WO2016112363A1 - Absorption refrigeration cycles using a lgwp refrigerant - Google Patents

Absorption refrigeration cycles using a lgwp refrigerant Download PDF

Info

Publication number
WO2016112363A1
WO2016112363A1 PCT/US2016/012763 US2016012763W WO2016112363A1 WO 2016112363 A1 WO2016112363 A1 WO 2016112363A1 US 2016012763 W US2016012763 W US 2016012763W WO 2016112363 A1 WO2016112363 A1 WO 2016112363A1
Authority
WO
WIPO (PCT)
Prior art keywords
refrigerant
solvent
stream
oil
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2016/012763
Other languages
French (fr)
Inventor
Samuel F. Yana Motta
Mark S. SPATZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honeywell International Inc
Original Assignee
Honeywell International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/991,520 external-priority patent/US20160123632A1/en
Application filed by Honeywell International Inc filed Critical Honeywell International Inc
Priority to CN201680014576.0A priority Critical patent/CN107407510A/en
Priority to JP2017536303A priority patent/JP2018507381A/en
Priority to EP16735526.2A priority patent/EP3243031A4/en
Priority to KR1020177021089A priority patent/KR20170106646A/en
Publication of WO2016112363A1 publication Critical patent/WO2016112363A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/02Materials undergoing a change of physical state when used
    • C09K5/04Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
    • C09K5/047Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for absorption-type refrigeration systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B15/00Sorption machines, plants or systems, operating continuously, e.g. absorption type
    • F25B15/02Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B27/00Machines, plants or systems, using particular sources of energy
    • F25B27/002Machines, plants or systems, using particular sources of energy using solar energy
    • F25B27/007Machines, plants or systems, using particular sources of energy using solar energy in sorption type systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B9/00Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
    • F25B9/002Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
    • F25B9/006Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant containing more than one component
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/12Inflammable refrigerants
    • F25B2400/121Inflammable refrigerants using R1234
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/27Relating to heating, ventilation or air conditioning [HVAC] technologies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/62Absorption based systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Definitions

  • This invention relates to absorption refrigeration systems that employ refrigerants with low global warming potential (GWP) and low ozone depletion potential (ODP).
  • GWP global warming potential
  • ODP ozone depletion potential
  • Absorption refrigeration is a more economical alternative to compression refrigeration when a source of waste or other low-cost heat (e.g. solar heating) is available.
  • Both absorption refrigerators and vapor compression refrigerators use a refrigerant with a very low boiling point. In both types, when this refrigerant evaporates or boils, it takes some heat away with it, providing the cooling effect.
  • absorption refrigeration and vapor compression refrigeration differ in the way the refrigerant is changed from a gas back into a liquid so that the cycle can repeat.
  • a vapor compression refrigerator uses an electrically-powered compressor to increase the pressure on the gas, and then condenses the hot high pressure gas back to a liquid by heat exchange with a coolant (usually air).
  • An absorption refrigerator changes the gas back into a liquid using a different method that needs only a low-power pump, or optionally only heat thereby eliminating the need for moving parts.
  • An important aspect of most absorption refrigeration cycle is the refrigerant/absorbent pair which enables the entire system.
  • An absorbent is used to absorb the refrigerant at a condition where the absorbent is a liquid and the refrigerant would typically be a gas.
  • refrigerant/absorbent mixture can then be pumped as a liquid to a higher pressure, thus avoiding the need to use of a compressor.
  • the high pressure liquid mixture is then separated at high pressure and temperature yielding a high pressure vapor refrigerant, which is fed to the condenser, and the absorbent in liquid form, which is recycled back to pick up more refrigerant.
  • Two of the most common absorption refrigeration pairs are H 3 -water and water-LiBr.
  • H 3 -water uses H 3 as the refrigerant and water as the absorbent.
  • H 3 performs well as a refrigerant in many applications.
  • the toxicity of NH 3 restricts its use in public occupied spaces.
  • ammonia is highly corrosive and incompatible with copper, a common material in cooling systems.
  • Water-LiBr is the other commonly used refrigerant pair in absorption systems. Water has two drawbacks: water freezes below 0°C, and due to low vapor density, large equipment sizing is required, making the solution impractical in space constrained locations.
  • the present invention relates to the discovery of refrigerant and absorbent pairs for use in absorption refrigeration systems.
  • hydrofluoroolefins and/or hydrochlorofluoroolefins are at least partially soluble in an oil such as polyalkyene glycol (PAG) oil, poly alpha olefin oil, mineral oil, and polyol ester (POE) oil.
  • PAG polyalkyene glycol
  • POE polyol ester
  • refrigerants are characterized as having a low-GWP (i.e., ⁇ 1000, and preferably ⁇ 100 relative to C0 2 ), a low or no appreciable ozone depletion potential, and are non- toxic and non-flammable.
  • an aspect of this invention involves a method for providing refrigeration comprising: (a) evaporating a first liquid-phase refrigerant stream comprising a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more
  • an absorption refrigeration system comprising: (a) a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more hydrochlorofluoroolefins, and blends thereof; (b) a solvent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil, a polyolester oil, and combinations thereof; (c) an evaporator suitable for evaporating said refrigerant; (d) a condenser suitable for condensing said refrigerant; (e) a separator suitable for thermodynamically separating a solution comprising said refrigerant dissolved in said solvent into a vapor refrigerant component and a liquid solvent component; and (f) at least one gas- dissolving subsystem comprising a mixer suitable for mixing said
  • the terms "low-pressure vapor-phase refrigerant” and "high-pressure vapor-phase refrigerant” are relative to one another. That is, a low-pressure vapor-phase refrigerant has a pressure above 0 psia, but lower than the pressure of the high-pressure vapor- phase refrigerant. Likewise, the high-pressure vapor-phase refrigerant has a pressure below the composition's critical point, but higher than the pressure of the low-pressure vapor-phase refrigerant.
  • the term "substantially all" with respect to a composition means at least about 90 weight percent based upon the total weight of the composition.
  • the invention provides an absorption refrigeration system comprising: (a) a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more hydrochlorofluoroolefins, and blends thereof; (b) a solvent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil, a polyolester oil, and combinations thereof; (c) an evaporator suitable for evaporating said refrigerant; (d) a mixer suitable for mixing said refrigerant with said solvent, wherein said mixer is fluidly connected to said evaporator; (e) an absorber suitable for dissolving at least a portion of said refrigerant into said solvent to produce a solution, wherein said absorber is fluidly connect to said mixer; (f) a pump fluidly connected to said absorber; (g) a heat exchanger fluidly connected to said pump, wherein the heat exchanger in certain embodiments absorb
  • the invention provides environmentally friendly, economical refrigeration processes. Additional embodiments and advantages will be readily apparent to the skilled artisan on the basis of the disclosure provided herein. BRIEF DESCRIPTION OF THE DRAWINGS
  • Figure 1 is a graph of the solubility of trans-l,3,3,3-tertafluoropropene (1234ze(E)) in PAG refrigerant compressor oil as determined according to Example 2.
  • Figure 2 is a graph of the solubility of trans-l,3,3,3-tetrafluoropropene (1234ze(E)) in POE oil as determined according to Example 5.
  • Figure 3 is a graph of the solubility of trans-l-chloro-3,3,3-trifluoropropene (1233zd(E)) in mineral oil as determined according to Example 8.
  • Figure 4 is a simplified schematic of a single effect absorption refrigeration cycle.
  • Figure 5 is a simplified schematic of a double effect absorption refrigeration cycle.
  • the present invention relates to the discovery of refrigerant and absorbent pairs for use in connection with low-grade heat sources, and in particular low grade heat sources such as waste-heat sources, solar-derived heat source, geothermal derived heat sources and combinations of these.
  • low-grade heat sources such as waste-heat sources, solar-derived heat source, geothermal derived heat sources and combinations of these.
  • Residential and commercial buildings are large consumers of electric energy with fluctuating demand. Electricity is produced by the most efficient equipment running nearly continuously. However to meet peak demand, less efficient equipment is used, usually fueled by natural gas or oil. Natural gas prices are volatile, and dependence on oil dilutes U.S. security. However, peak demand places additional burden on the electrical grid. The reliability of electrical service is improved when peak demand is flattened.
  • the present absorption system provides peak cooling at times of peak demand. In other applications, such as heat pumps, similar improvements are observed.
  • the heat source includes a solar collector preferably comprises concentrated and/or non-concentrated solar collection systems.
  • Concentrated solar thermal collectors typically use mirrors and reflection, or the like, to concentrate energy from the sun from a cross section much larger than the absorber cross section. It is able to generate high fluid temperatures (up to 400°C, and in some cases, even higher) using such systems. These arrays also require mechanisms to maintain optimal alignment with the sun and regular monitoring and preventive maintenance to maintain the desired output.
  • a non-concentrated array is typically a self-cleaning, stationary structure that absorbs only the sunlight that directly impinges the thermal absorbing coating.
  • Non-concentrated solar absorbers are typically capable of producing temperatures up to about 140°C for evacuated tube designs and generally up to about 90°C for advanced flat plate designs.
  • the present invention may include either of these designs or a combination of both.
  • it includes evacuated tube specifications to produce a solar air conditioning system reaching a maximum temperature of 120°C.
  • the heat collected from the solar collector operates as a "thermal compressor" to the refrigeration system. That is, it facilitates heating the refrigerant and absorbent such that the two may be separable under high temperature/high pressure conditions.
  • the advantages of absorption systems are simplicity, reliability and long term durability due to very few mechanical parts.
  • the only moving piece of an absorption system is a liquid pump.
  • Absorption systems have the disadvantages of limited working fluids. Until now, absorption refrigeration has been limited to industrial applications because safe refrigerant/absorbent fluid pairs were not available.
  • hydrochlorofluoroolefin refrigerant is used in the absorpti on-type refrigeration system as a working fluid, i.e., a fluid that changes states from gas to liquid or vice versa via a working fluid, i.e., a fluid that changes states from gas to liquid or vice versa via a working fluid, i.e., a fluid that changes states from gas to liquid or vice versa via a working fluid, i.e., a fluid that changes states from gas to liquid or vice versa via a
  • thermodynamic cycle This phase change is facilitated by dissolving the vapor-phase refrigerant in an oil solvent to form a solution.
  • a pump and heat exchanger are used to efficiently increase the solution's pressure and temperature, respectively.
  • the pressurized and heated solution is then flashed to produce a refrigerant vapor at high pressure.
  • This high pressure vapor is then passed through a condenser and evaporator to transfer heat from a system to be cooled.
  • Particularly preferred refrigerants include hydrohalopropenes, more preferably tetrahalopropenes, even more preferably tetrafluoropropenes and mono-chloro-trifluoropropenes, even more preferably tetrahalopropenes having a -CF 3 moiety.
  • the refrigerant including one or a combination of 2,3,3, 3-tetrafluoropropene, 1,3,3,3-tetrafluoropropene, or 1- chloro-3,3,3-trifluoropropene, including all stereoisomers thereof, such as trans-l, 3,3,3- tertafluoropropene, cz ' s-l,3,3,3-tertafluoropropene, /ra «s-l-chloro-3,3,3-trifluoropropene, cis-l- chloro-3,3,3-trifluoropropene and 3,3,3-trifluoropropene.
  • Certain useful refrigerants also comprise a mixture of two or more hydrofluoroolefins, hydrochlorofluoroolefins, as well as mixtures of both hydrofluoroolefins and hydrochlorofluoroolefins.
  • Solvents or absorbents useful in the present invention preferably are selected from the group consisting of polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil.
  • the oils selected are generally thermally stable, have very low vapor pressures, and are non-toxic and non-corrosive.
  • Preferred oils that fit these criteria and can be used with various olefins above are poly-ethylene glycol oils, polyol ester oils, polypropylene glycol dimethyl ether-based and mineral oil.
  • the refrigerant is or includes 2,3,3,3- tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil.
  • the refrigerant is or includes 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100% of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100%) of selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil.
  • HFO-1234yf 2,3,3,3-tetrafluoropropene
  • the refrigerant is or includes 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
  • HFO-1234yf 2,3,3,3-tetrafluoropropene
  • the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
  • the refrigerant comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%> of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkyene glycol oil.
  • HFO-1234yf 2,3,3,3-tetrafluoropropene
  • the refrigerant comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%> of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyol ester oil.
  • HFO-1234yf 2,3,3,3-tetrafluoropropene
  • the refrigerant is or includes 1,3,3,3- tetrafluoropropene (HFO-1234ze) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil.
  • the refrigerant is or includes 1,3,3,3-tetrafluoropropene (HFO-1234ze) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
  • 1,3,3,3-tetrafluoropropene comprises, consists essentially of, or consists of the trans isomer.
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100%> of transl,3,3,3-tetrafluoropropene (HFO-1234ze(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of polyol ester oil.
  • HFO-1234ze(E) transl,3,3,3-tetrafluoropropene
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl,3,3,3-tetrafluoropropene (HFO-1234ze(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkyene glycol oil.
  • HFO-1234ze(E) transl,3,3,3-tetrafluoropropene
  • the refrigerant is or includes l-chloro-3,3,3- trifluoropropene (HCFO-1233zd) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil.
  • the refrigerant is or includes l-chloro-3,3,3-trifluoropropene (HCFO-1233zd) and the solvent (or absorbent) is selected from a polyalkyene glycol oil, a polyol ester oil, and/or a mineral oil.
  • l-chloro-3,3,3-trifluoropropene (HCFO-1233zd) comprises, consists essentially of, or consists of the trans isomer.
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyol ester oil.
  • HCFO-1233zd(E) transl-chloro-3,3,3-trifluoropropene
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkylene glycol oil.
  • HCFO-1233zd(E) transl-chloro-3,3,3-trifluoropropene
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of mineral oil.
  • HCFO-1233zd(E) transl-chloro-3,3,3-trifluoropropene
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of alkylbenzene oil.
  • HCFO-1233zd(E) transl-chloro-3,3,3-trifluoropropene
  • the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of silicone oil.
  • HCFO-1233zd(E) transl-chloro-3,3,3-trifluoropropene
  • the refrigerant and solvent are mixed in proportions and under conditions effective to form a solution in which the refrigerant is dissolved in the solvent.
  • the mixture of refrigerant and solvent is in proportions in which a substantial portion, and more preferably substantially all, of the refrigerant mixed with the solvent is dissolved in the solvent. That is, it is preferred that the amount of refrigerant to be mixed with the solvent is below the saturation point of the solvent at the operating temperature and pressure of the refrigerant system. Maintaining the refrigerant concentration below the saturation point decreases the likelihood that vapor refrigerant will reach the pump, where it could lead to cavitations.
  • the refrigerant and solvent may be mixed by a mixer.
  • Preferred mixers include static mixers and aspirators (i.e., venturi pump).
  • the mixer is a simple junction of two transfer lines (e.g., pipes, tubes, hoses, and the like) that produces a turbulent flow, such as a T-fitting.
  • Dissolution of the low-pressure vapor phase refrigerant in the oil solvent preferably occurs at refrigerant temperature of about -10°C to about 30°C, preferably from about 0°C to about 30°C, preferably about 0°C to about 10°C.
  • the dissolution of the refrigerant in the solvent occurs, at least to a major portion, in an absorber.
  • the absorber can be of any type that is suitable for dissolving a refrigerant gas into an oil-based solvent. Examples of absorbers include heat exchangers through or around which a cooling medium is circulated.
  • the solution comprising the refrigerant and solvent is pumped against a means of resistance to increase the pressure of the solution.
  • Pumping the liquid solution to a high operating pressure typically requires significantly less energy compared to compressing a vapor refrigerant using a compressor.
  • pumps are typically less costly to install and maintain compared to compressors. This energy and cost savings is a distinct advantage of the present invention over conventional compression-type refrigeration systems.
  • the solution is also heated, preferably after being pressurized. Heating is preferably accomplished using a heat exchanger, such as shell-and-tube heat exchangers and plate heat exchangers or a distillation column. In preferred embodiments, heating the solution involves transferring heat from a low-grade heat source, a waste-heat recovery unit (WHRU), a geothermal source, a solar-derived source and the like.
  • WHRU waste-heat recovery unit
  • a WHRU can include, for example, heat from a hot gas or liquid stream, such an exhaust gas from a gas turbine or waste gas from a power plant or refinery.
  • the working medium for the heat source can vary depending on the particulars of individual application, but is preferably in many applications water - either pure or with triethylene glycol (TEG), thermal oil or other mediums conducive to heat transfer.
  • TOG triethylene glycol
  • heating the solution involves direct heating from combustion of a fuel such a propane, with heat derived from a solar and/or geothermal source being highly preferred embodiments, as discussed herein.
  • thermodynamic separation process After the solution is heated and pressurized, it is subjected to a thermodynamic separation process to produce a vapor refrigerant fraction and a liquid solvent fraction.
  • thermodynamic separation processes include column distillation and flashing. Since the two fractions are in different phases, they can be separated easily.
  • the liquid solvent phase is recirculated back to the mixer, while the vapor phase comprising the refrigerant is transferred to a condenser where at least a portion, and preferably substantially all, of the refrigerant is converted from its vapor phase to a liquid phase.
  • condenser useful in the invention are not particularly limited provided that they are suitable for condensing a hydrofluoroolefin or hydrochlorofluoroolefin refrigerant.
  • condensers include horizontal or vertical in-shell condensers and horizontal or vertical in-tube condensers.
  • the liquid phase refrigerant is preferably passed through an expansion valve to lower the pressure of the refrigerant and, correspondingly, cool the refrigerant.
  • the cooled, throttled refrigerant can be in a liquid-phase, vapor-phase, or a mixed-phase.
  • the refrigerant is then passed through an evaporator wherein the cooling capacity of the refrigerant during evaporation is used to extract heat (i.e., refrigerate) the system to be cooled.
  • the material to be cooled in the system is water, with or without a heat transfer additive such as PEG, which can be used, for example, chilled water circulated to air handlers in a distribution system for air conditioning.
  • the material to be cooled can also be air used directly for air conditioning.
  • the external material can also be any flowable material that needs to be cooled, and if water or air, the cooled materials can be used for purposes other than air conditioning (e.g., chilling food or other products).
  • the type of evaporator used to evaporate the liquid-phase refrigerant is not particularly limited provided that it is suitable for evaporating a hydrofluoroolefin or hydrochlorofluoroolefin refrigerant.
  • useful evaporators include forced circulation evaporators, natural circulation evaporator, long-tube and short-tube vertical evaporators, falling film evaporators, horizontal tube evaporators, and plate evaporators.
  • the refrigerant After the refrigerant is evaporated it becomes a low-pressure vapor-phase refrigerant preferably having a temperature of about 30°C to about 60°C, more preferably about 40°C to about 50°C.
  • the low-pressure vapor-phase refrigerant is preferably recirculated back to the mixer.
  • the processes of the present invention are preferably a closed-loop system wherein both the refrigerant and solvent are recirculated.
  • Absorption refrigeration systems according to this invention preferably involve a single, double, or triple effect absorption refrigeration process. Single and double effect processes are described in the Examples and figures described below.
  • a steady state system model using ideal components was developed to look at the use of low GWP refrigerant HFO-1234yf with a lubricant (e.g. a polyalkylene glycol or polyol ester) as the absorbent.
  • the efficiency or coefficient of performance (COP) of the absorption cycle was calculated as Q C ooiing/(Qin+W p ). Even though Q in is considered waste heat in many applications and is a "free" source of energy in the solar application, this is the best way to compare potential refrigerant pairs.
  • the modeling first looked at a H 3 -water absorption cycle and found operation with a COP of about 0.6 at an evaporator temperature of 5°C and an ambient temperature of 40°C. For the ideal HFO-1234yf with lubricant model, the COP was found to be about 0.6 for the same operating parameters, i.e., when operated at an evaporator temperature of 2°C and an ambient temperature of 40°C.
  • Table 1 Comparison of annual energy consumption and peak electricity demand for a typical large store (100,000 ft 2 ) using conventional roof top units versus absorption assisted roof top units (assuming 450 tons of total cooling).
  • Table 2 LCCP comparison for a typical large store using conventional roof top units relative to absorption assisted roof top units.
  • This innovation involves the use of solar collectors at reasonably high temperature output, which qualifies evacuated tube solar collectors (commercially available products) to be used for this application.
  • evacuated tube solar collectors commercially available products
  • the required install area per ton of cooling would be approximately 18 m 2 for an 800 W/m 2 solar day or rather an array that accounts approximately l/3 rd of the roof area in the above analysis.
  • This also allows the store to avoid peak electrical demand charges by providing "free" cooling during peak demand and ultimately reduces the peak electrical grid load.
  • Example 2 The data from Example 2 was used to develop a single effect absorption cycle.
  • a absorption refrigeration system as disclosed in Figure 4 is used.
  • polypropylene glycol dimethyl ether-based oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines).
  • the mixture is passed to an absorber where the gaseous 1234ze(E) dissolves to the extent indictated in Figure 2 at the to the oil.
  • the liquid mixture is passed to a pump that pressurizes the mixture and passes the mixture to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture.
  • the source of that heat can be thermal heat from a solar collector external to the heat exchanger.
  • the temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil.
  • the heated mixture is removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned through an oil valve where its pressure is decreased to match the starting pressure. From the valve the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is passed to an expansion valve, throttling the liquid refrigerant to cool the refrigerant.
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice.
  • the cooled refrigerant is passed through the evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator.
  • the refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
  • composition of stream entering the separator is 90 wt % oil and 10 wt %
  • Example 2 The data from Example 2 was used to develop a double effect absorption cycle.
  • a Ford Motorcraft polypropylene glycol dimethyl ether-based oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer.
  • the mixture is passed to a first absorber where the gaseous 1234ze(E) dissolves into the oil.
  • the mixture is then passed to first pump that pressurizes the mixture and passes the mixture to a first heat exchanger/boiler.
  • heat is exchanged with the mixture.
  • the source of that heat can be thermal heat from solar collector external to the heat exchanger.
  • the temperature of the mixture is raised.
  • the heated mixture is removed from the heat exchanger and introduced to a second mixer where it is mixed with oil.
  • the mixture from the second mixer is then introduced to a second absorber to ensure that all of the 1234ze(E) is dissolved in the oil.
  • the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil.
  • a source of heat to the boiler again, is provided to accomplish this, which source can be a thermal heat source derived from a solar collector.
  • the mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned to a tee where it is split sending a portion of the oil through a second oil valve and to the second mixer and the remaining portion of the oil to a first oil valve where the pressure is decreased to match the starting pressure.
  • the oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator' s choice.
  • the cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of evaporator.
  • the refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process again.
  • the overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
  • Example 5 The solubility data in Example 5 was used to develop a model single effect absorption cycle. More specifically, in the model system, the POE oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines). The mixture is passed to an absorber where the gaseous 1234ze(E) dissolves into the oil. The liquid mixture is passed to a pump that pressurizes the mixture and passes the mixture through to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil.
  • a closed mixer which can be a simple "T" joint connecting two or more lines.
  • the mixture is passed to an absorber where the gaseous 1234ze(E) dissolves into the oil.
  • the liquid mixture is passed to a pump that
  • the heated mixture is then removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned through an oil valve where its pressure is decreased to match the starting pressure. From the valve the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant.
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice.
  • the cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator.
  • the refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
  • composition of stream entering the separator is 90 wt % oil and 10 wt %
  • Example 5 The solubility data in Example 5 was used to develop a model double effect absorption cycle. More specifically, in the model system mineral oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer. The mixture is passed to a first absorber where the gaseous
  • 1234ze(E) dissolves into the oil.
  • the mixture is then passed to a first pump that pressurizes the mixture and passes the mixture through to a first heat exchanger/boiler.
  • heat is exchanged with the mixture.
  • the source of that heat can be thermal heat from a solar collector external to the heat exchanger.
  • the temperature of the mixture is raised.
  • the heated mixture is removed from the heat exchanger and introduced to a second mixer where it is mixed with oil.
  • the mixture from the second mixer is introduced to a second absorber to ensure that all of the 1234ze(E) is dissolved in the oil.
  • the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil.
  • a source of heat to the second boiler is provided to accomplish this, which can be thermal heat from a solar collector.
  • the mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned to a tee where it is split.
  • a portion is sent through a second oil valve and to the second mixer.
  • the remaining portion is sent through a first oil valve where the pressure is decreased to match the starting pressure.
  • the oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant.
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice.
  • the cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of the evaporator.
  • the refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process again.
  • Tee splits the flow 30% of the stream to the intermediate stage absorber and 70% to the low stage absorber. 8)
  • the overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
  • Example 8 The solubility data of Example 8 was used to develop a model single effect absorption cycle. More specifically, in the model system, mineral oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines). The mixture in passes to an absorber where the gaseous 1233zd(E) dissolves into the oil. The liquid mixture is passed through to a pump that pressurizes the mixture and passes the mixture to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised to a temperature where the 1233zd(E) refrigerant can separate from the oil.
  • a closed mixer which can be a simple "T" joint connecting two or more lines.
  • the mixture in passes to an absorber where the gaseous 1233zd(E) dissolves into the oil.
  • the liquid mixture is passed through to
  • the heated mixture is removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned to an oil valve where its pressure is decreased to match the starting pressure. From the valve, the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant.
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice.
  • the cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator.
  • the refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
  • composition of stream entering the separator is 90 wt % oil and 10 wt %
  • Example 8 The solubility data from Example 8 was used to develop a model double effect absorption cycle. More specifically, in the model system mineral oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer. The mixture is passed to a first absorber where the gaseous
  • 1233zd(E) dissolves into the oil.
  • the mixture is then passed to a first pump that pressurizes the mixture and passes it to a first heat exchanger/boiler.
  • heat is exchanged with the mixture.
  • the source of that heat can be thermal heat from a solar collector external to the heat exchanger.
  • the temperature of the mixture is raised.
  • the heated mixture is then removed from the heat exchanger and introduced to a second mixer where it is mixed with oil.
  • the mixture from the second mixer is then introduced to a second absorber to ensure that all of the 1233zd(E) is dissolved in the oil.
  • the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1233zd(E) refrigerant can separate from the oil.
  • a source of heat to boiler is provided to accomplish this, which source can be of the type described above (i.e. a solar collector).
  • the mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state.
  • the oil is then returned to a tee where it is split.
  • a portion of the oil is sent to a second oil valve and to the second mixer.
  • the remaining portion of the oil is sent to a first oil valve where the pressure is decreased to match the starting pressure.
  • the oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
  • the refrigerant vapor is passed to a condenser so as to liquefy it.
  • the liquid is then passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant.
  • the cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice.
  • the cooled refrigerant is then passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of the evaporator.
  • the refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process.
  • Tee splits the flow 30% to stream the intermediate stage absorber and 70% to the low stage absorber.
  • the overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
  • solubility of refrigerant in the absorber is important to the overall performance of many important embodiments of the refrigeration cycle of the present invention. More specifically, higher concentrations of absorbed refrigerant tend to increase cycle COP by decreasing the boiler/generator load, both in reducing the mixture's boiling point as well as reducing the amount of heat needed to reach said boiling point. Additionally, pressure is an important parameter in determining both the absorber solubility and the evaporator temperature, and accordingly higher solubilities tend to reduce the required low side pressure allowing for more flexibility in the evaporator operating conditions. Solubility data was determined for both HFO-1234ze(E) and HFO-1234yf in different grades of POE oil at temperatures and pressures that are important for many absorbtion refrigeration cycles in accordance with the present, and this data are reported below.
  • An absorption refrigeration system as disclosed in Figure 4 is used.
  • POE oil of ISO 10 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3 . Effective absorption refrigeration is achieved.
  • Example 15 An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
  • Example 16 An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
  • Example 16 An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
  • Example 16 An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
  • Example 16 An absorption refrigeration
  • a mulit-stage absorption refrigeration system as disclosed in Figure 5 is used.
  • POE oil of ISO 10 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6 . Effective absorption refrigeration is achieved.
  • a mulit-stage absorption refrigeration system as disclosed in Figure 5 is used.
  • POE oil of ISO 32 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
  • Example 20 A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 68 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
  • a mulit-stage absorption refrigeration system as disclosed in Figure 5 is used.
  • POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
  • a mulit-stage absorption refrigeration system as disclosed in Figure 5 is used.
  • POE oil of ISO 32 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
  • a absorption refrigeration system as disclosed in Figure 5 is used.
  • POE oil of ISO 68 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 2. Effective absorption refrigeration is achieved.
  • Solubility data was determined for transHCFO-1233zd in three refrigeration lubricants at temperatures and pressures that are important for many absorption refrigeration cycles in accordance with the present invention, and these data are reported below.
  • transl233zd appreciably dissolves in each of alkylbenzene, silicone, and mineral oil, with alkylbenzene oil having the solubility advantage especially at temperatures closer to 30°C.
  • non-limiting preferred embodiments for the absorption cycle would include transl233zd and in any of alkylbenzene, silicone, or mineral oil, more preferably transl233zd with alkylbenzene oil at absorber temperatures less than 50°C, preferably at temperatures of from about 0°C to about 30°C, preferably at temperatures of from about 10°C to about 30°C.
  • a multi-stage absorption refrigeration system as disclosed in Figure 5 is used.
  • Alkylbenzene oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6 . Effective absorption refrigeration is achieved.

Landscapes

  • Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Lubricants (AREA)
  • Sorption Type Refrigeration Machines (AREA)

Abstract

Absorptive refrigeration methods and systems that comprise refrigerant comprising one or more hydrofluoroolefin and/or hydrochlorofluoroolefins, and a solvent or absorbent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and/or a polyolester oil.

Description

ABSORPTION REFRIGERATION CYCLES USING A LGWP REFRIGERANT
CROSS REFERENCE TO RELATED APPLICATION
This application claims the priority benefit of U.S. Provisional Application No.
62/101,718, filed January 9, 2015, which is incorporated herein by reference.
FIELD OF INVENTION
This invention relates to absorption refrigeration systems that employ refrigerants with low global warming potential (GWP) and low ozone depletion potential (ODP).
BACKGROUND OF THE INVENTION
Absorption refrigeration is a more economical alternative to compression refrigeration when a source of waste or other low-cost heat (e.g. solar heating) is available. Both absorption refrigerators and vapor compression refrigerators use a refrigerant with a very low boiling point. In both types, when this refrigerant evaporates or boils, it takes some heat away with it, providing the cooling effect. However, absorption refrigeration and vapor compression refrigeration differ in the way the refrigerant is changed from a gas back into a liquid so that the cycle can repeat. A vapor compression refrigerator uses an electrically-powered compressor to increase the pressure on the gas, and then condenses the hot high pressure gas back to a liquid by heat exchange with a coolant (usually air). An absorption refrigerator changes the gas back into a liquid using a different method that needs only a low-power pump, or optionally only heat thereby eliminating the need for moving parts.
An important aspect of most absorption refrigeration cycle is the refrigerant/absorbent pair which enables the entire system. An absorbent is used to absorb the refrigerant at a condition where the absorbent is a liquid and the refrigerant would typically be a gas. The
refrigerant/absorbent mixture can then be pumped as a liquid to a higher pressure, thus avoiding the need to use of a compressor. The high pressure liquid mixture is then separated at high pressure and temperature yielding a high pressure vapor refrigerant, which is fed to the condenser, and the absorbent in liquid form, which is recycled back to pick up more refrigerant. Two of the most common absorption refrigeration pairs are H3-water and water-LiBr. H3-water uses H3 as the refrigerant and water as the absorbent. H3 performs well as a refrigerant in many applications. However, the toxicity of NH3 restricts its use in public occupied spaces. In addition, ammonia is highly corrosive and incompatible with copper, a common material in cooling systems.
Water-LiBr is the other commonly used refrigerant pair in absorption systems. Water has two drawbacks: water freezes below 0°C, and due to low vapor density, large equipment sizing is required, making the solution impractical in space constrained locations.
Another problem with such conventional systems is that the evaporator and the absorber are typically operated below atmospheric pressure which increases the cost of such systems because the equipment must be specially designed to work safely at low pressures.
Accordingly, there remains a need for safer and environmentally friendly refrigerant for absorpti on-type refrigeration systems. SUMMARY
In certain non-limiting embodiments, the present invention relates to the discovery of refrigerant and absorbent pairs for use in absorption refrigeration systems. Certain
hydrofluoroolefins and/or hydrochlorofluoroolefins, particularly those suitable for use as refrigerants, are at least partially soluble in an oil such as polyalkyene glycol (PAG) oil, poly alpha olefin oil, mineral oil, and polyol ester (POE) oil. It has been discovered that certain pairings of refrigerants and oils enable exceptional performance of absorption refrigeration systems, including but not limited to such systems in which the heat source comprises a solar collector. Many of these refrigerants are characterized as having a low-GWP (i.e., < 1000, and preferably <100 relative to C02), a low or no appreciable ozone depletion potential, and are non- toxic and non-flammable.
Accordingly, an aspect of this invention involves a method for providing refrigeration comprising: (a) evaporating a first liquid-phase refrigerant stream comprising a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more
hydrochlorofluoroolefins, and blends thereof, to produce a low-pressure vapor-phase refrigerant stream, wherein said evaporating transfers heat from a system to be cooled; (b) contacting said low-pressure vapor-phase refrigerant stream with a first liquid-phase solvent stream comprising a solvent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil, a polyolester oil, and combinations thereof under conditions effective to dissolve substantially all of the refrigerant of the vapor-phase refrigerant stream into the solvent of the first liquid-phase solvent stream to produce a refrigerant-solvent solution stream; (c) increasing the pressure and temperature of the refrigerant-solvent solution stream by transfer of heat from a solar collector to said solution; (d) thermodynamically separating said refrigerant- solvent solution stream into a high-pressure vapor-phase refrigerant stream and a second liquid-phase solvent stream; (e) recycling said second liquid-phase solvent stream to step (b) to produce said first liquid-phase solvent stream; (f) condensing said high-pressure vapor-phase refrigerant stream to produce a second liquid phase refrigerant stream; and (g) recycling said second liquid- phase refrigerant stream to step (a) to produce said first liquid-phase refrigerant stream.
In certain embodiments of the invention, the absorption process is characterized as a double or triple effect. Accordingly, in another aspect of the invention provided is an absorption refrigeration system comprising: (a) a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more hydrochlorofluoroolefins, and blends thereof; (b) a solvent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil, a polyolester oil, and combinations thereof; (c) an evaporator suitable for evaporating said refrigerant; (d) a condenser suitable for condensing said refrigerant; (e) a separator suitable for thermodynamically separating a solution comprising said refrigerant dissolved in said solvent into a vapor refrigerant component and a liquid solvent component; and (f) at least one gas- dissolving subsystem comprising a mixer suitable for mixing said refrigerant with said solvent, an absorber suitable for dissolving at least a portion of said refrigerant into said solvent to produce a solution, a pump, and a heat exchanger, wherein said mixer is fluidly connected to said absorber, said absorber is fluidly connected to said pump, and said pump is fluidly connected to said heat exchanger; wherein said gas-dissolving subsystem is in fluid communication with said at least two units selected from the group consisting of said evaporator, said separator, and another gas-dissolving subsystem, provided that at least one subsystem is in fluid communication with said evaporator and at least one subsystem is in fluid communication with said separator.
As used herein, the terms "low-pressure vapor-phase refrigerant" and "high-pressure vapor-phase refrigerant" are relative to one another. That is, a low-pressure vapor-phase refrigerant has a pressure above 0 psia, but lower than the pressure of the high-pressure vapor- phase refrigerant. Likewise, the high-pressure vapor-phase refrigerant has a pressure below the composition's critical point, but higher than the pressure of the low-pressure vapor-phase refrigerant.
As used herein, the term "substantially all" with respect to a composition means at least about 90 weight percent based upon the total weight of the composition.
In another aspect, the invention provides an absorption refrigeration system comprising: (a) a refrigerant selected from the group consisting of one or more hydrofluoroolefins, one or more hydrochlorofluoroolefins, and blends thereof; (b) a solvent selected from the group consisting of a polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil, a polyolester oil, and combinations thereof; (c) an evaporator suitable for evaporating said refrigerant; (d) a mixer suitable for mixing said refrigerant with said solvent, wherein said mixer is fluidly connected to said evaporator; (e) an absorber suitable for dissolving at least a portion of said refrigerant into said solvent to produce a solution, wherein said absorber is fluidly connect to said mixer; (f) a pump fluidly connected to said absorber; (g) a heat exchanger fluidly connected to said pump, wherein the heat exchanger in certain embodiments absorbs heat from a solar collector; (h) a separator suitable for thermodynamically separating said solution into a vapor refrigerant component and a liquid solvent component, wherein said separator is fluidly connected to said heat exchanger; (i) an oil return line fluidly connected to said separator and said mixer, and (j) a condenser suitable for condensing said vapor refrigerant component, wherein said condenser is fluidly connected to said separator and said evaporator.
In preferred aspects the invention provides environmentally friendly, economical refrigeration processes. Additional embodiments and advantages will be readily apparent to the skilled artisan on the basis of the disclosure provided herein. BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a graph of the solubility of trans-l,3,3,3-tertafluoropropene (1234ze(E)) in PAG refrigerant compressor oil as determined according to Example 2.
Figure 2 is a graph of the solubility of trans-l,3,3,3-tetrafluoropropene (1234ze(E)) in POE oil as determined according to Example 5.
Figure 3 is a graph of the solubility of trans-l-chloro-3,3,3-trifluoropropene (1233zd(E)) in mineral oil as determined according to Example 8.
Figure 4 is a simplified schematic of a single effect absorption refrigeration cycle.
Figure 5 is a simplified schematic of a double effect absorption refrigeration cycle.
DETAILED DESCRIPTION
In certain non-limiting embodiments, the present invention relates to the discovery of refrigerant and absorbent pairs for use in connection with low-grade heat sources, and in particular low grade heat sources such as waste-heat sources, solar-derived heat source, geothermal derived heat sources and combinations of these. Residential and commercial buildings are large consumers of electric energy with fluctuating demand. Electricity is produced by the most efficient equipment running nearly continuously. However to meet peak demand, less efficient equipment is used, usually fueled by natural gas or oil. Natural gas prices are volatile, and dependence on oil dilutes U.S. security. However, peak demand places additional burden on the electrical grid. The reliability of electrical service is improved when peak demand is flattened. US economic security is enhanced when brown-outs or power interruptions are reduced or eliminated while transferring peak demands to low-grade, and preferably renewable US resources (solar or geothermal) or waste heat sources. As demonstrated herein, combinations of the refrigerants and absorbents provided herein, when used in such low-grade heat, and preferably renewable sources such as solar-derived and/or geothermal-derived heat, can significantly reduce annual electricity consumption by
approximately 10% for the US average and 30% for hot climates. It can further result in a reduction of C02 emissions of up to 11% for the US average and 30% for hot climates. In hot climates, in particular, the present absorption system provides peak cooling at times of peak demand. In other applications, such as heat pumps, similar improvements are observed.
According to ceratain preferred embodiments in which the heat source includes a solar collector preferably comprises concentrated and/or non-concentrated solar collection systems. Concentrated solar thermal collectors typically use mirrors and reflection, or the like, to concentrate energy from the sun from a cross section much larger than the absorber cross section. It is able to generate high fluid temperatures (up to 400°C, and in some cases, even higher) using such systems. These arrays also require mechanisms to maintain optimal alignment with the sun and regular monitoring and preventive maintenance to maintain the desired output.
A non-concentrated array is typically a self-cleaning, stationary structure that absorbs only the sunlight that directly impinges the thermal absorbing coating. Non-concentrated solar absorbers are typically capable of producing temperatures up to about 140°C for evacuated tube designs and generally up to about 90°C for advanced flat plate designs.
The present invention may include either of these designs or a combination of both. In certain non-limiting embodiments, it includes evacuated tube specifications to produce a solar air conditioning system reaching a maximum temperature of 120°C.
Regardless of the type of array used, the heat collected from the solar collector operates as a "thermal compressor" to the refrigeration system. That is, it facilitates heating the refrigerant and absorbent such that the two may be separable under high temperature/high pressure conditions. The advantages of absorption systems are simplicity, reliability and long term durability due to very few mechanical parts. The only moving piece of an absorption system is a liquid pump. Absorption systems have the disadvantages of limited working fluids. Until now, absorption refrigeration has been limited to industrial applications because safe refrigerant/absorbent fluid pairs were not available. In preferred embodiments of the invention, a hydrofluoroolefin and/or
hydrochlorofluoroolefin refrigerant is used in the absorpti on-type refrigeration system as a working fluid, i.e., a fluid that changes states from gas to liquid or vice versa via a
thermodynamic cycle. This phase change is facilitated by dissolving the vapor-phase refrigerant in an oil solvent to form a solution. Preferably, a pump and heat exchanger are used to efficiently increase the solution's pressure and temperature, respectively. The pressurized and heated solution is then flashed to produce a refrigerant vapor at high pressure. This high pressure vapor is then passed through a condenser and evaporator to transfer heat from a system to be cooled.
Preferred, but non-limiting, refrigerants for this invention include hydrofluoroolefins and hydrochlorofluoroolefins of the formula CwHxFyClz where w is an integer from 3 to 5, x is an integer from 1 to 3, and z is an integer from 0 to 1, and where y = (2 w)-x-z. Particularly preferred refrigerants include hydrohalopropenes, more preferably tetrahalopropenes, even more preferably tetrafluoropropenes and mono-chloro-trifluoropropenes, even more preferably tetrahalopropenes having a -CF3 moiety. In certain preferred embodiments, the refrigerant including one or a combination of 2,3,3, 3-tetrafluoropropene, 1,3,3,3-tetrafluoropropene, or 1- chloro-3,3,3-trifluoropropene, including all stereoisomers thereof, such as trans-l, 3,3,3- tertafluoropropene, cz's-l,3,3,3-tertafluoropropene, /ra«s-l-chloro-3,3,3-trifluoropropene, cis-l- chloro-3,3,3-trifluoropropene and 3,3,3-trifluoropropene. Certain useful refrigerants also comprise a mixture of two or more hydrofluoroolefins, hydrochlorofluoroolefins, as well as mixtures of both hydrofluoroolefins and hydrochlorofluoroolefins.
Solvents or absorbents useful in the present invention preferably are selected from the group consisting of polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil. The oils selected are generally thermally stable, have very low vapor pressures, and are non-toxic and non-corrosive. Preferred oils that fit these criteria and can be used with various olefins above are poly-ethylene glycol oils, polyol ester oils, polypropylene glycol dimethyl ether-based and mineral oil.
In preferred non-limiting embodiments, the refrigerant is or includes 2,3,3,3- tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil. In further embodiments, the refrigerant is or includes 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100% of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100%) of selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil. In further embodiments, the refrigerant is or includes 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%> of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkyene glycol oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%> of 2,3,3,3-tetrafluoropropene (HFO-1234yf) and the solvent (or absorbent) comprises at least about 50%> by weight, more preferably at least about 75%> by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyol ester oil.
In certain non-limiting embodiments, the refrigerant is or includes 1,3,3,3- tetrafluoropropene (HFO-1234ze) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil. In further embodiments, the refrigerant is or includes 1,3,3,3-tetrafluoropropene (HFO-1234ze) and the solvent (or absorbent) is selected from a polyalkyene glycol oil and/or a polyol ester oil. In certain aspects of the foregoing, 1,3,3,3-tetrafluoropropene comprises, consists essentially of, or consists of the trans isomer.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100%> of transl,3,3,3-tetrafluoropropene (HFO-1234ze(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of polyol ester oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl,3,3,3-tetrafluoropropene (HFO-1234ze(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkyene glycol oil.
In certain non-limiting embodiments, the refrigerant is or includes l-chloro-3,3,3- trifluoropropene (HCFO-1233zd) and the solvent (or absorbent) is selected from polyalkyene glycol oil, a poly alpha olefin oil, a mineral oil and a polyol ester oil. In further embodiments, the refrigerant is or includes l-chloro-3,3,3-trifluoropropene (HCFO-1233zd) and the solvent (or absorbent) is selected from a polyalkyene glycol oil, a polyol ester oil, and/or a mineral oil. In certain aspects of the foregoing, l-chloro-3,3,3-trifluoropropene (HCFO-1233zd) comprises, consists essentially of, or consists of the trans isomer.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyol ester oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100%) of polyalkylene glycol oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of mineral oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of alkylbenzene oil.
In preferred non-limiting embodiments, the refrigerant comprises at least about 50% by weight, more preferably at least about 75% by weight and even more preferably in non-limiting embodiments comprises about 100% of transl-chloro-3,3,3-trifluoropropene (HCFO-1233zd(E)) and the solvent (or absorbent) comprises at least about 50% by weight, more preferably at least about 75%) by weight and even more preferably in non-limiting embodiments comprises about 100% of silicone oil.
Preferably, the refrigerant and solvent are mixed in proportions and under conditions effective to form a solution in which the refrigerant is dissolved in the solvent. Preferably the mixture of refrigerant and solvent is in proportions in which a substantial portion, and more preferably substantially all, of the refrigerant mixed with the solvent is dissolved in the solvent. That is, it is preferred that the amount of refrigerant to be mixed with the solvent is below the saturation point of the solvent at the operating temperature and pressure of the refrigerant system. Maintaining the refrigerant concentration below the saturation point decreases the likelihood that vapor refrigerant will reach the pump, where it could lead to cavitations.
In certain embodiments, the refrigerant and solvent may be mixed by a mixer. Preferred mixers include static mixers and aspirators (i.e., venturi pump). In certain embodiments, the mixer is a simple junction of two transfer lines (e.g., pipes, tubes, hoses, and the like) that produces a turbulent flow, such as a T-fitting.
Dissolution of the low-pressure vapor phase refrigerant in the oil solvent preferably occurs at refrigerant temperature of about -10°C to about 30°C, preferably from about 0°C to about 30°C, preferably about 0°C to about 10°C.
Preferably, the dissolution of the refrigerant in the solvent occurs, at least to a major portion, in an absorber. The absorber can be of any type that is suitable for dissolving a refrigerant gas into an oil-based solvent. Examples of absorbers include heat exchangers through or around which a cooling medium is circulated.
The solution comprising the refrigerant and solvent is pumped against a means of resistance to increase the pressure of the solution. Pumping the liquid solution to a high operating pressure typically requires significantly less energy compared to compressing a vapor refrigerant using a compressor. In addition to expending less energy, pumps are typically less costly to install and maintain compared to compressors. This energy and cost savings is a distinct advantage of the present invention over conventional compression-type refrigeration systems.
The solution is also heated, preferably after being pressurized. Heating is preferably accomplished using a heat exchanger, such as shell-and-tube heat exchangers and plate heat exchangers or a distillation column. In preferred embodiments, heating the solution involves transferring heat from a low-grade heat source, a waste-heat recovery unit (WHRU), a geothermal source, a solar-derived source and the like. A WHRU can include, for example, heat from a hot gas or liquid stream, such an exhaust gas from a gas turbine or waste gas from a power plant or refinery. The working medium for the heat source can vary depending on the particulars of individual application, but is preferably in many applications water - either pure or with triethylene glycol (TEG), thermal oil or other mediums conducive to heat transfer. In other embodiments, heating the solution involves direct heating from combustion of a fuel such a propane, with heat derived from a solar and/or geothermal source being highly preferred embodiments, as discussed herein.
After the solution is heated and pressurized, it is subjected to a thermodynamic separation process to produce a vapor refrigerant fraction and a liquid solvent fraction. Examples of such thermodynamic separation processes include column distillation and flashing. Since the two fractions are in different phases, they can be separated easily.
Preferably, the liquid solvent phase is recirculated back to the mixer, while the vapor phase comprising the refrigerant is transferred to a condenser where at least a portion, and preferably substantially all, of the refrigerant is converted from its vapor phase to a liquid phase.
The types of condenser useful in the invention are not particularly limited provided that they are suitable for condensing a hydrofluoroolefin or hydrochlorofluoroolefin refrigerant. Examples of condensers include horizontal or vertical in-shell condensers and horizontal or vertical in-tube condensers.
The liquid phase refrigerant is preferably passed through an expansion valve to lower the pressure of the refrigerant and, correspondingly, cool the refrigerant. The cooled, throttled refrigerant can be in a liquid-phase, vapor-phase, or a mixed-phase.
The refrigerant is then passed through an evaporator wherein the cooling capacity of the refrigerant during evaporation is used to extract heat (i.e., refrigerate) the system to be cooled. Preferably, the material to be cooled in the system is water, with or without a heat transfer additive such as PEG, which can be used, for example, chilled water circulated to air handlers in a distribution system for air conditioning. However, the material to be cooled can also be air used directly for air conditioning. In addition, the external material can also be any flowable material that needs to be cooled, and if water or air, the cooled materials can be used for purposes other than air conditioning (e.g., chilling food or other products).
The type of evaporator used to evaporate the liquid-phase refrigerant is not particularly limited provided that it is suitable for evaporating a hydrofluoroolefin or hydrochlorofluoroolefin refrigerant. Examples of useful evaporators include forced circulation evaporators, natural circulation evaporator, long-tube and short-tube vertical evaporators, falling film evaporators, horizontal tube evaporators, and plate evaporators.
After the refrigerant is evaporated it becomes a low-pressure vapor-phase refrigerant preferably having a temperature of about 30°C to about 60°C, more preferably about 40°C to about 50°C. The low-pressure vapor-phase refrigerant is preferably recirculated back to the mixer.
The processes of the present invention are preferably a closed-loop system wherein both the refrigerant and solvent are recirculated. Absorption refrigeration systems according to this invention preferably involve a single, double, or triple effect absorption refrigeration process. Single and double effect processes are described in the Examples and figures described below.
EXAMPLES
Example 1
A steady state system model using ideal components was developed to look at the use of low GWP refrigerant HFO-1234yf with a lubricant (e.g. a polyalkylene glycol or polyol ester) as the absorbent. The efficiency or coefficient of performance (COP) of the absorption cycle was calculated as QCooiing/(Qin+Wp). Even though Qin is considered waste heat in many applications and is a "free" source of energy in the solar application, this is the best way to compare potential refrigerant pairs. The modeling first looked at a H3-water absorption cycle and found operation with a COP of about 0.6 at an evaporator temperature of 5°C and an ambient temperature of 40°C. For the ideal HFO-1234yf with lubricant model, the COP was found to be about 0.6 for the same operating parameters, i.e., when operated at an evaporator temperature of 2°C and an ambient temperature of 40°C.
Using this system model, the performance of the proposed system and relative to present technology was evaluated with bin analysis. The electricity consumed for cooling a typical large retail building using conventional roof-top air-conditioning units (RTU) over the course of a year was compared to an equivalently sized solar powered, absorption assisted RTU. This analysis considered both averaged weather data for 29 cities across the U.S. (Air Conditioning, Heating and Refrigeration Institute Standard for chillers (AHRI Std 550)) and also a hot dry climate, Phoenix, Arizona. A summary of the evaluation is provided in Table 1, below.
Table 1 : Comparison of annual energy consumption and peak electricity demand for a typical large store (100,000 ft2) using conventional roof top units versus absorption assisted roof top units (assuming 450 tons of total cooling).
Figure imgf000015_0001
To further explore the benefits of applying this technology, an analysis of the overall environmental impact of these cooling technologies was conducted. Since most of the energy produced in the U.S. is produced from the burning of fossil fuel (i.e. coal, natural gas, oil), the electrical energy consumed in this equipment will result in the emission of C02 thus contributing to global warming. In addition to this "indirect contribution" there is also the direct effect of the release of global warming gases from refrigerant leakage in RTUs. The prevalent R410A refrigerant in RTUs has a GWP in excess of 2100. Leakage of this refrigerant is 2100 times worse than the proposed refrigerant mixture. A Life Cycle Climate Performance (LCCP) analysis takes these sources into account along with the impact of the manufacturing process of the global warming gas. A summary of the LCCP analysis given in Table 2, below.
Table 2: LCCP comparison for a typical large store using conventional roof top units relative to absorption assisted roof top units.
Figure imgf000015_0002
This innovation involves the use of solar collectors at reasonably high temperature output, which qualifies evacuated tube solar collectors (commercially available products) to be used for this application. For absorption cooling with a cooling COP of 0.6, the required install area per ton of cooling would be approximately 18 m2 for an 800 W/m2 solar day or rather an array that accounts approximately l/3rd of the roof area in the above analysis. This also allows the store to avoid peak electrical demand charges by providing "free" cooling during peak demand and ultimately reduces the peak electrical grid load.
Example 2
The solubility of trans-l,3,3,3-tertafluoropropene (1234ze(E)) in Ford Motor craft oil (a
PAG refrigerant compressor oil meeting Ford specification No. WSH-M1C231-B) was measured by means of a micro-balance. The solubility that was measured along with the correlation of the data using the Non-Random Two Liquid ("NRTL") activity coefficient model (Renon H., Prausnitz J. M., "Local Compositions in Thermodynamic Excess Functions for Liquid Mixtures," AIChE J., 14(1), S.135-144, 1968)) is shown in Figure 1. From these data it is seen that the Ford Motor Craft oil has nearly negligible vapor pressure and that the NRTL model can accurately represent the data.
Example 3
The data from Example 2 was used to develop a single effect absorption cycle. A absorption refrigeration system as disclosed in Figure 4 is used. A Ford Motorcraft
polypropylene glycol dimethyl ether-based oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines). The mixture is passed to an absorber where the gaseous 1234ze(E) dissolves to the extent indictated in Figure 2 at the to the oil. The liquid mixture is passed to a pump that pressurizes the mixture and passes the mixture to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil. The heated mixture is removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned through an oil valve where its pressure is decreased to match the starting pressure. From the valve the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is passed to an expansion valve, throttling the liquid refrigerant to cool the refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice. The cooled refrigerant is passed through the evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator. The refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
The input parameters for the single effect absorption cycle are:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) 3000 kJ/hr supplied to boiler
4) Saturated liquid leaving the absorber
5) Superheat leaving the evaporator: 3°C
6) The composition of stream entering the separator is 90 wt % oil and 10 wt %
refrigerant.
With these parameters, and using waste heat and/or solar-derived and/or geothermal-derived heat, the calculated coefficient of performance ("COP") using 1234ze(E) and the Ford motor craft oil is 4.56.
Example 4
The data from Example 2 was used to develop a double effect absorption cycle. A Ford Motorcraft polypropylene glycol dimethyl ether-based oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer. The mixture is passed to a first absorber where the gaseous 1234ze(E) dissolves into the oil. The mixture is then passed to first pump that pressurizes the mixture and passes the mixture to a first heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from solar collector external to the heat exchanger. The temperature of the mixture is raised. The heated mixture is removed from the heat exchanger and introduced to a second mixer where it is mixed with oil. The mixture from the second mixer is then introduced to a second absorber to ensure that all of the 1234ze(E) is dissolved in the oil. From the second absorber, the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil. A source of heat to the boiler, again, is provided to accomplish this, which source can be a thermal heat source derived from a solar collector.
The mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned to a tee where it is split sending a portion of the oil through a second oil valve and to the second mixer and the remaining portion of the oil to a first oil valve where the pressure is decreased to match the starting pressure. The oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the
refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator' s choice. The cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of evaporator. The refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process again.
The input parameters for the double effect absorption cycle are:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) Pressure exiting the pump is exp(ln{j Pevap · Pcond ))
4) 1500 kJ/hr supplied to the generator boiler
5) Saturated liquid leaving both absorbers
6) Superheat leaving the evaporator : 3°C 7) Tee splits the flow 30% of the stream to the intermediate stage absorber and 70% to the low stage absorber.
8) The overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
With these parameters, and using waste heat and/or solar-derived and/or geothermal-derived heat, the calculated COP using 1234ze(E) and Ford motor craft oil is 5.04.
Example 5
The solubility of trans-l,3,3,3-tetrafluoropropene (1234ze(E)) in POE oil -Ultra 22CC- was measured by means of a micro-balance. The solubility that was measured and the data correlated using the NRTL activity coefficient model (Renon H., Prausnitz J. M., "Local
Compositions in Thermodynamic Excess Functions for Liquid Mixtures," AIChE J., 14(1), S.135-144, 1968)), the results of which are shown in Figure 2. From this data it is seen that the POE oil has nearly negligible vapor pressure and that the NRTL activity coefficient model (which, again, was derived from the data obtained) can accurately represent the data.
Example 6
The solubility data in Example 5 was used to develop a model single effect absorption cycle. More specifically, in the model system, the POE oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines). The mixture is passed to an absorber where the gaseous 1234ze(E) dissolves into the oil. The liquid mixture is passed to a pump that pressurizes the mixture and passes the mixture through to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil. The heated mixture is then removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned through an oil valve where its pressure is decreased to match the starting pressure. From the valve the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice. The cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator. The refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
The input parameters for the single effect absorption cycle were:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) 3000 kJ/hr supplied to generator boiler
4) Saturated liquid leaving both absorbers
5) Superheat leaving the evaporator: 3°C
6) The composition of stream entering the separator is 90 wt % oil and 10 wt %
refrigerant.
With these parameters, and using waste heat and/or solar-derived and/or geothermal- derived heat, the calculated coefficient of performance ("COP") using 1234ze(E) and the POE oil was 4.96.
Example 7
The solubility data in Example 5 was used to develop a model double effect absorption cycle. More specifically, in the model system mineral oil is mixed with a liquid 1234ze(E) refrigerant in a closed mixer. The mixture is passed to a first absorber where the gaseous
1234ze(E) dissolves into the oil. The mixture is then passed to a first pump that pressurizes the mixture and passes the mixture through to a first heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised. The heated mixture is removed from the heat exchanger and introduced to a second mixer where it is mixed with oil. The mixture from the second mixer is introduced to a second absorber to ensure that all of the 1234ze(E) is dissolved in the oil. From the second absorber, the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1234ze(E) refrigerant can separate from the oil. A source of heat to the second boiler is provided to accomplish this, which can be thermal heat from a solar collector.
The mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned to a tee where it is split. A portion is sent through a second oil valve and to the second mixer. The remaining portion is sent through a first oil valve where the pressure is decreased to match the starting pressure. The oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice. The cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of the evaporator. The refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process again.
The parameters for this double effect absorption cycle were:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) Pressure exiting the pump is exp^n^ ^ · Pcond ))
4) 1500 kJ/hr supplied to the generator boiler
5) Saturated liquid leaving both absorbers
6) Superheat leaving the evaporator : 3°C
7) Tee splits the flow 30% of the stream to the intermediate stage absorber and 70% to the low stage absorber. 8) The overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
With these parameters the calculated COP using 1234ze(E) and POE was 5.35. Example 8
The solubility of trans-l-chloro-3,3,3-trifluoropropene (1233zd(E)) in mineral oil - C-3 refrigeration oil - was measured by means of a micro-balance. The solubility that was measured and the data correlated using the NRTL activity coefficient model (Renon H., Prausnitz J. M., "Local Compositions in Thermodynamic Excess Functions for Liquid Mixtures," AIChE J., 14(1), S.135-144, 1968)), which is shown in Figure 3. From this data was seen that the mineral oil has nearly negligible vapor pressure and that the NRTL activity coefficient model (which, again, was derived from the data obtained) can accurately represent the data.
Example 9
The solubility data of Example 8 was used to develop a model single effect absorption cycle. More specifically, in the model system, mineral oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer (which can be a simple "T" joint connecting two or more lines). The mixture in passes to an absorber where the gaseous 1233zd(E) dissolves into the oil. The liquid mixture is passed through to a pump that pressurizes the mixture and passes the mixture to a heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised to a temperature where the 1233zd(E) refrigerant can separate from the oil. The heated mixture is removed from the heat exchanger and introduced to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned to an oil valve where its pressure is decreased to match the starting pressure. From the valve, the oil is returned to the mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice. The cooled refrigerant is passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) that is in a heat-exchanging relationship with the evaporator. The refrigerant is then returned from the evaporator to the mixer where it is again mixed with the oil to repeat the process again.
The input parameters for the single effect absorption cycle were:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) 3000 kJ/hr supplied to generator boiler
4) Saturated liquid leaving both absorbers
5) Superheat leaving the evaporator: 3°C
6) The composition of stream entering the separator is 90 wt % oil and 10 wt %
refrigerant.
With these parameters, and assuming that waste heat is utilized, the calculated coefficient of performance ("COP") using 1233zd(E) and the mineral oil was 21.61.
Example 10
The solubility data from Example 8 was used to develop a model double effect absorption cycle. More specifically, in the model system mineral oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer. The mixture is passed to a first absorber where the gaseous
1233zd(E) dissolves into the oil. The mixture is then passed to a first pump that pressurizes the mixture and passes it to a first heat exchanger/boiler. In the boiler, heat is exchanged with the mixture. The source of that heat can be thermal heat from a solar collector external to the heat exchanger. The temperature of the mixture is raised. The heated mixture is then removed from the heat exchanger and introduced to a second mixer where it is mixed with oil. The mixture from the second mixer is then introduced to a second absorber to ensure that all of the 1233zd(E) is dissolved in the oil. From the second absorber, the mixture is drawn to a second pump that pumps the mixture to a second boiler where the temperature of the mixture is raised to a temperature where the 1233zd(E) refrigerant can separate from the oil. A source of heat to boiler is provided to accomplish this, which source can be of the type described above (i.e. a solar collector).
The mixture is taken from the second boiler to a separator whereby the refrigerant separates substantially in a vapor state from the oil that remains substantially in a liquid state. The oil is then returned to a tee where it is split. A portion of the oil is sent to a second oil valve and to the second mixer. The remaining portion of the oil is sent to a first oil valve where the pressure is decreased to match the starting pressure. The oil then passes to the first mixer where it is again mixed with the refrigerant to repeat the process.
From the separator, the refrigerant vapor is passed to a condenser so as to liquefy it. The liquid is then passed through an expansion valve, throttling the liquid refrigerant to cool the refrigerant. The cooled, throttled refrigerant can be liquid, vapor or a combination depending on the operator's choice. The cooled refrigerant is then passed through an evaporator whereby the cooling ability of the refrigerant is utilized to cool a material (water or air) external of the evaporator. The refrigerant is then returned from the evaporator to the first mixer where it is again mixed with the oil to repeat the process.
The input parameters for this double effect absorption cycle were:
1) Evaporator Temperature - Refrigerant Side: 2°C
2) Condenser Temperature - Refrigerant Side: 40°C
3) Pressure exiting the pump is exp^n^ ^ · Pcond ))
4) 1500 kJ/hr supplied to the generator boiler
5) Saturated liquid leaving both absorbers
6) Superheat leaving the evaporator : 3°C
7) Tee splits the flow 30% to stream the intermediate stage absorber and 70% to the low stage absorber.
8) The overall composition of the stream entering the separator is 90 wt% oil and 10 wt% refrigerant.
With these parameters, and using waste heat and/or solar-derived and/or geothermal- derived heat, the calculated COP using 1233zd(E) and mineral oil was 25.69. Example 11
It has been identified that the solubility of refrigerant in the absorber is important to the overall performance of many important embodiments of the refrigeration cycle of the present invention. More specifically, higher concentrations of absorbed refrigerant tend to increase cycle COP by decreasing the boiler/generator load, both in reducing the mixture's boiling point as well as reducing the amount of heat needed to reach said boiling point. Additionally, pressure is an important parameter in determining both the absorber solubility and the evaporator temperature, and accordingly higher solubilities tend to reduce the required low side pressure allowing for more flexibility in the evaporator operating conditions. Solubility data was determined for both HFO-1234ze(E) and HFO-1234yf in different grades of POE oil at temperatures and pressures that are important for many absorbtion refrigeration cycles in accordance with the present, and this data are reported below.
Solubility of Refrigerants in the Absorber
30 C Absorber Temperature
POE Oil Grade 1234ze(E) Solubility 1234yf Solubility Ratio
ISO 10 27 wt% 22 wt% 1.23
ISO 32 21 wt% 16 wt% 1.31
ISO 68 19 wt% 16 wt% 1.19
40°C Absorber Temperature
POE Oil Grade 1234ze(E) Solubility 1234yf Solubility Ratio
ISO 10 19 wt% 15 wt% 1.27
ISO 32 14 wt% ll wt% 1.27
ISO 68 13 wt% ll wt% 1.18
50°C Absorber Temperature
POE Oil Grade 1234ze(E) Solubility 1234yf Solubility Ratio
ISO 10 14 wt% 11 wt% 1.27
ISO 32 10 wt% 8 wt% 1.25
ISO 68 9 wt% 8 wt% 1.13 Although both refrigerants appreciably dissolve in POE oil, 1234ze(E) was observed to have a distinct solubility advantage over 1234yf for temperatures in the range of from about 30C to about 50C. On average, POE oil will absorb 23% more 1234ze(E) than 1234yf for temperatures in the range of particular interest in absorption refrigeration cycle operations. Furthermore, it was discovered that as the both viscosity of the oil (lower ISO grades) and the absorber temperature decreases, the solubility of refrigerant increases. As such, a non-limiting preferred embodiment for the absorption cycle would include 1234ze(E) and POE oil, more preferably 1234ze(E) with ISO 10 POE oil at absorber temperatures less than 50°C. Example 12
An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3 . Effective absorption refrigeration is achieved.
Example 13
An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 32 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
Example 14
An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 68 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
Example 15 An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved. Example 16
An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 32 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved. Example 17
An absorption refrigeration system as disclosed in Figure 4 is used. POE oil of ISO 68 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
Example 18
A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 10 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6 . Effective absorption refrigeration is achieved.
Example 19
A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 32 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
Example 20 A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 68 is mixed with a liquid 1234ze(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
Example 21
A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 10 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
Example 22
A mulit-stage absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 32 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.
Example 23
A absorption refrigeration system as disclosed in Figure 5 is used. POE oil of ISO 68 is mixed with a liquid 1234yf refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 2. Effective absorption refrigeration is achieved.
Example 24
Solubility data was determined for transHCFO-1233zd in three refrigeration lubricants at temperatures and pressures that are important for many absorption refrigeration cycles in accordance with the present invention, and these data are reported below.
Solubility of 1233zd(E) in the Absorber 30 C Absorber Temperature
Refrigeration Oil 1233zd Solubility
Alkylbenzene 20 wt%
Silicone 19 wt%
Mineral 15 wt% 40°C Absorber Temperature
Refrigeration Oil 1233zd Solubility
Alkylbenzene 13 wt%
Silicone ll wt%
Mineral 9 wt%
50°C Absorber Temperature
Refrigeration Oil 1233zd Solubility
Alkylbenzene 8 wt%
Silicone 8 wt%
Mineral 7 wt%
It was observed that transl233zd appreciably dissolves in each of alkylbenzene, silicone, and mineral oil, with alkylbenzene oil having the solubility advantage especially at temperatures closer to 30°C. As such, non-limiting preferred embodiments for the absorption cycle would include transl233zd and in any of alkylbenzene, silicone, or mineral oil, more preferably transl233zd with alkylbenzene oil at absorber temperatures less than 50°C, preferably at temperatures of from about 0°C to about 30°C, preferably at temperatures of from about 10°C to about 30°C.
Example 25
An absorption refrigeration system as disclosed in Figure 4 is used. Alkylbenzene oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3 . Effective absorption refrigeration is achieved. Example 26
An absorption refrigeration system as disclosed in Figure 4 is used. Silicon oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 3. Effective absorption refrigeration is achieved.
Example 27
A multi-stage absorption refrigeration system as disclosed in Figure 5 is used.
Alkylbenzene oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6 . Effective absorption refrigeration is achieved.
Example 28
An absorption refrigeration system as disclosed in Figure 5 is used. Silicon oil is mixed with a liquid 1233zd(E) refrigerant in a closed mixer and utilized according to the conditions and operating parameters described in Example 6. Effective absorption refrigeration is achieved.

Claims

What is claimed is:
1. A method for providing refrigeration, comprising:
a. evaporating a first liquid-phase refrigerant stream comprising a refrigerant comprising from about 95% to about 100% by weight of trans-1, 3,3,3- tertafluoropropene to produce a low-pressure vapor-phase refrigerant stream, wherein said evaporating transfers heat from a system to be cooled; b. contacting said low-pressure vapor-phase refrigerant stream with a first liquid- phase solvent stream comprising a solvent comprising from about 95% to about 100%) by weight of polyolester oil under conditions effective to dissolve substantially all of the refrigerant of the vapor-phase refrigerant stream into the solvent of the first liquid-phase solvent stream to produce a refrigerant- solvent solution stream;
c. increasing the pressure and temperature of the refrigerant- solvent solution stream by transfer of heat from a solar collector to said solution.
d. thermodynamically separating said refrigerant-solvent solution stream into a high-pressure vapor-phase refrigerant stream and a second liquid-phase solvent stream;
e. recycling said second liquid-phase solvent stream to step (b) to produce said first liquid-phase solvent stream;
f. condensing said high-pressure vapor-phase refrigerant stream to produce a second liquid phase refrigerant stream; and
g. recycling said second liquid-phase refrigerant stream to step (a) to produce said first liquid-phase refrigerant stream.
2. The method of claim 1 wherein the solar power source is a non-concentrated system.
3. The method of claim 1 wherein said refrigerant comprises from 99% to 100% by weight of trans-l,3,3,3-tertafluoropropene and said solvent comprises from 99% to 100% by weight of polyol ester oil having a viscosity of from about ISO 10 to about ISO 100.
4. A method for providing refrigeration, comprising:
a. evaporating a first liquid-phase refrigerant stream comprising a refrigerant comprising from about 95% to about 100% by weight of trans- l-chloro-3, 3,3- trifluoropropene to produce a low-pressure vapor-phase refrigerant stream, wherein said evaporating transfers heat from a system to be cooled; b. contacting said low-pressure vapor-phase refrigerant stream with a first liquid- phase solvent stream comprising a solvent comprising from about 95% to about 100%) by weight of mineral oil, alkylebenzene oil, and combinations thereof under conditions effective to dissolve substantially all of the refrigerant of the vapor-phase refrigerant stream into the solvent of the first liquid-phase solvent stream to produce a refrigerant-solvent solution stream at a temperature of less than about 50°C;
c. increasing the pressure and temperature of the refrigerant- solvent solution stream by transfer of heat from a solar collector to said solution.
d. thermodynamically separating said refrigerant-solvent solution stream into a high-pressure vapor-phase refrigerant stream and a second liquid-phase solvent stream;
e. recycling said second liquid-phase solvent stream to step (b) to produce said first liquid-phase solvent stream;
f. condensing said high-pressure vapor-phase refrigerant stream to produce a second liquid phase refrigerant stream; and
g. recycling said second liquid-phase refrigerant stream to step (a) to produce said first liquid-phase refrigerant stream.
The method of claim 4 wherein the solar power source is a non-concentrated system. The method of claim 4 wherein said refrigerant comprises from 99% to 100% by weight of trans-l,3,3,3-tertafluoropropene and said solvent comprises from 99% to 100% by weight of mineral oil.
7. The method of claim 4 wherein said refrigerant comprises from 99% to 100% by weight of trans-l -chloro-3,3,3-trifluoropropene and said solvent comprises from 99% to 100% by weight of alkyl benzene oil.
8. An absorption refrigeration system comprising:
a. a refrigerant comprising from about 95% to about 100% by weight of trans- 1,3,3,3 -tertafluoropropene;
b. a solvent comprising from about 95% to about 100% by weight of polyolester oil;
c. an evaporator suitable for evaporating said refrigerant;
d. a mixer suitable for mixing said refrigerant with said solvent, wherein said mixer is fluidly connected to said evaporator;
e. an absorber suitable for dissolving at least a portion of said refrigerant into said solvent to produce a solution, wherein said absorber is fluidly connect to said mixer;
f. a pump fluidly connected to said absorber;
g. a heat exchanger fluidly connected to said pump, wherein the heat exchanger is powered by a solar collector;
h. a separator suitable for thermodynamically separating said solution into a vapor refrigerant component and a liquid solvent component, wherein said separator is fluidly connected to said heat exchanger;
i. an oil return line fluidly connected to said separator and said mixer, and j . a condenser suitable for condensing said vapor refrigerant component,
wherein said condenser is fluidly connected to said separator and said evaporator.
9. The method of claim 8 wherein said refrigerant comprises from 99% to 100% by weight of trans-l,3,3,3-tertafluoropropene and said solvent comprises from 99% to 100%) by weight of polyol ester oil.
10. An absorption refrigeration system comprising:
a. a refrigerant comprising from about 95% to about 100%) by weight of trans- 1- chloro-3 ,3 ,3 -trifluoropropene; b. a solvent comprising from about 95% to about 100% by weight of mineral oil, alkylebenzene oil and combinations thereof;
c. an evaporator suitable for evaporating said refrigerant;
d. a mixer suitable for mixing said refrigerant with said solvent, wherein said mixer is fluidly connected to said evaporator;
e. an absorber suitable for dissolving at a temperature of from about 10°C to about 30°C substantially all of said refrigerant into said solvent to produce a solution, wherein said absorber is fluidly connect to said mixer;
f. a pump fluidly connected to said absorber;
g. a heat exchanger fluidly connected to said pump, wherein the heat exchanger is powered by a solar collector;
h. a separator suitable for thermodynamically separating said solution into a vapor refrigerant component and a liquid solvent component, wherein said separator is fluidly connected to said heat exchanger;
i. an oil return line fluidly connected to said separator and said mixer, and j . a condenser suitable for condensing said vapor refrigerant component,
wherein said condenser is fluidly connected to said separator and said evaporator.
11. The method of claim 10 wherein said refrigerant comprises from 99% to 100% by weight of trans-l-chloro-3,3,3-trifluoropropene and said solvent comprises from 99% to 100% by weight of mineral oil.
12. The method of claim 10 wherein said refrigerant comprises from 99% to 100% by weight of trans-l-chloro-3,3,3-trifluoropropene and said solvent comprises from 99% to 100% by weight of alkyl benzene oil.
PCT/US2016/012763 2015-01-09 2016-01-09 Absorption refrigeration cycles using a lgwp refrigerant Ceased WO2016112363A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201680014576.0A CN107407510A (en) 2015-01-09 2016-01-09 Use the Absorption Cooling System of LGWP refrigerants
JP2017536303A JP2018507381A (en) 2015-01-09 2016-01-09 Absorption cooling cycle using LGWP refrigerant
EP16735526.2A EP3243031A4 (en) 2015-01-09 2016-01-09 Absorption refrigeration cycles using a lgwp refrigerant
KR1020177021089A KR20170106646A (en) 2015-01-09 2016-01-09 Absorption refrigeration cycles using a lgwp refrigerant

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201562101718P 2015-01-09 2015-01-09
US62/101,718 2015-01-09
US14/991,520 US20160123632A1 (en) 2008-04-30 2016-01-08 Absorption refrigeration cycles using a lgwp refrigerant
US14/991,520 2016-01-08

Publications (1)

Publication Number Publication Date
WO2016112363A1 true WO2016112363A1 (en) 2016-07-14

Family

ID=56356517

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2016/012763 Ceased WO2016112363A1 (en) 2015-01-09 2016-01-09 Absorption refrigeration cycles using a lgwp refrigerant

Country Status (5)

Country Link
EP (1) EP3243031A4 (en)
JP (1) JP2018507381A (en)
KR (1) KR20170106646A (en)
CN (1) CN107407510A (en)
WO (1) WO2016112363A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018051036A1 (en) * 2016-09-19 2018-03-22 Arkema France Composition comprising 1-chloro-3,3,3-trifluoropropene
WO2019042482A1 (en) * 2017-08-29 2019-03-07 上海泰禾国际贸易有限公司 Novel anhydrous heat transfer medium and application thereof
JP2020533432A (en) * 2017-09-12 2020-11-19 アルケマ フランス Composition based on hydrochlorofluoroolefin and mineral oil
US11635091B2 (en) 2020-03-13 2023-04-25 Honeywell International Inc. Compressor with integrated accumulator
US11841031B2 (en) 2020-03-13 2023-12-12 Honeywell International Inc. Compressor sensor mount

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7843274B2 (en) * 2021-03-31 2026-04-09 大阪瓦斯株式会社 Absorption refrigeration cycle and compression absorption refrigeration cycle
CN118066727B (en) * 2024-01-30 2025-11-28 北京科技大学顺德创新学院 Low-temperature working medium pair and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4178989A (en) * 1977-04-15 1979-12-18 Matsushita Electric Industrial Co., Ltd. Solar heating and cooling system
US5237839A (en) * 1992-05-22 1993-08-24 Gas Research Institute Gas absorber and refrigeration system using same
US20080016902A1 (en) * 2006-07-23 2008-01-24 Totec Ltd. Absorption cooling system
US20090272134A1 (en) * 2008-04-30 2009-11-05 Honeywell International Inc. Absorption refrigeration cycles using a lgwp refrigerant
US20110041549A1 (en) * 2007-07-23 2011-02-24 Van Derschrick Bernard Method for Cooling in Distillation and Polymerisation Process by Absorption Refrigeration

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4285211A (en) * 1978-03-16 1981-08-25 Clark Silas W Compressor-assisted absorption refrigeration system
JPH05196315A (en) * 1992-01-21 1993-08-06 Yazaki Corp Absorption heat pump
US20110232306A1 (en) * 2008-04-30 2011-09-29 Honeywell International Inc. Absorption refrigeration cycles using a lgwp refrigerant
JP6213194B2 (en) * 2013-11-29 2017-10-18 セントラル硝子株式会社 Method for converting thermal energy into mechanical energy, organic Rankine cycle device, and method for replacing working fluid

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4178989A (en) * 1977-04-15 1979-12-18 Matsushita Electric Industrial Co., Ltd. Solar heating and cooling system
US5237839A (en) * 1992-05-22 1993-08-24 Gas Research Institute Gas absorber and refrigeration system using same
US20080016902A1 (en) * 2006-07-23 2008-01-24 Totec Ltd. Absorption cooling system
US20110041549A1 (en) * 2007-07-23 2011-02-24 Van Derschrick Bernard Method for Cooling in Distillation and Polymerisation Process by Absorption Refrigeration
US20090272134A1 (en) * 2008-04-30 2009-11-05 Honeywell International Inc. Absorption refrigeration cycles using a lgwp refrigerant

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP3243031A4 *

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018051036A1 (en) * 2016-09-19 2018-03-22 Arkema France Composition comprising 1-chloro-3,3,3-trifluoropropene
FR3056222A1 (en) * 2016-09-19 2018-03-23 Arkema France COMPOSITION BASED ON 1-CHLORO-3,3,3-TRIFLUOROPROPENE
CN109790445A (en) * 2016-09-19 2019-05-21 阿科玛法国公司 Composition comprising the chloro- 3,3,3- trifluoro propene of 1-
US10669465B2 (en) 2016-09-19 2020-06-02 Arkema France Composition comprising 1-chloro-3,3,3-trifluoropropene
CN109790445B (en) * 2016-09-19 2021-05-04 阿科玛法国公司 Compositions comprising 1-chloro-3, 3, 3-trifluoropropene
WO2019042482A1 (en) * 2017-08-29 2019-03-07 上海泰禾国际贸易有限公司 Novel anhydrous heat transfer medium and application thereof
US11180687B2 (en) 2017-08-29 2021-11-23 Cac Shanghai International Trading Co., Ltd. Anhydrous heat transfer medium and application thereof
JP2020533432A (en) * 2017-09-12 2020-11-19 アルケマ フランス Composition based on hydrochlorofluoroolefin and mineral oil
JP7190638B2 (en) 2017-09-12 2022-12-16 アルケマ フランス Compositions based on hydrochlorofluoroolefins and mineral oils
US11635091B2 (en) 2020-03-13 2023-04-25 Honeywell International Inc. Compressor with integrated accumulator
US11841031B2 (en) 2020-03-13 2023-12-12 Honeywell International Inc. Compressor sensor mount

Also Published As

Publication number Publication date
JP2018507381A (en) 2018-03-15
CN107407510A (en) 2017-11-28
EP3243031A4 (en) 2018-08-01
KR20170106646A (en) 2017-09-21
EP3243031A1 (en) 2017-11-15

Similar Documents

Publication Publication Date Title
US9994751B2 (en) Absorption refrigeration cycles using a LGWP refrigerant
WO2016112363A1 (en) Absorption refrigeration cycles using a lgwp refrigerant
US20110232306A1 (en) Absorption refrigeration cycles using a lgwp refrigerant
US7582224B2 (en) Working fluids for an absorption cooling system
WO2009053726A2 (en) Heat pump
Gao et al. Energy and exergy analysis of an air-cooled waste heat-driven absorption refrigeration cycle using R290/oil as working fluid
US20140053594A1 (en) Thermally activated pressure booster for heat pumping and power generation
Bravo et al. State of art of simple and hybrid jet compression refrigeration systems and the working fluid influence
Nekså et al. CO2-a refrigerant from the past with prospects of being one of the main refrigerants in the future
US20160123632A1 (en) Absorption refrigeration cycles using a lgwp refrigerant
Sivalingam et al. Experimental Analysis of Performance Improvement of a Modified Vapour Absorption System (VAS-GAX) for Cooling Applications.
CN117760164A (en) Self-cascading absorption precooling mixed refrigerant natural gas liquefaction system and method
Chekir et al. Alternative refrigerants for solar absorption air-conditioning
JP2024506270A (en) Heat transfer compositions, methods, and systems
Buckingham The assessment of alternative refrigeration solutions
Mustaqim et al. Preliminary study on vapor compression refrigeration cycle with an internal phase-separating loop using a R290/R600a mixture in air conditioner
Ostapenko et al. Heat pump technology–potential impact on energy efficiency problem and climate action goals within ukrainian energy sector
Jelinek et al. Hybrid single-stage triple pressure level absorption/compression cycle operated by low grade heat sources
Mishra Thermal Analysis & Optimization of Two Stages Vapour Compression Refrigeration Systems using Sixteen Ecofriendly Refrigerants

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16735526

Country of ref document: EP

Kind code of ref document: A1

REEP Request for entry into the european phase

Ref document number: 2016735526

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2017536303

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20177021089

Country of ref document: KR

Kind code of ref document: A