WO2016190449A1 - Separating device - Google Patents
Separating device Download PDFInfo
- Publication number
- WO2016190449A1 WO2016190449A1 PCT/JP2016/066515 JP2016066515W WO2016190449A1 WO 2016190449 A1 WO2016190449 A1 WO 2016190449A1 JP 2016066515 W JP2016066515 W JP 2016066515W WO 2016190449 A1 WO2016190449 A1 WO 2016190449A1
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- WO
- WIPO (PCT)
- Prior art keywords
- roller
- toner
- electrode
- respect
- collecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/12—Developers with toner particles in liquid developer mixtures
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0806—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller
- G03G15/0815—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller characterised by the developer handling means after the developing zone and before the supply, e.g. developer recovering roller
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/10—Apparatus for electrographic processes using a charge pattern for developing using a liquid developer
- G03G15/104—Preparing, mixing, transporting or dispensing developer
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
- G03G15/1605—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using at least one intermediate support
Definitions
- the present invention relates to a separating device for separating a toner and a carrier liquid from a liquid developer, and an image forming
- apparatus including the separating device, for forming an image with the liquid developer.
- the image forming apparatus for forming the image with the liquid developer containing the toner and the liquid developer has been known.
- the liquid developer which is not used in an image forming step is
- toner particles which are a dispersoid in the liquid developer (liquid material) and the carrier liquid which is a dispersion medium in the liquid developer are separated, and then the carrier liquid is used again.
- JP-A 2008-2424336 Japanese Laid-Open Patent Application (JP-A) 2008-242436) .
- JP-A 2008-242436 As shown in (a) of Figure 15, the liquid developer is supplied to between an electrode roller 942 and a liquid accommodating container 941. Then, the electrode roller 942 is rotated while applying a voltage to between the electrode roller 942 and the liquid accommodating container 941 so that the toner is attracted toward the electrode roller 942.
- a supply port 946a through which the liquid developer is supplied is positioned with respect to a substantially horizontal direction, and the liquid developer passed through between the electrode roller 942 and the liquid accommodating container 941 is discharged through a discharge port 946b positioned above the supply port 946a with respect to a direction of gravitation and then is sent to a carrier tank (not shown) .
- the damming roller 943 is disposed in contact with the electrode roller 942, so that the liquid developer fed (conveyed) by the electrode roller 942 is dammed by the damming roller 943.
- a blade member 944 is disposed in contact with the electrode roller 942 and solid components the liquid developer, fed with rotation of the electrode roller 942 without being dammed by the damming roller 943, off a surface of the electrode roller 942.
- the carrier liquid C layer separated and fed on the damming roller 943 side is carried on the damming roller 943, and the toner T layer passed through between the electrode roller 942 and the damming roller 943 is collected by a blade member 944.
- a position where the developer is supplied to the damming roller 943 is disposed in a region (from 0 o'clock position to 6 o'clock position) in which the surface of the electrode roller moves from above toward below.
- a contact position of a blade is in the 6 o'clock position or the later.
- the blade is provided in contact with the electrode roller in a direction counter to a rotational direction of the electrode roller in order to improve a collecting property. For this reason, the toner collected by the blade flows back onto the electrode roller along the blade in some cases.
- separating device for separating a toner and a carrier liquid from a liquid developer including the toner and the carrier liquid using an electric field
- the separating device comprising: an electroconductive electrode roller rotatable in a predetermined direction; an electrode member provided with a gap between itself and an outer peripheral surface of the electrode roller, wherein the electrode member is capable of applying a voltage for generating an electric field for moving the toner toward the electrode roller between the electrode roller and the electrode member, wherein an upstream end portion of the gap with respect to a rotational direction of the electrode roller is provided above, with respect to a direction of gravitation, a downstream end portion of the gap with respect to the rotational direction; a supplying portion configured to supply the liquid developer into the gap from the upstream end portion of the gap; a collecting portion provided below the upstream end portion of the gap with respect to the direction of gravitation and configured to collect the carrier liquid from the electrode roller in a side downstream of the electrode member with respect to the rotational direction;
- the collecting roller is capable of applying.
- a contact position of the blade member with the collecting roller is in a range of 35 or more in a side upstream of a position of contact between the collecting roller and the electrode roller with respect to the rotational direction of the collecting roller.
- Figure 1 is a schematic illustration of an image forming apparatus in an embodiment of the present invention.
- Figure 2 is a schematic illustration showing a feeding path of a liquid developer in the image forming apparatus in the embodiment.
- Figure 3 is a control block diagram of a feeding operation of the liquid developer in the image forming apparatus in the embodiment.
- Figure 4 is a flowchart showing control of the feeding operation of the liquid developer in the image forming apparatus in the embodiment.
- Figure 5 is a perspective view of a separation and extraction device in the embodiment.
- Figure 6 is a partially cut perspective view showing the separation and extraction device in the embodiment .
- Figure 7 is a sectional view showing a part of the separation and extraction device in the embodiment.
- Figure 8 is an enlarged view of portion A in Figure 7.
- Figure 9 is a perspective view showing a part of the separation and extraction device in the
- Figure 10 is a perspective view showing the part of the separation and extraction device in the embodiment as seen from an angle different from an angle in Figure 9.
- Figure 11 is a flowchart showing control of a separation and extraction operation of the liquid developer in the embodiment.
- Figure 12 is a sectional view, showing a part of the separation and extraction device in the
- Figure 13 is a sectional view showing another example of the separation and extraction device in the embodiment, in which a peripheral portion of a
- FIG 14 (a) to (c) are sectional views showing first to third examples, respectively, of the separation and extraction device in the embodiment, in which a peripheral portion of a collecting roller is shown in each of the first to third examples.
- FIG. 15 (a) is a sectional view of a separation and extraction device in a conventional example, and (b) and (c) are enlarged views of portion B and portion C, respectively, of (a) of Figure 15, each showing a relation between a toner and a carrier liquid.
- FIG. 1 An embodiment of the present invention will be described using Figures 1 - 14. First, a general structure of an image forming apparatus in this embodiment will be described using Figure 1.
- the image forming apparatus 100 is operated on the basis an image signal, and a toner image formed by an image forming portion 12 is transferred onto a sheet as the recording material successively fed from each of cassettes 11a, lib and then is fixed on the sheet S, so that an image is obtained.
- the image signal is sent from an external terminal such as an unshown scanner or an unshown personal computer.
- the image forming portion 12 includes a
- photosensitive drum as an image bearing member, a charger 14, a laser exposure device 15, a developing device 16 and a drum cleaner 19.
- a surface of the photosensitive drum 13 electrically charged by the charger 14 is irradiated with laser light E from the laser exposure device 15 depending on the first signal, so that an electrostatic latent image is formed on the photosensitive drum 13.
- This electrostatic latent image is developed as a toner image by the developing device 16.
- a liquid developer D as a liquid material in which a powdery toner which is a dispersoid is dispersed in a carrier liquid which is a dispersion medium is accommodated, and development is effected using this liquid developer D.
- the liquid developer D is generated by mixing and dispersing a toner T in a carrier liquid C in a predetermined ratio in a mixer 31 as a mixing device, and then is supplied to the developing device 16.
- the carrier liquid C is accommodated in a carrier tank 32 as a carrier container (collecting container)
- the toner T is accommodated in a toner tank 33 as a toner container.
- the carrier liquid C or the toner T is supplied from an associated tank.
- a stirring blade driven by an unshown motor is accommodated, and the developer liquid D is mixed with the carrier liquid C or the toner T by being stirred, so that the toner is dispersed in the carrier liquid.
- the liquid developer supplied from the mixer 31 to the developing device 16 is coated (supplied) on a developing roller 18 as a developer carrying member and is used for development.
- the developing roller 18 carries and feeds the liquid developer D on a surface thereof, and develops with the toner the electrostatic latent image formed on the photosensitive drum 13 (first bearing member) .
- the carrier liquid C and the toner T which remain on the developing roller 18 after the development is collected in a collecting section 16b of the developing device 16.
- each of coating of the liquid developer from a coating roller 17 onto the developing roller 18 and the development of the electrostatic latent image on the photosensitive drum 13 by the developing roller 18 is made using an electric field.
- the toner image formed on the photosensitive drum 13 is transferred onto an intermediary transfer roller 20 using the electric field, and then is fed to a nip formed by the intermediary transfer roller 20 and a transfer roller 21.
- the toner T and the carrier liquid C which remain on the photosensitive drum 13 after the toner image transfer onto the intermediary transfer roller 20 are collected by the drum cleaner 19.
- at least one of the intermediary transfer roller 20 and the transfer roller 21 may also be an endless belt.
- cassettes 11a, lib is fed toward a registration feeding portion 23 by an associated feeding portion 22a or 22b constituted by feeding rollers.
- registration feeding portion 23 feeds the sheet S to the nip between the intermediary transfer roller 20 and the transfer roller 21 by being timed to the toner image transferred on the intermediary transfer roller 20.
- the. toner image is transferred onto the sheet S passing through the nip, and the sheet S on which the toner image is transferred is fed to a fixing device 25 by a feeding belt 24, so that the toner image transferred on the sheet S is fixed.
- the sheet S on which the toner image is fixed is discharged to an outside of the image forming apparatus, so that an image forming step is completed .
- the intermediary transfer roller 20 and the transfer roller 21 are provided with an. intermediary transfer roller cleaner 26 and a transfer roller cleaner 27, respectively, for collecting the toner T and the carrier liquid C which remain on the
- liquid developer D a conventionally used liquid developer may also be used, but in this embodiment, an ultraviolet-curable liquid developer D is used and will be described below.
- the liquid developer D is an
- ultraviolet-curable liquid developer which contains a cation-polymerizable liquid monomer, a
- the cation-polymerizable liquid monomer is vinyl ether compound
- the photo-polymerization initiator is a compound represented by the following formula (1).
- the toner particles include a colorant and a toner resin material in which the colorant is incorporated. Together with the toner resin material and the colorant, another material such as a charge control agent may also be contained. As a manufacturing method of the toner particles, a
- pulverization method in which a resin material or the like is melted and the colorant is incorporated in the melted resin material may also be used.
- the toner resin material epoxy resin, styrene-acrylic resin or the like is used.
- the colorant may be a
- a dispersant is used but a synergist can also be used.
- a curable liquid which is the carrier liquid is constituted by the charge control agent for imparting electric charges to the toner surface, a photo-polymerization agent (initiator) for generating acid by ultraviolet (UV) irradiation and a monomer bondable by the acid.
- the monomer is a vinyl ether compound which is polymerizable by a cationic
- a sensitizer may also be contained.
- photo-polymerization a storage property lowers, and therefore a cationic
- the UV curing agent (monomer) of the developer is a mixture of about 10 % (weight %) of a
- photo-polymerization initiator 0.1 % of a compound represented by formula 4 below is mixed.
- a photo-polymerization initiator different from the case where an ionic photo-acid generator, a high-resistance liquid developer is obtained while enabling satisfactory fixing.
- a cationic polymerizable liquid monomer may desirably be a compound selected from the group consisting of dichloropendadiene vinyl ether, cyclohexanedimethanol divinyl ether, tricyclodecane vinyl ether, trimethylolpropane trivinyl ether, 2-ethyl-l, 3-hexamediol divinyl ether,
- the charge control agent a well-known compound can be used.
- fats and oils such as linseed oil and soybean oil; alkyd resin; halogen polymer; oxidative condensates such as aromatic polycarboxylic acid, acidic group-containing water-soluble dye and aromatic polyamine; metallic soaps such as cobalt naphthenate, nickel naphthenate, iron naphthenate, zinc naphthenate, cobalt octylate, nickel octylate, zinc octylate, cobalt dodecylate, nickel dodecylate, zinc dodecylate, aluminum stearate, and cobalt 2-ethylhexylate ;
- sulfonic acid metal salts such as petroleum acid metal salt and metal salt of sulfosuccinic acid
- phospholipid such as lectithin
- salicylic acid metal salt such as t-butylsalicylic acid metal complex
- polyvinyl pyrrolidone resin polyamide resin; sulfonic acid-containing resin; and hydroxybenzoic acid
- the intermediary transfer roller cleaner 26 and the transfer roller cleaner 27 is subjected to separation between the toner and the carrier liquid, so that the carrier liquid is used again.
- the developer which remains on the developing roller 18 after development and which is collected into the collecting section 16b of the developing device is returned to the mixer 31, but may also be fed to a separation and extraction device 34.
- the separation and extraction device 34 separates a
- waste liquid W is collected in a waste liquid collecting container 35.
- a transporting pipe from the carrier tank 32 to the mixer 31 and a transporting pipe from the toner tank 33 to the mixer 31 are
- the developer collected in the collecting container 16b of the developing device 16 is returned to the mixer 31 by a pump 43. This is because the developer collected in the collecting container 16b is little used for the development or the like and therefore is little deteriorated.
- the residual carrier liquid and the residual toner which are collected by the drum cleaner 19, the intermediary transfer roller cleaner 26 and the transfer roller cleaner 27 are fed to the separation and extraction device 34 by pumps.48, 49 and 50, respectively .
- the reusable carrier liquid separated by the separation and extraction device 34 is fed to the carrier tank 32 by an electromagnetic valve 45.
- the waste liquid separated by the separation and extraction device 34 is fed to the carrier tank 32 by an electromagnetic valve 45.
- Transportation of the liquid developer and the like may also be made by, other than the use of the pump, using a feeding type using a self-weight of the liquid developer and the like, for example, in the case where the liquid developer, and the like can be fed by the self-weight fall.
- the above-described pumps 43, 44, 48, 49, 50 and electromagnetic valves 41, 42, 45, 47 are controlled by a CPU 200 as a controller through a pump driver 201 and an electromagnetic valve driver 202, respectively.
- the CPU 200 controls the respective pumps and the like on the basis of
- the developing device 16 is provided with the developer amount detecting device 160, so that an amount of the liquid developer in the
- the developing device 16 is detected by the developer amount detecting device 160. Further, the mixer 31 is provided with the solid component content detecting device 310, so that a content of a solid component such as the toner in the mixer 31 is detected.
- the solid component content detecting device 310 is, for example, provided with a light-emitting portion and a light-receiving portion, and a portion where the liquid in the mixer 31 passes is irradiated with light from the light-emitting portion and then the light passing through the portion is received by the
- the light-receiving portion Depending on the amount of the solid component at this portion, a light quantity of the light received by the light-receiving portion changes, and therefore depending on the change in light quantity, the content of the solid component in the mixer 31 can be detected.
- a developer amount in the developing device 16 is detected by the developer amount detecting device 160 (SI) . Then, in the case where the developer amount in the developing device 16 is not more than a predetermined amount (e.g., 200 + 10 cc) , the CPU 200 drives the pump 44 (S2), so that adjustment of the liquid developer amount in the developing device 16 is made. After the adjustment, the drive of the pump 44 is stopped (S3) .
- a predetermined amount e.g. 200 + 10 cc
- the content of the solid component in the mixer 31 is detected by the solid component content detecting device 310 (S4).
- the CPU 200 discriminates whether or not the solid component content is 10.5 % or more (S5) .
- the solid component content is 10.5 % or more, the
- the electromagnetic valve 41 is opened, so that the carrier liquid is supplied from the carrier tank 32 into the mixer 31 (S6) .
- the electromagnetic valve 42 is opened, so that the toner is supplied from the toner tank 33 into the mixer 31 (S7) .
- content adjustment of the liquid developer in the mixer 31 is made.
- the carrier liquid is supplied from the carrier tank 32 to the mixer 31 through the electromagnetic valve 41. Further, in the case where the toner content is low, the liquid developer higher in toner content than the liquid developer used in the mixer 31 is supplied from the toner tank 33 to the mixer 31 through the
- the pump 44 is driven as desired, and then the liquid developer subjected to the content adjustment is supplied from the mixer 31 to the developing device 16 (S8). Then, image formation is started (S9) , and at the same time, drive of the pumps 43, 48, 49, 50 is also started
- the separation and extraction device 34 is a device for separating the liquid developer into the toner and the carrier liquid using the electric field and for separately extracting the carrier liquid and the toner.
- the liquid developer collected at the image forming portion 12 such as the drum cleaner 19 is fed from an inlet 34b of the separation and extraction device 34 into a liquid accommodating container 346 as show by arrows in
- the liquid developer is supplied to a buffer container 348 in the liquid accommodating container 346.
- the buffer container 348 is provided in the separation and extraction device 34, but may also be provided
- the liquid developer supplied to the buffer container 348 is fed by a pump 34c and passes through a filter 34d.
- the liquid developer passed through the filter 34d is poured on a supply tray 346a as a supplying portion as shown in Figure 6. As described later specifically, the liquid developer poured on the supply tray 346a is separated into the toner and the carrier liquid by the separation and extraction device 34. Then, the extracted toner is sent to the waste liquid collecting container 35, and the extracted carrier liquid is fed to the carrier tank 32.
- the liquid accommodating container 346 is a container capable of accommodating the liquid developer and includes the above-described supply tray 346a, a discharge portion 346b through which a reusable carrier liquid is to be discharged as described later, and a collecting portion 354 for collecting the developer which is the waste liquid.
- the electrode roller 342 is an
- electroconductive roller which is, for example, formed by integrally molding a core metal, formed with a solid stainless steel material in an outer diameter of 40 mm, with an urethane rubber elastic layer formed on a surface of the core metal. As shown in Figure 3, a driving force is externally inputted into the core metal.
- a rotational speed of the driving motor 205 is 2000 rpm. Then, the electrode roller 342 is rotated at a rotational speed of, e.g., 400 rpm by reducing the rotational speed of the driving motor 205 by a speed reducer.
- a voltage applying device 345 is controlled by the CPU 200 through a high-voltage driver 204, and the driving motor 205 is controlled by the CPU 200 through a motor driver 203.
- the coating electrode member 341 is disposed with a gap 347 with a part of the electrode roller 342 as shown in Figures 7 and 8. With an upstream end portion 347a of the gap 347 with respect to a
- the supply tray 346a is connected. Further, the liquid developer poured in the supply tray 346a as described above is supplied into the gap 347 through the
- the gap 347 is sealed at both end portions thereof with respect to a rotational axis direction of the electrode roller 342, so that the liquid developer supplied into the gap 347 is fed through the gap 347 toward a downstream side of the gap 347 with respect to the rotational direction of the electrode roller 342 with rotation of the end portion 342.
- the discharge portion 346b With a downstream end portion 347a of the gap 347 with respect to the rotational direction of the electrode roller 342, the discharge portion 346b is connected ( Figure 6). Further, the liquid developer passed through the gap 347 is sent to the carrier tank 32 through the discharge portion 346b via a
- the transporting pipe 346c is connected with also a path through which the discharge liquid developer is returned to the separation and extraction device 34 again.
- the discharge portion 346b is provided with the carrier liquid content detecting device 34a, so that the toner content in the carrier liquid of the liquid developer sent into the discharge portion 346b is detected.
- ⁇ constitution of the carrier liquid content detecting device 34a is the same as the constitution of the above-described solid component content detecting device 310. Further, in the case where the toner content of the liquid
- the liquid developer sent to the discharge portion 346b is larger than a predetermined value (e.g., 0.02 %), the liquid developer is returned to the separation and extraction device 34 again, so that the separation of the liquid developer into the toner and the carrier liquid is effected.
- a predetermined value e.g. 0.02 %
- the extraction device 34 generates and thus the carrier liquid and the toner cannot be sufficiently separated from each other by the separation and extraction device 34 is assumed.
- the toner content of the liquid developer sent to the discharge portion 346b is larger than the predetermined value, and therefore in this case, the liquid developer is returned to the separation and extraction device 34.
- the liquid developer passes through the gap 347, so that the toner and the carrier liquid are separated from each other and then the extracted carrier liquid is sent to the discharge portion 346b.
- the toner content of the liquid developer sent to the discharge portion 346b is not more than the predetermined value, so that the carrier liquid is sent to the carrier tank 32 without being returned to the separation and extraction device 34.
- such a path for returning the carrier liquid to the separation and extraction device 34 may also be omitted.
- the coating electrode member 341 is formed of, e.g., a solid stainless steel material in width of 400 mm.
- the portion 341x on which the liquid passes has a shape of accommodating a part of the electrode roller 342, and an opposing surface of the portion 341x to the
- electrode roller 342 has a curved shape such that a predetermined distance (i.e., the gap 347) is
- This predetermined distance is, e.g., 0.2 mm.
- the voltage applying device 345 as a voltage applying means is connected. Further, between the coating electrode member 341 and the electrode roller 342, a voltage is applied by the voltage applying device 345 so that an electric field for moving the toner toward the electrode roller 342 side. That is, to the gap 347, a voltage such that an electric field for attracting the toner to the electrode roller 342 is generated is applied.
- the toner is negatively charged by the charge control agent, and therefore for example, a voltage of -300 V is applied to the charge control agent.
- the toner in the liquid developer passing through the gap 347 is moved from the coating electrode member 341 to the electrode roller 342.
- the toner is carried on the electrode roller 342, so that the toner, and the carrier liquid are separated from each other.
- the separated carrier liquid is discharged to the discharge portion 346b connected with the downstream end portion 347b of the gap 347, and then is sent to the carrier tank 32 as a collecting container as described above.
- the toner collecting device 350 is positioned downstream of the coating electrode member 341 with respect to the rotational direction of the electrode roller 342, and collects the toner carried on the electrode roller 342.
- the toner collecting device 350 including a collecting roller 351, the voltage
- the collecting roller 351 is an
- electroconductive roller formed of, e.g., a solid stainless steel material in an outer diameter of 20 mm, and is provided in contact with the electrode roller 342. Further, the collecting roller 351 contacts the electrode roller 342 and is rotated by the electrode roller 342 in arrow directions of Figures 6 and 7.
- a rotational speed of the collecting roller 351 is, e.g., 800 rpm.
- the electrode roller 342 and the collecting roller 351 are disposed in substantially parallel to each other, and both end portions of these rollers 342 and 351 with respect to a rotational axis direction are rotatably supported by frames 346e constituting the liquid accommodating container 346. At the both end portions of the
- urging mechanisms 353 such as springs are provided.
- the collecting roller 351 is urged toward the electrode roller 342 by the urging mechanisms 353, so that the electrode roller 342 is elastically deformed.
- An urging force for urging the collecting roller 351 toward the electrode roller 342 by the urging mechanisms 353 is, e.g., 3 kgf (29.4 N) .
- the coating electrode member 341 and the collecting roller 351 are positioned on the basis of the electrode roller 342, so that the electrode roller 342 is a positional basis for these members 341 and 351.
- the voltage applying device 345 is connected with the electrode roller 342 and the collecting roller 351 as shown in Figure 3, and applies a voltage to between the collecting roller 351 and the electrode roller 342 so that an electric field for moving the toner toward the collecting roller 351 is generated.
- the voltage applying device connected with the electrode roller 342 and the collecting roller 351 and the voltage applying device connected with the electrode roller 342 and the coating electrode member 341 are used in common, but may also be separately provided.
- a voltage of -300 V is applied to the electrode roller 342, and a voltage of -200 V is applied to the collecting roller 351.
- the toner which is carried on the electrode roller 342 and which is fed toward the collecting roller 351 is moved from the electrode roller 342 to the collecting roller 351.
- the blade member 352 solid components off the toner on the collecting roller 351 in contact with the collecting roller 351.
- the blade member 352 is disposed at a position downstream of a position of contact between the electrode roller 342 and the collecting roller 351 with respect to a rotational direction of the collecting roller 351 so that the blade member 352 contacts the collecting roller 351 with respect to a counter direction to the rotational direction of the collecting roller 351.
- the blade member 352 is urged so that a free end portion 351a thereof contacts the surface of the collecting roller 351.
- the counter direction is a
- the blade member 352 is a plate (-like) member extending along a
- the toner moved from the electrode roller 342 to the collecting roller 351 is scraped off by the blade member 352 and then is sent to the collecting portion 354 as a toner collecting portion.
- the toner collected in the collecting portion 354 is sent to the waste liquid collecting container 35 as described above.
- a scraping member for scraping the toner off the collecting roller 351 is not limited to the blade member.
- the blade member may also be formed in a brush shape other than the blade shape.
- the liquid developer which is collected at the image forming portion 12 and which is supplied from the supply tray 346a to the gap 347 passes through the gap 347, so that the liquid developer is separated into the toner and the carrier liquid.
- the liquid flows from above to below along a direction of gravitation. For this reason, it is undesirable that the downstream end portion 347b (outlet) through which the liquid developer passed through the gap 347 is to be discharged is positioned above the upstream end portion 347a (inlet), through which the liquid
- a T/D ratio (mixing ratio between the toner and the carrier liquid) of the developer at the toner scraping portion (contact position of the blade member 352) is increased to the possible extent.
- the liquid developer having a high T/D ratio has a higher
- the upstream end portion 347a of the gap 347 is positioned so that the angle ⁇ is 0° or more and less than 180°.
- the upstream end portion 347a of the gap 347 is
- the upstream end portion 347a is positioned in a range from 90 to 120° with respect to the rotational direction of the electrode roller 342.
- the downstream end portion 347b of the gap 347 is positioned below the upstream end portion 347a with respect to the direction of gravitation.
- the downstream end portion 347b of the gap 347 is positioned in a range of 180° or less with respect to the rotational direction of the electrode roller 342. That is, it is preferable that the downstream end portion 347b is positioned in a range which includes the position of 180° and in which the downstream end portion 347b is positioned upstream of the position of 180° with respect to the rotational direction of the electrode roller 342. As a result, the liquid developer passing through the gap 347 is prevented from being fed against gravitation, so that the reuse efficiency can be further enhanced.
- the downstream end portion 347b is in the position of 180° with respect to the rotational direction of the electrode roller 342.
- a length of the gap 347 i.e., a length from the upstream end portion 347a to the downstream end portion 347b along the electrode roller 342 may preferably be not less than 1/5 of a
- This length of the gap 347 may also be set depending on the rotational speed of the electrode roller 342. For example, in the case where the rotational speed of the electrode roller 342 is slow, the length of the gap 347 can be shortened. In summary, it is only required that a length in which the toner and the carrier liquid are separated from each other is ensured during the passing of the liquid developer through the gap 347.
- the drive of the driving motor 205 is started, so that the electrode roller 342 is rotated (S22) .
- the liquid developer is fed with rotation of the electrode roller 342.
- the collecting roller 351 is rotated by the electrode roller 342.
- the voltage applying device 345 is turned on (S23) .
- a voltage is applied to between the coating electrode member 341 and the electrode roller 342 so that an electric field for moving the toner toward the electrode roller 342 is generated, and a voltage is applied to between the collecting roller 351 and the electrode roller 342 so that an electric field for moving the toner toward the collecting roller 351 is generated.
- the toner in the liquid developer is first moved toward the electrode roller 342 and then is moved toward the collecting roller 351.
- the carrier liquid having no electric charge remains on the coating electrode member 341 side.
- the toner T is electrically urged toward the electrode roller 342.
- the toner T layer is positioned on the electrode roller 342 side, and the carrier liquid C layer is positioned on the toner T layer.
- the liquid including the toner T layer and the carrier liquid C layer is fed to a position opposing the collecting roller 351, and then the toner T layer is moved to the collecting roller 351 by the electric field.
- the toner T which passed through the gap 347 and which was then fed to the collecting roller 351 by the electrode roller 342 not only is electrically attracted to the collecting roller 351 but also receives an electrically repelling force from the electrode roller 342.
- the toner is electrically urged in a direction of being spaced from the electrode roller 342, i.e., toward the collecting roller 351.
- the carrier liquid C is divided into a portion on the electrode roller 342 side and a portion on the collecting roller 351 side with a predetermined proportion, so that the divided carrier liquid C layer (chain line of Figure 12) on the electrode roller 342 side is fed to the upstream end portion 347a of the gap 347 by the rotation of the electrode roller 342.
- the divided carrier liquid C on the electrode roller 342 side between the electrode roller 342 and the collecting roller 351 is returned to the inlet. Then, the carrier liquid C merges with the liquid developer supplied from the supply tray 346a and is then fed again into the gap 347.
- the toner electrically deposited on the collecting roller 351 is scraped off by the blade member 352.
- the electromagnetic valve 47 is opened (S24).
- the toner scraped by the blade member 352 falls by its own weight and then is collected into the waste liquid collecting container 35 through the collecting portion 354.
- the toner may be disposed of or reused.
- the carrier liquid discharged to the discharge portion 346b through the downstream end portion 347b of the gap 347 is subjected to detection of the toner content by the carrier liquid content detecting device 34a, and whether or not the detected toner content is a predetermined value (e.g., 0.02 %) or more is discriminated (S25).
- a predetermined value e.g. 0.02 % or more
- the separation and extraction device 34 in this embodiment from 100.0 cc of the liquid developer (containing 90.0 cc of the carrier liquid and 10.0 cc of the toner), 88.0 cc of the carrier liquid can be extracted.
- a required time in one separation process is 30 seconds, for example, and in this case, it is possible to meet a process speed up to 800 itirn/s .
- FIG. 352 Arrangement of the blade member 352 will be described using Figures 12 to 14. As described above, the blade member 352 scrapes off the toner moved to the collecting roller 351.
- the blade member 352 is provided so that the blade member 352 extends in the counter direction against the collecting roller 351 and so that the blade member 352 contacts the
- the blade member 352 is disposed in the following manner. That is, in order to move the toner T on the blade member 352 by
- the blade member 352 is disposed so that the free end portion 352a thereof where the blade member 352 is supported is positioned on an upper side and a base end portion thereof is positioned on a lower side with respect to the direction of
- the blade member 352 is disposed so that the free end portion 352a is
- the blade member 352 is disposed so that the angle thereof with respect to the horizontal direction is larger than 35°.
- the attitude of the blade member 352 may preferably be disposed in a side closer to a vertical side, with respect to the direction of gravitation, than the angle of an approximately 35° with respect to the horizontal direction (i.e., 01 > 35°).
- 352 may preferably be disposed so that the position of the free end portion 352a contacting the collecting roller 351 is a position of 35 or more along the rotational direction of the collecting roller 351.
- the position of the free end portion 352a may preferably be a position of 35° or more and 90° or less along the rotational direction of the collecting roller 351.
- the blade member 352 is disposed so that the angle thereof with respect to the horizontal direction is larger than about 35°, and therefore it is possible to suppress that the toner T stagnates on the collecting roller 351 in the neighborhood of the free end portion 352a of the blade member 352. As a result, scraping-off of the toner by the blade member 352 can be satisfactorily effected.
- the blade member 352 in the case where the free end portion 352a, of the blade member 352, contacting the collecting roller 351 is on the lower-half surface of the collecting roller 351 with respect to the direction of gravitation, the blade member 352 is disposed as follows. That is, in the case where the free end portion 352a contacts the collecting roller 351 at the lower-half portion of the collecting roller 351, the position of the free end portion 352a may be any position if the position of the free end portion 352a is in a range to the
- the blade member 352 is disposed along the counter direction against the collecting roller 351 and along the tangential direction of the collecting roller 351. Further, the free end portion 352a contacting the collecting roller 351 may preferably be positioned in a range from the position of 35° or more along the rotational direction of the collecting roller 351 to the position of contact between the collecting roller 351 and the electrode roller 342.
- the attitude of the blade member 352 is in a position of about 90° (vertical) with respect to the horizontal direction, i.e., in a position of the free end portion 352a, contacting the collecting roller 351, being about 90° along the rotational direction of the collecting roller 351.
- the collecting roller 351 is, in the case where the line passing through the center 0 of the electrode roller 342 and the top of the electrode roller 342 with respect to the direction of
- the collecting portion 354 includes the wall portion 354a, to which the base end portion of the blade member 352 is fixed, for guiding the toner, scraped by the blade member 352, downwardly with respect to the direction of gravitation.
- the wall portion 354a is, in the case where an angle of the blade member 352 with respect to the direction of gravitation is a predetermined angle, disposed with an angle which is the predetermined angle or less with respect to the direction of
- the wall portion 354a is disposed with an angle of 30° or less (i.e., 0° to 30°) with respect to the direction of gravitation. In a preferred example, the wall portion 354a is disposed with an angle of substantially 0° (vertical) with respect to the direction of gravitation.
- the wall portion 354a is caused to approach the vertical direction
- a toner guiding surface of the wall portion 354a approaches the vertical direction as the toner guiding surface extends from the toner scraping position by the blade member 352 toward the downstream side with respect to a toner collecting direction (circumferential
- the wall portion 354a may also be curved so that the wall portion 354a gradually approaches the vertical direction from a downstream end portion with respect to the collecting direction of the toner by the blade member 352.
- a collection rate (ratio) of the carrier liquid can be enhanced. That is, as shown in Figure 12, the toner T in the liquid developer supplied into the gap 347 between the electrode roller 342 and the coating electrode member 351 is first moved toward the
- the toner T and the part of the carrier liquid C which are moved to the electrode roller 342 are fed to the position opposing the collecting roller 351, and then the toner T layer is moved to the collecting roller 351 by the electric field.
- the carrier liquid C is divided into the portion on the electrode roller 342 side and the portion on the collecting roller 351 side with the predetermined proportion, and then the divided carrier liquid C on the electrode roller 342 side is fed to the upstream end portion 347a of the gap 347 by the rotation of the electrode roller 342. That is, the divided carrier liquid C on the electrode roller 342 side between the electrode roller 342 and the collecting roller 351 is returned to the inlet of the gap 347.
- the carrier liquid C merges with the liquid developer supplied from the supply tray 346a and then passes through the gap 347 again. At this time, as described above, a part of the carrier liquid C is moved
- the carrier liquid fed to the position opposing the collecting roller 351 and then remaining on the electrode roller 342 side is fed again into the gap 347. For this reason, the amount of the carrier liquid C which passes through the gap 347 and which is then fed by the rotation of the electrode roller 346 to the position opposing the collecting roller 351 little increases. For this reason, it is also possible to suppress an increase in amount of the carrier liquid scraped together with the toner, so that the collection rate of the carrier liquid can be increased .
- the toner moved to the collecting roller 351 is scraped by the blade member 352, but the blade member 352 is disposed as described above, and therefore the toner scraping can be performed
- the angle of the wall portion 354a, with respect to the direction of gravitation, of the collecting portion 354 to which the base end portion of the blade member 352 is fixed is set as described above, and therefore collection of the scraped toner can be smoothly performed.
- the present invention is applicable if the dispersoid and the dispersion medium are separable by the electric field.
- a constitution in which the dispersoid is the charge control agent and the dispersion medium is the carrier liquid may also be employed.
- the separating property between the carrier liquid and the toner can be improved.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Wet Developing In Electrophotography (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR112017019663A BR112017019663A2 (en) | 2015-05-27 | 2016-05-27 | separator device |
| RU2017135440A RU2666524C1 (en) | 2015-05-27 | 2016-05-27 | Separating device |
| CN201680029578.7A CN107615180A (en) | 2015-05-27 | 2016-05-27 | Separator |
| US15/558,299 US10310418B2 (en) | 2015-05-27 | 2016-05-27 | Separating device |
| EP16800153.5A EP3304212A4 (en) | 2015-05-27 | 2016-05-27 | Separating device |
| KR1020177036377A KR20180008739A (en) | 2015-05-27 | 2016-05-27 | Separating device |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-107896 | 2015-05-27 | ||
| JP2015-107895 | 2015-05-27 | ||
| JP2015107895 | 2015-05-27 | ||
| JP2015107896 | 2015-05-27 | ||
| JP2016092779A JP6765850B2 (en) | 2015-05-27 | 2016-05-02 | Separator |
| JP2016-092779 | 2016-05-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016190449A1 true WO2016190449A1 (en) | 2016-12-01 |
Family
ID=57393914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2016/066515 Ceased WO2016190449A1 (en) | 2015-05-27 | 2016-05-27 | Separating device |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2016190449A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019048035A1 (en) * | 2017-09-06 | 2019-03-14 | Hp Indigo B.V. | Ink dosing |
| US10747146B2 (en) | 2017-02-24 | 2020-08-18 | Canon Kabushiki Kaisha | Developing device with cleaning roller and cleaning blade |
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| JPH04504010A (en) * | 1989-03-08 | 1992-07-16 | インデイゴ ナムローゼ フェンノートシャップ | electrostatic separator |
| JPH0572907A (en) * | 1991-09-17 | 1993-03-26 | Toppan Printing Co Ltd | Cleaning liquid recovery device for cleaning process by electrophotography |
| JPH0922238A (en) * | 1995-07-05 | 1997-01-21 | Ricoh Co Ltd | Wet image forming device |
| JPH1152740A (en) * | 1997-07-16 | 1999-02-26 | Samsung Electron Co Ltd | Developer concentration detector |
| JP2003270957A (en) * | 2002-03-13 | 2003-09-25 | Pfu Ltd | Carrier liquid recycling device |
| JP2008242433A (en) * | 2007-01-30 | 2008-10-09 | Kyocera Mita Corp | Liquid sample separation and extraction device and image forming apparatus |
| JP2012230187A (en) * | 2011-04-25 | 2012-11-22 | Seiko Epson Corp | Collecting device and image forming device |
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2016
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| JPH04504010A (en) * | 1989-03-08 | 1992-07-16 | インデイゴ ナムローゼ フェンノートシャップ | electrostatic separator |
| JPH0572907A (en) * | 1991-09-17 | 1993-03-26 | Toppan Printing Co Ltd | Cleaning liquid recovery device for cleaning process by electrophotography |
| JPH0922238A (en) * | 1995-07-05 | 1997-01-21 | Ricoh Co Ltd | Wet image forming device |
| JPH1152740A (en) * | 1997-07-16 | 1999-02-26 | Samsung Electron Co Ltd | Developer concentration detector |
| JP2003270957A (en) * | 2002-03-13 | 2003-09-25 | Pfu Ltd | Carrier liquid recycling device |
| JP2008242433A (en) * | 2007-01-30 | 2008-10-09 | Kyocera Mita Corp | Liquid sample separation and extraction device and image forming apparatus |
| JP2012230187A (en) * | 2011-04-25 | 2012-11-22 | Seiko Epson Corp | Collecting device and image forming device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10747146B2 (en) | 2017-02-24 | 2020-08-18 | Canon Kabushiki Kaisha | Developing device with cleaning roller and cleaning blade |
| WO2019048035A1 (en) * | 2017-09-06 | 2019-03-14 | Hp Indigo B.V. | Ink dosing |
| US10976688B2 (en) | 2017-09-06 | 2021-04-13 | Hp Indigo B.V. | Ink dosing |
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