WO2014075449A1 - 纸币暂存模块及其卷筒转速控制方法 - Google Patents

纸币暂存模块及其卷筒转速控制方法 Download PDF

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Publication number
WO2014075449A1
WO2014075449A1 PCT/CN2013/078107 CN2013078107W WO2014075449A1 WO 2014075449 A1 WO2014075449 A1 WO 2014075449A1 CN 2013078107 W CN2013078107 W CN 2013078107W WO 2014075449 A1 WO2014075449 A1 WO 2014075449A1
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WO
WIPO (PCT)
Prior art keywords
reel
small
drum
temporary storage
storage module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2013/078107
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English (en)
French (fr)
Inventor
肖宝
何云飞
陈乔乔
张涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GRG Banking Equipment Co Ltd
Original Assignee
GRG Banking Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GRG Banking Equipment Co Ltd filed Critical GRG Banking Equipment Co Ltd
Priority to EP13854520.7A priority Critical patent/EP2922038B1/en
Priority to US14/436,867 priority patent/US20160167913A1/en
Priority to AU2013347509A priority patent/AU2013347509B2/en
Publication of WO2014075449A1 publication Critical patent/WO2014075449A1/zh
Priority to ZA2015/03291A priority patent/ZA201503291B/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/006Winding articles into rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/28Feeding articles stored in rolled or folded bands
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D11/00Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
    • G07D11/40Device architecture, e.g. modular construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00Function indicators
    • B65H2220/09Function indicators indicating that several of an entity are present
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/419Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
    • B65H2301/4191Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length, e.g. AO format, arranged at intervals from each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/14Diameter, e.g. of roll or package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • B65H2511/21Angle
    • B65H2511/212Rotary position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/30Numbers, e.g. of windings or rotations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed
    • B65H2513/11Speed angular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/51Encoders, e.g. linear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1912Banknotes, bills and cheques or the like

Definitions

  • the invention relates to the field of control of financial self-service equipment, in particular to a paper currency temporary storage module of an automatic rejection machine and a method for controlling the rotation speed of the reel. Background technique
  • a temporary storage module is provided in the cash automatic cycle machine.
  • the temporary storage module temporarily stores the banknotes in the transaction process.
  • most commonly used temporary storage modules use a reel/tape mechanism.
  • the temporary storage module comprises a large reel driven by the first power motor, a small reel driven by the second power motor, and two ends fixed on the large reel and the small reel respectively, between the large/small reel The wound web is retracted, and the first motor and the second motor are controlled to be started or stopped by the microcontroller.
  • the temporary storage module uses a working mode in which the reel and the reel work together to effect temporary storage of the banknote.
  • the workflow is as follows: When there are banknotes entering the temporary storage module, the microcontroller issues a "start” command, starting the first motor forward rotation and the second motor reverse rotation, the small reel releasing the tape, the large reel recycling tape The reel rolls the banknote into the temporary storage module by the reel. After a preset running time t, if no new banknotes are entered, the "stop" command is sent by the microcontroller to stop the first motor and the second motor; when the banknote leaves the temporary storage module, the microcontroller issues a "start””Command, start the reverse rotation of the first motor and the forward rotation of the second motor, the large reel releases the tape, the small reel recovers the tape, and the reel sends the banknotes out of the temporary storage module through the tape.
  • the microcontroller sends a "stop" command to stop the first motor and the second motor.
  • the banknotes enter the temporary storage module, the small reel releases the tape, and the large reel recovers the tape. If the linear speed of the small reel is greater than the linear speed of the large reel, that is, the reel of the small reel is released quickly, the large reel is reeled. The slow recovery, the tape reel; if the linear speed of the small reel is less than the linear speed of the large reel, that is, the reel of the small reel is released slowly, the reel of the large reel is recovered quickly, and the reel is tight. Similarly, the banknotes leave the temporary storage module, the large reel releases the tape, and the small reel recovers the tape.
  • the linear speed of the large reel is greater than the linear speed of the small reel, that is, the reel reel Fast release, small reel tape recovery slow, tape reel; if the linear speed of the large reel is less than the linear speed of the small reel, ie the slow release of the large reel, the small reel is recycled Fast, the tape is tight.
  • Tape and reel can easily cause banknotes, causing equipment failure and increasing manual maintenance; the tape tensioning is easy to damage the tape, and the motor load becomes large, which easily damages the hardware circuit, causes equipment failure, and increases manual maintenance.
  • the banknote enters or leaves the temporary storage module if the line speed of the large/small reel is the same, that is, the released reel is just completely recovered, the effect is best. The speed is constant and consistent.
  • the linear velocity v angular velocity ⁇ * radius r, to keep the speed of the tape feeding constant, that is, to ensure that the linear speed of the large reel and the small reel is constant, and with the reel in the large reel and
  • the retraction between the small reels, the radius of the large reels and the small reels are constantly changing, so it is necessary to adjust the angular velocities of the first motor and the second motor in a timely manner according to the radius changes of the large reels and the small reels.
  • the small reel rotates one revolution, and its radius increase is constant, equal to the thickness of the web.
  • the radius increase ⁇ is equal to the thickness of the reel and the thickness of the banknote.
  • the radius of rotation the existing mode of control of the temporary storage module, generally uses the empirical value to estimate the increase in the radius of the large reel ⁇ .
  • the angular velocities of the first motor and the second motor are continuously adjusted according to the estimated large roll radius change amount ⁇ ⁇ and the determined small roll radius variation, ensuring that the linear speeds of the large reel and the small reel are both close to the channel speed.
  • This control method has the following disadvantages: In the case where the current radius of the small reel is determined, the angular velocity of the small reel can be adjusted to ensure that the linear velocity is constant, but since the change in the radius of the large reel is estimated based on the empirical value, it cannot be accurate. Reflecting the true radius of the large reel, it is impossible to calculate the exact angular velocity. This does not guarantee that the linear speed of the large reel is constant. The linear speeds of the large reel and the small reel are not the same. When the deviation is large, the volume is easily caused. With belt, or motor load becomes large, damage to the hardware circuit, resulting in downtime and increased manual maintenance.
  • the present invention provides a reel rotation speed control method for the banknote temporary storage module, which calculates the radius change of the large reel in real time. Control the rotational angular velocity of the reel according to the current radius of rotation of the large reel, prevent the tape and tape from causing the malfunction, reduce the loss caused by the tension of the tape, maintain the normal load of the motor, reduce the damage of the circuit, and enhance the reliability of the banknote temporary storage module. .
  • the invention also provides a banknote temporary storage module.
  • the banknote temporary storage module comprises a large reel driven by a first power motor, a small reel driven by a second power motor, and two ends fixed on the large reel and the small reel respectively between the large/small reel
  • the winding paper reeling module further includes: a first code disc fixed on the rotating shaft of the large reel; and a second code disc fixed on the rotating shaft of the small reel; a first sensor corresponding to the first code wheel setting for monitoring an angle of rotation of the large reel; and a second sensor corresponding to the second code wheel setting for monitoring an angle of rotation of the small reel; a microcontroller for calculating a length of the reel released by the small reel per one rotation of the large reel according to the output signals of the first sensor and the second sensor, thereby calculating a current radius of the large reel, thereby regulating the The angular velocity of the large reel and the small reel is the same for the large reel and the small reel.
  • the microcontroller includes a storage unit for storing the radius of the small reel per week and the angular velocity information of each of the first motor and the second motor.
  • the microcontroller further includes a pulse counter corresponding to the large reel and an operation parameter counter and a pulse counter corresponding to the small reel and an operation counter, the pulse counters respectively for recording large/
  • the running parameter counter is used to record the number of turns of the large/small reel, respectively.
  • the banknote temporary storage module further comprises a photoelectric sensor for detecting whether a banknote enters the banknote temporary storage module.
  • the method for controlling the rotation speed of the banknote temporary storage module comprises:
  • Step 1 the banknotes enter the temporary storage module, the large reel receives the tape, records the current state of the large reel, and the rotation of the small reel corresponds to the number of turns X;
  • Step 2 Calculate the length of the reel released by the small reel according to the number of turns of the small reel and the radius of the small reel.
  • length x Ci + c 2 +... + c x
  • c is the circumference of each revolution of the small reel
  • thick is the thickness of the reel
  • r is the initial radius of the small reel.
  • the radius r of the small reel is rotated once. Reducing the thickness of a tape, the radius of the small roll is stored in advance as an array in the storage unit of the microcontroller;
  • Step 3 Find the current radius of the large reel according to the length of the reel released by the small reel, wherein the length of the reel released by the small reel is completely stored by the large reel.
  • the method further comprises: Step 5: recording a radius of each of the large reels in the process of inserting the banknotes into the banknote temporary storage module; Step 6, in the process of leaving the temporary storage module, the large reels release the reel, according to step 5
  • the weekly radius of the large reel recorded in the adjustment adjusts the angular velocity of each turn of the large reel.
  • the banknote temporary storage module reel rotation speed control method further comprises a small reel rotation speed control method, comprising the steps of: S201, the system starts running, the banknote enters the temporary storage module, the reel operates, and the micro controller feeds back through the second sensor.
  • the electrical signal monitors the small reel code disc to determine whether the pulse trigger is detected. If the microcontroller detects the pulse trigger, it proceeds to step S202.
  • the microcontroller If the microcontroller does not detect the pulse trigger, it returns to the process S201; S202, small reel The pulse counter is incremented by 1; S203, determining whether the small reel pulse count is equal to one ⁇ , if the small reel pulse count is equal to one ⁇ , then proceeding to step S204; if the small reel pulse count is not equal to one ⁇ of the pulse count, returning to the step S201; S204, small reel operation number plus 1; S205, update the rotation radius of the small reel, each rotation of the small reel, the small reel reduces the thickness of one unit of the reel, and records the small reel each
  • the small reel is overspeed; if the rotation speed of the monitoring small reel is smaller than the theoretical rotational speed of the output, the small reel Stall, if the small reel speed is abnormal, stop the large and small reel power motors, otherwise return to step S201.
  • control steps of the large reel speed include: S301, the system starts running, the banknote enters the temporary storage module, and the reel operates, and the micro-controller monitors the large reel code disc through the electrical signal fed back by the first sensor to determine whether the detection is detected.
  • the large reel radius is indirectly calculated by calculating the length of the reel of the small reel per revolution of the large reel, thereby dynamically adjusting the large reel
  • the angular velocity of each turn of the reel ensures that the line speed of the large/small reel is consistent, which prevents the belt reel from causing a malfunction, reduces the loss caused by the tension of the reel, maintains the normal load of the motor, reduces the damage of the circuit, and enhances the banknotes.
  • the reliability of the scratchpad module is provided.
  • 1 is a schematic structural view of a structure of an automatic refusal machine movement according to a preferred embodiment of the present invention
  • 2 is a schematic structural view of a banknote temporary storage module according to a preferred embodiment of the present invention
  • FIG. 3 is a schematic diagram of the control of the banknote temporary storage module
  • Figure 4 is a schematic view of the banknote entering the temporary storage module
  • Figure 5 is a schematic view of the banknote leaving the temporary storage module
  • FIG. 6 is a flow chart for controlling the rotation speed of the small reel when the banknote enters the temporary storage module
  • FIG. 7 is a flow chart for controlling the rotation speed of the large reel when the banknote enters the temporary storage module.
  • a preferred embodiment of the present invention provides a banknote temporary storage module for use in an automatic rejection machine, as shown in the figure.
  • the automatic refusal machine includes an upper movement 100 and a lower movement 110, wherein the upper movement 100 includes a bill entrance module 105, a bill exit module 103, a bill identification module 104, a banknote temporary storage module 101, and a banknote transport passage. 106.
  • the movement control module 102; the lower movement includes a collection box module 112 and a circulation box module 113; the upper movement 100 and the lower movement 110 and each module are connected to each other by a bill transport passage 106.
  • the invention is unique in that the structure of the banknote temporary storage module 101 is improved and a method for controlling the rotation speed of the reel is proposed, so as to maintain the constant linear velocity of the large reel and the small reel in the temporary storage module of the banknote, and prevent the roll With a belt or bandage to improve the stability and reliability of the automatic rejector.
  • the banknote temporary storage module 101 further includes: a large reel 201 driven by a first power motor (not shown), a small reel 202 driven by a second power motor (not shown), and two ends And being fastened to the large reel and the small reel respectively and retracting the wound reel 208 between the large and small reels, and the first reel 203 is respectively fixed on the rotating shafts of the large reel and the small reel And the second code wheel 204, corresponding to the first code wheel 203 and the second code wheel 204, respectively provided with a first sensor 205 and a second sensor 206 for monitoring the large reel 201 and the small reel 202, respectively.
  • the angle of rotation, and a microcontroller (not shown, can be concentrated in the movement control module 102), the microcontroller calculates the rotation of the large reel according to the output signals of the first sensor 205 and the second sensor 206.
  • the microcontroller calculates the rotation of the large reel according to the output signals of the first sensor 205 and the second sensor 206.
  • One week the length of the reel released by the small reel, and then calculate the current radius of the large reel, thereby regulating the angular velocity of the large reel and the small reel, achieving the same line speed of the large reel and the small reel.
  • the banknote temporary storage module 101 further includes a photoelectric sensor 207 for detecting whether or not a banknote enters the temporary storage module 101.
  • FIG. 3 is a schematic diagram of a roll speed control in a temporary storage module, wherein the microcontroller is respectively connected to the first sensor, the second sensor, the first power motor, and the second power motor for receiving the first sensor and the second sensor.
  • Information calculating a rotational angular velocity of the first power motor and the second power motor and outputting and controlling the first power motor and the second power motor, wherein the microcontroller is provided with a storage unit for storing the radius of the small reel and the first The angular velocity information of the motor and the second motor.
  • the temporary storage module 101 works as follows:
  • the transfer channel 106 transfers the qualified banknotes to the temporary storage module 101, and the unqualified banknotes are transferred to the banknote export module 103.
  • the photosensor 207 at the front end of the temporary storage module 101 detects that a banknote has entered the temporary storage module 101, the photoelectric sensor 207 sends a trigger signal of "banknote entry" to the microcontroller, and the microcontroller issues a "start" command to start the first power.
  • a motor (not shown) and a second power motor (not shown) are instructed to notify the bill counter to increase by one.
  • the photoelectric sensor 207 at the front end of the temporary storage module 101 does not detect that the banknote enters the temporary storage module 101, and the microcontroller sends a "stop" command to stop the first power motor and the second power. motor.
  • the banknotes enter the temporary storage module. As shown in Fig. 4, the small reel 202 releases the winding tape, and the large reel 201 retracts the winding tape. As the banknote enters, the radius R of rotation of the large reel 201 becomes larger and larger, and the radius of rotation r of the small reel 202 becomes smaller and smaller.
  • the radius R of the large reel is getting larger and larger, the angular velocity ⁇ of the large reel is getting smaller and smaller, and the speed regulation mode of the first motor corresponding to the large reel is the deceleration curve; the radius of rotation of the small reel r The smaller and smaller, the small drum angular velocity ⁇ is getting larger and larger, and the speed control mode of the second motor corresponding to the small reel is the acceleration curve.
  • the banknote leaves the temporary storage module, and the microcontroller issues a "start" command to activate the first power motor and the second power motor.
  • the photoelectric sensor 207 at the front end of the temporary storage module 101 detects that a banknote has left, and the photoelectric sensor 207 sends a "banknote to the micro control. Leave the trigger signal and notify the banknote counter to decrement by one.
  • the banknotes exit the temporary storage module and enter the transfer channel 106.
  • the transfer channel 106 transfers the banknotes to the cash drawer of the banknote exit module 103 or the lower movement 110 in accordance with the set workflow.
  • the microcontroller sends a "stop" command to stop the first power motor and the second power motor.
  • the large reel 201 releases the reel, and the small reel 202 recovers the reel.
  • the radius R of rotation of the large reel 201 becomes smaller and smaller, and the radius of rotation r of the small reel 202 becomes larger and larger.
  • the radius R of the large reel is getting smaller and smaller, the angular velocity ⁇ of the large reel is getting larger and larger, and the speed regulation mode of the first motor corresponding to the large reel is the acceleration curve;
  • the radius of rotation of the small reel r Increasingly large, the small drum angular velocity ⁇ is getting smaller and smaller, and the speed control mode of the second motor corresponding to the small reel is the deceleration curve.
  • the micro-controller monitors the rotation change of the large reel code disc 203 by the electric signal fed back by the first sensor 205, and records the angle and the number of turns of the large reel; and monitors the small reel code disc by the electric signal fed back by the second sensor 206.
  • the rotation of 204 changes, and the angle and number of turns of the small reel are recorded. Every turn of the large and small reels will cause large and small reel radii changes.
  • the micro-controller can accurately calculate the length of the tape 208 released by the small reel 202 according to the angle and the number of turns of the small reel 202.
  • the micro-controller records the radius of rotation of each of the large/small reels, and adjusts the rotation speed of the first and second reels corresponding to the large/small reels in real time according to the radius of rotation of the large/small reels, so that the large/small reels The line speed is consistent.
  • the banknote exiting the reel is a reverse process of the banknote entering the reel, and the micro-controller adjusts the rotation speed of the first/second reel of the large/small reel in real time according to the radius of rotation of the large/small reel recorded when the banknote enters the reel, so that the large/small The line speed of the reel remains the same.
  • the large/small reel and the reel are required to work together to work properly.
  • the tape is loose, which is easy to cause banknotes, resulting in equipment failure and increased manual maintenance; the tape is tight, the tape is easily damaged, and the motor load becomes large, which easily damages the hardware circuit, causes equipment failure, and increases manual maintenance.
  • the tape should maintain a certain degree of relaxation. By keeping the line speed of the large/small reel consistent, the tape can be neither excessively slackened nor over-tensioned, so that the temporary storage device achieves a better working effect.
  • Roll storage paper money process First, the reel is in an initial state, the large reel 201 is emptied, the small reel 202 is full, the photosensor 207 detects the entry of the banknote, and the microcontroller activates the first motor and the second motor to drive the large reel 201, respectively. And rotating the small reel 202;
  • the small reel 202 releases the reel, the large reel 201 receives the reel, and the banknote is carried by the reel and is rolled up by the large reel 201, based on the radius of each cymbal of the small reel 202.
  • the reel length and angular velocity released by the small reel 202 wherein the radius of the small reel can be pre-stored as an array in the storage unit of the microcontroller, and the radius corresponding to the corresponding number of turns can be read as needed, or according to
  • the initial radius r of the small reel during the process of the banknote entering the temporary storage module, the radius r of the small reel is reduced by one roll, and the thickness is reduced and stored in the storage unit.
  • the following is a small reel.
  • the microcontroller outputs the calculation result to the first motor to dynamically control the large Rotating speed of the reel 201:
  • the reel length lengt released by the small reel is calculated as follows: After the large reel is rotated by 1 co, the small reel rotates X ⁇ , and the formula is calculated according to the data of the large/small reel:
  • Length x Ci + c 2 +... + c x
  • the length of the length engthx large reel is:
  • the small reel rotates a total of y ⁇ , and the formula is calculated according to the data related to the small reel:
  • length 2 length y -length x ;
  • R 2 length 2 /(2jr)
  • Length z Ci + c 2 + -.. + c z
  • R 3 length 3 /(2jr)
  • Table 2 shows the rotation data of the large reel 201, including the rotational speed, the radius per revolution and the length of the reel that is recovered.
  • the banknote leaving the banknote temporary storage module is a reverse process of the banknote entering the temporary storage module, the first motor and the second motor are activated, the large reel releases the tape, and the small reel recovers the tape.
  • the radius of rotation of the large reel gradually decreases, and the radius of rotation of the small reel gradually increases.
  • the system has recorded the radius of rotation of each of the large/small rolls.
  • the large reel rotates one revolution, the large reel radius decreases by ⁇ , ⁇ is equal to the thickness of the reel and the thickness of the banknote; the small reel rotates one revolution, and the small reel radius increases by one unit of the reel thickness.
  • the length of the large reel release tape is equal to the length of the small reel recovery reel.
  • the radius of each large/small reel stored is recorded.
  • the angular velocity w Wr
  • a banknote temporary storage module controls the small reel rotation speed when the banknote enters, including the following steps:
  • the system starts running, the banknote enters the temporary storage module, and the reel runs.
  • the micro-controller monitors the small reel code disc through the electrical signal fed back by the second sensor to determine whether the pulse trigger is detected. If the micro-detector detects the pulse trigger, Then proceeds to process S202, if the microcontroller does not detect the pulse trigger, then returns to the process S201;
  • small reel pulse counter plus 1, 5203 determining whether the small reel pulse count is equal to one ⁇ , if the small reel pulse count is equal to one ⁇ , then proceeding to process S204; if the small reel pulse count is not equal to one ⁇ of the pulse count, returning to process S201;
  • step S201 monitoring whether the rotation speed of the small reel is abnormal. If the rotation speed of the monitoring small reel is greater than the theoretical rotation speed of the output, the small reel is overspeed; if the rotation speed of the monitoring small reel is less than the theoretical rotational speed of the output, the small reel stalls, if small If the reel rotation speed is abnormal, the large and small reel power motors are stopped, otherwise the flow returns to step S201.
  • a method for controlling a large reel rotation speed of a banknote temporary storage module includes the following steps:
  • the system starts running, the banknote enters the temporary storage module, and the reel runs.
  • the micro-controller monitors the large reel code disc through the electrical signal fed back by the first sensor to determine whether the pulse trigger is detected. If the micro-detector detects the pulse trigger, Then enter the process S302, if the microcontroller does not detect the pulse trigger, then return to the process S301;
  • the banknote leaves the temporary storage module, which is the reverse process of the banknote entering the temporary storage module.
  • the rotation speed of the large/small reel power motor is adjusted according to the rotation radius of each of the large/small reels recorded when the banknotes enter the temporary storage module, thereby keeping the large/small reel line speed constant.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Discharge By Other Means (AREA)
  • Winding Of Webs (AREA)
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Abstract

一种纸币暂存模块及其卷筒转速控制方法,该纸币暂存模块包括第一动力马达带动的大卷筒(201),第二动力马达带动的小卷筒(202),以及两端分别固定在该大卷筒和小卷筒上且在大/小卷筒之间收放缠绕的卷带(208),还包括:固定在该大卷筒的旋转轴上的第一码盘(203);固定在该小卷筒的旋转轴上的第二码盘(204);一第一传感器(205),对应于该第一码盘设置,用以监测该大卷筒转动的角度;一第二传感器(206),对应于该第二码盘设置,用以监测该小卷筒转动的角度;及一微控制器,用以根据该第一传感器和第二传感器的输出信号计算该大卷筒每转动一周,小卷筒释放的卷带长度,进而计算大卷筒的当前半径,从而调控所述大卷筒和小卷筒的角速度,实现大卷筒和小卷筒线速度相同。

Description

纸币暂存模块及其卷筒转速控制方法 本申请要求于 2012 年 11 月 15 日提交中国专利局、 申请号为 201210462149.2、 发明名称为"纸币暂存模块及其卷筒转速控制方法"的中 国专利申请的优先权, 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及金融自助设备的控制领域, 尤其涉及一种自动拒员机的纸 币暂存模块及其卷筒转速的控制方法。 背景技术
现金自动循环机中设有暂存模块。 暂存模块对交易过程中的纸币进行 暂存处理。 目前比较常用的暂存模块大都采用卷筒 /卷带的机构。 该暂存模 块包括第一动力马达带动的大卷筒, 第二动力马达带动的小卷筒, 及两端 分别固定于所述大卷筒和小卷筒上、 在大 /小卷筒之间收放缠绕的卷带, 所 述第一马达和第二马达由微控制器控制启动或停止。 这种暂存模块使用卷 筒和卷带相互配合的工作方式来实现对纸币的暂存处理。
其工作流程如下: 当有纸币进入暂存模块, 微控制器发出 "启动" 指 令, 启动第一马达正向转动和第二马达反向转动, 小卷筒释放卷带, 大卷 筒回收卷带, 卷筒通过卷带将纸币卷入暂存模块。 经过预设定的运行时间 t后, 如果没有新的纸币进入, 则由微控制器发送 "停止"指令, 停止第一 马达和第二马达; 当纸币离开暂存模块, 微控制器发出 "启动" 指令, 启 动第一马达反向转动和第二马达正向转动, 大卷筒释放卷带, 小卷筒回收 卷带, 卷筒通过卷带将纸币送出暂存模块。 当暂存模块中的纸币全部送出 后, 微控制器发送 "停止" 指令, 停止第一马达和第二马达。 纸币进入暂 存模块, 小卷筒释放卷带, 大卷筒回收卷带, 若小卷筒的线速度大于大卷 筒的线速度, 即小卷筒卷带释放的快, 大卷筒卷带回收的慢, 卷带抛带; 若小卷筒的线速度小于大卷筒的线速度, 即小卷筒卷带释放的慢, 大卷筒 卷带回收的快, 卷带绷紧。 同理, 纸币离开暂存模块, 大卷筒释放卷带, 小卷筒回收卷带, 若大卷筒的线速度大于小卷筒的线速度, 即大卷筒卷带 释放的快, 小卷筒卷带回收的慢, 卷带抛带; 若大卷筒的线速度小于小卷 筒的线速度, 即大卷筒卷带释放的慢, 小卷筒卷带回收的快, 卷带绷紧。 卷带抛带容易引起卡钞, 造成设备故障, 增加人工维护; 卷带绷紧容易损 伤卷带, 并且马达负载变大, 容易损坏硬件电路, 造成设备故障, 增加人 工维护。 纸币进入或离开暂存模块, 若大 /小卷筒的线速度一致, 即释放的 卷带刚好被完全回收, 则效果最好。 速度恒定一致。 根据圓周运动原理, 线速度 v=角速度 ω *半径 r, 要保持卷 带送钞速度恒定, 也就是要保证大卷筒和小卷筒的线速度恒定, 而随着卷 带在大卷筒和小卷筒之间的收放,大卷筒和小卷筒的半径在不停地变化着, 所以需要根据大卷筒和小卷筒的半径变化适时地调整第一马达和第二马达 的角速度。 小卷筒转动一周, 其半径增加量是恒定地, 等于卷带的厚度。 而大卷筒转动一周, 其半径增加量 ΔΧ等于卷带厚度加纸币厚度, 由于纸 币的间距远近不一, 厚薄程度不一, 所以无法准确计算得到 Δ Χ, 即无法 精确计算纸币进入大卷筒后的转动半径, 现有的暂存模块控制方式, 一般 采用经验值估算大卷筒半径增加量 ΔΧ。根据估算的大卷筒半径变化量 Δ Χ 和确定的小卷筒半径变化量不停地调整第一马达和第二马达的角速度, 保 证大卷筒和小卷筒的线速度均接近通道速度。 这种控制方法有以下缺点: 在小卷筒当前半径确定的情况下, 可以通过调整小卷筒角速度以保证 其线速度恒定, 但由于大卷筒半径变化是根据经验值估算的, 故无法准确 反映大卷筒的真实半径, 也就无法计算出准确的角速度, 这就无法保证大 卷筒线速度恒定了, 大卷筒和小卷筒的线速度不相同, 偏差比较大时, 容 易引起卷带抛带, 或马达负载变大, 损坏硬件电路, 造成故障停机, 增加 人工维护。
发明内容
为了保持纸币暂存模块中大卷筒和小卷筒的线速度恒定一致, 本发明 提供一种纸币暂存模块的卷筒转速控制方法,实时计算大卷筒的半径变化, 根据大卷筒当前的转动半径控制卷筒的转动角速度, 防止卷带抛带引起故 障停机, 减少卷带绷紧引起的损耗, 保持马达正常负载, 降低电路损伤, 增强纸币暂存模块的可靠性。
本发明还提供一种纸币暂存模块。
该纸币暂存模块包括第一动力马达带动的大卷筒, 第二动力马达带动 的小卷筒, 以及两端分别固定在该大卷筒和小卷筒上且在大 /小卷筒之间收 放缠绕的卷带, 该纸币暂存模块还包括: 一第一码盘, 固定在该大卷筒的 旋转轴上; 一第二码盘, 固定在该小卷筒的旋转轴上; 一第一传感器, 对 应于该第一码盘设置, 用以监测该大卷筒转动的角度; 一第二传感器, 对 应于该第二码盘设置, 用以监测该小卷筒转动的角度; 及一微控制器, 用 以根据该第一传感器和第二传感器的输出信号计算该大卷筒每转动一周, 小卷筒释放的卷带长度, 进而计算大卷筒的当前半径, 从而调控所述大卷 筒和小卷筒的角速度, 实现大卷筒和小卷筒线速度相同。
优选的, 该微控制器包括一存储单元, 用以存储小卷筒每周的半径以 及第一马达和第二马达各圏的角速度信息。
优选的, 该微控制器还包括对应于大卷筒的一脉沖计数器和一运转圏 数计数器以及对应于小卷筒的一脉沖计数器和一运转圏数计数器, 该脉沖 计数器分别用于记录大 /小卷筒被脉沖触发的情况,该运转圏数计数器分别 用于计录大 /小卷筒转动的圏数。
优选的, 该纸币暂存模块还包括一光电传感器, 用以检测是否有纸币 进入该纸币暂存模块。
该纸币暂存模块卷筒转速的控制方法, 包括:
步骤 1 , 纸币进入暂存模块, 大卷筒收纳卷带, 记录当前状态大卷筒 转动一周, 小卷筒对应转动的圏数 X;
步骤 2 , 根据小卷筒转动的圏数及小卷筒每周的半径求出小卷筒释放 的卷带长度 lengthx = Ci + c2 +… + cx
= 2兀1¾ + 270^ + ... + 2πι·χ-1
= 2πτ + 2π(τ - thick) + ... + 2π[Γ - (x - l)thick] = 2 π rx - x(x - 1) π *thick;
其中, c为小卷筒每转动一周的周长, thick为卷带的厚度, r为小卷筒 的初始半径, 在纸币进入暂存模块过程中, 小卷筒每转动一周, 其半径 r 即减少一个卷带的厚度, 该小卷筒每周的半径作为一个数组预先存储于微 控制器的存储单元中;
步骤 3 , 根据小卷筒释放的卷带长度求出大卷筒当前半径, 其中小卷 筒释放的卷带长度被大卷筒完全收纳,
Ri = length!/(2 π )
= lengthx/(2n)
= [2 π rx - x(x - 1) π *thick]/(2 π ); 以及
步骤 4, 根据大卷筒当前半径调整下一周的角速度 ω 2 = υ /R 其中, 该 υ为预先设定的大 /小卷筒的目标线速度。
优选的, 该方法进一步包括: 步骤 5 , 记录纸币进入纸币暂存模块过 程中大卷筒每圏的半径; 步骤 6, 在纸币离开暂存模块过程中, 大卷筒释 放卷带, 根据步骤 5中记录的该大卷筒每周半径调整大卷筒每圏转动的角 速度。
优选的, 该纸币暂存模块卷筒转速控制方法还包括小卷筒转速控制方 法, 包括步骤: S201 , 系统启动运行, 纸币进入暂存模块, 卷筒运转, 微 控制器通过第二传感器反馈的电信号监测小卷筒码盘, 判断是否检测到脉 沖触发, 若微控制器检测到脉沖触发, 则进入步骤 S202, 若微控制器未检 测到脉沖触发, 则返回流程 S201 ; S202, 小卷筒脉沖计数器加 1 ; S203 , 判断小卷筒脉沖计数是否等于一圏, 若小卷筒脉沖计数等于一圏, 则进入 步骤 S204; 若小卷筒脉沖计数不等于一圏的脉沖计数, 则返回步骤 S201 ; S204, 小卷筒运转圏数加 1 ; S205 , 更新小卷筒的转动半径, 小卷筒每转 动一圏, 小卷筒减小一个单位的卷带厚度, 并记录小卷筒每一圏的转动半 径到微处理器内设存储单元的数组中; S206, 输出小卷筒转速, 根据圓周 运动原理, 计算得到小卷筒每一圏的角速度 ω η = υ /rn-1 , (η为自然数), 把 计算所得的角速度输出给小卷筒对应的第二马达以控制小卷筒转速, 进入 步骤 S207; 以及 S207, 监测小卷筒转速是否异常, 若监测小卷筒的转速 大于输出的理论转速, 则小卷筒超速; 若监测小卷筒的转速小于输出的理 论转速, 则小卷筒失速, 若小卷筒转速异常, 则停止大、 小卷筒动力马达, 否则返回步骤 S201。
具体的, 大卷筒转速的控制步骤包括: S301 , 系统启动运行, 纸币进 入暂存模块, 卷筒运转, 微控制器通过第一传感器反馈的电信号监测大卷 筒码盘, 判断是否检测到脉沖触发, 若微控制器检测到脉沖触发, 则进入 步骤 S302 , 若微控制器未检测到脉沖触发, 则返回步骤 S301 ; S302 , 大 卷筒脉沖计数器加 1 ; S303 , 判断大卷筒脉沖计数是否等于一圏, 若大卷 筒脉沖计数等于一圏的脉沖计数, 则进入步骤 S304, , 若大卷筒脉沖计数 不等于一圏的脉沖计数, 则返回步骤 S301 ; S304, 大卷筒运转圏数加 1 ; S305 , 计算大卷筒转动第一圏时小卷筒释放的卷带长度; S306, 计算并更 新大卷筒半径, 且将大卷筒半径记录于微处理器内设的存储单元的大卷筒 半径数组中; S307 , 输出大卷筒转速, 根据 o = u /R, 计算得到大卷筒角速 度, 且把计算所得的角速度输出至大卷筒对应的第一马达, 控制该大卷筒 的转速, 进入步骤 S308; 以及 S308 , 监测大卷筒转速是否异常, 若大卷 筒的转速大于输出的理论转速, 则大卷筒超速; 若大卷筒的转速小于输出 的理论转速,则大卷筒失速, 大卷筒转速异常,则停止大 /小卷筒动力马达, 否则回到步骤 S301。
本发明根据纸币暂存模块中小卷筒每转动一圏其半径均可确定的特 性,通过计算大卷筒每转一周小卷筒释放卷带的长度间接计算大卷筒半径, 从而动态地调整大卷筒每一圏的角速度, 确保大 /小卷筒线速度一致, 防止 了卷带抛带引起故障停机, 减少了卷带绷紧引起的损耗, 保持马达正常负 载, 降低电路损伤, 增强了纸币暂存模块的可靠性。
附图说明
下面附图和实施例对本发明进一步说明。
图 1是本发明较佳实施例提供的自动拒员机机芯的组成结构示意图; 图 2是本发明较佳实施例提供的纸币暂存模块结构示意图;
图 3是纸币暂存模块控制原理图;
图 4是纸币进入暂存模块示意图;
图 5是纸币离开暂存模块示意图;
图 6是纸币进入暂存模块时对小卷筒的转速控制流程图; 以及 图 7是纸币进入暂存模块时对大卷筒的转速控制流程图。
具体实施方式
下面结合附图, 对本发明实施例的技术方案进行清楚、 完整地描述。 本发明一较佳实施例提供纸币暂存模块应用于一自动拒员机中, 如图
1 所示, 该自动拒员机包括上部机芯 100和下部机芯 110, 其中上部机芯 100包括纸币入口模块 105、 纸币出口模块 103、 纸币识别模块 104、 纸币 暂存模块 101、 纸币传输通道 106、 机芯控制模块 102; 下部机芯包括回收 箱模块 112以及循环箱模块 113 ; 上部机芯 100与下部机芯 110以及各模 块之间由纸币传输通道 106相互连接。 本发明的特别之处在于对纸币暂存 模块 101的结构改进及提出一种卷筒转速控制方法, 达到保持纸币暂存模 块中大卷筒和小卷筒的线速度恒定一致的目的, 防止卷带抛带或绷带, 提 高自动拒员机稳定性和可靠性。
如图 2所示, 该纸币暂存模块 101进一步包括: 第一动力马达(图未 示)带动的大卷筒 201 , 第二动力马达(图未示)带动的小卷筒 202, 及两 端分别固定于所述大卷筒和小卷筒上且在大 /小卷筒之间收放缠绕的卷带 208 , 在大卷筒和小卷筒的旋转轴上分别固定有第一码盘 203 和第二码盘 204, 对应于所述第一码盘 203和第二码盘 204分别设置有第一传感器 205 和第二传感器 206, 分别用于监测所述大卷筒 201和小卷筒 202转动的角 度, 以及一微控制器(图未示, 可集中在机芯控制模块 102中 ), 该微控制 器根据该第一传感器 205和第二传感器 206的输出信号计算该大卷筒每转 动一周, 小卷筒释放的卷带长度, 进而计算大卷筒的当前半径, 从而调控 所述大卷筒和小卷筒的角速度, 实现大卷筒和小卷筒线速度相同。优选的, 该纸币暂存模块 101还包括一光电传感器 207, 用以检测是否有纸币进入 暂存模块 101。
图 3是暂存模块中卷筒转速控制原理图,微控制器分别与第一传感器、 第二传感器、 第一动力马达、 第二动力马达连接, 用于接收第一传感器和 第二传感器采集来的信息, 计算第一动力马达和第二动力马达的转动角速 度并输出控制该第一动力马达和第二动力马达, 微控制器下设存储单元用 于存储小卷筒每周的半径以及第一马达和第二马达各圏角速度信息。
结合图 1至图 5所示, 暂存模块 101工作原理如下:
纸币从入钞口模块 105分钞后进入传输通道 106, 经过识别模块 104 进行识别处理后, 传输通道 106把合格的纸币传送至暂存模块 101 , 不合 格的纸币传送至纸币出口模块 103。当暂存模块 101前端的光电传感器 207 检测到有纸币进入暂存模块 101时, 光电传感器 207向微控制器发送 "纸 币进入"的触发信号, 微控制器发出 "启动"指令, 启动第一动力马达(图 未示)和第二动力马达(图未示 ), 并通知纸币计数器加一。 当经过预设定 的运行时间 t后, 暂存模块 101前端的光电传感器 207没有检测到纸币进 入暂存模块 101 , 则由微控制器发送 "停止" 指令, 停止第一动力马达和 第二动力马达。
纸币进入暂存模块, 如图 4所示, 小卷筒 202释放卷带, 大卷筒 201 回收卷带。随着纸币进入,大卷筒 201的转动半径 R越来越大,小卷筒 202 的转动半径 r越来越小。 根据圓周运动原理, 大卷筒的转动半径 R越来越 大, 大卷筒角速度 ω越来越小, 大卷筒对应的第一马达的调速方式是减速 曲线; 小卷筒的转动半径 r越来越小, 小卷筒角速度 ω越来越大, 小卷筒 对应的第二马达的调速方式是加速曲线。
纸币离开暂存模块, 微控制器发出 "启动" 指令, 启动第一动力马达 和第二动力马达,暂存模块 101前端的光电传感器 207检测到有纸币离开, 光电传感器 207向微控制发送 "纸币离开" 的触发信号, 并通知纸币计数 器减一。 纸币离开暂存模块进入传送通道 106, 传输通道 106根据设置的 工作流程把纸币传送至纸币出口模块 103或下部机芯 110的钱箱中。 当纸 币计数器等于 0时,暂存模块 101中的纸币全部送出后,微控制器发送 "停 止" 指令, 停止第一动力马达和第二动力马达。
纸币离开暂存模块 101时, 如图 5所示, 大卷筒 201释放卷带, 小卷 筒 202回收卷带。 随着纸币离开, 大卷筒 201的转动半径 R越来越小, 小 卷筒 202的转动半径 r越来越大。 根据圓周运动原理, 大卷筒的转动半径 R越来越小, 大卷筒角速度 ω越来越大, 大卷筒对应的第一马达的调速方 式是加速曲线; 小卷筒的转动半径 r越来越大, 小卷筒角速度 ω越来越小, 小卷筒对应的第二马达的调速方式是减速曲线。
微控制器通过第一传感器 205反馈的电信号, 监测大卷筒码盘 203转 动变化, 并记录大卷筒转动的角度及圏数; 通过第二传感器 206反馈的电 信号监测小卷筒码盘 204转动变化, 并记录小卷筒转动的角度及圏数。 大、 小卷筒每转动一圏,都会引起大、小卷筒半径变化。纸币进入暂存模块 101 时, 微控制器根据小卷筒 202转动的角度及圏数, 可以精确计算求得小卷 筒 202释放的卷带 208的长度。 因小卷筒 202释放的卷带 208, 全部被大 卷筒 201回收, 所以可以计算求得大卷筒 201每转动一圏时大卷筒 201的 转动半径。微控制器记录大 /小卷筒每一圏的转动半径,并根据大 /小卷筒的 转动半径实时调整大 /小卷筒分别对应的第一第二马达的转速,使大 /小卷筒 的线速度保持一致。 纸币离开卷筒是纸币进入卷筒的逆向过程, 微控制器 根据纸币进入卷筒时记录的大 /小卷筒转动半径实时调整大 /小卷筒第一第 二马达的转速, 使大 /小卷筒的线速度保持一致。
纸币进入暂存模块和纸币离开暂存模块,都需要大 /小卷筒与卷带的相 互配合工作才能正常工作。 卷带松弛, 容易引起卡钞, 造成设备故障, 增 加人工维护; 卷带绷紧, 容易损伤卷带, 并且马达负载变大, 容易损坏硬 件电路, 造成设备故障, 增加人工维护。 卷带应当保持一定的张驰程度。 通过保持大 /小卷筒线速度一致,可以使卷带既不会过度松弛也不会过度绷 紧, 使暂存装置达到一个比较好的工作效果。
以下详细介绍该暂存模块 101的卷筒转速控制原理:
卷筒收纳纸币过程: 首先, 卷筒处于初始状态, 大卷筒 201卷带空, 小卷筒 202卷带满, 光电传感器 207检测到纸币进入, 微控制器启动第一马达和第二马达, 分 别驱动大卷筒 201和小卷筒 202转动;
随着大 /小卷筒的转动, 小卷筒 202释放卷带, 大卷筒 201收纳卷带, 纸币被卷带携带被大卷筒 201卷起, 根据小卷筒 202每一圏的半径计算小 卷筒 202释放的卷带长度和角速度, 其中, 小卷筒每周的半径可以作为一 个数组预先存储于微控制器的存储单元中, 根据需要读取相应圏数对应的 半径, 也可以根据小卷筒的初始半径 r, 在纸币进入暂存模块过程中, 小 卷筒每转动一周, 其半径 r即减少一个卷带的厚度而计算得出再存入存储 单元中, 以下为小卷筒转动数据的计算过程:
已知小卷筒 202初始半径 r, 目标线速度 υ , 初始转速 ωι = Wr。, r。= r; 第 1 圏: 小卷筒 202以 ωι转动 1 圏后, 根据公式计算求得: 小卷筒 202的半径 = r - thick, 小卷筒 202释放的卷带长度 Ci = 2πτ0, 第 2圏小 卷筒的转速 ω2 = υ/r;
第 2圏: 小卷筒以 ω2转动 1圏后, 根据公式计算求得: 小卷筒的半径 r2 = r - 2*thick,小卷筒释放的卷带长度 c2 = 27^ ,第 3圏小卷筒的转速 ω3 = r2; 第 η-1 圏: 小卷筒以 转动 1 圏后, 根据公式计算求得: 小卷筒的 半径 rn-1 = r - (n - l)*thick, 小卷筒释放的卷带长度 cn = 2πΓη-2, 第 η圏小卷 筒的转速 ωη = υ/Γη-ι ;
第 η圏: 小卷筒以0¾转动 1圏后, 根据公式计算求得: 小卷筒的半径 rn = r - n*thick, 小卷筒释放的卷带长度 cn = 270^ , 第 n+1圏小卷筒的转速 ωη+ι = υ/Γη;
用表格 1归纳表述该小卷筒 202的转动信息:
表 1 小卷筒转动数据
转动 小卷筒 小卷筒转动 1圏 小卷筒转动 1 圏数 的转速 后的半径 圏后释放的卷带
长度
第 0圏 0 r0 = r 0
第 1圏 ωι = Ό/Γ0 r = r - thick Ci = 2πτ0
第 2圏 ω2 = υ/ri r2 = r - 2*thick c2 = 2πΓι 第 n-1圏 ωη-1 = υ/ΓΗ-2 rn-i = r - (n - l)*thick Cn-l = 2πΓη-2
II
第 n圏 ωη = υ/ΓΗ-1 cn = 2πΓη-1
接下来, 根据小卷筒 202的转动数据, 计算大卷筒 201转动每一圏收 纳的卷带长度、 半径及转速, 微控制器将该计算结果输出给该第一马达, 动态地控制该大卷筒 201的转速:
已知大卷筒 201初始半径 R, 目标线速度 υ , 初始转速 ωι = WR。, Ro =
R;
第 1 圏: 大卷筒以 ωι转动 1 圏后, 大卷筒回收的卷带长度 等于小 卷筒释放的卷带长度 lengthy 根据公式计算求得: 大卷筒的半径 R1 = d/(2n), 计算第 2圏大卷筒的转速 二!)/!^;
第 2圏: 大卷筒以 ω2转动 1 圏后, 大卷筒回收的卷带长度 C2等于小 卷筒释放的卷筒长度 length2 ; 根据公式计算求得: 大卷筒的半径 R2 = C2/(2n) , 计算第 3圏大卷筒的转速 ω3 = υ/ ;
第 n-1 圏: 大卷筒以 转动 1 圏后, 大卷筒回收的卷带长度 Q ^等 于小卷筒释放的卷筒长度 length ; 根据公式计算求得: 大卷筒的半径 = Οη-1/(2π), 计算第 η圏大卷筒的转速
第 η圏: 大卷筒以 ωη转动 1 圏后, 大卷筒回收的卷带长度(^等于小 卷筒释放的卷筒长度 lengthn; 根据公式计算求得: 大卷筒的半径 Rn = Cn/(2ji), 计算第 n+1圏大卷筒的转速 con+1 = WRn;
小卷筒释放的卷筒长度 lengt 计算过程如下: 设大卷筒以 coi转动 1 圏后, 小卷筒共转动 X圏, 根据大 /小卷筒相关 数据计算公式:
小卷筒的初始半径: r
小卷筒第 X圏的半径: rx = r - x*thick
小卷筒总共释放的卷带长度:
lengthx = Ci + c2 +… + cx
= 2兀1¾ + 2πΓι + ... + 2πι·χ-1
= 2πτ + 2π(τ - thick) + ... + 2π[Γ - (x - l)thick]
= 2πΓχ - χ(χ - l)7i*thick
因为小卷筒释放的卷带等于大卷筒回收的卷带, 所以 length engthx 大卷筒第 1圏的半径:
Ri = lengthi/(2n)
= lengthx/(2n)
= [2πΓχ - χ(χ - l)7i*thick]/(27i)
大卷筒第 2圏的转速: ω2 = υ/ ;
设大卷筒以 ω2转动 1圏后, 小卷筒共转动 y圏, 根据小卷筒相关数据 计算公式:
小卷筒的初始半径: r
小卷筒第 y圏的半径: ry = r - y*thick
小卷筒总共释放的卷带长度:
lengthy = Ci + c2 +… + cy
= 2πΓ0 + 2πΓι + ... + 27ΐτγ-1
= 2πτ + 2π(τ - thick) +… + 2π[Γ - (y - l)thick]
= 2nry - y(y - l)7i*thick
因 为 小卷筒释放的卷带等于大卷筒回收的卷带, 所以 length2=lengthy-lengthx
大卷筒第 2圏的半径: R2 = length2/(2jr)
= (lengthy - lengthx)/(2n)
= { [27iry - y(y - l)7i*thick] - [2πτχ - x(x - l)7i*thick]}/(27i)
大卷筒第 3圏的转速: ω3 = υ/
设大卷筒以 ω3转动 1圏后, 小卷筒共转动 ζ圏, 根据小卷筒相关数据 计算公式:
小卷筒的初始半径: r
小卷筒第 z圏的半径: rz = r - z*thick
小卷筒总共释放的卷带长度:
lengthz = Ci + c2 + -.. + cz
= 2πΓ0 + 2πτι + ... + 2OTZ-1
= 2πτ + 2π(τ - thick) + ... + 2π[Γ - (z - l)thick]
= 2πτζ - z(z - l)7i*thick
因为小卷筒释放的卷带等于大卷筒回收的卷带,所以 length3 = lengthz - lengthy
大卷筒第 3圏的半径:
R3 = length3/(2jr)
= (lengthz - lengthy)/(2n)
= { [2πΓζ - ζ(ζ - l)7i*thick] - [2nry - y(y - l)7i*thick] }/(27i)
大卷筒第 3圏的转速: ω4 = υ/ ;
依此类推, 可以求大卷筒每一圏的转动半径和转动速度, 如下表 2表 示大卷筒 201转动数据, 包括转速,每转一圏的半径及其回收的卷带长度。
表 2 大卷筒转动数据
转动 大卷筒的转 大卷筒转动 1 大卷筒转动 1 圏数 速 圏后的半径 圏后回收的卷带
长度
第 0圏 0 Ro = R 0 第 1圏 ωι = υ/Ro Ri = Οι/(2π) Ci = lengthi 第 2圏 ω2 = υ/Ri R2 = C2/(2n) C2 = length2 第 n-1圏 ωη-ι = WRn-2 Rn-l = Cn-1/(27l) Cn-1 = lengthn-1 第 n圏 ωη = O/Rn-i Rn = Cn/(2n) Cn = lengthn
由以上计算过程可以看出, 可以计算得到每一圏大 /小卷筒的半径, 将 该每一圏大 /小卷筒半径存储在存储器中, 再根据圓周运动原理, 角速度 ω = νΙν , 保持线速度 V恒定一致, 根据转动半径动态调整卷筒角速度, 大 卷筒 i¾ =v/R', 小卷筒 os =v/r'。
卷筒释放纸币流程:
纸币离开纸币暂存模块是纸币进入暂存模块的逆向过程, 启动第一马 达和第二马达, 大卷筒释放卷带, 小卷筒回收卷带。 随着离开暂存模块的 纸币增加, 大卷筒的转动半径逐渐减小, 小卷筒的转动半径逐渐增大。 纸 币进入暂存模块时, 系统已经记录大 /小卷筒每一圏的转动半径。 大卷筒转 动一周, 大卷筒半径减少 ΔΥ, ΔΥ等于卷带厚度加纸币厚度; 小卷筒转动 一周,小卷筒半径增加一个单位的卷带厚度。大 /小卷筒线速度恒定一致时, 大卷筒释放卷带的长度等于小卷筒回收卷带的长度。 与纸币进入暂存模块 的推算过程相同的原理, 利用纸币进入卷筒时记录存储的每一圏大 /小卷筒 半径, 根据圓周运动原理, 角速度 w = Wr , 保持线速度 V恒定一致, 根据 转动半径动态调整卷筒角速度, 大卷筒 i¾ =WR', 小卷筒 ws =Wr'。
以下介绍大 /小卷筒转速的控制方法, 参阅图 6, 本发明一较佳实施例 提供的纸币暂存模块在纸币进入时其小卷筒转速的控制方法包括步骤:
5201, 系统启动运行, 纸币进入暂存模块, 卷筒运转, 微控制器通过 第二传感器反馈的电信号监测小卷筒码盘, 判断是否检测到脉沖触发, 若 微控制器检测到脉沖触发, 则进入流程 S202, 若微控制器未检测到脉沖触 发, 则返回流程 S201;
5202, 小卷筒脉沖计数器加 1, 5203 , 判断小卷筒脉沖计数是否等于一圏, 若小卷筒脉沖计数等于一 圏, 则进入流程 S204; 若小卷筒脉沖计数不等于一圏的脉沖计数, 则返回 流程 S201 ;
5204, 小卷筒运转圏数加 1 ;
S205 , 更新小卷筒的转动半径, 小卷筒每转动一圏, 小卷筒减小一个 单位的卷带厚度, 并记录小卷筒每一圏的转动半径到微处理器内设存储单 元的数组中;
5206, 输出小卷筒转速, 根据圓周运动原理, 计算得到小卷筒每一圏 的角速度 ωη = , (η为自然数), 把计算所得的角速度输出给小卷筒对 应的第二马达以控制小卷筒转速, 进入流程 S207;
5207, 监测小卷筒转速是否异常, 若监测小卷筒的转速大于输出的理 论转速, 则小卷筒超速; 若监测小卷筒的转速小于输出的理论转速, 则小 卷筒失速, 若小卷筒转速异常, 则停止大、 小卷筒动力马达, 否则返回流 程 S201。
参阅图 7, 本发明一较佳实施例提供的纸币暂存模块在纸币进入时其 大卷筒转速的控制方法包括步骤:
5301 , 系统启动运行, 纸币进入暂存模块, 卷筒运转, 微控制器通过 第一传感器反馈的电信号监测大卷筒码盘, 判断是否检测到脉沖触发, 若 微控制器检测到脉沖触发, 则进入流程 S302, 若微控制器未检测到脉沖触 发, 则返回流程 S301 ;
5302, 大卷筒脉沖计数器加 1 ;
5303 , 判断大卷筒脉沖计数是否等于一圏, 若大卷筒脉沖计数等于一 圏的脉沖计数, 则进入流程 S304, , 若大卷筒脉沖计数不等于一圏的脉沖 计数, 则返回流程 S301 ;
S304, 大卷筒运转圏数加 1 ;
5305 , 计算大卷筒转动当前一圏时小卷筒释放的卷带长度;
5306, 计算并更新大卷筒半径, 且将大卷筒半径记录于微处理器内设 的存储单元的大卷筒半径数组中;
S307, 输出大卷筒转速, 根据 co= u /R, 计算得到大卷筒角速度, 且把 计算所得的角速度输出至大卷筒对应的第一马达, 控制该大卷筒的转速, 进入流程 S308;
S308 , 监测大卷筒转速是否异常 n, 若大卷筒的转速大于输出的理论 转速, 则大卷筒超速; 若大卷筒的转速小于输出的理论转速, 则大卷筒失 速, 大卷筒转速异常, 则停止大 /小卷筒动力马达, 否则回到流程 S301。
纸币离开暂存模块, 是纸币进入暂存模块的逆向过程。 根据纸币进入 暂存模块时记录的大 /小卷筒每一圏的转动半径,调整大 /小卷筒动力马达的 转速, 从而保持大 /小卷筒线速度恒定一致。 基本原理相关, 不再展开详细 赘述。
以上所述, 仅为本发明的具体实施方式, 但本发明的保护范围并不局 限于此, 任何熟悉本技术领域的技术人员在本发明揭露的技术范围内, 可 轻易想到变化或替换, 都应涵盖在本发明的保护范围之内。 因此, 本发明 的保护范围应所述以权利要求的保护范围为准。

Claims

权 利 要 求
1、 一种纸币暂存模块, 包括第一动力马达带动的大卷筒, 第二动力 马达带动的小卷筒, 以及两端分别固定在该大卷筒和小卷筒上且在大 /小卷 筒之间收放缠绕的卷带, 其特征在于, 该纸币暂存模块还包括:
一第一码盘, 固定在该大卷筒的旋转轴上;
一第二码盘, 固定在该小卷筒的旋转轴上;
一第一传感器, 对应于该第一码盘设置, 用以监测该大卷筒转动的角 度;
一第二传感器, 对应于该第二码盘设置, 用以监测该小卷筒转动的角 度; 及
一微控制器, 用以根据该第一传感器和第二传感器的输出信号计算该 大卷筒每转动一周, 小卷筒释放的卷带长度,进而计算大卷筒的当前半径, 从而调控所述大卷筒和小卷筒的角速度,实现大卷筒和小卷筒线速度相同。
2、 如权利要求 1 所述的纸币暂存模块, 其特征在于, 该微控制器包 括一存储单元, 用以存储小卷筒每周的半径以及第一马达和第二马达各圏 的角速度信息。
3、 如权利要求 1 所述的纸币暂存模块, 其特征在于, 该微控制器还 包括对应于大卷筒的一脉沖计数器和一运转圏数计数器以及对应于小卷筒 的一脉沖计数器和一运转圏数计数器,该脉沖计数器分别用于记录大 /小卷 筒被脉沖触发的情况,该运转圏数计数器分别用于计录大 /小卷筒转动的圏 数。
4、 如权利要求 1 所述的纸币暂存模块, 其特征在于, 该纸币暂存模 块还包括一纸币计数器。
5、 如权利要求 1 所述的纸币暂存模块, 其特征在于, 该纸币暂存模 块还包括一光电传感器, 用以检测是否有纸币进入该纸币暂存模块。
6、 一种纸币暂存模块卷筒转速的控制方法, 包括:
步骤 1 , 纸币进入暂存模块, 大卷筒收纳卷带, 记录当前状态大卷筒 转动一周, 小卷筒对应转动的圏数 χ;
步骤 2 , 根据小卷筒转动的圏数及小卷筒每周的半径求出小卷筒释放 的卷带长度 lengthx = Ci + c2 +… + cx
= 2兀1¾ + 2πτι + ... + 2πΓχ-1 = 2πτ + 2π(τ - thick) +… + 2π[Γ - (χ - l)thick]
= 2πΓχ - χ(χ - 1)兀 *thick;
其中 c为小卷筒每转动一周的周长, thick为卷带的厚度, r为小卷筒 的初始半径, 在纸币进入暂存模块过程中, 小卷筒每转动一周, 其半径 r 即减少一个卷带的厚度, 该小卷筒每周的半径作为一个数组预先存储于微 控制器的存储单元中;
步骤 3 , 根据小卷筒释放的卷带长度求出大卷筒当前半径, 其中小卷 筒释放的卷带长度被大卷筒完全收纳,
Ri = lengthi/(2n)
= lengthx/(2n) = [2πτχ - χ(χ - l *thick]/(2n); 以及
步骤 4, 根据大卷筒当前半径调整下一周的角速度 c^ WRi , 其中, 该 υ为预先设定的大 /小卷筒的目标线速度。
7、 根据权利要求 6 所述的纸币暂存模块卷筒转速控制方法, 其特征 在于, 该方法进一步包括:
步骤 5 , 记录纸币进入纸币暂存模块过程中大卷筒每圏的半径; 以及 步骤 6 , 在纸币离开暂存模块过程中, 大卷筒释放卷带, 根据步骤 5 中记录的该大卷筒每周半径调整大卷筒每圏转动的角速度。
8、 根据权利要求 6 所述的纸币暂存模块卷筒转速控制方法, 其特征 在于, 该方法还包括小卷筒转速控制方法, 包括步骤:
S201 , 系统启动运行, 纸币进入暂存模块, 卷筒运转, 微控制器通过 第二传感器反馈的电信号监测小卷筒码盘, 判断是否检测到脉沖触发, 若 微控制器检测到脉沖触发, 则进入步骤 S202, 若微控制器未检测到脉沖触 发, 则返回流程 S201 ;
S202 , 小卷筒脉沖计数器加 1 ;
S203 , 判断小卷筒脉沖计数是否等于一圏, 若小卷筒脉沖计数等于一 圏, 则进入步骤 S204; 若小卷筒脉沖计数不等于一圏的脉沖计数, 则返回 步骤 S201 ;
5204, 小卷筒运转圏数加 1 ;
5205 , 更新小卷筒的转动半径, 小卷筒每转动一圏, 小卷筒减小一个 单位的卷带厚度, 并记录小卷筒每一圏的转动半径到微处理器内设存储单 元的数组中;
5206, 输出小卷筒转速, 根据圓周运动原理, 计算得到小卷筒每一圏 的角速度 ωη = (η为自然数, 表达小卷筒转动的圏数), 把计算所得 的角速度输出给小卷筒对应的第二马达以控制小卷筒转速, 进入步骤 S207; 以及
5207, 监测小卷筒转速是否异常, 若监测小卷筒的转速大于输出的理 论转速, 则小卷筒超速; 若监测小卷筒的转速小于输出的理论转速, 则小 卷筒失速, 若小卷筒转速异常, 则停止大、 小卷筒动力马达, 否则返回步 骤 S201。
9、 根据权利要求 6 所述的纸币暂存模块卷筒转速控制方法, 其特征 在于, 大卷筒转速的控制步骤具体包括:
5301 , 系统启动运行, 纸币进入暂存模块, 卷筒运转, 微控制器通过 第一传感器反馈的电信号监测大卷筒码盘, 判断是否检测到脉沖触发, 若 微控制器检测到脉沖触发, 则进入步骤 S302, 若微控制器未检测到脉沖触 发, 则返回步骤 S301 ;
5302 , 大卷筒脉沖计数器加 1 ;
5303 , 判断大卷筒脉沖计数是否等于一圏, 若大卷筒脉沖计数等于一 圏的脉沖计数, 则进入步骤 S304, , 若大卷筒脉沖计数不等于一圏的脉沖 计数, 则返回步骤 S301 ;
5304, 大卷筒运转圏数加 1 ;
5305 , 计算大卷筒转动当前一圏时小卷筒释放的卷带长度 lengthx;
5306, 计算并更新大卷筒半径
Figure imgf000021_0001
且将大卷筒半径记录于 微处理器内设的存储单元的大卷筒半径数组中;
5307, 输出大卷筒转速, 根据 co= WR, 计算得到大卷筒角速度, 且把 计算所得的角速度输出至大卷筒对应的第一马达, 控制该大卷筒的转速, 进入步骤 S308; 以及
5308, 监测大卷筒转速是否异常, 若大卷筒的转速大于输出的理论转 速, 则大卷筒超速; 若大卷筒的转速小于输出的理论转速, 则大卷筒失速, 大卷筒转速异常, 则停止大 /小卷筒动力马达, 否则回到步骤 S301。
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