WO2019056594A1 - 微型直流电机 - Google Patents
微型直流电机 Download PDFInfo
- Publication number
- WO2019056594A1 WO2019056594A1 PCT/CN2017/115885 CN2017115885W WO2019056594A1 WO 2019056594 A1 WO2019056594 A1 WO 2019056594A1 CN 2017115885 W CN2017115885 W CN 2017115885W WO 2019056594 A1 WO2019056594 A1 WO 2019056594A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- output shaft
- micro
- support frame
- permanent magnets
- motor according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K33/00—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
- H02K33/16—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C17/00—Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
- A61C17/16—Power-driven cleaning or polishing devices
- A61C17/22—Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
- A61C17/32—Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating
- A61C17/34—Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like reciprocating or oscillating driven by electric motor
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B13/00—Brushes with driven brush bodies or carriers
- A46B13/02—Brushes with driven brush bodies or carriers power-driven carriers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C17/00—Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
- A61C17/16—Power-driven cleaning or polishing devices
- A61C17/22—Power-driven cleaning or polishing devices with brushes, cushions, cups, or the like
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/38—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with rotating flux distributors, and armatures and magnets both stationary
- H02K21/44—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with rotating flux distributors, and armatures and magnets both stationary with armature windings wound upon the magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
Definitions
- the present invention relates to the field of electric toothbrush accessories, and more particularly to a miniature DC motor.
- Electric toothbrushes are mainly composed of rechargeable batteries, miniature DC motors, battery boxes, toothbrush heads, metal guards and sleeves. .
- the electric toothbrush is driven by electric power, and the brush head moves at a speed of several thousand times or even tens of thousands of times per minute, and the vibration efficiency is much higher than that of the manual toothbrush.
- miniature DC motors for electric toothbrush vibration.
- One is that the DC rotating motor and the eccentric wheel become the vibration motor, and the other is that the motor is oscillated to the left and right by the converter control on the circuit, and the middle connection spring of the power shaft rebounds.
- the structure is to ensure that the gap of the circuit switching compensates for the lack of kinetic energy.
- the implementation manners of the above two types of motors are relatively complicated, the manufacturing cost is high, and the friction noise during operation is large.
- a miniature DC motor includes: a bottom cover, a receiving seat mounted on the bottom cover, an outer casing mounted on the receiving seat, a support frame mounted in the outer casing, and mounted on the support frame Four permanent magnets and coils, an output shaft mounted on the socket and extending outside the casing, a core mounted on the output shaft; each of the two permanent magnets is symmetrically located on a side of the support frame, and the center and the two permanent magnets on the same side of the support frame
- the axial connection of the output shaft forms an angle of 50° to 60°;
- the iron core includes a swing arm sleeved on the output shaft, and a swing arm symmetrically disposed on two sides of the sleeve portion. The swing arm is disposed opposite to the permanent magnet.
- the micro DC motor includes a bottom cover, a receiving seat mounted on the bottom cover, a casing mounted on the receiving seat, a support frame installed in the outer casing, four permanent magnets and coils mounted on the support frame, and being mounted on the receiving An output shaft that protrudes from the outside of the casing and an iron core that is mounted on the output shaft.
- the iron core becomes the excitation core under the action of the magnetic field after the energization, and the iron core swings left and right under the action of the magnetic field of the permanent magnet to drive the output shaft to swing left and right.
- the permanent magnet Because the angle between the center of the two permanent magnets on the same side of the support frame and the axis of the output shaft is 50°-60°, according to the cosine theorem, the permanent magnet generates a large auxiliary force, and the force stroke is sufficient, and the swing is sufficient. The amplitude is large, and the return spring is not needed to compensate for the shortage of the neutral power of the circuit switching in the gap of the current direction transition, and the structure is simple and the noise is small.
- the output shaft is mounted with a lower bearing and an upper bearing, the lower bearing is located on the receiving seat, and the upper bearing is located on the outer casing.
- the receiving seat is provided with a first bearing groove and two card slots, and the first bearing groove houses the lower bearing, and the card slot extends toward the bottom cover.
- the bottom cover protrudes from the two blocks, and the blocks are relatively aligned with the card slots.
- the receiving seat protrudes from the two arcuate blocks, and the arcuate block abuts against the inner wall of the outer casing.
- the outlet of the coil is threaded out of the bottom cover.
- the swing arm is provided with an arcuate groove and two force receiving surfaces, and the second The force planes are symmetrically located on both sides of the arcuate groove and are disposed opposite to the permanent magnets.
- the support frame includes a first frame body and a second frame body, and one ends of the first frame body and the second frame body abut against the socket frame.
- the first frame is provided with a first mounting slot and a first winding slot, and the first mounting slot extends longitudinally to accommodate the permanent magnet, and the first winding slot is laterally The coil is extended to accommodate.
- the second frame is provided with a second mounting slot and a second winding slot, and the second mounting slot extends longitudinally to receive the permanent magnet and is connected to the first mounting slot.
- the second winding groove laterally extends to receive the coil and is opposite to the first winding groove.
- FIG. 1 is a schematic view of a micro DC motor according to a preferred embodiment of the present invention.
- FIG. 2 is an exploded perspective view of the micro DC motor shown in FIG. 1;
- Figure 3 is a cross-sectional view of the micro DC motor shown in Figure 1;
- Figure 4 is another cross-sectional view of the micro DC motor shown in Figure 1;
- Figure 5 is another cross-sectional view of the micro DC motor shown in Figure 4.
- Figure 6 is a schematic view of the bottom cover of the micro DC motor shown in Figure 2;
- Figure 7 is a schematic view of the receiving seat of the micro DC motor shown in Figure 2;
- Figure 8 is a schematic view of the outer casing of the micro DC motor shown in Figure 2;
- Figure 9 is a schematic view of the first frame of the micro DC motor shown in Figure 2;
- Figure 10 is a schematic view of the second frame of the micro DC motor shown in Figure 2;
- Figure 11 is a schematic view of the iron core of the micro DC motor shown in Figure 2;
- 10-mini DC motor 20- bottom cover, 21-block, 30-bearing seat, 31-first bearing groove, 32-card slot, 33-arc block, 40-shell, 41-second bearing groove, 50-support frame, 51-first frame body, 52-second frame body, 53-first mounting groove, 54-first winding groove, 55-second mounting groove, 56-second winding groove, 60 - permanent magnet, 70-coil, 80-output shaft, 81-lower bearing, 82-upper bearing, 90-iron core, 91-sleeve, 92-swing arm, 93-arc slot, 94-forced surface .
- a micro DC motor 10 is mainly used for an electric toothbrush as a power source of the electric toothbrush according to a preferred embodiment of the present invention.
- the micro DC motor 10 includes a bottom cover 21, a receiving seat 30 mounted on the bottom cover 20, a housing 40 mounted on the receiving base 30, a support frame 50 mounted in the housing 40, and four permanent mounted on the support frame 50.
- each of the two permanent magnets 60 is symmetrically located on the side of the support frame 50, and the center of the two permanent magnets 60 on the same side of the support frame 50 forms an angle with the axis of the output shaft 80. ° ⁇ 60 °.
- the bottom cover 20 protrudes from the two blocks 21 , and the block 21 is engaged with the receiving seat 30 , and the bottom cover 20 protects the receiving seat 30 .
- the socket 30 is provided with a first bearing slot 31 and a second slot 32.
- the first bearing slot 31 receives one end of the output shaft 80, and the slot 32 extends toward the bottom cover 20.
- the slot 32 and the slot 32 are The blocks 21 are relatively adapted one by one.
- the socket 30 protrudes from the two arcuate blocks 33, and the arcuate block 33 abuts against the inner wall of the outer casing 40, thereby restricting the socket 30 from rotating freely.
- the outer casing 40 is provided with a second bearing groove 41, and the second bearing groove 41 is located at an end of the outer casing 40 away from the bottom cover 20.
- the support frame 50 includes a first frame body 51 and a second frame body 52 , and one ends of the first frame body 51 and the second frame body 52 abut against the sockets 30 .
- the first frame 51 is provided with a first mounting groove 53 and a first winding groove 54.
- the first mounting groove 53 extends longitudinally to accommodate the permanent magnet 60.
- the first winding groove 54 extends laterally to accommodate the coil 70.
- the second frame 52 is provided with a second mounting groove 55 and a second winding groove 56.
- the second mounting groove 55 extends longitudinally to receive the permanent magnet 60 and is opposite to the first mounting groove 53.
- the second winding groove 56 is opposite to the first mounting groove 53.
- the coil 70 is laterally extended and opposed to the second winding groove 54.
- the first frame 51 and the second frame 52 are both mounted with two permanent magnets 60, wherein the two permanent magnets 60 of the first bracket 51 are symmetrically disposed with each other, and the second bracket The two permanent magnets 60 on 52 are symmetrically arranged to each other.
- the permanent magnets 60 on the first frame body 51 are disposed opposite to the permanent magnets 60 on the second frame body 52, and the clamps formed by the center of the permanent magnets 60 and the axis of the output shaft 80 are disposed opposite each other.
- the angle is 50° to 60°, and in one embodiment, the included angle is 54°.
- N pole of permanent magnet 60 on first frame 51 Along from the direction of the core 90, the S pole faces the core 90, and the N pole of the permanent magnet 60 on the second frame 52 faces the core 90, and the S pole is away from the core 90.
- the output shaft 80 is mounted with a lower bearing 81 and an upper bearing 82.
- the lower bearing 81 is located on the receiving seat 30, and the upper bearing 82 is located on the outer casing 40. Specifically, the lower bearing 81 is received in the first bearing groove 31.
- the upper bearing 82 is received in the second bearing groove 41.
- the output shaft 80 can be rotated at a high speed by the iron core 90 by the support of the lower bearing 81 and the upper bearing 82.
- the iron core 90 includes a sleeve portion 91 sleeved on the output shaft 80 and a swing arm 92 symmetrically disposed on opposite sides of the sleeve portion 91 .
- the swing arm 92 is disposed opposite to the permanent magnet 60 .
- the swing arm 92 is generally T-shaped, and the swing arm 92 is provided with an arcuate groove 93 and two force receiving surfaces 94.
- the two force receiving surfaces 94 are symmetrically located on both sides of the arcuate groove 93 and are disposed opposite to the permanent magnet 60. Since the force receiving surface 94 is a curved surface and the force receiving area is large, the magnetic force generated by the permanent magnet 60 is easily transmitted to the output shaft 80.
- the output shaft 80 is inserted into the iron core 90, and the first frame body 51 and the second frame body 52 are fastened to wrap the assembled iron core 90, and the first frame body 51 is first.
- a permanent magnet 60 is mounted on the mounting groove 53 and the second mounting groove 55 of the second frame 52, and the coil 70 is wound around the first frame 51 and the second frame 52.
- it is integrally mounted in the outer casing 40, and the lower bearing 81 and the upper bearing 82 are mounted on the output shaft 80, the receiving seat 30 is fastened, and the bottom cover 20 is finally buckled.
- the micro DC motor 10 includes a bottom cover 20, a receiving seat 30 mounted on the bottom cover 20, a housing 40 mounted on the receiving base 30, a support frame 50 mounted in the housing 40, and four mounted on the support frame 50.
- the iron core 90 becomes the excitation core under the action of the magnetic field after the energization, and the magnetic core 90 acts on the magnetic field of the permanent magnet 60. Swinging left and right to drive the output shaft 80 to swing left and right.
- the permanent magnet 60 Because two permanent magnets are located on the same side of the support frame 50.
- the angle between the center of 60 and the axis of the output shaft 80 is 50° to 60°. According to the cosine theorem, the permanent magnet 60 generates a large auxiliary force, the force stroke is sufficient, the swing amplitude is large, and the current direction is changed. There is no need to use the return spring in the gap to compensate for the lack of neutral power of the circuit switching, and the structure is simple and the noise is small.
- the frequency of the micro DC motor 10 is 300-500 Hz, and the jitter of the output shaft 80 can be as high as 30,000 to 50,000 times per minute, which can cause a large amount of tiny bubbles to be generated in the toothpaste and water mixture in the mouth, and the pressure generated when the bubble bursts. You can deepen your teeth to clean the dirt and brush your teeth.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Health & Medical Sciences (AREA)
- Dentistry (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Dc Machiner (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Abstract
Description
Claims (10)
- 一种微型直流电机,其特征在于,包括:底盖、安装于所述底盖上的承接座、安装于所述承接座上的外壳、安装于所述外壳内的支撑架、安装于所述支撑架上的四个永磁体及线圈、安装于所述承接座上且伸出于所述外壳外部的输出轴、安装于所述输出轴上的铁芯;每两个所述永磁体为一组对称位于所述支撑架的侧面上,位于所述支撑架同一侧面上的两个所述永磁体的中心与所述输出轴的轴心连线形成的夹角为50°~60°;所述铁芯包括套于所述输出轴上套接部、对称设于所述套接部两侧的摆臂,所述摆臂与所述永磁体相对设置。
- 根据权利要求1所述的微型直流电机,其特征在于,所述输出轴上安装有下轴承及上轴承,所述下轴承位于所述承接座上,所述上轴承位于所述外壳上。
- 根据权利要求2所述的微型直流电机,其特征在于,所述承接座上设有一第一轴承槽及二卡槽,所述第一轴承槽容置所述下轴承,所述卡槽向所述底盖延伸。
- 根据权利要求3所述的微型直流电机,其特征在于,所述底盖上凸伸出二卡块,所述卡块与所述卡槽一一相对适配。
- 根据权利要求3所述的微型直流电机,其特征在于,所述承接座上凸伸出二弧形块,所述弧形块与所述外壳的内壁抵接。
- 根据权利要求1所述的微型直流电机,其特征在于,所述线圈的出线头自所述底盖穿出。
- 根据权利要求1所述的微型直流电机,其特征在于,所述摆臂上设有 一弧形槽及二受力面,二所述受力面对称位于所述弧形槽的两侧且与所述永磁体一一相对设置。
- 根据权利要求1所述的微型直流电机,其特征在于,所述支撑架包括第一架体及第二架体,所述第一架体及第二架体的一端与所述承接座抵接。
- 根据权利要求8所述的微型直流电机,其特征在于,所述第一架体上设有第一安装槽及第一绕线槽,所述第一安装槽纵向延伸容置所述永磁体,所述第一绕线槽横向延伸容置所述线圈。
- 根据权利要求9所述的微型直流电机,其特征在于,所述第二架体上设有第二安装槽及第二绕线槽,所述第二安装槽纵向延伸容置所述永磁体且与所述第一安装槽一一相对,所述第二绕线槽横向延伸容置所述线圈且与所述第一绕线槽一一相对。
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP17926049.2A EP3687050A4 (en) | 2017-09-21 | 2017-12-13 | MINIATURE DC MOTOR |
| JP2020515963A JP6999883B2 (ja) | 2017-09-21 | 2017-12-13 | 小型直流モーター |
| US16/819,193 US11289989B2 (en) | 2017-09-21 | 2020-03-16 | Miniature direct current motor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710862066.5 | 2017-09-21 | ||
| CN201710862066.5A CN107394982B (zh) | 2017-09-21 | 2017-09-21 | 微型直流电机 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/819,193 Continuation US11289989B2 (en) | 2017-09-21 | 2020-03-16 | Miniature direct current motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019056594A1 true WO2019056594A1 (zh) | 2019-03-28 |
Family
ID=60350921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2017/115885 Ceased WO2019056594A1 (zh) | 2017-09-21 | 2017-12-13 | 微型直流电机 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US11289989B2 (zh) |
| EP (1) | EP3687050A4 (zh) |
| JP (1) | JP6999883B2 (zh) |
| CN (1) | CN107394982B (zh) |
| WO (1) | WO2019056594A1 (zh) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107394982B (zh) * | 2017-09-21 | 2023-10-24 | 东莞市力博得电子科技有限公司 | 微型直流电机 |
| CN107968543A (zh) * | 2017-12-29 | 2018-04-27 | 东莞市沃伦电子科技有限公司 | 电机装置 |
| CN108039782B (zh) * | 2018-01-26 | 2024-05-24 | 深圳市振桦电机有限公司 | 磁悬浮电机 |
| CN108670478B (zh) * | 2018-06-22 | 2025-01-03 | 浙江造物小生家居用品有限公司 | 电动牙刷 |
| CN110957883B (zh) * | 2019-12-23 | 2025-05-30 | 深圳瑞圣特电子科技有限公司 | 安装永磁体与线圈的电机支架、磁悬浮声波电机及口腔清洁器具 |
| CN111064339A (zh) * | 2019-12-25 | 2020-04-24 | 温州市良特电器有限公司 | 永磁式摆动电机及其设计、装配方法 |
| CN111725967B (zh) * | 2020-07-02 | 2022-06-14 | 浙江省东阳市东磁诚基电子有限公司 | 一种适用于柱状振动马达的磁极及其实现方法 |
| CN115842427A (zh) * | 2021-09-18 | 2023-03-24 | 深圳市柏斯曼电子科技股份有限公司 | 一种高效声波电机 |
| CN114123703B (zh) * | 2022-01-27 | 2022-05-27 | 中山格智美电器有限公司 | 一种微型摆动马达及其制备方法 |
| CN116915014A (zh) * | 2023-06-30 | 2023-10-20 | 歌尔股份有限公司 | 振动电机组件及电子设备 |
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| CN207234641U (zh) * | 2017-09-21 | 2018-04-13 | 东莞市力博得电子科技有限公司 | 微型直流电机 |
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-
2017
- 2017-09-21 CN CN201710862066.5A patent/CN107394982B/zh active Active
- 2017-12-13 WO PCT/CN2017/115885 patent/WO2019056594A1/zh not_active Ceased
- 2017-12-13 JP JP2020515963A patent/JP6999883B2/ja not_active Expired - Fee Related
- 2017-12-13 EP EP17926049.2A patent/EP3687050A4/en not_active Withdrawn
-
2020
- 2020-03-16 US US16/819,193 patent/US11289989B2/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020084707A1 (en) * | 2000-12-28 | 2002-07-04 | Tang Man Chiu | Vibrating toothbrush |
| CN101554342A (zh) * | 2009-01-05 | 2009-10-14 | 黄拔梓 | 电动牙刷驱动装置 |
| CN203815640U (zh) * | 2014-04-08 | 2014-09-10 | 张立武 | 一种电动牙刷电机 |
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| CN206499540U (zh) * | 2016-11-07 | 2017-09-19 | 深圳市加卓特科技有限公司 | 电动牙刷电机及电动牙刷 |
| CN107394982A (zh) * | 2017-09-21 | 2017-11-24 | 东莞市力博得电子科技有限公司 | 微型直流电机 |
| CN207234641U (zh) * | 2017-09-21 | 2018-04-13 | 东莞市力博得电子科技有限公司 | 微型直流电机 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3687050A4 (en) | 2021-06-09 |
| CN107394982A (zh) | 2017-11-24 |
| US20200220443A1 (en) | 2020-07-09 |
| JP2020533942A (ja) | 2020-11-19 |
| CN107394982B (zh) | 2023-10-24 |
| JP6999883B2 (ja) | 2022-01-19 |
| EP3687050A1 (en) | 2020-07-29 |
| US11289989B2 (en) | 2022-03-29 |
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