WO2016138725A1 - 阵列基板及其制作方法、x射线平板探测器、摄像系统 - Google Patents
阵列基板及其制作方法、x射线平板探测器、摄像系统 Download PDFInfo
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- Y02E10/00—Energy generation through renewable energy sources
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- Y02E10/548—Amorphous silicon PV cells
Definitions
- Embodiments of the present invention relate to an array substrate and a method of fabricating the same, an X-ray flat panel detector including the array substrate, and an imaging system including the X-ray flat panel detector.
- the flat panel detection technology can be divided into direct and indirect categories.
- the key component of the indirect flat panel detector is the flat panel detector (FPD) for acquiring images.
- the X-ray flat panel detector includes an array substrate including an X-ray conversion layer, and each of the detection units of the array substrate includes a thin film transistor and an amorphous silicon photodiode.
- the amorphous silicon photodiode starts to work under the action of a reverse voltage.
- the X-ray illuminates the array substrate
- the X-ray conversion layer converts the X-ray into visible light
- the amorphous silicon photodiode converts the visible light into an electrical signal and stores it.
- the thin film transistor Under the action of the driving circuit, the thin film transistor is turned on line by line, the charge converted by the photodiode is transmitted to the data processing circuit, and the data processing circuit further processes the electric signal, performs analog/digital conversion, and finally obtains an image. information.
- the amorphous silicon film in the amorphous silicon photodiode has a photo-induced degradation effect, resulting in a decrease in photoelectric conversion efficiency of the photodiode after a long period of illumination.
- the thickness of the amorphous silicon film can be reduced, and the thickness of the amorphous silicon film can be reduced, the incident light can not be sufficiently absorbed, and a large amount of light is transmitted through the photodiode element to reduce the photoelectricity. Diode conversion efficiency.
- an array substrate is provided, the array substrate is divided into a plurality of detecting units, and each of the detecting units is provided with a first electrode and a photoelectric conversion structure, wherein the first electrode And being electrically connected to the photoelectric conversion structure, wherein the first electrode and the photoelectric conversion structure further comprise a conductive reflective layer, The surface of the reflective layer facing the photoelectric conversion structure is a reflective surface.
- the reflective layer is a conductive film layer that is electrically connected to the first electrode.
- the reflective layer is formed in a unitary structure with the first electrode.
- the material of the first electrode includes an oxide of a conductive metal
- the reflective layer is formed of a simple substance of the metal
- the reflective layer is formed of a simple substance of the metal obtained by a reduction reaction of a surface of the first electrode toward the light-emitting conversion structure.
- the metal oxide is indium tin oxide
- the reflective layer is formed of a simple substance of tin obtained by a reduction reaction of the indium tin oxide.
- each of the detecting units further includes a thin film transistor, and an insulating layer is disposed between the thin film transistor and the first electrode, and the insulating layer corresponds to a source of the thin film transistor The location is provided with a via, and the first electrode is connected to the source of the thin film transistor through the via.
- the photoelectric conversion structure includes a photodiode and a second electrode, a cathode layer of the photodiode being connected to the first electrode, and an anode layer of the photodiode being connected to the second electrode.
- a method for fabricating an array substrate includes:
- the surface of the reflective layer facing the photoelectric conversion structure is a reflective surface.
- the step of forming a pattern of conductive reflective layers includes:
- a conductive film layer is formed on the first electrode.
- the reflective layer is formed in a unitary structure with the first electrode.
- the material of the first electrode comprises a conductive metal oxide
- the step of forming a conductive reflective layer comprises:
- a reducing gas is introduced into the reaction chamber to precipitate a part of the metal in the metal oxide.
- the metal oxide is indium tin oxide.
- the reducing gas is hydrogen
- the hydrogen gas has a gas flow rate of 20 to 500 sccm, an introduction time of 10 to 200 s, and a reaction chamber pressure of 100 to 300 mT, and the reaction chamber is used to form a plasma.
- the electrode power is: 400 to 800W.
- the step of forming a pattern including the first electrode in each of the detecting units further comprises: forming a thin film transistor in each of the detecting units;
- a via hole is formed on the insulating layer at a position corresponding to a source of the thin film transistor such that the first electrode is connected to a source of the thin film transistor.
- the step of forming a photoelectric conversion structure includes:
- a pattern including a transparent second electrode is formed over the anode layer of the photodiode.
- an X-ray flat panel detector comprising the array substrate according to any one of the above items and an X-ray conversion layer disposed on the photoelectric conversion structure of the array substrate.
- an imaging system including the above-described X-ray flat panel detector and display device is provided.
- the camera system further includes a control device configured to convert an electrical signal detected by the X-ray flat panel detector into an image signal and to control the display device to display an image corresponding to the image signal.
- FIG. 1 is a schematic structural view of a flat panel detector according to an embodiment of the present invention.
- FIG. 2 is a schematic diagram showing an equivalent circuit of an array substrate according to an embodiment of the present invention.
- FIG. 3 is a schematic block diagram of an imaging system according to an embodiment of the present invention.
- At least one embodiment of the present invention provides an array substrate, the array substrate is divided into a plurality of detecting units, as shown in FIG. 1, each of the detecting units is provided with a first electrode 20 and a photoelectric conversion structure 30,
- the photoelectric conversion structure 30 is electrically connected to the first electrode 20, wherein the reflective layer 40 capable of conducting electricity is further included between the first electrode 20 and the photoelectric conversion structure 30, and the surface of the reflective layer 40 facing the photoelectric conversion structure 30 is a reflective surface.
- light rays are incident on the photoelectric conversion structure 30 above the photoelectric conversion structure 30, and the upper side of the photoelectric conversion structure 30 may be referred to as a light incident side.
- the first electrode 20 and the reflective layer are both disposed on opposite sides of the light incident side of the photovoltaic structure 30.
- the photoelectric conversion structure 30 is configured to convert incident light into an electrical signal and transmit it to the first electrode 20, because the reflective layer 40 is included between the first electrode 20 of the array substrate and the photoelectric conversion structure 30. After the photoelectric conversion structure 30 converts part of the incident light into an electrical signal, the other incident light that has not been converted into an electrical signal passes through the photoelectric conversion structure 30 again after being reflected by the reflective layer 40, so that the photoelectric conversion structure 30 performs photoelectric conversion again. Thereby improving the utilization of light.
- the photoelectric conversion unit 30 may include a photodiode 31.
- the photodiode 31 includes an N-type amorphous silicon film layer 31a, an intrinsic amorphous silicon film layer 31b disposed over the N-type amorphous silicon film layer 31a, and an intrinsic amorphous silicon film.
- the P-type amorphous silicon film layer 31c above the layer 31b.
- the photodiode 31 generates a hole electron pair under irradiation of visible light, and the electron moves toward the N-type amorphous silicon film layer, and the hole moves toward the P-type amorphous silicon film layer.
- the reflective layer 40 may be a conductive film layer connected to the first electrode 20, and the reflective layer 40 may also be a reflective film layer formed between the first electrode 20 and the photoelectric conversion structure 30.
- a metal reflective film layer For example, a film layer that is opaque to light may be formed on the upper surface of the first electrode by vapor deposition, and visible light rays that have not been converted by the photoelectric conversion structure 30 may be reflected back to the photoelectric conversion structure 30 via the conductive film layer.
- the reflective layer 40 and the first electrode 20 are formed in a unitary structure.
- the material from which the first electrode 20 is made may include a metal oxide capable of conducting electricity, and the reflective layer 40 is formed of a metal element layer obtained by reducing the surface of the first electrode 20 toward the surface of the light emitting diode 30, thereby avoiding the introduction of other metals.
- the material acts as a reflective layer, simplifying the manufacturing process.
- the metal oxide may be indium tin oxide
- the reflective layer 40 is formed of a simple substance of tin obtained by a reduction reaction of the indium tin oxide.
- the precipitation of the simple substance of tin reduces the light transmittance of the originally transparent first electrode, and is formed as the reflective layer on the surface of the first electrode, so that the incident light can be diffusely reflected.
- each detecting unit of the array substrate further includes a thin film transistor 70 disposed on the substrate 10, and an insulating layer 80 is disposed between the thin film transistor 70 and the first electrode.
- a via hole is disposed on the insulating layer 80 at a position corresponding to the source of the thin film transistor 70, and the first electrode 20 is connected to the source of the thin film transistor 70 through the via hole.
- the present invention does not strictly distinguish the source and the drain of the thin film transistor 70.
- the first electrode 20 may be connected to the source of the thin film transistor 70 or may be connected to the drain.
- the photoelectric conversion structure 30 may include a photodiode 31 and a second electrode 32.
- the cathode layer of the photodiode 31 is connected to the first electrode 20, and the anode layer of the photodiode 31 is connected to the second electrode 32.
- the photodiode 31 may include an N-type amorphous silicon film layer 31a, an intrinsic amorphous silicon film layer 31b, and a P-type amorphous silicon film layer 31c.
- the cathode layer of the photodiode 31 is an N-type amorphous silicon film layer 31a, and the anode layer is a P-type amorphous silicon film layer 31c.
- the 2 is an equivalent circuit diagram of the array substrate.
- the array substrate is provided with a gate line G and a data line D.
- the gate line G and the data line D divide the array substrate into a plurality of detecting units.
- a reverse voltage is applied to the second electrode 32 to turn on the photodiode 31.
- the photodiode 31 photoelectrically converts part of visible light, thereby generating electron-hole pairs.
- the electrons move toward the first electrode 20 under the action of an electric field.
- the driving circuit 91 supplies a driving signal to the detecting unit row by row to turn on the thin film transistor 70 in the detecting unit row by row, so that the first electrode 20 is electrically connected to the data processing circuit 92 through the source and drain of the thin film transistor 70. Thereby, the amount of charge on the first electrode 20 is detected.
- At least one embodiment of the present invention provides a method for fabricating an array substrate, including:
- a photoelectric conversion structure is formed on the pattern of the conductive reflective layer; wherein a surface of the reflective layer facing the photoelectric conversion structure is a reflective surface.
- the forming of the pattern including the reflective layer capable of conducting electricity may include: on the first electrode
- the square forms a conductive film layer.
- a conductive material forming a reflective layer may be deposited on the first electrode, and then a pattern including the reflective layer is formed by a photolithographic patterning process.
- the reflective layer may also be formed in a unitary structure with the first electrode.
- the material forming the first electrode includes a metal oxide capable of conducting electricity
- the step of forming a reflective layer including a conductive layer includes:
- a reducing gas is introduced into the reaction chamber to precipitate a part of the metal in the metal oxide.
- the metal oxide is indium tin oxide.
- the reducing gas may be hydrogen, and the hydrogen is reduced with indium tin oxide to precipitate a part of the tin in the indium tin oxide, and the tin element is The surface of the first electrode is formed as the reflective layer.
- the first electrode may also be other metal oxides, such as indium zinc oxide (IZO), and a reducing gas for reducing zinc elemental substances is introduced, so that zinc element in the indium zinc oxide is precipitated to form the reflection.
- IZO indium zinc oxide
- a reducing gas for reducing zinc elemental substances is introduced, so that zinc element in the indium zinc oxide is precipitated to form the reflection.
- the process parameters are: gas flow rate of hydrogen: 20 to 500 sccm, introduction time: 10 to 200 s, pressure of the reaction chamber: 100 to 300 mT, use of the reaction chamber
- the electrode power for forming a plasma is 400 to 800 W.
- the precipitation state of the metal element can be controlled by adjusting various process parameters. For example, by adjusting various parameters such that the metal element is precipitated, the light transmittance of the integrated structure formed by the first electrode and the metal element is not When the metal element is precipitated, the light transmittance of the first electrode is 20% to 30%.
- the gas flow rate of the hydrogen gas is 200 sccm
- the introduction time is 100 s
- the gas pressure of the reaction chamber is 200 mT
- the power of the electrode for forming a plasma in the reaction chamber is 600 W.
- step of forming a pattern including the first electrode in each of the detecting units further comprising: forming a thin film transistor in each of the detecting units;
- a via hole is formed on the insulating layer at a position corresponding to a source of the thin film transistor such that the first electrode is connected to a source of the thin film transistor.
- a pattern including a gate electrode is formed on a substrate. That is, a gate metal layer is formed on the substrate, and then a pattern including a gate electrode is formed by a patterning process.
- the array substrate may further include a gate line, The gate line can be formed in synchronization with the gate;
- a pattern including a source and a drain is formed.
- the gate insulating layer may be deposited first, then the source and drain metal layers are formed on the gate insulating layer, and the source and drain electrodes are formed by a photolithographic patterning process;
- an insulating layer is formed and a via is formed on the insulating layer corresponding to the source, the via being used to connect the first electrode and the source.
- the first electrode material layer is first deposited, and since the via hole is disposed at a position corresponding to the source, the first electrode material layer is connected to the source through the via hole, and then formed by a photolithography patterning process. The pattern of the first electrode.
- the photoelectric conversion structure may include a second electrode and a photodiode, and the step of forming the photoelectric conversion structure may include:
- a pattern comprising a transparent second electrode is formed over the anode layer of the photodiode.
- a reflective layer is disposed between the first electrode and the photoelectric conversion structure, and the incident light passing through the photodiode is reflected again by the reflective layer.
- the photoelectric conversion structure provides light utilization.
- the metal element in the first electrode is precipitated by the reducing gas to form a reflective layer, so that it is not necessary to introduce other materials to form the reflective layer, which simplifies the manufacturing process, and at the same time, the reflective layer can block the thin film transistor without being fabricated.
- An additional light shielding layer protects the thin film transistor, reducing manufacturing costs.
- At least one embodiment of the present invention provides an X-ray flat panel detector comprising the above array substrate and an X-ray conversion layer 60 (shown in FIG. 1) disposed on the photoelectric conversion structure of the array substrate.
- the X-ray conversion layer 60 is a film layer including a scintillator capable of converting X-ray photons into visible light after X-ray exposure, and the scintillator may be cesium iodide.
- the X-ray conversion layer can convert X-rays into visible light
- the photoelectric conversion structure in each detection unit can convert the visible light into an electrical signal.
- the driving circuit of the array substrate detects the signals of the detecting unit on the array substrate line by line by providing a driving signal to open the thin film transistors on the array substrate line by line. Since the array substrate provided by the embodiment of the present invention can improve the utilization of light, the X-ray plate including the array substrate The detection accuracy of the detector is also increased accordingly.
- At least one embodiment of the present invention provides an imaging system including the above-described X-ray flat panel detector and display device.
- the camera system also includes control means, as shown in FIG.
- the camera system is applied to a medical examination, and an electrical signal detected by the X-ray flat panel detector can be transmitted to a control device (such as a computer), and the control device converts the electrical signal into an image signal, and controls the display device to display the corresponding The image thus visually shows the distribution of X-rays. Since the detection accuracy of the X-ray flat panel detector in the embodiment of the present invention is high, the image displayed in the imaging system is more clear and accurate.
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Abstract
Description
Claims (20)
- 一种阵列基板,所述阵列基板被划分为多个检测单元,每个所述检测单元内均设置有第一电极和光电转换结构,其中,所述第一电极设置在所述光电转换结构的入光侧的相反侧,且与所述光电转换结构电连接,其中,所述第一电极和所述光电转换结构之间还包括有导电的反射层,所述反射层朝向所述光电转换结构的表面为反射面。
- 根据权利要求1所述的阵列基板,其中,所述反射层为与所述第一电极电相连的导电膜层。
- 根据权利要求1所述的阵列基板,其中,所述反射层与所述第一电极形成为一体结构。
- 根据权利要求3所述的阵列基板,其中,所述第一电极的材料包括导电金属的氧化物,所述反射层由所述金属的单质形成。
- 根据权利要求4所述的阵列基板,其中,所述反射层由对所述第一电极的朝向所述发光转换结构的表面进行还原反应得到的所述金属的单质形成。
- 根据权利要求5所述的阵列基板,其中,所述金属氧化物为氧化铟锡,所述反射层由对所述氧化铟锡进行还原反应得到的锡单质形成。
- 根据权利要求1至6中任意一项所述的阵列基板,其中,每个所述检测单元中还包括一个薄膜晶体管,所述薄膜晶体管与所述第一电极之间设置有绝缘层,所述绝缘层上与所述薄膜晶体管的源极相对应的位置设置有过孔,所述第一电极通过所述过孔与所述薄膜晶体管的源极相连。
- 根据权利要求1至7中任意一项所述的阵列基板,其中,所述光电转换结构包括光电二极管和第二电极,所述光电二极管的阴极层与所述第一电极相连,所述光电二极管的阳极层与所述第二电极相连。
- 一种阵列基板的制作方法,包括:将阵列基板划分为多个检测单元;在每个所述检测单元内形成包括第一电极的图形;在所述第一电极的图形上形成导电的反射层的图形;在所述导电的反射层的图形上形成光电转换结构,其中,所述反射层的朝向所述光电转换结构的表面为反射面。
- 根据权利要求9所述的制作方法,其中,形成导电的反射层的图形的步骤包括:在所述第一电极上形成导电膜层。
- 根据权利要求9或10所述的制作方法,其中,所述反射层与所述第一电极形成为一体结构。
- 根据权利要求11所述的制作方法,其中,所述第一电极的材料包括导电的金属氧化物,形成导电的反射层的步骤包括:向反应腔室通入还原性气体,以使得所述金属氧化物中的部分金属单质析出。
- 根据权利要求12所述的制作方法,其中,所述金属氧化物为氧化铟锡。
- 根据权利要求13所述的制作方法,其中,所述还原性气体为氢气。
- 根据权利要求14所述的制作方法,其中,所述氢气的气体流量为:20~500sccm,通入时间为:10~200s,反应腔室的气压为:100~300mT,反应腔室的用于形成等离子体的电极功率为:400~800W。
- 根据权利要求9至15中任意一项所述的制作方法,其中,在每个所述检测单元内形成包括第一电极的图形的步骤之前还包括:在每个所述检测单元内形成薄膜晶体管;在所述薄膜晶体管上方形成绝缘层;在所述绝缘层上对应于薄膜晶体管的源极的位置形成过孔,以使得第一电极与所述薄膜晶体管的源极相连。
- 根据权利要求9至15中任意一项所述的制作方法,其中,所述形成光电转换结构的步骤包括:形成光电二极管,该光电二极管的阴极层与所述第一电极相连;在所述光电二极管的阳极层上方形成包括透明的第二电极的图形。
- 一种X射线平板探测器,包括权利要求1至8中任意一项所述的阵列基板和设置在所述阵列基板的光电转换结构上的X射线转换层。
- 一种摄像系统,包括权利要求18所述的X射线平板探测器和显示装置。
- 根据权利要求19所述的摄像系统,还包括控制装置,所述控制装置被构造为将所述X射线平板探测器检测的电信号转换为图像信号,并控制显示装置显示对应于所述图像信号的图像。
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| CN104979367B (zh) * | 2015-06-17 | 2019-01-25 | 京东方科技集团股份有限公司 | 探测器背板及其制作方法、x射线平板探测器、摄像系统 |
| CN105140250A (zh) * | 2015-06-30 | 2015-12-09 | 京东方科技集团股份有限公司 | 光电转换阵列基板及其制作方法、光电转换装置 |
| CN105093259B (zh) | 2015-08-14 | 2018-12-18 | 京东方科技集团股份有限公司 | 射线探测器 |
| CN105677092B (zh) | 2016-01-04 | 2019-05-10 | 京东方科技集团股份有限公司 | 面板及其制作方法和显示装置 |
| CN106653789A (zh) | 2017-01-04 | 2017-05-10 | 京东方科技集团股份有限公司 | X射线探测器及其制造方法 |
| CN106847986A (zh) * | 2017-02-23 | 2017-06-13 | 京东方科技集团股份有限公司 | X射线平板探测器及其制备方法 |
| CN107170761B (zh) * | 2017-06-12 | 2020-03-24 | 京东方科技集团股份有限公司 | 一种阵列基板及其制作方法、显示面板、显示装置 |
| KR102583562B1 (ko) * | 2017-12-27 | 2023-09-26 | 엘지디스플레이 주식회사 | 디지털 엑스레이 검출기용 어레이 기판과 이를 포함하는 엑스레이 검출기 |
| CN109411500B (zh) | 2018-10-31 | 2021-01-22 | 京东方科技集团股份有限公司 | 探测面板及其制作方法 |
| EP4047655B1 (en) | 2019-10-14 | 2025-04-16 | BOE Technology Group Co., Ltd. | Detection substrate and manufacturing method therefor, and flat panel detector |
| US12075664B2 (en) * | 2019-11-04 | 2024-08-27 | Boe Technology Group Co., Ltd. | Display substrate comprising silicon organic glass layer, display apparatus, and method of fabricating display substrate |
| CN110970481B (zh) * | 2019-12-18 | 2023-11-24 | 京东方科技集团股份有限公司 | 显示基板及其制备方法、显示装置 |
| CN115516410A (zh) * | 2020-03-20 | 2022-12-23 | 京东方科技集团股份有限公司 | 显示面板和显示装置 |
| CN115360206A (zh) * | 2022-08-19 | 2022-11-18 | Nano科技(北京)有限公司 | 一种背照射光电探测器阵列结构、制备方法及其封装结构 |
| CN118398639B (zh) * | 2024-06-25 | 2024-10-15 | 松山湖材料实验室 | 光电探测成像阵列、成像芯片以及成像设备 |
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| CN104637970A (zh) | 2015-05-20 |
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| EP3267483B1 (en) | 2021-12-22 |
| CN104637970B (zh) | 2018-03-06 |
| KR20160143800A (ko) | 2016-12-14 |
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