WO2017009513A1 - Dispositif de frein régénératif pneumatique - Google Patents
Dispositif de frein régénératif pneumatique Download PDFInfo
- Publication number
- WO2017009513A1 WO2017009513A1 PCT/ES2016/070534 ES2016070534W WO2017009513A1 WO 2017009513 A1 WO2017009513 A1 WO 2017009513A1 ES 2016070534 W ES2016070534 W ES 2016070534W WO 2017009513 A1 WO2017009513 A1 WO 2017009513A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pneumatic
- compressor
- brake device
- regenerative brake
- pilot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T1/00—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
- B60T1/02—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
- B60T1/10—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels by utilising wheel movement for accumulating energy, e.g. driving air compressors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M1/00—Rider propulsion of wheeled vehicles
- B62M1/10—Rider propulsion of wheeled vehicles involving devices which enable the mechanical storing and releasing of energy occasionally, e.g. arrangement of flywheels
Definitions
- the present invention affects the automotive sector and more specifically the field of cycling and refers to a braking device that is capable of storing the kinetic energy absorbed during the braking process of the bicycle, by compression of ambient air and its storage as compressed air, this energy is then returned as an aid to pedaling when the cyclist wants extra help to his muscular effort, either to overcome a greater resistance to the advance or by an increase in speed or both at the same time.
- a radial vane compressor is moved by the wheel of the bicycle through a gear multiplier compressing the ambient air and driving it through an electrovalve to an air tank pressure that is integral with the hub of the bicycle wheel.
- the wheel is moved exclusively with the muscular energy of the cyclist.
- accelerator which drives the previous solenoid valve in the opposite direction, now communicating the compressed air of the tank with the compressor inlet so that this pressurized air moves to the same compressor in the same direction as before, now doing the motor functions and using the planetary gear system now acting as a reducer and therefore increasing the torque on the hub of the driving wheel.
- KERS Keretic Energy Regenerative System
- a device that uses this idea of regeneration of the energy developed in braking, in the compression of the ambient air and its storage once compressed in a tank, so that when it is necessary to overcome a greater resistance to the advance of the bicycle or an increase in speed, or both at the same time, the stored compressed air is expanded, in the compressor itself so that it now functions as a pneumatic motor, thus helping to increase the torque produced by the cyclist's pedaling.
- the present invention relates to a pneumatic regenerative brake device for cyclist pedaling assistance.
- the device in question is based on an energy recovery system by means of compressed air that accumulates during the braking of the bicycle in a synthetic tank (2) that externally surrounds the hub of the driving wheel of the bicycle.
- the hydraulic brake circuit progressively brakes a brake disc (6) that is integral with the satellite carrier shaft (24) of a simple epicyclic train that is located on one side inside the hub (23) of the driving wheel.
- the planet axis (14) of the gear train is integral with the rotor shaft of the radial vane compressor (20).
- the rider tightens the brake lever as much as possible by pressurizing the brake circuit oil and in this case, in addition to stopping the disc (6) attached to the satellite carrier shaft (24), a valve is activated pressure limiter that allows oil to flow into the cylinder (10) that performs conventional braking on the disc (5).
- the driving wheel is paralyzed and therefore the crown (15) and the satellite carrier (24) also stopping the air compressor (20).
- the driving wheel of the bicycle would be blocked by being integral with the crown (15) of the planetary train that has been stopped with the brake disc (5).
- the pressure gradient causes the air to leave the tank (2) and enter the compressor (20) by expanding and rotating the vane rotor, now performing the functions of a pneumatic motor.
- This which is integral to the axis of the planet (14) and through the engagement with the satellites (13) moves the crown (15) integral to the hub (23) and therefore to the driving wheel in the same direction of rotation as before , but with a rotation lower than that of the planet (14), so that a torque greater than the torque of the vane motor is produced.
- the electric switch (22) In the event that the cyclist simultaneously presses the braking lever and the acceleration lever, the electric switch (22) would remain inactive and therefore the solenoid valve would not have a pilot position being in the closed centers position and not performing any of the two functions of braking or accelerator.
- a pneumatic regenerative brake device comprises a pneumatic compressor (20) of radial vanes (21) that is moved by the driving wheel of the bicycle through a planetary gear system that multiplies its rotation according to the demands of braking imposed by the cyclist, so that the compressor compresses the ambient air and drives it through an electrovalve (16) to a reservoir of compressed air (2) that surrounds the hub (23) of the wheel, where it is stored for later download and help pedaling at will of the cyclist.
- the cyclist When the cyclist needs the stored pneumatic energy, to overcome a greater resistance to the advance or increase the speed, or both, the cyclist changes the pilot of the solenoid valve (16) by means of the electric switch (22), and the compressed air is conducted in reverse direction from the tank (2) through solenoid valve (16) to the vane compressor (20) where this air is expanded by now rotating the vane rotor (21) in the same direction as before and therefore doing now
- the pneumatic motor function whose axle is integral with the planet wheel (14) which, through the satellites (13) of the same planetary train, moves the crown wheel (15) in solidarity with the wheel hub (slower) ( 23), thus increasing the torque that is delivered to the driving wheel to aid pedaling.
- the electric switch (22) is activated in one direction to the pressurize the hydraulic fluid from the brake lever, or activated in the opposite direction, by pressurizing the hydraulic fluid with the throttle lever.
- the pneumatic regenerative brake device according to the invention itself can be used in another type of non-self-propelled vehicle other than the bicycle, in which the aid is pedaling; or to another type of muscular drive mechanism.
- the pneumatic energy stored by means of the pneumatic regenerative brake device according to the invention can also be to help the engine of any other type of self-propelled vehicle.
- the air pressure circuit has a variable setting pressure limiting valve depending on the resistant characteristics of the tank (2) and the vane compressor (20) so as to avoid putting these elements or their ducts in breakage irrigation by excessive pressure.
- Figure 1 represents a perspective view of the regenerative braking device located on one of the sides of the driving wheel. It can be observed in it the location of both mentioned brake discs, for normal regenerative braking with the disc (6) and for energetic or emergency braking that is not regenerative with the disc (5), as well as the location of the synthetic tank (2) Lentil-shaped, circling the hub of the driving wheel, in the central hole left by the spokes that connect both sides of the hub with the rim of the driving wheel.
- Figure 2 shows an elevation view of the driving wheel where the metal housing where the hollow cylindrical vessel (7) for battery location is located, forming the same body with the hydraulic fluid inlet ducts (8) a the brake cylinders that press the brake shoes of the regenerative inner disc (6) and the non-regenerative outer disc (5).
- Figure 3 shows a profile view or one of the sides of the previous view shown in Figure 2 in which it can be seen that both brake discs are in the same plane and that at the other end of the support shaft of the bike is on slotted core (3) where the pinion cassette is located for transmission by chain of links from the fixed Catalan wheels to the pedals and bottom bracket of the bicycle, not drawn in the figure.
- Figure 4 shows in detail in perspective the body of the metal housing where the battery container (7), the cylinders (9) and (10) of braking both disc brakes and the tubular connections (8) are located of oil inlet to the cylinders (9) and (10) and the torn fasteners (11) for their mooring bolted to the bicycle chassis.
- Figure 5 shows a side view of Figure 4.
- Figure 6 shows the opposite side view of Figure 5 relative to the housing body of Figure (4).
- Figure 7 shows a front view of the housing (7) with two longitudinal sections namely: the KK section for displaying the hydraulic circuit acting on the brake cylinders and the LL section for displaying the electric switch (22) that pilots on both sides to the solenoid valve (16) whose scheme and location can be seen in figures (13), (14) and (16).
- Figure 8 shows a perspective view of the housing assembly (7) that is screwed to the bicycle chassis on the one hand, the elements that rotate on the axle (18) of the driving wheel, such as the brake discs (5) and (6) and the wheel hub bushing to the grooved core (3) where the chain drive sprocket is located.
- Figure 9 shows a side view of Figure 8
- Figure 10 shows a plan view of Figure 8
- Figure 11 shows the hub body (23) with a cross section B-B to visualize the planetary gear train with the crown (15), the satellites (13) and the planet (14).
- Figure 12 is a side view of Figure 11 where we can see in its front part the hole (19) of atmospheric air inlet to the compressor and in the back the non-regenerative brake disc (5) all supported on the shaft wheel (18).
- Figure 13 shows the side view opposite to Figure 12 of Figure 1 1 in which we can see both discs (5) and (6) and a cross section EE where it can be seen that both discs (5) and (6) are coplanar , the compressor (20) and the solenoid valve (16) as well as the bearings and support for the wheel axle (18).
- Figure 14 shows the body of the wheel hub with two cross sections to the wheel axle (18) such as the DD section to visualize the internal planetary gear train to the hub, the FF section also transverse to the wheel axle to display the compressor of air, with the helical collector of the compressed air (17) and the position of the solenoid valve (16), and another section GG longitudinal to the wheel axle (18) where the three areas of the hub, braking zone, zone of planetary train transmission and air compression zone, supported by bearings on the wheel axle (18).
- the DD section to visualize the internal planetary gear train to the hub
- the FF section also transverse to the wheel axle to display the compressor of air, with the helical collector of the compressed air (17) and the position of the solenoid valve (16)
- another section GG longitudinal to the wheel axle (18) where the three areas of the hub, braking zone, zone of planetary train transmission and air compression zone, supported by bearings on the wheel axle (18).
- Figure 15 shows an explosion of the assembly of the components of the mechanisms located inside the bushing, as an aid to their understanding, given the complexity of the device, and making an extension on the components of the air compressor.
- Figure 16 shows the combined electro-hydro-pneumatic control scheme explaining the operating logic of when the device performs the functions of regenerative braking, non-regenerative braking and when the device acts as an accelerator delivering the energy stored in the tank to the compressor to do the motor functions.
- the invention patent refers to a pneumatic regenerative braking device for pedaling aid comprising: a) A hollow hub (23) where a planetary gear train of simple satellite type is located, which it comprises a planetary wheel (14) that meshes with a set of three simple satellites (13) of common axis called satellite carriers (24) and these in turn with an inner toothed crown (15) that is integral to the hub of the driving wheel of the bicycle.
- a synthetic tank 2 in the form of a lentil that surrounds the hub (23) on the outside, within the internal volume between the spokes (4) on one side and the other that connect the rim 1 with the bushing of the driving wheel ( 2. 3).
- a cylindrical battery that is located inside the hollow cylinder of the housing (7) that is responsible for piloting the solenoid valve (16) depending on the movement of the electric switch (22) driven by the hydraulic pressure caused by the brake lever ( 25) or by the throttle lever (26).
- a pressure limiting valve of the pneumatic circuit whose setting allows to regulate the maximum pressurization of the air in the tank (2) and safeguard the elements of the pneumatic circuit and the compressor (20).
- the air compressor (20) may be of a different type than the radial vane type (21) indicated as a preferred construction.
- the solenoid valve (16) can be another type of distribution valve with pilot control other than electric, such as manual, oleohydraulic, pneumatic or radiofrequency.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
L'invention concerne un dispositif de frein régénératif pneumatique qui comprend un disque de frein (8), une pédale de frein (25) et une pédale d'accélérateur (26); comprenant en outre : un train d'engrenages planétaires logé dans un moyeu creux (23) et pourvu d'une roue planétaire (14) qui s'engrène avec les satellites (13) fixés au porte-satellites (24) solidaire du disque de frein (6), lesdits satellites (13) s'engrenant à leur tour avec une couronne (15); un compresseur (20) pourvu d'un stator et d'un axe de compresseur; une électrovanne (16) et un commutateur électrique (22) pour piloter l'électrovanne (16) en fonction de la pression hydraulique générée par la pédale de frein (25) ou par la pédale d'accélérateur (26).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201531025A ES2597152B1 (es) | 2015-07-14 | 2015-07-14 | Dispositivo de freno regenerativo neumático |
| ESP201531025 | 2015-07-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017009513A1 true WO2017009513A1 (fr) | 2017-01-19 |
Family
ID=57754835
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES2016/070534 Ceased WO2017009513A1 (fr) | 2015-07-14 | 2016-07-14 | Dispositif de frein régénératif pneumatique |
Country Status (2)
| Country | Link |
|---|---|
| ES (1) | ES2597152B1 (fr) |
| WO (1) | WO2017009513A1 (fr) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH198301A (fr) * | 1937-04-23 | 1938-06-15 | Karl Hartmann | Dispositif de freinage et de récupération d'énergie pour véhicules. |
| US5799562A (en) * | 1996-03-13 | 1998-09-01 | Weinberg; Morgan W. | Regenerative braking method and apparatus therefor |
| DE19804128A1 (de) * | 1998-02-03 | 2000-04-20 | Nicolai Neumann | Federenergiespeicher für Fahrräder - Rekuperationsbremsgetriebe zur Umwandlung von kinetischer Energie in mechanisch-gespeicherte Federenergie |
| FR2879546A1 (fr) * | 2004-12-17 | 2006-06-23 | La Mettrie Aymar De | Dispositif hydraulique ou pneumatique de recuperation de l'energie en vue de son utilisation ulterieure |
| US20070126284A1 (en) * | 2005-12-07 | 2007-06-07 | Swain David M | Hydraulic regenerative braking for a vehicle |
| FR2991283A1 (fr) * | 2012-05-31 | 2013-12-06 | Mavic Sas | Systeme de stockage et restitution d'energie pour cycle et cycle equipe d'un tel systeme |
-
2015
- 2015-07-14 ES ES201531025A patent/ES2597152B1/es active Active
-
2016
- 2016-07-14 WO PCT/ES2016/070534 patent/WO2017009513A1/fr not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH198301A (fr) * | 1937-04-23 | 1938-06-15 | Karl Hartmann | Dispositif de freinage et de récupération d'énergie pour véhicules. |
| US5799562A (en) * | 1996-03-13 | 1998-09-01 | Weinberg; Morgan W. | Regenerative braking method and apparatus therefor |
| DE19804128A1 (de) * | 1998-02-03 | 2000-04-20 | Nicolai Neumann | Federenergiespeicher für Fahrräder - Rekuperationsbremsgetriebe zur Umwandlung von kinetischer Energie in mechanisch-gespeicherte Federenergie |
| FR2879546A1 (fr) * | 2004-12-17 | 2006-06-23 | La Mettrie Aymar De | Dispositif hydraulique ou pneumatique de recuperation de l'energie en vue de son utilisation ulterieure |
| US20070126284A1 (en) * | 2005-12-07 | 2007-06-07 | Swain David M | Hydraulic regenerative braking for a vehicle |
| FR2991283A1 (fr) * | 2012-05-31 | 2013-12-06 | Mavic Sas | Systeme de stockage et restitution d'energie pour cycle et cycle equipe d'un tel systeme |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2597152B1 (es) | 2017-10-27 |
| ES2597152A1 (es) | 2017-01-16 |
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