WO2016045197A1 - 一种m型全自动缠绕机 - Google Patents

一种m型全自动缠绕机 Download PDF

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Publication number
WO2016045197A1
WO2016045197A1 PCT/CN2014/093180 CN2014093180W WO2016045197A1 WO 2016045197 A1 WO2016045197 A1 WO 2016045197A1 CN 2014093180 W CN2014093180 W CN 2014093180W WO 2016045197 A1 WO2016045197 A1 WO 2016045197A1
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WO
WIPO (PCT)
Prior art keywords
film
turntable
winding machine
type
main controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/093180
Other languages
English (en)
French (fr)
Inventor
罗邦毅
章子泉
张彩芹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Youngsun Intelligent Equipment Co Ltd
Original Assignee
Hangzhou Youngsun Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201420547021.0U external-priority patent/CN204355306U/zh
Priority claimed from CN201410487307.9A external-priority patent/CN104229175B/zh
Priority claimed from CN201420546401.2U external-priority patent/CN204236851U/zh
Priority to US15/511,378 priority Critical patent/US10364054B2/en
Priority to KR1020177009418A priority patent/KR101961573B1/ko
Priority to DK14902713.8T priority patent/DK3199460T3/en
Priority to PL14902713T priority patent/PL3199460T3/pl
Priority to RU2017113936A priority patent/RU2647913C1/ru
Application filed by Hangzhou Youngsun Intelligent Equipment Co Ltd filed Critical Hangzhou Youngsun Intelligent Equipment Co Ltd
Priority to EP14902713.8A priority patent/EP3199460B1/en
Priority to ES14902713T priority patent/ES2712278T3/es
Publication of WO2016045197A1 publication Critical patent/WO2016045197A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • B65B11/045—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated by rotating platforms supporting the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02—Driving gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/14—Details of wrapping machines with web dispensers for application of a continuous web in layers onto the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

Definitions

  • the invention relates to an M-type winding machine.
  • the winding machine is a mechanical device in the field of packaging machinery for wrapping a wrapping film on the surface of an article, which comprises a turntable, and the article is placed on a turntable to rotate with the turntable to wrap the wrapping film around its surface.
  • the M-type winding machine is a special type of winding machine, and the turntable is provided with an M-shaped groove for the fork arm of the hydraulic vehicle to enter when the article is transferred.
  • M-type winding machine has not been able to solve the problem of mechanized film winding. It is impossible to set a mechanical device on the M-type turntable for film clamping, and then automatically control the film-forming process to improve work efficiency.
  • the technical problem to be solved by the present invention is to provide an M-type winding machine capable of realizing automatic film clamping in an M-type winding machine, and further providing necessary conditions for realizing fully automatic film winding.
  • the present invention adopts the following technical solutions:
  • An M-type winding machine is provided with a base, a rotatable M-type turntable and a column, and a film frame lifting device is arranged in the column, the film frame lifting device is driven by the first motor, and the film frame is on one side of the column; Lie in:
  • the M-type winding machine is provided with a main controller
  • the M-type winding machine is further provided with a film clamping device, which is arranged on the M-type turntable, is driven by the second motor, and uses a battery as a power source;
  • the M-type turntable is also provided with a secondary controller
  • the secondary controller and the primary controller are connected by wireless data communication, controlled by the primary controller, and the secondary controller controls the operation of the second motor;
  • the film clamping position of the film clamping device is in front of the column when the M-type turntable is turned to the original position angle
  • the M-type winding machine is further provided with a battery charging connection device
  • the battery charging connection device comprises an upper part of the turntable and an outer part of the turntable, the upper part of the turntable is mounted on the M-type turntable, and the outer part of the turntable is mounted on the base beside the M-type turntable
  • the upper part of the turntable and the outer part of the turntable can be electrically connected, and the turntable
  • the outer part is connected to the power source, and the upper part of the turntable is electrically transferred into the battery for charging;
  • the drive motor of the first drive motor and the M-type turntable is also connected to the main controller and is controlled by the main controller.
  • the present invention may also adopt the following further technical solutions:
  • the outer portion of the turntable is provided with a driving cylinder and a connecting contact, and the driving cylinder drives the connecting contact to move forward and backward toward the contact member on the upper portion of the turntable, and the working of the driving cylinder is controlled by the main controller. control.
  • the M-type winding machine is provided with a film lifting device, and the film lifting device is disposed on a base in front of the film clamping device, the film lifting device is provided with a lifting and lowering film forming member, and the film lifting device is disposed on the lifting film
  • the lifting and lowering of the space between the frame and the M-type turntable; the driving motor or the cylinder driving the lifting and lowering of the lifting member is controlled by the main controller;
  • the M-type winding machine is provided with an automatic breaking device, and the automatic breaking device is disposed on the film On the base in front of the device, the power device in the automatic film breaking device is controlled by the main controller.
  • the column is located at a side of the rear of the base, and the side where the column is located on the base is in the same direction as the side where the film frame is located on the column; the rear portion of the base has a movable mounting plate.
  • the movable mounting plate is laterally adjustably mounted on the base by a fixing member mounted on the movable mounting plate, the movable mounting plate forming a notched shape, and the position of the column is located at On the gap.
  • the invention constructively realizes the setting of the film clamping device, the permanent automatic power supply and the control on the M-type turntable, paving the way for the fully automatic mechanization work of the M-type winding machine; further, the invention
  • the M-type turntable rotation, the film frame lifting, the film clamping, the automatic supply of the power on the M-type turntable, the automatic mechanization operation of the film lifting and the film breaking, and the easy removal of the film lifting device and the automatic film breaking device are realized.
  • the installation enables the column to be rotated and lowered during transportation, saving space required for transportation.
  • Figure 1 is a schematic illustration of an embodiment of the present invention.
  • Figure 1a is a schematic view of another embodiment of the present invention as viewed from another perspective.
  • Figure 1b is an exploded view of an embodiment of the present invention.
  • FIG. 2a is a schematic view showing the state in which the battery charging connection device is disengaged according to the embodiment of the present invention.
  • FIG. 2b is a schematic diagram of a state of charge of a battery charging connection device according to an embodiment of the present invention.
  • FIG. 3 is a top plan view of an embodiment of the present invention.
  • FIG. 4 is a schematic view showing the outer shape of a film clamping device according to an embodiment of the present invention.
  • Figure 5 is an exploded view of the film lifting device of the embodiment of the present invention.
  • Figure 6 is a schematic view of an automatic film breaking device in accordance with an embodiment of the present invention.
  • Fig. 7 is a schematic view showing another direction of the automatic film breaking device in the embodiment of the present invention.
  • Fig. 8 is a front elevational view showing the hot-melting mechanism of the automatic film breaking device in the embodiment of the present invention.
  • Figure 9 is a bottom plan view of the connection structure of the interrupting membrane element of Figure 8.
  • Figure 10 is a plan view of an automatic film breaking device in accordance with an embodiment of the present invention.
  • Figure 11 is an exploded view of the automatic film breaking device in accordance with an embodiment of the present invention.
  • the M-type winding machine provided by the invention is provided with a base 100, a rotatable M-type turntable 200, a column 300, and a film frame lifting device is arranged in the column, and the film frame lifting device is driven by the first motor, and the lifting drive is driven.
  • the mechanism may be a chain, a timing belt or the like, and the film frame 301 is connected to the lifting and lowering device.
  • the M-type winding machine is provided with a main controller, such as a computer, the reference numeral 400 is its operation panel, and the main controller is disposed on the M-type winding machine part other than the M-type turntable 200, for example, disposed in the column, Can be set in a separate operator station.
  • the main controller is provided with a wireless communication device, and the wireless communication device can perform wireless data communication with the wireless communication device on the M-type turntable.
  • the M-type winding machine is further provided with a film clamping device 500.
  • the film clamping device is disposed on the M-type turntable 200, driven by the second motor 501, and uses the battery 502 as a power source; the M-type turntable 200 is also disposed.
  • the secondary controller may be a controller having an arithmetic function or a second motor 501 switch capable of wireless data communication being controlled by the master controller.
  • the film clamping device includes two clamping arms 504, and the second motor 501 is driven by the gear 503 to drive the two clamping arms 504 to rotate and clamp the film (Fig. 2b) and release (Fig. 2a).
  • the above-mentioned interlayer film can also be a flexible interlayer, for example, two clamping arms or at least one of them has a flexible squeegee strip 505 at the film portion, and the flexible squeegee strip has lateral adjustment grooves for laterally adjusting the flexible clip.
  • the position of the strip is adjusted to adjust the degree of clamping, and the clip arm 504 is provided with a stop screw 506 of the flexible nip strip 505 on the rear side of the flexible nip strip 505.
  • the left and right sides of the top surface of the casing 507 of the film clamping device respectively have a first transition surface 511 between the left and right sides of the casing and the M-type turntable 200, and a cover 510 and a cover at the top of the casing.
  • a second transition surface 512 between the first transition surfaces 511 on the left and right sides.
  • the first transition surface 511 and the second transition surface 512 on the left side are inclined downward when extending to the left, and the first transition surface 511 and the second transition surface 512 on the right side are extended to the right. Tilt down.
  • the top view shape of the cover may be designed to resemble a "wille shape", that is, the width of the first transition surface 511 and the second transition surface 512 on the left side are gradually extended to the left.
  • the width gradually decreases.
  • the width of the first transition surface 511 on the left side is gradually decreased to the left during the extension to the left, and the width of the first transition surface 511 on the right side is gradually decreased to the right during the extension to the right; or, according to It is desirable that one of the first transition surface 511 on the left side and the first transition surface 511 on the right side form the pointed end.
  • the ends of the first transition surfaces 511 on the left and right sides of the casing respectively extend beyond the left and right ends of the baffle 520 at the front of the casing.
  • Two clamp arms 504 extend out of the casing 507 from the slots 513 at the top of the casing.
  • the shape of the casing may also cover the second motor 501, the gear 503, the battery 502, and the remote controller 201, wherein the battery and the motor are divided into two sides of the gear 503 and the two clamping arms 504.
  • the M-type turntable needs to be turned back to the zero position after the end of each winding work, that is, the original position angle.
  • the M top end of the M-shaped groove 202 of the M-type turntable faces the column (that is, as shown in FIG. 1), and the clamp
  • the position of the membrane device should be such that its clamping position, i.e., the jaw position 508 when the clamp arm 504 (or the flexible membrane strip 505) is gripping the membrane, is in front of the column 300, and the M-shaped groove on the M-shaped turntable The top is facing the film working position.
  • the M-type winding machine is further provided with a battery charging connection device, the battery charging connection device comprising a turntable upper portion 610 and a turntable outer portion 620, the turntable upper portion 610 is mounted on the M-type turntable 200, and the turntable outer portion 620 is mounted on the M-type turntable On the base 100 beside the type turntable 200, when the M-type turntable 200 is turned to the charging position angle (Fig. 3), the upper portion of the turntable and the outer portion of the turntable can be electrically connected.
  • the above charging position angle is preferably the original position angle.
  • the outer portion 620 of the turntable is provided with a driving cylinder 621 and a connecting contact 622.
  • the driving cylinder 621 drives the connecting contact 622 to move forward and backward toward the contact member 611 on the upper portion 610 of the turntable.
  • the operation of the 621 is controlled by the main controller. In addition to the cylinder drive, it can also be driven by a motor and is also controlled by the main controller.
  • the outer portion 320 of the turntable is connected to the power source, and the upper portion 610 of the turntable is electrically transferred into the battery 202 for charging.
  • the upper portion 610 of the turntable may also be provided with set screws for righting and positioning the contact members 611.
  • the main controller controls the driving cylinder 621 to operate, and drives the connecting contact 622 to advance toward the contact member 611 on the upper portion 610 of the turntable. Movement, when they are electrically connected, the electricity is transferred into the battery 502 for charging; when the M-type turntable 200 needs to start working, the main controller controls the driving of the cylinder 621 to drive the connecting contact 622 to leave the upper portion 610 of the turntable. The movement of the contact members 611 breaks the connection between them.
  • the drive motor of the first drive motor and the M-type turntable is also connected to the main controller and is controlled by the main controller.
  • the M-type winding machine is provided with a film lifting device 700, which is disposed on a base in front of the film clamping device, and the film lifting device is provided with a lifting and lowering film forming member 701, and the film lifting member 701 Lifting and lowering in the space between the lifting film frame and the M-type turntable;
  • the driving motor or cylinder 702 driving the lifting and lowering of the lifting member is controlled by the main controller, and the film forming member 701 can be in the shape of a rod or any film can be removed from the film
  • the shape of the lower up, reference numeral 703 is a connection between the film forming member 701 and the cylinder 702;
  • the M-winding machine is provided with an automatic film breaking device 800, and the automatic film breaking device is disposed in front of the film clamping device
  • the power device in the automatic film breaking device such as the driving cylinder (cylinder 3, cylinder 41) is controlled by the main controller, and if driven by the motor, the motor
  • the branch is controlled by the main
  • the film forming member 701 can lift the packaging film from the bottom to the top before being cut, so that a certain wrinkle is formed to shorten the lateral length thereof, so that the cutting length can be smaller than that of the film breaking mechanism.
  • Length to make the packaging film It can be completely cut by the film breaking mechanism, so that the work of the winding machine after the film breaking can be performed normally, and the winding quality of the packaging film is improved.
  • the hot sticking mechanism can be affixed to the wrapped packaging film after the packaging film is cut, ensuring that the packaging film is reliably and permanently wrapped around the article to improve the packaging quality.
  • the automatic film breaking device comprises a film breaking member which uses a heating wire 1 to which the elastic member 10 is attached and which is tensioned by the elastic member 10.
  • the elastic member 10 may be a tension spring. One end of the tension spring is fixed on the connecting member 11, and the other end is connected to the heating wire 1.
  • the connecting member 11 is insulated, and both ends of the heating wire are connected to the heating circuit.
  • the heating wire 1 is connected to the elastic member 10 after passing through the fixed pulley 2, so that the heating wire is not blocked when it is automatically adjusted by the elastic member, and the periphery of the fixed pulley is insulated, for example, the insulating member 20 is disposed outside the fixed pulley 2.
  • the fixed pulley shaft is also an insulating member, so that the fixed pulley and the other components connected thereto are insulated and no longer conductive outward.
  • the elastic member 10 is coupled to the swinging mechanism, that is, the member that fixes the elastic member (the connecting member 11) is a part of the swinging mechanism to further provide cushioning when the film is broken.
  • the swinging mechanism further includes a swingable mounting bracket 12, the connecting member 11 is mounted on the mounting bracket 12, the fixed pulley 2 is also connected to the mounting bracket 12, the rotating shaft 13 of the swinging mechanism is a vertical shaft, and the swinging mechanism is also connected
  • the elastic member 14 is supported, and the supporting elastic member 14 urges the swinging mechanism outward by acting on the connecting member 15 fixed to the rotating shaft 13 and provides cushioning when the heating filament is broken.
  • the automatic film breaking device further comprises a hot pressing mechanism, wherein the hot pressing mechanism is driven and moved by the driving device for pressing the tail portion of the wrapping film on the wrapped packaging film after the wrapping film is wound;
  • the driving device includes a cylinder 3 that is driven to move back and forth by the cylinder 3, which is in turn connected to the rotating mechanism 4, and the rotating mechanism 4 is driven to rotate by the cylinder 41, and the rotating shaft 42 of the rotating mechanism 4 Is the vertical axis.
  • the rotating mechanism 4 causes the sticking mechanism to first rotate into position, and then the cylinder 3 pushes forward to perform a sticking action.
  • the film breaking element is placed on the hot sticking mechanism, and moves together with the hot sticking mechanism, so as to be scalded after the film is broken, and the efficiency is reduced to reduce the power mechanism.
  • the swinging mechanism of the film breaking member is attached to the mounting plate 51 of the sticking mechanism, by which the film breaking member is placed on the sticking mechanism.
  • the film breaking element is located outside the hot glue mechanism, and the broken film hot film device is further provided with a vertical roller 16 on the rear side of the film breaking element; the elastic element 10 is at the upper end, the lower end or the upper end and the lower end of the hot sticking mechanism.
  • Reference numeral 17 is a roller mounting bracket, and the roller mounting bracket is mounted on the rotating mechanism 4, and the roller 16 A transitional effect.
  • a flexible member 53 is disposed beside the scalding member 52 of the scalding mechanism, and the front end of the flexible member 53 extends beyond the front end of the scalding member 52 when the scalding member 52 is not driven forward by the cylinder 3 and is in the home position.
  • the flexible member 53 can be disposed beside the side or both sides of the hot-adhesive member 52 to flatten and prevent displacement of the packaging film beside the hot-sticking portion to improve the hot-sticking effect.
  • the hot sticking mechanism is provided with a plurality of hot-adhesive elements from top to bottom, and the upper and lower hot-sticking elements are spaced apart to save the hot-sticking components and expand the hot-sticking range.
  • the rotating mechanism 4 is located at a position on the left and right sides of the upright 300 of the winding machine, respectively, with the lifting and lowering frame 301 of the winding machine.
  • the powerful M-type winding machine is also realized to save transportation space and facilitate transportation.
  • the column 300 is located on one side of the rear of the base (the right side of the rear portion of the base of FIG. 1), and the side where the column 300 is located on the base is the same side as the side of the film frame on the column.
  • the film holder of FIG. 1 is located on the right side of the column;
  • the rear part of the base has a movable mounting plate 101, and the movable mounting plate 101 is laterally adjustably mounted on the base by a fixing member, which may be a bolt or a bolt.
  • the automatic film breaking device 800 is mounted on the movable mounting plate 101, the movable mounting plate 101 is formed with a shape of a notch 103, and the position of the column 300 is located on the notch, the movable mounting plate 101, after loosening or removing the fixing member, can move a distance to the other side of the rear of the base (to the left side of FIG. 1, ie, the reverse of the notch), the laterally adjusted distance enabling the automatic film breaking device to Avoid the front of the column.
  • the automatic film breaking device is removed to the other side of the rear portion of the base, and then fixed by the fixing member, and the lifting and unloading of the film lifting device is relatively simple. Therefore, it is possible to rotate and lower the column, which greatly saves transportation space and facilitates transportation.
  • the column is rotated and erected, and the rotating portion is positioned by the positioning member, and the fixing member is loosened or removed again, and the moving module formed by the movable mounting plate 101 and the automatic film breaking device 800 thereon is reversely moved and reset. It is fixed by a fixing member and can be quickly installed, which is very convenient. Moreover, this structure can also fine-tune the mounting position of the automatic film breaking device.
  • the screw fixing hole 102 may be an adjusting long hole along the left and right direction, and the length of the long hole is adjusted to enable the lateral automatic film breaking device to be laterally moved and adjusted to avoid the column. .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Replacement Of Web Rolls (AREA)
  • Basic Packing Technique (AREA)

Abstract

一种M型全自动缠绕机，它设置有主控制器、夹膜装置（500）、自动断膜装置（800）、提膜装置（700），夹膜装置（500）设置在M型转盘（200）上，由第二电机（501）驱动工作并采用蓄电池（502）作为电源；M型转盘（200）上还设置有控制第二电机（501）工作的二级控制器（201），其与主控制器通过无线数据通讯连接，并受主控制器的控制；夹膜装置的夹膜工作位在M型转盘转至原始位角度时处在立柱（300）的前方。M型缠绕机还设置有蓄电池充电连接装置，当M型转盘转至充电位角度时，充电连接装置的转盘上部分（610）和转盘外部分（620）能实现电连接。膜架升降装置的驱动电机、M型转盘的驱动电机、自动断膜装置和提膜装置中的动力设备受主控制器的控制。该M型缠绕机能实现自动夹膜，全自动绕膜。

Description

一种M型全自动缠绕机 技术领域
本发明涉及一种M型缠绕机。
背景技术
缠绕机是包装机械领域中的一种机械设备，它用于对物品表面缠绕包装膜，它包括转盘，物品被放在转盘上随转盘旋转，从而将包装膜缠绕在其表面。
M型缠绕机是缠绕机中较为特殊的一种，其转盘开有M形槽以供液压车的叉臂在移送物品时进入。M型缠绕机一直以来都没有办法解决机械化绕膜的问题，无法在M型转盘上设置机械装置进行夹膜，并进而自动控制夹膜过程，提高工作效率。
发明内容
本发明所要解决的技术问题是提供一种M型缠绕机，能够在M型缠绕机中实现自动夹膜，并进而为实现全自动绕膜提供必要条件。为此，本发明采用以下技术方案：
一种M型缠绕机，设有底座、可旋转的M型转盘、立柱，立柱中设置膜架升降装置，膜架升降装置由第一电机驱动工作，膜架处在立柱的一侧；其特征在于：
所述M型缠绕机设置有主控制器；
所述M型缠绕机还设置有夹膜装置，所述夹膜装置设置M型转盘上，由第二电机驱动工作，并采用蓄电池作为电源；所述M型转盘上还设置有二级控制器，所述二级控制器与主控制器通过无线数据通讯连接，受主控制器的控制，所述二级控制器控制第二电机的工作；
所述夹膜装置的夹膜工作位在M型转盘转至原始位角度时处在立柱的前方；
所述M型缠绕机还设置有蓄电池充电连接装置，所述蓄电池充电连接装置包括转盘上部分和转盘外部分，转盘上部分安装在M型转盘上，转盘外部分安装在M型转盘旁的底座上，当M型转盘转至充电位角度时，转盘上部分和转盘外部分能实现电连接，转盘 外部分与电源连接，转盘上部分将电传输入蓄电池充电；
第一驱动电机、M型转盘的驱动电机也与主控制器相连，受主控制器的控制。
在采用上述技术方案的基础上，本发明还可采用以下进一步的技术方案：
所述转盘外部分设有驱动气缸、连接触头，所述驱动气缸驱动所述连接触头作向着转盘上部分上的接触部件前进和后退的运动，所述驱动气缸的工作受主控制器的控制。
所述M型缠绕机设置有提膜装置，所述提膜装置设置在夹膜装置前的底座上，所述提膜装置设有可升降的提膜部件，所述提膜部件处在升降膜架和M型转盘之间的空间中升降；驱动提膜部件升降的驱动电机或气缸受主控制器的控制；所述M型缠绕机设置有自动断膜装置，自动断膜装置设置在夹膜装置前的底座上，所述自动断膜装置中的动力设备受主控制器的控制。
所述立柱处在所述底座后部的一侧，立柱在底座上所处的这一侧和膜架在立柱上所处的这一侧同向；所述底座后部具有活动安装板，所述活动安装板通过固定件可横向调节地安装在底座上，所述自动断膜装置安装在所述活动安装板上，所述活动安装板形成带缺口的造型，所述立柱的位置就坐落在该缺口上。
由于采用本发明的技术方案，本发明开创性地在M型转盘上实现了设置夹膜装置、永久自动供电及控制，为M型缠绕机的全自动机械化工作铺平了道路；进一步，本发明实现了M型转盘旋转、膜架升降、夹膜、M型转盘上动力的自动供给、提膜、断膜的全自动机械化操作，且能够实现提膜装置、自动断膜装置方便地移除及安装，使得在运输时立柱能够转动放下，节省运输所要求的空间。
附图说明
图1为本发明所提供的实施例的示意图。
图1a为本发明所提供的实施例的从另一个角度观察的示意图。
图1b为本发明所提供的实施例的爆炸图。
图2a为本发明所提供实施例的蓄电池充电连接装置脱开状态示意图。
图2b为本发明所提供实施例的蓄电池充电连接装置充电状态示意图。
图3为本发明所提供实施例的俯视图。
图4为本发明实施例中夹膜装置的外形示意图。
图5为本发明实施例中提膜装置的爆炸图。
图6为本发明实施例中自动断膜装置的示意图。
图7为本发明实施例中自动断膜装置另一个方向的示意图。
图8为本发明实施例中自动断膜装置烫粘机构的正视图。
图9为图8中断膜元件连接结构的仰视图。
图10为本发明实施例中自动断膜装置的俯视图。
图11为本发明实施例中自动断膜装置的爆炸图。
具体实施方式
参照附图。本发明所提供的一种M型缠绕机，设有底座100、可旋转的M型转盘200、立柱300，立柱中设置膜架升降装置，膜架升降装置由第一电机驱动工作，其升降传动机构可采用链条、同步带等，膜架301连接在升降传动装置上。
所述M型缠绕机设置有主控制器，比如采用电脑，附图标号400为其操作面板，主控制器设置在M型转盘200以外的M型缠绕机部分上，比如设置在立柱中，也可设置在独立的操作台中。主控制器中设置有无线通讯装置，该无线通讯装置可和M型转盘上的无线通讯装置进行无线数据通讯。
所述M型缠绕机还设置有夹膜装置500，所述夹膜装置设置M型转盘200上，由第二电机501驱动工作，并采用蓄电池502作为电源；所述M型转盘200上还设置有二级控制器201，所述二级控制器201与主控制器通过无线数据通讯连接，受主控制器的控制，所述遥控控制器控制第二电机501的工作。
所述二级控制器可以是一个具有运算功能的控制器或仅为一个能进行无线数据通讯受主控制器控制的第二电机501开关。
夹膜装置包括两个夹臂504，第二电机501通过齿轮503传动带动两个夹臂504转动夹住膜(图2b)和放开(图2a)。
上述的夹膜也可为柔性夹膜配合，比如，两个夹臂或至少其中一个在夹膜部位都带有柔性夹膜条505，柔性夹膜条都有横向调节槽，以横向调节柔性夹膜条的位置，调节夹紧程度，夹臂504在柔性夹膜条505的后侧设置柔性夹膜条505的限位螺丝506。
为了提高绕膜质量，夹膜装置的罩壳507的顶面的左右两侧分别有罩壳左右两侧与M型转盘200之间的第一过渡面511以及处在罩壳顶部510与罩壳左右两侧的第一过渡面511之间的第二过渡面512。这样，即使膜缠到罩盖上后，也可以顺着第二过渡面被抽出，不会挂在罩盖上，也不会被钩破。使得缠绕机能将膜绕在物品底部的更低位，使缠绕的质量提高很多。
处于左侧的所述第一过渡面511和第二过渡面512向左延伸过程中，向下倾斜，处于右侧的所述第一过渡面511和第二过渡面512向右延伸过程中，向下倾斜。
为了进一步提高罩壳的防挂膜效果，所述罩壳的俯视形状可以设计成类似“柳叶形”，即左侧的第一过渡面511和第二过渡面512向左延伸过程中宽度逐渐减小，右侧的第一过渡面511和第二过渡面512向右延伸过程中宽度逐渐减小。
进一步地，左侧的第一过渡面511向左延伸过程中宽度逐渐减小至形成尖头，右侧的第一过渡面511向右延伸过程中宽度逐渐减小至形成尖头；或者，根据需要，左侧的第一过渡面511和右侧的第一过渡面511的其中之一形成所述尖头。
进一步地，所述罩壳左右侧的第一过渡面511的端部分别超出罩壳前部的挡板520的左右两端。
两个夹臂504从罩壳顶部的槽513中伸出罩壳507外。
上述罩壳的形状还可正好将第二电机501、齿轮503、蓄电池502、遥控控制器201罩在其内部，其中蓄电池和电机分处齿轮503、两个夹臂504的两侧。
M型转盘在每次缠绕工作结束后都需转回到零位，也即原始位角度，此时，M型转盘的M形槽202的M顶端面向立柱(即如图1所示)，夹膜装置的位置应当使其夹膜工作位也即当夹臂504(或柔性夹膜条505)夹住膜时的夹口位508处在立柱300的前方，M型转盘上的M形槽的顶端正对夹膜工作位。
所述M型缠绕机还设置有蓄电池充电连接装置，所述蓄电池充电连接装置包括转盘上部分610和转盘外部分620，转盘上部分610安装在M型转盘200上，转盘外部分620安装在M型转盘200旁的底座100上，当M型转盘200转至充电位角度时(图3)，转盘上部分和转盘外部分能实现电连接。上述的充电位角度最好就是原始位角度。
所述转盘外部分620设有驱动气缸621、连接触头622，所述驱动气缸621驱动所述连接触头622作向着转盘上部分610上的接触部件611前进和后退的运动，所述驱动气缸621的工作受主控制器的控制，除了气缸驱动之外，其也可采用电机驱动，并同样由主控制器控制其工作。转盘外部分320与电源连接，转盘上部分610将电传输入蓄电池202充电。转盘上部分610还可设置扶正和定位接触部件611的定位螺丝。
当每次传感器检测到M型转盘200转至充电位角度时(图3)，主控制器控制驱动气缸621工作，驱动所述连接触头622作向着转盘上部分610上的接触部件611前进的运动，当它们实现电连接后，将电传输入蓄电池502充电；当M型转盘200需启动工作时，主控制器控制驱动气缸621工作，驱动所述连接触头622作离开转盘上部分610上的接触部件611的运动，断开它们之间的连接。
第一驱动电机、M型转盘的驱动电机也与主控制器相连，受主控制器的控制。
所述M型缠绕机设置有提膜装置700，所述提膜装置700设置在夹膜装置前的底座上，所述提膜装置设有可升降的提膜部件701，所述提膜部件701处在升降膜架和M型转盘之间的空间中升降；驱动提膜部件升降的驱动电机或气缸702受主控制器的控制，所述提膜部件701可呈杆状或任何可将膜从下往上捋起的形状，附图标号703为提膜部件701和气缸702之间的连接件；所述M型缠绕机设置有自动断膜装置800，自动断膜装置设置在夹膜装置前的底座上，处于提膜装置之旁，所述自动断膜装置中的动力设备，比如其驱动作用的气缸(气缸3、气缸41)受主控制器的控制，如果由电机驱动，则该电机科可受主控制器的控制。
提膜部件701在包装膜缠绕结束后，在被切断前，能将包装膜从下往上横向捋起，使其产生一定的褶皱而缩短其横向长度，使得其切断长度能小于断膜机构的长度，使包装膜 能够被断膜机构完全切断，使缠绕机在断膜后的工作能正常进行，提高包装膜的缠绕质量。而烫粘机构，在包装膜被切断后能将其烫粘在已缠绕的包装膜上，确保包装膜可靠和持久地缠绕在物品上，提高包装质量。
参照附图。本发明所提供的自动断膜装置，包括断膜元件，所述断膜元件采用加热丝1，所述加热丝1连接有弹性元件10，并被弹性元件10拉紧。所述弹性元件10可采用拉簧，拉簧的一端固定在连接件11上，另一端和加热丝1连接，所述连接件11被绝缘，加热丝的两端再连接到加热电路上。
所述加热丝1经过定滑轮2后与所述弹性元件10连接，使得加热丝被弹性部件自动调节时不阻涩，所述定滑轮的外围被绝缘，比如定滑轮2的外侧设置绝缘件20、定滑轮轴也为绝缘件，使得定滑轮与和其连接的其它部件之间被绝缘，不再向外导电。
进一步地，所述弹性元件10连接在摆动机构上，也即固定弹性元件的部件(连接件11)是摆动机构中的一部分，以进一步提供断膜时的缓冲。摆动机构还包括可摆动的安装架12，连接件11安装在安装架12上，所述定滑轮2也连接在安装架12上，摆动机构的转轴13为垂直轴，所述摆动机构还连接有支撑弹性部件14，所述支撑弹性部件14通过作用于与转轴13固接的连接件15来将摆动机构向外顶紧并在加热丝断膜时提供缓冲。
本发明所提供的自动断膜装置还包括烫粘机构，所述烫粘机构由驱动装置驱动运动，用于在包装膜缠绕结束被切断后，将其尾部烫粘在已缠绕的包装膜上；所述驱动装置包括气缸3，所述烫粘机构由气缸3驱动前后运动，所述气缸3又连接到转动机构4上，转动机构4由气缸41推动转动，所述转动机构4的转动轴42为垂直轴。所述转动机构4使烫粘机构先转动到位，然后由气缸3推动前进进行烫粘动作。
所述断膜元件处在烫粘机构上，和烫粘机构一起运动，以便断膜后顺势烫粘，提高效率减少动力机构。在本实施例中，具体地，断膜元件的摆动机构安装于烫粘机构的安装板51，通过该安装使断膜元件处在烫粘机构上。所述断膜元件处在烫粘机构的外侧，所述断膜烫粘膜装置在断膜元件后侧还设有垂直辊筒16；弹性元件10处于烫粘机构的上端、下端或上端和下端。附图标号17为辊筒安装架，辊筒安装架安装在转动机构4上，辊筒16 起过渡作用。
所述烫粘机构的烫粘元件52旁设置有柔性元件53，在烫粘元件52未被气缸3驱动向前而处于原位时，柔性元件53的前端超出烫粘元件52的前端。柔性元件53可设置在烫粘元件52的一侧旁或两侧旁，对烫粘部位旁的包装膜起压平、防移位的作用，以提高烫粘效果。
烫粘机构设有从上至下的多个烫粘元件，上下烫粘元件间有间隔距离，以既节省烫粘元件，又扩大烫粘范围。
所述转动机构4所处的位置使其与缠绕机的升降膜架301分别处在缠绕机的立柱300的左右两侧。
在本发明中，针对功能强大的M型缠绕机还实现了节省运输空间和方便运输。所述立柱300处在所述底座后部的一侧(图1底座后部右侧部位)，立柱300在底座上所处的这一侧和膜架在立柱上所处的这一侧同向(图1膜架处在立柱的右侧)；所述底座后部具有活动安装板101，所述活动安装板101通过固定件可横向调节地安装在底座上，该固定件可以是螺栓、插销等，所述自动断膜装置800安装在所述活动安装板101上，所述活动安装板101形成带缺口103的造型，所述立柱300的位置就坐落在该缺口上，所述活动安装板101在松开或移除固定件后能向底座后部的另一侧(向图1的左侧，即缺口的反向)移出一段距离，所述横向调节的距离能使自动断膜装置从立柱前避开。这样，当采用立柱和底座铰接的连接方式时，需要运输时，将自动断膜装置向底座后部的另一侧移开，然后再用固定件固定，而提膜装置的拆装较为简单，因此可以转动放倒立柱，极大地节省运输空间和方便运输。而在安装时，将立柱转动竖立后用定位件将转动部位定位住，再次松开或移除固定件，将活动安装板101和其上的自动断膜装置800形成的移动模块反向移动复位，再用固定件固定住，可快速安装，非常方便。而且，这种结构还能微调自动断膜装置的安装位置。
所述可拆式活动安装板101如采用螺丝固定时，其螺丝固定孔102可以是沿着左右方向的调节长孔，调节长孔的长度能使横向自动断膜装置横向移动调节后避开立柱。

Claims (4)

  1. 一种M型缠绕机，设有底座、可旋转的M型转盘、立柱，立柱中设置膜架升降装置，膜架升降装置由第一电机驱动工作，膜架处在立柱的一侧；其特征在于：
    所述M型缠绕机设置有主控制器；
    所述M型缠绕机还设置有夹膜装置，所述夹膜装置设置M型转盘上，由第二电机驱动工作，并采用蓄电池作为电源；所述M型转盘上还设置有二级控制器，所述二级控制器与主控制器通过无线数据通讯连接，受主控制器的控制，所述二级控制器控制第二电机的工作；
    所述夹膜装置的夹膜工作位在M型转盘转至原始位角度时处在立柱的前方；
    所述M型缠绕机还设置有蓄电池充电连接装置，所述蓄电池充电连接装置包括转盘上部分和转盘外部分，转盘上部分安装在M型转盘上，转盘外部分安装在M型转盘旁的底座上，当M型转盘转至充电位角度时，转盘上部分和转盘外部分能实现电连接，转盘外部分与电源连接，转盘上部分将电传输入蓄电池充电；
    第一驱动电机、M型转盘的驱动电机也与主控制器相连，受主控制器的控制。
  2. 如权利要求1所述的一种M型缠绕机，其特征在于所述转盘外部分设有驱动气缸、连接触头，所述驱动气缸驱动所述连接触头作向着转盘上部分上的接触部件前进和后退的运动，所述驱动气缸的工作受主控制器的控制。
  3. 如权利要求3所述的一种M型缠绕机，其特征在于所述M型缠绕机设置有提膜装置，所述提膜装置设置在夹膜装置前的底座上，所述提膜装置设有可升降的提膜部件，所述提膜部件处在升降膜架和M型转盘之间的空间中升降；驱动提膜部件升降的驱动电机或气缸受主控制器的控制；
    所述M型缠绕机设置有自动断膜装置，自动断膜装置设置在夹膜装置前的底座上；所述自动断膜装置中的动力设备受主控制器的控制。
  4. 如权利要求3所述的一种M型缠绕机，其特征在于所述立柱处在所述底座后部的 一侧，立柱在底座上所处的这一侧和膜架在立柱上所处的这一侧同向；所述底座后部具有活动安装板，所述活动安装板通过固定件可横向调节地安装在底座上，所述自动断膜装置安装在所述活动安装板上，所述活动安装板形成带缺口的造型，所述立柱的位置就坐落在该缺口上。
PCT/CN2014/093180 2014-09-22 2014-12-05 一种m型全自动缠绕机 Ceased WO2016045197A1 (zh)

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ES14902713T ES2712278T3 (es) 2014-09-22 2014-12-05 Máquina de envoltura totalmente automática en forma de M
EP14902713.8A EP3199460B1 (en) 2014-09-22 2014-12-05 M-shaped fully automatic winding machine
US15/511,378 US10364054B2 (en) 2014-09-22 2014-12-05 M-shaped fully automatic winding machine
KR1020177009418A KR101961573B1 (ko) 2014-09-22 2014-12-05 Ｍ-형상의 완전 자동 권취기
DK14902713.8T DK3199460T3 (en) 2014-09-22 2014-12-05 M-SHAPED FULLY AUTOMATIC WINDING MACHINE
PL14902713T PL3199460T3 (pl) 2014-09-22 2014-12-05 Owijarka w kształcie litery M w pełni automatyczna
RU2017113936A RU2647913C1 (ru) 2014-09-22 2014-12-05 Полностью автоматическая m-образная обмоточная машина

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CN201420546401.2U CN204236851U (zh) 2014-09-22 2014-09-22 一种缠绕机的断膜装置安装结构
CN201410487307.9A CN104229175B (zh) 2014-09-22 2014-09-22 一种m型全自动缠绕机
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LT6570B (lt) 2017-03-22 2018-12-27 Foshan City MoFan Automotive Supplies Co., Ltd. Tekstilės apvijų įtaisas
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