WO2018185580A1 - Method for manufacturing a tool via rapid prototyping - Google Patents

Method for manufacturing a tool via rapid prototyping Download PDF

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Publication number
WO2018185580A1
WO2018185580A1 PCT/IB2018/051729 IB2018051729W WO2018185580A1 WO 2018185580 A1 WO2018185580 A1 WO 2018185580A1 IB 2018051729 W IB2018051729 W IB 2018051729W WO 2018185580 A1 WO2018185580 A1 WO 2018185580A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool
printing device
abrasive
filament
materials
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2018/051729
Other languages
French (fr)
Inventor
Stefano Fioratti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aros SRL
Original Assignee
Aros SRL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aros SRL filed Critical Aros SRL
Priority to EP18713368.1A priority Critical patent/EP3606701A1/en
Publication of WO2018185580A1 publication Critical patent/WO2018185580A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/009—Tools not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001—Manufacture of flexible abrasive materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20—Post-treatment, e.g. curing, coating or polishing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing

Definitions

  • the present invention relates to a method for making tools.
  • the invention is advantageously used to produce tools suitable for performing various types of processing, such as roughing, smoothing, lapping, polishing or equivalent treatment, on materials such as natural stone, cement, glass, metal or laminated surfaces, agglomerates and composite materials in general, such as Bretonstone® or Terastone®, the description that follows will make explicit reference to without losing its generality.
  • the object of the present invention is to provide a method for making tools of various shapes and sizes, chosen according to specific requirements of the field of use and/or of the end user.
  • Another object of the present invention is to provide a method for making tools defined by various types of materials combined with each other, and with optimal surface finishes and increased machining efficiency.
  • thermoplastic, thermosetting or equivalent polymeric material and and a loose material (powder) with abrasive properties such as diamond, carbides, alumina, mineral fillers, metal materials in general to be mixed together with said polymeric material in order to obtain a filament containing a resin/polymer matrix with abrasive properties to allow use with a smoothing and/or polishing function that, in particular, emphasizes the features of the processed materials creating abraded surfaces of more or less intense colour tones, and eventually obtaining "anti- finger” (elimination of fingerprints created with the contact between the fingertips of the operator's fingers and the material itself) or "gloss/matt” (polished and opaque points) effects, more or less balanced between them but always without the typical defects of repetitive mechanical processing (e.g. sense of rotation); and
  • the methodology also provides for a subsequent baking step (post-curing) of said tool thus produced in order to consolidate/harden the thermoplastic polymeric material of which the tool itself is made, or free sintering step, in order to compact the molecules of the same tool, also removing any polymeric additives previously added to favour the aforementioned 3D printing step (in the case of metals).
  • tools that have a base called “support”, made of neutral material, that is without the addition of an abrasive part, an abrasive part made of a thermoplastic rubber matrix, and an abrasive part made of a matrix of a different type, such as, for instance, nylon or similar materials.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

A method for making a tool comprising the steps of providing a polymeric thermoplastic or thermosetting material or equivalent and abrasive material in powder to be mixed together with said polymeric material, in order to obtain a filament containing a matrix / polymer resin with abrasive characteristics, and feeding said filament to a three-dimensional 3D printing device to obtain in output from said printing device a tool with certain shapes and sizes.

Description

METHOD FOR MAKING A TOOL.
The present invention relates to a method for making tools.
In particular, the invention is advantageously used to produce tools suitable for performing various types of processing, such as roughing, smoothing, lapping, polishing or equivalent treatment, on materials such as natural stone, cement, glass, metal or laminated surfaces, agglomerates and composite materials in general, such as Bretonstone® or Terastone®, the description that follows will make explicit reference to without losing its generality.
The object of the present invention is to provide a method for making tools of various shapes and sizes, chosen according to specific requirements of the field of use and/or of the end user.
Another object of the present invention is to provide a method for making tools defined by various types of materials combined with each other, and with optimal surface finishes and increased machining efficiency.
The structural and functional features of the present invention and its advantages over the known art will become clearer and more evident from the following claims and, in particular, from an examination of the following description.
The innovative methodology in question involves performance of the following operating phases:
- preparing a thermoplastic, thermosetting or equivalent polymeric material and and a loose material (powder) with abrasive properties, such as diamond, carbides, alumina, mineral fillers, metal materials in general to be mixed together with said polymeric material in order to obtain a filament containing a resin/polymer matrix with abrasive properties to allow use with a smoothing and/or polishing function that, in particular, emphasizes the features of the processed materials creating abraded surfaces of more or less intense colour tones, and eventually obtaining "anti- finger" (elimination of fingerprints created with the contact between the fingertips of the operator's fingers and the material itself) or "gloss/matt" (polished and opaque points) effects, more or less balanced between them but always without the typical defects of repetitive mechanical processing (e.g. sense of rotation); and
- feeding said filament to a three-dimensional or 3D printing device so that said printing device outputs a tool with defined shapes and sizes.
These shapes and sizes are customizable for each single customer based on specific needs.
Preferably but with no limitation thereto, the methodology also provides for a subsequent baking step (post-curing) of said tool thus produced in order to consolidate/harden the thermoplastic polymeric material of which the tool itself is made, or free sintering step, in order to compact the molecules of the same tool, also removing any polymeric additives previously added to favour the aforementioned 3D printing step (in the case of metals).
It must be emphasised that, in this way, it is possible to weave materials of different nature and appropriately designed geometries by the simultaneous use of more heads, and therefore the tools obtained with this method can be made with more materials, at least the same number as the printing heads of which the printing device is provided.
By way of example only, it is possible to make tools that have a base called "support", made of neutral material, that is without the addition of an abrasive part, an abrasive part made of a thermoplastic rubber matrix, and an abrasive part made of a matrix of a different type, such as, for instance, nylon or similar materials.
The method of the present invention therefore allows to obtain the following advantages:
compared to known methodologies using injection moulding, for instance the one described in EP 1 .524.078 B1 , it is possible to make tools without particular size and shape constraints determined by the employed mould, eliminating typical technical problems of injection moulding (e.g. undercuts, cavities inside the moulds, etc.),
considerable time reduction and high reduction of production costs: in fact, by avoiding the use and set-up of traditionally used injection moulding machines, thanks to the possibility of shifting from one tool to the other during production without emptying phases of the injection cylinders and their consequent necessary cleaning, and moreover, following the total elimination of injection moulds, without their consequent necessary maintenance normally caused by strong wear and tear due to the polymer-abrasive fillers mixture.

Claims

1. Method for making a tool, characterized by comprising the steps of providing a polymeric thermoplastic or thermosetting material or equivalent and abrasive material in powder to be mixed together with said polymeric material, in order to obtain a filament containing a matrix / polymer resin with abrasive characteristics, and feeding said filament to a three- dimensional 3D printing device to obtain in output from said printing device a tool with certain shapes and sizes.
2. Method according to claim 1 , characterized in that it further comprises a subsequent firing step of said tool.
3. Method according to claim 1 , characterized in that it further comprises a subsequent free sintering step of said tool.
4. Tool in particular for performing machining operations such as grinding, polishing, lapping, polishing or equivalent treatments, on materials such as natural stone, concrete, glass, metal or laminates surfaces, agglomerate and composite materials in general, obtained with the method according to one or more of Claims 1 to 3.
PCT/IB2018/051729 2017-04-07 2018-03-15 Method for manufacturing a tool via rapid prototyping Ceased WO2018185580A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP18713368.1A EP3606701A1 (en) 2017-04-07 2018-03-15 Method for manufacturing a tool via rapid prototyping

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102017000038586A IT201700038586A1 (en) 2017-04-07 2017-04-07 METHOD FOR THE REALIZATION OF A TOOL.
IT102017000038586 2017-04-07

Publications (1)

Publication Number Publication Date
WO2018185580A1 true WO2018185580A1 (en) 2018-10-11

Family

ID=59859451

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2018/051729 Ceased WO2018185580A1 (en) 2017-04-07 2018-03-15 Method for manufacturing a tool via rapid prototyping

Country Status (3)

Country Link
EP (1) EP3606701A1 (en)
IT (1) IT201700038586A1 (en)
WO (1) WO2018185580A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060185255A1 (en) * 2005-02-22 2006-08-24 Saint-Gobain Abrasives, Inc. Rapid tooling system and methods for manufacturing abrasive articles
EP1524078B1 (en) 2003-10-14 2015-01-21 Tenax S.p.A. Working system using brush tool
WO2016061506A1 (en) * 2014-10-17 2016-04-21 Applied Materials, Inc. Printed chemical mechanical polishing pad
CN106041767A (en) * 2016-07-12 2016-10-26 广东工业大学 Resin binder superhard grinding tool with internal cooling microstructure and manufacturing method and application of resin binder superhard grinding tool
WO2017046132A1 (en) * 2015-09-14 2017-03-23 Tiger Coatings Gmbh & Co. Kg Use of a thermosetting polymeric powder composition

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7875091B2 (en) * 2005-02-22 2011-01-25 Saint-Gobain Abrasives, Inc. Rapid tooling system and methods for manufacturing abrasive articles
CA3121870A1 (en) * 2013-03-22 2014-09-25 Markforged, Inc. Three dimensional printing
US9512544B2 (en) * 2013-07-11 2016-12-06 Tundra Composites, LLC Surface modified particulate and sintered or injection molded products

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1524078B1 (en) 2003-10-14 2015-01-21 Tenax S.p.A. Working system using brush tool
US20060185255A1 (en) * 2005-02-22 2006-08-24 Saint-Gobain Abrasives, Inc. Rapid tooling system and methods for manufacturing abrasive articles
WO2016061506A1 (en) * 2014-10-17 2016-04-21 Applied Materials, Inc. Printed chemical mechanical polishing pad
WO2017046132A1 (en) * 2015-09-14 2017-03-23 Tiger Coatings Gmbh & Co. Kg Use of a thermosetting polymeric powder composition
CN106041767A (en) * 2016-07-12 2016-10-26 广东工业大学 Resin binder superhard grinding tool with internal cooling microstructure and manufacturing method and application of resin binder superhard grinding tool

Also Published As

Publication number Publication date
EP3606701A1 (en) 2020-02-12
IT201700038586A1 (en) 2018-10-07

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