WO2015053320A1 - アリールスルホン酸化合物及びその利用並びにアリールスルホン酸化合物の製造方法 - Google Patents
アリールスルホン酸化合物及びその利用並びにアリールスルホン酸化合物の製造方法 Download PDFInfo
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- WO2015053320A1 WO2015053320A1 PCT/JP2014/076959 JP2014076959W WO2015053320A1 WO 2015053320 A1 WO2015053320 A1 WO 2015053320A1 JP 2014076959 W JP2014076959 W JP 2014076959W WO 2015053320 A1 WO2015053320 A1 WO 2015053320A1
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- 0 *c(cc1)ccc1-c(cc1)ccc1Nc1ccccc1 Chemical compound *c(cc1)ccc1-c(cc1)ccc1Nc1ccccc1 0.000 description 2
- JHFOWEGCZWLHNW-UHFFFAOYSA-N Cc(cc(cc1)F)c1[N+]([O-])=O Chemical compound Cc(cc(cc1)F)c1[N+]([O-])=O JHFOWEGCZWLHNW-UHFFFAOYSA-N 0.000 description 1
- XUCYJGMIICONES-UHFFFAOYSA-N Cc(cc(cc1)[N+]([O-])=O)c1F Chemical compound Cc(cc(cc1)[N+]([O-])=O)c1F XUCYJGMIICONES-UHFFFAOYSA-N 0.000 description 1
- WZMOWQCNPFDWPA-UHFFFAOYSA-N Cc(cc1)cc(F)c1[N+]([O-])=O Chemical compound Cc(cc1)cc(F)c1[N+]([O-])=O WZMOWQCNPFDWPA-UHFFFAOYSA-N 0.000 description 1
- OORBDHOQLZRIQR-UHFFFAOYSA-N Cc(cc1)cc([N+]([O-])=O)c1F Chemical compound Cc(cc1)cc([N+]([O-])=O)c1F OORBDHOQLZRIQR-UHFFFAOYSA-N 0.000 description 1
- KZNXALJXBRSMFL-UHFFFAOYSA-N Cc(ccc(Br)c1)c1[N+]([O-])=O Chemical compound Cc(ccc(Br)c1)c1[N+]([O-])=O KZNXALJXBRSMFL-UHFFFAOYSA-N 0.000 description 1
- KUQQONVKIURIQU-UHFFFAOYSA-N Cc(ccc(C#N)c1)c1F Chemical compound Cc(ccc(C#N)c1)c1F KUQQONVKIURIQU-UHFFFAOYSA-N 0.000 description 1
- SKWTUNAAJNDEIK-UHFFFAOYSA-N Cc(ccc(F)c1)c1[N+]([O-])=O Chemical compound Cc(ccc(F)c1)c1[N+]([O-])=O SKWTUNAAJNDEIK-UHFFFAOYSA-N 0.000 description 1
- LLYXJBROWQDVMI-UHFFFAOYSA-N Cc(ccc([N+]([O-])=O)c1)c1Cl Chemical compound Cc(ccc([N+]([O-])=O)c1)c1Cl LLYXJBROWQDVMI-UHFFFAOYSA-N 0.000 description 1
- WIQISTBTOQNVCE-UHFFFAOYSA-N Cc(ccc([N+]([O-])=O)c1)c1F Chemical compound Cc(ccc([N+]([O-])=O)c1)c1F WIQISTBTOQNVCE-UHFFFAOYSA-N 0.000 description 1
- JSXAJLMUBSEJFF-UHFFFAOYSA-N Cc(cccc1F)c1[N+]([O-])=O Chemical compound Cc(cccc1F)c1[N+]([O-])=O JSXAJLMUBSEJFF-UHFFFAOYSA-N 0.000 description 1
- GKUQCZSZQBEHCP-UHFFFAOYSA-N Cc1cc(C#N)cc(F)c1 Chemical compound Cc1cc(C#N)cc(F)c1 GKUQCZSZQBEHCP-UHFFFAOYSA-N 0.000 description 1
- FDRNXKXKFNHNCA-UHFFFAOYSA-N c(cc1)ccc1Nc(cc1)ccc1-c(cc1)ccc1Nc1ccccc1 Chemical compound c(cc1)ccc1Nc(cc1)ccc1-c(cc1)ccc1Nc1ccccc1 FDRNXKXKFNHNCA-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
- C07C309/01—Sulfonic acids
- C07C309/28—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
- C07C309/45—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing nitrogen atoms, not being part of nitro or nitroso groups, bound to the carbon skeleton
- C07C309/51—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing nitrogen atoms, not being part of nitro or nitroso groups, bound to the carbon skeleton at least one of the nitrogen atoms being part of any of the groups, X being a hetero atom, Y being any atom
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/02—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
- C07C303/22—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof from sulfonic acids, by reactions not involving the formation of sulfo or halosulfonyl groups; from sulfonic halides by reactions not involving the formation of halosulfonyl groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/32—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/615—Polycyclic condensed aromatic hydrocarbons, e.g. anthracene
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/10—Transparent electrodes, e.g. using graphene
- H10K2102/101—Transparent electrodes, e.g. using graphene comprising transparent conductive oxides [TCO]
- H10K2102/103—Transparent electrodes, e.g. using graphene comprising transparent conductive oxides [TCO] comprising indium oxides, e.g. ITO
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/17—Carrier injection layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/12—Deposition of organic active material using liquid deposition, e.g. spin coating
Definitions
- the present invention relates to an aryl sulfonic acid compound, use of this compound, and a method for producing an aryl sulfonic acid compound.
- organic electroluminescence element In an organic electroluminescence (hereinafter referred to as organic EL) element, a charge transporting thin film made of an organic compound is used as a light emitting layer or a charge injection layer.
- the hole injection layer is responsible for charge transfer between the anode and the hole transport layer or the light emitting layer, and plays an important function to achieve low voltage driving and high luminance of the organic EL element.
- the method of forming the hole injection layer is roughly divided into a dry process typified by vapor deposition and a wet process typified by spin coating. When these processes are compared, the wet process is more flat in a larger area. Can be manufactured efficiently. Therefore, at the present time when the area of the organic EL display is being increased, a hole injection layer that can be formed by a wet process is desired.
- the present inventor is applicable to various wet processes and provides a charge transport material that provides a thin film that can realize excellent EL element characteristics when applied to a hole injection layer of an organic EL element.
- compounds suitable for charge transporting substances and dopants that exhibit solubility in organic solvents used therefor have been developed (see, for example, Patent Documents 1 to 7).
- the present invention also provides an aryl sulfone that exhibits good solubility in an organic solvent and can realize a thin film excellent in charge transportability when used together with a charge transport material, as in the technology of the above-mentioned patent document that has been developed so far. It aims at providing an acid compound and its manufacturing method.
- the present inventor has found that the above object can be achieved with the following aryl sulfonic acid compound, and that the aryl sulfonic acid compound can be efficiently produced at low cost. Completed the invention.
- this invention provides the following aryl sulfonic acid compound, its utilization, and the manufacturing method of an aryl sulfonic acid compound.
- a dopant comprising an aryl sulfonic acid compound according to any one of 1 to 3.
- a charge transporting varnish comprising 5.4 dopant, a charge transporting substance and an organic solvent.
- An organic electroluminescence device having a charge transporting thin film of 7.6.
- a method for producing a charge transporting thin film characterized by using a dopant of 8.4.
- a method for producing a charge transporting thin film comprising using the charge transporting varnish of 9.5. 10.
- X represents a halogen atom.
- Ar 1 and Ar 3 are the same as above.
- 12 A method for producing an aryl sulfonic acid compound according to 1, wherein the aryl sulfonate represented by the formula (1 ′) is subjected to an ion exchange treatment.
- Ar 1 is the same as above.
- Ar 3 represents a group represented by the formula (3 ′) or (4 ′).
- M represents an alkali metal atom.
- the arylsulfonic acid compound of the present invention exhibits good solubility in an organic solvent, and can realize a thin film having excellent charge transportability when used with a charge transporting substance. Moreover, according to the method for producing an aryl sulfonic acid compound of the present invention, an aryl sulfonic acid compound can be produced efficiently at low cost.
- arylsulfonic acid compound The arylsulfonic acid compound of the present invention is represented by the formula (1).
- Ar 1 represents a group represented by the formula (2).
- R 1 to R 5 each independently represents a hydrogen atom, a halogen atom, a cyano group, a nitro group, a methyl group or a trifluoromethyl group, and at least one of R 1 to R 5 represents a halogen atom.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is preferable.
- At least one of R 1 to R 5 is a fluorine atom, and at least the other one has a high electron withdrawing property. It is preferable that the group has
- R 1 ⁇ R 5 is a fluorine atom
- at least the other is a halogen atom, a nitro group, a cyano group or a trifluoromethyl group
- a R 1 ⁇ R 5 More preferably, at least one of them is a fluorine atom, and at least the other one is a fluorine atom, a cyano group, a nitro group or a trifluoromethyl group, and at least the other one is a fluorine atom, a cyano group or a nitro group. It is even more preferable that at least two of R 1 to R 5 are fluorine atoms.
- Preferred examples of the group represented by formula (2) include, but are not limited to, the following.
- Ar 2 represents a group represented by formula (3) or (4).
- Ar 2 is preferably a group represented by the formula (4) from the viewpoint of obtaining a charge transporting thin film having higher durability when used together with a charge transporting substance.
- Ar 2 for example, a group represented by the formula (4 ′′) is preferable.
- the following groups are preferred as the group represented by the formula (4), but are not limited thereto.
- the arylsulfonic acid compound represented by the formula (1) of the present invention is obtained by reacting an amine compound represented by the formula (5) with an acid halide represented by the formula (6).
- the aryl sulfonate represented can be obtained and this salt can be obtained by an ion exchange treatment.
- Ar 1 and Ar 2 are the same as above.
- Ar 3 represents a group represented by the formula (3 ′) or (4 ′).
- M represents an alkali metal atom such as sodium or potassium.
- Examples of the amine compound represented by the formula (5) include disodium aniline-2,4-disulfonate, disodium aniline-2,5-disulfonate, disodium 8-amino-naphthalene-1,5-disulfonate, 2-amino-naphthalene-1,5-disulfonic acid disodium salt, 2-amino-naphthalene-3,6-disulfonic acid disodium salt, 7-aminonaphthalene-1,5-disulfonic acid disodium salt, 7-aminonaphthalene-2 , 4-disulfonic acid disodium, 7-aminonaphthalene-1,3-disulfonic acid disodium, and the like, but are not limited thereto.
- the amine compound represented by Formula (5) may use a hydrate.
- Examples of the acid halide represented by the formula (6) include 2-fluorobenzoyl chloride, 3-fluorobenzoyl chloride, 4-fluorobenzoyl chloride, 2-fluoro-4-methylbenzoyl chloride, 2-fluoro-5-methylbenzoyl.
- the reaction solvent is preferably an aprotic polar organic solvent, for example, N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfoxide, tetrahydrofuran And dioxane.
- N, N-dimethylformamide, N, N-dimethylacetamide, tetrahydrofuran, dioxane and the like are preferable.
- the reaction temperature is usually from ⁇ 50 ° C. to the boiling point of the solvent used, but is preferably in the range of 0 to 140 ° C.
- the reaction time is usually 0.1 to 100 hours.
- the aryl sulfonate represented by the formula (1 ′) is recovered by filtration, evaporation of the reaction solvent, and the like, and then, for example, the sulfonate is protonated with a cation exchange resin to obtain the formula ( The aryl sulfonic acid compound represented by 1) can be produced.
- the acid halide represented by the formula (6) is an electrophilic halogenating agent such as thionyl chloride, oxalyl chloride, phosphoryl chloride, sulfuryl chloride, phosphorus trichloride, or phosphorus pentachloride. Can be obtained by reacting with.
- the charge transport varnish of the present invention contains the aryl sulfonic acid compound as a dopant, and further contains a charge transport material and an organic solvent.
- the charge transporting substance contained in the charge transporting varnish of the present invention is a substance having a charge transporting property, that is, conductivity, and may have a charge transporting property by itself. There may be something. In particular, a substance having a hole transporting property is preferable.
- charge transporting substance those conventionally used in the field of organic EL and the like can be used.
- Specific examples thereof include oligoamine derivatives, N, N′-diarylbenzidine derivatives, arylamine derivatives (aniline derivatives) such as N, N, N ′, N′-tetraarylbenzidine derivatives, oligothiophene derivatives, thienothiophene derivatives.
- various charge transporting compounds such as thiophene derivatives such as thienobenzothiophene derivatives and pyrrole derivatives such as oligopyrrole, among which arylamine derivatives and thiophene derivatives are preferable.
- the molecular weight of the charge transporting compound is usually about 200 to 9,000 from the viewpoint of preparing a uniform varnish that gives a thin film with high flatness, but from the viewpoint of obtaining a thin film with more excellent charge transporting properties. 300 or more, preferably 400 or more, and preferably 8,000 or less, more preferably 7,000 or less, and 6,000 from the viewpoint of preparing a uniform varnish that gives a highly flat thin film with good reproducibility. The following is more preferable, and 5,000 or less is still more preferable.
- the charge transporting compound preferably has no molecular weight distribution (dispersity is 1) (that is, preferably has a single molecular weight). ).
- the charge transporting substance include an oligoaniline derivative described in JP-A No. 2002-151272, an oligoaniline compound described in WO 2004/105446, and 1,4-described in WO 2005/043962.
- Examples include compounds having a dithiine ring, oligoaniline compounds described in WO2008 / 032617, oligoaniline compounds described in WO2008 / 032616, aryldiamine compounds described in WO2013 / 042623, and the like. It is not limited to these.
- DPA represents a diphenylamino group.
- Ph represents a phenyl group
- TPA represents a p- (diphenylamino) phenyl group.
- n-Hex represents an n-hexyl group
- TPA represents a p- (diphenylamino) phenyl group.
- the ratio of the charge transporting substance to the aryl sulfonic acid compound in the charge transporting varnish of the present invention is not particularly limited, but considering the point of improving the characteristics of the organic EL device comprising the resulting charge transporting thin film, the charge transporting property
- the aryl sulfonic acid compound is preferably 0.25 to 5 equivalents, more preferably 0.5 to 2 equivalents, relative to the substance.
- organic solvent used when preparing the charge transporting varnish a highly soluble solvent that can dissolve the charge transporting substance and the dopant satisfactorily can be used.
- Examples of such highly soluble solvents include organic solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, and diethylene glycol monomethyl ether. Can be used. These solvents can be used singly or in combination of two or more, and the amount used can be 5 to 100% by mass with respect to the total solvent used in the varnish.
- both the charge transporting substance and the dopant are completely dissolved.
- the varnish has a viscosity of 10 to 200 mPa ⁇ s, particularly 35 to 150 mPa ⁇ s at 25 ° C., and a boiling point of 50 to 300 ° C., particularly 150 to 250 ° C. at normal pressure (atmospheric pressure).
- a viscosity 10 to 200 mPa ⁇ s, particularly 35 to 150 mPa ⁇ s at 25 ° C., and a boiling point of 50 to 300 ° C., particularly 150 to 250 ° C. at normal pressure (atmospheric pressure).
- the high-viscosity organic solvent is not particularly limited.
- cyclohexanol ethylene glycol, ethylene glycol diglycidyl ether, 1,3-octylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol 1,3-butanediol, 2,3-butanediol, 1,4-butanediol, propylene glycol, hexylene glycol and the like.
- These solvents can be used alone or in combination of two or more.
- the addition ratio of the high-viscosity organic solvent to the entire solvent used in the varnish of the present invention is preferably in the range where no solid precipitates, and the addition ratio is preferably 5 to 80% by mass as long as no solid precipitates.
- solvents are used in an amount of 1 to 90% by mass, preferably based on the total solvent used in the varnish. It is also possible to mix at a ratio of 1 to 50% by mass.
- solvents examples include ethylene glycol monobutyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol Examples include, but are not limited to, acetone alcohol, ⁇ -butyrolactone, ethyl lactate, n-hexyl acetate, propylene glycol monomethyl ether, and the like. These solvents can be used alone or in combination of two or more.
- the viscosity of the varnish of the present invention is appropriately set according to the thickness of the thin film to be produced and the solid content concentration, but is usually 1 to 50 mPa ⁇ s at 25 ° C. Further, the solid content concentration of the charge transporting varnish in the present invention is appropriately set in consideration of the viscosity and surface tension of the varnish, the thickness of the thin film to be produced, etc., but is usually from 0.1 to 10 In consideration of improving the coatability of the varnish, it is preferably about 0.5 to 5.0% by mass, and more preferably about 1.0 to 3.0% by mass.
- the charge transporting varnish is dissolved using a sub-micron order filter or the like after dissolving the charge transporting material, dopant and the like in an organic solvent. It is desirable.
- a charge transporting thin film can be formed on a base material by applying the charge transporting varnish of the present invention on the base material and baking it.
- Examples of the varnish coating method include, but are not limited to, a dip method, a spin coating method, a transfer printing method, a roll coating method, a brush coating method, an ink jet method, and a spray method. It is preferable to adjust the viscosity and surface tension of the varnish depending on the coating method.
- the type of the charge transporting substance or solvent contained in the varnish together with the aryl sulfonic acid of the present invention is selected.
- a firing atmosphere in an air atmosphere, under an inert gas such as nitrogen, in a vacuum, etc.
- firing in an air atmosphere makes it uniform and charge transportable. An excellent thin film can be obtained.
- the firing temperature is appropriately set within a range of about 100 to 260 ° C. in consideration of the use of the obtained thin film, the degree of charge transportability imparted to the obtained thin film, and the like.
- the temperature is preferably about 140 to 250 ° C, more preferably about 145 to 240 ° C.
- two or more steps of temperature change may be applied for the purpose of developing a higher uniform film forming property or causing the reaction to proceed on the substrate.
- the heating may be performed using an appropriate device such as a hot plate or an oven.
- the thickness of the charge transporting thin film is not particularly limited, but is preferably 5 to 200 nm when used as a hole injection layer in an organic EL device.
- a method of changing the film thickness there are methods such as changing the solid content concentration in the varnish and changing the amount of the solution on the substrate during coating.
- Organic EL device has a pair of electrodes, and has the above-described charge transporting thin film of the present invention between these electrodes.
- Typical examples of the organic EL element include (a) to (f) below, but are not limited thereto.
- an electron blocking layer or the like can be provided between the light emitting layer and the anode
- a hole (hole) blocking layer or the like can be provided between the light emitting layer and the cathode.
- the hole injection layer, the hole transport layer, or the hole injection transport layer may have a function as an electron block layer or the like
- the electron injection layer, the electron transport layer, or the electron injection transport layer is a hole. It may have a function as a block layer or the like.
- A Anode / hole injection layer / hole transport layer / light emitting layer / electron transport layer / electron injection layer / cathode
- b Anode / hole injection layer / hole transport layer / light emission layer / electron injection transport layer / Cathode
- c anode / hole injection transport layer / light emitting layer / electron transport layer / electron injection layer / cathode
- d anode / hole injection transport layer / light emitting layer / electron injection transport layer / cathode
- e anode / positive Hole injection layer / hole transport layer / light emitting layer / cathode
- f anode / hole injection transport layer / light emitting layer / cathode
- “Hole injection layer”, “hole transport layer” and “hole injection transport layer” are layers formed between a light emitting layer and an anode, and transport holes from the anode to the light emitting layer.
- a hole injection transport layer In the case where only one layer of a hole transporting material is provided between the light emitting layer and the anode, it is a “hole injection transport layer”, and between the light emitting layer and the anode,
- the layer close to the anode is a “hole injection layer”, and the other layers are “hole transport layers”.
- the hole injection (transport) layer a thin film that is excellent not only in accepting holes from the anode but also injecting holes into the hole transport (light emitting) layer is used.
- Electrode injection layer “Electron injection layer”, “electron transport layer” and “electron injection transport layer” are layers formed between a light emitting layer and a cathode, and have a function of transporting electrons from the cathode to the light emitting layer.
- the layer of the electron transporting material is disposed between the light emitting layer and the cathode.
- the layer close to the cathode is an “electron injection layer” and the other layers are “electron transport layers”.
- the “light emitting layer” is an organic layer having a light emitting function, and includes a host material and a dopant material when a doping system is employed.
- the host material mainly has a function of encouraging recombination of electrons and holes and confining excitons in the light emitting layer, and the dopant material efficiently emits excitons obtained by recombination. It has a function.
- the host material mainly has a function of confining excitons generated by the dopant in the light emitting layer.
- the charge transporting thin film of the present invention can be suitably used as a hole injection layer, a hole transport layer, and a hole injection transport layer in an organic EL device, and can be more suitably used as a hole injection layer.
- Examples of materials used and methods for producing organic EL elements using the charge transporting varnish of the present invention include the following, but are not limited thereto.
- the electrode substrate to be used is preferably cleaned in advance by liquid cleaning with a detergent, alcohol, pure water or the like.
- the anode substrate is subjected to surface treatment such as UV ozone treatment or oxygen-plasma treatment immediately before use. It is preferable.
- the surface treatment may not be performed.
- An example of a method for producing an organic EL element having a hole injection layer made of a thin film obtained from the charge transporting varnish of the present invention is as follows.
- the charge transporting varnish of the present invention is applied to the anode substrate and baked to form a hole injection layer on the electrode.
- a hole transport layer, a light emitting layer, an electron transport layer, an electron injection layer, and a cathode are provided in this order.
- the hole transport layer, the light-emitting layer, the electron transport layer, and the electron injection layer may be formed by either a vapor deposition method or a coating method (wet process) depending on the characteristics of the material used.
- anode material examples include transparent electrodes typified by indium tin oxide (ITO) and indium zinc oxide (IZO), metal anodes typified by aluminum, alloys thereof, and the like. What performed the chemical conversion process is preferable. Polythiophene derivatives and polyaniline derivatives having high charge transporting properties can also be used.
- metals constituting the metal anode include scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, cadmium.
- Materials for forming the hole transport layer include (triphenylamine) dimer derivatives, [(triphenylamine) dimer] spirodimers, N, N′-bis (naphthalen-1-yl) -N, N′-bis (Phenyl) -benzidine ( ⁇ -NPD), N, N′-bis (naphthalen-2-yl) -N, N′-bis (phenyl) -benzidine, N, N′-bis (3-methylphenyl)- N, N′-bis (phenyl) -benzidine, N, N′-bis (3-methylphenyl) -N, N′-bis (phenyl) -9,9-spirobifluorene, N, N′-bis ( Naphthalen-1-yl) -N, N′-bis (phenyl) -9,9-spirobifluorene, N, N′-bis (3-methylphenyl) -N, N′-bis (phenyl) -9,9-s
- Materials for forming the light emitting layer include tris (8-quinolinolato) aluminum (III) (Alq 3 ), bis (8-quinolinolato) zinc (II) (Znq 2 ), bis (2-methyl-8-quinolinolato)- 4- (p-phenylphenolate) aluminum (III) (BAlq), 4,4′-bis (2,2-diphenylvinyl) biphenyl, 9,10-di (naphthalen-2-yl) anthracene, 2-t -Butyl-9,10-di (naphthalen-2-yl) anthracene, 2,7-bis [9,9-di (4-methylphenyl) -fluoren-2-yl] -9,9-di (4- Methylphenyl) fluorene, 2-methyl-9,10-bis (naphthalen-2-yl) anthracene, 2- (9,9-spirobifluoren-2-yl) -9,9-spir
- Materials for forming the electron injection layer include lithium oxide (Li 2 O), magnesium oxide (MgO), alumina (Al 2 O 3 ), lithium fluoride (LiF), sodium fluoride (NaF), magnesium fluoride ( MgF 2 ), cesium fluoride (CsF), strontium fluoride (SrF 2 ), molybdenum trioxide (MoO 3 ), aluminum, Li (acac), lithium acetate, lithium benzoate and the like.
- cathode material examples include aluminum, magnesium-silver alloy, aluminum-lithium alloy, lithium, sodium, potassium, cesium and the like.
- a hole transport layer (hereinafter referred to as a hole transporting polymer layer), a light emitting layer (hereinafter referred to as a “light emitting layer”).
- the organic EL device having a charge transporting thin film formed by the charge transporting varnish of the present invention can be produced by sequentially forming the light emitting polymer layer. Specifically, the charge transporting varnish of the present invention is applied on the anode substrate to prepare a hole injection layer by the above method, and a hole transporting polymer layer and a light emitting polymer layer are sequentially formed thereon. Then, a cathode electrode is vapor-deposited to obtain an organic EL element.
- the same materials as described above can be used, and the same cleaning treatment and surface treatment can be performed.
- the hole transporting polymer layer and the light emitting polymer layer can be formed by adding a solvent to a hole transporting polymer material or a light emitting polymer material, or a material obtained by adding a dopant substance to the hole transporting polymer material. And a method in which the film is formed by uniformly dispersing, coating the film on a hole injection layer or a hole transporting polymer layer, and firing each of them.
- Examples of the light-emitting polymer material include polyfluorene derivatives such as poly (9,9-dialkylfluorene) (PDAF), poly (2-methoxy-5- (2′-ethylhexoxy) -1,4-phenylenevinylene) (MEH). -PPV) and the like, polythiophene derivatives such as poly (3-alkylthiophene) (PAT), polyvinylcarbazole (PVCz) and the like.
- PDAF poly (9,9-dialkylfluorene)
- MEH 2-methoxy-5- (2′-ethylhexoxy) -1,4-phenylenevinylene
- PVT polythiophene derivatives
- PVCz polyvinylcarbazole
- Examples of the solvent include toluene, xylene, chloroform and the like.
- Examples of the dissolution or uniform dispersion method include methods such as stirring, heating and stirring, and ultrasonic dispersion.
- the coating method is not particularly limited, and examples include an inkjet method, a spray method, a dip method, a spin coating method, a transfer printing method, a roll coating method, and a brush coating.
- the application is preferably performed under an inert gas such as nitrogen or argon.
- the firing method a method of heating with an oven or a hot plate under an inert gas or in a vacuum can be mentioned.
- An example of a method for producing an EL element having a hole transport layer composed of a thin film obtained from the charge transport varnish of the present invention is as follows.
- a hole injection layer is formed on the anode substrate.
- the charge transporting varnish of the present invention is applied and baked by the above-described method to produce a hole transporting layer.
- a light emitting layer, an electron transport layer, an electron injection layer, and a cathode are provided in this order. Examples of the formation method and specific examples of the light emitting layer, the electron transport layer, and the electron injection layer are the same as described above.
- the hole injection layer may be formed by either a vapor deposition method or a coating method (wet process) depending on the characteristics of the material used.
- a material for forming the hole injection layer copper phthalocyanine, titanium oxide phthalocyanine, platinum phthalocyanine, pyrazino [2,3-f] [1,10] phenanthroline-2,3-dicarbonitrile, N, N, N ′ , N′-Tetrakis (4-methoxyphenyl) benzidine, 2,7-bis [N, N-bis (4-methoxy-phenyl) amino] -9,9-spirobifluorene, 2,2′-bis [N , N-bis (4-methoxy-phenyl) amino] -9,9-spirobifluorene, N, N′-diphenyl-N, N′-di [4- (N, N-ditolylamino) phenyl] benzidine, N , N′-diphenyl-N, N′-di [4- (N, N-diphenylamino) phenyl] benzidine, N 4 , N
- Examples of the anode material, the light emitting layer, the light emitting dopant, the material for forming the electron transport layer and the electron block layer, and the cathode material include the same materials as described above.
- An example of a method for producing an organic EL device having a hole injecting and transporting layer made of a thin film obtained from the charge transporting varnish of the present invention is as follows.
- a hole injection transport layer is formed on the anode substrate, and a light emitting layer, an electron transport layer, an electron injection layer, and a cathode are provided in this order on the hole injection transport layer. Examples of the formation method and specific examples of the light emitting layer, the electron transport layer, and the electron injection layer are the same as described above.
- Examples of the anode material, the light emitting layer, the light emitting dopant, the material for forming the electron transport layer and the electron block layer, and the cathode material include the same materials as described above.
- a hole block layer, an electron block layer, or the like may be provided between the electrode and any of the above layers as necessary.
- a hole block layer, an electron block layer, or the like may be provided between the electrode and any of the above layers as necessary.
- tris (phenylpyrazole) iridium etc. are mentioned as a material which forms an electronic block layer.
- the materials constituting the anode and the cathode and the layer formed between them differ depending on whether a device having a bottom mission structure or a top emission structure is manufactured, the material is appropriately selected in consideration of this point.
- a transparent anode is used on the substrate side, and light is extracted from the substrate side
- a reflective anode made of metal is used in the opposite direction to the substrate. Because light is extracted from a certain transparent electrode (cathode) side, for example, regarding the anode material, a transparent anode such as ITO is used when manufacturing a device with a bottom emission structure, and Al is used when manufacturing a device with a top emission structure. A reflective anode such as / Nd is used.
- the organic EL device of the present invention may be sealed together with a water catching agent or the like according to a standard method in order to prevent deterioration of characteristics.
- the solvent was distilled off from the cooled reaction mixture under reduced pressure, the resulting residue was mixed with 20 mL of methanol, and the mixture was filtered. And 300 mL of isopropanol was kept stirring, the filtrate obtained was dripped there slowly, and then it was further stirred for 30 minutes. After completion of the stirring, the obtained suspension was filtered, the solvent was removed from the filtrate under reduced pressure, and the resulting residue was dissolved in 20 mL of water. And the column chromatography by cation exchange resin Dowex 650C (H type about 200 mL, distillate solvent: water) using the obtained solution was performed.
- Example 5 A charge transporting varnish 2 was obtained in the same manner as in Example 4 except that 0.168 g of arylsulfonic acid 3 was used instead of arylsulfonic acid 1.
- Examples 6 and 7 The varnishes obtained in Examples 4 and 5 were each applied to an ITO substrate using a spin coater, then dried at 50 ° C. for 5 minutes, and further baked at 230 ° C. for 15 minutes in an air atmosphere. A uniform thin film of 30 nm was formed.
- ITO indium tin oxide
- N, N′-bis (naphthalen-1-yl) -N, N′-bis (phenyl) is applied to the ITO substrate on which the thin film has been formed using a vapor deposition apparatus (vacuum degree 1.0 ⁇ 10 ⁇ 5 Pa).
- a vapor deposition apparatus vacuum degree 1.0 ⁇ 10 ⁇ 5 Pa.
- -Benzidine ( ⁇ -NPD) tris (8-quinolinolato) aluminum (III) (Alq 3 ), lithium fluoride, and an aluminum thin film were sequentially laminated to obtain an organic EL device.
- the deposition rate is 0.2 nm / second for ⁇ -NPD, Alq 3 and aluminum, 0.02 nm / second for lithium fluoride, and the film thickness is 30 nm, 40 nm, 0.5 nm and 120 nm, respectively.
- the characteristic was evaluated. Sealing was performed according to the following procedure.
- the organic EL element was placed between the sealing substrates, and the sealing substrate was bonded with an adhesive (XNR5516Z-B1 manufactured by Nagase ChemteX Corporation). .
- an adhesive XNR5516Z-B1 manufactured by Nagase ChemteX Corporation.
- a water catching agent (HD-071010W-40 manufactured by Dynic Co., Ltd.) was placed in the sealing substrate together with the organic EL element.
- the bonded sealing substrate was irradiated with UV light (wavelength 365 nm, irradiation amount 6,000 mJ / cm 2 ), and then annealed at 80 ° C. for 1 hour to cure the adhesive.
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Abstract
Description
1.式(1)で表されることを特徴とするアリールスルホン酸化合物。
Ar2は、式(3)又は(4)
2.前記Ar2が、式(3-1)~(3-2)及び式(4-1)~(4-6)のいずれかで表される基である1のアリールスルホン酸化合物。
4.1~3のいずれかのアリールスルホン酸化合物からなるドーパント。
5.4のドーパント、電荷輸送性物質及び有機溶媒を含む電荷輸送性ワニス。
6.5の電荷輸送性ワニスを用いて作製される電荷輸送性薄膜。
7.6の電荷輸送性薄膜を有する有機エレクトロルミネッセンス素子。
8.4のドーパントを用いることを特徴とする電荷輸送性薄膜の製造方法。
9.5の電荷輸送性ワニスを用いることを特徴とする電荷輸送性薄膜の製造方法。
10.式(1')で表されることを特徴とするアリールスルホン酸塩。
Ar3は、式(3')又は(4')で表される基を表す。
11.式(5)で表されるアミンと、式(6)で表される酸ハライド化合物とを反応させることを特徴とする10のアリールスルホン酸塩の製造方法。
12.式(1')で表されるアリールスルホン酸塩をイオン交換処理することを特徴とする1のアリールスルホン酸化合物の製造方法。
また、本発明のアリールスルホン酸化合物の製造方法によれば、安価に効率よくアリールスルホン酸化合物を製造できる。
本発明の式(1)で表されるアリールスルホン酸化合物は、式(5)で表されるアミン化合物と式(6)で表される酸ハロゲン化物とを反応させて式(1')で表されるアリールスルホン酸塩を得、この塩をイオン交換処理することで得ることができる。
本発明の電荷輸送性ワニスは、ドーパントとして上記アリールスルホン酸化合物を含み、更に電荷輸送性物質及び有機溶媒を含む。
また、本発明における電荷輸送性ワニスの固形分濃度は、ワニスの粘度及び表面張力等や、作製する薄膜の厚み等を勘案して適宜設定されるものではあるが、通常、0.1~10.0質量%程度であり、ワニスの塗布性を向上させることを考慮すると、好ましくは0.5~5.0質量%程度、より好ましくは1.0~3.0質量%程度である。
本発明の電荷輸送性ワニスを基材上に塗布して焼成することで、基材上に電荷輸送性薄膜を形成させることができる。
本発明の有機EL素子は、一対の電極を有し、これら電極の間に、上述の本発明の電荷輸送性薄膜を有するものである。
(a)陽極/正孔注入層/正孔輸送層/発光層/電子輸送層/電子注入層/陰極
(b)陽極/正孔注入層/正孔輸送層/発光層/電子注入輸送層/陰極
(c)陽極/正孔注入輸送層/発光層/電子輸送層/電子注入層/陰極
(d)陽極/正孔注入輸送層/発光層/電子注入輸送層/陰極
(e)陽極/正孔注入層/正孔輸送層/発光層/陰極
(f)陽極/正孔注入輸送層/発光層/陰極
次いで、放冷した反応混合物から減圧下で溶媒を留去し、得られた残渣とメタノール20mLとを混合し、その混合物をろ過した。そして、イソプロパノール及びn-ヘキサンの混合溶媒400mL(イソプロパノール/n-ヘキサン=3/1(v/v))を攪拌した状態に保ち、そこへ得られたろ液をゆっくりと滴下し、その後更に30分間攪拌した。
攪拌終了後、得られた懸濁液をろ過し、ろ物から減圧下で溶媒を除去し、得られた残渣を水とメタノールの混合溶媒50mL(水/メタノール=1/1(v/v)に溶解させた。そして、得られた溶液を用いた陽イオン交換樹脂ダウエックス650C(Hタイプ約200mL、留出溶媒:水/メタノール=1/1(v/v))によるカラムクロマトグラフィーを行った。
最後に、減圧下で溶媒を留去し、得られた固体を減圧下でよく乾燥し、目的とするアリールスルホン酸化合物1を得た(収量12.5g)。1H-NMRの測定結果を以下に示す。
1H-NMR (400MHz, DMSO-d6) δ[ppm]: 8.77(d, J=9.2Hz, 1H), 8.39(d, J=2.4Hz, 1H), 8.15(d, J=1.6Hz, 1H), 8.10-8.13(m, 1H), 7.99-8.00(s, 1H), 7.93-7.97(m, 1H), 7.85(dd, J=9.2, 2.4Hz, 1H), 7.62-7.69(m, 1H)
次いで、放冷した反応混合物から減圧下で溶媒を留去し、得られた残渣とメタノール20mLとを混合し、その混合物をろ過した。そして、イソプロパノール300mLを攪拌した状態に保ち、そこへ得られたろ液をゆっくりと滴下し、その後更に30分間攪拌した。
攪拌終了後、得られた懸濁液をろ過し、ろ物から減圧下で溶媒を除去し、得られた残渣を水及びメタノールの混合溶媒50mL(水/メタノール=1/1(v/v))に溶解させた。そして、得られた溶液を用いた陽イオン交換樹脂ダウエックス650C(Hタイプ約200mL、留出溶媒:水/メタノール=1/1(v/v))によるカラムクロマトグラフィーを行った。
最後に、減圧下で溶媒を留去し、得られた固体を減圧下でよく乾燥し、目的とするアリールスルホン酸化合物2を得た(収量6.2g)。1H-NMRの測定結果を以下に示す。
1H-NMR (400MHz, DMSO-d6) δ[ppm]: 10.60(s, 1H), 8.77(d, J=9.2Hz, 1H), 8.40(d, J=2.0Hz, 1H), 8.15(s, 1H), 7.99(s, 1H), 7.84(dd, J=9.2, 2.4Hz, 1H), 7.78-7.75(m, 2H), 7.58-7.53(m, 1H)
次いで、放冷した反応混合物から減圧下で溶媒を留去し、得られた残渣とメタノール20mLとを混合し、その混合物をろ過した。そして、イソプロパノール300mLを攪拌した状態に保ち、そこへ得られたろ液をゆっくりと滴下し、その後更に30分間攪拌した。
攪拌終了後、得られた懸濁液をろ過し、ろ物から減圧下で溶媒を除去し、得られた残渣を水20mLに溶解させた。そして、得られた溶液を用いた陽イオン交換樹脂ダウエックス650C(Hタイプ約200mL、留出溶媒:水)によるカラムクロマトグラフィーを行った。
最後に、減圧下で溶媒を留去し、得られた固体を減圧下でよく乾燥し、目的とするアリールスルホン酸化合物3を得た(収量10g)。1H-NMRの測定結果を以下に示す。
1H-NMR (400MHz, DMSO-d6) δ[ppm]: 10.8(s, 1H), 8.78(d, J=9.2Hz, 1H), 8.34(d, J=2.0Hz, 1H), 8.15(d, J=1.6Hz, 1H), 7.98-7.99(m, 1H), 7.87-7.89(m, 1H), 7.73(dd, J=9.2, 2.4Hz, 1H)
[実施例4]
ブレティン・オブ・ケミカル・ソサエティ・オブ・ジャパン(Bulletin of Chemical Society of Japan)、1994年、第67巻、p.1749-1752に記載されている方法に従って合成した下記式で表されるアニリン誘導体0.077gと、アリールスルホン酸1 0.163gとを1,3-ジメチル-2-イミダゾリジノン4gに溶解させ、そこへシクロヘキサノール6gとプロピレングリコール2gを加えて攪拌し、得られた溶液を孔径0.2μmのPTFE製フィルターを用いて濾過し、電荷輸送性ワニス1を得た。
アリールスルホン酸1の代わりに、アリールスルホン酸3を0.168g用いた以外は、実施例4と同じ方法で電荷輸送性ワニス2を得た。
[実施例6、7]
実施例4、5で得られたワニスを、それぞれスピンコーターを用いてITO基板に塗布した後、50℃で5分間乾燥し、更に、大気雰囲気下、230℃で15分間焼成し、ITO基板上に30nmの均一な薄膜を形成した。ITO基板として、インジウム錫酸化物(ITO)が表面上に膜厚150nmでパターニングされた25mm×25mm×0.7tのガラス基板を用い、使用前にO2プラズマ洗浄装置(150W、30秒間)によって表面上の不純物を除却した。
次いで、薄膜を形成したITO基板に対し、蒸着装置(真空度1.0×10-5Pa)を用いてN,N'-ビス(ナフタレン-1-イル)-N,N'-ビス(フェニル)-ベンジジン(α-NPD)、トリス(8-キノリノラート)アルミニウム(III)(Alq3)、フッ化リチウム、及びアルミニウムの薄膜を順次積層し、有機EL素子を得た。この際、蒸着レートは、α-NPD、Alq3及びアルミニウムについては0.2nm/秒、フッ化リチウムについては0.02nm/秒とし、膜厚は、それぞれ30nm、40nm、0.5nm及び120nmとした。
なお、空気中の酸素、水等の影響による特性劣化を防止するため、有機EL素子は封止基板により封止した後、その特性を評価した。封止は、以下の手順で行った。
酸素濃度2ppm以下、露点-85℃以下の窒素雰囲気中で、有機EL素子を封止基板の間に収め、封止基板を接着材(ナガセケムテックス(株)製XNR5516Z-B1)により貼り合わせた。この際、捕水剤(ダイニック(株)製HD-071010W-40)を有機EL素子と共に封止基板内に収めた。
貼り合わせた封止基板に対し、UV光を照射(波長365nm、照射量6,000mJ/cm2)した後、80℃で1時間、アニーリング処理して接着材を硬化させた。
Claims (12)
- 前記R1~R5のうちの少なくとも1つはフッ素原子であり、少なくとも他の1つはハロゲン原子、ニトロ基、シアノ基又はトリフルオロメチル基であることを特徴とする請求項1又は2記載のアリールスルホン酸化合物。
- 請求項1~3のいずれか1項記載のアリールスルホン酸化合物からなるドーパント。
- 請求項4記載のドーパント、電荷輸送性物質及び有機溶媒を含む電荷輸送性ワニス。
- 請求項5記載の電荷輸送性ワニスを用いて作製される電荷輸送性薄膜。
- 請求項6記載の電荷輸送性薄膜を有する有機エレクトロルミネッセンス素子。
- 請求項4記載のドーパントを用いることを特徴とする電荷輸送性薄膜の製造方法。
- 請求項5記載の電荷輸送性ワニスを用いることを特徴とする電荷輸送性薄膜の製造方法。
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| JP2022190620A (ja) * | 2021-06-14 | 2022-12-26 | 日本放送協会 | 有機エレクトロルミネッセンス素子、有機エレクトロルミネッセンス素子の製造方法、表示装置及び照明装置 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022190620A (ja) * | 2021-06-14 | 2022-12-26 | 日本放送協会 | 有機エレクトロルミネッセンス素子、有機エレクトロルミネッセンス素子の製造方法、表示装置及び照明装置 |
| JP7787655B2 (ja) | 2021-06-14 | 2025-12-17 | 日本放送協会 | 有機エレクトロルミネッセンス素子、有機エレクトロルミネッセンス素子の製造方法、表示装置及び照明装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105612146A (zh) | 2016-05-25 |
| US20160248018A1 (en) | 2016-08-25 |
| JPWO2015053320A1 (ja) | 2017-03-09 |
| US10177315B2 (en) | 2019-01-08 |
| CN105612146B (zh) | 2017-10-27 |
| KR102257239B1 (ko) | 2021-05-27 |
| EP3056484A1 (en) | 2016-08-17 |
| KR20160067924A (ko) | 2016-06-14 |
| TW201527265A (zh) | 2015-07-16 |
| JP6368943B2 (ja) | 2018-08-08 |
| TWI619696B (zh) | 2018-04-01 |
| EP3056484A4 (en) | 2017-07-05 |
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