WO2016105306A1 - Method for cleaning a full-mold of vehicle tires - Google Patents

Method for cleaning a full-mold of vehicle tires Download PDF

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Publication number
WO2016105306A1
WO2016105306A1 PCT/TR2015/000388 TR2015000388W WO2016105306A1 WO 2016105306 A1 WO2016105306 A1 WO 2016105306A1 TR 2015000388 W TR2015000388 W TR 2015000388W WO 2016105306 A1 WO2016105306 A1 WO 2016105306A1
Authority
WO
WIPO (PCT)
Prior art keywords
cleaning
full
station
mold
taken
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/TR2015/000388
Other languages
French (fr)
Inventor
Ismet YUSER
Mustafa KOSE
Görkem Anil AL
Ismail TURKOGLU
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lang Yuser Otomotiv A S
Original Assignee
Lang Yuser Otomotiv A S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lang Yuser Otomotiv A S filed Critical Lang Yuser Otomotiv A S
Priority to US15/539,572 priority Critical patent/US20170348878A1/en
Priority to SI201530697T priority patent/SI3291955T1/en
Priority to CN201580075928.9A priority patent/CN107645986A/en
Priority to EP15851652.6A priority patent/EP3291955B1/en
Priority to JP2017552782A priority patent/JP6659722B2/en
Priority to PL15851652T priority patent/PL3291955T3/en
Priority to ES15851652T priority patent/ES2720005T3/en
Priority to RS20190485A priority patent/RS58678B1/en
Publication of WO2016105306A1 publication Critical patent/WO2016105306A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/70Maintenance
    • B29C33/72Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0662Accessories, details or auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0662Accessories, details or auxiliary operations
    • B29D2030/0663Mould maintenance, e.g. cleaning, washing, repairing

Definitions

  • the invention is related to a method for cleaning the full-molds having profile such as segment used in the production of vehicle tires.
  • U.S. Patent No. US201 1298157A1 discloses a cleaning method as the molds having profiles are taken in a pre-cleaning and a cleaning chamber one after the other, where a rinsing bath is implemented between these two chambers. After implementation of cleaning .valves are checked whether moving or not by ultrasound examining with provided relaxation that placed on air ventilation opening of the profile patterns in the first cleaning chambers. Then, Subsequently profile molds are need to be clean again. This method requires an expensive investment for the cleaning of the mold.
  • the aim of the invention is to reduce the cost of cleaning process by ultrasonic method for full-mold of vehicle tire having profiles.
  • the invention to achieve said object is a cleaning method for production of vehicle tire full-molds having profile.
  • Preferred embodiments of the invention respectively the contaminated full-mold is taken a pre-treatment with at least one ultrasonic cleaning apparatus, so it provided budging of the contamination is occurred in the valves at the air ventilation ' openings of the full-molds having profile.
  • the invention comprises the process steps where cleaned mold is re-cleaned in a first cleaning station by putting to dry ice process, and where cleaning of the full-mold with preferably multiple number of ultrasonic devices by immersing into a cleaning liquid in a second cleaning station, rinsing by taken in to a rinsing station, putting to another process by taken in to a passivation station, and drying by taken in to a drying station.
  • a preferred embodiment of the invention comprises the step of process as the depurated full-mold is suspended on a rack moved by a propulsion driver within a basket in a cabinet having cleaning liquid at the second cleaning station.
  • a preferred embodiment of the invention comprises a washing of process as step of process via spraying from at least one jet, preferably multiple jets onto the depurated full-mold at the rinsing station.
  • a preferred embodiment of the invention comprises the step of process as depurated full-mold is taken into a cabinet for a process at the first cleaning station.
  • a preferred embodiment of the invention comprises the step of process as cleaning of the depurated full-mold in an open environment (without taken into a cabinet) for a process at the first cleaning station.
  • a preferred embodiment of the invention has a microprocessor control unit which operates the steps of process at the said cleaning stations by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement.
  • a preferred embodiment of the invention has a PLC program which operates the steps of process at the said cleaning stations by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement.
  • Figure 1 shows processing steps of cleaning method for full-molds of vehicle tire as the subject of invention.
  • contaminated full-mold (1) is taken a pre-treatment with an ultrasonic cleaning apparatus (10), so movement of contamination by eliminating the dirt on full-molds that occurred in the valves at the air ventilation openings is achieved.
  • the full-mold (2) is taken into the first cleaning station (20) via dry ice blasting through a cabin (30).
  • the period of the ultrasonic process is shortened on the second ultrasonic station (40) by providing elimination of coarse dirt and contamination via process of dry ice application.
  • the usage efficiency of the cleaning liquid (50) of the bath having chemicals is increased.
  • frequency of application increases in the same bath prepared at the second cleaning station (40).
  • the full-mold (2) is immersed into a basket (54) is situated in a a loaded tank with cleaning fluid (50) at the second cleaning station (40), and is cleaned by means of the ultrasonic device (51 , 52, 53) are placed around the basket (54) which is actuated by a drive system.
  • the dirth and contamination adhered on the surface are dissolved owing to the effect inside cleaning fluid (50) generated by the ultrasonic device (51 , 52, 53) wherein the cleaning operation.
  • the churning influence due to movable basket (54) during the cleaning of full-mold (2) provides removal of the contamination from the surface of the full-molds.
  • At least one depurated full-mold (2) having profile preferably multiple depurated full-mold (2) having a profile is taken in to rinsing station (60) and is washed by spraying water from jet (64) by means of at least one motor (61 ). Meanwhile, usage of optimum amount of wash water is provided by means of water recirculation formed by a circulation pump (62).
  • full- mold (2) is taken to a passivation station where spraying is employed from pintle nozzle(72), and finally in the drying station (80) where spraying hot air is employed from nozzles (82).
  • a preferred application of the invention has a microprocessor control unit is used for operating with adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement in the stations (20, 40, 60, 70, 80).
  • a preferred application of the invention has a PLC (Programmable Logic Controller) is used for operating with adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement in the stations (20, 40, 60, 70, 80).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Cleaning In General (AREA)

Abstract

The invention is a cleaning method for the production of vehicle tire full-molds having profile. The method as the subject of the invention comprising the process steps respectively, the contaminated full-mold (1) is taken a pre-treatment with an ultrasonic cleaning apparatus (10), depurated full-mold (2) is re-cleaned by putting to dry ice process in a first cleaning station (20), cleaning of the full-mold with preferably multiple number of ultrasonic devices (51, 52, 53) by immersing into a cleaning liquid (50) in a second cleaning station (40), rinsing by taken in to a rinsing station (60), putting to another process by taken in to a passivation station (70), and drying by taken in to a drying station (80).

Description

METHOD FOR CLEANING A FULL-MOLD OF VEHICLE TIRES
TECHNICAL FIELD
The invention is related to a method for cleaning the full-molds having profile such as segment used in the production of vehicle tires.
TECHNICAL BACKGROUND
There are numerous ventilation holes providing gas vacation from the molds and forming outer profiles of the vehicle tyres. These holes have moving valves inside thereof, ultrasonic cleaning methods are used when cleaning of such precision molds. For example, U.S. Patent No. US201 1298157A1 discloses a cleaning method as the molds having profiles are taken in a pre-cleaning and a cleaning chamber one after the other, where a rinsing bath is implemented between these two chambers. After implementation of cleaning .valves are checked whether moving or not by ultrasound examining with provided relaxation that placed on air ventilation opening of the profile patterns in the first cleaning chambers. Then, Subsequently profile molds are need to be clean again. This method requires an expensive investment for the cleaning of the mold.
BRIEF DESCRIPTION OF THE INVENTION
The aim of the invention is to reduce the cost of cleaning process by ultrasonic method for full-mold of vehicle tire having profiles.
The invention to achieve said object is a cleaning method for production of vehicle tire full-molds having profile.
Preferred embodiments of the invention respectively the contaminated full-mold is taken a pre-treatment with at least one ultrasonic cleaning apparatus, so it provided budging of the contamination is occurred in the valves at the air ventilation'openings of the full-molds having profile. The invention comprises the process steps where cleaned mold is re-cleaned in a first cleaning station by putting to dry ice process, and where cleaning of the full-mold with preferably multiple number of ultrasonic devices by immersing into a cleaning liquid in a second cleaning station, rinsing by taken in to a rinsing station, putting to another process by taken in to a passivation station, and drying by taken in to a drying station.
A preferred embodiment of the invention comprises the step of process as the depurated full-mold is suspended on a rack moved by a propulsion driver within a basket in a cabinet having cleaning liquid at the second cleaning station.
A preferred embodiment of the invention comprises a washing of process as step of process via spraying from at least one jet, preferably multiple jets onto the depurated full-mold at the rinsing station.
A preferred embodiment of the invention comprises the step of process as depurated full-mold is taken into a cabinet for a process at the first cleaning station.
A preferred embodiment of the invention comprises the step of process as cleaning of the depurated full-mold in an open environment (without taken into a cabinet) for a process at the first cleaning station.
A preferred embodiment of the invention has a microprocessor control unit which operates the steps of process at the said cleaning stations by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement.
A preferred embodiment of the invention has a PLC program which operates the steps of process at the said cleaning stations by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement. DESCRIPTION OF THE FIGURES
The additional features and advantages of the invention are disclosed embodiments examples referenced in following drawings.
Figure 1 shows processing steps of cleaning method for full-molds of vehicle tire as the subject of invention. REFERENCE NUMBERS
1 Contaminated full-mold 2 Depurated full-mold
10 Ultrasonic cleaning a apparatus 20 First cleaning station 30 Cabinet 40 Second cleaning station
50 Cleaning liquid 51 , 52, 53 Ultrasonic device
54 Basket 60 Rinsing station
61 Driving motor 62 Circulation pump
64 Pintle 70 Pasivation istasyonu
72 Jet 80 Drying station
82 Nozzle
DETAILED DESCRIPTION OF THE INVENTION
The process steps of the application which is subject matter of the invention as an illustration of the cleaning method is shown in Figure 1 schematically. Accordingly, contaminated full-mold (1) is taken a pre-treatment with an ultrasonic cleaning apparatus (10), so movement of contamination by eliminating the dirt on full-molds that occurred in the valves at the air ventilation openings is achieved. From here, the full-mold (2) is taken into the first cleaning station (20) via dry ice blasting through a cabin (30). The period of the ultrasonic process is shortened on the second ultrasonic station (40) by providing elimination of coarse dirt and contamination via process of dry ice application. Thus, through increase in the contamination period, the usage efficiency of the cleaning liquid (50) of the bath having chemicals is increased. In the one embodiment of the invention, frequency of application increases in the same bath prepared at the second cleaning station (40).
Then the full-mold (2) is immersed into a basket (54) is situated in a a loaded tank with cleaning fluid (50) at the second cleaning station (40), and is cleaned by means of the ultrasonic device (51 , 52, 53) are placed around the basket (54) which is actuated by a drive system. The dirth and contamination adhered on the surface are dissolved owing to the effect inside cleaning fluid (50) generated by the ultrasonic device (51 , 52, 53) wherein the cleaning operation. Furthermore, the churning influence due to movable basket (54) during the cleaning of full-mold (2) provides removal of the contamination from the surface of the full-molds. Besides, lower prices reduction is takes placed in the amount of cleaning liquid (50) containing waste water and waste chemicals discharged from the second cleaning station provides lower cost for the process. Likewise, providing this cost reduction also ecologically decreases the pollution of environment. After the ultrasonic cleaning process at least one depurated full-mold (2) having profile preferably multiple depurated full-mold (2) having a profile is taken in to rinsing station (60) and is washed by spraying water from jet (64) by means of at least one motor (61 ). Meanwhile, usage of optimum amount of wash water is provided by means of water recirculation formed by a circulation pump (62). After this step, full- mold (2) is taken to a passivation station where spraying is employed from pintle nozzle(72), and finally in the drying station (80) where spraying hot air is employed from nozzles (82).
A preferred application of the invention has a microprocessor control unit is used for operating with adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement in the stations (20, 40, 60, 70, 80). A preferred application of the invention has a PLC (Programmable Logic Controller) is used for operating with adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement in the stations (20, 40, 60, 70, 80).

Claims

A cleaning method for the production of vehicle tire full-molds having profile, characterized in that the process steps comprising respectively, the contaminated full-mold (1) is taken a pre-treatment with at least one ultrasonic cleaning apparatus (10), depurated full-mold(2) is re-cleaned by putting to dry ice process in a first cleaning station (20), cleaning of the full-mold with preferably multiple number of ultrasonic devices (51 , 52, 53) by immersing into a cleaning liquid (50) in a second cleaning station (40), rinsing by taken in to a rinsing station (60), putting to another process by taken in to a passivation station (70), and drying by taken in to a drying station (80).
A cleaning method according to claim 1 , wherein the step of process comprises the depurated full-mold (2) is suspended on a rack within a basket (54) in a cabinet (30) having cleaning liquid (50) at the second cleaning station (20).
3. A cleaning process according to any one of the preceding claims, wherein a washing step of process via spraying from at least one jet (62) onto the depurated full-mold (2) at the rinsing station (60).
4. A cleaning process according to any one of the preceding claims, wherein depurated full-mold (2) is taken into a cabinet (30) for a process at the first cleaning station (10) in the step of process.
5. A cleaning process according to any one of the preceding claims, wherein cleaning of the depurated full-mold (2) in an open environment for a process at the first cleaning station (10).
6. A cleaning process according to any one of the preceding claims, wherein a microprocessor control unit operates the steps of process at the said cleaning stations (20, 40, 60, 70, 80) by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement.
7. A cleaning process according to any one of the preceding claims, wherein a PLC program operates the steps of process at the said cleaning stations (20, 40, 60, 70, 80) by adjusting the value amounts of the temperature, pressure, time, ultrasonic wave and movement.
PCT/TR2015/000388 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires Ceased WO2016105306A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
US15/539,572 US20170348878A1 (en) 2014-12-25 2015-12-25 Method for Cleaning a Full-Mold of Vehicle Tires
SI201530697T SI3291955T1 (en) 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires
CN201580075928.9A CN107645986A (en) 2014-12-25 2015-12-25 Method for cleaning full molds of vehicle tires
EP15851652.6A EP3291955B1 (en) 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires
JP2017552782A JP6659722B2 (en) 2014-12-25 2015-12-25 Method for full mold cleaning of vehicle tires
PL15851652T PL3291955T3 (en) 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires
ES15851652T ES2720005T3 (en) 2014-12-25 2015-12-25 Method for cleaning a complete mold of vehicle tires
RS20190485A RS58678B1 (en) 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2014/15810 2014-12-25
TR201415810 2014-12-25

Publications (1)

Publication Number Publication Date
WO2016105306A1 true WO2016105306A1 (en) 2016-06-30

Family

ID=55759907

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2015/000388 Ceased WO2016105306A1 (en) 2014-12-25 2015-12-25 Method for cleaning a full-mold of vehicle tires

Country Status (10)

Country Link
US (1) US20170348878A1 (en)
EP (1) EP3291955B1 (en)
JP (1) JP6659722B2 (en)
CN (1) CN107645986A (en)
ES (1) ES2720005T3 (en)
HU (1) HUE043123T2 (en)
PL (1) PL3291955T3 (en)
RS (1) RS58678B1 (en)
SI (1) SI3291955T1 (en)
WO (1) WO2016105306A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106269684A (en) * 2016-08-17 2017-01-04 娄土岭 A kind of die cleaning apparatus
IT201800000176A1 (en) * 2018-01-02 2019-07-02 DEVICE FOR CLEANING AND RELEASE OF MECHANICAL STRUCTURES
JP2021000634A (en) * 2020-09-08 2021-01-07 フレデリク リンゲスコーグ Wheel washing device and method for washing wheels
WO2021116568A1 (en) 2019-12-11 2021-06-17 Compagnie Generale Des Etablissements Michelin Method for detaching elastomer particles
US11370397B2 (en) 2016-10-26 2022-06-28 Fredrik LINGESKOG Wheel cleaning device and a method for cleaning wheels

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111282915A (en) * 2020-03-06 2020-06-16 南京埃克斯密封技术有限公司 Unmanned workpiece surface treatment production line

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WO1995011764A1 (en) * 1993-10-26 1995-05-04 Saint Gobain Emballage Method and device for cleaning solid elements
US6615852B1 (en) * 1999-12-27 2003-09-09 Aqua Sonic Service Co., Ltd. Cleaning machine for die used for synthetic resin mould
WO2010094454A1 (en) * 2009-02-17 2010-08-26 Ftm Formentechnik Cleaning of forms for producing tire profiles

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US3905155A (en) * 1973-11-29 1975-09-16 Midwest Machine Works Inc Tire mold cleaning apparatus
JPH0796233B2 (en) * 1993-05-19 1995-10-18 株式会社ウチナミテクノクリーン Water cleaning device for molding dies
US6006439A (en) * 1998-05-20 1999-12-28 Acumuladores Mexicanos, S.A. De C.V. Apparatus for cleaning and drying a plurality of plate lug surfaces for producing pore-free cast-on-strap joints for lead-acid batteries
DE102008006147A1 (en) * 2008-01-26 2009-09-10 Gelita Ag Cleaning system for metallic and ceramic surfaces
CN203170637U (en) * 2013-04-19 2013-09-04 厦门金瑞镒贸易有限公司 Device for cleaning tyre mould automatically with dry ice

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Publication number Priority date Publication date Assignee Title
WO1995011764A1 (en) * 1993-10-26 1995-05-04 Saint Gobain Emballage Method and device for cleaning solid elements
US6615852B1 (en) * 1999-12-27 2003-09-09 Aqua Sonic Service Co., Ltd. Cleaning machine for die used for synthetic resin mould
WO2010094454A1 (en) * 2009-02-17 2010-08-26 Ftm Formentechnik Cleaning of forms for producing tire profiles
US20110298157A1 (en) 2009-02-17 2011-12-08 Horst Vossen Method of cleaning molds for producing tire profiles

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106269684A (en) * 2016-08-17 2017-01-04 娄土岭 A kind of die cleaning apparatus
US11370397B2 (en) 2016-10-26 2022-06-28 Fredrik LINGESKOG Wheel cleaning device and a method for cleaning wheels
IT201800000176A1 (en) * 2018-01-02 2019-07-02 DEVICE FOR CLEANING AND RELEASE OF MECHANICAL STRUCTURES
WO2021116568A1 (en) 2019-12-11 2021-06-17 Compagnie Generale Des Etablissements Michelin Method for detaching elastomer particles
FR3104477A1 (en) 2019-12-11 2021-06-18 Compagnie Generale Des Etablissements Michelin Method for detaching elastomer particles
US12103257B2 (en) 2019-12-11 2024-10-01 Compagnie Generale Des Etablissements Michelin Method for detaching elastomer particles
JP2021000634A (en) * 2020-09-08 2021-01-07 フレデリク リンゲスコーグ Wheel washing device and method for washing wheels
JP7083009B2 (en) 2020-09-08 2022-06-09 フレデリク リンゲスコーグ Wheel cleaning equipment and how to clean the wheels

Also Published As

Publication number Publication date
US20170348878A1 (en) 2017-12-07
ES2720005T3 (en) 2019-07-17
PL3291955T3 (en) 2019-07-31
JP6659722B2 (en) 2020-03-04
EP3291955B1 (en) 2019-02-13
HUE043123T2 (en) 2019-08-28
JP2018502755A (en) 2018-02-01
RS58678B1 (en) 2019-06-28
CN107645986A (en) 2018-01-30
EP3291955A1 (en) 2018-03-14
SI3291955T1 (en) 2019-06-28

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