WO2017152444A1 - 空调器及其压缩机的停机控制方法和装置 - Google Patents
空调器及其压缩机的停机控制方法和装置 Download PDFInfo
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- WO2017152444A1 WO2017152444A1 PCT/CN2016/078284 CN2016078284W WO2017152444A1 WO 2017152444 A1 WO2017152444 A1 WO 2017152444A1 CN 2016078284 W CN2016078284 W CN 2016078284W WO 2017152444 A1 WO2017152444 A1 WO 2017152444A1
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- compressor
- rotor
- phase
- air conditioner
- shutdown
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/46—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
- H02P5/50—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another by comparing electrical values representing the speeds
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/46—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
- H02P5/52—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another additionally providing control of relative angular displacement
- H02P5/56—Speed and position comparison between the motors by electrical means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/24—Arrangements for stopping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2140/00—Control inputs relating to system states
- F24F2140/10—Pressure
- F24F2140/12—Heat-exchange fluid pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2140/00—Control inputs relating to system states
- F24F2140/50—Load
Definitions
- the invention relates to the technical field of air conditioners, in particular to a shutdown control method for a compressor in an air conditioner, a shutdown control device for a compressor in an air conditioner, and an air conditioner having the same.
- the refrigerant pressure and load are high during high-frequency operation. If the compressor is stopped directly, the refrigerant pressure and load energy will be released instantaneously, resulting in excessive vibration and stress of the piping, and even the danger of piping failure. .
- the downsizing method is generally used to control the compressor stop, that is, the compressor is controlled to reduce the frequency of the compressor to the low frequency, and then the compressor operation is stopped to reduce the vibration and stress of the piping at the time of the stop, but the disadvantage is that At the moment when the compressor of the inverter air conditioner stops, there may still be large piping vibration and stress.
- an object of the present invention is to provide a shutdown control method for a compressor in an air conditioner, which can effectively reduce piping vibration and stress at the moment of compressor stop.
- Another object of the present invention is to provide a shutdown control device for a compressor in an air conditioner. Still another object of the present invention is to provide an air conditioner.
- an embodiment of the present invention provides a method for controlling a shutdown of a compressor in an air conditioner, comprising the steps of: obtaining a rotor phase with a minimum load of the compressor; and acquiring an Determining the rotor position of the compressor, and determining, according to the rotor position of the compressor, whether the rotor of the compressor is at a rotor phase with a minimum load of the compressor; if it is determined that the rotor of the compressor is at a minimum load of the compressor The rotor phase controls the compressor to stop operating.
- a method for controlling the shutdown of a compressor in an air conditioner in the process of stopping the air conditioner, acquiring the rotor position of the compressor, and controlling the compressor at a rotor phase in which the rotor of the compressor is at a minimum load of the compressor The operation is stopped, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the minimum rotor phase of the compressor load is the rotor position at which the compressor ends the exhaust in one mechanical cycle.
- the rotor phase is minimized according to the compressor load and the rotor of the compressor The difference between the mechanical zero phases and by identifying the mechanical zero phase of the rotor of the compressor to obtain the rotor phase with the smallest compressor load.
- the rotor phase with the smallest compressor load is obtained by acquiring the minimum value of the torque current amplitude of the compressor or by obtaining the minimum value of the torque compensation amplitude of the compressor .
- a shutdown control device for a compressor in an air conditioner comprising: an acquisition module for acquiring a rotor phase with a minimum load of the compressor; and a rotor position acquisition module for Obtaining a rotor position of the compressor during a shutdown of the air conditioner; and a control module configured to determine, according to a rotor position of the compressor, whether the rotor of the compressor is at a rotor phase with a minimum load of the compressor, and The compressor is controlled to stop operating when it is determined that the rotor of the compressor is at a rotor phase with a minimum compressor load.
- a shutdown control device for a compressor in an air conditioner obtains a rotor position of a compressor during a shutdown process of the air conditioner by a rotor position acquisition module, and the control module is at a rotor with a minimum compressor load at a rotor of the compressor
- the compressor is controlled to stop running, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the minimum rotor phase of the compressor load is the rotor position at which the compressor ends the exhaust in one mechanical cycle.
- the acquisition module is based on a difference between a rotor phase having a minimum compressor load and a mechanical zero phase of a rotor of the compressor, and by a mechanism identifying a rotor of the compressor Zero phase to obtain the rotor phase with the smallest compressor load.
- the acquisition module acquires the compressor load by acquiring a minimum value of a torque current amplitude of the compressor or by acquiring a minimum value of a torque compensation amplitude of the compressor Minimum rotor phase.
- an embodiment of the present invention provides an air conditioner including a shutdown control device for a compressor in the air conditioner.
- the vibration and stress of the piping at the moment of stopping the compressor can be effectively reduced by the shutdown control device of the compressor, and the danger of the pipe breaking is prevented.
- another embodiment of the present invention provides another method for controlling the shutdown of a compressor in an air conditioner, comprising the steps of: acquiring a preset compressor shutdown phase interval; during the shutdown of the air conditioner, acquiring the Determining the rotor position of the compressor, and determining whether the rotor of the compressor is in the preset compressor shutdown phase interval according to the rotor position of the compressor; if it is determined that the rotor of the compressor is in the preset compressor The shutdown phase interval controls the compressor to stop running to reduce the vibration and stress of the piping.
- a shutdown control method for a compressor in an air conditioner obtains a rotor position of the compressor during a shutdown of the air conditioner, and controls the compressor when the rotor of the compressor is in a preset compressor shutdown phase interval stop The operation is stopped, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the preset compressor shutdown phase interval is obtained according to an experimental test and stored in the air conditioner for retrieval.
- the preset compressor shutdown phase interval is preset according to a rotor phase with a minimum compressor load.
- another embodiment of the present invention provides another shutdown control device for a compressor in an air conditioner, comprising: an acquisition module for acquiring a preset compressor shutdown phase interval; and a rotor position acquisition module for Obtaining a rotor position of the compressor during a shutdown of the air conditioner; and a control module, configured to determine, according to a rotor position of the compressor, whether the rotor of the compressor is in the preset compressor shutdown phase interval, and When it is determined that the rotor of the compressor is in the preset compressor shutdown phase interval, the compressor is controlled to stop running to reduce vibration and stress of the piping.
- a shutdown control device for a compressor in an air conditioner acquires a rotor position of a compressor during a shutdown process of the air conditioner by a rotor position acquisition module, and the control module is at a preset compressor shutdown phase at a rotor of the compressor In the interval, the compressor is controlled to stop running, so that the generated piping vibration and stress are small, thereby effectively reducing the vibration and stress of the piping at the moment of stopping the compressor, thereby preventing the risk of piping being broken.
- the preset compressor shutdown phase interval is obtained according to an experimental test and stored in the air conditioner for retrieval.
- the preset compressor shutdown phase interval is preset according to a rotor phase with a minimum compressor load.
- still another embodiment of the present invention proposes another air conditioner including the shutdown control device for the compressor in the air conditioner.
- the vibration and stress of the piping at the moment of stopping the compressor can be effectively reduced by the shutdown control device of the compressor, and the danger of the pipe breaking is prevented.
- FIG. 1 is a flow chart of a method for controlling shutdown of a compressor in an air conditioner according to an embodiment of the present invention
- FIG. 2 is a flow chart showing a method of controlling a shutdown of a compressor in an air conditioner according to another embodiment of the present invention
- FIG. 3 is a flow chart of a method for controlling shutdown of a compressor in an air conditioner according to still another embodiment of the present invention
- FIG. 4 is a schematic diagram of a load characteristic curve when the compressor is operated at 60 Hz;
- FIG. 5 is a schematic diagram showing waveforms of a compressor phase current and a U-phase driving signal in a first shutdown process in the related art
- FIG. 6 is a waveform diagram of a compressor phase current and a U-phase driving signal in a second shutdown process in the related art
- FIG. 7 is a waveform diagram of a compressor phase current and a U-phase driving signal in a third shutdown process in the related art
- FIG. 8 is a waveform diagram of a compressor phase current and a U-phase driving signal in a fourth shutdown process in the related art
- FIG. 9 is a schematic diagram showing waveforms of a compressor phase current and a U-phase driving signal in a fifth shutdown process in the related art
- FIG. 10 is a waveform diagram of a compressor phase current and a U-phase driving signal during a first shutdown process according to an embodiment of the present invention
- FIG. 11 is a schematic diagram showing waveforms of a compressor phase current and a U-phase driving signal during a first shutdown process according to two embodiments of the present invention
- FIG. 12 is a waveform diagram of a compressor phase current and a U-phase driving signal during a first shutdown process according to three embodiments of the present invention.
- FIG. 13 is a waveform diagram of a compressor phase current and a U-phase driving signal during a first shutdown process in accordance with four embodiments of the present invention
- Figure 14 is a block diagram showing a shutdown control device for a compressor in an air conditioner according to an embodiment of the present invention.
- Figure 15 is a block diagram showing a shutdown control device for a compressor in an air conditioner according to another embodiment of the present invention.
- Figure 16 is a block schematic diagram of a shutdown control device for a compressor in an air conditioner according to still another embodiment of the present invention.
- the compressor may preferably be a single rotor compressor.
- FIG. 1 is a flow chart of a method of controlling a shutdown of a compressor in an air conditioner according to an embodiment of the present invention. As shown in FIG. 1, the shutdown control method of the compressor in the air conditioner includes the following steps:
- the rotor phase with the smallest compressor load is the rotor position of the compressor at the end of one intake and exhaust, i.e., the rotor position at the end of the exhaust of the compressor during one mechanical cycle.
- the low temperature and low pressure refrigerant enters the suction pipe of the compressor from the condenser, is gradually compressed into a high temperature and high pressure refrigerant, and is quickly released to the exhaust port of the compressor to the compressor.
- the load pressure of the compressor is minimized after the refrigerant is released. Therefore, the rotor phase with the smallest compressor load is the compressor rotor phase after the refrigerant is released, that is, at the end of the exhaust.
- the rotor phase can be based on the compressor load and the rotor of the compressor
- the difference between the zero phases and the rotor phase of the compressor load can be obtained by identifying the mechanical zero phase of the rotor of the compressor.
- the rotor phase at which the compressor load is minimized may be obtained by obtaining a minimum value of the torque current magnitude of the compressor or by obtaining a minimum value of the torque compensation amplitude of the compressor.
- the torque compensation technology may be used to torque compensate the compressor to reduce the vibration of the piping during operation.
- the torque compensation amplitude varies with the refrigerant pressure and load cycle. When the refrigerant pressure and load are minimum, the corresponding torque compensation amplitude is also the smallest. At this time, the rotor of the compressor is considered to be at the minimum load. Rotor phase.
- the rotor phase with the smallest compressor load can be obtained directly from the rotor position calibration of the compressor design, or it can be obtained indirectly from variables such as the torque current amplitude or the torque compensation amplitude of the compressor.
- the phase difference of the mechanical zero phase of the rotor due to the minimum load phase of the rotor is known, and therefore, by identifying the mechanical zero phase of the rotor of the compressor, the rotor phase with the smallest compressor load can be obtained.
- the minimum phase of the torque current amplitude or the minimum phase of the torque compensation amplitude is the compressor rotor phase with the smallest load, therefore, by obtaining the minimum value or torque of the torque current amplitude By compensating for the minimum value of the amplitude, the rotor phase with the smallest compressor load can be obtained.
- the rotor position of the compressor can be obtained by two methods: one is directly measured by a sensor; and the other is obtained by detecting the current of the compressor and calculating the current according to the compressor.
- the compressor is controlled to continue to operate.
- the compressor is stopped at the rotor phase where the compressor load is the smallest.
- the compressor pressure especially the single-rotor compressor, periodically changes in the refrigerant compression cycle during a refrigerant compression cycle.
- the refrigerant pressure is also relatively small near the rotor phase where the compressor load is minimal. Thus, stopping the compressor at the rotor phase where the compressor load is the smallest will cause the piping to vibrate and stress less.
- the control module of the air conditioner issues a compressor shutdown signal
- the control module starts to control the compressor shutdown, and when the air conditioner, that is, the compressor is stopped, acquires the rotor position of the compressor, if the rotor of the compressor is at the compressor
- the rotor phase with the least load controls the compressor to stop running immediately; otherwise, if the rotor of the compressor is not at the rotor phase with the smallest compressor load, the compressor is controlled to continue running until the compressor rotor is at the compressor load
- the minimum rotor phase then controls the compressor to stop running.
- the rotor position of the compressor is obtained, and the rotor phase of the compressor is at the rotor phase with the minimum compressor load.
- the compressor is controlled to stop running, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the shutdown control method of the compressor in the air conditioner includes the following steps:
- the preset compressor shutdown phase interval can be obtained from experimental tests and stored in an air conditioner for retrieval. Also, in accordance with an embodiment of the present invention, the preset compressor shutdown phase interval may be preset based on the rotor phase with the smallest compressor load.
- the compressor in the air conditioner can be experimentally tested to determine the rotor phase with the smallest compressor load, and then the rotor phase with the smallest compressor load can be floated up by the first preset threshold and floated downward by the second preset.
- the threshold value is used as the preset compressor shutdown phase interval, and the preset compressor shutdown phase interval can also be regarded as the rotor phase interval with a smaller compressor load. For example, as shown in FIG. 2, assuming that the compressor load at point A is detected to be the smallest, the rotor phase of point A can be obtained as the rotor phase P with the smallest compressor load, and then the rotor phase of the compressor load is minimized.
- the threshold L1 is floated upward, and the rotor phase P having the smallest compressor load is floated downward by the threshold L2, thereby presetting the compressor stop phase interval [P-L2, P+L1].
- the preset compressor shutdown phase interval may be [170°, 190°], and may further preferably be [175°, 185°].
- the rotor phase with the smallest compressor load is the rotor position of the compressor at the end of one intake and exhaust, that is, the rotor position at the end of exhaust of the compressor in one mechanical cycle.
- the low temperature and low pressure refrigerant enters the suction pipe of the compressor from the condenser, is gradually compressed into a high temperature and high pressure refrigerant, and is quickly released to the exhaust port of the compressor to the compressor.
- the load pressure of the compressor is minimized after the refrigerant is released. Therefore, the rotor phase with the smallest compressor load is the compressor rotor phase after the refrigerant is released, that is, at the end of the exhaust.
- the difference between the rotor phase of the compressor load and the mechanical zero phase of the rotor of the compressor can be obtained, and can be obtained by identifying the mechanical zero phase of the rotor of the compressor.
- the rotor phase with the smallest compressor load may be obtained by obtaining a minimum value of the torque current magnitude of the compressor or by obtaining a minimum value of the torque compensation amplitude of the compressor.
- the torque compensation technology may be used to torque compensate the compressor to reduce the vibration of the piping during operation.
- the torque compensation amplitude varies with the refrigerant pressure and load cycle.
- the corresponding torque compensation amplitude is also the smallest, that is, the rotor of the compressor is considered to be at the minimum load phase. .
- the rotor phase with the smallest compressor load can be obtained directly from the rotor position calibration of the compressor design, or it can be obtained indirectly from variables such as the torque current amplitude or the torque compensation amplitude of the compressor.
- the phase difference of the mechanical zero phase of the rotor due to the minimum load phase of the rotor is known, and therefore, by identifying the mechanical zero phase of the rotor of the compressor, the rotor phase with the smallest compressor load can be obtained.
- the minimum phase of the torque current amplitude or the minimum phase of the torque compensation amplitude is the compressor rotor phase with the smallest load, therefore, by obtaining the minimum value or torque of the torque current amplitude By compensating for the minimum value of the amplitude, the rotor phase with the smallest compressor load can be obtained.
- S20 During the shutdown of the air conditioner, obtain the rotor position of the compressor, and determine whether the rotor of the compressor is in the preset compressor shutdown phase interval according to the rotor position of the compressor.
- the rotor position of the compressor can be obtained by two methods: one is directly measured by a sensor; and the other is obtained by detecting the current of the compressor and calculating the current according to the compressor.
- the compressor is controlled to continue to operate.
- the compressor is stopped when the rotor of the compressor is in the preset compressor shutdown phase interval.
- the compressor pressure especially the single-rotor compressor, periodically changes in the refrigerant compression cycle during a refrigerant compression cycle.
- the refrigerant pressure is also relatively small near the rotor phase where the compressor load is minimal. Therefore, the preset compressor shutdown phase interval is set according to the upper and lower floating sections of the rotor phase with the smallest compressor load, and the compressor is stopped when the rotor of the compressor is in the preset compressor shutdown phase interval, which will cause the vibration of the piping and The stress is small.
- the control module of the air conditioner issues a compressor shutdown signal
- the control module starts to control the compressor shutdown, and the rotor position of the compressor is obtained in real time during the air conditioner, that is, during the compressor shutdown, if the rotor of the compressor is in advance Set the compressor stop phase interval, then control the compressor to stop running immediately; otherwise, if the rotor of the compressor is not in the preset compressor stop phase interval, then control the compressor to continue running until the compressor rotor is at the preset compressor stop The phase interval then controls the compressor to stop running.
- the shutdown control method of the compressor in the air conditioner according to the embodiment of the present invention is stopped in the air conditioner
- the rotor position of the compressor is obtained in the process, and when the rotor of the compressor is in the preset compressor stop phase interval, the compressor is stopped, so that the generated pipe vibration and stress are small, thereby effectively reducing the compressor stop instant.
- the vibration and stress of the piping prevent the risk of piping breakage.
- FIG. 3 is a flow chart of a method for controlling shutdown of a compressor in an air conditioner according to still another embodiment of the present invention. As shown in FIG. 3, the shutdown control method of the compressor in the air conditioner includes the following steps:
- S200 The rotor of the compressor is controlled to stop between [170°, 190°] according to the stop command.
- a shutdown control method for a compressor in an air conditioner after receiving a stop command, controls the rotor of the compressor to stop between [170°, 190°] according to the stop command, thereby causing vibration of the generated pipe and The stress is small, which effectively reduces the vibration and stress of the piping at the moment of stopping the compressor, and prevents the risk of pipe breakage.
- the compressor is controlled to operate at 60 Hz, and the load characteristic curve when the compressor is operated at 60 Hz is shown in Fig. 4.
- control module sends a compressor stop signal
- the compressor is immediately stopped; otherwise, the compressor continues to run until the compressor rotor is in the preset compressor stop phase interval. Stop the compressor.
- the rotor phase with the smallest compressor load is 180°
- the preset compressor shutdown phase interval is set to 175-185°.
- Figure 5-9 is a waveform diagram of the phase current and U-phase drive signals of the compressor during the 100ms shutdown process in the related art.
- CH1, CH2 and MATH are the U-phase current, V-phase current and W-phase current (10A/div) of the compressor, respectively.
- CH3 and CH4 are the U-phase upper arm (U+) drive signal and U-phase of the compressor, respectively. Lower arm (U-) drive signal. The moment when the U-phase drive signal is turned off is the moment when the compressor is stopped. As can be seen from Fig. 3-7, the stop phase of the three-phase current is not fixed at the stop time of the compressor.
- FIGS. 10-13 are schematic diagrams showing waveforms of a compressor phase current and a U-phase driving signal during a 100 ms shutdown process according to an embodiment of the present invention.
- CH1, CH2 and MATH are the U-phase current, V-phase current and W-phase current (10A/div) of the compressor, respectively.
- CH3 and CH4 are the U-phase upper arm (U+) drive signal and U-phase of the compressor, respectively.
- Lower arm (U-) drive signal The moment when the U-phase drive signal is turned off is the moment when the compressor stops, as shown in Figure 8-11, in the compressor At the time of shutdown, the phase of the shutdown of the three-phase current is basically fixed.
- controlling the compressor to stop running in the preset compressor stop phase interval can minimize the vibration and stress of the piping.
- FIG. 14 is a block schematic diagram of a shutdown control device for a compressor in an air conditioner in accordance with one embodiment of the present invention.
- the shutdown control device of the compressor in the air conditioner includes an acquisition module 10, a rotor position acquisition module 20, and a control module 30.
- the acquiring module 10 is configured to obtain a rotor phase with a minimum compressor load; the rotor position acquiring module 20 is configured to acquire a rotor position of the compressor during the shutdown of the air conditioner; and the control module 30 is configured to determine the compression according to the rotor position of the compressor. Whether the rotor of the machine is at the rotor phase with the smallest compressor load, and controlling the compressor to stop running when it is judged that the rotor of the compressor is at the rotor phase with the smallest compressor load.
- control module 30 controls the compressor to continue operating when it is determined that the rotor of the compressor is not at the rotor phase where the compressor load is minimal.
- the control module 30 stops the compressor at the rotor phase where the compressor load is minimal.
- the compressor pressure especially the single-rotor compressor, periodically changes in the refrigerant compression cycle during a refrigerant compression cycle.
- the refrigerant pressure is also relatively small near the rotor phase where the compressor load is minimal. Thus, stopping the compressor at the rotor phase where the compressor load is the smallest will cause the piping to vibrate and stress less.
- the control module 30 After the control module 30 sends a compressor shutdown signal to the compressor, the control module 30 begins to control the compressor shutdown.
- the rotor position acquisition module 20 can acquire the rotor position of the compressor. If the rotor of the compressor is at the rotor phase with the smallest compressor load, the control module 30 controls the compressor to immediately stop running; otherwise, if the rotor of the compressor is not at the rotor phase with the smallest compressor load, the control module 30 controls the compressor to continue. Run until the rotor of the compressor is at the rotor phase with the minimum compressor load and then control the compressor to stop running.
- the rotor phase with the smallest compressor load is the rotor position of the compressor at the end of one intake and exhaust, i.e., the rotor position at the end of the exhaust of the compressor during one mechanical cycle.
- the low temperature and low pressure refrigerant enters the suction pipe of the compressor from the condenser, is gradually compressed into a high temperature and high pressure refrigerant, and is quickly released to the exhaust port of the compressor to the compressor.
- the load pressure of the compressor is minimized after the refrigerant is released. Therefore, the rotor phase with the smallest compressor load is the compressor rotor phase after the refrigerant is released, that is, the compressor rotor phase at the end of the exhaust, and the compressor rotor phase at the end of the exhaust gas, and the compressor is stopped, and the compressor can be stopped instantaneously. Vibration and stress are small.
- the acquisition module 10 can obtain the compressor based on the difference between the rotor phase of the compressor load and the mechanical zero phase of the rotor of the compressor, and by identifying the mechanical zero phase of the rotor of the compressor. The rotor phase with the smallest load.
- the acquisition module 10 obtains the torque of the compressor by The minimum value of the flow amplitude value or the minimum value of the torque compensation amplitude of the compressor is obtained to obtain the rotor phase with the smallest compressor load.
- the torque compensation technology may be used to torque compensate the compressor to reduce the vibration of the piping during operation.
- the torque compensation amplitude varies with the refrigerant pressure and load cycle. When the refrigerant pressure and load are minimum, the corresponding torque compensation amplitude is also the smallest. At this time, the rotor of the compressor is considered to be at the minimum load. Rotor phase.
- the rotor phase with the smallest compressor load can be obtained directly from the rotor position calibration of the compressor design, or it can be obtained indirectly from variables such as the torque current amplitude or the torque compensation amplitude of the compressor.
- the phase difference of the mechanical zero phase of the rotor due to the minimum load phase of the rotor is known, and therefore, the acquisition module 10 can obtain the minimum compressor load by identifying the mechanical zero phase of the rotor of the compressor.
- the rotor position acquiring module 20 can obtain the rotor position of the compressor in two ways: one is directly measured by a sensor; the other is by detecting the current of the compressor and calculating according to the current of the compressor. .
- a shutdown control device for a compressor in an air conditioner obtains a rotor position of a compressor during a shutdown process of the air conditioner through a rotor acquisition detection module, and the control module is at a compressor load in a rotor of the compressor.
- the minimum rotor phase controls the compressor to stop running, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the embodiment of the invention further provides an air conditioner comprising the shutdown control device for the compressor in the air conditioner of the above embodiment.
- the vibration and stress of the piping at the moment of stopping the compressor can be effectively reduced by the shutdown control device of the compressor, and the danger of the pipe breaking is prevented.
- FIG. 15 is a block schematic diagram of a shutdown control device for a compressor in an air conditioner according to an embodiment of the present invention.
- the shutdown control device of the compressor in the air conditioner includes an acquisition module 11, a rotor position acquisition module 21, and a control module 31.
- the acquiring module 11 is configured to acquire a preset compressor shutdown phase interval; the rotor position acquiring module 21 is configured to The rotor position of the compressor is obtained during the shutdown of the air conditioner; the control module 31 is configured to determine whether the rotor of the compressor is in the preset compressor shutdown phase interval according to the rotor position of the compressor, and determine that the rotor of the compressor is in a preset compression The compressor is stopped when the machine stops the phase interval.
- control module 30 controls the compressor to continue operating when it is determined that the rotor of the compressor is not in the preset compressor shutdown phase interval.
- the control module 30 stops the compressor when the rotor of the compressor is in the preset compressor shutdown phase interval.
- the compressor pressure especially the single-rotor compressor, periodically changes in the refrigerant compression cycle during a refrigerant compression cycle.
- the refrigerant pressure is also relatively small near the rotor phase where the compressor load is minimal. Therefore, the preset compressor shutdown phase interval is set according to the upper and lower floating sections of the rotor phase with the smallest compressor load, and the compressor is stopped when the rotor of the compressor is in the preset compressor shutdown phase interval, which will cause the vibration of the piping and The stress is small.
- the control module 30 After the control module 30 sends a compressor shutdown signal to the compressor, the control module 30 begins to control the compressor shutdown.
- the air conditioner ie, the compressor shutdown
- the rotor position acquisition module 20 can acquire the rotor position of the compressor. If the rotor of the compressor is in the preset compressor shutdown phase interval, the control module 30 controls the compressor to immediately stop running; otherwise, if the rotor of the compressor is not in the preset compressor shutdown phase interval, the control module 30 controls the compressor to continue. Run until the rotor of the compressor is in the preset compressor shutdown phase interval and then control the compressor to stop running.
- a preset compressor shutdown phase interval may be obtained from experimental testing and stored in an air conditioner for retrieval, in accordance with an embodiment of the present invention. Also, in accordance with an embodiment of the present invention, the preset compressor shutdown phase interval may be preset based on the rotor phase with the smallest compressor load.
- the compressor in the air conditioner can be experimentally tested to determine the rotor phase with the smallest compressor load, and then the rotor phase with the smallest compressor load can be floated up by the first preset threshold and floated downward by the second preset.
- the threshold value is used as the preset compressor shutdown phase interval, and the preset compressor shutdown phase interval can also be regarded as the rotor phase interval with a smaller compressor load. For example, as shown in FIG. 2, assuming that the compressor load at point A is detected to be the smallest, the rotor phase of point A can be obtained as the rotor phase P with the smallest compressor load, and then the rotor phase of the compressor load is minimized.
- the threshold L1 is floated upward, and the rotor phase P having the smallest compressor load is floated downward by the threshold L2, thereby presetting the compressor stop phase interval [P-L2, P+L1].
- the preset compressor shutdown phase interval may be [170°, 190°], and may further preferably be [175°, 185°].
- the rotor phase with the smallest compressor load is the rotor position of the compressor at the end of one intake and exhaust, that is, the rotor position at the end of exhaust of the compressor in one mechanical cycle.
- the low temperature and low pressure refrigerant enters the suction pipe of the compressor from the condenser, is gradually compressed into a high temperature and high pressure refrigerant, and is quickly released to the exhaust port of the compressor to the compressor.
- the load pressure of the compressor is minimized after the refrigerant is released. Therefore, the rotor phase with the smallest compressor load is the refrigerant release. The rotor phase of the compressor at the end of the exhaust after the release.
- the difference between the rotor phase of the compressor load and the mechanical zero phase of the rotor of the compressor can be obtained, and can be obtained by identifying the mechanical zero phase of the rotor of the compressor.
- the rotor phase with the smallest compressor load may be obtained by obtaining a minimum value of the torque current magnitude of the compressor or by obtaining a minimum value of the torque compensation amplitude of the compressor.
- the torque compensation technology may be used to torque compensate the compressor to reduce the vibration of the piping during operation.
- the torque compensation amplitude varies with the refrigerant pressure and load cycle.
- the corresponding torque compensation amplitude is also the smallest, that is, the rotor of the compressor is considered to be at the minimum load phase. .
- the rotor phase with the smallest compressor load can be obtained directly from the rotor position calibration of the compressor design, or it can be obtained indirectly from variables such as the torque current amplitude or the torque compensation amplitude of the compressor.
- the phase difference of the mechanical zero phase of the rotor due to the minimum load phase of the rotor is known, and therefore, by identifying the mechanical zero phase of the rotor of the compressor, the rotor phase with the smallest compressor load can be obtained.
- the minimum phase of the torque current amplitude or the minimum phase of the torque compensation amplitude is the compressor rotor phase with the smallest load, therefore, by obtaining the minimum value or torque of the torque current amplitude By compensating for the minimum value of the amplitude, the rotor phase with the smallest compressor load can be obtained.
- the compressor stop control device of the air conditioner obtains the rotor position of the compressor during the shutdown process of the air conditioner by the rotor position acquisition module, and the control module is preset compression in the rotor of the compressor.
- the machine stops the phase interval and controls the compressor to stop running, so that the generated pipe vibration and stress are small, thereby effectively reducing the vibration and stress of the pipe at the moment of stopping the compressor, thereby preventing the risk of pipe breakage.
- the embodiment of the invention further provides an air conditioner comprising the shutdown control device for the compressor in the air conditioner of the above embodiment.
- the vibration and stress of the piping at the moment of stopping the compressor can be effectively reduced by the shutdown control device of the compressor, and the danger of the pipe breaking is prevented.
- FIG. 16 is a block schematic diagram of a shutdown control device for a compressor in an air conditioner according to still another embodiment of the present invention.
- the shutdown control device of the compressor in the air conditioner includes a receiving module 12 and a control module 32.
- the receiving module 12 is configured to receive a shutdown command; the control module 32 is configured to control the rotor of the compressor to stop between [170°, 190°] according to the shutdown instruction.
- the control module controls the rotor of the compressor to stop between [170°, 190°] according to the stop command, thereby generating
- the vibration and stress of the piping are small, thereby effectively reducing the vibration and stress of the piping at the moment of stopping the compressor, thereby preventing the risk of piping being broken.
- the embodiment of the invention further provides an air conditioner comprising the shutdown control device for the compressor in the air conditioner of the above embodiment.
- the vibration and stress of the piping at the moment of stopping the compressor can be effectively reduced by the shutdown control device of the compressor, and the danger of the pipe breaking is prevented.
- first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
- features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
- the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
- the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. , or integrated; can be mechanical or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements, unless otherwise specified Limited.
- the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
- the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
- the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
- the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Control Of Ac Motors In General (AREA)
- Air Conditioning Control Device (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Air-Conditioning For Vehicles (AREA)
- Compressor (AREA)
Abstract
Description
Claims (16)
- 一种空调器中压缩机的停机控制方法,其特征在于,包括以下步骤:获取所述压缩机负载最小的转子相位;在空调器的停机过程中,获取所述压缩机的转子位置,并根据所述压缩机的转子位置判断所述压缩机的转子是否处于所述压缩机负载最小的转子相位;如果判断所述压缩机的转子处于所述压缩机负载最小的转子相位,则控制所述压缩机停止运行。
- 如权利要求1所述的空调器中压缩机的停机控制方法,其特征在于,所述压缩机负载最小的转子相位为所述压缩机在一个机械周期内排气结束的转子位置。
- 如权利要求1所述的空调器中压缩机的停机控制方法,其特征在于,根据所述压缩机负载最小的转子相位与所述压缩机的转子的机械零相位之间的差值,并通过识别所述压缩机的转子的机械零相位以获取所述压缩机负载最小的转子相位。
- 如权利要求1所述的空调器中压缩机的停机控制方法,其特征在于,通过获取所述压缩机的转矩电流幅值的最小值或通过获取所述压缩机的转矩补偿幅值的最小值以获取所述压缩机负载最小的转子相位。
- 一种空调器中压缩机的停机控制装置,其特征在于,包括:获取模块,用于获取所述压缩机负载最小的转子相位;转子位置获取模块,用于在空调器的停机过程中获取所述压缩机的转子位置;控制模块,用于根据所述压缩机的转子位置判断所述压缩机的转子是否处于所述压缩机负载最小的转子相位,并在判断所述压缩机的转子处于所述压缩机负载最小的转子相位时控制所述压缩机停止运行。
- 如权利要求5所述的空调器中压缩机的停机控制装置,其特征在于,所述压缩机负载最小的转子相位为所述压缩机在一个机械周期内排气结束的转子位置。
- 如权利要求5所述的空调器中压缩机的停机控制装置,其特征在于,所述获取模块根据所述压缩机负载最小的转子相位与所述压缩机的转子的机械零相位之间的差值,并通过识别所述压缩机的转子的机械零相位以获取所述压缩机负载最小的转子相位。
- 如权利要求5所述的空调器中压缩机的停机控制装置,其特征在于,所述获取模块通过获取所述压缩机的转矩电流幅值的最小值或通过获取所述压缩机的转矩补偿幅值的最小值以获取所述压缩机负载最小的转子相位。
- 一种空调器,其特征在于,包括如权利要求5-8中任一项所述的空调器中压缩机的停机控制装置。
- 一种空调器中压缩机的停机控制方法,其特征在于,包括以下步骤:获取预设压缩机停机相位区间;在空调器的停机过程中,获取所述压缩机的转子位置,并根据所述压缩机的转子位置判断所述压缩机的转子是否处于所述预设压缩机停机相位区间;如果判断所述压缩机的转子处于所述预设压缩机停机相位区间,则控制所述压缩机停止运行,以降低配管的振动和应力。
- 如权利要求10所述的空调器中压缩机的停机控制方法,其特征在于,所述预设压缩机停机相位区间根据实验测试获得,并存储在所述空调器中以供调取。
- 如权利要求10或11所述的空调器中压缩机的停机控制方法,其特征在于,所述预设压缩机停机相位区间根据所述压缩机负载最小的转子相位预设。
- 一种空调器中压缩机的停机控制装置,其特征在于,包括:获取模块,用于获取预设压缩机停机相位区间;转子位置获取模块,用于在空调器的停机过程中获取所述压缩机的转子位置;控制模块,用于根据所述压缩机的转子位置判断所述压缩机的转子是否处于所述预设压缩机停机相位区间,并在判断所述压缩机的转子处于所述预设压缩机停机相位区间时,控制所述压缩机停止运行,以降低配管的振动和应力。
- 如权利要求13所述的空调器中压缩机的停机控制装置,其特征在于,所述预设压缩机停机相位区间根据实验测试获得,并存储在所述空调器中以供调取。
- 如权利要求13或14所述的空调器中压缩机的停机控制装置,其特征在于,所述预设压缩机停机相位区间根据所述压缩机负载最小的转子相位预设。
- 一种空调器,其特征在于,包括如权利要求13-15中任一项所述的空调器中压缩机的停机控制装置。
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
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| PL16888598T PL3258182T3 (pl) | 2016-03-09 | 2016-04-01 | Klimatyzator i sposób sterowania wyłączaniem oraz urządzenie dla sprężarki klimatyzatora |
| EP16888598.6A EP3258182B1 (en) | 2016-03-09 | 2016-04-01 | Air conditioner, and shutdown control method and device for compressor thereof |
| BR112017017679-3A BR112017017679B1 (pt) | 2016-03-09 | 2016-04-01 | Método para controlar a interrupção de um compressor em um condicionador de ar; dispositivo para controle de interrupção de um compressor em um condicionador de ar; e condicionador de ar |
| ES16888598T ES2866047T3 (es) | 2016-03-09 | 2016-04-01 | Aire acondicionado, y procedimiento de control de apagado y dispositivo para el compresor de los mismos |
| HRP20210666TT HRP20210666T1 (hr) | 2016-03-09 | 2016-04-01 | Klima uređaj, upravljanje postupkom isključivanja i uređaj za njegov kompresor |
| US15/910,923 US10677241B2 (en) | 2016-03-09 | 2018-03-02 | Air conditioner, and method and device for controlling its compressor to stop |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610134311.6 | 2016-03-09 | ||
| CN201610134311.6A CN105715524A (zh) | 2016-03-09 | 2016-03-09 | 空调器及其压缩机的停机控制方法和装置 |
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| US15/910,923 Continuation US10677241B2 (en) | 2016-03-09 | 2018-03-02 | Air conditioner, and method and device for controlling its compressor to stop |
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| WO2017152444A1 true WO2017152444A1 (zh) | 2017-09-14 |
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| EP (1) | EP3258182B1 (zh) |
| CN (1) | CN105715524A (zh) |
| BR (1) | BR112017017679B1 (zh) |
| ES (1) | ES2866047T3 (zh) |
| HR (1) | HRP20210666T1 (zh) |
| PL (1) | PL3258182T3 (zh) |
| WO (1) | WO2017152444A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111947360A (zh) * | 2020-08-15 | 2020-11-17 | 广东芬尼克兹节能设备有限公司 | 一种降低铜管振幅应力控制方法、装置、设备及存储介质 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE102016222958A1 (de) * | 2016-11-22 | 2018-05-24 | BSH Hausgeräte GmbH | Verfahren zum Anhalten eines Hubkolben-Verdichters und Hubkolben-Verdichter eines Kältegerätes, Klimagerätes oder einer Wärmepumpe sowie Kältegerät, Klimageräts oder Wärmepumpe damit |
| CN106930932B (zh) * | 2017-04-12 | 2019-03-08 | 珠海格力电器股份有限公司 | 压缩机停机控制装置、系统及方法 |
| CN107101345B (zh) * | 2017-06-02 | 2020-09-11 | 广东美的制冷设备有限公司 | 空调器及其压缩机停机控制方法和计算机可读存储介质 |
| CN108730187A (zh) * | 2018-05-04 | 2018-11-02 | 海信科龙电器股份有限公司 | 一种包含压缩机的家用电器及其停机控制方法 |
| WO2021002002A1 (ja) * | 2019-07-04 | 2021-01-07 | 三菱電機株式会社 | 電動機駆動装置及び冷凍サイクル適用機器 |
| CN112460771A (zh) * | 2020-11-30 | 2021-03-09 | 珠海格力电器股份有限公司 | 一种压缩机控制方法、装置、系统及存储介质 |
| CN114659226A (zh) * | 2022-03-03 | 2022-06-24 | 海信(山东)空调有限公司 | 空调器以及压缩机停机控制方法 |
| CN115200186A (zh) * | 2022-06-24 | 2022-10-18 | 宁波奥克斯电气股份有限公司 | 空调管路应力的控制方法、装置及空调器 |
| CN116335942B (zh) * | 2022-11-25 | 2025-12-23 | 海信(广东)空调有限公司 | 变频控制器的停机控制方法及变频空调 |
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- 2016-04-01 BR BR112017017679-3A patent/BR112017017679B1/pt active IP Right Grant
- 2016-04-01 HR HRP20210666TT patent/HRP20210666T1/hr unknown
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| BR112017017679A2 (pt) | 2018-04-10 |
| HRP20210666T1 (hr) | 2021-05-28 |
| PL3258182T3 (pl) | 2021-08-02 |
| CN105715524A (zh) | 2016-06-29 |
| ES2866047T3 (es) | 2021-10-19 |
| US10677241B2 (en) | 2020-06-09 |
| US20180195508A1 (en) | 2018-07-12 |
| BR112017017679B1 (pt) | 2023-03-07 |
| EP3258182B1 (en) | 2021-01-27 |
| EP3258182A1 (en) | 2017-12-20 |
| EP3258182A4 (en) | 2018-02-21 |
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