WO2016127533A1 - 电热膜层的制造方法、电热膜层、电加热盘和烹饪器具 - Google Patents

电热膜层的制造方法、电热膜层、电加热盘和烹饪器具 Download PDF

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Publication number
WO2016127533A1
WO2016127533A1 PCT/CN2015/081566 CN2015081566W WO2016127533A1 WO 2016127533 A1 WO2016127533 A1 WO 2016127533A1 CN 2015081566 W CN2015081566 W CN 2015081566W WO 2016127533 A1 WO2016127533 A1 WO 2016127533A1
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WIPO (PCT)
Prior art keywords
film layer
electrothermal film
electrode
electric heating
heating plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2015/081566
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English (en)
French (fr)
Inventor
尹善章
房振
王新元
张建亮
张贵林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Midea Group Co Ltd
Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
Original Assignee
Midea Group Co Ltd
Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201510077084.3A external-priority patent/CN105992411B/zh
Priority claimed from CN201510076925.9A external-priority patent/CN105992409B/zh
Priority claimed from CN201510072549.6A external-priority patent/CN105992403B/zh
Priority claimed from CN201510077182.7A external-priority patent/CN105992404B/zh
Priority claimed from CN201510077081.XA external-priority patent/CN105992410B/zh
Priority claimed from CN201510072472.2A external-priority patent/CN105992408B/zh
Priority claimed from CN201520104188.4U external-priority patent/CN204670942U/zh
Priority claimed from CN201520104398.3U external-priority patent/CN204670943U/zh
Priority claimed from CN201510076320.XA external-priority patent/CN104643949B/zh
Priority claimed from CN201510075747.8A external-priority patent/CN104706227B/zh
Priority claimed from CN201520102433.8U external-priority patent/CN204410590U/zh
Priority to US15/550,363 priority Critical patent/US20180042424A1/en
Priority to EP15881694.2A priority patent/EP3245921B1/en
Priority to JP2017542479A priority patent/JP6564047B2/ja
Priority to KR1020177024802A priority patent/KR101949833B1/ko
Application filed by Midea Group Co Ltd, Foshan Shunde Midea Electrical Heating Appliances Manufacturing Co Ltd filed Critical Midea Group Co Ltd
Publication of WO2016127533A1 publication Critical patent/WO2016127533A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00—Parts, details or accessories of cooking-vessels
    • A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/04—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay the materials being non-metallic
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater
    • H05B3/22—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible
    • H05B3/26—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
    • H05B3/265—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00—Parts, details or accessories of cooking-vessels
    • A47J36/24—Warming devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254—After-treatment
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • C03C17/23—Oxides
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater
    • H05B3/22—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible
    • H05B3/28—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
    • H05B3/283—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an inorganic material, e.g. ceramic
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/74—Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/12—Cooking devices
    • H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013—Heaters using resistive films or coatings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016—Heaters using particular connecting means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017—Manufacturing methods or apparatus for heaters
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032—Heaters specially adapted for heating by radiation heating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • the present invention relates to the field of home appliances, and more particularly to a method of manufacturing an electrothermal film layer, an electrothermal film layer, an electric heating plate, and a cooking appliance.
  • domestic and foreign electric heating electrical products (such as induction cookers, rice cookers and other cooking utensils) basically use traditional electric wire heating technology and electromagnetic heating technology.
  • electro-thermal conversion energy efficiency of this technology is relatively low and cannot fully satisfy the country. Energy conservation and environmental protection requirements have caused a lot of energy waste.
  • the present invention aims to solve at least one of the technical problems existing in the prior art.
  • the present invention provides a method for manufacturing an electrothermal film layer, and the electrothermal film layer produced by the method can improve the energy-efficiency ratio of electro-thermal conversion, achieve the purpose of energy saving, and better meet the national requirements for energy saving of products. Its practicality is remarkable.
  • an embodiment of the first aspect of the present invention provides a method for manufacturing an electrothermal film layer, which comprises a mixture of tin oxide, antimony and fluorine by a spray coating method, a deposition method or an evaporation method in a high temperature resistant insulation.
  • the surface of the substrate forms an electrothermal film layer, and then the electrothermal film layer and the insulating substrate are further annealed to form a film process.
  • the electrothermal film layer provided by the invention has the advantages of simple manufacturing method and convenient operation, and the electric heating film layer can convert the radiant heat energy into the far-infrared heat energy, realize the rapid increase of the temperature, reduce the temperature of the moisture loss, and enhance the absorption by the heating energy. Speed, reduce heat loss, thereby effectively improving radiant heat transfer efficiency, achieving energy saving, and making it better satisfied with the country For product energy saving requirements.
  • the method for manufacturing the electrothermal film layer provided by the above embodiments of the present invention further has the following additional technical features:
  • the mass ratio of the bismuth in the tin dioxide, the bismuth and the fluorine is 1.0 to 2.0%, and the mass ratio of the fluorine is 0.1 to 0.3%.
  • the spectral emissivity and the heat radiation efficiency of the electrothermal film layer can be improved, and the utility is better.
  • the mass percentage of the tin dioxide, the bismuth and the fluorine is 98.35:1.5:0.15
  • the electrothermal film layer prepared by using the parameter has good spectral emissivity and heat radiation efficiency. High heat utilization.
  • the mixture further comprises Cr2O3, MnO2, Ni2O3, which can further improve the spectral emissivity and the heat radiation efficiency of the electrothermal film layer, and the heat utilization rate can reach 96% or more, which is better realized.
  • the annealing film forming process has a processing temperature of 450 to 600 degrees.
  • the annealing film forming process has a processing time of 15 to 25 minutes; and the electrothermal film layer prepared by using the above parameters has good stability and electrical properties and high heat utilization rate.
  • An embodiment of the second aspect of the present invention provides an electrothermal film layer produced by the method for producing an electrothermal film layer according to any of the above embodiments.
  • the electrothermal film layer provided by the invention can convert radiant heat energy into far-infrared heat energy, realize rapid increase of temperature, reduce temperature of moisture loss, enhance the speed of absorption by heating energy, reduce heat energy loss, thereby effectively improving radiant heat conduction efficiency.
  • the cooking utensils made by it are more practical.
  • An embodiment of the third aspect of the present invention provides an electric heating plate comprising: a disk body; and the electrothermal film layer described in the above embodiment, the electrothermal film layer being attached to the disk body.
  • the electric heating plate provided by the invention converts the radiant heat energy into far-infrared heat energy during use, realizes the rapid increase of the temperature of the pan, and reduces the temperature of the moisture loss, Enhance the speed of absorption by heating energy, reduce the loss of heat energy, thereby effectively improving the radiant heat conduction efficiency, and its thermal efficiency can reach more than 96%, achieving the purpose of energy saving, and meeting the national requirements for energy saving of products, and the practicality of cooking utensils made thereof More remarkable.
  • the electric heating plate provided by the above embodiment of the present invention further has the following additional technical features:
  • the disc body includes: an upper disc body, the electrothermal film layer is attached to a lower disc surface of the upper disc body; and a lower disc body located below the upper disc body, and It is assembled with the upper disc body; to better utilize the thermal energy, the pot body placed on the upper surface of the lower disc body is quickly heated.
  • the electrothermal film layer may also be attached to the upper surface of the upper disc body, or attached to the upper disc surface or the lower disc surface of the lower disc body, etc.; the object of the present application may be achieved, and the purpose thereof is not deviated from the design idea of the present invention. It is not described here, but it should be within the scope of protection of the present application.
  • an electrode film is further disposed on the lower surface of the upper tray, the electrode film is electrically connected to the electrothermal film layer; an electrode is mounted on the lower disc body, and the electrode The upper end is electrically connected to the electrode film, the lower end extends downward through the lower disk body, and is connected to a power supply source, and the electric heating film layer is supplied with power through the power supply.
  • the electrode film may be replaced with a conductor such as a power line, and the purpose of the present application may also be achieved, and details are not described herein, but are within the scope of the present invention.
  • the upper disc surface of the lower disc body has a stepped hole, a lower end of the electrode protrudes downward through the stepped hole, and an upper end of the electrode is supported by the stepped hole a step surface; wherein a spring is disposed between the upper end of the electrode and the step surface of the stepped hole, and the spring supports the upper end of the electrode to be pressed against the electrode film to avoid the electrode
  • the problem of virtual contact between the electrode films is actually better in electrical connection performance.
  • the electrothermal film layer has a ring shape
  • the electrode film, the electrode, and the stepped hole each include two symmetrically disposed, and inner ends of the two electrode films are located at The inner edge and the outer end of the electrothermal film layer are located at the outer edge of the electrothermal film layer, and the upper end faces of the two electrodes are pressed at the outer edges of the two electrode films to utilize the whole
  • the electrothermal film layer is energized to achieve maximum utilization.
  • the upper disc body is a high temperature resistant glass carrier
  • the lower disc body is a high temperature resistant ceramic carrier
  • the lower disc body may be a high temperature resistant glass carrier, and the upper disc body is a high temperature resistant ceramic carrier; the object of the present application may also be achieved.
  • the two electrode films are formed by a mask sputtering process, and the thickness thereof is 3 to 10 ⁇ m, and the width and the length are 1:4.5 according to the arc width of the electric heating film layer of the electric heating plate. Mm ⁇ 1:5.5mm; the electrothermal film layer is sprayed with a proportional function of the thickness of 0.5um from the inner edge to the outer thickness of 1.5um, and the spraying power per square centimeter is 3 ⁇ 5 watts, so as not to affect The problem of uneven temperature on the heating surface.
  • the junction of the electrode film of the alloy film and the upper end surface of the electrode, the total current and the working current density that can be withstood should be greater than or equal to 3.0 times the total power of the electrothermal film layer; the thickness of the upper portion of the electrode above the step surface is 1.0 mm.
  • the spring force Under the action of the spring force, the spring is brought into close contact with the electrode film to achieve the contact connection between the electrode and the electrode film, and the lower end of the electrode is closely connected with the power supply, thereby improving (nano far infrared) Safety, stability and reliability issues with electrical heating plate power connections.
  • the electric heating film prepared under the condition has a resistivity of 4 ⁇ 10-4 ⁇ cm, a visible light transmittance of more than 90%, and an average power density of 32 W/cm 2 , which ensures the power stability and reliability of the far-infrared electric heating plate. .
  • the electric heating plate of the present application is a nano far infrared type electric heating plate, that is, the electrothermal film layer is a nano far infrared type electric heating film layer.
  • An embodiment of the fourth aspect of the invention provides a cooking appliance comprising the electric heating plate of any of the above embodiments.
  • the cooking appliance includes an induction cooker, a rice cooker, an electric pressure cooker, and the like, and the cooking appliance has all the advantages of any of the above embodiments, and details are not described herein again.
  • FIG. 1 is a cross-sectional structural view of an electric heating plate according to an embodiment of the present invention.
  • FIG. 2 is a schematic exploded view of the electric heating plate shown in FIG. 1.
  • An embodiment of the first aspect of the present invention provides a method of manufacturing an electrothermal film layer, which comprises forming a heating heat on a surface of a high temperature resistant insulating substrate by a spray coating method, a deposition method or an evaporation method using a mixture containing tin oxide, antimony and fluorine. And forming a film layer, and then subjecting the electrothermal film layer and the high temperature resistant insulating substrate to an annealing process to form the electrothermal film layer on the high temperature resistant insulating substrate.
  • the electrothermal film layer provided by the invention has the advantages of simple manufacturing method and convenient operation, and the electric heating film layer can convert the radiant heat energy into the far-infrared heat energy, realize the rapid increase of the temperature, reduce the temperature of the moisture loss, and enhance the absorption by the heating energy.
  • the electric heating film layer prepared by the method has a lower film resistance as the temperature increases, and can effectively improve the stability of the electric film thickness of the electrothermal film layer, thereby solving the far infrared electric heating film layer work. Rate stability issues.
  • the method for manufacturing the electrothermal film layer provided by the above embodiments of the present invention further has the following additional technical features:
  • the mass ratio of the bismuth in the tin dioxide, the bismuth and the fluorine is 1.0 to 2.0%, and the mass ratio of the fluorine is 0.1 to 0.3%.
  • the spectral emissivity and the heat radiation efficiency of the electrothermal film layer can be improved, and the utility is better.
  • the mass percentage of the tin dioxide, the bismuth and the fluorine is 98.35:1.5:0.15, and the electrothermal film layer prepared by using the parameter has good spectral emissivity and heat radiation efficiency, and high heat utilization rate.
  • the mixture further comprises Cr2O3, MnO2, Ni2O3, which can further improve the spectral emissivity and heat radiation efficiency of the electrothermal film layer, and the heat utilization rate can reach 96% or more, thereby achieving the purpose of energy saving of the product. .
  • the annealing film forming process has a processing temperature of 450 to 600 degrees, and the annealing film forming process has a processing time of 15 to 25 minutes; and the stability of the electrothermal film layer prepared by using the above parameters is Good electrical performance and high heat utilization.
  • the mass ratio of the bismuth in the tin dioxide, the bismuth and the fluorine is 1.0%, and the mass ratio of the fluorine is 0.1%.
  • the annealing film forming process has a processing temperature of 450 degrees and a processing time of 15 minutes, and the electrothermal film layer is prepared by a spray coating method, a deposition method, and an evaporation method, respectively.
  • the mass ratio of the bismuth in the tin dioxide, the bismuth and the fluorine is 2.0%, and the mass ratio of the fluorine is 0.3%.
  • the annealing film forming process has a processing temperature of 600 degrees and a processing time of 25 minutes, and the electrothermal film layer is prepared by a spraying method, a deposition method, and an evaporation method, respectively.
  • the mass ratio of the bismuth in the tin dioxide, the bismuth and the fluorine is 1.5%, and the mass ratio of the fluorine is 0.15%.
  • the annealing film forming process has a processing temperature of 550 degrees and a processing time of 20 minutes, and the electrothermal film layer is prepared by a spraying method, a deposition method, and an evaporation method, respectively.
  • the electrothermal film layer prepared by the above three methods can convert radiant heat energy into far red
  • the external heat energy can realize the rapid increase of temperature, reduce the temperature of moisture loss, increase the speed of absorption by heating energy, and reduce the heat energy loss, and the energy efficiency utilization rate is up to 90%.
  • An embodiment of the second aspect of the present invention provides an electrothermal film layer produced by the method for producing an electrothermal film layer according to any of the above embodiments.
  • the electrothermal film layer provided by the invention can convert radiant heat energy into far-infrared heat energy, realize rapid increase of temperature, reduce temperature of moisture loss, enhance the speed of absorption by heating energy, reduce heat energy loss, thereby effectively improving radiant heat conduction efficiency.
  • the cooking utensils made by it are more practical.
  • An embodiment of the third aspect of the present invention provides an electric heating plate, as shown in FIGS. 1 and 2, comprising: a disk body; and the electrothermal film layer 1 described in the above embodiment, the electrothermal film layer 1 is attached On the disc body.
  • the electric heating plate provided by the invention converts the radiant heat energy into far-infrared heat energy during use, realizes the rapid increase of the temperature of the pan, reduces the temperature of the moisture loss, enhances the speed of absorption by the heating energy, and reduces
  • the heat energy loss can effectively improve the radiant heat conduction efficiency, and the thermal efficiency can reach more than 96%, which achieves the purpose of energy saving, and meets the national requirements for energy saving of the product, and the cooking utensils made thereof are more practical.
  • the electrothermal film layer provided by the invention has a lower film resistance as the temperature increases, and can effectively improve the stability of the film resistance of the electrothermal film layer, thereby solving the problem of power stability of the far infrared type electric heating plate.
  • the electric heating plate provided by the above embodiment of the present invention further has the following additional technical features:
  • the disk body includes: an upper disk body 2, the electrothermal film layer 1 is attached to a lower disk surface of the upper disk body 2; and a lower disk
  • the body 3 is located below the upper disc body 2 and assembled with the upper disc body 2; to better utilize the thermal energy to rapidly heat the pot body placed on the upper disc surface of the lower disc body 3.
  • the electrothermal film layer 1 can also be attached to the upper surface of the upper disc 2, or attached to the upper or lower surface of the lower disc 3, etc., and the object of the present application can be achieved.
  • the design idea of the present invention is not described herein, and is not described herein, but is within the scope of protection of the present application.
  • an electrode film 4 is further disposed on the lower surface of the upper tray 2, the electrode film 4 is electrically connected to the electrothermal film layer 1; and the lower tray 3 is mounted thereon.
  • An electrode 5 having an upper end electrically connected to the electrode film 4 and a lower end extending downwardly through the lower disk 3 to be connected to a power supply, and the power supply is used to The electrothermal film layer 1 is powered.
  • the electrode film 4 can also be replaced with a conductor such as a power line, and the purpose of the present application can also be achieved, and details are not described herein, but are within the scope of the present invention.
  • the upper disc surface of the lower disc body 3 has a stepped hole 6, and the lower end of the electrode 5 extends downward through the stepped hole 6, the electrode The upper end of the fifth end is supported on the stepped surface of the stepped hole 6; wherein a spring 7 is disposed between the upper end of the electrode 5 and the stepped surface of the stepped hole 6, and the spring 7 supports the upper end of the electrode 5 In order to press it on the electrode film 4, the problem of virtual contact between the electrode 5 and the electrode film 4 is avoided, and the electrical connection performance is better.
  • the stepped surface of the stepped hole 6 faces upward.
  • the electrothermal film layer 1 has a ring shape
  • the electrode film 4, the electrode 5, and the stepped hole 6 each include two symmetrically disposed, and two The inner end of the electrode film 4 is located at the inner edge of the electrothermal film layer 1 and the outer end is located at the outer edge of the electrothermal film layer 1.
  • the upper end faces of the two electrodes 5 are correspondingly pressed against the two electrodes.
  • the entire electrothermal membrane layer 1 is used to energize the operation to maximize its utilization.
  • the upper disc body 2 is a high temperature resistant glass carrier
  • the lower disc body 3 is a high temperature resistant ceramic carrier.
  • the lower disc body 3 is a high temperature resistant glass carrier, and the upper disc body 2 is a high temperature resistant ceramic carrier; the object of the present application can also be achieved.
  • the cross-sections of the upper ends of the two electrodes 5 are all elliptical in shape of 8.0 mm*10.0 mm; the two electrode films 4 are formed by a mask sputtering process, and the thickness thereof is 3-10 ⁇ m, and the width is 10.0 mm, length 46.0 to 56.0 mm; the electrothermal film layer 1 is inside The film is sprayed at a thickness of 0.5 um to the outer edge at a thickness of 1.5 um, and the spray power per square centimeter is 3 to 5 watts, so as not to affect the temperature imbalance of the heating surface.
  • the junction of the electrode film 4 of the alloy film and the upper end surface of the electrode 5, the total current and the operating current density that can be withstood should be greater than or equal to 3.0 times the total power of the electrothermal film layer 1; the upper portion of the electrode 5 above the step surface
  • the thickness is 1.0 mm, and the spring 7 is brought into close contact with the electrode film 4 by the elastic force of the spring 7, so that the contact connection between the electrode 5 and the electrode film 4 is achieved, and the lower end of the electrode 5 is closely connected with the power supply. Together, this can improve the safety, stability and reliability of the (nano-far infrared) electric heating plate power connection.
  • the electrothermal film layer 1 prepared under the condition has a resistivity of 4 ⁇ 10 ⁇ 4 ⁇ cm, a visible light transmittance of more than 90%, and an average power density of up to 32 W/cm 2 , which ensures the power stability and reliability of the far-infrared electric heating plate. Sex.
  • the electric heating plate of the present application is a nano far infrared type electric heating plate, that is, the electric heating film layer 1 is a nano far infrared type electric heating film layer 1.
  • An embodiment of the fourth aspect of the invention provides a cooking appliance (not shown) comprising the electric heating tray of any of the above embodiments.
  • the cooking appliance includes an induction cooker, a rice cooker, an electric pressure cooker, and the like, and the cooking appliance has all the advantages of any of the above embodiments, and details are not described herein again.
  • the method for manufacturing the electrothermal film layer provided by the invention is simple and convenient to operate, and the electrothermal film layer can convert the radiant heat energy into far-infrared heat energy, realize rapid temperature increase, and can reduce the temperature of moisture loss, Enhance the speed of absorption by heating, reduce the loss of heat energy, thereby effectively improving the radiant heat conduction efficiency, achieving the purpose of energy saving, and making it better meet the national requirements for energy saving of products.
  • connection may be a fixed connection, a detachable connection, or an integral Connections; they can be connected directly or indirectly through intermediate media.
  • connecting may be a fixed connection, a detachable connection, or an integral Connections; they can be connected directly or indirectly through intermediate media.
  • the description of the terms “one embodiment”, “some embodiments”, “specific embodiments” and the like means that the specific features, structures, materials, or characteristics described in connection with the embodiments or examples are included in the present invention. At least one embodiment or example.
  • the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
  • the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

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Abstract

一种电热膜层的制造方法、电热膜层、电加热盘和烹饪器具。其中，采用包含二氧化锡、锑和氟的混合物经喷涂法、沉积法或蒸镀法在高温450～600度绝缘基体的表面形成电热膜层，而后使所述电热膜层和绝缘基体再经退火成膜工艺处理、制成所述电热膜层。所述电热膜层的制造方法简单、操作方便，制成的电热膜层可将辐射热能转换成远红外热能辐射，实现温度的迅速提高，可降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家对于产品节能的要求。

Description

电热膜层的制造方法、电热膜层、电加热盘和烹饪器具 技术领域
本发明涉及家电领域，更具体而言，涉及一种电热膜层的制造方法、一种电热膜层、一种电加热盘和一种烹饪器具。
背景技术
目前，国内外电热电器产品(如电磁炉、电饭煲等烹饪器具)基本上都是采用传统的电烙丝加热技术和电磁加热技术，然而，该技术的电-热转换能效比较低，不能完全满足国家节能环保要求，造成了大量的能源浪费。
因此，如何提高电热电器产品的电-热转换能效比来提高能源的利用率，使其更好地满足于国家节能环保的要求是本领域的技术人员当前亟需解决的技术问题。
发明内容
本发明旨在至少解决现有技术中存在的技术问题之一。
为此，本发明提供了一种电热膜层的制造方法，采用该方法制成的电热膜层可提高电-热转换能效比，实现了节能的目的，更好地符合国家对于产品节能的要求，其实用性显著。
为实现上述目的，本发明第一个方面的实施例提供了一种电热膜层的制造方法，采用包含二氧化锡、锑和氟的混合物经喷涂法、沉积法或蒸镀法在耐高温绝缘基体的表面形成电热膜层，而后使所述电热膜层和绝缘基体再经退火成膜工艺处理。
本发明提供的电热膜层的制造方法简单、操作方便，制成的电热膜层可将辐射热能转换成远红外热能，实现温度的迅速提高，可降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家 对于产品节能的要求。
另外，本发明上述实施例提供的电热膜层的制造方法还具有如下附加的技术特征：
根据本发明的一个实施例，所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为1.0～2.0％，所述氟所占的质量比为0.1～0.3％，可以提高电热膜层的光谱发射率和热辐射效率，其实用性更好。
根据本发明的一个实施例，所述二氧化锡、所述锑和所述氟的质量百分比为98.35：1.5:0.15，采用该参数制备的电热膜层，其光谱发射率和热辐射效率好，热利用率高。
根据本发明的一个实施例，所述混合物内还包含Cr2O3、MnO2、Ni2O3，这样可进一步提高电热膜层的光谱发射率和热辐射效率，其热利用率可达到96％以上，更好地实现了产品节能的目的。
根据本发明的一个实施例，所述退火成膜工艺的处理温度为450～600度。
根据本发明的一个实施例，所述退火成膜工艺的处理时间为15～25min；采用上述参数制成的电热膜层的稳定性和电性能好、热利用率高。
本发明第二方面的实施例提供了一种电热膜层，所述电热膜层采用上述任一实施例所述的电热膜层的制造方法制成。
本发明提供的电热膜层，可将辐射热能转换成远红外热能，实现温度的迅速提高，并降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家对于产品节能的要求，其制成的烹饪器具实用性更显著。
本发明第三方面的实施例提供了一种电加热盘，包括：盘体；和上述实施例所述的电热膜层，所述电热膜层附设在所述盘体上。
本发明提供的电加热盘，电热膜层在使用过程中将辐射热能转换成远红外热能，实现锅具温度的迅速提高，并降低排潮损失的温度、 增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，其热效率可以达到96％以上，达到了节能的目的，同时满足国家对于产品节能的要求，其制成的烹饪器具实用性更显著。
另外，本发明上述实施例提供的电加热盘还具有如下附加的技术特征：
根据本发明的一个实施例，所述盘体包括：上盘体，所述电热膜层附设在所述上盘体的下盘面上；和下盘体，位于所述上盘体的下方、并与所述上盘体相组装；以更好地利用热能，快速加热放置于下盘体上盘面上的锅体。
当然，电热膜层也可附设在上盘体的上盘面上，或者是附设在下盘体的上盘面或下盘面上等；均可实现本申请的目的，其宗旨未脱离本发明的设计思想，在此不再赘述，但应属于本申请的保护范围内。
根据本发明的一个实施例，所述上盘体的下盘面上还附设有电极膜，所述电极膜与所述电热膜层相电连接；所述下盘体上安装有电极，所述电极的上端与所述电极膜相电连接、下端穿过所述下盘体而向下伸出而与供电源相连接，通过所述供电源来向所述电热膜层供电。
当然，也可将电极膜替换成电源线等导电体，也可实现本申请的目的，在此不再赘述，但应属于本发明的保护范围内。
根据本发明的一个实施例，所述下盘体的上盘面上具有阶梯孔，所述电极的下端穿过所述阶梯孔而向下伸出，所述电极的上端支撑在所述阶梯孔的阶梯面上；其中，所述电极的上端与所述阶梯孔的阶梯面之间设置有弹簧，所述弹簧支撑所述电极的上端、以使其压紧在所述电极膜上，避免电极与电极膜之间出现虚接触的问题，其实电连接性能更好。
根据本发明的一个实施例，所述电热膜层呈环形状，所述电极膜、所述电极和所述阶梯孔均包括对称设置的两个，且两个所述电极膜的内端位于所述电热膜层的内边处、外端位于所述电热膜层的外边处，两所述电极的上端面对应压紧在两所述电极膜的外边处，以利用整个 电热膜层来通电工作，实现其最大化利用。
根据本发明的一个实施例，所述上盘体为耐高温玻璃载体，所述下盘体为耐高温陶瓷载体。
也可以是：所述下盘体为耐高温玻璃载体，所述上盘体为耐高温陶瓷载体；也可实现本申请的目的。
根据本发明的一个实施例，两所述电极膜通过掩膜溅射工艺制成，且其厚度均为3～10μm，宽度与长度根据所述电加热盘电热膜层圆弧宽度的1:4.5mm～1：5.5mm；所述电热膜层按内边处0.5um厚度到外边处1.5um厚度的正比例函数变化规律进行喷涂膜层，且每平方厘米的喷涂功率为3～5瓦，以免影响加热面温度不均衡的问题。
且合金薄膜的电极膜与电极的上端面的连接处，总电流及所能承受的工作电流密度应大于或等于电热膜层总功率的3.0倍以上；阶梯面以上的电极上部的厚度为1.0毫米，在通过弹簧弹力作用下，使弹簧顶起电极与电极膜的紧密接触，实现电极与电极膜的接触连接，电极的下端再与供电源紧密连接在一起，这样就可提高(纳米远红外)电加热盘电源连接的安全性、稳定性和可靠性问题。
该条件下制备的电热膜层的电阻率达4×10-4Ω·cm，可见光透过率高于90％，功率密度平均可达32W/cm2，保证了远红外电热盘功率稳定性和可靠性。
其中，本申请的电加热盘为纳米远红外式的电加热盘，即：电热膜层为纳米远红外式的电热膜层。
本发明第四方面的实施例提供了一种烹饪器具，包括有上述任一实施例所述的电加热盘。
其中，所述烹饪器具包括电磁炉、电饭煲和电压力锅等，且所述烹饪器具具备上述任一实施例的全部优点，在此不再赘述。
本发明的附加方面和优点将在下面的描述部分中变得明显，或通过本发明的实践了解到。
附图说明
图1是本发明一个实施例所述的电加热盘的剖视结构示意图；
图2是图1所示的电加热盘的分解结构示意图。
附图标记：1：电热膜层；2：上盘体；3：下盘体；4：电极膜；5：电极；6：阶梯孔；7：弹簧。
具体实施方式
为了能够更清楚地理解本发明的上述目的、特征和优点，下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是，在不冲突的情况下，本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本发明，但是，本发明还可以采用其他不同于在此描述的方式来实施，因此，本发明的保护范围并不受下面公开的具体实施例的限制。
下面结合附图描述本发明一些实施例所述的电热磨层的制造方法。
本发明第一个方面的实施例提供了一种电热膜层的制造方法，采用包含二氧化锡、锑和氟的混合物经喷涂法、沉积法或蒸镀法在耐高温绝缘基体的表面形成电热膜层，而后使所述电热膜层和耐高温绝缘基体再经退火成膜工艺处理，以使所述电热膜层附设在所述耐高温绝缘基体上。
本发明提供的电热膜层的制造方法简单、操作方便，制成的电热膜层可将辐射热能转换成远红外热能，实现温度的迅速提高，可降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家对于产品节能的要求。
采用此方法制成的电热膜层，其阻抗随温度的升高而膜阻降低，能够有效提高电热膜层膜阻的稳定性，从而解决该远红外电热膜层功 率稳定性问题。
另外，本发明上述实施例提供的电热膜层的制造方法还具有如下附加的技术特征：
本发明的一个实施例中，所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为1.0～2.0％，所述氟所占的质量比为0.1～0.3％，可以提高电热膜层的光谱发射率和热辐射效率，其实用性更好。
优选地，所述二氧化锡、所述锑和所述氟的质量百分比为98.35：1.5:0.15，采用该参数制备的电热膜层，其光谱发射率和热辐射效率好，热利用率高。
进一步地，所述混合物内还包含Cr2O3、MnO2、Ni2O3，这样可进一步提高电热膜层的光谱发射率和热辐射效率，其热利用率可达到96％以上，更好地实现了产品节能的目的。
本发明的一个实施例中，所述退火成膜工艺的处理温度为450～600度，所述退火成膜工艺的处理时间为15～25min；采用上述参数制成的电热膜层的稳定性和电性能好、热利用率高。
本发明的第一个具体实施例中，所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为1.0％，所述氟所占的质量比为0.1％，所述退火成膜工艺的处理温度为450度、处理时间为15min，分别采用喷涂法、沉积法和蒸镀法制备电热膜层。
本发明的第二个具体实施例中，所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为2.0％，所述氟所占的质量比为0.3％，所述退火成膜工艺的处理温度为600度、处理时间为25min，分别采用喷涂法、沉积法和蒸镀法制备电热膜层。
本发明的第三个具体实施例中，所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为1.5％，所述氟所占的质量比为0.15％，所述退火成膜工艺的处理温度为550度、处理时间为20min，分别采用喷涂法、沉积法和蒸镀法制备电热膜层。
采用上述三种方法制备的电热膜层，均可将辐射热能转换成远红 外热能，实现温度的迅速提高，并降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，其能效利用率均高达90％以上。
本发明第二个方面的实施例提供了一种电热膜层，所述电热膜层采用上述任一实施例所述的电热膜层的制造方法制成。
本发明提供的电热膜层，可将辐射热能转换成远红外热能，实现温度的迅速提高，并降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家对于产品节能的要求，其制成的烹饪器具实用性更显著。
本发明第三个方面的实施例提供了一种电加热盘，如图1和图2所示，包括：盘体；和上述实施例所述的电热膜层1，所述电热膜层1附设在所述盘体上。
本发明提供的电加热盘，电热膜层1在使用过程中将辐射热能转换成远红外热能，实现锅具温度的迅速提高，并降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，其热效率可以达到96％以上，达到了节能的目的，同时满足国家对于产品节能的要求，其制成的烹饪器具实用性更显著。
本发明提供的电热膜层，其阻抗随温度的升高而膜阻降低，能够有效提高电热膜层膜阻的稳定性，从而解决该远红外式的电加热盘功率稳定性的问题。
另外，本发明上述实施例提供的电加热盘还具有如下附加的技术特征：
本发明的一个实施例中，如图1和图2所示，所述盘体包括：上盘体2，所述电热膜层1附设在所述上盘体2的下盘面上；和下盘体3，位于所述上盘体2的下方、并与所述上盘体2相组装；以更好地利用热能，快速加热放置于下盘体3上盘面上的锅体。
当然，电热膜层1也可附设在上盘体2的上盘面上，或者是附设在下盘体3的上盘面或下盘面上等；均可实现本申请的目的，其宗旨 未脱离本发明的设计思想，在此不再赘述，但应属于本申请的保护范围内。
进一步地，如图2所示，所述上盘体2的下盘面上还附设有电极膜4，所述电极膜4与所述电热膜层1相电连接；所述下盘体3上安装有电极5，所述电极5的上端与所述电极膜4相电连接、下端穿过所述下盘体3而向下伸出而与供电源相连接，通过所述供电源来向所述电热膜层1供电。
当然，也可将电极膜4替换成电源线等导电体，也可实现本申请的目的，在此不再赘述，但应属于本发明的保护范围内。
再进一步地，如图1和图2所示，所述下盘体3的上盘面上具有阶梯孔6，所述电极5的下端穿过所述阶梯孔6而向下伸出，所述电极5的上端支撑在所述阶梯孔6的阶梯面上；其中，所述电极5的上端与所述阶梯孔6的阶梯面之间设置有弹簧7，所述弹簧7支撑所述电极5的上端、以使其压紧在所述电极膜4上，避免电极5与电极膜4之间出现虚接触的问题，其实电连接性能更好。
其中，所述阶梯孔6的阶梯面朝上。
较好地，如图1和图2所示，所述电热膜层1呈环形状，所述电极膜4、所述电极5和所述阶梯孔6均包括对称设置的两个，且两个所述电极膜4的内端位于所述电热膜层1的内边处、外端位于所述电热膜层1的外边处，两所述电极5的上端面对应压紧在两所述电极膜4的外边处，以利用整个电热膜层1来通电工作，实现其最大化利用。
其中，所述上盘体2为耐高温玻璃载体，所述下盘体3为耐高温陶瓷载体。
也可以是：所述下盘体3为耐高温玻璃载体，所述上盘体2为耐高温陶瓷载体；也可实现本申请的目的。
具体地，两所述电极5的上端的横截面均呈8.0mm*10.0mm的椭圆形状；两所述电极膜4通过掩膜溅射工艺制成，且其厚度均为3～10μm，宽度为10.0mm、长度为46.0～56.0mm；所述电热膜层1按内边 处0.5um厚度到外边处1.5um厚度的正比例函数变化规律进行喷涂膜层，且每平方厘米的喷涂功率为3～5瓦，以免影响加热面温度不均衡的问题。
且合金薄膜的电极膜4与电极5的上端面的连接处，总电流及所能承受的工作电流密度应大于或等于电热膜层1总功率的3.0倍以上；阶梯面以上的电极5上部的厚度为1.0毫米，在通过弹簧7弹力作用下，使弹簧7顶起电极5与电极膜4的紧密接触，实现电极5与电极膜4的接触连接，电极5的下端再与供电源紧密连接在一起，这样就可提高(纳米远红外)电加热盘电源连接的安全性、稳定性和可靠性问题。
该条件下制备的电热膜层1的电阻率达4×10-4Ω·cm，可见光透过率高于90％，功率密度平均可达32W/cm2，保证了远红外电热盘功率稳定性和可靠性。
其中，本申请的电加热盘为纳米远红外式的电加热盘，即：电热膜层1为纳米远红外式的电热膜层1。
本发明第四方面的实施例提供了一种烹饪器具(图中未示出)，包括有上述任一实施例所述的电加热盘。
其中，所述烹饪器具包括电磁炉、电饭煲和电压力锅等，且所述烹饪器具具备上述任一实施例的全部优点，在此不再赘述。
综上所述，本发明提供的电热膜层的制造方法简单、操作方便，制成的电热膜层可将辐射热能转换成远红外热能，实现温度的迅速提高，可降低排潮损失的温度、增强被加热能吸收的速度、减少热能损失，从而有效提高辐射热传导效率，达到节能的目的，并使其更好地满足于国家对于产品节能的要求。
在本发明的描述中，术语“安装”、“相连”、“连接”、“固定”等均应做广义理解，例如，“连接”可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
在本说明书的描述中，术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或实例。而且，描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (15)

  1. 一种电热膜层的制造方法，其特征在于，采用包含二氧化锡、锑和氟的混合物经喷涂法、沉积法或蒸镀法在绝缘基体的表面形成电热膜层，而后使所述电热膜层和绝缘基体再经退火成膜工艺处理。
  2. 根据权利要求1所述的电热膜层的制造方法，其特征在于，
    所述二氧化锡、所述锑和所述氟中所述锑所占的质量比为1.0～2.0％，所述氟所占的质量比为0.1～0.3％。
  3. 根据权利要求2所述的电热膜层的制造方法，其特征在于，
    所述二氧化锡、所述锑和所述氟的质量百分比为98.35：1.5:0.15。
  4. 根据权利要求2所述的电热膜层的制造方法，其特征在于，
    所述混合物内还包含Cr2O3、MnO2、Ni2O3。
  5. 根据权利要求1至4中任一项所述的电热膜层的制造方法，其特征在于，
    所述退火成膜工艺的处理温度为450～600度。
  6. 根据权利要求1至4中任一项所述的电热膜层的制造方法，其特征在于，
    所述退火成膜工艺的处理时间为15～25min。
  7. 一种电热膜层，其特征在于，所述电热膜层采用如权利要求1至6中任一项所述的电热膜层的制造方法制成。
  8. 一种电加热盘，其特征在于，包括：
    盘体；和
    如权利要求7所述的电热膜层，所述电热膜层附设在所述盘体上。
  9. 根据权利要求8所述的电加热盘，其特征在于，所述盘体包括：
    上盘体，所述电热膜层附设在所述上盘体的下盘面上；和
    下盘体，位于所述上盘体的下方、并与所述上盘体相组装。
  10. 根据权利要求9所述的电加热盘，其特征在于，
    所述上盘体的下盘面上还附设有电极膜，所述电极膜与所述电热 膜层相电连接；
    所述下盘体上安装有电极，所述电极的上端与所述电极膜相电连接、下端穿过所述下盘体而向下伸出。
  11. 根据权利要求10所述的电加热盘，其特征在于，
    所述下盘体的上盘面上具有阶梯孔，所述电极的下端穿过所述阶梯孔而向下伸出，所述电极的上端支撑在所述阶梯孔的阶梯面上；
    其中，所述电极的上端与所述阶梯孔的阶梯面之间设置有弹簧，所述弹簧支撑所述电极的上端、以使其压紧在所述电极膜上。
  12. 根据权利要求11所述的电加热盘，其特征在于，
    所述电热膜层呈环形状，所述电极膜、所述电极和所述阶梯孔均包括对称设置的两个，且两个所述电极膜的内端位于所述电热膜层的内边处、外端位于所述电热膜层的外边处，两所述电极的上端面对应压紧在两所述电极膜的外边处。
  13. 根据权利要求12所述的电加热盘，其特征在于，
    所述上盘体为玻璃载体，所述下盘体为陶瓷载体。
  14. 根据权利要求12所述的电加热盘，其特征在于，
    两所述电极膜通过掩膜溅射工艺制成，且其厚度均为3～10μm，宽度与长度根据所述电加热盘电热膜层圆弧宽度的1:4.5mm～1：5.5mm；
    所述电热膜层按内边处0.5um厚度到外边处1.5um厚度的正比例函数变化规律进行喷涂膜层，且每平方厘米的喷涂功率为3～5瓦。
  15. 一种烹饪器具，其特征在于，包括有如权利要求8至14中任一项所述的电加热盘。
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