WO2016201712A1 - 多转子永磁同步电机 - Google Patents
多转子永磁同步电机 Download PDFInfo
- Publication number
- WO2016201712A1 WO2016201712A1 PCT/CN2015/082170 CN2015082170W WO2016201712A1 WO 2016201712 A1 WO2016201712 A1 WO 2016201712A1 CN 2015082170 W CN2015082170 W CN 2015082170W WO 2016201712 A1 WO2016201712 A1 WO 2016201712A1
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- WO
- WIPO (PCT)
- Prior art keywords
- auxiliary
- rotor
- permanent magnet
- sleeved
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/02—Machines with one stator and two or more rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/02—Details
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K23/00—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
- H02K23/40—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by the arrangement of the magnet circuits
- H02K23/44—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by the arrangement of the magnet circuits having movable, e.g. turnable, iron parts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/278—Surface mounted magnets; Inset magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
Definitions
- the present invention relates to an electric machine, and more particularly to a multi-rotor permanent magnet synchronous machine.
- the electric car needs to start with high torque and high speed, it is driven by the gearbox gear, and then transmitted to the wheel through the differential lock of the car tail. car.
- the gear box In the direct drive mode of the motor, although the gear box is not used, high power and large torque are required to drive, so that the energy consumption and cost of the motor itself are correspondingly higher, and the battery of the large-capacity electric vehicle is required to cope with it.
- the current intensity and impact of the load when the high-power motor starts, while the large-capacity battery increases the weight of the body, which naturally increases the risk factor.
- the technical problem to be solved by the present invention is to provide a multi-rotor permanent magnet synchronous motor for the above-mentioned defects of the motor and its driving method in the prior art, which does not require the use of a gear box for driving, and consumes less energy.
- the technical solution of the present invention is to provide a multi-rotor permanent magnet synchronous motor, characterized in that the motor comprises a motor main shaft and a cooperative working main mechanism and an auxiliary mechanism which are sequentially sleeved on the main shaft of the motor;
- the auxiliary mechanism includes a one-way bearing body sleeved on the main shaft of the motor and sleeved on the one-way shaft Auxiliary rotor assembly on the body.
- the auxiliary rotor assembly includes a first auxiliary rotor and a second auxiliary rotor, and the first auxiliary rotor and the second auxiliary rotor are respectively sleeved to the opposite sides of the one-way bearing body Both ends.
- the one-way bearing body includes a plurality of one-way bearings, a one-way bearing inner sleeve, and a one-way bearing outer casing; the one-way bearing inner sleeve is sleeved on the motor main shaft, One end of the one-way bearing inner sleeve is provided with two side-by-side bearings, and the other end sleeve is provided with two parallel one-way bearings, and the one-way bearing outer casing surrounds the plurality of the one-way bearings.
- the bearing and the one-way bearing inner sleeve are integrally formed.
- each of the first auxiliary rotor and the second auxiliary rotor includes a cylindrical body having a hollow structure and an axial end face, and a circle disposed at a center of the body a tubular connecting portion;
- the inner edge of the connecting portion is provided with a plurality of concave ribs, and each of the concave ribs is evenly distributed at equal intervals along the axis of the connecting portion.
- each of the first auxiliary rotor and the second auxiliary rotor further includes a second permanent magnet group
- the second permanent magnet group includes a body disposed in the body and constituting the body a plurality of second permanent magnets of the axial end face of the opening, each second permanent magnet being uniformly distributed circumferentially along an axis of the axial end surface of the body, and magnetic poles of two adjacent second permanent magnets name.
- the auxiliary rotor assembly further includes a fixing sleeve for fixing the first auxiliary rotor and the second auxiliary rotor; the fixing sleeve is sleeved to the one-way bearing body
- the first auxiliary rotor and the second auxiliary rotor are respectively fixedly connected to opposite ends of the fixing sleeve, and the axial direction of the opening of the main body formed by the second permanent magnet of the first auxiliary rotor
- the end surface is opposed to an axial end surface of the opening of the main body formed by the second permanent magnet of the second auxiliary rotor.
- the second permanent magnet has a fan-shaped tile shape.
- the auxiliary rotor assembly further includes a top ring for fixing the one-way bearing body, the top ring is sleeved on the motor main shaft, and the one-way bearing The bodies are juxtaposed along the axis of the motor spindle.
- the auxiliary mechanism further includes a socket on the motor main shaft An auxiliary stator assembly and a hex nut for fixing the auxiliary stator assembly;
- the auxiliary stator assembly includes a slewing silicon steel sheet, an auxiliary stator sleeved on the slewing silicon steel sheet, and a sleeve that is sleeved on the auxiliary stator a resolver coil holder, the resolver silicon steel sheet is sleeved on the motor main shaft;
- the hex nut is sleeved on a tail end of the motor main shaft, and the auxiliary stator assembly is along the motor main shaft
- the axes are arranged side by side.
- the main mechanism includes a main rotor and a main stator surrounding the main rotor;
- the main rotor includes a core and a first permanent magnet group, and the iron core is provided with a plurality of a magnetic groove, each magnetic groove is evenly distributed at equal intervals along the axis of the iron core, the first permanent magnet group including a plurality of first ones respectively mounted on the plurality of magnetic grooves on the iron core a permanent magnet, and the magnetic poles of two adjacent first permanent magnets are different names.
- the multi-rotor permanent magnet synchronous motor of the invention cooperates with the main mechanism and the auxiliary mechanism to generate a large torque to make the car more smoothly and forcefully push, and the motor with the gear box pushes the car by increasing the speed ratio of the gear box, thereby eliminating the need to use
- the gearbox is used to drive and consumes less energy.
- different torques can be output, thereby achieving different speeds of output.
- FIG. 1 is a perspective view showing the structure of a multi-rotor permanent magnet synchronous motor in accordance with a preferred embodiment of the present invention.
- Figure 2 is an exploded view of Figure 1.
- Figure 3 is an exploded view of the auxiliary rotor assembly of Figure 2.
- Figure 4a is a front elevational view of the first auxiliary rotor or the second auxiliary rotor of Figure 3.
- Figure 4b is a reverse side view of the first auxiliary rotor or the second auxiliary rotor of Figure 3.
- Figure 5 is an exploded view of the auxiliary stator assembly and hex nut of Figure 2.
- the invention provides a multi-rotor permanent magnet synchronous motor which can be applied to an electric vehicle.
- the motor passes through the host
- the structure and the auxiliary mechanism work together to generate a large torque to make the car smoother and more powerful.
- the motor with the gearbox is driven by increasing the speed ratio of the gearbox, and at the same time, the output is increased relative to the speed ratio of the gearbox.
- the same-sized torque, the multi-rotor permanent magnet synchronous motor of the present invention consumes less energy because the auxiliary mechanism stops working when the electric vehicle reaches a certain speed.
- different torques can be output, thereby achieving different speeds of output.
- the motor 100 includes a motor main shaft 3, a main mechanism 1 and an auxiliary mechanism 4 which are sequentially sleeved on the motor main shaft 3, and a motor middle cover 2 fixedly coupled between the main mechanism 1 and the auxiliary mechanism 4.
- the motor can be applied to an electric vehicle.
- the main mechanism 1 and the auxiliary mechanism 4 work synchronously; when the electric vehicle reaches a certain speed, the auxiliary mechanism 4 does not work, and only the main mechanism 1 works.
- the auxiliary mechanism 4 is re-worked to prepare the electric vehicle to start again.
- Figure 2 shows the exploded view of Figure 1.
- the main mechanism 1 includes a main stator 14 and a main rotor 15, which is substantially in the shape of a cylinder having a hollow structure, and the hollow structure is cylindrical, and a plurality of circumferentially disposed inner walls of the main stator 14 are uniformly disposed.
- the wire trough is provided with a coil in the wire trough.
- the main rotor 15 includes a core 151 and a first permanent magnet group (not numbered in the drawing), and the core 151 is provided with a plurality of magnetic grooves 151a each of which is circumferentially equidistant along the axis of the core 151.
- the first permanent magnet group includes a plurality of first permanent magnets 152 mounted on a plurality of magnetic grooves 151a on the iron core.
- the magnetic poles of the adjacent two first permanent magnets 152 are different names.
- the first permanent magnet 152 has a rectangular tile shape.
- the magnetic groove 151a also has a rectangular tile shape.
- the main rotor 15 is sleeved on the second main shaft of the motor main shaft 3, and the main stator 14 surrounds the main rotor 15, and the axis of the core 151 of the main rotor 15 coincides with the axes of the main stator 14 and the main rotor 15.
- the main mechanism 1 further includes a main stator motor casing 13 sleeved on the main stator 14 and a main stator motor casing 12 sleeved on the main stator motor casing 13, a main stator motor casing 13 and a main stator motor casing 12.
- the axes coincide with the axis of the main stator 14, and the main stator motor casing 13 and the main stator motor casing 12 are bonded together by an insulating glue.
- the main stator motor casing 13 has a substantially hollow cylindrical body, and the hollow structure is cylindrical, in the main
- the stator motor casing 13 is provided with a plurality of holes (not shown), and the plurality of holes are uniformly distributed circumferentially along the axis of the axial end face, and the holes are cylindrical bodies having a circular cross section.
- the main mechanism 1 further includes a first motor bearing 16 and a motor front cover 11, and a center of the motor front cover 11 is provided with a through hole, the size of which is the same as the axial end surface of the motor main shaft 3;
- the first motor bearing 16 is sleeved on the motor main shaft 3
- the motor front cover 11 is sleeved on the motor main shaft 3 through the two parallel motor bearings 16 and is fixedly connected to the main stator motor housing 13.
- the end surface of the motor front cover 11 is provided with a plurality of holes, each of which is uniformly distributed circumferentially along the axis of the end surface, and the motor front cover 11 and the main stator motor housing 13 are correspondingly connected through the hole slots.
- the axially intermediate portion of the outer wall of the main stator motor casing 13 is provided with a recess 13a, thus The opposite ends of the main stator motor casing 13 respectively form a narrow portion 13b through which the slot on the main stator motor casing 13 can pass, so that the motor front cover 11 can be firmly connected to the main stator motor casing 13.
- the hole in the motor front cover 11 is also a cylinder having a circular cross section.
- the hole of the motor front cover 11 and the hole of the main stator motor housing 13 may also be cylinders having a square cross section.
- the auxiliary mechanism 4 includes an auxiliary rotor assembly 40, an auxiliary stator assembly 44, a one-way bearing body 41, and a motor back cover 43 fixedly coupled between the auxiliary rotor assembly 40 and the auxiliary stator assembly 44.
- the one-way bearing body 41, the motor rear cover 43 and the auxiliary stator assembly 44 are sequentially sleeved on the motor main shaft 3, and the auxiliary rotor assembly 40 is sleeved on the one-way bearing body 41, so that the auxiliary rotor assembly 40 passes through the one-way bearing body 41. Socketed on the motor spindle 3.
- the auxiliary rotor assembly 40 can also be sleeved on the motor spindle 3 via an electronic coupler.
- the one-way bearing body 41 includes a plurality of one-way bearings 411, a one-way bearing inner sleeve 413, and a one-way bearing outer casing 412.
- the one-way bearing inner sleeve 413 is a cylinder having a hollow structure, and the hollow structure is cylindrical, and the outer wall is stepped, and the radius of the axial end faces of the opposite ends is smaller than the radius of the axial end surface of the intermediate portion.
- the one-way bearing inner sleeve 413 is sleeved on the motor main shaft 3, and one end of the one-way bearing inner sleeve 413 is sleeved with two parallel one-way bearings 411, and the other end sleeve is provided with two parallel one-way bearings 411, so that
- the one-way bearing inner sleeve 413 and the plurality of one-way bearings 411 form an integral body, and the one-way bearing outer casing 412 surrounds the whole, thereby forming a one-way bearing body 41.
- the one-way bearing outer casing 412 is substantially a hollow cylindrical body, and the hollow structure is cylindrical, and the outer walls of the plurality of one-way bearings 411 are attached to the inner wall of the one-way bearing outer casing 412, that is, the radii of the two are the same.
- a through hole is formed in the center of the motor rear cover 43 and has the same size as the axial end surface of the motor main shaft 3; the motor rear cover 43 passes through the motor main shaft 3 and passes through the second motor bearing 42 sleeve. Connected to the motor spindle 3.
- Figure 3 shows an exploded view of the auxiliary rotor assembly and the one-way bearing body of Figure 2.
- the auxiliary rotor assembly 40 includes a first auxiliary rotor 401, a second auxiliary rotor 403, and a fixing sleeve 402 that is sleeved on the one-way bearing body 41.
- the first auxiliary rotor 401 and the second auxiliary rotor 403 are respectively sleeved on The opposite ends of the one-way bearing body 41, the inner wall of the fixing sleeve 402 is attached to the outer wall of the one-way bearing shell 412, and the one-way bearing body 41 and the fixing sleeve 402 are bonded together by an insulating glue.
- the fixing sleeve 402 is substantially a hollow cylindrical body, and the hollow structure is cylindrical.
- a plurality of through holes are disposed in the fixing sleeve 402, and each of the through holes is evenly distributed at equal intervals along the axis of the axial end surface.
- the first auxiliary rotor 401 and the second auxiliary rotor 403 are each in the shape of a disk, and the first auxiliary rotor 401 or the second auxiliary rotor 403 each include a cylindrical body having a hollow structure and an axial end surface opening. a and a connecting portion b provided at the center of the main body a.
- the connecting portion b is substantially cylindrical, and the inner edge of the connecting portion b is provided with a plurality of concave ribs c, each of the concave ribs c is evenly distributed along the circumference of the connecting portion b; the connecting portion b is provided with a plurality of Each of the through holes (not numbered in the drawing) is uniformly distributed at equal intervals in the circumferential direction along the axis of the connecting portion b.
- each of the first auxiliary rotor 401 and the second auxiliary rotor 403 further includes a second permanent magnet group (not labeled), the second permanent magnet group includes a plurality of second permanent magnets d, and the second permanent magnet group is disposed at In the main body a, each second permanent magnet d is uniformly distributed circumferentially along the axis of the axial end surface of the main body a, and the magnetic poles of the adjacent two second permanent magnets d are different, so that the second permanent magnet constitutes the first The axial end face of the opening of the auxiliary rotor 401 or the second auxiliary rotor 403. Specifically, the second permanent magnet d has a fan-shaped tile shape.
- the first auxiliary rotor 401 and the second auxiliary rotor 403 are fixedly coupled to opposite ends of the fixed sleeve 402, respectively.
- the first auxiliary rotor 401 is fixedly connected to one end of the fixing sleeve 402 through the through hole on the first auxiliary rotor 401 and the through hole on the fixing sleeve 402.
- the second auxiliary rotor 403 passes through the second auxiliary rotor 403.
- the through hole on the through hole and the fixing sleeve 402 is fixedly connected to the other end of the fixing sleeve 402, and the axial end surface of the opening formed by the second permanent magnet d of the first auxiliary rotor 401 and the second permanent surface of the second auxiliary rotor 403 The axial end faces of the openings formed by the magnets d are opposed.
- the auxiliary rotor assembly 40 further includes a top for fixing the one-way bearing body 41 to the motor main shaft 3
- the ring 404 is sleeved on the motor main shaft 3 and is juxtaposed with the one-way bearing body 41 along the axis of the motor main shaft 3.
- the top ring 404 is a substantially hollow cylindrical body, and the hollow structure is cylindrical.
- the auxiliary stator assembly 44 includes a resolver silicon steel sheet 443, an auxiliary stator 442 and a resolver coil holder 441, and the resolver silicon steel sheet 443 is sleeved on the tail end of the motor main shaft 3, and the auxiliary stator 442 sleeve
- the rotating coil base 441 is sleeved in the auxiliary stator 442, and the rotating coil base 441 and the auxiliary stator 442 are fixedly connected to the motor back cover 43, respectively, thus forming a rotary transformer, which is
- An induction micromotor with a certain relationship between the output voltage and the rotor rotation angle is also a displacement sensor that converts the angular displacement into an electrical signal, and the electrical signal is stably transmitted to the motor controller, and then the controller controls the rotation speed of the motor and Torque.
- the auxiliary stator 442 is a type of a resolver coil stator having a substantially hollow cylindrical shape, and the hollow structure is cylindrical, and a plurality of slots are uniformly disposed in the circumferential direction of the inner wall of the auxiliary stator 442;
- the silicon steel sheet 443 is a cylinder having a substantially triangular cross section.
- the auxiliary mechanism 4 further includes a hex nut 45 that is sleeved on the tail end of the motor spindle 3 and is juxtaposed with the auxiliary stator assembly 44 along the axis of the motor spindle 3 for the auxiliary stator.
- the assembly 44 is fixed to the motor spindle 3 such that the auxiliary stator assembly 44 is prevented from deviating.
- the auxiliary mechanism 4 further includes an auxiliary motor housing 46 and a resolver coil rear cover 47.
- the auxiliary motor housing 46 surrounds the auxiliary rotor assembly 40, and its opposite ends are fixedly coupled to the motor middle cover 2 and the motor rear cover 43, respectively.
- the opposite ends of the auxiliary motor housing 46 are fixedly connected to the motor middle cover 2 and the motor rear cover 43, respectively, and the auxiliary motor housing 46, the motor middle cover 2 and the motor rear cover 43 are respectively provided with a plurality of through holes, through holes Corresponding connection.
- the auxiliary motor housing 46 has a substantially hollow cylindrical structure, and the hollow structure is cylindrical, and the inner wall thereof is provided with a plurality of coils (not shown).
- the front surface of the coil is substantially H-shaped, and the coil is along the inner wall of the auxiliary motor housing 46.
- the axis is evenly distributed circumferentially.
- the resolver coil rear cover 47 is disposed on the auxiliary stator assembly 44 and is fixedly coupled to the motor rear cover 43.
- the motor main shaft 3 can be a stepped cylinder, as shown in the figure, a stepped cylinder
- the radius of the axial end faces varies from left to right, and the radius of the axial end faces of the stepped cylinders tends to decrease.
- the multi-rotor permanent magnet synchronous motor of the present invention does not require the use of a gearbox for driving, and consumes less energy.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
一种多转子永磁同步电机(100),包括电机主轴(3)以及依次套接于所述电机主轴(3)上的协同工作的主机构(1)和辅助机构(4);所述辅助机构(4)包括套接于所述电机主轴(3)上的单向轴承体(41)以及套接于所述单向轴承体(41)上的辅助转子组件(40)。所述多转子永磁同步电机(100)无需使用波箱来实现驱动,并且耗能小,此外,通过主机构(1)和辅助机构(4)协同工作,能输出不同的扭矩,进而达到输出不同的速度。
Description
本发明涉及一种电机,更具体地说,涉及一种多转子永磁同步电机。
目前市面上应用的电机及驱动方式有很多种,其中,比较常用的几种应用在电动汽车上作为驱动的设备,如永磁同步电机、异步电机、直流电机和开关磁阻电机,其驱动方式也有几种,如自动MT波箱、手动波箱、CVT无级变速波箱、电子变速波箱等。但是,在上述电机中,不管是哪款电机,只要是配上上述的波箱或是在直驱方式时无需使用波箱的情况下,均能导致能量损失,该能量损失的部分,就是能量传输时的能量损耗。电机利用波箱传递动力,本身就是一种能量的损耗,因为电动汽车起步时,需要大扭矩及高转速先经过波箱齿轮来实现驱动,再经过汽车尾牙差速锁才传递到车轮以驱动汽车。在电机直驱方式下,虽然不用波箱,但需要大功率大扭矩来实现驱动,从而电机本身的耗能和成本也就相应地变高,同时需要大容量的电动汽车的电池,才可以应付大功率电机起步时负载的电流强度及冲击,而大容量的电池增加了车身的重量,自然而然也就增加了危险系数。
本发明要解决的技术问题在于,针对现有技术中的电机及其驱动方式的上述缺陷,提供一种多转子永磁同步电机,该电机无需使用波箱来实现驱动,并且耗能小。
问题的解决方案
本发明解决上述问题的技术方案是提供了一种多转子永磁同步电机,其特征在于,所述电机包括电机主轴以及依次套接于所述电机主轴上的协同工作的主机构和辅助机构;
所述辅助机构包括套接于所述电机主轴上的单向轴承体以及套接于所述单向轴
承体上的辅助转子组件。
在上述的多转子永磁同步电机中,所述辅助转子组件包括第一辅助转子和第二辅助转子,所述第一辅助转子和第二辅助转子分别套接于所述单向轴承体的相对两端。
在上述的多转子永磁同步电机中,所述单向轴承体包括多个单向轴承、单向轴承内套以及单向轴承外套;所述单向轴承内套套接于所述电机主轴上,所述单向轴承内套的一端套设有两个并列的所述单向轴承、另一端套设有两个并列的所述单向轴承,所述单向轴承外套包围多个所述单向轴承和所述单向轴承内套构成的整体。
在上述的多转子永磁同步电机中,所述第一辅助转子和第二辅助转子均包括呈中空结构且一轴向端面开口的圆柱状的主体以及设置于所述主体的中心处的呈圆筒状的连接部;
所述连接部的内边缘上设置有若干个凹肋,每一所述凹肋沿着所述连接部的轴线周向等间距均匀分布。
在上述的多转子永磁同步电机中,所述第一辅助转子和第二辅助转子均还包括第二永磁体组,所述第二永磁体组包括设置在所述主体内并构成所述主体的开口的轴向端面的多个第二永磁体,每一第二永磁体沿着所述主体的轴向端面的轴线周向均匀分布,且相邻两个所述第二永磁体的磁极异名。
在上述的多转子永磁同步电机中,所述辅助转子组件还包括用于固定所述第一辅助转子和所述第二辅助转子的固定套;所述固定套套接于所述单向轴承体上,所述第一辅助转子和所述第二辅助转子分别与所述固定套的相对两端固定连接,且所述第一辅助转子的第二永磁体构成的所述主体的开口的轴向端面与所述第二辅助转子的第二永磁体构成的所述主体的开口的轴向端面相对。
在上述的多转子永磁同步电机中,所述第二永磁体呈扇形的瓦片状。
在上述的多转子永磁同步电机中,所述辅助转子组件还包括用于固定所述单向轴承体的顶圈,所述顶圈套接于所述电机主轴上,并与所述单向轴承体沿着所述电机主轴的轴线并列设置。
在上述的多转子永磁同步电机中,所述辅助机构还包括套接于所述电机主轴上
的辅助定子组件和用于固定所述辅助定子组件的六角螺母;所述辅助定子组件包括旋变硅钢片、套接在所述旋变硅钢片上的辅助定子以及套接于所述辅助定子上的旋变线圈座,所述旋变硅钢片套接于所述电机主轴上;所述六角螺母套接于所述电机主轴的尾端上,并与所述辅助定子组件沿着所述电机主轴的轴线并列设置。
在上述的多转子永磁同步电机中,所述主机构包括主转子和包围所述主转子的主定子;所述主转子包括铁芯和第一永磁体组,所述铁芯上设置有多个磁槽,每一磁槽沿着所述铁芯的轴线周向等间距均匀分布,所述第一永磁体组包括分别安装于所述铁芯上的多个磁槽上的多个第一永磁体,且相邻两个所述第一永磁体的磁极异名。
发明的有益效果
本发明的多转子永磁同步电机通过主机构和辅助机构协同工作,产生大扭矩使汽车更平顺有力地推动,相当于具有波箱的电机通过增加波箱的速比来推动汽车,从而无需使用波箱来实现驱动,并且耗能小。此外,通过主机构和辅助机构协同工作,能输出不同的扭矩,进而达到输出不同的速度。
对附图的简要说明
图1是本发明较佳实施例的多转子永磁同步电机的立体结构示意图。
图2是图1中的爆炸图。
图3是图2中的辅助转子组件的分解图。
图4a是图3中的第一辅助转子或第二辅助转子的正面图。
图4b是图3中的第一辅助转子或第二辅助转子的反面图。
图5是图2中的辅助定子组件和六角螺母的分解图。
发明实施例
本发明提供一种多转子永磁同步电机,可应用于电动汽车中。该电机通过主机
构和辅助机构协同工作,产生大扭矩使汽车更平顺有力地推动,相当于具有波箱的电机通过增加波箱的速比来推动汽车,同时,相对于增加波箱的速比,在达到输出的同等大小的扭矩,本发明的多转子永磁同步电机耗能小,因为在电动汽车达到一定速度时,辅助机构停止工作。此外,通过主机构和辅助机构协同工作,能输出不同的扭矩,进而达到输出不同的速度。
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
图1示出了本发明较佳实施例的多转子永磁同步电机的立体结构示意图。参考图1,该电机100包括电机主轴3、依次套接于该电机主轴3上的主机构1和辅助机构4以及固定连接于主机构1和辅助机构4之间的电机中盖2。在本发明中,该电机可应用于电动汽车中,在电动汽车起步时,主机构1和辅助机构4同步工作;当电动汽车达到某一定速度时,辅助机构4不工作,仅主机构1工作;当电动汽车达到另一定的速度时,辅助机构4重新工作,以为电动汽车再次起步做好准备。
图2示出了图1中的爆炸图。参考图2,主机构1包括主定子14和主转子15,该主定子14的形状大致呈中空结构的圆柱体,且中空结构为圆柱形,在主定子14的内壁周向均匀设置有多个线槽,在线槽内设有线圈。主转子15包括铁芯151和第一永磁体组(图中未标号),铁芯151上设置有多个磁槽151a,每一磁槽151a沿着所述铁芯151的轴线周向等间距均匀分布,第一永磁体组包括安装于铁芯上的多个磁槽151a上的多个第一永磁体152。相邻两个第一永磁体152的磁极异名。具体地,第一永磁体152呈长方形的瓦片状。如图2所示,对应地,磁槽151a也呈长方形的瓦片状。主转子15套接于电机主轴3的第二段主轴上,主定子14包围主转子15,主转子15的铁芯151的轴线与主定子14和主转子15的轴线均重合。
主机构1还包括套设在主定子14上的主定子电机壳13以及套设在主定子电机壳13上的主定子电机外壳12,主定子电机壳13和主定子电机外壳12的轴线均与主定子14的轴线重合,主定子电机壳13与主定子电机外壳12之间通过绝缘胶粘结在一起。主定子电机壳13大致呈中空结构的圆柱体,且中空结构为圆柱形,在主
定子电机壳13上设置有若干个孔槽(图中未示出),若干个孔槽沿着轴向端面的轴线周向均匀分布,该孔槽为横截面呈圆形的柱体。
进一步地,主机构1还包括第一电机轴承16和电机前盖11,该电机前盖11的中心处设有一通孔,其大小与电机主轴3的轴向端面的大小一致;并列的两个第一电机轴承16套接于电机主轴3上,电机前盖11通过并列的两个第一电机轴承16套接于该电机主轴3上,并与主定子电机壳13固定连接。优选地,电机前盖11的端面上设置有若干个孔槽,每个孔槽沿着端面的轴线周向均匀分布,电机前盖11与主定子电机壳13通过孔槽对应连接。在本实施例中,为了使电机前盖11与主定子电机壳13之间的连接稳固,并节省材料,主定子电机壳13的外壁的轴向中间区域设置有凹槽13a,这样,主定子电机壳13的相对两端分别构成了窄部13b,主定子电机壳13上的孔槽可穿过该窄部13b,使得电机前盖11能与主定子电机壳13稳固连接。对应地,电机前盖11上的孔槽也为横截面呈圆形的柱体。
当然,电机前盖11的孔槽和主定子电机壳13上的孔槽也可分别为横截面呈方形的柱体。
辅助机构4包括辅助转子组件40、辅助定子组件44、单向轴承体41以及固定连接于辅助转子组件40和辅助定子组件44之间的电机后盖43。单向轴承体41、电机后盖43以及辅助定子组件44依次套接于电机主轴3上,辅助转子组件40套接于单向轴承体41上,这样,辅助转子组件40通过单向轴承体41套接于电机主轴3上。当然,辅助转子组件40还可以通过电子耦合器套接于电机主轴3上。
具体地,在本实施例中,单向轴承体41包括多个单向轴承411、单向轴承内套413以及单向轴承外套412。单向轴承内套413大致呈中空结构的圆柱体,且中空结构为圆柱形,其外壁呈阶梯状,且其相对两端的轴向端面的半径小于中间区域的轴向端面的半径。单向轴承内套413套接于电机主轴3上,单向轴承内套413的一端套设有两个并列的单向轴承411、另一端套设有两个并列的单向轴承411,从而该单向轴承内套413和多个单向轴承411构成一整体,单向轴承外套412包围该整体,从而形成了单向轴承体41。具体地,单向轴承外套412大致呈中空结构的圆柱体,且中空结构为圆柱形,多个单向轴承411的外壁贴合于单向轴承外套412的内壁,即两者的半径相同。
在本实施例中,电机后盖43的中心处设有一通孔,其大小与电机主轴3的轴向端面的大小一致;电机后盖43穿过电机主轴3,并通过第二电机轴承42套接于电机主轴3上。
图3示出了图2中的辅助转子组件和单向轴承体的分解图。参考图3,辅助转子组件40包括第一辅助转子401、第二辅助转子403和套接于单向轴承体41上的固定套402,第一辅助转子401和第二辅助转子403分别套接于单向轴承体41的相对两端,固定套402的内壁贴合于单向轴承外套412的外壁,且单向轴承体41与固定套402之间通过绝缘胶粘结在一起。具体地,固定套402大致呈中空结构的圆柱体,且中空结构为圆柱形,在固定套402上设置有若干通孔,每个通孔沿着轴向端面的轴线周向等间距均匀分布。
同时,参考图4,第一辅助转子401和第二辅助转子403均呈圆盘状,第一辅助转子401或第二辅助转子403均包括呈中空结构且一轴向端面开口的圆柱状的主体a以及设置于主体a的中心处的连接部b。连接部b大致呈圆筒状,连接部b的内边缘上设置有若干个凹肋c,每一凹肋c沿着连接部b的轴线周向等间距均匀分布;连接部b上设置有若干个通孔(图中未标号),每一通孔沿着连接部b的轴线周向等间距均匀分布。
进一步地,第一辅助转子401和第二辅助转子403均还包括第二永磁体组(图中未标号),第二永磁体组包括多个第二永磁体d,第二永磁体组设置在主体a内,每一第二永磁体d沿着主体a的轴向端面的轴线周向均匀分布,相邻两个第二永磁体d的磁极异名,这样第二永磁体的构成了第一辅助转子401或第二辅助转子403的开口的轴向端面。具体地,第二永磁体d呈扇形的瓦片状。
进一步地,参考图3,第一辅助转子401和第二辅助转子403分别与固定套402的相对两端固定连接。具体地,第一辅助转子401通过第一辅助转子401上的通孔和固定套402上的通孔与固定套402的一端固定连接,同样地,第二辅助转子403通过第二辅助转子403上的通孔和固定套402上的通孔与固定套402的另一端固定连接,且第一辅助转子401的第二永磁体d构成的开口的轴向端面和第二辅助转子403的第二永磁体d构成的开口的轴向端面相对。
进一步地,辅助转子组件40还包括用于将单向轴承体41固定于电机主轴3的顶
圈404,该顶圈404套接于电机主轴3上,并与单向轴承体41沿着所述电机主轴3的轴线并列设置。这样,在电机主轴3转动时,可以防止辅助转子组件40偏离,同时,防止电机主轴3相对于单向轴承体41的转动。具体的,顶圈404大致中空结构的圆柱体,且该中空结构为圆柱形。
进一步地,同时,参考图5,辅助定子组件44包括旋变硅钢片443、辅助定子442和旋变线圈座441,旋变硅钢片443套接于电机主轴3的尾端上,辅助定子442套接于旋变硅钢片443上,旋变线圈座441套接于辅助定子442中,并且旋变线圈座441和辅助定子442分别与电机后盖43固定连接,这样,构成了旋转变压器,其是一种输出电压与转子转角保持一定函数关系的感应微电机,也是一种将角位移转换为电信号的位移传感器,将电信号稳定地传递到电机控制器,再由控制器控制电机的转速及扭矩。具体地,辅助定子442为一种旋变线圈定子,其的形状大致呈中空结构的圆柱体,且中空结构为圆柱形,在辅助定子442的内壁周向均匀设置有多个线槽;旋变硅钢片443为横截面大致呈三角形的柱体。
在本实施例中,辅助机构4还包括六角螺母45,六角螺母45套接于电机主轴3的尾端上,并与辅助定子组件44沿着电机主轴3的轴线并列设置,用于将辅助定子组件44固定于电机主轴3上,这样可以防止辅助定子组件44偏离。
进一步地,在本实施例中,辅助机构4还包括辅助电机外壳46和旋变线圈后盖47。辅助电机外壳46包围辅助转子组件40,且其相对两端分别与电机中盖2和电机后盖43固定连接。优选地,辅助电机外壳46的相对两端分别与电机中盖2和电机后盖43固定连接,辅助电机外壳46、电机中盖2和电机后盖43上分别设置有若干个通孔,通孔对应连接。辅助电机外壳46大致呈中空结构的圆柱体,且中空结构为圆柱形,其内壁设置有若干线圈(图中未示出),线圈的正面大致呈H型,线圈沿着辅助电机外壳46的内壁的轴线周向均匀分布。旋变线圈后盖47盖设在辅助定子组件44上,且与电机后盖43固定连接。
由于主机构1和辅助机构4分别套接于电机主轴3上,根据主机构1和辅助机构4的特点,电机主轴3可以为呈阶梯状的圆柱体,如图所示,阶梯状的圆柱体的轴向端面的半径各不相同,从左到右,阶梯状的圆柱体的轴向端面的半径呈现递减趋势。
综述,本发明的多转子永磁同步电机无需使用波箱来实现驱动,并且耗能小。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。
Claims (10)
- 一种多转子永磁同步电机,其特征在于,所述电机(100)包括电机主轴(3)以及依次套接于所述电机主轴(3)上的协同工作的主机构(1)和辅助机构(4);所述辅助机构(4)包括套接于所述电机主轴(3)上的单向轴承体(41)以及套接于所述单向轴承体(41)上的辅助转子组件(40)。
- 根据权利要求1中所述的多转子永磁同步电机,其特征在于,所述辅助转子组件(40)包括第一辅助转子(401)和第二辅助转子(403),所述第一辅助转子(401)和第二辅助转子(403)分别套接于所述单向轴承体(41)的相对两端。
- 根据权利要求2中所述的多转子永磁同步电机,其特征在于,所述单向轴承体(41)包括多个单向轴承(411)、单向轴承内套(413)以及单向轴承外套(412);所述单向轴承内套(413)套接于所述电机主轴(3)上,所述单向轴承内套(413)的一端套设有两个并列的所述单向轴承(411)、另一端套设有两个并列的所述单向轴承(411),所述单向轴承外套(412)包围多个所述单向轴承(411)和所述单向轴承内套(413)构成的整体。
- 根据权利要求3中所述的多转子永磁同步电机,其特征在于,所述第一辅助转子(401)和第二辅助转子(403)均包括呈中空结构且一轴向端面开口的圆柱状的主体(a)以及设置于所述主体(a)的中心处的呈圆筒状的连接部(b);所述连接部(b)的内边缘上设置有若干个凹肋(c),每一所述凹肋(c)沿着所述连接部(b)的轴线周向等间距均匀分布。
- 根据权利要求4中所述的多转子永磁同步电机,其特征在于,所述第一辅助转子(401)和第二辅助转子(403)均还包括第二永磁体组,所述第二永磁体组包括设置在所述主体(a)内并构成所述主体(a)的开口的轴向端面的多个第二永磁体(d),每一第二 永磁体(d)沿着所述主体(a)的轴向端面的轴线周向均匀分布,且相邻两个所述第二永磁体(d)的磁极异名。
- 根据权利要求5中所述的多转子永磁同步电机,其特征在于,所述辅助转子组件(40)还包括用于固定所述第一辅助转子(401)和所述第二辅助转子(403)的固定套(402);所述固定套(402)套接于所述单向轴承体(41)上,所述第一辅助转子(401)和所述第二辅助转子(403)分别与所述固定套(402)的相对两端固定连接,且所述第一辅助转子(401)的第二永磁体(d)构成的所述主体(a)的开口的轴向端面与所述第二辅助转子(403)的第二永磁体(d)构成的所述主体(a)的开口的轴向端面相对。
- 根据权利要求6中所述的多转子永磁同步电机,其特征在于,所述第二永磁体(d)呈扇形的瓦片状。
- 根据权利要求7中所述的多转子永磁同步电机,其特征在于,所述辅助转子组件(40)还包括用于固定所述单向轴承体(41)的顶圈(404),所述顶圈(404)套接于所述电机主轴(3)上,并与所述单向轴承体(41)沿着所述电机主轴(3)的轴线并列设置。
- 根据权利要求8中所述的多转子永磁同步电机,其特征在于,所述辅助机构(4)还包括套接于所述电机主轴(3)上的辅助定子组件(44)和用于固定所述辅助定子组件(44)的六角螺母(45);所述辅助定子组件(44)包括旋变硅钢片(443)、套接在所述旋变硅钢片(443)上的辅助定子(442)以及套接于所述辅助定子(442)上的旋变线圈座(441),所述旋变硅钢片(443)套接于所述电机主轴(3)上;所述六角螺母(45)套接于所述电机主轴(3)的尾端上,并与所述辅助定子组件(44)沿着所述电机主轴(3)的轴线并列设置。
- 根据权利要求9中所述的多转子永磁同步电机,其特征在于,所述主机构(1)包括主转子(15)和包围所述主转子(15)的主定子(14);所述主转子(15)包括铁芯(151)和第一永磁体组,所 述铁芯(151)上设置有多个磁槽(151a),每一磁槽(151a)沿着所述铁芯(151)的轴线周向等间距均匀分布,所述第一永磁体组包括分别安装于所述铁芯(151)上的多个磁槽(151a)上的多个第一永磁体(152),且相邻两个所述第一永磁体(152)的磁极异名。
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/737,315 US10804779B2 (en) | 2015-06-18 | 2015-06-24 | Multi-rotor permanent magnet synchronous motor |
| EP15895285.3A EP3312978A4 (en) | 2015-06-18 | 2015-06-24 | PERMANENT MAGNET SYNCHRONOUS MOTOR WITH MULTIPLE ROTORS |
| JP2018517466A JP6738894B2 (ja) | 2015-06-18 | 2015-06-24 | マルチローター永久磁石同期モーター |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510342137.X | 2015-06-18 | ||
| CN201510342137.XA CN104917346B (zh) | 2015-06-18 | 2015-06-18 | 多转子永磁同步电机 |
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| WO2016201712A1 true WO2016201712A1 (zh) | 2016-12-22 |
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| PCT/CN2015/082170 Ceased WO2016201712A1 (zh) | 2015-06-18 | 2015-06-24 | 多转子永磁同步电机 |
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| Country | Link |
|---|---|
| US (1) | US10804779B2 (zh) |
| EP (1) | EP3312978A4 (zh) |
| JP (1) | JP6738894B2 (zh) |
| CN (1) | CN104917346B (zh) |
| WO (1) | WO2016201712A1 (zh) |
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| CN106026576B (zh) * | 2016-06-29 | 2018-06-22 | 清华大学 | 一种能平滑自起动的异步起动永磁同步电机 |
| CN106505813B (zh) * | 2016-12-23 | 2018-06-29 | 江苏金彭车业有限公司 | 一种电动三轮车用自动调矩变速电机 |
| CN110391718B (zh) * | 2017-11-24 | 2021-12-03 | 惠州市卓能电机技术有限公司 | 电机转子 |
| CN110890823B (zh) * | 2019-11-26 | 2021-11-09 | 常州市多维电器有限公司 | 一种电机及驱动助力系统 |
| CN112564445B (zh) * | 2020-12-07 | 2022-05-10 | 恒大恒驰新能源汽车研究院(上海)有限公司 | 一种永磁同步电机、电动汽车、及永磁同步电机的功率升级方法 |
| US11817752B2 (en) * | 2021-04-01 | 2023-11-14 | Hamilton Sundstrand Corporation | Hybrid axial/radial electric motor |
| CN114362465B (zh) * | 2022-01-11 | 2024-01-16 | 郑余德 | 共线圈双转子永磁电动机 |
| CN116155016B (zh) * | 2022-11-08 | 2025-07-08 | 江苏大学 | 高速永磁辅助同步磁阻电机 |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6738894B2 (ja) | 2020-08-12 |
| EP3312978A1 (en) | 2018-04-25 |
| JP2018518145A (ja) | 2018-07-05 |
| EP3312978A4 (en) | 2019-01-30 |
| US20180175711A1 (en) | 2018-06-21 |
| CN104917346B (zh) | 2018-07-10 |
| US10804779B2 (en) | 2020-10-13 |
| CN104917346A (zh) | 2015-09-16 |
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