2600, TegoRad2650, TegoRad2700 manufactured by Evonik Degussa Japan Co., Ltd., BYK-3570 etc. can be mentioned. Moreover, you may use these individually or in mixture of 2 or more types.
- the content of the acrylate-modified perfluoropolyether is usually 0.01 to 30% by weight when the solid content of the photosensitive resin composition is 100% by weight, preferably It is 0.5 to 20% by weight, more preferably 1 to 10% by weight.
- a photo radical initiator is used.
- the photo radical polymerization initiator include benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, and benzoin isobutyl ether; acetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloro Acetophenone, 2-hydroxy-2-methyl-phenylpropan-1-one, diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1- Acetophenones such as ON; anthraquinones such as 2-ethylanthraquinone, 2-t-butylanthraquinone, 2-chloroanthraquinone, 2-amylanthraquinone; 2,4-diethylthiox
- Irgacure 184 (1-hydroxycyclohexyl phenyl ketone) and Irgacure 907 (2-methyl-1- (4- (methylthio) phenyl) -2- (4- Morpholinyl) -1-propanone), lucillin TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) manufactured by BASF, etc. are easily available. Moreover, you may use these individually or in mixture of 2 or more types.
- the content of the photo radical initiator component is usually 0.1 to 10% by weight, preferably 1 to 5% by weight, based on the solid content of the photosensitive resin composition. is there.
- a leveling agent, an antifoaming agent, an ultraviolet absorber, a light stabilizer, and the like can be added to the photosensitive resin composition of the present invention as necessary, and the respective functionalities can be imparted. is there.
- a diluent can be used in the photosensitive resin composition of the present invention.
- Diluents that can be used include, for example, lactones such as ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, ⁇ -heptalactone, ⁇ -acetyl- ⁇ -butyrolactone, and ⁇ -caprolactone; Ethers such as dimethoxymethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether Carbonates such as ethylene carbonate and propylene carbonate; methyl ethyl keto , Ketones such as methyl isobutyl ketone,
- the amount of the diluent component used is 0 to 99% by weight in the photosensitive resin composition.
- the antireflection film of the present invention can be obtained by providing each layer in the order of a hard coat layer and a layer comprising the photosensitive resin composition on a base film (base film).
- the hard coat agent is applied onto the base film so that the film thickness after drying is 0.1 to 30 ⁇ m, preferably 1 to 20 ⁇ m, more preferably 2 to 10 ⁇ m, and after drying, a cured film is irradiated with radiation. To form.
- the film thickness after drying the photosensitive resin composition of the present invention on the formed hard coat layer is 0.05 to 0.15 ⁇ m (the wavelength indicating the minimum value of reflectance is 500 to 700 nm, more preferably The film thickness is preferably set to 520 to 650 nm), dried, and then irradiated with radiation to form a cured film.
- the layer made of the photosensitive resin composition (hereinafter also referred to as “low refractive index layer”) has a refractive index lower than that of the hard coat layer.
- the refractive index is preferably 1.45 or less, more preferably 1.42 or less, in order to reduce the reflectance.
- the photosensitive resin composition used for the hard coat layer of the present invention contains an acrylate-based photosensitive resin, an ultraviolet polymerization initiator, a diluent such as hydrocarbons such as toluene, and a ketone such as methyl ethyl ketone.
- An antiglare property can be imparted to the hard coat layer by dispersing an inorganic filler or an organic filler in the photosensitive resin composition to make the surface uneven.
- These inorganic fillers or organic fillers can be used as a colloidal solution in which particles are dispersed in a solvent, or as fine powder particles not containing a dispersion solvent.
- styrene beads As the organic filler to be used, styrene beads, melamine beads, acrylic beads, acrylic-styrene beads, polycarbonate beads, polyethylene beads, polyvinyl chloride beads and the like are used.
- the particle size of these plastic beads is 0.01 to 10 ⁇ m, more preferably 0.1 to 5 ⁇ m.
- Inorganic fillers include silica particles.
- the shape of the inorganic filler is not particularly limited, and for example, any of a spherical shape, a plate shape, a fiber shape, a rod shape, an indeterminate shape, a hollow shape, and the like are preferably used, but more preferably a spherical shape.
- the particle size is 0.01 to 10 ⁇ m, more preferably 0.1 to 5 ⁇ m.
- a high refractive index layer having a refractive index of 1.55 or more may be provided between the hard coat layer and the cured layer of the photosensitive resin composition of the present invention.
- the film thickness is 0.05 to 5 ⁇ m, preferably 0.05 to 3 ⁇ m (the wavelength showing the maximum value of reflectance is 500 to 700 nm). It is preferable to set the film thickness so as to become), and after drying, radiation is irradiated to form a cured film.
- a metal oxide having an average particle diameter of 1 to 200 nanometers can be used.
- metal atoms of the metal oxide Na, K, Mg, Ca, Ba, Al, Zn, Fe, Cu, Ti, Sn, In, W, Y, Sb, Mn, Ga, V, Nb, Ta, Ag , Si, B, Bi, Mo, Ce, Cd, Be, Pb, Ni and the like.
- the antistatic property can be imparted to the hard coat layer, for example, tin oxide, indium tin oxide (ITO), antimony-doped tin oxide (ATO), zinc antimonate, aluminum-doped zinc oxide, phosphorus-doped oxidation.
- Tin or the like can be used.
- Zinc antimonate and phosphorus-doped tin oxide are preferable from the viewpoint of price, stability, dispersibility, etc., but phosphorus-doped tin oxide is more preferable from the viewpoint of transparency. These can be obtained as a fine powder or a dispersion liquid dispersed in an organic solvent.
- Examples of the method for applying the photosensitive resin composition include bar coater coating, Mayer bar coating, air knife coating, gravure coating, reverse gravure coating, micro gravure coating, reverse micro gravure coating, and die coating. Ter coating, vacuum die coating, dip coating, spin coating and the like.
- Examples of radiation irradiated for curing include ultraviolet rays and electron beams.
- an ultraviolet irradiation device having a xenon lamp, a high-pressure mercury lamp, a metal halide lamp or the like is used as a light source, and the light amount, the arrangement of the light source, etc. are adjusted as necessary.
- the curing is performed by irradiating with active energy rays in an environment substituted with an inert gas.
- the oxygen concentration is preferably 1% by volume or less, and more preferably 0.5% by volume or less.
- Nitrogen gas is preferable as the inert gas used.
- Example 1 DPHA (acrylate photopolymer, Nippon Kayaku Co., Ltd.) 100 parts by weight, Nipseal SS-50B (silica particles with an average particle size of 1.7 ⁇ m, Nippon Silica Industry Co., Ltd.) 15 parts by weight, UV polymerization started 5 parts by weight of the agent was mixed with toluene to prepare a coating solution for antiglare hard coat having a solid concentration of 50% by weight. Apply the antiglare hard coat coating solution on one side of a 80 ⁇ m thick triacetylcellulose film with a bar coater, dry the solvent, and cure it by irradiating with ultraviolet rays to form an antiglare layer with a fine surface relief structure. A triacetyl cellulose film was obtained.
- Example 2 An antireflection film was obtained in the same manner as in Example 1 except that the surface modifier 2 was changed to Megafac RS-75 (acrylate-modified perfluoropolyether, manufactured by Dainippon Ink Co., Ltd.).
- Megafac RS-75 acrylate-modified perfluoropolyether, manufactured by Dainippon Ink Co., Ltd.
- Example 3 An antireflection film was obtained in the same manner as in Example 1 except that the surface modifier 2 was Megaface RS-76E (acrylate-modified perfluoropolyether, manufactured by Dainippon Ink Co., Ltd.).
- the surface modifier 2 was Megaface RS-76E (acrylate-modified perfluoropolyether, manufactured by Dainippon Ink Co., Ltd.).
- Example 4 In Example 1, the surface modifier 1 is BYK-3570 (organic modified dimethylpolysiloxane having an acryloyl group, manufactured by BYK), and the surface modifier 2 is OPTOOL DAC-HP (acrylate-modified perfluoropolyether).
- the antireflection film was obtained in the same manner except that Daikin Industries, Ltd. was used.
- Comparative Example 1 An antireflection film was obtained in the same manner as in Example 1 except that the surface modifier was only TegoRad 2600.
- Comparative Example 2 An antireflection film was obtained in the same manner as in Example 1 except that the surface modifier 2 was changed to only Megaface RS-75.
- Comparative Example 3 An antireflection film was obtained in the same manner as in Example 1 except that the surface modifier was only MegaFace RS-444 (perfluoroalkylethylene oxide adduct, manufactured by Dainippon Ink Co., Ltd.).
- Comparative Example 4 100 parts by weight of acryloyloxypropyltrimethoxysilane (KBM-5103, manufactured by Shin-Etsu Chemical Co., Ltd.), 120 parts by weight of methyl ethyl ketone, diisopropoxyaluminum ethyl acetoacetate (trade name: Kerope EP-12, manufactured by Hope Pharmaceutical Co., Ltd.) ) After 3 parts by weight were added and mixed, the mixture was stirred with reflux cooling. After adding 30 parts by weight of ion-exchanged water and reacting at 60 ° C. for 4 hours, it was cooled to room temperature to obtain sol solution a.
- KBM-5103 acryloyloxypropyltrimethoxysilane
- methyl ethyl ketone diisopropoxyaluminum ethyl acetoacetate
- SOL liquid a 6.2 parts by weight, KAYARAD DPHA 3.3 parts by weight, through rear 40 parts by weight, X22-164C (manufactured by Shin-Etsu Chemical Co., Ltd.) 0.7 parts by weight, IRG. 0.2 parts by weight of 907 and 299.6 parts by weight of MEK were mixed to obtain a coating solution A for an antireflection film.
- a film was formed in the same manner as in Example 1 to obtain an antireflection film.
- Total light transmittance The haze meter was measured using TC-H3DPK manufactured by Tokyo Denshoku Co., Ltd.
- the pencil hardness of the coated film having the above composition was measured using a pencil scratch tester. Specifically, on the polyester film having the cured film to be measured, the pencil is applied with a load of 750 g from the top at a 45 degree angle, and is scratched for about 5 mm. expressed.
- Bonding to the surface of a cathode ray tube display device, plasma display panel, liquid crystal display screen, organic electroluminescence, etc. can give antireflection, improved scratch resistance, and antifouling properties.
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Description
(1)分子内に少なくとも3個以上の(メタ)アクリロイル基を有する多官能(メタ)アクリレート、コロイダルシリカ、及び、表面改質剤としてアクリロイル基を有する有機変性ジメチルポリシロキサンとアクリレート変性パーフルオロポリエーテルを含有することを特徴とする反射防止フィルム用感光性樹脂組成物、
(2)感光性樹脂組成物の固形分100重量%に対してアクリロイル基を有する有機変性ジメチルポリシロキサンの含有量が0.01%~30%であり、アクリレート変性パーフルオロポリエーテルの含有量が0.01%~30%である、(1)に記載の感光性樹脂組成物、
(3)前記コロイダルシリカの屈折率が1.20~1.45の範囲である、(1)又は(2)に記載の感光性樹脂組成物、
(4) 前記コロイダルシリカの含有量が感光性樹脂組成物の固形分100重量%に対して10~90重量%である、(1)~(3)のいずれか1項に記載の感光性樹脂組成物、
(5)(1)~(4)のいずれか1項に記載の該感光性樹脂組成物を硬化させてなる反射防止フィルム、
(6)基板フィルム、ハードコート層及び低屈折率層を備える反射防止フィルムであって、基板フィルム上にハードコート層及び低屈折率層が順次積層されており、該低屈折率層はハードコート層よりも低い屈折率を有する、該反射防止フィルム、
(7)前記低屈折率層が(1)~(4)のいずれか1項に記載の感光性樹脂組成物からなる、(6)に記載の反射防止フィルム、
(8)該低屈折率層の膜厚は、0.05μm以上0.15μm以下であり、且つハードコート層の膜厚が0.1μm以上30μm以下である、(6)又は(7)に記載の反射防止フィルム、
(9)前記ハードコート層が防眩性を有する、(6)~(8)のいずれか1項に記載の反射防止フィルム、
(10)前記低屈折率層における屈折率が1.45以下である、(6)~(9)のいずれか1項に記載の反射防止フィルム、
(11)水に対する接触角が90度以上であり、オレイン酸に対する接触角が50度以上である、(5)~(10)のいずれか1項に記載の反射防止フィルム、
(12)(5)~(11)のいずれか1項に記載の反射防止フィルムを含むことを特徴とする表示装置、
に関する。
また、具体的には、市場より、チバ・スペシャリティケミカルズ社製イルガキュア184(1-ヒドロキシシクロヘキシルフェニルケトン)、イルガキュア907(2-メチル-1-(4-(メチルチオ)フェニル)-2-(4-モルフォリニル)-1-プロパノン)、BASF社製ルシリンTPO(2,4,6-トリメチルベンゾイルジフェニルフォスフィンオキサイド)等を容易に入手出来る。また、これらは単独又は2種以上を混合して使用しても良い。
本発明の反射防止フィルムにおいては、上記感光性樹脂組成物からなる層(以下「低屈折率層」ともいう。)はハードコート層よりも屈折率が低い。
DPHA(アクリレート系感光性樹脂、日本化薬(株)製)100重量部、ニップシールSS-50B(平均粒径1.7μmのシリカ粒子、日本シリカ工業(株)製)15重量部、紫外線重合開始剤5重量部をトルエンとともに混合し、固形分濃度50重量%の防眩性ハードコート用塗布液を調製した。厚さ80μmのトリアセチルセルロースフィルムの片面に、バーコーターで該防眩性ハードコート用塗布液を塗工し、溶剤乾燥後、紫外線照射して硬化処理し、表面微細凹凸構造の防眩層を有するトリアセチルセルロースフィルムを得た。さらにジペンタエリスリトールヘキサアクリレートとペンタアクリレートとの混合物(日本化薬(株)製、KAYARAD DPHA)1.0重量部、スルーリア(ナノポーラスシリカのMIBK分散液(固形分20%、平均粒径:40~70ナノメートル、日揮触媒化成工業(株)製)8.5重量部、表面改質剤1として固形分10%に希釈したTegoRad2600(アクリロイル基を有する有機変性ジメチルポリシロキサン、エボニック・デグサ・ジャパン(株)製)0.75重量部、表面改質剤2として固形分10%に希釈したオプツールDAC-HP(アクリレート変性パーフルオロポリエーテル、ダイキン工業(株)製)0.75重量部、イルガキュア184(チバ・スペシャリティ・ケミカルズ社製)0.075重量部、イルガキュア907(チバ・スペシャリティ・ケミカルズ社製)0.075重量部、メチルイソブチルケトン39重量部、メチルエチルケトン50重量部を混合して感光性樹脂組成物を得た。得られた感光性樹脂組成物を前記防眩性フィルム上に膜厚が約0.1μmになるように塗布し、80℃で乾燥後、紫外線照射機により硬化させ、反射防止フィルムを得た。
実施例1において、表面改質剤2をメガファックRS-75(アクリレート変性パーフルオロポリエーテル、大日本インキ(株)製)とした以外は同様に実施して、反射防止フィルムを得た。
実施例1において、表面改質剤2をメガファックRS-76E(アクリレート変性パーフルオロポリエーテル、大日本インキ(株)製)とした以外は同様に実施して、反射防止フィルムを得た。
実施例1において、表面改質剤1をBYK-3570(アクリロイル基を有する有機変性ジメチルポリシロキサン、BYK(株)製)とし、表面改質剤2をオプツールDAC-HP(アクリレート変性パーフルオロポリエーテル、ダイキン工業(株)製)とした以外は同様に実施して、反射防止フィルムを得た。
実施例1において、表面改質剤をTegoRad2600のみとした以外は同様に実施して、反射防止フィルムを得た。
実施例1において、表面改質剤2をメガファックRS-75のみとした以外は同様に実施して、反射防止フィルムを得た。
実施例1において、表面改質剤をメガファックRS-444(パーフルオロアルキルエチレンオキシド付加物、大日本インキ(株)製)のみとした以外は同様に実施して、反射防止フィルムを得た。
アクリロイルオキシプロピルトリメトキシシラン(KBM-5103、信越化学工業(株)製)100重量部とメチルエチルケトン120重量部、ジイソプロポキシアルミニウムエチルアセトアセテート(商品名:ケロープEP-12、ホープ製薬(株)製)3重量部を加え混合した後、還流冷却を行いながら撹拌を行った。イオン交換水30重量部を加え、60℃で4時間反応させたのち、室温まで冷却し、ゾル液aを得た。ゾル液a6.2重量部にKAYARAD DPHA3.3重量部、スルーリア40重量部、X22-164C(信越化学工業(株)製)0.7重量部、IRG.907を0.2重量部、MEK299.6重量部を混合して反射防止フィルム用塗布液Aを得た。実施例1と同様に製膜し反射防止フィルムを得た。
ヘーズメーター 東京電色(株)製、TC-H3DPKを使用し測定した。
紫外・可視・赤外分光光度計(株)島津製作所製UV-3150を使用し測定した。
JISK5400に従い、鉛筆引っかき試験機を用いて、上記組成の塗工フィルムの鉛筆硬度を測定した。詳しくは、測定する硬化皮膜を有するポリエステルフィルム上に、鉛筆を45度の角度で、上から750gの荷重を掛け5mm程度引っかき、5回中、4回以上傷の付かなかった鉛筆の硬さで表した。
スチールウール#0000上に250g/cm2の荷重を掛けて10往復させ、傷の状況を目視で判定した。
◎:傷が見えない
○:傷が1~10本
×:傷が10本以上
自動接触角計協和界面科学(株)製CA-V型を使用し、純水、オレイン酸の接触角を測定。撥水・撥油性の評価として用いる。撥水=純水の接触角が高いほど、撥油=オレイン酸の接触角が高いほど好ましい。
3%NaOH水溶液をフィルム上に滴下し、30分後のフィルム表面状態を観察した。
○:変化なし
×:変色または膜が剥離
マジックインキの黒「マッキー極細(商品名:ZEBRA製)」を使用して、塗工面に文字を書き、キムワイプにて拭取りを行ない、拭き取り性を目視で判定した。
◎:10回以上拭き取り可能
○:数回~10回未満で拭き取れる
△:1回だけ拭き取れる
×:1回も拭き取れない
Claims (12)
- 分子内に少なくとも3個以上の(メタ)アクリロイル基を有する多官能(メタ)アクリレート、コロイダルシリカ、及び、表面改質剤としてアクリロイル基を有する有機変性ジメチルポリシロキサンとアクリレート変性パーフルオロポリエーテルを含有することを特徴とする反射防止フィルム用感光性樹脂組成物。
- 感光性樹脂組成物の固形分100重量%に対してアクリロイル基を有する有機変性ジメチルポリシロキサンの含有量が0.01%~30%であり、アクリレート変性パーフルオロポリエーテルの含有量が0.01%~30%である、請求項1に記載の感光性樹脂組成物。
- 前記コロイダルシリカの屈折率が1.20~1.45の範囲である、請求項1又は2に記載の感光性樹脂組成物。
- 前記コロイダルシリカの含有量が感光性樹脂組成物の固形分100重量%に対して10~90重量%である、請求項1~3のいずれか1項に記載の感光性樹脂組成物。
- 請求項1~4のいずれか1項に記載の感光性樹脂組成物を硬化させてなる反射防止フィルム。
- 基板フィルム、ハードコート層及び低屈折率層を備える反射防止フィルムであって、基板フィルム上にハードコート層及び低屈折率層が順次積層されており、該低屈折率層は該ハードコート層よりも低い屈折率を有する、該反射防止フィルム。
- 前記低屈折率層が請求項1~4のいずれか1項に記載の感光性樹脂組成物からなる、請求項6に記載の反射防止フィルム。
- 前記低屈折率層の膜厚は、0.05μm以上0.15μm以下であり、且つハードコート層の膜厚が0.1μm以上30μm以下である、請求項6又は7に記載の反射防止フィルム。
- 前記ハードコート層が防眩性を有する、請求項6~8のいずれか1項に記載の反射防止フィルム。
- 前記低屈折率層における屈折率が1.45以下である、請求項6~9のいずれか1項に記載の反射防止フィルム。
- 水に対する接触角が90度以上であり、オレイン酸に対する接触角が50度以上である、請求項5~10のいずれか1項に記載の反射防止フィルム。
- 請求項5~11のいずれか1項に記載の反射防止フィルムを含むことを特徴とする表示装置。
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| KR20147030547A KR20150037734A (ko) | 2012-07-24 | 2013-07-19 | 감광성 수지 조성물 및 반사 방지 필름 |
| US14/405,898 US10488558B2 (en) | 2012-07-24 | 2013-07-19 | Photosensitive resin composition and antireflection film |
| EP13822669.1A EP2878607B1 (en) | 2012-07-24 | 2013-07-19 | Photosensitive resin composition and antireflection film |
| JP2014526894A JP6317256B2 (ja) | 2012-07-24 | 2013-07-19 | 感光性樹脂組成物及び反射防止フィルム |
| HK15106686.9A HK1206044A1 (en) | 2012-07-24 | 2013-07-19 | Photosensitive resin composition and antireflection film |
| CN201380032969.0A CN104379620A (zh) | 2012-07-24 | 2013-07-19 | 感光性树脂组合物和防反射膜 |
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| JP2018083942A (ja) * | 2016-11-17 | 2018-05-31 | 三洋化成工業株式会社 | 硬化性組成物及び硬化物 |
| JP2019065066A (ja) * | 2017-09-28 | 2019-04-25 | 株式会社ネオス | 硬化性組成物および硬化被膜の製造方法ならびに樹脂成形物品 |
| JP2021530100A (ja) * | 2018-06-29 | 2021-11-04 | スマートケム リミテッド | 有機電子デバイス用のスパッタ保護層 |
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| JP7720130B2 (ja) | 2020-03-30 | 2025-08-07 | 東洋アルミニウム株式会社 | 撥水性フッ素含有硬化膜 |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2878607A4 (en) | 2016-02-24 |
| JPWO2014017396A1 (ja) | 2016-07-11 |
| CN108623761A (zh) | 2018-10-09 |
| TW201409178A (zh) | 2014-03-01 |
| HK1206044A1 (en) | 2015-12-31 |
| EP2878607B1 (en) | 2018-11-28 |
| US20150148474A1 (en) | 2015-05-28 |
| KR20150037734A (ko) | 2015-04-08 |
| HK1256843A1 (zh) | 2019-10-04 |
| JP6317256B2 (ja) | 2018-04-25 |
| CN104379620A (zh) | 2015-02-25 |
| EP2878607A1 (en) | 2015-06-03 |
| TWI585535B (zh) | 2017-06-01 |
| US10488558B2 (en) | 2019-11-26 |
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