WO2017219384A1 - 一种玻璃池窑及玻璃熔制的方法 - Google Patents

一种玻璃池窑及玻璃熔制的方法 Download PDF

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Publication number
WO2017219384A1
WO2017219384A1 PCT/CN2016/087860 CN2016087860W WO2017219384A1 WO 2017219384 A1 WO2017219384 A1 WO 2017219384A1 CN 2016087860 W CN2016087860 W CN 2016087860W WO 2017219384 A1 WO2017219384 A1 WO 2017219384A1
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WIPO (PCT)
Prior art keywords
oxygen
gas fuel
flow rate
control valve
conduit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2016/087860
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English (en)
French (fr)
Inventor
沈培军
方长应
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Filing date
Publication date
Application filed by Jushi Group Co Ltd filed Critical Jushi Group Co Ltd
Priority to US16/088,758 priority Critical patent/US20200255315A1/en
Priority to PL16905924.3T priority patent/PL3447032T3/pl
Priority to ES16905924T priority patent/ES2986190T3/es
Priority to EP16905924.3A priority patent/EP3447032B1/en
Priority to BR112018073900-6A priority patent/BR112018073900B1/pt
Priority to JP2018551150A priority patent/JP6811253B2/ja
Publication of WO2017219384A1 publication Critical patent/WO2017219384A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/04Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in tank furnaces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
    • C03B5/2353Heating the glass by combustion with pure oxygen or oxygen-enriched air, e.g. using oxy-fuel burners or oxygen lances
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/24Automatically regulating the melting process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/28Arrangement of controlling, monitoring, alarm or the like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/0001Heating elements or systems
    • F27D99/0033Heating elements or systems using burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0028Regulation
    • F27D2019/0034Regulation through control of a heating quantity such as fuel, oxidant or intensity of current
    • F27D2019/004Fuel quantity
    • F27D2019/0043Amount of air or O2 to the burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/0001Heating elements or systems
    • F27D99/0033Heating elements or systems using burners
    • F27D2099/004Heating elements or systems using burners directed upon the charge, e.g. vertically
    • F27D2099/0041Heating elements or systems using burners directed upon the charge, e.g. vertically with a small angle, e.g. almost tangentially
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping

Definitions

  • the present invention relates to glass kiln technology, and more particularly to a glass kiln and a method of glass melting.
  • the glass kiln structure includes a feeder, a melting section, a flue, a passage, and a burner and an electrode disposed on the kiln.
  • the feeder is arranged on the front wall of the melting part or on both sides of the chest wall.
  • the flue is arranged on the chest wall or the front wall on both sides of the melting part, and the burner is provided on the chest wall on both sides of the melting part, the burner flame and the glass liquid
  • the faces are parallel.
  • An auxiliary heating electrode is arranged at the bottom of the melting portion.
  • the melting of the glass is to heat the glass batch material entering the kiln to a high temperature through a burner, so that it forms a uniform liquid and the bubbles, stripes and stones are controlled within a certain range to meet the molding requirements of the molten glass.
  • the electrodes arranged at the bottom of the pool are energized, the current is generated by the glass liquid to generate Joule heat, and the glass liquid at the bottom of the pool is auxiliaryly heated. After the double heating, the glass liquid enters the passage drain plate through the fluid hole to perform wire drawing.
  • the burner of the glass kiln structure is installed on the chest wall on both sides of the melting part, and the flame of the burner is parallel with the glass material of the melting part or the liquid level of the glass liquid, and mainly relies on radiation heat transfer to heat the glass raw material or the glass liquid.
  • the low heat utilization rate causes the heat to be radiated to the glass raw material or the surface of the glass to be not utilized optimally, resulting in high energy consumption. How to improve the heat utilization and stability of the burner and the heat acceptance of the liquid level of the glass is a technical problem to be solved.
  • the present invention provides a glass cell kiln and a method of glass melting.
  • the invention provides a glass cell kiln comprising a melting portion, the melting portion comprising a melting pool, the melting pool being provided with at least one burner mounted on the raft, the burner having a gas fuel conduit for providing gaseous fuel And an oxygen conduit for providing oxygen, the gaseous fuel conduit having gaseous fuel a flow meter and a gas fuel control valve having an oxygen flow meter and an oxygen control valve, the gas fuel flow meter, the gas fuel control valve, the oxygen flow meter, and the oxygen control valve are both controlled Units are connected;
  • the gas fuel flow meter is configured to send the detected gas fuel flow rate to the control unit;
  • the oxygen flow meter is configured to send the detected oxygen flow rate to the control unit
  • the control unit is configured to receive a gaseous fuel flow from the gas fuel flow meter, receive an oxygen flow from the oxygen flow meter, determine, according to the gaseous fuel flow rate and the oxygen flow rate, the gas fuel control valve and/or Or the control signal of the oxygen control valve, and send a corresponding control signal to the gas fuel control valve and/or the oxygen control valve;
  • the gas fuel control valve is configured to perform control of the valve according to the control signal after receiving the control signal;
  • the oxygen control valve is configured to perform control of the valve according to the control signal after receiving the control signal.
  • control unit for determining a control signal of the gas fuel control valve and/or the oxygen control valve according to the gas fuel flow rate and the oxygen flow rate, comprises: determining the gas fuel flow rate and the oxygen When the ratio of the flow rate is greater than the preset ratio range, determining a control signal for reducing the valve opening degree of the gas fuel control valve or a control signal for increasing the valve opening degree of the oxygen control valve; determining the gas fuel flow rate And determining, when the ratio of the oxygen flow rate is less than a preset ratio range, a control signal for increasing the valve opening degree of the gas fuel control valve or a control signal for reducing a valve opening degree of the oxygen control valve; When the ratio of the gaseous fuel flow rate to the oxygen flow rate is within a preset ratio range, a control signal is maintained for valve opening of the gas fuel control valve and the oxygen control valve.
  • the preset ratio ranges from 1:3 to 1:2.
  • the gas fuel conduit of the burner installed in the central portion of the melting pool and the oxygen conduit form a concentric structure
  • the gas fuel conduit is an inner conduit of the concentric structure
  • the oxygen conduit is An outer conduit of concentric structure; an angle between the gaseous fuel of the burner and the oxygen conduit installed in the molten pool at both sides of the large raft is 0 to 5 degrees.
  • the melting pool is divided into a first zone as a raw material zone, a second zone as a foam zone, and a third zone as a clarification zone; the upper raft corresponds to the first zone At least one of the burners is disposed at a position on the large raft; at least one of the burners is disposed at a position above the second zone; at least one of the upper ridges corresponding to the position above the third zone is disposed The burning Device.
  • control unit is further configured to determine a gas fuel flow rate and an oxygen flow rate according to the gas fuel flow rate and the oxygen flow rate, and determine a control signal for the gas fuel control valve and the oxygen control valve to cause the gas
  • the difference between the fuel flow rate and the oxygen flow rate is less than 10% of the gas fuel flow rate or oxygen flow rate.
  • the angle of the spray of the burner is 0 to 14 degrees with respect to the chest walls on both sides of the glass kiln, and the angle between the front wall and the rear wall of the glass kiln is 0 degrees.
  • a method of glass melting using the above glass cell kiln comprising:
  • At least one burner mounted on the raft is provided on the melting pool; a gas fuel conduit is installed at a central location of the raft, and the oxygen conduit constitutes a burner of concentric structure, and gaseous fuel is installed at two sides of the raft a burner having an angle between 0 and 5 degrees between the conduit and the oxygen conduit;
  • a gas fuel flow meter and a gas fuel control valve are disposed on the gas fuel conduit of each burner, an oxygen flow meter and an oxygen control valve are disposed on the oxygen conduit of each burner; and a gas fuel flow meter is disposed with each burner a control unit in which a gas fuel control valve, an oxygen flow meter, and an oxygen control valve are connected;
  • control signal for the gas fuel control valve and/or the oxygen control valve for the burner is determined based on the gas fuel flow rate and the oxygen flow rate, and the gas fuel control valve and/or the corresponding
  • the oxygen control valve includes: when the ratio of the gas fuel flow rate to the oxygen flow rate is greater than a preset ratio range, controlling a valve opening degree of the gas fuel control valve to decrease or controlling a valve opening degree of the oxygen control valve to increase When it is determined that the ratio of the gas fuel flow rate to the oxygen flow rate is less than a preset ratio range, controlling a valve opening degree of the gas fuel control valve to increase or controlling a valve opening degree of the oxygen control valve to decrease; Maintaining a valve opening degree of the gas fuel control valve and the oxygen control valve when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio; the preset ratio ranges from 1:3 to 1 :2.
  • the method further comprises: determining a gas fuel flow rate and an oxygen flow rate based on the gas fuel flow rate and the oxygen flow rate to determine control of the gas fuel control valve and the oxygen control valve
  • the signal causes the difference between the gas fuel flow rate and the oxygen flow rate to be less than 10% of the gas fuel flow rate or oxygen flow rate.
  • the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
  • the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.
  • Figure 1 is a structural view of a glass pool kiln in the embodiment
  • Figure 2 is a schematic view showing the connection relationship between the burner and the control unit in the embodiment
  • Fig. 3 is a structural view showing a glass melting method in the embodiment.
  • FIG 1 is a structural view of a glass cell kiln in the embodiment.
  • Figure 2 is a schematic view showing the connection relationship between the burner and the control unit in the embodiment.
  • the glass cell kiln includes a melting portion including a melting pool provided with at least one burner mounted on the raft, the burner having a gas fuel conduit for providing gaseous fuel and An oxygen conduit for supplying oxygen, a gas fuel flow meter having a gas fuel flow meter and a gas fuel control valve, an oxygen flow meter having an oxygen flow meter and an oxygen control valve, a gas fuel flow meter, a gas fuel control valve, an oxygen flow meter, and an oxygen control The valves are all connected to the control unit.
  • a gas fuel flow meter for transmitting the detected gaseous fuel flow to the control unit
  • An oxygen flow meter is used to send the detected oxygen flow to the control unit
  • the control unit is configured to receive a gaseous fuel flow from the gas fuel flow meter, receive an oxygen flow from the oxygen flow meter, determine a control signal for the gaseous fuel control valve and/or the oxygen control valve based on the gaseous fuel flow and the oxygen flow, and control the gas fuel a valve and/or an oxygen control valve sends a corresponding control signal;
  • the gas fuel control valve is used for controlling the valve according to the control signal after receiving the control signal;
  • the oxygen control valve is used to control the valve according to the control signal after receiving the control signal.
  • the control unit determines the control signal of the gas fuel control valve and/or the oxygen control valve according to the gas fuel flow rate and the oxygen flow rate, and includes: determining that the valve for the gas fuel control valve is opened when the ratio of the gas fuel flow rate to the oxygen flow rate is greater than a preset ratio range a reduced control signal or a control signal for increasing the valve opening of the oxygen control valve; determining that the valve opening of the gas fuel control valve is increased when the ratio of the gas fuel flow to the oxygen flow is less than a preset ratio range a control signal or a control signal for decreasing the valve opening degree of the oxygen control valve; determining that the valve opening of the gas fuel control valve and the oxygen control valve is maintained when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio range control signal.
  • the preset ratio ranges from 1:3 to 1:2, and the preferred range is 1:2.5 to 1:2.
  • the location of the different burners in the glass kiln is related to the partitioning of the melt pool.
  • the melting pool is divided into a first flow zone as a raw material zone, a second zone as a foam zone, and a third zone as a clarification zone; at least one of the upper rafts corresponding to the position above the first zone is provided a burner; at least one burner is disposed on the large raft corresponding to the position above the second zone; at least one burner is disposed on the raft corresponding to the position above the third zone.
  • the gas fuel conduits and oxygen conduits of the burners at different locations in the glass cell kiln are configured in different configurations in conjunction with the installed position of the burner.
  • the gas fuel conduit and the oxygen conduit of the burner installed in the central position of the raft in the melting pool constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, the oxygen conduit is a concentric outer conduit; the melting pool is installed in the scorpion
  • the angle between the gas fuel conduit and the oxygen conduit of the burner in the side position is 0 to 5 degrees.
  • control unit in the glass cell kiln can also control the gas fuel flow rate and the oxygen flow rate.
  • control unit is further configured to determine a gas fuel flow rate and an oxygen flow rate according to the gas fuel flow rate and the oxygen flow rate, and determine a control signal for the gas fuel control valve and the oxygen control valve to make the gaseous fuel
  • the difference between the flow rate and the oxygen flow rate is less than 10% of the gas fuel flow rate or oxygen flow rate.
  • the angle of the spray of the burner in the glass kiln is 0 to 14 degrees from the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees. .
  • Fig. 3 is a structural view showing a glass melting method in the embodiment.
  • step 1 at least one burner mounted on the raft is provided on the melting pool; a gas fuel conduit and an oxygen conduit are installed at a central position of the raft to form a concentric structure burner, and gas is installed at two sides of the raft a burner having an angle between the fuel conduit and the oxygen conduit greater than 0 degrees;
  • Step 2 a gas fuel flow meter and a gas fuel control valve are disposed on the gas fuel conduit of each burner, an oxygen flow meter and an oxygen control valve are disposed on the oxygen conduit of each burner; and gas is set with each burner a control unit in which a fuel flow meter, a gas fuel control valve, an oxygen flow meter, and an oxygen control valve are connected;
  • Step 3 receiving a gas fuel flow rate from the gas fuel flow meter of the burner through the control unit, receiving an oxygen flow rate from the oxygen flow meter, and determining a gas fuel control valve and/or an oxygen control valve for the burner according to the gas fuel flow rate and the oxygen flow rate
  • the control signal and corresponding control of the gas fuel control valve and / or oxygen control valve is a signal and corresponding control of the gas fuel control valve and / or oxygen control valve.
  • a control signal for the gas fuel control valve and/or the oxygen control valve for the burner is determined according to the gas fuel flow rate and the oxygen flow rate, and the corresponding control gas fuel control valve and/or the oxygen control valve includes: When the ratio of the gas fuel flow rate to the oxygen flow rate is greater than the preset ratio range, the valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be less than the preset value.
  • the valve opening of the control gas fuel control valve is increased or the valve opening degree of the control oxygen control valve is decreased; when the ratio of the gas fuel flow rate to the oxygen flow rate is within a preset ratio range, the gas fuel control valve is maintained
  • the valve opening of the oxygen control valve ranges from 1:3 to 1:2, and the preferred range is 1:2.5 to 1:2.
  • the method further includes determining a gas fuel flow rate and an oxygen flow rate based on the gaseous fuel flow rate and the oxygen flow rate, determining the gas fuel control valve and the oxygen control valve
  • the control signal causes the difference between the gaseous fuel flow rate and the oxygen flow rate to be less than 10% of the gaseous fuel flow rate or oxygen flow rate.
  • a burner is arranged corresponding to the position above the first zone, corresponding to A burner is disposed at a position above the second zone, and a burner is disposed corresponding to a position above the third zone.
  • the angle of the spray of each burner is 12 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
  • the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, and the oxygen conduit is a concentric outer conduit; the first zone and the third zone
  • the angle between the gas fuel conduits of the burners on both sides of the upper large raft is 3 degrees.
  • the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate ranges from 1:2.4 to 1:2.2, and the gas fuel flow rate is judged.
  • valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be less than the preset ratio range The valve opening degree of the control gas fuel control valve is increased or the valve opening degree of the control oxygen control valve is decreased.
  • a burner is arranged on the large raft of the glass kiln corresponding to the position above the first zone, a burner is arranged corresponding to the position above the second zone, and a burner is arranged corresponding to the position above the third zone. .
  • the angle of the spray of each burner is 5 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
  • the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, the gas fuel conduit is a concentric inner conduit, and the oxygen conduit is a concentric outer conduit; the first zone and the third zone
  • the angle between the gas fuel conduits of the burners on both sides of the upper large raft is 4 degrees.
  • the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate is 1:2.4 to 1:2.3, and the gas fuel flow rate and oxygen are judged.
  • valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be smaller than the preset ratio range, The valve opening of the control gas fuel control valve is increased or the valve opening of the control oxygen control valve is decreased.
  • a burner is arranged on the large raft of the glass kiln corresponding to the position above the first zone, a burner is arranged corresponding to the position above the second zone, and a burner is arranged corresponding to the position above the third zone.
  • the angle of the spray of each burner is 10 degrees to the angle of the chest wall on both sides of the glass kiln, and the angle between the front wall and the back wall of the glass kiln is 0 degrees.
  • the gas fuel conduit and the oxygen conduit of the burner at the central position of the large raft above the second zone constitute a concentric structure, and the gas fuel conduit is a concentric inner conduit, oxygen guide
  • the tube is an outer conduit of concentric structure; the angle between the gas fuel conduits of the burners on both sides of the large raft above the first zone and the third zone is 4 degrees.
  • the control unit obtains the gas fuel flow rate and the oxygen flow rate in real time and controls the valves of the gas fuel control valve and the valves of the oxygen control valve so that the preset ratio of the gas fuel flow rate and the oxygen flow rate is 1:2.25 to 1:2.1, and the gas fuel flow rate and oxygen are judged.
  • valve opening degree of the control gas fuel control valve is decreased or the valve opening degree of the control oxygen control valve is increased; when the ratio of the gas fuel flow rate to the oxygen flow rate is determined to be smaller than the preset ratio range, The valve opening of the control gas fuel control valve is increased or the valve opening of the control oxygen control valve is decreased.
  • the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
  • the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.
  • the invention detects and controls the gas fuel flow rate and the oxygen flow rate of the burner in real time, so as to stabilize the heat output of the burner and improve the heat utilization rate; and set different gas fuels for the burners located at the central position and the two sides of the big raft.
  • the structure of the conduit and the oxygen conduit increases the heat receiving effect of the liquid level of the glass.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Glass Melting And Manufacturing (AREA)
  • Regulation And Control Of Combustion (AREA)
  • Fuel Cell (AREA)

Abstract

一种玻璃池窑及玻璃熔制的方法,该池窑包括熔化部,熔化部包括熔化池,该熔化池设有至少一个安装在大碹上的燃烧器,该燃烧器具有用于提供气体燃料的气体燃料导管和用于提供氧气的氧气导管,该气体燃料导管上具有气体燃料流量计和气体燃料控制阀,该氧气导管上具有氧气流量计和氧气控制阀,气体燃料流量计、气体燃料控制阀、该氧气流量计和所述氧气控制阀均与控制单元相连接。

Description

一种玻璃池窑及玻璃熔制的方法
本申请要求在2016年06月22日提交中国专利局、申请号为201610474169.X、发明名称为“一种玻璃池窑及玻璃熔制的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及玻璃池窑技术,尤其涉及一种玻璃池窑及玻璃熔制的方法。
背景技术
玻璃池窑结构包括投料机、熔化部、烟道、通路以及设置在窑炉上的燃烧器和电极。投料机设置在熔化部的前脸墙端或两侧胸墙上,烟道设置在熔化部的两侧胸墙或前脸墙上,熔化部两侧胸墙上设置有燃烧器,燃烧器火焰与玻璃液面平行。在熔化部的池底布置有辅助加热的电极。
玻璃的熔制就是将进入窑炉内的玻璃配合料通过燃烧器加热至高温,使它形成均匀并且气泡、条纹和结石都控制在一定范围内符合成型要求的玻璃液。同时在池底布置的电极通电后电流通过玻璃液产生焦耳热对池底玻璃液进行辅助加热,经过双重加热后的玻璃液通过流液洞进入通路漏板进行拉丝成型。
这种玻璃池窑结构的燃烧器是安装在熔化部两侧胸墙上的,燃烧器的火焰与熔化部玻璃配合料或玻璃液液面平行,主要依靠辐射传热来加热玻璃原料或玻璃液,热利用率低,导致火焰辐射到玻璃原料或玻璃液面上的热量没有得到最佳的利用导致能耗大。如何提高燃烧器的热利用率和稳定度以及玻璃液面的热接受效果是需要解决的技术问题。
发明内容
为解决上述技术问题,本发明提供了一种玻璃池窑及玻璃熔制的方法。
本发明提供的玻璃池窑,包括熔化部,所述熔化部包括熔化池,所述熔化池设有至少一个安装在大碹上的燃烧器,所述燃烧器具有用于提供气体燃料的气体燃料导管和用于提供氧气的氧气导管,所述气体燃料导管上具有气体燃料 流量计和气体燃料控制阀,所述氧气导管上具有氧气流量计和氧气控制阀,所述气体燃料流量计、所述气体燃料控制阀、所述氧气流量计和所述氧气控制阀均与控制单元相连接;
所述气体燃料流量计,用于将检测到的气体燃料流量发送至所述控制单元;
所述氧气流量计,用于检测到的氧气流量发送至所述控制单元;
所述控制单元,用于从所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对所述气体燃料控制阀和/或所述氧气控制阀的控制信号,并向所述气体燃料控制阀和/或所述氧气控制阀发送相应的控制信号;
所述气体燃料控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制;
所述氧气控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制。
其中,所述控制单元,用于根据所述气体燃料流量和所述氧气流量确定所述气体燃料控制阀和/或所述氧气控制阀的控制信号包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度减小的控制信号或者针对所述氧气控制阀的阀门开度增大的控制信号;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度增大的控制信号或者针对所述氧气控制阀的阀门开度减小的控制信号;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,确定针对所述气体燃料控制阀和所述氧气控制阀的阀门开度保持的控制信号。
其中,所述预设比值范围为1:3~1:2。
其中,所述熔化池内安装在大碹的中央位置的燃烧器的气体燃料导管和所述氧气导管构成同心结构,所述气体燃料导管为所述同心结构的内导管,所述氧气导管为所述同心结构的外导管;所述熔化池内安装在大碹的两侧位置的燃烧器的气体燃料和所述氧气导管之间的夹角为0~5度。
其中,所述熔化池顺玻璃熔流方向划分为:作为生料区的第一区、作为泡沫区的第二区、作为澄清区的第三区;大碹上对应于所述第一区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第二区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第三区上方的位置上至少设置有一所述燃烧 器。
其中,所述控制单元,还用于根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
其中,所述燃烧器的喷射角度与所述玻璃池窑的两侧胸墙的角度为0~14度,与所述玻璃池窑的前脸墙和后脸墙的角度为0度。
使用上述玻璃池窑进行玻璃熔制的方法,包括:
在熔化池上设有至少一个安装在大碹上的燃烧器;在大碹的中央位置处安装气体燃料导管和所述氧气导管构成同心结构的燃烧器,在大碹的两侧位置处安装气体燃料导管和所述氧气导管之间的夹角为0~5度的燃烧器;
在每个燃烧器的气体燃料导管上设置气体燃料流量计和气体燃料控制阀,在每个燃烧器的氧气导管上设置氧气流量计和氧气控制阀;设置与每个燃烧器的气体燃料流量计、气体燃料控制阀、氧气流量计和氧气控制阀均相连接的控制单元;
通过控制单元从燃烧器的所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀。
其中,所述根据所述气体燃料流量和所述氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,控制所述气体燃料控制阀的阀门开度减小或者控制所述氧气控制阀的阀门开度增大;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,控制所述气体燃料控制阀的阀门开度增大或者控制所述氧气控制阀的阀门开度减小;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,保持所述气体燃料控制阀和所述氧气控制阀的阀门开度;所述预设比值范围为1:3~1:2。
其中,所述方法还包括:根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制 信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
本发明通过实时检测并控制燃烧器的气体燃料流量和氧气流量,使燃烧器的热量输出稳定,同时提高热利用率;为位于大碹的中央位置和两侧位置的燃烧器设置不同的气体燃料导管和所述氧气导管的构成结构,提高玻璃液面的热接受效果。
附图说明
并入到说明书中并且构成说明书的一部分的附图示出了本发明的实施例,并且与描述一起用于解释本发明的原理。在这些附图中,类似的附图标记用于表示类似的要素。下面描述中的附图是本发明的一些实施例,而不是全部实施例。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据这些附图获得其他的附图。
图1是实施例中玻璃池窑的结构图;
图2是实施例中燃烧器与控制单元的连接关系示意图;
图3是实施例中玻璃熔制方法的结构图。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。
图1是实施例中玻璃池窑的结构图。图2是实施例中燃烧器与控制单元的连接关系示意图。结合图1和图2,此玻璃池窑包括熔化部,此熔化部包括熔化池,熔化池设有至少一个安装在大碹上的燃烧器,燃烧器具有用于提供气体燃料的气体燃料导管和用于提供氧气的氧气导管,气体燃料导管上具有气体燃料流量计和气体燃料控制阀,氧气导管上具有氧气流量计和氧气控制阀,气体燃料流量计、气体燃料控制阀、氧气流量计和氧气控制阀均与控制单元相连接。
气体燃料流量计用于将检测到的气体燃料流量发送至控制单元;
氧气流量计用于检测到的氧气流量发送至控制单元;
控制单元用于从气体燃料流量计接收气体燃料流量,从氧气流量计接收氧气流量,根据气体燃料流量和氧气流量确定针对气体燃料控制阀和/或氧气控制阀的控制信号,并向气体燃料控制阀和/或氧气控制阀发送相应的控制信号;
气体燃料控制阀用于收到控制信号后根据控制信号进行阀门的控制;
氧气控制阀用于收到控制信号后根据控制信号进行阀门的控制。
控制单元根据气体燃料流量和氧气流量确定气体燃料控制阀和/或氧气控制阀的控制信号包括:判断气体燃料流量和氧气流量的比值大于预设比值范围时,确定针对气体燃料控制阀的阀门开度减小的控制信号或者针对氧气控制阀的阀门开度增大的控制信号;判断气体燃料流量和氧气流量的比值小于预设比值范围时,确定针对气体燃料控制阀的阀门开度增大的控制信号或者针对氧气控制阀的阀门开度减小的控制信号;判断气体燃料流量和氧气流量的比值位于预设比值范围内时,确定针对气体燃料控制阀和氧气控制阀的阀门开度保持的控制信号。其中,预设比值范围为1:3~1:2,优选的范围为1:2.5~1:2。
不同燃烧器在玻璃池窑中的设置位置与熔化池的分区相关。熔化池顺玻璃熔流方向划分为:作为生料区的第一区、作为泡沫区的第二区、作为澄清区的第三区;大碹上对应于第一区上方的位置上至少设置有一燃烧器;大碹上对应于第二区上方的位置上至少设置有一燃烧器;大碹上对应于第三区上方的位置上至少设置有一燃烧器。
在另一实施例中,结合燃烧器的安装位置,玻璃池窑中不同位置的燃烧器的气体燃料导管和氧气导管设置为不同的结构。熔化池内安装在大碹的中央位置的燃烧器的气体燃料导管和氧气导管构成同心结构,气体燃料导管为同心结构的内导管,氧气导管为同心结构的外导管;熔化池内安装在大碹的两侧位置的燃烧器的气体燃料导管和氧气导管之间的夹角为0~5度。通过上述设置,为位于大碹的中央位置和两侧位置的燃烧器设置不同的气体燃料导管和所述氧气导管的构成结构,可以有效提高玻璃液面的热接受效果。
在另一实施例中,玻璃池窑中的控制单元还可以控制气体燃料流速和氧气流速。具体的,控制单元还用于根据气体燃料流量和氧气流量确定气体燃料流速和氧气流速,确定针对气体燃料控制阀和氧气控制阀的控制信号使气体燃料 流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
在另一实施例中,此玻璃池窑设置燃烧器的喷射角度与玻璃池窑的两侧胸墙的角度为0~14度,与玻璃池窑的前脸墙和后脸墙的角度为0度。
图3是实施例中玻璃熔制方法的结构图。使用上述玻璃池窑进行玻璃熔制的方法,包括:
步骤1,在熔化池上设有至少一个安装在大碹上的燃烧器;在大碹的中央位置处安装气体燃料导管和氧气导管构成同心结构的燃烧器,在大碹的两侧位置处安装气体燃料导管和氧气导管之间的夹角大于0度的燃烧器;
步骤2,在每个燃烧器的气体燃料导管上设置气体燃料流量计和气体燃料控制阀,在每个燃烧器的氧气导管上设置氧气流量计和氧气控制阀;设置与每个燃烧器的气体燃料流量计、气体燃料控制阀、氧气流量计和氧气控制阀均相连接的控制单元;
步骤3,通过控制单元从燃烧器的气体燃料流量计接收气体燃料流量,从氧气流量计接收氧气流量,根据气体燃料流量和氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制气体燃料控制阀和/或氧气控制阀。
具体的,步骤2中根据气体燃料流量和氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制气体燃料控制阀和/或氧气控制阀包括:判断气体燃料流量和氧气流量的比值大于预设比值范围时,控制气体燃料控制阀的阀门开度减小或者控制氧气控制阀的阀门开度增大;判断气体燃料流量和氧气流量的比值小于预设比值范围时,控制气体燃料控制阀的阀门开度增大或者控制氧气控制阀的阀门开度减小;判断气体燃料流量和氧气流量的比值位于预设比值范围内时,保持气体燃料控制阀和氧气控制阀的阀门开度;预设比值范围为1:3~1:2,优选的范围为1:2.5~1:2。
为控制气体燃料和氧气的燃烧充分程度,此方法还包括:根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
具体实施例一
在玻璃池窑的大碹上,对应于第一区上方的位置上设置一燃烧器,对应于 第二区上方的位置上设置一燃烧器,对应于第三区上方的位置上设置一燃烧器。各燃烧器的喷射角度与玻璃池窑的两侧胸墙的角度均为12度,与玻璃池窑的前脸墙和后脸墙的角度为0度。第二区上方的大碹的中央位置的燃烧器的气体燃料导管和氧气导管构成同心结构,气体燃料导管为同心结构的内导管,氧气导管为同心结构的外导管;第一区和第三区上方的大碹的两侧位置的燃烧器的气体燃料导管之间的夹角为3度。控制单元实时获取气体燃料流量和氧气流量并控制气体燃料控制阀的阀门和氧气控制阀的阀门使气体燃料流量和氧气流量的预设比值范围为1:2.4~1:2.2,判断气体燃料流量和氧气流量的比值大于此预设比值范围时,控制气体燃料控制阀的阀门开度减小或者控制氧气控制阀的阀门开度增大;判断气体燃料流量和氧气流量的比值小于预设比值范围时,控制气体燃料控制阀的阀门开度增大或者控制氧气控制阀的阀门开度减小。
具体实施例二
在玻璃池窑的大碹上,对应于第一区上方的位置上设置一燃烧器,对应于第二区上方的位置上设置一燃烧器,对应于第三区上方的位置上设置一燃烧器。各燃烧器的喷射角度与玻璃池窑的两侧胸墙的角度均为5度,与玻璃池窑的前脸墙和后脸墙的角度为0度。第二区上方的大碹的中央位置的燃烧器的气体燃料导管和氧气导管构成同心结构,气体燃料导管为同心结构的内导管,氧气导管为同心结构的外导管;第一区和第三区上方的大碹的两侧位置的燃烧器的气体燃料导管之间的夹角为4度。控制单元实时获取气体燃料流量和氧气流量并控制气体燃料控制阀的阀门和氧气控制阀的阀门使气体燃料流量和氧气流量的预设比值为1:2.4~1:2.3,判断气体燃料流量和氧气流量的比值大于此预设比值范围时,控制气体燃料控制阀的阀门开度减小或者控制氧气控制阀的阀门开度增大;判断气体燃料流量和氧气流量的比值小于预设比值范围时,控制气体燃料控制阀的阀门开度增大或者控制氧气控制阀的阀门开度减小。
具体实施例三
在玻璃池窑的大碹上,对应于第一区上方的位置上设置一燃烧器,对应于第二区上方的位置上设置一燃烧器,对应于第三区上方的位置上设置一燃烧器。各燃烧器的喷射角度与玻璃池窑的两侧胸墙的角度均为10度,与玻璃池窑的前脸墙和后脸墙的角度为0度。第二区上方的大碹的中央位置的燃烧器的气体燃料导管和氧气导管构成同心结构,气体燃料导管为同心结构的内导管,氧气导 管为同心结构的外导管;第一区和第三区上方的大碹的两侧位置的燃烧器的气体燃料导管之间的夹角为4度。控制单元实时获取气体燃料流量和氧气流量并控制气体燃料控制阀的阀门和氧气控制阀的阀门使气体燃料流量和氧气流量的预设比值为1:2.25~1:2.1,判断气体燃料流量和氧气流量的比值大于此预设比值范围时,控制气体燃料控制阀的阀门开度减小或者控制氧气控制阀的阀门开度增大;判断气体燃料流量和氧气流量的比值小于预设比值范围时,控制气体燃料控制阀的阀门开度增大或者控制氧气控制阀的阀门开度减小。
本发明通过实时检测并控制燃烧器的气体燃料流量和氧气流量,使燃烧器的热量输出稳定,同时提高热利用率;为位于大碹的中央位置和两侧位置的燃烧器设置不同的气体燃料导管和所述氧气导管的构成结构,提高玻璃液面的热接受效果。
上面描述的内容可以单独地或者以各种方式组合起来实施,而这些变型方式都在本发明的保护范围之内。
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的物品或者设备中还存在另外的相同要素。
以上实施例仅用以说明本发明的技术方案而非限制,仅仅参照较佳实施例对本发明进行了详细说明。本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。
工业实用性
本发明通过实时检测并控制燃烧器的气体燃料流量和氧气流量,使燃烧器的热量输出稳定,同时提高热利用率;为位于大碹的中央位置和两侧位置的燃烧器设置不同的气体燃料导管和所述氧气导管的构成结构,提高玻璃液面的热接受效果。

Claims (10)

  1. 一种玻璃池窑,包括熔化部,所述熔化部包括熔化池,其特征在于,所述熔化池设有至少一个安装在大碹上的燃烧器,所述燃烧器具有用于提供气体燃料的气体燃料导管和用于提供氧气的氧气导管,所述气体燃料导管上具有气体燃料流量计和气体燃料控制阀,所述氧气导管上具有氧气流量计和氧气控制阀,所述气体燃料流量计、所述气体燃料控制阀、所述氧气流量计和所述氧气控制阀均与控制单元相连接;
    所述气体燃料流量计,用于将检测到的气体燃料流量发送至所述控制单元;
    所述氧气流量计,用于检测到的氧气流量发送至所述控制单元;
    所述控制单元,用于从所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对所述气体燃料控制阀和/或所述氧气控制阀的控制信号,并向所述气体燃料控制阀和/或所述氧气控制阀发送相应的控制信号;
    所述气体燃料控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制;
    所述氧气控制阀,用于收到控制信号后根据所述控制信号进行阀门的控制。
  2. 如权利要求1所述的玻璃池窑,其特征在于,
    所述控制单元,用于根据所述气体燃料流量和所述氧气流量确定所述气体燃料控制阀和/或所述氧气控制阀的控制信号包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度减小的控制信号或者针对所述氧气控制阀的阀门开度增大的控制信号;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,确定针对所述气体燃料控制阀的阀门开度增大的控制信号或者针对所述氧气控制阀的阀门开度减小的控制信号;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,确定针对所述气体燃料控制阀和所述氧气控制阀的阀门开度保持的控制信号。
  3. 如权利要求2所述的玻璃池窑,其特征在于,
    所述预设比值范围为1:3~1:2。
  4. 如权利要求1所述的玻璃池窑,其特征在于,
    所述熔化池内安装在大碹的中央位置的燃烧器的气体燃料导管和所述氧气导管构成同心结构,所述气体燃料导管为所述同心结构的内导管,所述氧气导管为所述同心结构的外导管;所述熔化池内安装在大碹的两侧位置的燃烧器的气体燃料和所述氧气导管之间的夹角为0~5度。
  5. 如权利要求1所述的玻璃池窑,其特征在于,
    所述熔化池顺玻璃熔流方向划分为:作为生料区的第一区、作为泡沫区的第二区、作为澄清区的第三区;大碹上对应于所述第一区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第二区上方的位置上至少设置有一所述燃烧器;大碹上对应于所述第三区上方的位置上至少设置有一所述燃烧器。
  6. 如权利要求1所述的玻璃池窑,其特征在于,
    所述控制单元,还用于根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
  7. 如权利要求1所述的玻璃池窑,其特征在于,
    所述燃烧器的喷射角度与所述玻璃池窑的两侧胸墙的角度为0~14度,与所述玻璃池窑的前脸墙和后脸墙的角度为0度。
  8. 使用权利要求1至7中任一权利要求所述的玻璃池窑进行玻璃熔制的方法,其特征在于,包括:
    在熔化池上设有至少一个安装在大碹上的燃烧器;在大碹的中央位置处安装气体燃料导管和所述氧气导管构成同心结构的燃烧器,在大碹的两侧位置处安装气体燃料导管和所述氧气导管之间的夹角为0~5度的燃烧器;
    在每个燃烧器的气体燃料导管上设置气体燃料流量计和气体燃料控制阀,在每个燃烧器的氧气导管上设置氧气流量计和氧气控制阀;设置与每个燃烧器的气体燃料流量计、气体燃料控制阀、氧气流量计和氧气控制阀均相连接的控制单元;
    通过控制单元从燃烧器的所述气体燃料流量计接收气体燃料流量,从所述氧气流量计接收氧气流量,根据所述气体燃料流量和所述氧气流量确定针对此 燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀。
  9. 使用权利要求8所述的进行玻璃熔制的方法,其特征在于,
    所述根据所述气体燃料流量和所述氧气流量确定针对此燃烧器的气体燃料控制阀和/或氧气控制阀的控制信号,并相应的控制所述气体燃料控制阀和/或所述氧气控制阀包括:判断所述气体燃料流量和所述氧气流量的比值大于预设比值范围时,控制所述气体燃料控制阀的阀门开度减小或者控制所述氧气控制阀的阀门开度增大;判断所述气体燃料流量和所述氧气流量的比值小于预设比值范围时,控制所述气体燃料控制阀的阀门开度增大或者控制所述氧气控制阀的阀门开度减小;判断所述气体燃料流量和所述氧气流量的比值位于预设比值范围内时,保持所述气体燃料控制阀和所述氧气控制阀的阀门开度;所述预设比值范围为1:3~1:2。
  10. 使用权利要求8所述的进行玻璃熔制的方法,其特征在于,
    所述方法还包括:根据所述气体燃料流量和所述氧气流量确定气体燃料流速和氧气流速,确定针对所述气体燃料控制阀和所述氧气控制阀的控制信号使所述气体燃料流速和氧气流速之间的差值小于气体燃料流速或氧气流速的10%。
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