WO2016026257A1 - Speed control system with direct gear transmission and infinitely variable belt transmission - Google Patents
Speed control system with direct gear transmission and infinitely variable belt transmission Download PDFInfo
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- WO2016026257A1 WO2016026257A1 PCT/CN2015/000593 CN2015000593W WO2016026257A1 WO 2016026257 A1 WO2016026257 A1 WO 2016026257A1 CN 2015000593 W CN2015000593 W CN 2015000593W WO 2016026257 A1 WO2016026257 A1 WO 2016026257A1
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- WIPO (PCT)
- Prior art keywords
- driven
- clutch
- direct
- gear
- belt
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/04—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
- F16H9/12—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
- F16H9/16—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts
- F16H9/18—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts only one flange of each pulley being adjustable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
Definitions
- the present invention relates to a shifting system for a small-sized motor vehicle, particularly for a motorcycle, with a direct drive and a belt infinitely variable transmission.
- a scooter type motorcycle using a V-belt infinitely variable transmission is convenient and easy to operate by shifting a throttle by a shifting operation, and this type of motorcycle has a large popularity.
- the infinitely variable transmission transmits power by the friction of the belt, and the transmission efficiency is only about 80%, which makes the motorcycle fuel consumption of the infinitely variable transmission high.
- the motorcycle with shifting transmission has lower fuel consumption, but the shifting operation process is more troublesome, which limits the purchase of some people. In practice, as long as the motorcycle completes the start acceleration, it is generally kept in the high-speed state.
- the small motor vehicle and the motorcycle using the shifting system pass through the simplest after the start of acceleration using the belt endless drive.
- the control mode can stop the belt drive system and then change into the gear direct transmission, thus eliminating the friction loss caused by the belt drive, so that the motorcycle has lower fuel consumption in the direct gear state.
- the present invention includes two different structural types, a double cone top shift shifting system and a dual clutch bearing shifting system.
- the V-belt infinitely variable transmission system includes a pressure plate that is coupled to the fixed drive plate and can be driven by the engine, and a movable drive plate that is disposed between the movable drive plate.
- the centrifugal roller on the inner side of the pressure plate axially moves to clamp the V-belt between the fixed driving plates, and the other side of the V-belt is sleeved between the fixed driven plate and the movable driven plate, and the driven disk is fixed.
- the centrifugal automatic clutch is mounted through the countershaft, and the drive gear on the countershaft is meshed with the driven gear in the gearbox, and the input shaft formed by the engine crankshaft via the transmission gear or the input directly on the crankshaft side
- a clutch swivel having a belt clutch and a direct clutch disposed thereon is fixedly mounted on the outer end of the shaft, and the inner engaging drum of the direct clutch is set on the input shaft and integrated with the driving gear through a connecting sleeve extending into the gear box.
- the driving gear is meshed with the driven output gear fixed on the output shaft of the gear box; the fixed driving plate with the V-belt and the integrated pressure plate are changed by the bearing set a fixed sleeve that is fixed to the inner belt clutch fixed on the outer casing of the speed box, and the driven gear driven by the belt infinitely variable speed system is fitted on the output shaft in the gear box through the bearing, and the driven gear is connected to the connected sleeve and
- the one-way clutch drives the driven output gear fixed on the output shaft; the outer engagement drum connected to the fixed drive plate of the belt clutch or the connected pressure plate, and the belt and the direct clutch provided on the clutch rotating body
- the transmission member can be respectively controlled by a shifting double cone top sleeve at a central axis position, and the double cone top sleeve is connected to the control rod via a thrust bearing, and the fixed total shaft provided on the transmission housing when the control rod is not operated
- the belt clutch engagement spring between the sleeve and the control rod can drive the shifting double
- the output output gear on the output shaft is free to rotate with the output shaft; the outer end of the control rod is controlled by the shifting rocker arm, and the shifting rocker arm is then pulled through the cable.
- the shift pedal is connected to the direct drive, when the shift pedal is pressed to overcome the elastic force of the belt clutch engagement spring, the driven shifting double cone top sleeve will release the belt clutch and fix the drive disc. Stop the rotation and drive the direct clutch to engage, let the engine power from the inner engagement drum through the drive gear
- the output gear and the driven output gear drive the output axial output.
- the stepped shift pedal is held by the gear lock mechanism to keep the shift drive in the direct gear state.
- a plurality of engaging top plugs of the two clutches are evenly distributed in the respective mounting holes on the clutch rotating body, and the outer sides of the side engaging top plugs are provided with a shape and
- the inner frictional drum surface of the inner and outer joint drums is adapted to engage the friction surface of the friction surface, and the friction plate is cast on the joint seat, and the joint seat is pressed into the cylinder of the top plug, and passes through the joint seat and the cylinder column.
- the bayonet connects the two into one, and a top column extending to the shifting double cone top sleeve is installed in the column of the joint top plug, and an engaging spring is arranged between the joint seat and the top column on the cylinder column,
- the inner folding edge of the inner side of the column causes the top column to be stuck in an outwardly projecting position, and the corresponding two sides of the belt clutch and the direct clutch are respectively connected to the top plug through the top pillar thereof and are hingedly connected by the intermediate balance arm
- the balance jaw arm is supported by two corresponding support shafts on the support plate of the clutch swivel card slot via the intermediate support shaft groove provided on both sides of the reinforcing beam; the joint top plug passes through the upper top column
- the joint is pierced
- the protruding end of the plug pin cooperates with the sliding groove on the inner wall of the clutch swivel mounting hole to allow the engaging top plug to slide and position; when the top post of the engaging
- the respective driven discs of the two clutches are respectively mounted on the inner and outer engaging drums of the corresponding respective clutches, and the driven disc slides through the outer circumference thereof.
- the teeth are mounted on the chute of the engaging drum, and the spring top ring of the inner side of the engaging drum pushes the driven disc away from the corresponding fixed engaging disc on both sides of the clutch rotating body, and is blocked by the inner wall of the outer side of the engaging drum.
- the ring suspends the driven plate in the positioned position, and the two driven plates of the belt and the direct clutch are located between the fixed engaging plates on both sides of the clutch rotating body, on the clutch rotating body between the two clutch driven plates
- the sliding button is provided with a bidirectional pressing body, and the engaging platen of the belt clutch and the engaging platen of the direct clutch are respectively arranged on both sides of the bidirectional pressing body, and the two engaging pressing plates are driven by the two-way pressing body through the sliding key or the pulling belt,
- An engaging spring is arranged between the two engaging pressure plates, and a retaining ring is arranged on both sides of the two-way pressing body to prevent the engaging pressure plate from moving outward, and an intermediate groove is arranged on the inner circumferential surface of the two-way pressing body, and the ring is uniformly distributed.
- the oscillating head on several shift dials is inserted in both directions
- the shifting member is mounted on each intermediate seat on the clutch rotating body through the shaft pin, and has a leftward and leftward extending direction on the inner side of the shifting member and pressing on the shifting double cone
- the pressure arm at the middle of the tapered surface on both sides of the top sleeve when the shifting double cone top sleeve is controlled to engage the belt clutch or the direct clutch, the driven shifting member drives the two-way pressing body and the separation through the swinging head thereon.
- the spring and the corresponding engagement platen are pressed against the clutch disc that is controlled to engage, causing the clutch on the side to engage, respectively, while the other side of the bi-directional press engages the platen and exits the driven plate of the other clutch.
- the V-belt infinitely variable transmission system includes a pressure plate which is driven by the engine and is integrated with the fixed driving plate, and a movable driving plate which is interposed therebetween, and the movable driving plate can be The centrifugal roller on the inner side of the pressure plate axially moves to clamp the V-belt between the fixed driving plates, and the other side of the V-belt is sleeved between the fixed driven plate and the movable driven plate, and the driven disk is fixed.
- Centrifugal automatic clutch is mounted through the countershaft, the countershaft
- the upper drive gear is then meshed with the driven gear in the gearbox, and is fixedly mounted by an internal fixed joint on the input shaft driven by the engine crankshaft via the transmission gear or the input shaft formed directly on the crankshaft side.
- a disc rotating body composed of a disc, a connecting frame, an outer fixing engaging disc and an intermediate sleeve extending from the outer fixing engaging disc, and a bidirectional pressing disc is provided between the outer fixing engaging disc and the inner fixing engaging disc, the pressing disc passing through
- the spoke plate between the clutch swivel connecting brackets is fixedly connected with the inner end of the pull rod in the intermediate bushing, and the driven disc of the direct clutch is arranged on the inner engaging drum between the inner fixed engaging disc and the bidirectional pressing disc, and is arranged on the inner engaging drum
- the upper shrapnel is raised so that the driven disc that is not engaged by the pressure is held in the middle position between the two-way platen of the inner fixed engaging disc, and the direct engaging clutch engages the drum through the corresponding splint and the damper spring and the bearing through the input
- the drive discs of the connecting sleeves on the shaft are connected together, and after the connecting sleeves are inserted into the gear box, the driving gears on the inner ends thereof are engaged with the driven output gear
- a fixed bushing extending from the outer side wall of the transmission case to the inner side is provided on the intermediate bushing, and the fixed drive plate of the V-belt and the integrated pressure plate are passed through the bearing set.
- the driven gear driven by the belt infinitely variable transmission system is placed on the output shaft of the gearbox through the bearing, and the driven gear is driven by the connected bushing and the one-way clutch to drive the output shaft.
- the output gear; the bearing mounted on the pressure plate side passes through the introduction tapered surface and the locking tapered surface formed on the outer circumferential surface or the inner circumferential surface thereof, and is mounted on the inner wall of the bearing plate mounting hole or the outer circumferential surface of the fixed sleeve inner end surface of the pressure plate side.
- the snap ring is matched so that the set of the fixed drive disc can be positioned on the fixed sleeve by the pressure or pulled out, and the belt clutch is connected to the fixed drive plate or the integrated pressure plate on the fixed joint plate.
- the outer engaging drum, the driven disc of the belt clutch is disposed between the outer fixed engaging disc and the bidirectional pressing disc, and is held by the elastic disc provided on the outer engaging drum to keep the driven disc when the pressure is not engaged.
- the driven disc of the belt clutch and the direct-displacement clutch adopts a thin plate stamping structure, and the slip on both sides of the sliding teeth uniformly distributed on the outer circumference thereof and the sliding on the corresponding engaging drum
- the sliding contact of the groove is in sliding contact with the inner circumferential surface of the corresponding engaging drum at the notch between the sliding teeth and axially positioned, and the elastic piece fixed on the engaging drum rises into the sliding tooth of the corresponding driven plate.
- a tensile bearing is arranged on the outer side of the protruding rod, and a corresponding conical pressure surface is formed on the outer round side of the opposite side of the pressure bearing and the tension bearing, and an inner cone passing through the upper side is installed between the tension bearing and the pressure bearing
- the driven disc of the clutch clutches the driven disc of the other side belt clutch.
- the floating chuck and the floating retaining disc are located between the shifting sleeve and the movable sleeve on both sides, the shifting sleeve and the opposing gear
- the inner tapered surface of the sleeve and the tapered pressing surface at the outer circumferential corner of the floating tray and the floating retaining disc do not contact each other and leave a certain gap distance, and the movable sleeve is pressed against the transmission shell by the spring.
- a ring-shaped raft is arranged in the annular groove between the movable sleeve and the side wall, and the outer side of the shifting pressure sleeve can be controlled by the shifting rocker arm, and the shifting rocker arm is pulled.
- the cable is connected to the shift pedal.
- the shift pedal When it is required to switch from the stepless drive to the direct drive, the shift pedal is operated, and the driven shift sleeve is first compressed to the inner side of the floating pull plate and the stepless drive spring therein to make the floating pull plate
- the tension bearing leaving the outer side of the tie rod has sufficient clearance distance, and then the shifting pressure sleeve which is pressed into position passes through the inner end to press the jaw in the ring groove, and the movable sleeve driven by the jaw plate also drives the floating stop to leave , the pressure bearing on the outside of the intermediate bushing must be
- the connected bidirectional platen is immediately driven away from the driven disc of the belt clutch by the direct spring and pressed to the driven disc of the other direct clutch to allow the direct clutch to engage.
- the power of the engine is driven by the drive plate of the direct-drive clutch, the driving gear and the driven output gear to output the output of the axial output.
- the stepped shifting pedal is kept in the direct gear state by the gear lock mechanism provided.
- the V-belt infinitely variable transmission system includes a pressure plate that is driven by the engine and integrated with the fixed driving plate, and a movable driving plate that is interposed therebetween, and is actively driven.
- the disc can be axially moved by the centrifugal roller on the inner side of the pressing plate to clamp the V-belt between the fixed driving discs, and the other side of the V-belt is sleeved between the fixed driven disc and the movable driven disc, and fixed from
- the moving plate and the centrifugal automatic clutch are assembled through the counter shaft, and the driving gear on the counter shaft is meshed with the driven gear in the gear box, and is formed on the input shaft driven by the engine crankshaft via the transmission gear or on the crankshaft side.
- a clutch rotating body composed of a connecting bracket and an intermediate bushing is fixedly mounted on the outer side of the input shaft, and a direct gear driven disc of the direct clutch is mounted on the connecting bracket through the bearing, and the driven disc is correspondingly clamped and reduced.
- the shock spring is mounted together with the drive plate of the connecting sleeve that is mounted on the input shaft through the bearing, and after the connecting sleeve is inserted into the gear box, the driving gear fixed on the inner end thereof and the output shaft in the gear box.
- the fixed driven output gears are meshed, and the bidirectional pressure plate corresponding to the direct gear driven plate on the connecting frame is fixedly connected to the inner end of the tie rod in the intermediate bushing through the spoke plate of the connecting frame.
- a direct-speed spring is mounted between the baffle on the inner side of the intermediate bushing and the bi-directional platen, and the fixed drive plate with the V-belt and the integrated pressure plate are fitted through the bearing to the outer side wall of the transmission case
- the driven gear driven by the belt infinitely variable transmission system is fitted on the output shaft of the gear box through the bearing, and the driven gear is fixed by the connected bushing and the one-way clutch to drive the output shaft.
- a driven output gear a belt driven driven disc facing the bidirectional platen is connected to the fixed drive plate or the integrated pressure plate on the side of the bidirectional platen, and a side pressure is fixed on the inner side of the connecting bushing of the fixed drive plate
- the bearing is provided with an axially slidable pressure bearing at the outer end of the intermediate sleeve, and a sliding top tube between the side pressure bearing and the pressure bearing is arranged on the intermediate sleeve, and a tension bearing is arranged at the outer end of the rod ,in
- the tension bearing on the outer side of the rod and the intermediate sleeve forms an opposite conical pressure surface on the outer round side of the opposite side of the pressure bearing, and the inner cone surface is pressed between the tension bearing and the pressure bearing on the two bearings.
- the floating pull plate and the floating retaining plate are provided with a spring-loaded stepless transmission spring between the floating pull plate and the floating retaining plate, and the spring still drives the two-way pressure plate to leave the direct-displacement clutch after the tension rod overcomes the elastic force of the direct spring.
- the driven disc presses the driven disc of the other side belt clutch, and the side thrust of the belt driven driven disc is transmitted to the pressure bearing outside the intermediate sleeve through the side pressure bearing and the sliding top tube, the floating pull plate and the floating block
- the disk is located between the shifting pressure sleeve and the movable blocking sleeve on both sides, when the shifting pressure sleeve and the movable blocking sleeve are not controlled, the inner tapered surface and the outer circumferential corner of the floating chuck and the floating retaining disk are The tapered pressing surfaces do not contact each other and leave a certain gap distance, and the movable sleeve is pressed against the side wall of the transmission housing by the spring, and the annular groove is arranged in the annular groove between the movable sleeve and the side wall.
- the shifting rocker arm is connected to the shifting pedal via the cable.
- the shifting pedal is operated, and the driven shifting sleeve is first compressed to the inner side and the floating chuck and the like.
- the inner stepless drive spring allows the floating puller to leave the tension bearing on the outside of the tie rod with a sufficient clearance distance, and then the shift sleeve that is pressed into place is pressed by the inner end to press the jaw in the ring groove, which is driven by the jaw plate.
- the movable retaining sleeve also drives the floating retaining disc to leave, and the pressure bearing on the outer side of the intermediate bushing has a certain clearance, pulling After the rod is not acted upon by the stepless drive spring, the connected bidirectional platen is immediately driven away from the belt drive driven disc by the direct spring and pressed against the direct drive follower plate to allow the direct clutch to engage, the spring loaded slide tube and pressure
- the bearing also slides outward a certain gap distance, so that the inner end of the sliding top pipe leaves the side pressure bearing on the joint sleeve of the stop rotation, and after the direct clutch is engaged, the power of the engine is directly driven by the driven disc, the driving gear and The driven output gear drives the output axial output, and the stepped shift pedal is held by the gear lock mechanism to keep the shift drive in the direct gear state.
- the gear lock mechanism is set as follows. After the shift pedal is depressed, the stepped shift pedal or the driven shift rocker arm drives the phase. The ram of the hinged gear locking mechanism and the hinged pendulum are folded from 180 to 180 degrees apart, so that the ratchets on the pendulum that have been locked to the locked position are supported by the direct thorns on the pedestal. When the claw is locked, the shift pedal or the shifting rocker arm is placed at the locked position; the set direct pawl is connected with the release pad by the pulling wire, and when the vehicle speed is reduced to a certain extent, the release dial is placed.
- an electromagnetic release device is also provided for the manual release paddle, and the direct gear pawl for controlling the pendulum block is controlled not only by the release paddle, but also with the electromagnetic release device.
- the armature is connected, and the control line connected from the low speed switch controlled by the vehicle speed centrifuge or the speedometer is connected to the electromagnetic coil of the electromagnetic releasing device after the power saving switch, and the low speed is turned on when the vehicle speed is lower than the prescribed speed.
- the switch will drive the armature in the electromagnetic coil to pull the direct gear pawl back through the control line, so that the depressed shift pedal returns to the starting position, and the shifting system also returns from the direct gear transmission state to the belt endless transmission state, shifting After the pedal is returned, the power-saving switch controlled by the shift pedal or the connected transmission member also disconnects from the electromagnetic coil.
- the double-cone top shifting shifting system can be in a neutral state
- another shifting locking mechanism is provided for the shifting system, in which the swinging arm of the shifting pedal and the gear position are locked.
- the ejector rod of the mechanism is hinged, and the ejector rod is hinged with the swing rod on the support.
- the shift pedal is in the uncontrolled transmission state of the belt, the connected ejector rod and the swing rod are folded close to each other when the change is made.
- the pedal is stepped to the direct position, the ejector and the swing lever are driven to an angle of approximately 180°, and the lance is provided with a ratchet that can be locked by the direct pawl and the neutral pawl.
- the direct gear pawl and the neutral pawl are respectively connected to the two ends of the intermediate supported arm by a pulling rod with a certain idle distance and a spring-applying pressing rod, and the two ends of the arm are respectively pulled and connected with the controlled rod
- the two ends of the driven control arm are connected, and the pull rod connected to the direct gear pawl is placed in the electromagnetic coil, and the armature through the pull rod can also be controlled by the electromagnetic coil, the electromagnetic coil is passed through the power saving switch and the vehicle speed centrifuge or the speedometer
- the controlled low speed switch is connected to the power supply and is connected from the power saving switch.
- the line is also connected to the power supply via a manual low-speed switch.
- the rocker arm on the neutral pawl drives the neutral lock block via the connecting rod and the transmission arm; when the control lever is moved to the neutral N position, the driven arm is driven. Move the neutral pawl suspended in the middle position to the position where the lock is applied. At this time, the shift pedal is stepped down to move from the belt endless transmission position to the neutral position in the middle of the stroke, and then moved to The shift pedal in the neutral position is blocked by the raised neutral lock block, and the ratchet block on the connected swing lever is also blocked by the neutral pawl so that the shift pedal cannot Return to the neutral position, so that the connected shifting double cone top sleeve is parked in the intermediate neutral position that allows the belt and the direct clutch to be uncontrolled, so that the engine can be safely started or parked, in neutral.
- the shifting pedal or the swinging lever of the position is also turned on by the trigger member, so that the set neutral light emits a neutral indication; when the moving control lever returns to the position of the driving gear D, the released shifting pedal and The ratchet of the pendulum rod is returned to the initial state of the belt endless drive by the spring; after the control lever is in the driving position, when the speed exceeds the limit, the shift pedal can be shifted to make the shifting double cone top cover After the belt clutch is released and the direct clutch is engaged, the direct pawl locks the ratchet of the swing lever that is driven to the open position, thereby stopping the depressed shift pedal in the direct position; When the uphill resistance is large or the vehicle speed is lower than the specified limit, the parallel low speed switch can be operated or the low speed switch can be turned on by the vehicle speed centrifuge or the speedometer, and the ratchet on the locked swing rod can be loosened by the electromagnetic coil. , you can Return the connected shift pedal from the direct position to the belt infinitely variable transmission.
- the shifting system of the present invention in combination with the motor battery, constitutes a hybrid system in which the outer end of the output shaft of the gearbox is connected to the motor generator and is disposed on the panel provided with the control lever.
- an electric chute is formed from the neutral N position or the driving position D to the side direction, and a reverse chute is formed further at the end of the chute.
- the switch from the lower side of the control panel and the control line connected to the motor controller are connected to each other.
- the brake control line from the switch of the brake grip is also connected to the motor controller, and the motor controller is controlled by the bus and the motor generator.
- the engine working power is cut off, and the power of the motor controller that drives the motor generator is turned on when the lever is After the electric gear EV position is moved to the reverse gear R position, the vehicle can be controlled to reverse the vehicle, and the brake grip can be operated while driving, and the motor generator can generate the corresponding braking force and charge the battery.
- the driven gear of the driven gear is driven by the stepless drive in the gearbox.
- the sleeve has a brake force engagement disc that is pressed by the engaged spring and can be pressure-engaged with the side of the driven output gear.
- the engagement disc is connected to the shifting rocker arm via a fork and a wire, and is in a state where the shifting rocker arm is not controlled. In the stepless transmission state, the brake force engagement disc is in the engaged state on the driven output gear.
- the connected shift fork also drives the brake force engagement disc to leave the driven output gear.
- the utility model mainly comprises two different structure clutch shifting modes of double cone top sleeve type and double clutch bearing type, and the shifting system is transferred from the belt infinitely variable transmission to the gear direct transmission. After that, not only the friction loss of the belt drive is eliminated, but the fuel consumption is correspondingly reduced, and at this time, the transmission efficiency of the transmission system is higher than that of the shift transmission, because four transmission gears are idling in a five-speed transmission. .
- the shifting system of the present invention since the V-belt is only used for starting acceleration, the replacement cycle of the belt is greatly extended, and there is no need to worry about the breakage of the belt during long-distance driving.
- the operation from the belt drive to the direct drive is very simple. After the start of the motorcycle acceleration, the motorcycle can be transferred from the stepless belt shifting drive to the direct gear state by simply stepping on the shift pedal. If the speed of the vehicle is low and the direct speed cannot be maintained, the speed control can be controlled by the speedometer and the plucking of the pick-up by hand can change the motorcycle from the direct transmission to the belt transmission state. The conversion operation of the two different transmission states is very easy. .
- Fig. 1 is a structural view of a shifting system of the present invention which adopts a double-cone top sleeve shifting and adopts a joint top plug to the all-closer structure.
- the shifting system in the figure is in the belt infinitely variable transmission state.
- Figure 2 is a diagram showing the shifting system of Figure 1 in a gear direct transmission state.
- Figure 3 is an enlarged cross-sectional view showing the structure of the engaging top clutch of Figure 1.
- Fig. 4 is a cross-sectional view showing the structure taken along line A-A of Fig. 3.
- Figure 5 is a perspective view of the balance jaw arm engaging the top clutch.
- Figure 6 is a perspective view of a support structure supporting a balance arm.
- Figure 7 is an enlarged view of the clutch structure of the present invention using a double-cone top sleeve shifting and adopting a driven disc clutch structure.
- Figure 8 is a cross-sectional view along the line B-B of Figure 7.
- Figure 9 is a perspective view of the shift dial in the clutch.
- Figure 10 is a perspective view of the pin of the shift dial.
- Figure 11 is a structural view of the shifting system of the present invention employing a dual clutch bearing and employing a driven disc clutch structure.
- the shifting system in the figure is in the belt infinitely variable transmission state.
- Figure 12 is an enlarged cross-sectional view showing the dual clutch bearing clutch and belt drive structure of Figure 11;
- Figure 13 is a perspective view of the clutch driven plate of Figure 12;
- Figure 14 is a perspective view showing the structure of the shrapnel of the driven disc.
- Figure 15 is an enlarged cross-sectional view showing a double clutch bearing and a single clutch belt drive structure based on the shifting system of Figure 11;
- Figure 16 is a structural view of the driving gear and neutral operating mechanism provided in the double-cone top shifting shifting system of Figure 1.
- the mechanism in the figure is in a neutral state.
- Figure 17 is a view showing the state in which the driving gear and the neutral operating mechanism of Figure 16 are in the belt infinitely variable transmission.
- Figure 18 is a diagram showing the state in which the driving gear and the neutral operating mechanism of Figure 16 are in the gear direct gear transmission state.
- Figure 19 is a general layout of a hybrid system of a shifting system and a motor battery system.
- the present invention utilizes a double-cone top sleeve for shifting, and a shifting system employing a coupled top clutch structure is shown in FIGS. 1 and 2, and the shifting system is provided in addition to the existing V-belt shifting system.
- the direct drive gear and the corresponding belt clutch are not direct clutches.
- the V-belt infinitely variable transmission system includes a pressure plate 6 that can be driven by the engine and integrated with the fixed drive plate 4 and is disposed between the two.
- the movable driving disc 7 can be axially moved by the centrifugal roller 8 on the inner side of the pressing plate 6 to clamp the V-belt 9 which is sleeved between the fixed driving discs 4.
- the other side of the V-belt is fixed.
- the fixed driven disk 10 and the centrifugal automatic clutch 12 are mounted together via the counter shaft 13, and the drive gear 14 on the counter shaft is further coupled to the driven gear 15 in the gear case 65. Engaged.
- a clutch swivel 18 on which the belt clutch and the direct clutches 45, 56 are disposed is fixedly mounted on an input shaft driven by the engine crankshaft 2 via a transmission gear or an input shaft 3 formed directly on the side of the crankshaft 2, It is also possible to provide the engine 1 at the front of the clutch, and let the engine crankshaft 2 drive the input shaft 3 via the transmission gear to shorten the width of the shifting system and the powertrain.
- the inner engagement drum 57 of the direct clutch 56 is fitted over the input shaft 3 and integrated with the drive gear 62 via a connecting sleeve 60 extending into the gear case 65.
- the drive gear 62 is fixed to the output shaft 66 of the gearbox.
- the driven output gear 67 meshes.
- the fixed drive plate 4 with the V-belt and the integrated pressure plate 6 are mounted on the fixed bushing 69 of the inner belt clutch fixed to the gearbox housing 68 by the bearing, and are driven by the belt infinitely variable speed system.
- the driven gear 15 is fitted to the output shaft 66 in the gear case 65 via a bearing, and the driven gear is driven by the associated bushing 16 and the one-way clutch 17 to drive the driven output gear 67 fixed on the output shaft 66.
- An outer engagement drum 46 of a belt clutch is coupled to the fixed drive plate 4 or the associated pressure plate 6 of the belt clutch 45, and the outer engagement drum is integrally coupled to the fixed drive plate.
- the belt and direct clutches 45, 56 disposed on the clutch swivel 18 are respectively controlled by a shifting double cone top sleeve 26 at a central axis position via a transmission member, the double cone top sleeve being coupled to the control rod 28 via a thrust bearing,
- the belt clutch engagement spring 49 disposed between the fixed jack sleeve 69 and the lever 28 on the transmission housing can drive the shifting biconical top sleeve 26 to engage the outer clutch drum 46 of the belt clutch 45.
- the engaged state as shown in FIG.
- the power of the engine is transmitted outward through the belt infinitely variable transmission system, the direct clutch 56 is in the disengaged state, and the driven output gear 67 on the output shaft 66 is freely rotated with the output shaft;
- the outer end of the rod 28 is controlled by the shift rocker arm 116, and the shift rocker arm is connected to the shift pedal 118 via the cable 117.
- the change is performed.
- the shifting pedal 118 overcomes the elastic force of the belt clutch engaging spring
- the driven shifting double cone top sleeve 26 releases the belt clutch 45, stops the fixed driving disc 4 from rotating, and drives the direct clutch 56 to engage the engine.
- the shift lock mechanism 118 is depressed by the shift pedal 122 is provided so that the transmission remains in the direct gear the shift state.
- the clutch clutch 45 and the direct clutch 56 are engaged with the top plug structure, and the plurality of engaging plugs 78 of the two clutches are uniformly disposed on the clutch body 118.
- the outer side of each of the side engaging plugs 78 is provided with a camber engaging friction plate 79 having a shape adapted to the inner rubbing drum faces of the inner and outer engaging drums 57, 46, which is cast on the joint seat 80, and the joint is pressed into engagement.
- the two are integrally joined by a bayonet 82 passing through the joint seat and the cylinder.
- a top post 85 extending toward the shifting double cone top sleeve 26 is mounted in the column 81 of the engaging top plug 78, and an engaging spring 84 is mounted between the joint seat 80 and the top post 85 on the column, by the column 81
- the inner inner fold edge 86 causes the top post to be caught in an outwardly projecting position.
- the respective side engaging plugs 78 of the belt clutch 45 and the direct clutch 56 are respectively hingedly connected via the top post 85 thereon via the intermediate balance arm 88, and the balance arm is disposed in the middle of both sides of the reinforcing beam 89.
- the support shaft groove 90 is supported by two corresponding support shafts 21 mounted on the support plate 20 in the clutch swivel card slot 19.
- the support plate 20 for balancing the ankle arms 88 and the support points is two components that are assembled together, and the outer structure thereof is as shown in Figs. 5 and 6.
- the engaging top plug 78 is driven by the shifting double-cone sleeve 26 through the inner end convex tip 87 of the upper top post 85 thereof, the bayonet projecting end 83 of the engaging top plug 78 and the inner wall of the clutch swivel mounting hole are provided.
- the upper chute 22 cooperates to allow the engagement plug 78 to be slidably positioned.
- the top post 85 of the engaging top plug 78 is driven by the shifting double cone top sleeve 26 by the roller mounted at the inner end, the top post 85 is formed into a rectangular cross section to form a concave opening for the mounting roller and to prevent The column 80 thereon is rotated (not shown).
- the shifting double taper sleeve 26 is engaged to engage the direct or belt clutches 56, 45, the correspondingly driven side engages the top post 85 of the top plug 78 via the engagement spring 84 to engage the inner plug of the top plug and the corresponding clutch
- the engaged top plug 78 of the other side clutch is pulled inwardly by the follower balance arm 88 back to the disengaged position.
- the clutch can be configured as a driven disc as shown in FIGS. 7 and 8.
- the direct clutch 56 and the belt clutch 45 adopt a driven disc structure, and the respective clutches are driven.
- the movable discs 91 are respectively mounted on the inner and outer engaging drums 57, 46 of the respective clutches, and the driven discs 91 are mounted on the sliding grooves 47 of the engaging drums by the sliding teeth 92 on the outer circumference thereof, and are engaged to the inner side of the drums.
- the spring top ring 93 pushes the driven disc away from the corresponding fixed engaging discs 23, 24 on both sides of the clutch rotating body 18, and the driven disc 91 is hovered by the retaining ring 48 stuck on the inner circular wall of the outer side of the engaging drum.
- the two driven discs 91 of the belt and direct clutches 45, 56 are located between the fixed engaging discs 23, 24 on either side of the clutch swivel 18, and are passed through the sliding key on the clutch swivel 18 between the two clutch discs 91.
- a bi-directional pressing body 94 is provided, and an engaging platen 101 of a belt clutch and an engaging platen 102 of a direct-displacement clutch are respectively disposed on both sides of the two-way pressing body, and the two engaging pressing plates are driven by the bidirectional pressing body 94 through a sliding key or a draw tape.
- An engagement spring 103 is disposed between the two engagement platens 101, 102, and a retaining ring 95 is provided on both sides of the bidirectional pressure body to prevent the engagement platen from moving outward.
- An intermediate dial 96 is disposed on the inner inner circumferential surface of the bidirectional pressing body 94.
- the oscillating heads 98 of the plurality of shifting dials 97 of the annular uniform are inserted in the middle dial 96 of the bidirectional pressing body, and the shifting member passes
- the axle pin 100 is mounted on each of the intermediate supports 25 on the clutch body 18, and has a leftwardly extending direction on the inner side of the shifting member and is pressed against the middle of the tapered sides of the shifting double cone cover 26
- the pressure arm 99 of the position The outer configuration of the shifting member 97 and the fixed axle pin 10 is as shown in Figs. 9 and 10, and the shifting is driven when the shifting double cone sleeve 26 is engaged to engage the belt clutch 45 or the direct clutch 56.
- the member 97 drives the two-way pressing body 94, the separating spring 103 and the corresponding engaging platen against the clutch-engaged disc 91 by the oscillating head 98 thereon, so that the clutches on the side are engaged, and the two-way pressing body 94 is simultaneously engaged.
- the other side of the upper engagement platen leaves the driven plate of the other side clutch.
- the shifting double cone top cover 26 of Fig. 7 is controlled to stop at the intermediate position on the left and right sides, and the driven two-way pressure body 94 is not in contact with the driven plate 91 of the two side clutches due to the stop in the intermediate position, so that the shifting system In a neutral state.
- FIG. 11 is an enlarged view of the portion of the pressure plate 6 fixed drive plate 4, the belt clutch 45 and the direct clutch 56 of the belt infinitely variable transmission system.
- the V-belt infinitely variable transmission system includes a pressure plate 6 that can be driven by the engine and is integrated with the fixed drive plate 4, and a movable drive plate 7 interposed therebetween, and the movable drive plate 7 can be pressed by the plate 6.
- the inner centrifugal roller 8 acts to axially move the V-belt 9 that is clamped between the fixed drive plates 4, and the other side of the V-belt is sleeved between the fixed driven plate 10 and the movable driven plate 11, and fixed.
- the driven disc 10 and the centrifugal automatic clutch 12 are mounted together via the countershaft 13, and the drive gear 14 on the countershaft is meshed with the driven gear 15 in the gearbox 65, which is characterized in that it is driven by the engine crankshaft 2.
- a clutch swivel 29 composed of an inner fixed engaging disc 30, a connecting bracket 32, an outer fixed engaging disc 33, and an intermediate bushing 35 extending from the outer fixed engaging disc is attached.
- a bidirectional platen 39 is disposed between the outer fixed engaging plate 32 and the inner fixed engaging plate 30, and the platen is fixedly coupled to the inner end of the tie rod 41 in the intermediate sleeve 35 via a spoke plate 40 passing between the clutch swivel brackets 32. .
- a driven disc 63 of the direct clutch 56 is mounted on the inner engaging drum 57 between the inner fixed engaging disc 30 and the bidirectional pressing disc 39, and the driven disc on the inner engaging drum is raised to allow the driven disc to be engaged without being pressure-bonded. 63 is held in the middle position between the two-way platen of the inner fixed engaging disc.
- the direct clutch inner engagement drum 57 is coupled to the drive plate 61 of the connecting sleeve 60 which is mounted on the input shaft 3 via a bearing via a corresponding clamping plate and a damper spring, and the connecting sleeve 60 extends into the gear case 65, and therein
- the driving gear 62 on the end meshes with the driven output gear 67 fixed on the output shaft 66 in the gearbox.
- the intermediate bushing 35 is provided with a certain gap and extends from the outer side wall 72 of the transmission housing.
- the sleeve 69 is fixed to the inside.
- the fixed drive plate 4 with the V-belt and the integrated pressure plate 6 are assembled on the fixed bushing 69 through the bearing, and the driven gear 15 driven by the belt infinitely variable transmission system is fitted in the gear box 65 through the bearing.
- the driven gear is driven by the associated bushing 16 and the one-way clutch 17 to drive the driven output gear 67 fixed on the output shaft 66; the bearing 75 mounted on the side of the pressure plate 6 passes through the outer circumferential surface or inside thereof.
- the introduction tapered surface 76 and the locking tapered surface 77 formed by the circumferential surface cooperate with the snap ring 70 mounted on the inner wall of the bearing surface of the pressure plate side bearing or the inner circumferential surface of the fixed sleeve, so that the kit for fixing the driving disk 4 can be
- the pressure is placed on the fixed bushing 69 or pulled out.
- An outer engagement drum 46 of a belt clutch 45 is attached to the fixed drive plate 4 or the integral pressure plate 6 that is fixed to the fixed engagement disk 33.
- the driven disk 63 of the belt clutch is disposed on the outer fixed engagement plate 33 and the bidirectional pressure plate 39. The driven disc 63 when not engaged by the pressure is held between the outer fixed engaging disc and the bidirectional pressing disc by the elastic tab 55 provided on the outer engaging drum.
- the driven disc 63 of the belt clutch and the direct clutch is a thin plate stamping structure as shown in Fig. 13, and is passed through the flaps 52 on both sides of the sliding teeth 51 uniformly distributed on the outer circumference thereof and the corresponding engaging drums.
- the grooves 47 are in sliding contact, and are in sliding contact with the inner circumferential surface of the corresponding engaging drum by the circumferential flange 54 at the notch between the sliding teeth 51 and are axially positioned.
- a direct-displacement spring 64 is disposed between the bi-directional platen 39 and the outer fixed engagement disc 33 of the intermediate sleeve, and a pressure bearing 36 is disposed outside the intermediate sleeve 35, and a tension bearing 42 is disposed outside the extended rod 41.
- An opposite tapered pressing surface 43 is formed at the outer rounded corner of the opposite side of the pressure bearing and the tension bearing.
- the stepless transmission spring 108 after the tension rod 41 overcomes the elastic force of the direct spring 64, still drives the two-way pressure plate 39 away from the driven disk 63 of the direct clutch to press the driven disk of the other side clutch, that is, FIG. The state shown in .
- the floating pull plate 105 and the floating retaining plate 106 are located between the shift sleeve 109 on the two sides and the pair of movable sleeves 110.
- the inner tapered surface and the floating surface thereof The tapered pressing faces 107 at the outer circumferential corners of the pull tab 105 and the floating retainer 106 do not contact each other and leave a certain gap distance.
- the movable sleeve 110 is pressed against the side wall 72 of the transmission housing by the spring 112, and the annular groove 113 is arranged in the annular groove 50 between the movable sleeve and the side wall, and the shift sleeve 109 is externally
- the outer side can be controlled by the shifting rocker arm 116, and the shifting rocker arm is coupled to the shifting pedal 118 via the cable 117. Operate shifting when it is necessary to switch from a stepless drive to a direct drive
- the pedal 118 and the driven shifting sleeve 109 first compress the floating tray 105 and the stepless transmission spring 108 therein, and the floating tray 105 is separated from the tension bearing 42 outside the rod 41 by a sufficient gap distance, and then pressed.
- the shifting pressure sleeve 109 is pressed by the inner end to press the jaw 113 in the annular groove 50, and the movable sleeve 110 driven by the jaw also drives the floating stopper 106 to leave, and the pressure bearing 36 outside the intermediate sleeve 35 After a certain gap, the pull rod 41 is not acted upon by the stepless drive spring 108, and the connected bidirectional pressure plate 39 is immediately driven by the direct stop spring 64 away from the driven disc 63 of the belt clutch 45 and pressed against the driven disc of the other direct clutch ( Referring to FIG.
- the direct-speed clutch is engaged to operate, and the power of the engine is output to the output shaft 66 via the drive plate 63 of the direct-drive clutch 56, the drive gear 62, and the driven output gear 67, and the shift pedal 118 is depressed.
- the shifting transmission is maintained in the direct gear state by the set gear lock mechanism 122.
- the second direct gear and belt infinitely variable transmission system using the dual clutch bearing control clutch is as shown in FIG. 15.
- the V-belt infinitely variable transmission system includes a pressure plate 6 and a motorized driving plate 4 integrated with the fixed driving plate 4.
- the movable driving disc 7 can be axially moved by the centrifugal roller 8 inside the pressing plate 6 to axially move the V-belt 9 which is clamped between the fixed driving discs 4, and the V-belt is additionally
- One side is sleeved between the fixed driven disc 10 and the movable driven disc 11, and the fixed driven disc 10 and the centrifugal automatic clutch 12 are mounted together via the counter shaft 13, and the drive gear 14 on the counter shaft is again connected to the gear box 65.
- the driven gear 15 meshes with the clutch shaft formed by the connecting bracket 37 and the intermediate bushing 35 on the outside of the input shaft 3 driven by the engine crankshaft 2 via the transmission gear or the input shaft 3 formed on the crankshaft 2 side.
- a direct drive disc 104 of a direct-displacement clutch is mounted on the connecting frame 37 via a bearing 38, the driven disc being driven by a corresponding clamping plate and a damping spring and a connecting bushing 60 mounted on the input shaft 3 via a bearing
- the disc 61 is mounted together, and after the connecting sleeve extends into the gear box 65, the driving gear 62 fixed at the inner end thereof is engaged with the driven output gear 67 fixed on the output shaft 66 in the gear box (refer to FIG. 11). .
- the bidirectional platen 39 corresponding to the direct drive follower disk 104 on the connecting frame 37 is fixedly connected to the inner end of the tie rod 41 in the intermediate bushing 35 via the spoke plate 40 of the connecting frame, on the intermediate shaft.
- a direct-displacement spring 64 is mounted between the baffle 34 on the inner side of the sleeve 35 and the bi-directional platen 39.
- the fixed drive disc 4 with the V-belt and the integral pressure plate 6 are fitted through the bearing from the transmission housing.
- the outer side wall 72 extends to the inner fixed sleeve 69, and the driven gear 15 driven by the belt infinitely variable transmission system is fitted on the output shaft 66 in the gear box 65 through the bearing, and the driven gear is connected to the sleeve 16 and the single
- the driven output gear 67 fixed to the output shaft 66 is driven to the clutch 17, and the belt driven driven plate 119 facing the bidirectional platen is connected to the fixed drive plate 4 on the side of the bidirectional platen 39 or the integral pressure plate 6.
- a side pressure bearing 120 is fixed to the inner side of the connecting bushing 5 of the fixed driving plate 4, and an axially slidable pressure bearing 36 is disposed at the outer end of the intermediate bushing 35, and the intermediate bushing 35 is provided on the side.
- a tensile bearing 42 is disposed at an outer end of the pull rod 41, and a tapered conical pressure surface 43 is formed at an outer radius of the tension bearing 42 on the outer side of the pull rod 41 and the intermediate sleeve 35 and the opposite side of the pressure bearing 36.
- the tension bearing 42 is formed at the outer end of the pull rod 41.
- the spring 41 overcomes the elastic force of the direct spring 64, the spring still drives the two-way pressure plate 39 away from the driven disc 104 of the direct clutch to press the driven disc of the other side belt clutch, and the belt driven disc 119
- the received side thrust is transmitted to the pressure bearing 36 outside the intermediate bushing 35 via the side pressure bearing 120 and the sliding top pipe 44, and the floating chuck 105 and the floating retaining plate 106 are located between the shifting pressure sleeve 109 and the movable retaining sleeve 110 on both sides.
- the shift pedal 118 is operated, and the driven shift sleeve 109 first compresses the floating pull plate 105 and the stepless drive spring 108 therein to the floating pull plate 105.
- the tension bearing 42 on the outer side of the pull rod 41 is separated by a sufficient gap distance, and then the shifting pressure sleeve 109 which is pressed into position is pressed by the inner end to press the jaw 113 in the annular groove 50, and the movable sleeve 110 driven by the jaw is driven.
- the floating baffle 106 is also driven to leave, the pressure bearing 36 outside the intermediate bushing 35 has a certain clearance, and the pull rod 41 is not driven by the stepless drive.
- the associated bi-directional platen 39 is immediately urged away from the belt drive driven disc 119 by the direct-discharge spring 64 and pressed against the direct-disc driven disc 104 to engage the direct-displacement clutch, i.e., the state shown in FIG.
- the spring-applied sliding top tube 44 and the pressure bearing 36 also slide outwardly by a certain gap distance, so that the inner end of the sliding top tube leaves the side pressure bearing 120 on the stalled connecting sleeve 5, and the direct clutch is engaged.
- the power of the engine is driven to the output shaft 66 via the direct drive disc 104, the driving gear 62 and the driven output gear 67.
- the depressed shift pedal 118 is held by the gear lock mechanism 122 to maintain the shifting transmission. In the direct file state.
- the shifting rocker arm driven by the shifting pedal is realized, so that after being manipulated in position, The shifting rocker arm can be kept in the direct gear state, and the shifting pedal or the shifting rocker arm is also controlled by the gear shifting mechanism provided, as shown in Fig. 1 and Fig. 2, after the shifting pedal is depressed, The stepped shifting pedal 118 (or the driven shifting rocker arm 116) drives the ejector pin 124 of the articulated gear lock mechanism 122 and the hinged swinging lever 126 to be folded from 180 to 180° apart.
- the ratchet block 127 on the swing lever 126 that has been put into the locked position is locked by the direct shift pawl 128 on the support (ie, the state shown in FIG. 2), and the shift pedal or the shift rocker arm top In the locked position.
- the set direct pawl 128 is connected to the release pad 130 via the cable 129.
- the release flap 130 is operated to release the locked swing lever 126 and the jack 124 to no longer limit the shift.
- the shifting system will be driven from the direct gear to the belt endless transmission state (ie, the state shown in FIG. 1), the shifting pedal 118, the shifting rocker 116 or the gear shifting described above.
- the fulcrum of the stop mechanism 124 and the swing link 126 are also connected to the buffer struts 134 of the hydraulic ram 133.
- the buffer strut 134 When the shift pedal 118 is depressed, the buffer strut 134 is pulled outwardly, and when the locked shift pedal 118 or the shift rocker arm 116 is released, the buffer strut 134 is pushed back to the hydraulic cylinder 133.
- the return shock of the shift pedal 118 and its connecting member is correspondingly buffered.
- the direct gear pawl 128 of the control pendulum pawl 127 is controlled not only by the release paddle 130, but also by the armature 137 of the electromagnetic release device, the gear lock mechanism controlled by the electromagnetic release device such as 11 and As shown in Fig. 16, the control line 142 taken from the low speed switch 141 controlled by the vehicle speed centrifuge 138 or the speedometer is connected to the electromagnetic coil 136 of the electromagnetic releasing device via the power saving switch 143.
- the low speed switch 141 When the vehicle speed is lower than the specified speed, the low speed switch 141 that is turned on will drive the armature 137 in the electromagnetic coil 136 to pull the direct gear pawl 128 back through the control line 142, so that the depressed shift pedal 118 returns to the In the starting position shown in Figure 11, the shifting system also returns from the direct transmission state to the belt endless transmission.
- the power-saving switch 143 controlled by the shift pedal or the connected transmission member also disconnects from the electromagnetic coil 136.
- a neutral state can be formed.
- different gear locking mechanisms as shown in Fig. 16 are also provided, such as As can be seen in Figure 16, the shift pedal 118 is controlled by the gear lock mechanism provided, the swing arm 146 of the shift pedal is hinged to the jack 124 of the gear lock mechanism, and the swing lever of the jack and the support 145 When the lever 126 is hinged and the shift pedal 118 is in an uncontrolled belt endless transmission state, the connected jack 124 and the swing lever 126 are folded close to each other.
- the top The rod 124 and the swing rod 126 are brought open to an angle of approximately 180°.
- a rocker 127 is provided on the swing lever 126 that can be locked by the direct pawl 128 and the neutral pawl 155.
- the direct pawl 128 and the neutral pawl 155 are respectively passed through a pull rod 147 with a certain idle distance.
- the pressing rod 149 acting on the spring 148 is connected to both ends of the intermediate supported arm 150, and the ends of the arm are connected to both ends of the control arm 154 driven by the control rod 153 via the wires 151 and 152, respectively.
- the pull rod 147 connected to the direct gear pawl 128 is placed in the electromagnetic coil 136, and the armature 137 on the pull rod can also be controlled by the electromagnetic coil, and the electromagnetic coil is passed through the power saving switch 143 and the low speed controlled by the vehicle speed centrifuge 138 or the speedometer.
- the switch 141 is in communication with the power source 140.
- the line from the power-saving switch 143 is also in communication with the power source 140 via the manual low-speed switch 163.
- the rocker arm 156 on the neutral pawl 155 drives the neutral lock block via the link 157 and the transmission arm 158. 159.
- the driven arm 150 moves the neutral pawl 155 suspended in the intermediate position to the position where the lock is actuated.
- the shift pedal 118 moved to the neutral position is blocked by the raised neutral lock block 159, and The ratchet block 127 on the associated swing lever 126 is also blocked by the neutral pawl 155 so that the shift pedal 118 cannot be returned to the neutral position, thereby allowing the connected shifting double cone top cover 26 to be parked on the belt.
- the intermediate neutral position where the direct clutches 45, 56 are not controlled to be engaged, so that the engine is safely started or parked.
- the shift pedal or the swing lever in the neutral position also drives the switch 161 to be turned on via the trigger member 160, so that the set neutral light 162 emits a neutral indication.
- the shift lever 153 is returned to the position of the traveling gear D shown in Fig. 11, the released shift pedal 118 and the ratchet block 127 of the swing lever 126 are spring-loaded to return to the initial state of the belt endless drive.
- the control lever is in the driving position, when the vehicle speed exceeds the limit, it can be transferred to the direct gear.
- the shift pedal 118 is depressed, the shifting double cone sleeve 26 is released, and the belt clutch is released and the direct clutch is engaged.
- the pawl 128 locks the ratchet block 127 of the swing lever 126 that is brought to the open position, thereby also stopping the depressed shift pedal 118 in the direct position.
- the parallel manual low speed switch 163 can be operated or the low speed switch 141 can be turned on by the vehicle speed centrifuge or the speedometer, and released by the electromagnetic coil 136.
- the ratchet block 127 on the locked swing lever 126 returns the associated shift pedal 118 from the direct position to the belt infinitely variable transmission state.
- Figure 19 shows a motor including The hybrid arrangement of the battery can be seen from the figure.
- the solution is based on a shifting system using a shifting double cone top sleeve.
- the outer end of the output shaft 66 of the gear box 65 is connected to the motor generator 164, and the control rod 153 is provided.
- On the panel 165 in addition to the neutral and driving
- an electric chute 167 is formed from the neutral N position or the driving position D to the side direction, and a reverse chute 168 is formed further at the end of the chute.
- the control line 170 from the switch 165 under the control panel and the control line 170 is connected to the motor controller 175.
- the brake control line 174 from the switch 173 of the brake grip 172 is also in communication with the motor controller 175, the motor controller
- the control bus 171 is connected to the motor generator 164.
- a brake force engagement disc 178 controlled by the shifting rocker arm 116 is added to the shifting system in FIG. 2.
- the driven gear 15 driven by the infinitely driven gear in the gear box 65 is shown in FIG.
- the sleeve 16 is provided with a brake force engagement disc 178 which is pressed by the engagement spring 176 and is press-engageable with the side of the driven output gear 67.
- the engagement disc is connected to the shift rocker arm 116 via the fork 179 and the cable 180. .
- the brake force engagement disc 178 is pressed against the driven output gear 67 so as to be decelerated by the resistance of the engine.
- the associated shift fork 179 also causes the brake force engagement disk 178 to exit the driven output gear 67 as shown in the state of FIG.
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- Engineering & Computer Science (AREA)
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- Arrangement Of Transmissions (AREA)
- Gear-Shifting Mechanisms (AREA)
Abstract
Description
技术领域 本发明涉及一种用于小型机动车,尤其是用于摩托车的带有直接档传动和皮带无极变速传动的变速系统。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a shifting system for a small-sized motor vehicle, particularly for a motorcycle, with a direct drive and a belt infinitely variable transmission.
背景技术 采用V型皮带无极变速传动的踏板式摩托车因变速操纵通过油门转把即可实现方便容易,使这种摩托车有很大的普及量。但无极变速传动由于靠皮带的摩擦力进行动力传递,传动效率只有80%左右,使无极变速传动的摩托车油耗较高。采用换档式变速器的摩托车油耗较低,但换档操作过程比较麻烦,限制了一些人的使用购买。实际中,只要摩托车完成起步加速,一般会经常保持在高速档状态下行驶。BACKGROUND OF THE INVENTION A scooter type motorcycle using a V-belt infinitely variable transmission is convenient and easy to operate by shifting a throttle by a shifting operation, and this type of motorcycle has a large popularity. However, the infinitely variable transmission transmits power by the friction of the belt, and the transmission efficiency is only about 80%, which makes the motorcycle fuel consumption of the infinitely variable transmission high. The motorcycle with shifting transmission has lower fuel consumption, but the shifting operation process is more troublesome, which limits the purchase of some people. In practice, as long as the motorcycle completes the start acceleration, it is generally kept in the high-speed state.
发明内容 本发明的目的是提供一种带有直接档传动和皮带无极变速传动的变速系统,采用这种变速系统的小型机动车及摩托车在利用皮带无极传动完成起步加速后,通过最简单的操纵控制方式便可让皮带传动系统停止转动并随即换入齿轮直接档传动,从而消除了皮带传动所产生的摩擦损失,使摩托车在直接档状态下油耗更低。SUMMARY OF THE INVENTION It is an object of the present invention to provide a shifting system with a direct drive and a belt infinitely variable transmission. The small motor vehicle and the motorcycle using the shifting system pass through the simplest after the start of acceleration using the belt endless drive. The control mode can stop the belt drive system and then change into the gear direct transmission, thus eliminating the friction loss caused by the belt drive, so that the motorcycle has lower fuel consumption in the direct gear state.
本发明的包括双锥顶套换档式变速系统和双离合轴承式变速系统两种不同的结构类型。在双锥顶套式换档变速系统中,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘连成一体的压板和装在两者之间的活动驱动盘,活动驱动盘可被压板内侧的离心滚子作用轴向移动夹紧套在固定驱动盘之间的V型皮带,V型皮带的另一侧套在固定从动盘与活动从动盘之间,固定从动盘与离心式自动离合器通过副轴装在一起,副轴上的驱动齿轮再与齿轮箱内的从动齿轮相啮合,在被发动机曲轴经传动齿轮带动的输入轴或直接在曲轴一侧所形成的输入轴外端固定安装有其上设置了皮带离合器和直接档离合器的离合器转体,直接档离合器的内接合鼓套装在输入轴上并经伸进齿轮箱内的连接轴套与主动齿轮连成一体,主动齿轮再与齿轮箱内输出轴上所固定的从动输出齿轮相啮合;所述的套有V形皮带的固定驱动盘和连成一体的压板通过轴承套装在变速箱外壳上所固定的伸向内侧皮带离合器的固定轴套上,被皮带无极变速系统带动的从动齿轮通过轴承套装在齿轮箱内的输出轴上,从动齿轮再经相连的轴套和单向离合器带动输出轴上所固定的从动输出齿轮;在靠向皮带离合器的固定驱动盘或相连的压板上连接有皮带离合器的外接合鼓,设在离合器转体上的皮带和直接档离合器可分别经传动件被处于中心轴线位置的换档双锥顶套控制,该双锥顶套经推力轴承与控制杆相连,当控制杆不被操纵时,设在变速箱外壳上的固定总轴套与控制杆之间的皮带离合器接合弹簧可带动换档双锥顶套使皮带离合器的外接合鼓处于接合状态,发动机的动力经皮带无极变速系统向外传递,直接档离合器则处于分离状态,输出轴上的从动输出齿轮则随输出轴自由转动;控制杆的外端被换档摇臂控制,换档摇臂再经拉索与换档踏板相连,当需要从无极传动转换为直接档传动时,踩下换档踏板克服皮带离合器接合弹簧的弹力后,被带动的换档双锥顶套便会松开皮带离合器、使固定驱动盘停止转动同时带动直接档离合器接合,让发动机动力由内接合鼓经主动齿轮 和从动输出齿轮带动输出轴向外输出,被踩下的换档踏板由所设的挡位锁止机构让变速传动保持在直接档状态。The present invention includes two different structural types, a double cone top shift shifting system and a dual clutch bearing shifting system. In the double-cone top shift shifting system, the V-belt infinitely variable transmission system includes a pressure plate that is coupled to the fixed drive plate and can be driven by the engine, and a movable drive plate that is disposed between the movable drive plate. The centrifugal roller on the inner side of the pressure plate axially moves to clamp the V-belt between the fixed driving plates, and the other side of the V-belt is sleeved between the fixed driven plate and the movable driven plate, and the driven disk is fixed. The centrifugal automatic clutch is mounted through the countershaft, and the drive gear on the countershaft is meshed with the driven gear in the gearbox, and the input shaft formed by the engine crankshaft via the transmission gear or the input directly on the crankshaft side A clutch swivel having a belt clutch and a direct clutch disposed thereon is fixedly mounted on the outer end of the shaft, and the inner engaging drum of the direct clutch is set on the input shaft and integrated with the driving gear through a connecting sleeve extending into the gear box. The driving gear is meshed with the driven output gear fixed on the output shaft of the gear box; the fixed driving plate with the V-belt and the integrated pressure plate are changed by the bearing set a fixed sleeve that is fixed to the inner belt clutch fixed on the outer casing of the speed box, and the driven gear driven by the belt infinitely variable speed system is fitted on the output shaft in the gear box through the bearing, and the driven gear is connected to the connected sleeve and The one-way clutch drives the driven output gear fixed on the output shaft; the outer engagement drum connected to the fixed drive plate of the belt clutch or the connected pressure plate, and the belt and the direct clutch provided on the clutch rotating body The transmission member can be respectively controlled by a shifting double cone top sleeve at a central axis position, and the double cone top sleeve is connected to the control rod via a thrust bearing, and the fixed total shaft provided on the transmission housing when the control rod is not operated The belt clutch engagement spring between the sleeve and the control rod can drive the shifting double cone sleeve to engage the outer clutch drum of the belt clutch, the power of the engine is transmitted outward through the belt infinitely variable transmission system, and the direct clutch is separated. The output output gear on the output shaft is free to rotate with the output shaft; the outer end of the control rod is controlled by the shifting rocker arm, and the shifting rocker arm is then pulled through the cable. When the shift pedal is connected to the direct drive, when the shift pedal is pressed to overcome the elastic force of the belt clutch engagement spring, the driven shifting double cone top sleeve will release the belt clutch and fix the drive disc. Stop the rotation and drive the direct clutch to engage, let the engine power from the inner engagement drum through the drive gear The output gear and the driven output gear drive the output axial output. The stepped shift pedal is held by the gear lock mechanism to keep the shift drive in the direct gear state.
在双锥顶套换档式变速系统采用接合顶塞结构后,两离合器的若干个接合顶塞均布在离合器转体上的各自相应安装孔内,各侧接合顶塞的外侧设有形状与内、外接合鼓的内摩擦鼓面相适应的弧面接合摩擦片,该摩擦片铸在接合座上,接合座被压进接合顶塞的筒柱内后,通过穿过接合座和筒柱的卡销让两者连成一体,在接合顶塞的筒柱内安装有伸向换档双锥顶套的顶柱,在筒柱上的接合座与顶柱之间装有接合弹簧,由筒柱内侧的内折卡边使顶柱被卡在向外伸出的位置,皮带离合器和直接档离合器各自相对应的两侧接合顶塞分别经其上的顶柱通过中间的平衡跷臂铰接相连,平衡跷臂经设在其加强梁两侧的中间支撑轴槽被装在离合器转体卡槽内的支板上两个相对应的支轴支撑;在接合顶塞通过其上顶柱的内端凸形顶头被换档双锥顶套带动时,由穿出接合顶塞的卡销伸出端与离合器转体安装孔内壁上的滑槽相配合让接合顶塞滑动定位;在接合顶塞的顶柱通过内端所装的滚轮被换档双锥顶套带动时,顶柱被制成矩形截面以形成安装滚轮的凹形口并阻止其上的筒柱回转;在控制换档双锥顶套让直接档或皮带离合器接合时,相应被带动的一侧接合顶塞的顶柱经接合弹簧让接合顶塞与相应离合器的内或外接合鼓压力接合后,另一侧离合器的接合顶塞则被随动的平衡跷臂向内拉回到分离位置。After the double-cone top shifting shifting system adopts the engaging top plug structure, a plurality of engaging top plugs of the two clutches are evenly distributed in the respective mounting holes on the clutch rotating body, and the outer sides of the side engaging top plugs are provided with a shape and The inner frictional drum surface of the inner and outer joint drums is adapted to engage the friction surface of the friction surface, and the friction plate is cast on the joint seat, and the joint seat is pressed into the cylinder of the top plug, and passes through the joint seat and the cylinder column. The bayonet connects the two into one, and a top column extending to the shifting double cone top sleeve is installed in the column of the joint top plug, and an engaging spring is arranged between the joint seat and the top column on the cylinder column, The inner folding edge of the inner side of the column causes the top column to be stuck in an outwardly projecting position, and the corresponding two sides of the belt clutch and the direct clutch are respectively connected to the top plug through the top pillar thereof and are hingedly connected by the intermediate balance arm The balance jaw arm is supported by two corresponding support shafts on the support plate of the clutch swivel card slot via the intermediate support shaft groove provided on both sides of the reinforcing beam; the joint top plug passes through the upper top column When the convex end of the end is driven by the shifting double cone top cover, the joint is pierced The protruding end of the plug pin cooperates with the sliding groove on the inner wall of the clutch swivel mounting hole to allow the engaging top plug to slide and position; when the top post of the engaging top plug is driven by the shifting double cone top cover through the roller mounted at the inner end The top post is formed into a rectangular cross section to form a concave opening of the mounting roller and prevent the cylinder from rotating thereon; when the shifting double cone top sleeve is engaged with the direct gear or the belt clutch, the correspondingly driven side engages the top After the top post of the plug is engaged by the engagement spring with the inner or outer engagement drum of the corresponding clutch via the engagement spring, the engagement plug of the other clutch is pulled back inward by the follower balance arm.
在双锥顶套换档式变速系统采用从动盘结构后,两离合器的各自从动盘分别安装在相对应的各自离合器的内、外接合鼓上,从动盘通过其外圆周上的滑齿装在接合鼓的滑槽上,并被接合鼓内侧的弹簧顶环把从动盘推离离合器转体上两侧相对应的固定接合盘,由卡在接合鼓外侧内圆壁上的挡环让从动盘悬停在被定位的位置,皮带和直接档离合器的两从动盘处在离合器转体两侧的固定接合盘之间,在两离合器从动盘之间的离合器转体上通过滑键装有双向压体,在双向压体两侧分别设有皮带离合器的接合压盘和直接档离合器的接合压盘,两接合压盘通过滑键或拉带被双向压体带动,在两接合压盘之间装有接合弹簧,在双向压体两侧设有阻止接合压盘向外移动的挡环,在双向压体的中间内圆周面上设有中间拨槽,环形均布的若干换挡拨件上的摆头插在双向压体的中间拨槽内,换挡拨件通过轴销被安装在离合器转体上的各中间支座上,在换挡拨件的内侧具有向左右叉开的伸向并压在换档双锥顶套上两侧锥面中部位置的压臂,在控制换档双锥顶套让皮带离合器或直接档离合器接合时,被带动的换档拨件通过其上的摆头带动双向压体、分离弹簧和相应的接合压盘压向被控制接合的离合器从动盘,让该侧的离合器相应接合,同时,双向压体上的另一侧接合压盘则离开另一侧离合器的从动盘。After the double-cone top shifting shifting system adopts the driven disc structure, the respective driven discs of the two clutches are respectively mounted on the inner and outer engaging drums of the corresponding respective clutches, and the driven disc slides through the outer circumference thereof. The teeth are mounted on the chute of the engaging drum, and the spring top ring of the inner side of the engaging drum pushes the driven disc away from the corresponding fixed engaging disc on both sides of the clutch rotating body, and is blocked by the inner wall of the outer side of the engaging drum. The ring suspends the driven plate in the positioned position, and the two driven plates of the belt and the direct clutch are located between the fixed engaging plates on both sides of the clutch rotating body, on the clutch rotating body between the two clutch driven plates The sliding button is provided with a bidirectional pressing body, and the engaging platen of the belt clutch and the engaging platen of the direct clutch are respectively arranged on both sides of the bidirectional pressing body, and the two engaging pressing plates are driven by the two-way pressing body through the sliding key or the pulling belt, An engaging spring is arranged between the two engaging pressure plates, and a retaining ring is arranged on both sides of the two-way pressing body to prevent the engaging pressure plate from moving outward, and an intermediate groove is arranged on the inner circumferential surface of the two-way pressing body, and the ring is uniformly distributed. The oscillating head on several shift dials is inserted in both directions In the middle dial of the body, the shifting member is mounted on each intermediate seat on the clutch rotating body through the shaft pin, and has a leftward and leftward extending direction on the inner side of the shifting member and pressing on the shifting double cone The pressure arm at the middle of the tapered surface on both sides of the top sleeve, when the shifting double cone top sleeve is controlled to engage the belt clutch or the direct clutch, the driven shifting member drives the two-way pressing body and the separation through the swinging head thereon. The spring and the corresponding engagement platen are pressed against the clutch disc that is controlled to engage, causing the clutch on the side to engage, respectively, while the other side of the bi-directional press engages the platen and exits the driven plate of the other clutch.
在本发明的双离合轴承式变速系统中,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘连成一体的压板和装在两者之间的活动驱动盘,活动驱动盘可被压板内侧的离心滚子作用轴向移动夹紧套在固定驱动盘之间的V型皮带,V型皮带的另一侧套在固定从动盘与活动从动盘之间,固定从动盘与离心式自动离合器通过副轴装在一起,副轴 上的驱动齿轮再与齿轮箱内的从动齿轮相啮合,在被发动机曲轴经传动齿轮带动的输入轴或直接在曲轴一侧所形成的输入轴外侧固定安装有连在一起的由内固定接合盘、连接架、外固定接合盘和从外固定接合盘伸出的中间轴套构成的离合器转体,在外固定接合盘与内固定接合盘之间设有双向压盘,该压盘经穿过离合器转体连接架间的辐条板与中间轴套内的拉杆内端固定相连,在内固定接合盘与双向压盘间的内接合鼓上装有直接挡离合器的从动盘,设在内接合鼓上的弹片涨卡让不被压力接合时的从动盘保持在内固定接合盘双向压盘之间的中间位置,直接挡离合器内接合鼓经相应的夹板和减震弹簧与通过轴承装在输入轴上的连接轴套的传动盘连接在一起,连接轴套伸进齿轮箱后,其内端上的主动齿轮再与齿轮箱内的输出轴上所固定的从动输出齿轮相啮合,在中间轴套上设有有相隔一定间隙的、从变速器壳体的外侧壁伸向内侧的固定轴套,所述的套有V型皮带的固定驱动盘和连成一体的压板通过轴承套装在固定轴套上,被皮带无极变速系统带动的从动齿轮通过轴承套装在齿轮箱内的输出轴上,从动齿轮再经相连的轴套和单向离合器带动输出轴上所固定的从动输出齿轮;装在压板侧的轴承通过在其外圆周面或内圆周面所形成的导入锥面和卡止锥面与装在压板侧轴承安装孔内壁或固定轴套内端外圆周面上的卡环相配合,使固定驱动盘的套件能被压力装在固定轴套上定位或被向外拉出,在靠向固定接合盘的固定驱动盘或连成一体的压板上连接有皮带离合器的外接合鼓,皮带离合器的从动盘设在外固定接合盘与双向压盘之间,并通过设在外接合鼓上的弹片涨卡让不被压力接合时的从动盘保持在外固定接合盘与双向压盘之间的中间位置,皮带离合器和直接档离合器的从动盘采用薄板冲压结构,并通过其上外圆周上均布的滑齿两侧的折边与相应的接合鼓上的滑槽滑动接触,在滑齿间的凹口处通过圆周折边与相应接合鼓的内圆周面滑动接触并轴心定位,在接合鼓上所固定的弹片涨卡伸进相应从动盘的滑齿上所设的长形口后,使装入的从动盘被弹性定位,在双向压盘与中间轴套的外固定接合盘之间装有直接档弹簧,在中间轴套外侧装有压力轴承,在伸出的拉杆外侧装有拉力轴承,在压力轴承和拉力轴承相对侧的外圆角处形成有相对的锥形压面,在拉力轴承和压力轴承之间安装有通过其上的内锥面压在两轴承上的浮动拉盘和浮动挡盘,在浮动拉盘与浮动挡盘之间装有弹力较大的无极传动弹簧,该弹簧在经拉杆克服直接挡弹簧的弹力后仍带动双向压盘离开直接挡离合器的从动盘压紧另一侧皮带离合器的从动盘,浮动拉盘和浮动挡盘处在两侧的换挡压套和对动挡套之间,换挡压套和对动挡套不被控制时,其上的内锥面与浮动拉盘和浮动挡盘外侧圆周角处的锥形压面互不接触并离开一定的间隙距离,对动挡套被弹簧压靠在变速器壳体的侧壁上,在对动挡套与侧壁之间的环槽内装有环形排列的跷板,换档压套外在外侧可被换档摇臂压动控制,换档摇臂经拉索与换档踏板相连,当需要从无极传动转换为直接档传动时,操纵换档踏板、被带动的换档压套先向内侧压缩浮动拉盘和其内的无极传动弹簧,让浮动拉盘离开拉杆外侧的拉力轴承足够的间隙距离,随后被压动到位的换挡压套再经其内端压动环槽中的跷板,被跷板带动的对动挡套也带动浮动挡盘离开,中间轴套外侧的压力轴承一定间 隙,拉杆不被无极传动弹簧作用后,相连的双向压盘立即被直接挡弹簧带动离开皮带离合器的从动盘并压向另一侧直接挡离合器的从动盘,让直接档离合器接合运转,发动机的动力经直接档离合器的传动盘、主动齿轮和从动输出齿轮带动输出轴向外输出,被踩下的换档踏板由所设的档位锁止机构让变速传动保持在直接档状态。In the dual clutch bearing type shifting system of the present invention, the V-belt infinitely variable transmission system includes a pressure plate which is driven by the engine and is integrated with the fixed driving plate, and a movable driving plate which is interposed therebetween, and the movable driving plate can be The centrifugal roller on the inner side of the pressure plate axially moves to clamp the V-belt between the fixed driving plates, and the other side of the V-belt is sleeved between the fixed driven plate and the movable driven plate, and the driven disk is fixed. Centrifugal automatic clutch is mounted through the countershaft, the countershaft The upper drive gear is then meshed with the driven gear in the gearbox, and is fixedly mounted by an internal fixed joint on the input shaft driven by the engine crankshaft via the transmission gear or the input shaft formed directly on the crankshaft side. a disc rotating body composed of a disc, a connecting frame, an outer fixing engaging disc and an intermediate sleeve extending from the outer fixing engaging disc, and a bidirectional pressing disc is provided between the outer fixing engaging disc and the inner fixing engaging disc, the pressing disc passing through The spoke plate between the clutch swivel connecting brackets is fixedly connected with the inner end of the pull rod in the intermediate bushing, and the driven disc of the direct clutch is arranged on the inner engaging drum between the inner fixed engaging disc and the bidirectional pressing disc, and is arranged on the inner engaging drum The upper shrapnel is raised so that the driven disc that is not engaged by the pressure is held in the middle position between the two-way platen of the inner fixed engaging disc, and the direct engaging clutch engages the drum through the corresponding splint and the damper spring and the bearing through the input The drive discs of the connecting sleeves on the shaft are connected together, and after the connecting sleeves are inserted into the gear box, the driving gears on the inner ends thereof are engaged with the driven output gears fixed on the output shaft in the gear box. a fixed bushing extending from the outer side wall of the transmission case to the inner side is provided on the intermediate bushing, and the fixed drive plate of the V-belt and the integrated pressure plate are passed through the bearing set. On the fixed bushing, the driven gear driven by the belt infinitely variable transmission system is placed on the output shaft of the gearbox through the bearing, and the driven gear is driven by the connected bushing and the one-way clutch to drive the output shaft. The output gear; the bearing mounted on the pressure plate side passes through the introduction tapered surface and the locking tapered surface formed on the outer circumferential surface or the inner circumferential surface thereof, and is mounted on the inner wall of the bearing plate mounting hole or the outer circumferential surface of the fixed sleeve inner end surface of the pressure plate side. The snap ring is matched so that the set of the fixed drive disc can be positioned on the fixed sleeve by the pressure or pulled out, and the belt clutch is connected to the fixed drive plate or the integrated pressure plate on the fixed joint plate. The outer engaging drum, the driven disc of the belt clutch is disposed between the outer fixed engaging disc and the bidirectional pressing disc, and is held by the elastic disc provided on the outer engaging drum to keep the driven disc when the pressure is not engaged. In the intermediate position between the two-way platen, the driven disc of the belt clutch and the direct-displacement clutch adopts a thin plate stamping structure, and the slip on both sides of the sliding teeth uniformly distributed on the outer circumference thereof and the sliding on the corresponding engaging drum The sliding contact of the groove is in sliding contact with the inner circumferential surface of the corresponding engaging drum at the notch between the sliding teeth and axially positioned, and the elastic piece fixed on the engaging drum rises into the sliding tooth of the corresponding driven plate. After the elongate opening is provided, the loaded driven disc is elastically positioned, and a direct spring is arranged between the bidirectional pressing disc and the outer fixed engaging disc of the intermediate bushing, and a pressure bearing is arranged outside the intermediate bushing. A tensile bearing is arranged on the outer side of the protruding rod, and a corresponding conical pressure surface is formed on the outer round side of the opposite side of the pressure bearing and the tension bearing, and an inner cone passing through the upper side is installed between the tension bearing and the pressure bearing A floating pull plate and a floating retaining plate pressed on the two bearings, and a stepless transmission spring with a large elastic force between the floating pull plate and the floating retaining plate, the spring still drives the two-way after the tension rod overcomes the elastic force of the direct retaining spring Pressure plate leaving straight The driven disc of the clutch clutches the driven disc of the other side belt clutch. The floating chuck and the floating retaining disc are located between the shifting sleeve and the movable sleeve on both sides, the shifting sleeve and the opposing gear When the sleeve is not controlled, the inner tapered surface of the sleeve and the tapered pressing surface at the outer circumferential corner of the floating tray and the floating retaining disc do not contact each other and leave a certain gap distance, and the movable sleeve is pressed against the transmission shell by the spring. On the side wall of the body, a ring-shaped raft is arranged in the annular groove between the movable sleeve and the side wall, and the outer side of the shifting pressure sleeve can be controlled by the shifting rocker arm, and the shifting rocker arm is pulled. The cable is connected to the shift pedal. When it is required to switch from the stepless drive to the direct drive, the shift pedal is operated, and the driven shift sleeve is first compressed to the inner side of the floating pull plate and the stepless drive spring therein to make the floating pull plate The tension bearing leaving the outer side of the tie rod has sufficient clearance distance, and then the shifting pressure sleeve which is pressed into position passes through the inner end to press the jaw in the ring groove, and the movable sleeve driven by the jaw plate also drives the floating stop to leave , the pressure bearing on the outside of the intermediate bushing must be After the slot is not actuated by the stepless drive spring, the connected bidirectional platen is immediately driven away from the driven disc of the belt clutch by the direct spring and pressed to the driven disc of the other direct clutch to allow the direct clutch to engage. The power of the engine is driven by the drive plate of the direct-drive clutch, the driving gear and the driven output gear to output the output of the axial output. The stepped shifting pedal is kept in the direct gear state by the gear lock mechanism provided.
在本发明的另一种双离合轴承式变速系统中,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘连成一体的压板和装在两者之间的活动驱动盘,活动驱动盘可被压板内侧的离心滚子作用轴向移动夹紧套在固定驱动盘之间的V型皮带,V型皮带的另一侧套在固定从动盘与活动从动盘之间,固定从动盘与离心式自动离合器通过副轴装在一起,副轴上的驱动齿轮再与齿轮箱内的从动齿轮相啮合,在被发动机曲轴经传动齿轮带动的输入轴或在曲轴一侧所形成的输入轴外侧安装固定有由连接座架和中间轴套构成的离合器转体,在连接座架上通过轴承安装有直接档离合器的直接档从动盘,该从动盘经相应的夹板和减震弹簧与通过轴承装在输入轴上的连接轴套的传动盘安装在一起,连接轴套伸进齿轮箱后,其内端上所固定的主动齿轮再与齿轮箱内输出轴上所固定的从动输出齿轮相啮合,所设的与连接座架上的直接档从动盘相对应的双向压盘经穿过连接座架的辐条板与中间轴套内的拉杆内端固定相连,在中间轴套内侧的挡板与双向压盘之间安装有直接档弹簧,所述的套有V型皮带的固定驱动盘和连成一体的压板通过轴承套装在从变速器壳体的外侧壁伸向内侧的固定轴套上,被皮带无极变速系统带动的从动齿轮通过轴承套装在齿轮箱内的输出轴上,从动齿轮再经相连的轴套和单向离合器带动输出轴上所固定的从动输出齿轮;在靠双向压盘侧的固定驱动盘或连成一体的压板上连接有面向双向压盘的皮带传动从动盘,在固定驱动盘的连结轴套的内侧固定有侧压轴承,在中间轴套的外端装有可轴向滑动的压力轴承,在中间轴套上设有处在侧压轴承与压力轴承之间的滑动顶管,在拉杆的外端装有拉力轴承,在拉杆和中间轴套外侧的拉力轴承与压力轴承相对侧的外圆角处形成有相对的锥形压面,在拉力轴承和压力轴承之间安装有通过其上的内锥面压在两轴承上的浮动拉盘和浮动挡盘,在浮动拉盘与浮动挡盘之间装有弹力较大的无极传动弹簧,该弹簧在经拉杆克服直接挡弹簧的弹力后仍带动双向压盘离开直接挡离合器的从动盘压紧另一侧皮带离合器的从动盘,皮带传动从动盘所受的侧推力经侧压轴承和滑动顶管传给中间轴套外侧的压力轴承,浮动拉盘和浮动挡盘处在两侧的换挡压套和对动挡套之间,换挡压套和对动挡套不被控制时,其上的内锥面与浮动拉盘和浮动挡盘外侧圆周角处的锥形压面互不接触并离开一定的间隙距离,对动挡套被弹簧压靠在变速器壳体的侧壁上,在对动挡套与侧壁之间的环槽内装有环形排列的跷板,换档压套外在外侧可被换档摇臂压动控制,换档摇臂经拉索与换档踏板相连,当需要从无极传动转换为直接档传动时,操纵换档踏板、被带动的换档压套先向内侧压缩浮动拉盘和其内的无极传动弹簧,让浮动拉盘离开拉杆外侧的拉力轴承足够的间隙距离,随后被压动到位的换挡压套再经其内端压动环槽中的跷板,被跷板带动的对动挡套也带动浮动挡盘离开,中间轴套外侧的压力轴承一定间隙,拉 杆不被无极传动弹簧作用后,相连的双向压盘立即被直接档弹簧带动离开皮带传动从动盘并压向直接挡从动盘让直接档离合器接合运转,被弹簧作用的滑动顶管和压力轴承也向外滑动一定的间隙距离,让滑动顶管的内端离开停转的连结轴套上的侧压轴承,直接档离合器被接合后,发动机的动力经直接档从动盘、主动齿轮和从动输出齿轮带动输出轴向外输出,被踩下的换档踏板由所设的档位锁止机构让变速传动保持在直接档状态。In another dual clutch bearing type shifting system of the present invention, the V-belt infinitely variable transmission system includes a pressure plate that is driven by the engine and integrated with the fixed driving plate, and a movable driving plate that is interposed therebetween, and is actively driven. The disc can be axially moved by the centrifugal roller on the inner side of the pressing plate to clamp the V-belt between the fixed driving discs, and the other side of the V-belt is sleeved between the fixed driven disc and the movable driven disc, and fixed from The moving plate and the centrifugal automatic clutch are assembled through the counter shaft, and the driving gear on the counter shaft is meshed with the driven gear in the gear box, and is formed on the input shaft driven by the engine crankshaft via the transmission gear or on the crankshaft side. A clutch rotating body composed of a connecting bracket and an intermediate bushing is fixedly mounted on the outer side of the input shaft, and a direct gear driven disc of the direct clutch is mounted on the connecting bracket through the bearing, and the driven disc is correspondingly clamped and reduced. The shock spring is mounted together with the drive plate of the connecting sleeve that is mounted on the input shaft through the bearing, and after the connecting sleeve is inserted into the gear box, the driving gear fixed on the inner end thereof and the output shaft in the gear box The fixed driven output gears are meshed, and the bidirectional pressure plate corresponding to the direct gear driven plate on the connecting frame is fixedly connected to the inner end of the tie rod in the intermediate bushing through the spoke plate of the connecting frame. A direct-speed spring is mounted between the baffle on the inner side of the intermediate bushing and the bi-directional platen, and the fixed drive plate with the V-belt and the integrated pressure plate are fitted through the bearing to the outer side wall of the transmission case On the fixed bushing extending to the inner side, the driven gear driven by the belt infinitely variable transmission system is fitted on the output shaft of the gear box through the bearing, and the driven gear is fixed by the connected bushing and the one-way clutch to drive the output shaft. a driven output gear; a belt driven driven disc facing the bidirectional platen is connected to the fixed drive plate or the integrated pressure plate on the side of the bidirectional platen, and a side pressure is fixed on the inner side of the connecting bushing of the fixed drive plate The bearing is provided with an axially slidable pressure bearing at the outer end of the intermediate sleeve, and a sliding top tube between the side pressure bearing and the pressure bearing is arranged on the intermediate sleeve, and a tension bearing is arranged at the outer end of the rod ,in The tension bearing on the outer side of the rod and the intermediate sleeve forms an opposite conical pressure surface on the outer round side of the opposite side of the pressure bearing, and the inner cone surface is pressed between the tension bearing and the pressure bearing on the two bearings. The floating pull plate and the floating retaining plate are provided with a spring-loaded stepless transmission spring between the floating pull plate and the floating retaining plate, and the spring still drives the two-way pressure plate to leave the direct-displacement clutch after the tension rod overcomes the elastic force of the direct spring. The driven disc presses the driven disc of the other side belt clutch, and the side thrust of the belt driven driven disc is transmitted to the pressure bearing outside the intermediate sleeve through the side pressure bearing and the sliding top tube, the floating pull plate and the floating block When the disk is located between the shifting pressure sleeve and the movable blocking sleeve on both sides, when the shifting pressure sleeve and the movable blocking sleeve are not controlled, the inner tapered surface and the outer circumferential corner of the floating chuck and the floating retaining disk are The tapered pressing surfaces do not contact each other and leave a certain gap distance, and the movable sleeve is pressed against the side wall of the transmission housing by the spring, and the annular groove is arranged in the annular groove between the movable sleeve and the side wall. The seesaw, the outer sleeve of the shifting sleeve can be shifted by the shifting Pressing control, the shifting rocker arm is connected to the shifting pedal via the cable. When it is required to switch from the stepless transmission to the direct gear transmission, the shifting pedal is operated, and the driven shifting sleeve is first compressed to the inner side and the floating chuck and the like. The inner stepless drive spring allows the floating puller to leave the tension bearing on the outside of the tie rod with a sufficient clearance distance, and then the shift sleeve that is pressed into place is pressed by the inner end to press the jaw in the ring groove, which is driven by the jaw plate. The movable retaining sleeve also drives the floating retaining disc to leave, and the pressure bearing on the outer side of the intermediate bushing has a certain clearance, pulling After the rod is not acted upon by the stepless drive spring, the connected bidirectional platen is immediately driven away from the belt drive driven disc by the direct spring and pressed against the direct drive follower plate to allow the direct clutch to engage, the spring loaded slide tube and pressure The bearing also slides outward a certain gap distance, so that the inner end of the sliding top pipe leaves the side pressure bearing on the joint sleeve of the stop rotation, and after the direct clutch is engaged, the power of the engine is directly driven by the driven disc, the driving gear and The driven output gear drives the output axial output, and the stepped shift pedal is held by the gear lock mechanism to keep the shift drive in the direct gear state.
为让变速系统能保持在直接档状态,所设的档位锁止机构如下所述,在换档踏板被踩下后,被踩下的换档踏板或被带动的换档摇臂则带动相铰接的档位锁止机构的顶杆和相铰接的摆杆从折在一起到张开接近180°后,让摆杆上的已摆到锁止位置的棘块被支座上的直接档棘爪锁止,把换档踏板或换档摇臂顶在被锁止的位置;所设的直接档棘爪经拉线与松开拨片相连,当车速降低到一定程度,操纵松开拨片放开被锁止的摆杆和顶杆不再限制换档踏板或换档摇臂回位时,变速系统便会从直接档传动回到皮带无极传动状态,上述的换档踏板、换档摇臂或档位锁止机构的顶杆与摆杆的相铰接处还与液压油缸的缓冲支杆相连,当换档踏板被踩下时,缓冲支杆被向外拉出,当松开被锁止的换档踏板或换档摇臂时,被顶回液压油缸的缓冲支杆便使换档踏板及其连接件的回位冲击被相应缓冲。In order to keep the shifting system in the direct gear state, the gear lock mechanism is set as follows. After the shift pedal is depressed, the stepped shift pedal or the driven shift rocker arm drives the phase. The ram of the hinged gear locking mechanism and the hinged pendulum are folded from 180 to 180 degrees apart, so that the ratchets on the pendulum that have been locked to the locked position are supported by the direct thorns on the pedestal. When the claw is locked, the shift pedal or the shifting rocker arm is placed at the locked position; the set direct pawl is connected with the release pad by the pulling wire, and when the vehicle speed is reduced to a certain extent, the release dial is placed. When the locked swing lever and the ejector lever no longer limit the shift pedal or the shift rocker arm returns, the shifting system will be driven from the direct gear to the belt endless transmission state. The above-mentioned shift pedal and shifting rocker arm Or the hinge of the ram and the swing lever of the gear lock mechanism is also connected with the buffer struts of the hydraulic cylinder. When the shift pedal is depressed, the buffer struts are pulled outward, and when released, the lock is released. When shifting the pedal or shifting the rocker arm, the buffer lever of the hydraulic cylinder is pushed back to make the shift pedal and its connecting piece Return shock is appropriate buffer.
为了增加操作的方便性,为手动的松开拨片还设置了电磁松开装置,控制摆杆棘块的直接档棘爪不仅受松开拨片控制,该棘爪还与电磁松开装置的衔铁相连,从被车速离心器或车速表控制的低速开关接出的控制线路经省电开关后与电磁松开装置的电磁线圈相连通,当车速低于规定的速度时,被接通的低速开关便会经控制线路带动电磁线圈中的衔铁拉动直接档棘爪收回,让被踩下的换档踏板回到起始位置,变速系统也从直接档传动状态回到皮带无极传动状态,换档踏板回位后,被换档踏板或相连传动件控制的省电开关也断开与电磁线圈的连通。In order to increase the convenience of operation, an electromagnetic release device is also provided for the manual release paddle, and the direct gear pawl for controlling the pendulum block is controlled not only by the release paddle, but also with the electromagnetic release device. The armature is connected, and the control line connected from the low speed switch controlled by the vehicle speed centrifuge or the speedometer is connected to the electromagnetic coil of the electromagnetic releasing device after the power saving switch, and the low speed is turned on when the vehicle speed is lower than the prescribed speed. The switch will drive the armature in the electromagnetic coil to pull the direct gear pawl back through the control line, so that the depressed shift pedal returns to the starting position, and the shifting system also returns from the direct gear transmission state to the belt endless transmission state, shifting After the pedal is returned, the power-saving switch controlled by the shift pedal or the connected transmission member also disconnects from the electromagnetic coil.
因双锥顶套换档式变速系统可处于空档状态,为这种变速系统还设置了另外一种档位锁止机构,在这种机构中,换档踏板的摆臂与档位锁止机构的顶杆相铰接,该顶杆再与支座上的摆杆相铰接,换档踏板处于不被控制的皮带无极传动状态时,相连的顶杆和摆杆被折到相互靠近,当换档踏板被踩动到直接档位置时,顶杆和摆杆被带动张开到接近180°的角度,在摆杆上设有可被直接档棘爪和空档棘爪锁止的棘块,直接档棘爪和空档棘爪分别经带一定空程距离的拉杆和被弹簧作用的压杆与中间被支撑的跷臂的两端相连,跷臂两端再分别经拉线、与被控制杆带动的控制臂的两端相连,与直接档棘爪相连的拉杆置于电磁线圈中,拉杆通过其上的衔铁还可被电磁线圈控制,电磁线圈经省电开关和被车速离心器或车速表控制的低速开关与电源连通,从省电开关接出的线路还经手动低速开关与电源连通,空档棘爪上的摇臂经连杆和传动臂带动空档锁块;当控制杆被移到空档N位置处时,被带动的跷臂便让悬在中间位置的空档棘爪移向起锁止作用的位置,这时再把换档踏板向下踩动,让其从皮带无极传动位置移到行程中间的空档位置后,移到空档位置的换档踏板被已升起的空档锁块阻挡,而相连的摆杆上的棘块也被空档棘爪阻档使换档踏板不能 返回停在空档位置上,从而让相连被带动的换档双锥顶套停在使皮带和直接档离合器、不被控制接合的中间空档位置,以便发动机安全起动或驻车,处于空档位置的换挡踏板或摆杆还经触动件带动开关接通,让所设的空挡灯发出空档指示;当搬动控制杆回到行车挡D位置处时,被松开的换档踏板和摆杆的棘块被弹簧作用返回到皮带无极传动的起始状态;控制杆处于行车档位置后,当车速超过限度可转入直接档行驶时,踩下换档踏板让换档双锥顶套使皮带离合器松开并带动直接档离合器接合后,直接档棘爪便把被带动到张开位置的摆杆的棘块锁止,进而也让被踩下的换档踏板停在直接档位置;当上坡阻力较大或车速低于规定限度时,可操纵并联的手动低速开关或者由车速离心器或车速表把低速开关接通,通过电磁线圈松开被锁止的摆杆上的棘块,便可让相连的换档踏板从直接档位置返回到皮带无极变速传动状态。Since the double-cone top shifting shifting system can be in a neutral state, another shifting locking mechanism is provided for the shifting system, in which the swinging arm of the shifting pedal and the gear position are locked. The ejector rod of the mechanism is hinged, and the ejector rod is hinged with the swing rod on the support. When the shift pedal is in the uncontrolled transmission state of the belt, the connected ejector rod and the swing rod are folded close to each other when the change is made. When the pedal is stepped to the direct position, the ejector and the swing lever are driven to an angle of approximately 180°, and the lance is provided with a ratchet that can be locked by the direct pawl and the neutral pawl. The direct gear pawl and the neutral pawl are respectively connected to the two ends of the intermediate supported arm by a pulling rod with a certain idle distance and a spring-applying pressing rod, and the two ends of the arm are respectively pulled and connected with the controlled rod The two ends of the driven control arm are connected, and the pull rod connected to the direct gear pawl is placed in the electromagnetic coil, and the armature through the pull rod can also be controlled by the electromagnetic coil, the electromagnetic coil is passed through the power saving switch and the vehicle speed centrifuge or the speedometer The controlled low speed switch is connected to the power supply and is connected from the power saving switch. The line is also connected to the power supply via a manual low-speed switch. The rocker arm on the neutral pawl drives the neutral lock block via the connecting rod and the transmission arm; when the control lever is moved to the neutral N position, the driven arm is driven. Move the neutral pawl suspended in the middle position to the position where the lock is applied. At this time, the shift pedal is stepped down to move from the belt endless transmission position to the neutral position in the middle of the stroke, and then moved to The shift pedal in the neutral position is blocked by the raised neutral lock block, and the ratchet block on the connected swing lever is also blocked by the neutral pawl so that the shift pedal cannot Return to the neutral position, so that the connected shifting double cone top sleeve is parked in the intermediate neutral position that allows the belt and the direct clutch to be uncontrolled, so that the engine can be safely started or parked, in neutral. The shifting pedal or the swinging lever of the position is also turned on by the trigger member, so that the set neutral light emits a neutral indication; when the moving control lever returns to the position of the driving gear D, the released shifting pedal and The ratchet of the pendulum rod is returned to the initial state of the belt endless drive by the spring; after the control lever is in the driving position, when the speed exceeds the limit, the shift pedal can be shifted to make the shifting double cone top cover After the belt clutch is released and the direct clutch is engaged, the direct pawl locks the ratchet of the swing lever that is driven to the open position, thereby stopping the depressed shift pedal in the direct position; When the uphill resistance is large or the vehicle speed is lower than the specified limit, the parallel low speed switch can be operated or the low speed switch can be turned on by the vehicle speed centrifuge or the speedometer, and the ratchet on the locked swing rod can be loosened by the electromagnetic coil. , you can Return the connected shift pedal from the direct position to the belt infinitely variable transmission.
本发明的变速系统在与电机电池相结合后构成了一种混合动力系统,在这种混合动力系统中齿轮箱的输出轴外端与电动发电机相连,在设有控制杆的面板上除设有空档和行车档的滑道之外,还从空档N位置或行车档D位置向侧面方向形成有电动档滑道,在该滑道的未端再向后形成有倒档滑道,从控制杆的面板下面的开关和接出的控制线与电机控制器连通,从刹车握把的开关接出的刹车控制线也与电机控制器连通,电机控制器再经控制总线与电动发电机相连,当把控制杆从行车档D位置或空档N位置移向电动档EV位置时,发动机工作电源被切断,同时带动电动发电机的电机控制器的电源被接通,当把控制杆从电动档EV位置移到倒挡R位置后,便可控制车辆倒车,行驶中操纵刹车握把,电动发电机便可产生相应的制动力并向电池充电。The shifting system of the present invention, in combination with the motor battery, constitutes a hybrid system in which the outer end of the output shaft of the gearbox is connected to the motor generator and is disposed on the panel provided with the control lever. In addition to the chutes of the neutral and the driving gears, an electric chute is formed from the neutral N position or the driving position D to the side direction, and a reverse chute is formed further at the end of the chute. The switch from the lower side of the control panel and the control line connected to the motor controller are connected to each other. The brake control line from the switch of the brake grip is also connected to the motor controller, and the motor controller is controlled by the bus and the motor generator. Connected, when the lever is moved from the driving position D position or the neutral position N to the electric position EV position, the engine working power is cut off, and the power of the motor controller that drives the motor generator is turned on when the lever is After the electric gear EV position is moved to the reverse gear R position, the vehicle can be controlled to reverse the vehicle, and the brake grip can be operated while driving, and the motor generator can generate the corresponding braking force and charge the battery.
由于上述变速系统中的皮带传动系统是经单向离合器带动输出轴的,无法利用发动机阻力进行减速制动,为克服这一不足,在齿轮箱中被无极传动带动的从动齿轮的轴套上套装有被接合弹簧压动、可与从动输出齿轮的侧面进行压力接合的制动力接合盘,该接合盘经拨叉和拉线与换挡摇臂相连,当换档摇臂不被控制而处于无极传动状态时,制动力接合盘压在从动输出齿轮上处于接合状态,当换挡摇臂被控制转入直接挡状态后,相连的拨叉也带动制动力接合盘离开从动输出齿轮。Since the belt drive system in the above shifting system drives the output shaft through the one-way clutch, the engine resistance cannot be used for the deceleration braking. To overcome this deficiency, the driven gear of the driven gear is driven by the stepless drive in the gearbox. The sleeve has a brake force engagement disc that is pressed by the engaged spring and can be pressure-engaged with the side of the driven output gear. The engagement disc is connected to the shifting rocker arm via a fork and a wire, and is in a state where the shifting rocker arm is not controlled. In the stepless transmission state, the brake force engagement disc is in the engaged state on the driven output gear. When the shift rocker arm is controlled to shift to the direct shift state, the connected shift fork also drives the brake force engagement disc to leave the driven output gear.
在上述直接档传动和皮带无极变速传动的变速系统中,主要包括双锥顶套式和双离合轴承式两种不同结构的离合器换档方式,变速系统从皮带无极变速传动转入齿轮直接档传动后,不仅消除了皮带传动的摩擦损失,让油耗相应降低,而且这时变速系统的传动效率比换档式变速器还要高,因为一个五档变速器中会有四组传动齿轮是处空转状态的。在本发明的变速系统中,由于V型皮带只用于起步加速,会使皮带的替换周期大大延长,在长途行车时也不用担心皮带的断裂问题。从皮带传动转入直接档传动的操作非常简单,完成摩托车起步加速后,只要踩一下换档踏板,便可让摩托车从无极皮带变速传动转入直接档状态。如车速低到直接档不能维持时,由车速表自行控制及用手控制松开拨片便可让摩托车从直接档传动转换到皮带传动状态,两种不同传动状态的转换操作是非常容易的。 In the above-mentioned direct transmission and belt infinitely variable transmission transmission system, the utility model mainly comprises two different structure clutch shifting modes of double cone top sleeve type and double clutch bearing type, and the shifting system is transferred from the belt infinitely variable transmission to the gear direct transmission. After that, not only the friction loss of the belt drive is eliminated, but the fuel consumption is correspondingly reduced, and at this time, the transmission efficiency of the transmission system is higher than that of the shift transmission, because four transmission gears are idling in a five-speed transmission. . In the shifting system of the present invention, since the V-belt is only used for starting acceleration, the replacement cycle of the belt is greatly extended, and there is no need to worry about the breakage of the belt during long-distance driving. The operation from the belt drive to the direct drive is very simple. After the start of the motorcycle acceleration, the motorcycle can be transferred from the stepless belt shifting drive to the direct gear state by simply stepping on the shift pedal. If the speed of the vehicle is low and the direct speed cannot be maintained, the speed control can be controlled by the speedometer and the plucking of the pick-up by hand can change the motorcycle from the direct transmission to the belt transmission state. The conversion operation of the two different transmission states is very easy. .
附图说明 下面结合附图和具体实施方式对本发明这种的变速系统作进一步详细的说明。BRIEF DESCRIPTION OF THE DRAWINGS The shifting system of the present invention will now be described in further detail with reference to the drawings and specific embodiments.
图1是本发明采用双锥顶套换档、采用接合顶塞离全合器结构的变速系统结构布置图。图中变速系统处于皮带无极变速传动状态。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a structural view of a shifting system of the present invention which adopts a double-cone top sleeve shifting and adopts a joint top plug to the all-closer structure. The shifting system in the figure is in the belt infinitely variable transmission state.
图2是图1中的变速系统处于齿轮直接档传动状态图。Figure 2 is a diagram showing the shifting system of Figure 1 in a gear direct transmission state.
图3是图1中接合顶塞离合器的结构放大剖视图。Figure 3 is an enlarged cross-sectional view showing the structure of the engaging top clutch of Figure 1.
图4是沿图3中A-A线的结构剖视图。Fig. 4 is a cross-sectional view showing the structure taken along line A-A of Fig. 3.
图5是接合顶塞式离合器的平衡跷臂的立体图。Figure 5 is a perspective view of the balance jaw arm engaging the top clutch.
图6是支撑平衡跷臂的支板结构立体图。Figure 6 is a perspective view of a support structure supporting a balance arm.
图7是本发明采用双锥顶套换档、采用从动盘离合器结构的离合器结构放大图。Figure 7 is an enlarged view of the clutch structure of the present invention using a double-cone top sleeve shifting and adopting a driven disc clutch structure.
图8是沿图7中B-B线的结构剖视图。Figure 8 is a cross-sectional view along the line B-B of Figure 7.
图9是离合器中换档拨件的立体图。Figure 9 is a perspective view of the shift dial in the clutch.
图10是换档拨件的轴销立体图。Figure 10 is a perspective view of the pin of the shift dial.
图11是本发明采用双离合轴承、采用从动盘离合器结构的变速系统结构布置图。图中的变速系统处于皮带无极变速传动状态。Figure 11 is a structural view of the shifting system of the present invention employing a dual clutch bearing and employing a driven disc clutch structure. The shifting system in the figure is in the belt infinitely variable transmission state.
图12是图11中双离合轴承离合器和皮带驱动结构的放大剖视图。Figure 12 is an enlarged cross-sectional view showing the dual clutch bearing clutch and belt drive structure of Figure 11;
图13是图12中离合器从动盘的立体图。Figure 13 is a perspective view of the clutch driven plate of Figure 12;
图14是阻止从动盘的弹片涨卡立体结构图。Figure 14 is a perspective view showing the structure of the shrapnel of the driven disc.
图15是在图11变速系统基础上采用了双离合轴承、单面离合器皮带驱动结构的放大剖视图。Figure 15 is an enlarged cross-sectional view showing a double clutch bearing and a single clutch belt drive structure based on the shifting system of Figure 11;
图16是为图1中采用双锥顶套换档变速系统所设的行车档、空档操纵机构的结构图。图中的机构处于空档状态。Figure 16 is a structural view of the driving gear and neutral operating mechanism provided in the double-cone top shifting shifting system of Figure 1. The mechanism in the figure is in a neutral state.
图17是图16中的行车档、空档操纵机构处于皮带无极变速传动的状态图。Figure 17 is a view showing the state in which the driving gear and the neutral operating mechanism of Figure 16 are in the belt infinitely variable transmission.
图18是图16中的行车档、空档操纵机构处于齿轮直接档传动状态图。Figure 18 is a diagram showing the state in which the driving gear and the neutral operating mechanism of Figure 16 are in the gear direct gear transmission state.
图19是变速系统与电机电池系统所构成的混合动力系统总体布置图。Figure 19 is a general layout of a hybrid system of a shifting system and a motor battery system.
具体实施方式 本发明利用双锥顶套进行换档、采用接合顶塞离合器结构的变速系统如图1和图2所示,这种变速系统除包括已有的V型皮带变速系统外,又增设直接档传动齿轮和相应的皮带离合器不直接档离合器,如图中所示,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘4连成一体的压板6和装在两者之间的活动驱动盘7,活动驱动盘7可被压板6内侧的离心滚子8作用轴向移动夹紧套在固定驱动盘4之间的V型皮带9,V型皮带的另一侧套在固定从动盘10与活动从动盘11之间,固定从动盘10与离心式自动离合器12通过副轴13装在一起,副轴上的驱动齿轮14再与齿轮箱65内的从动齿轮15相啮合。在被发动机曲轴2经传动齿轮带动的输入轴或直接在曲轴2一侧所形成的输入轴3外端固定安装有其上设置了皮带离合器和直接档离合器45、56的离合器转体18,
也可把发动机1设在离合器前部,让发动机曲轴2经传动齿轮带动输入轴3,以缩短变速系统和动力总成的宽度。直接档离合器56的内接合鼓57套装在输入轴3上并经伸进齿轮箱65内的连接轴套60与主动齿轮62连成一体,主动齿轮62再与齿轮箱内输出轴66上所固定的从动输出齿轮67相啮合。所述的套有V形皮带的固定驱动盘4和连成一体的压板6通过轴承套装在变速箱外壳68上所固定的伸向内侧皮带离合器的固定轴套69上,被皮带无极变速系统带动的从动齿轮15通过轴承套装在齿轮箱65内的输出轴66上,从动齿轮再经相连的轴套16和单向离合器17带动输出轴66上所固定的从动输出齿轮67。在靠向皮带离合器45的固定驱动盘4或相连的压板6上连接有皮带离合器的外接合鼓46,图中是把外接合鼓与固定驱动盘连成了一体。设在离合器转体18上的皮带和直接档离合器45、56可分别经传动件被处于中心轴线位置的换档双锥顶套26控制,该双锥顶套经推力轴承与控制杆28相连,当控制杆不被操纵时,设在变速箱外壳上的固定总轴套69与控制杆28之间的皮带离合器接合弹簧49可带动换档双锥顶套26使皮带离合器45的外接合鼓46处于如图1中所示的接合状态,发动机的动力经皮带无极变速系统向外传递,直接档离合器56则处于分离状态,输出轴66上的从动输出齿轮67则随输出轴自由转动;控制杆28的外端被换档摇臂116控制,换档摇臂再经拉索117与换档踏板118相连,当需要从无极传动转换为直接档传动时,如图2所示,踩下换档踏板118克服皮带离合器接合弹簧的弹力后,被带动的换档双锥顶套26便会松开皮带离合器45、使固定驱动盘4停止转动同时带动直接档离合器56接合,让发动机动力由内接合鼓57经主动齿轮62和从动输出齿轮67带动输出轴66向外输出,被踩下的换档踏板118由所设的挡位锁止机构122让变速传动保持在直接档状态。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The present invention utilizes a double-cone top sleeve for shifting, and a shifting system employing a coupled top clutch structure is shown in FIGS. 1 and 2, and the shifting system is provided in addition to the existing V-belt shifting system. The direct drive gear and the corresponding belt clutch are not direct clutches. As shown in the figure, the V-belt infinitely variable transmission system includes a
采用接合顶塞结构的离合器如图3图4所示,皮带离合器45和直接挡离合器56采用接合顶塞结构,两离合器的若干个接合顶塞78均布在离合器转体118上的各自相应安装孔内。各侧接合顶塞78的外侧设有形状与内、外接合鼓57、46的内摩擦鼓面相适应的弧面接合摩擦片79,该摩擦片铸在接合座80上,接合座被压进接合顶塞78的筒柱81内后,通过穿过接合座和筒柱的卡销82让两者连成一体。在接合顶塞78的筒柱81内安装有伸向换档双锥顶套26的顶柱85,在筒柱上的接合座80与顶柱85之间装有接合弹簧84,由筒柱81内侧的内折卡边86使顶柱被卡在向外伸出的位置。皮带离合器45和直接档离合器56各自相对应的两侧接合顶塞78分别经其上的顶柱85通过中间的平衡跷臂88铰接相连,平衡跷臂经设在其加强梁89两侧的中间支撑轴槽90被装在离合器转体卡槽19内的支板20上两个相对应的支轴21支撑。平衡跷臂88和支撑点的支板20是两个装在一起的部件,其外型结构如图5和图6所示。在接合顶塞78通过其上顶柱85的内端凸形顶头87被换档双锥顶套26带动时,由穿出接合顶塞78的卡销伸出端83与离合器转体安装孔内壁上的滑槽22相配合让接合顶塞78滑动定位。在接合顶塞78的顶柱85通过内端所装的滚轮被换档双锥顶套26带动时,顶柱85被制成矩形截面以形成安装滚轮的凹形口并阻止
其上的筒柱80回转(未画)。在控制换档双锥顶套26让直接档或皮带离合器56、45接合时,相应被带动的一侧接合顶塞78的顶柱85经接合弹簧84让接合顶塞与相应离合器的内或外接合鼓压力接合后,另一侧离合器的接合顶塞78则被随动的平衡跷臂88向内拉回到分离位置。图3中的换档双锥顶套26被控制停在左右侧的中间位置,离合器转体118上的两侧离合器的接合顶塞78也停在中间位置上并不与两侧离合器的接合鼓相接触,这时变速系统相当处在空档状态。As shown in FIG. 3 and FIG. 4, the
除让离合器采用接合顶塞结构以外,还可如图7和图8所示让离合器采用从动盘结构,所述的直接档离合器56和皮带离合器45采用从动盘结构,两离合器的各从动盘91分别安装在相对应的各自离合器的内、外接合鼓57、46上,从动盘91通过其外圆周上的滑齿92装在接合鼓的滑槽47上,并被接合鼓内侧的弹簧顶环93把从动盘推离离合器转体18上两侧相对应的固定接合盘23、24,由卡在接合鼓外侧内圆壁上的挡环48让从动盘91悬停在被定位的位置。皮带和直接档离合器45、56的两从动盘91处在离合器转体18两侧的固定接合盘23、24之间,在两离合器从动盘91之间的离合器转体18上通过滑键装有双向压体94,在双向压体两侧分别设有皮带离合器的接合压盘101和直接档离合器的接合压盘102,两接合压盘通过滑键或拉带被双向压体94带动。在两接合压盘101、102之间装有接合弹簧103,在双向压体两侧设有阻止接合压盘向外移动的挡环95。在双向压体94的中间内圆周面上设有中间拨槽96,环形均布的若干换挡拨件97上的摆头98插在双向压体的中间拨槽96内,换挡拨件通过轴销100被安装在离合器转体18上的各中间支座25上,在换挡拨件的内侧具有向左右叉开的伸向并压在换档双锥顶套26上两侧锥面中部位置的压臂99。换档拨件97和固定的轴销10的外形结构如图9和图10所示,在控制换档双锥顶套26让皮带离合器45或直接档离合器56接合时,被带动的换档拨件97通过其上的摆头98带动双向压体94、分离弹簧103和相应的接合压盘压向被控制接合的离合器从动盘91,让该侧的离合器相应接合,同时,双向压体94上的另一侧接合压盘则离开另一侧离合器的从动盘。图7中的换档双锥顶套26被控制停在左右侧的中间位置上,被带动的双向压体94因停在中间位置并不与两侧离合器的从动盘91相接触让变速系统处于空档状态。In addition to the engagement of the clutch with the plug structure, the clutch can be configured as a driven disc as shown in FIGS. 7 and 8. The
本发明采用双离合轴承控制离合器接合的直接档和皮带无极变速系统如图11所示,图12是皮带无极变速系统的压板6固定驱动盘4、皮带离合器45和直接档离合器56等部分的放大剖视图,由图可见,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘4连成一体的压板6和装在两者之间的活动驱动盘7,活动驱动盘7可被压板6内侧的离心滚子8作用轴向移动夹紧套在固定驱动盘4之间的V型皮带9,V型皮带的另一侧套在固定从动盘10与活动从动盘11之间,固定从动盘10与离心式自动离合器12通过副轴13装在一起,副轴上的驱动齿轮14再与齿轮箱65内的从动齿轮15相啮合,其特征在于:在被发动机曲轴2经传动齿轮带动的输入轴或直接在曲轴2一侧所形成的输入轴3外侧固
定安装有连在一起的由内固定接合盘30、连接架32、外固定接合盘33和从外固定接合盘伸出的中间轴套35构成的离合器转体29。在外固定接合盘32与内固定接合盘30之间设有双向压盘39,该压盘经穿过离合器转体连接架32间的辐条板40与中间轴套35内的拉杆41内端固定相连。在内固定接合盘30与双向压盘39间的内接合鼓57上装有直接挡离合器56的从动盘63,设在内接合鼓上的弹片涨卡55让不被压力接合时的从动盘63保持在内固定接合盘双向压盘之间的中间位置。直接挡离合器内接合鼓57经相应的夹板和减震弹簧与通过轴承装在输入轴3上的连接轴套60的传动盘61连接在一起,连接轴套60伸进齿轮箱65后,其内端上的主动齿轮62再与齿轮箱内的输出轴66上所固定的从动输出齿轮67相啮合,在中间轴套35上设有有相隔一定间隙的、从变速器壳体的外侧壁72伸向内侧的固定轴套69。所述的套有V型皮带的固定驱动盘4和连成一体的压板6通过轴承套装在固定轴套69上,被皮带无极变速系统带动的从动齿轮15通过轴承套装在齿轮箱65内的输出轴66上,从动齿轮再经相连的轴套16和单向离合器17带动输出轴66上所固定的从动输出齿轮67;装在压板6侧的轴承75通过在其外圆周面或内圆周面所形成的导入锥面76和卡止锥面77与装在压板侧轴承安装孔内壁或固定轴套内端外圆周面上的卡环70相配合,使固定驱动盘4的套件能被压力装在固定轴套69上定位或被向外拉出。在靠向固定接合盘33的固定驱动盘4或连成一体的压板6上连接有皮带离合器45的外接合鼓46,皮带离合器的从动盘63设在外固定接合盘33与双向压盘39之间,并通过设在外接合鼓上的弹片涨卡55让不被压力接合时的从动盘63保持在外固定接合盘与双向压盘之间的中间位置。皮带离合器和直接档离合器的从动盘63如图13所示采用的是薄板冲压结构,并通过其上外圆周上均布的滑齿51两侧的折边52与相应的接合鼓上的滑槽47滑动接触,在滑齿51间的凹口处通过圆周折边54与相应接合鼓的内圆周面滑动接触并轴心定位。在接合鼓上所固定的弹片涨卡55(参看图4)伸进相应从动盘的滑齿51上所设的长形口53后,使装入的从动盘被弹性定位。在双向压盘39与中间轴套的外固定接合盘33之间装有直接档弹簧64,在中间轴套35外侧装有压力轴承36,在伸出的拉杆41外侧装有拉力轴承42,在压力轴承和拉力轴承相对侧的外圆角处形成有相对的锥形压面43。在拉力轴承42和压力轴承36之间安装有通过其上的内锥面压在两轴承上的浮动拉盘105和浮动挡盘106,在浮动拉盘与浮动挡盘之间装有弹力较大的无极传动弹簧108,该弹簧在经拉杆41克服直接挡弹簧64的弹力后仍带动双向压盘39离开直接挡离合器的从动盘63压紧另一侧皮带离合器的从动盘,即图12中所示状态。浮动拉盘105和浮动挡盘106处在两侧的换挡压套109和对动挡套110之间,换挡压套和对动挡套不被控制时,其上的内锥面与浮动拉盘105和浮动挡盘106外侧圆周角处的锥形压面107互不接触并离开一定的间隙距离。对动挡套110被弹簧112压靠在变速器壳体的侧壁72上,在对动挡套与侧壁之间的环槽50内装有环形排列的跷板113,换档压套109外在外侧可被换档摇臂116压动控制,换档摇臂经拉索117与换档踏板118相连。当需要从无极传动转换为直接档传动时,操纵换档
踏板118、被带动的换档压套109先向内侧压缩浮动拉盘105和其内的无极传动弹簧108,让浮动拉盘105离开拉杆41外侧的拉力轴承42足够的间隙距离,随后被压动到位的换挡压套109再经其内端压动环槽50中的跷板113,被跷板带动的对动挡套110也带动浮动挡盘106离开,中间轴套35外侧的压力轴承36一定间隙,拉杆41不被无极传动弹簧108作用后,相连的双向压盘39立即被直接挡弹簧64带动离开皮带离合器45的从动盘63并压向另一侧直接挡离合器的从动盘(参看图15),让直接档离合器接合运转,发动机的动力经直接档离合器56的传动盘63、主动齿轮62和从动输出齿轮67带动输出轴66向外输出,被踩下的换档踏板118由所设的档位锁止机构122让变速传动保持在直接档状态。The present invention adopts a dual clutch bearing to control the clutch engagement of the direct gear and the belt infinitely variable transmission system as shown in FIG. 11, and FIG. 12 is an enlarged view of the portion of the
本发明采用双离合轴承控制离合器的第二种直接档和皮带无极变速系统如图15所示,V型皮带无极变速传动系统包括可被发动机带动的与固定驱动盘4连成一体的压板6和装在两者之间的活动驱动盘7,活动驱动盘7可被压板6内侧的离心滚子8作用轴向移动夹紧套在固定驱动盘4之间的V型皮带9,V型皮带的另一侧套在固定从动盘10与活动从动盘11之间,固定从动盘10与离心式自动离合器12通过副轴13装在一起,副轴上的驱动齿轮14再与齿轮箱65内的从动齿轮15相啮合,在被发动机曲轴2经传动齿轮带动的输入轴或在曲轴2一侧所形成的输入轴3外侧安装固定有由连接座架37和中间轴套35构成的离合器转体29。在连接座架37上通过轴承38安装有直接档离合器的直接档从动盘104,该从动盘经相应的夹板和减震弹簧与通过轴承装在输入轴3上的连接轴套60的传动盘61安装在一起,连接轴套伸进齿轮箱65后,其内端上所固定的主动齿轮62再与齿轮箱内输出轴66上所固定的从动输出齿轮67相啮合(参看图11)。所设的与连接座架37上的直接档从动盘104相对应的双向压盘39经穿过连接座架的辐条板40与中间轴套35内的拉杆41内端固定相连,在中间轴套35内侧的挡板34与双向压盘39之间安装有直接档弹簧64,所述的套有V型皮带的固定驱动盘4和连成一体的压板6通过轴承套装在从变速器壳体的外侧壁72伸向内侧的固定轴套69上,被皮带无极变速系统带动的从动齿轮15通过轴承套装在齿轮箱65内的输出轴66上,从动齿轮再经相连的轴套16和单向离合器17带动输出轴66上所固定的从动输出齿轮67;在靠双向压盘39侧的固定驱动盘4或连成一体的压板6上连接有面向双向压盘的皮带传动从动盘119,在固定驱动盘4的连结轴套5的内侧固定有侧压轴承120,在中间轴套35的外端装有可轴向滑动的压力轴承36,在中间轴套35上设有处在侧压轴承120与压力轴承36之间的滑动顶管44。在拉杆41的外端装有拉力轴承42,在拉杆41和中间轴套35外侧的拉力轴承42与压力轴承36相对侧的外圆角处形成有相对的锥形压面43,在拉力轴承42和压力轴承36之间安装有通过其上的内锥面压在两轴承上的浮动拉盘105和浮动挡盘106,在浮动拉盘与浮动挡盘之间装有弹力较大的无极传动弹簧108,该弹簧在经拉杆41克服直接挡弹簧64的弹力后仍带动双向压盘39离开直接挡离合器的从动盘104压紧另一侧皮带离合器的从动盘,皮带传动从动盘119所受的侧推力经侧压轴承120和滑动顶管44传给中间轴套35外侧的压力轴承36,浮动拉盘
105和浮动挡盘106处在两侧的换挡压套109和对动挡套110之间,换挡压套和对动挡套不被控制时,其上的内锥面与浮动拉盘105和浮动挡盘106外侧圆周角处的锥形压面107互不接触并离开一定的间隙距离,对动挡套110被弹簧112压靠在变速器壳体的侧壁72上,在对动挡套与侧壁之间的环槽50内装有环形排列的跷板113,换档压套109外在外侧可被换档摇臂116压动控制,换档摇臂经拉索117与换档踏板118相连,当需要从无极传动转换为直接档传动时,操纵换档踏板118、被带动的换档压套109先向内侧压缩浮动拉盘105和其内的无极传动弹簧108,让浮动拉盘105离开拉杆41外侧的拉力轴承42足够的间隙距离,随后被压动到位的换挡压套109再经其内端压动环槽50中的跷板113,被跷板带动的对动挡套110也带动浮动挡盘106离开,中间轴套35外侧的压力轴承36一定间隙,拉杆41不被无极传动弹簧108作用后,相连的双向压盘39立即被直接档弹簧64带动离开皮带传动从动盘119并压向直接挡从动盘104让直接档离合器接合运转,即图15中所示状态。被弹簧作用的滑动顶管44和压力轴承36也向外滑动一定的间隙距离,让滑动顶管的内端离开停转的连结轴套5上的侧压轴承120,直接档离合器被接合后,发动机的动力经直接档从动盘104、主动齿轮62和从动输出齿轮67带动输出轴66向外输出,被踩下的换档踏板118由所设的档位锁止机构122让变速传动保持在直接档状态。The second direct gear and belt infinitely variable transmission system using the dual clutch bearing control clutch is as shown in FIG. 15. The V-belt infinitely variable transmission system includes a
在上述给出的四种不同变速系统中,不论采用换档双锥顶套还是采用双离合轴承控制离合器,都是通过被换档踏板带动的换档摇臂实现的,为使被操纵到位后的换档摇臂能保持在直接档状态,换档踏板或换档摇臂还被所设的档位锁止机构控制,图1和图2所示,在换档踏板被踩下后,被踩下的换档踏板118(或被带动的换档摇臂116)则带动相铰接的档位锁止机构122的顶杆124和相铰接的摆杆126从折在一起到张开接近180°后,让摆杆126上的已摆到锁止位置的棘块127被支座上的直接档棘爪128锁止(即图2中所示状态),把换档踏板或换档摇臂顶在被锁止的位置。所设的直接档棘爪128经拉线129与松开拨片130相连,当车速降低到一定程度,操纵松开拨片130放开被锁止的摆杆126和顶杆124不再限制换档踏板或换档摇臂回位时,变速系统便会从直接档传动回到皮带无极传动状态(即图1中所示状态),上述的换档踏板118、换档摇臂116或档位锁止机构的顶杆124与摆杆126的相铰接处还与液压油缸133的缓冲支杆134相连。当换档踏板118被踩下时,缓冲支杆134被向外拉出,当松开被锁止的换档踏板118或换档摇臂116时,被顶回液压油缸133的缓冲支杆134便使换档踏板118及其连接件的回位冲击被相应缓冲。In the four different shifting systems given above, whether the shifting double cone top sleeve or the double clutch bearing control clutch is used, the shifting rocker arm driven by the shifting pedal is realized, so that after being manipulated in position, The shifting rocker arm can be kept in the direct gear state, and the shifting pedal or the shifting rocker arm is also controlled by the gear shifting mechanism provided, as shown in Fig. 1 and Fig. 2, after the shifting pedal is depressed, The stepped shifting pedal 118 (or the driven shifting rocker arm 116) drives the
控制摆杆棘块127的直接档棘爪128不仅受松开拨片130控制,该棘爪还与电磁松开装置的衔铁137相连,被电磁松开装置控制的档位锁止机构如11和图16所示,从被车速离心器138或车速表控制的低速开关141接出的控制线路142经省电开关143后与电磁松开装置的电磁线圈136相连通。当车速低于规定的速度时,被接通的低速开关141便会经控制线路142带动电磁线圈136中的衔铁137拉动直接档棘爪128收回,让被踩下的换档踏板118回到如图11中所示的起始位置,变速系统也从直接档传动状态回到皮带无极传
动状态,换档踏板118回位后,被换档踏板或相连传动件控制的省电开关143也断开与电磁线圈136的连通。The
由于图1中变速系统的换档双锥顶套停在中间位置时可形成空档状态,为这种类型的变速系统也设置了如图16所示不同的档位锁止机构,该机构如图16可见,换档踏板118被所设的档位锁止机构控制,换档踏板的摆臂146与档位锁止机构的顶杆124相铰接,该顶杆再与支座145上的摆杆126相铰接,换档踏板118处于不被控制的皮带无极传动状态时,相连的顶杆124和摆杆126被折到相互靠近,当换档踏板118被踩动到直接档位置时,顶杆124和摆杆126被带动张开到接近180°的角度。在摆杆126上设有可被直接档棘爪128和空档棘爪155锁止的棘块127,直接档棘爪128和空档棘爪155分别经带一定空程距离的拉杆147和被弹簧148作用的压杆149与中间被支撑的跷臂150的两端相连,跷臂两端再分别经拉线151、152与被控制杆153带动的控制臂154的两端相连。与直接档棘爪128相连的拉杆147置于电磁线圈136中,拉杆通过其上的衔铁137还可被电磁线圈控制,电磁线圈经省电开关143和被车速离心器138或车速表控制的低速开关141与电源140连通,从省电开关143接出的线路还经手动低速开关163与电源140连通,空档棘爪155上的摇臂156经连杆157和传动臂158带动空档锁块159。当控制杆153被移到如图16所示的空档N位置处时,被带动的跷臂150便让悬在中间位置的空档棘爪155移向起锁止作用的位置,这时再把换档踏板118向下踩动,让其从皮带无极传动位置移到行程中间的空档位置后,移到空档位置的换档踏板118被已升起的空档锁块159阻挡,而相连的摆杆126上的棘块127也被空档棘爪155阻档使换档踏板118不能返回停在空档位置上,从而让相连被带动的换档双锥顶套26停在使皮带和直接档离合器45、56不被控制接合的中间空档位置,以便发动机安全起动或驻车。处于空档位置的换挡踏板或摆杆还经触动件160带动开关161接通,让所设的空挡灯162发出空档指示。当搬动控制杆153回到图11中所示的行车挡D位置处时,被松开的换档踏板118和摆杆126的棘块127被弹簧作用返回到皮带无极传动的起始状态。控制杆处于行车档位置后,当车速超过限度可转入直接档行驶时,踩下换档踏板118让换档双锥顶套26使皮带离合器松开并带动直接档离合器接合后,直接档棘爪128便把被带动到张开位置的摆杆126的棘块127锁止,进而也让被踩下的换档踏板118停在直接档位置。当上坡阻力较大或车速低于规定限度时,如图18所示,可操纵并联的手动低速开关163或者由车速离心器或车速表把低速开关141接通,通过电磁线圈136松开被锁止的摆杆126上的棘块127,便可让相连的换档踏板118从直接档位置返回到皮带无极变速传动状态。Since the shifting double cone top sleeve of the shifting system of Fig. 1 is stopped in the intermediate position, a neutral state can be formed. For this type of shifting system, different gear locking mechanisms as shown in Fig. 16 are also provided, such as As can be seen in Figure 16, the
在城市路况行车时经常遇到走走停停的堵车情况,这时用发动机在低负荷下驱车行驶会造成较大的燃油浪费,为适应这种行车状态,图19给出了一种包括电机电池的混合动力布置方案,由图可见,该方案以采用换档双锥顶套的变速系统为基础,齿轮箱65的输出轴66外端与电动发电机164相连,在设有控制杆153的面板165上除设有空档和行车
档的滑道166之外,还从空档N位置或行车档D位置向侧面方向形成有电动档滑道167,在该滑道的未端再向后形成有倒档滑道168。从控制杆的面板165下面的开关和169接出的控制线170与电机控制器175连通,从刹车握把172的开关173接出的刹车控制线174也与电机控制器175连通,电机控制器再经控制总线171与电动发电机164相连。当把控制杆153从行车档D位置或空档N位置移向电动档EV位置时,发动机工作电源被切断,同时带动电动发电机的电机控制器175的电源被接通。当把控制杆153从电动档EV位置移到倒挡R位置后,便可控制车辆倒车。行驶中操纵刹车握把172,电动发电机便可产生相应的制动力并向电池177充电。When driving in urban roads, it often encounters traffic jams when stopping and stopping. At this time, driving with the engine under low load will cause a large fuel waste. To adapt to this driving state, Figure 19 shows a motor including The hybrid arrangement of the battery can be seen from the figure. The solution is based on a shifting system using a shifting double cone top sleeve. The outer end of the
在本发明的变速系统处于皮带变速状态时,发动机的动力经皮带变速传动后是经单向离合器带动从动输出齿轮的,因此无法在减速刹车时先利用有发动机阻力进行减速。为克服这种不足,在图2中为变速系统增设了被换档摇臂116联动控制的制动力接合盘178,如图2所示,在齿轮箱65中被无极传动带动的从动齿轮15的轴套16上套装有被接合弹簧176压动、可与从动输出齿轮67的侧面进行压力接合的制动力接合盘178,该接合盘经拨叉179和拉线180与换挡摇臂116相连。当换档摇臂不被控制而处于无极传动状态时,制动力接合盘178压在从动输出齿轮67上处于接合状态,以便能利用发动机的阻力进行减速。当换挡摇臂116被控制转入直接挡状态后,相连的拨叉179也带动制动力接合盘178如图2中状态所示离开从动输出齿轮67。
When the shifting system of the present invention is in the belt shifting state, the power of the engine is driven by the belt after the belt shifting, and the driven output gear is driven by the one-way clutch. Therefore, the engine resistance cannot be used to decelerate when the brake is decelerated. In order to overcome this deficiency, a brake
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| CN107269776A (en) * | 2016-04-08 | 2017-10-20 | 江苏兴云新能源有限公司 | A kind of pair of clutch gear-shifting mechanism |
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| CN108121254A (en) * | 2017-12-31 | 2018-06-05 | 无锡市中冠物流设备有限公司 | A kind of electronic gearshift castor |
| CN108121254B (en) * | 2017-12-31 | 2023-12-12 | 无锡市中冠医疗设备有限公司 | Electric gear shifting castor |
| CN108458060A (en) * | 2018-02-28 | 2018-08-28 | 韦群庚 | A kind of new type auto electromagnetic stepless speed variator of automobile |
| CN108458060B (en) * | 2018-02-28 | 2023-11-10 | 广西洪钢新能源科技有限公司 | Novel automatic electromagnetic stepless speed changer for automobile |
| CN109854689A (en) * | 2019-01-31 | 2019-06-07 | 牛清锋 | Inner bearing type gearshift gearbox |
| CN109854689B (en) * | 2019-01-31 | 2024-05-10 | 浙江海天机械有限公司 | Internal support type gear shifting mechanism gearbox |
| CN110017373A (en) * | 2019-05-16 | 2019-07-16 | 福州锐智新能源科技有限公司 | A kind of three formula gearshifts of control for speed changer |
| CN110017373B (en) * | 2019-05-16 | 2024-05-14 | 福州锐智新能源科技有限公司 | One-control three-type gear shifting device for transmission |
| CN113339468A (en) * | 2021-07-06 | 2021-09-03 | 谭万喜 | Rigid variable-torque continuously variable transmission |
| CN113525063A (en) * | 2021-07-22 | 2021-10-22 | 东风柳州汽车有限公司 | Hybrid drive device, automobile, control method, control device, and storage medium |
| CN116404803A (en) * | 2023-06-07 | 2023-07-07 | 华侨大学 | Variable-speed variable-torque electric cylinder and engineering machinery thereof |
| CN116404803B (en) * | 2023-06-07 | 2023-08-18 | 华侨大学 | Variable-speed variable-torque electric cylinder and engineering machinery thereof |
| CN116727713A (en) * | 2023-08-15 | 2023-09-12 | 烟台环球机床装备股份有限公司 | Hydraulic turret tool rest |
| CN116727713B (en) * | 2023-08-15 | 2023-10-24 | 烟台环球机床装备股份有限公司 | Hydraulic turret tool rest |
| WO2025241320A1 (en) * | 2024-05-20 | 2025-11-27 | 向永川 | Automatic transmission |
| CN121055680A (en) * | 2025-11-03 | 2025-12-02 | 浙江特汇电机有限公司 | A same-side power distribution motor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105346665B (en) | 2019-08-02 |
| CN105346665A (en) | 2016-02-24 |
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