WO2017219384A1 - 一种玻璃池窑及玻璃熔制的方法 - Google Patents
一种玻璃池窑及玻璃熔制的方法 Download PDFInfo
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- WO2017219384A1 WO2017219384A1 PCT/CN2016/087860 CN2016087860W WO2017219384A1 WO 2017219384 A1 WO2017219384 A1 WO 2017219384A1 CN 2016087860 W CN2016087860 W CN 2016087860W WO 2017219384 A1 WO2017219384 A1 WO 2017219384A1
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- WIPO (PCT)
- Prior art keywords
- oxygen
- gas fuel
- flow rate
- control valve
- conduit
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/04—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in tank furnaces
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
- C03B5/2353—Heating the glass by combustion with pure oxygen or oxygen-enriched air, e.g. using oxy-fuel burners or oxygen lances
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/24—Automatically regulating the melting process
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
- F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
- F27B3/28—Arrangement of controlling, monitoring, alarm or the like devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0033—Heating elements or systems using burners
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0034—Regulation through control of a heating quantity such as fuel, oxidant or intensity of current
- F27D2019/004—Fuel quantity
- F27D2019/0043—Amount of air or O2 to the burner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0033—Heating elements or systems using burners
- F27D2099/004—Heating elements or systems using burners directed upon the charge, e.g. vertically
- F27D2099/0041—Heating elements or systems using burners directed upon the charge, e.g. vertically with a small angle, e.g. almost tangentially
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Definitions
- the present invention relates to glass kiln technology, and more particularly to a glass kiln and a method of glass melting.
- the glass kiln structure includes a feeder, a melting section, a flue, a passage, and a burner and an electrode disposed on the kiln.
- the feeder is arranged on the front wall of the melting part or on both sides of the chest wall.
- the flue is arranged on the chest wall or the front wall on both sides of the melting part, and the burner is provided on the chest wall on both sides of the melting part, the burner flame and the glass liquid
- the faces are parallel.
- An auxiliary heating electrode is arranged at the bottom of the melting portion.
- the melting of the glass is to heat the glass batch material entering the kiln to a high temperature through a burner, so that it forms a uniform liquid and the bubbles, stripes and stones are controlled within a certain range to meet the molding requirements of the molten glass.
- the electrodes arranged at the bottom of the pool are energized, the current is generated by the glass liquid to generate Joule heat, and the glass liquid at the bottom of the pool is auxiliaryly heated. After the double heating, the glass liquid enters the passage drain plate through the fluid hole to perform wire drawing.
- the burner of the glass kiln structure is installed on the chest wall on both sides of the melting part, and the flame of the burner is parallel with the glass material of the melting part or the liquid level of the glass liquid, and mainly relies on radiation heat transfer to heat the glass raw material or the glass liquid.
- the low heat utilization rate causes the heat to be radiated to the glass raw material or the surface of the glass to be not utilized optimally, resulting in high energy consumption. How to improve the heat utilization and stability of the burner and the heat acceptance of the liquid level of the glass is a technical problem to be solved.
- the present invention provides a glass cell kiln and a method of glass melting.
- the invention provides a glass cell kiln comprising a melting portion, the melting portion comprising a melting pool, the melting pool being provided with at least one burner mounted on the raft, the burner having a gas fuel conduit for providing gaseous fuel And an oxygen conduit for providing oxygen, the gaseous fuel conduit having gaseous fuel a flow meter and a gas fuel control valve having an oxygen flow meter and an oxygen control valve, the gas fuel flow meter, the gas fuel control valve, the oxygen flow meter, and the oxygen control valve are both controlled Units are connected;
- the gas fuel flow meter is configured to send the detected gas fuel flow rate to the control unit;
- the oxygen flow meter is configured to send the detected oxygen flow rate to the control unit
- the control unit is configured to receive a gaseous fuel flow from the gas fuel flow meter, receive an oxygen flow from the oxygen flow meter, determine, according to the gaseous fuel flow rate and the oxygen flow rate, the gas fuel control valve and/or Or the control signal of the oxygen control valve, and send a corresponding control signal to the gas fuel control valve and/or the oxygen control valve;
- the gas fuel control valve is configured to perform control of the valve according to the control signal after receiving the control signal;
- the oxygen control valve is configured to perform control of the valve according to the control signal after receiving the control signal.
- control unit for determining a control signal of the gas fuel control valve and/or the oxygen control valve according to the gas fuel flow rate and the oxygen flow rate, comprises: determining the gas fuel flow rate and the oxygen When the ratio of the flow rate is greater than the preset ratio range, determining a control signal for reducing the valve opening degree of the gas fuel control valve or a control signal for increasing the valve opening degree of the oxygen control valve; determining the gas fuel flow rate And determining, when the ratio of the oxygen flow rate is less than a preset ratio range, a control signal for increasing the valve opening degree of the gas fuel control valve or a control signal for reducing a valve opening degree of the oxygen control valve; When the ratio of the gaseous fuel flow rate to the oxygen flow rate is within a preset ratio range, a control signal is maintained for valve opening of the gas fuel control valve and the oxygen control valve.
- the preset ratio ranges from 1:3 to 1:2.
- the gas fuel conduit of the burner installed in the central portion of the melting pool and the oxygen conduit form a concentric structure
- the gas fuel conduit is an inner conduit of the concentric structure
- the oxygen conduit is An outer conduit of concentric structure; an angle between the gaseous fuel of the burner and the oxygen conduit installed in the molten pool at both sides of the large raft is 0 to 5 degrees.
- the melting pool is divided into a first zone as a raw material zone, a second zone as a foam zone, and a third zone as a clarification zone; the upper raft corresponds to the first zone At least one of the burners is disposed at a position on the large raft; at least one of the burners is disposed at a position above the second zone; at least one of the upper ridges corresponding to the position above the third zone is disposed The burning Device.
- control unit is further configured to determine a gas fuel flow rate and an oxygen flow rate according to the gas fuel flow rate and the oxygen flow rate, and determine a control signal for the gas fuel control valve and the oxygen control valve to cause the gas
- the difference between the fuel flow rate and the oxygen flow rate is less than 10% of the gas fuel flow rate or oxygen flow rate.
- the angle of the spray of the burner is 0 to 14 degrees with respect to the chest walls on both sides of the glass kiln, and the angle between the front wall and the rear wall of the glass kiln is 0 degrees.
- a method of glass melting using the above glass cell kiln comprising:
- At least one burner mounted on the raft is provided on the melting pool; a gas fuel conduit is installed at a central location of the raft, and the oxygen conduit constitutes a burner of concentric structure, and gaseous fuel is installed at two sides of the raft a burner having an angle between 0 and 5 degrees between the conduit and the oxygen conduit;
- a gas fuel flow meter and a gas fuel control valve are disposed on the gas fuel conduit of each burner, an oxygen flow meter and an oxygen control valve are disposed on the oxygen conduit of each burner; and a gas fuel flow meter is disposed with each burner a control unit in which a gas fuel control valve, an oxygen flow meter, and an oxygen control valve are connected;
- control signal for the gas fuel control valve and/or the oxygen control valve for the burner is determined based on the gas fuel flow rate and the oxygen flow rate, and the gas fuel control valve and/or the corresponding
- the oxygen control valve includes: when the ratio of the gas fuel flow rate to the oxygen flow rate is greater than a preset ratio range, controlling a valve opening degree of the gas fuel control valve to decrease or controlling a valve opening degree of the oxygen control valve to increase When it is determined that the ratio of the gas fuel flow rate to the oxygen flow rate is less than a preset ratio range, controlling a valve opening degree of the gas fuel control valve to increase or controlling a valve opening degree of the oxygen control valve to decrease; Maintaining a valve opening degree of the gas fuel control valve and the oxygen control valve when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio; the preset ratio ranges from 1:3 to 1 :2.
- the method further comprises: determining a gas fuel flow rate and an oxygen flow rate based on the gas fuel flow rate and the oxygen flow rate to determine control of the gas fuel control valve and the oxygen control valve
- the signal causes the difference between the gas fuel flow rate and the oxygen flow rate to be less than 10% of the gas fuel flow rate or oxygen flow rate.
- the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
- the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.
- Figure 1 is a structural view of a glass pool kiln in the embodiment
- Figure 2 is a schematic view showing the connection relationship between the burner and the control unit in the embodiment
- Fig. 3 is a structural view showing a glass melting method in the embodiment.
- FIG 1 is a structural view of a glass cell kiln in the embodiment.
- Figure 2 is a schematic view showing the connection relationship between the burner and the control unit in the embodiment.
- the glass cell kiln includes a melting portion including a melting pool provided with at least one burner mounted on the raft, the burner having a gas fuel conduit for providing gaseous fuel and An oxygen conduit for supplying oxygen, a gas fuel flow meter having a gas fuel flow meter and a gas fuel control valve, an oxygen flow meter having an oxygen flow meter and an oxygen control valve, a gas fuel flow meter, a gas fuel control valve, an oxygen flow meter, and an oxygen control The valves are all connected to the control unit.
- a gas fuel flow meter for transmitting the detected gaseous fuel flow to the control unit
- An oxygen flow meter is used to send the detected oxygen flow to the control unit
- the control unit is configured to receive a gaseous fuel flow from the gas fuel flow meter, receive an oxygen flow from the oxygen flow meter, determine a control signal for the gaseous fuel control valve and/or the oxygen control valve based on the gaseous fuel flow and the oxygen flow, and control the gas fuel a valve and/or an oxygen control valve sends a corresponding control signal;
- the gas fuel control valve is used for controlling the valve according to the control signal after receiving the control signal;
- the oxygen control valve is used to control the valve according to the control signal after receiving the control signal.
- the control unit determines the control signal of the gas fuel control valve and/or the oxygen control valve according to the gas fuel flow rate and the oxygen flow rate, and includes: determining that the valve for the gas fuel control valve is opened when the ratio of the gas fuel flow rate to the oxygen flow rate is greater than a preset ratio range a reduced control signal or a control signal for increasing the valve opening of the oxygen control valve; determining that the valve opening of the gas fuel control valve is increased when the ratio of the gas fuel flow to the oxygen flow is less than a preset ratio range a control signal or a control signal for decreasing the valve opening degree of the oxygen control valve; determining that the valve opening of the gas fuel control valve and the oxygen control valve is maintained when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio range control signal.
- the preset ratio ranges from 1:3 to 1:2, and the preferred range is 1:2.5 to 1:2.
- the location of the different burners in the glass kiln is related to the partitioning of the melt pool.
- the melting pool is divided into a first flow zone as a raw material zone, a second zone as a foam zone, and a third zone as a clarification zone; at least one of the upper rafts corresponding to the position above the first zone is provided a burner; at least one burner is disposed on the large raft corresponding to the position above the second zone; at least one burner is disposed on the raft corresponding to the position above the third zone.
- the gas fuel conduits and oxygen conduits of the burners at different locations in the glass cell kiln are configured in different configurations in conjunction with the installed position of the burner.
- the gas fuel conduit and the oxygen conduit of the burner installed in the central position of the raft in the melting pool constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, the oxygen conduit is a concentric outer conduit; the melting pool is installed in the scorpion
- the angle between the gas fuel conduit and the oxygen conduit of the burner in the side position is 0 to 5 degrees.
- control unit in the glass cell kiln can also control the gas fuel flow rate and the oxygen flow rate.
- control unit is further configured to determine a gas fuel flow rate and an oxygen flow rate according to the gas fuel flow rate and the oxygen flow rate, and determine a control signal for the gas fuel control valve and the oxygen control valve to make the gaseous fuel
- the difference between the flow rate and the oxygen flow rate is less than 10% of the gas fuel flow rate or oxygen flow rate.
- the angle of the spray of the burner in the glass kiln is 0 to 14 degrees from the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees. .
- Fig. 3 is a structural view showing a glass melting method in the embodiment.
- step 1 at least one burner mounted on the raft is provided on the melting pool; a gas fuel conduit and an oxygen conduit are installed at a central position of the raft to form a concentric structure burner, and gas is installed at two sides of the raft a burner having an angle between the fuel conduit and the oxygen conduit greater than 0 degrees;
- Step 2 a gas fuel flow meter and a gas fuel control valve are disposed on the gas fuel conduit of each burner, an oxygen flow meter and an oxygen control valve are disposed on the oxygen conduit of each burner; and gas is set with each burner a control unit in which a fuel flow meter, a gas fuel control valve, an oxygen flow meter, and an oxygen control valve are connected;
- Step 3 receiving a gas fuel flow rate from the gas fuel flow meter of the burner through the control unit, receiving an oxygen flow rate from the oxygen flow meter, and determining a gas fuel control valve and/or an oxygen control valve for the burner according to the gas fuel flow rate and the oxygen flow rate
- the control signal and corresponding control of the gas fuel control valve and / or oxygen control valve is a signal and corresponding control of the gas fuel control valve and / or oxygen control valve.
- a control signal for the gas fuel control valve and/or the oxygen control valve for the burner is determined according to the gas fuel flow rate and the oxygen flow rate, and the corresponding control gas fuel control valve and/or the oxygen control valve includes: When the ratio of the gas fuel flow rate to the oxygen flow rate is greater than the preset ratio range, the valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be less than the preset value.
- the valve opening of the control gas fuel control valve is increased or the valve opening degree of the control oxygen control valve is decreased; when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio range, the gas fuel control valve is maintained
- the valve opening of the oxygen control valve ranges from 1:3 to 1:2, and the preferred range is 1:2.5 to 1:2.
- the method further includes determining a gas fuel flow rate and an oxygen flow rate based on the gaseous fuel flow rate and the oxygen flow rate, determining the gas fuel control valve and the oxygen control valve
- the control signal causes the difference between the gaseous fuel flow rate and the oxygen flow rate to be less than 10% of the gaseous fuel flow rate or oxygen flow rate.
- a burner is arranged corresponding to the position above the first zone, corresponding to A burner is disposed at a position above the second zone, and a burner is disposed corresponding to a position above the third zone.
- the angle of the spray of each burner is 12 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
- the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, and the oxygen conduit is a concentric outer conduit; the first zone and the third zone
- the angle between the gas fuel conduits of the burners on both sides of the upper large raft is 3 degrees.
- the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate ranges from 1:2.4 to 1:2.2, and the gas fuel flow rate is judged.
- valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be less than the preset ratio range The valve opening degree of the control gas fuel control valve is increased or the valve opening degree of the control oxygen control valve is decreased.
- a burner is arranged on the large raft of the glass kiln corresponding to the position above the first zone, a burner is arranged corresponding to the position above the second zone, and a burner is arranged corresponding to the position above the third zone. .
- the angle of the spray of each burner is 5 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
- the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, and the oxygen conduit is a concentric outer conduit; the first zone and the third zone
- the angle between the gas fuel conduits of the burners on both sides of the upper large raft is 4 degrees.
- the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate is 1:2.4 to 1:2.3, and the gas fuel flow rate and oxygen are judged.
- valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be smaller than the preset ratio range, The valve opening of the control gas fuel control valve is increased or the valve opening of the control oxygen control valve is decreased.
- a burner is arranged on the large raft of the glass kiln corresponding to the position above the first zone, a burner is arranged corresponding to the position above the second zone, and a burner is arranged corresponding to the position above the third zone.
- the angle of the spray of each burner is 10 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
- the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, and the gas fuel conduit is a concentric inner conduit, oxygen guide
- the tube is an outer conduit of concentric structure; the angle between the gas fuel conduits of the burners on both sides of the large raft above the first zone and the third zone is 4 degrees.
- the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate is 1:2.25 to 1:2.1, and the gas fuel flow rate and oxygen are judged.
- valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be smaller than the preset ratio range, The valve opening of the control gas fuel control valve is increased or the valve opening of the control oxygen control valve is decreased.
- the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
- the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.
- the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
- the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.
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- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
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Abstract
Description
Claims (10)
- 一种玻璃池窑,包括熔化部,所述熔化部包括熔化池,其特征在于,所述熔化池设有至少一个安装在大碹上的燃烧器,所述燃烧器具有用于提供气体燃料的气体燃料导管和用于提供氧气的氧气导管,所述气体燃料导管上具有气体燃料流量计和气体燃料控制阀,所述氧气导管上具有氧气流量计和氧气控制阀,所述气体燃料流量计、所述气体燃料控制阀、所述氧气流量计和所述氧气控制阀均与控制单元相连接;所述气体燃料流量计,用于将检测到的气体燃料流量发送至所述控制单元;所述氧气流量计,用于检测到的氧气流量发送至所述控制单元;所述控制单元,用于从所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对所述气体燃料控制阀和/或所述氧气控制阀的控制信号,并向所述气体燃料控制阀和/或所述氧气控制阀发送相应的控制信号;所述气体燃料控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制;所述氧气控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制。
- 如权利要求1所述的玻璃池窑,其特征在于,所述控制单元,用于根据所述气体燃料流量和所述氧气流量确定所述气体燃料控制阀和/或所述氧气控制阀的控制信号包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度减小的控制信号或者针对所述氧气控制阀的阀门开度增大的控制信号;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度增大的控制信号或者针对所述氧气控制阀的阀门开度减小的控制信号;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,确定针对所述气体燃料控制阀和所述氧气控制阀的阀门开度保持的控制信号。
- 如权利要求2所述的玻璃池窑,其特征在于,所述预设比值范围为1:3~1:2。
- 如权利要求1所述的玻璃池窑,其特征在于,所述熔化池内安装在大碹的中央位置的燃烧器的气体燃料导管和所述氧气导管构成同心结构,所述气体燃料导管为所述同心结构的内导管,所述氧气导管为所述同心结构的外导管;所述熔化池内安装在大碹的两侧位置的燃烧器的气体燃料和所述氧气导管之间的夹角为0~5度。
- 如权利要求1所述的玻璃池窑,其特征在于,所述熔化池顺玻璃熔流方向划分为:作为生料区的第一区、作为泡沫区的第二区、作为澄清区的第三区;大碹上对应于所述第一区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第二区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第三区上方的位置上至少设置有一所述燃烧器。
- 如权利要求1所述的玻璃池窑,其特征在于,所述控制单元,还用于根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
- 如权利要求1所述的玻璃池窑,其特征在于,所述燃烧器的喷射角度与所述玻璃池窑的两侧胸墙的角度为0~14度,与所述玻璃池窑的前脸墙和后脸墙的角度为0度。
- 使用权利要求1至7中任一权利要求所述的玻璃池窑进行玻璃熔制的方法,其特征在于,包括:在熔化池上设有至少一个安装在大碹上的燃烧器;在大碹的中央位置处安装气体燃料导管和所述氧气导管构成同心结构的燃烧器,在大碹的两侧位置处安装气体燃料导管和所述氧气导管之间的夹角为0~5度的燃烧器;在每个燃烧器的气体燃料导管上设置气体燃料流量计和气体燃料控制阀,在每个燃烧器的氧气导管上设置氧气流量计和氧气控制阀;设置与每个燃烧器的气体燃料流量计、气体燃料控制阀、氧气流量计和氧气控制阀均相连接的控制单元;通过控制单元从燃烧器的所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对此 燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀。
- 使用权利要求8所述的进行玻璃熔制的方法,其特征在于,所述根据所述气体燃料流量和所述氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,控制所述气体燃料控制阀的阀门开度减小或者控制所述氧气控制阀的阀门开度增大;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,控制所述气体燃料控制阀的阀门开度增大或者控制所述氧气控制阀的阀门开度减小;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,保持所述气体燃料控制阀和所述氧气控制阀的阀门开度;所述预设比值范围为1:3~1:2。
- 使用权利要求8所述的进行玻璃熔制的方法,其特征在于,所述方法还包括:根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
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| US16/088,758 US20200255315A1 (en) | 2016-06-22 | 2016-06-30 | Glass tank furnace and glass melting method |
| PL16905924.3T PL3447032T3 (pl) | 2016-06-22 | 2016-06-30 | Szklarski piec wannowy |
| ES16905924T ES2986190T3 (es) | 2016-06-22 | 2016-06-30 | Horno de depósito de vidrio |
| EP16905924.3A EP3447032B1 (en) | 2016-06-22 | 2016-06-30 | Glass tank furnace |
| BR112018073900-6A BR112018073900B1 (pt) | 2016-06-22 | 2016-06-30 | Forno de tanque de vidro, e, método para fundir vidro |
| JP2018551150A JP6811253B2 (ja) | 2016-06-22 | 2016-06-30 | ガラスタンク炉及びガラス溶製方法 |
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| CN106116109A (zh) * | 2016-06-22 | 2016-11-16 | 巨石集团有限公司 | 一种玻璃池窑及玻璃熔制的方法 |
| CN108947207B (zh) * | 2018-07-18 | 2021-09-07 | 东旭光电科技股份有限公司 | 玻璃熔化方法 |
| CN109336363B (zh) * | 2018-11-01 | 2022-04-01 | 东旭光电科技股份有限公司 | 玻璃熔化方法 |
| CN110045702A (zh) * | 2019-04-23 | 2019-07-23 | 蚌埠中光电科技有限公司 | 一种tft玻璃窑炉生产工艺模拟及参数调整评价方法 |
| CN116282844A (zh) * | 2023-03-22 | 2023-06-23 | 巨石集团有限公司 | 一种加热系统及加热方法 |
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| PT3447032T (pt) | 2024-09-09 |
| BR112018073900B1 (pt) | 2022-06-07 |
| JP6811253B2 (ja) | 2021-01-13 |
| HUE067815T2 (hu) | 2024-11-28 |
| ES2986190T3 (es) | 2024-11-08 |
| EP3447032A4 (en) | 2020-01-01 |
| PL3447032T3 (pl) | 2024-11-04 |
| JP2019509972A (ja) | 2019-04-11 |
| EP3447032B1 (en) | 2024-08-14 |
| CN106116109A (zh) | 2016-11-16 |
| EP3447032A1 (en) | 2019-02-27 |
| BR112018073900A2 (pt) | 2019-02-26 |
| US20200255315A1 (en) | 2020-08-13 |
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