WO2019184673A1 - 一种阻尼器及圆形空调出风口 - Google Patents

一种阻尼器及圆形空调出风口 Download PDF

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Publication number
WO2019184673A1
WO2019184673A1 PCT/CN2019/077216 CN2019077216W WO2019184673A1 WO 2019184673 A1 WO2019184673 A1 WO 2019184673A1 CN 2019077216 W CN2019077216 W CN 2019077216W WO 2019184673 A1 WO2019184673 A1 WO 2019184673A1
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WO
WIPO (PCT)
Prior art keywords
damper
base
rotating
friction
rotating portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2019/077216
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English (en)
French (fr)
Inventor
谭霞林
邬文柯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chinatool Mould Systems Co Ltd
Original Assignee
Chinatool Mould Systems Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chinatool Mould Systems Co Ltd filed Critical Chinatool Mould Systems Co Ltd
Priority to EP19774439.4A priority Critical patent/EP3778274A4/en
Publication of WO2019184673A1 publication Critical patent/WO2019184673A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating devices
    • B60H1/34Nozzles; Air-diffusers
    • B60H1/3414Nozzles; Air-diffusers with means for adjusting the air stream direction
    • B60H1/3435Nozzles; Air-diffusers with means for adjusting the air stream direction using only a pivoting frame
    • B60H1/3442Nozzles; Air-diffusers with means for adjusting the air stream direction using only a pivoting frame the frame being spherical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating devices
    • B60H1/34Nozzles; Air-diffusers
    • B60H1/3414Nozzles; Air-diffusers with means for adjusting the air stream direction
    • B60H1/3428Nozzles; Air-diffusers with means for adjusting the air stream direction using a set of pivoting shutters and a pivoting frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating devices
    • B60H1/34Nozzles; Air-diffusers
    • B60H2001/3471Details of actuators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating devices
    • B60H1/34Nozzles; Air-diffusers
    • B60H2001/3471Details of actuators
    • B60H2001/3478Details of actuators acting on additional damper doors

Definitions

  • the invention relates to the technical field of air conditioners, in particular to a circular air conditioner air outlet.
  • the adjustment of the air outlet vent generally includes the adjustment of the air volume opening and closing and the adjustment of the blowing direction.
  • a blade that can pass through the air outlet of the air conditioner and adjust the blowing amount and the blowing direction have been proposed.
  • the structure is still complicated, the joint rotation is not smooth and stable, and the material used may be weakened due to wear and aging, thereby affecting the problem of joint retention.
  • the present invention is intended to provide a damper and a circular air conditioning vent for a simplified construction in which the joint continues to maintain smooth operation for overcoming the deficiencies of the prior art.
  • the present invention provides a damper and a circular air conditioning air outlet to solve the above problems.
  • a damper includes a base, a rotating portion, and a transmission portion.
  • the base has an inner cavity and is provided with openings at both ends.
  • One end of the rotating portion is rotatably received in the inner cavity of the base and is connected to the inner cavity.
  • the other end of the base is open, and the rotating end is disposed at one end of the base and is provided with an opening and has an inner cavity.
  • One end of the transmission portion is rotatably accommodated in the inner cavity of the rotating portion, and the other end is inserted out of the base.
  • the first friction portion is disposed between the base and the rotating portion, and the first friction portion is sleeved on the rotating portion and connected to the base, and the driving portion is rotatable about the axis.
  • One end, and the shape of the first friction portion is adapted to the shape of one end of the rotating portion connected to the base, and the second friction portion is disposed between the rotating portion and the transmission portion, and the second friction portion is sleeved on the transmission portion and One end of the rotating portion is connected, and the shape of the second friction portion is adapted to the shape of the one end of the transmission portion connected to the rotating portion.
  • the first friction portion includes a first friction portion main body and a first extending portion, and one end of the rotating portion connected to the base is provided with a through hole that cooperates with the first extending portion of the friction portion, and the first friction portion is provided with a main body.
  • the first extension portion extends to the inner cavity of the rotating portion through the through hole in the rotating portion on the outer surface of the one end of the rotating portion connected to the base.
  • the second friction portion includes a second friction portion main body and a second extension portion, and one end of the transmission portion connected to the rotating portion is provided with a through hole that cooperates with the second extension portion of the friction portion, and the second friction
  • the main body is disposed on an outer surface of one end of the transmission portion and the rotating portion, and the second extending portion passes through the through hole in the transmission portion.
  • the rotating portion includes a first ball and a first operating shaft connected to the first ball at one end, the first ball is rotatably received in the inner cavity of the base, and the first operating shaft passes through one end of the base An opening, the first ball is provided with an opening and has an inner cavity, and the transmission portion includes a second ball, a second operating shaft and a biasing portion connected to the second ball at one end, and the second ball is rotated In a ball body cavity, the second operating shaft passes through an opening of the base away from the rotating portion, and the biasing portion presses the transmission portion in the direction of the rotating portion.
  • the second operating shaft is provided with a limiting portion, wherein the limiting portion is a non-circular annular protrusion perpendicular to the axial direction of the transmission portion, and the limiting portion is away from the side of the rotating portion One end of the force is offset.
  • the limiting portion is provided with an error-proof structure
  • the error-proof structure is a protruding block extending from the annular convex plane of the limiting portion to the vertical direction or other non-parallel directions.
  • the first operating shaft is made of a plastic material, and two or more polygonal grooves are disposed thereon
  • the second operating shaft is made of a plastic material
  • the second ball and the limiting portion are second.
  • the operation shaft is provided with two or more polygonal grooves
  • the second operation shaft is located at a portion of the limiting portion away from the side of the second ball, and is provided with a plurality of reinforcing bone positions disposed horizontally and vertically.
  • the base is a unitary structure.
  • a circular air conditioning air outlet provided by an embodiment of the present invention includes a housing, a blade disposed in the housing, a gear, a damper, and the damper according to any one of claims 1 to 7, the damper
  • the base is fixedly connected to the inner surface of the casing.
  • the vane is circular and fixedly connected with the rotating portion of the damper.
  • the damper is rotatably connected to the casing and connected to the damper through a gear, and the damper drives the damper to rotate.
  • the edge of the damper is provided with a support bone position.
  • the damper used in the invention can realize the unified function of the air outlet opening and closing adjustment and the blowing direction adjustment of the circular air conditioning air outlet, the device structure is simple, the operation space is saved, and the operation is simple.
  • the first friction portion and the second friction portion of the damper of the present invention make the rotation operation of the damper smooth and stable, so that the damper can maintain a constant damping force, and the size of the component is also reduced. Fine requirements, in terms of usability, help to avoid the problem that the damper cannot maintain the damping force due to material wear and aging.
  • the arrangement of the rotating positioning structure and the error-proof structure on the transmission portion facilitates the smooth assembly of the damper in the casing, and simplifies the structure of the conventional blade, and the function of the rotational positioning is disposed on the transmission portion, which is more advantageous for protecting the blade. , to achieve an effective rotation limit.
  • the structural improvement of the first operating shaft and the second operating shaft enhances the strength of the casing of the first operating shaft and the second operating shaft, and also saves the raw material while reducing the axle body. The probability of deformation is beneficial to improve the service life of the damper.
  • Figure 1 is an exploded view of the structure of the damper of the present invention
  • Figure 2 is an exploded view of the air outlet of the circular air conditioner of the present invention.
  • Figure 3 is a cross-sectional view of the axial direction (A-A direction) of the vertical transmission portion of the circular air-conditioning air outlet of the present invention
  • FIG 4 is a cross-sectional view of the circular air-conditioning air outlet of the present invention along the axial direction of the transmission portion (B-B direction).
  • the embodiment of the present invention provides a damper 1 , as shown in FIG. 1 to FIG. 4 , comprising a base 11 , a rotating portion 12 and a transmission portion 13 , the base 11 having a spherical inner cavity and having openings at both ends, the rotating portion One end of the rotating portion 12 is accommodated in the inner cavity of the base 11 and is adapted to the shape of the inner cavity, and the other end of the rotating portion 12 is opened at one end of the base 11.
  • the rotating portion 12 is received at one end of the base 11 and has an opening and has a cavity.
  • One end of the portion 13 is rotatably received in the inner cavity of the rotating portion 12 and is adapted to the shape of the inner cavity, and the other end of the portion 13 is inserted away from the opening of the base 11 away from the end of the rotating portion 12, and the transmission portion can be rotated around the axis by the rotating portion. .
  • the base 11 of the present embodiment is an integral structure having a spherical inner cavity and having openings at both ends.
  • the rotating portion 12 includes a first ball 121 and a first operating shaft 122 connected to the first ball 121 at one end.
  • the first ball 121 is rotatably received in the inner cavity of the base 11.
  • the first operating shaft 122 passes through the base.
  • the first ball 121 is provided with an opening and has an inner cavity.
  • the first operating shaft 122 can drive the first ball 121 to rotate around the center point of the first ball 121 in the inner cavity of the base 11 or around the first operating shaft 122. The direction of the axis rotates.
  • the transmission portion 13 includes a second spherical body 131, a second operating shaft 132 connected to the second spherical body 131 at one end, and a biasing portion 134.
  • the second spherical body 131 is rotatably received in the inner cavity of the rotating portion 12, and the second portion
  • the operation shaft 132 passes through an opening of the base 11 away from one end of the rotating portion 12, and the urging portion 134 presses the transmission portion 13 in the direction of the rotating portion 12 to press the second spherical body 131 in the direction of the first spherical body 121, thereby causing the transmission A constant force is maintained between the portion and the rotating portion.
  • the urging portion 134 is an elastic member having elasticity. In the present embodiment, the urging portion 134 is a spring.
  • a first friction portion 14 is disposed between the base 11 and the rotating portion 12 .
  • the first friction portion 14 is disposed on the rotating portion 12 , and the first friction portion 14 is sleeved at one end of the rotating portion 12 and the base 11 . That is, the first friction portion 14 is sleeved on one end of the rotating portion 12 connected to the base 11, and the shape of the first friction portion 14 is adapted to the shape of the rotating portion 12 connected to one end of the base 11, in this embodiment, the first The friction portion 14 is sleeved on the first spherical body 121 of the rotating shaft and the connection with the first operating shaft 122 , and the first friction portion 14 is located between the first spherical body 121 and one end of the first operating shaft 122 and the base 11 .
  • the first friction portion 14 rotates in the inner cavity of the base along with one end of the rotating portion 12, thereby avoiding direct contact of the rotating portion with the base when rotating, thereby reducing bumping.
  • the first friction portion 14 includes a first friction portion main body and a first extending portion, and the first spherical body 121 of the rotating portion 12 is provided.
  • the through hole is matched with the first extending portion of the first friction portion, and the first friction portion body is disposed on the rotating portion first spherical body 121 and an outer surface thereof at the junction with the first operating shaft 122, first The extension extends through the through hole in the rotating portion 12 to the inner cavity surface of the first ball 121.
  • the first spherical body of the embodiment is respectively provided with a through hole on both ends of the same horizontal axis, and the force between the first friction portion and the first spherical body is relatively uniform and balanced, which is favorable for the rotating portion to be constant when rotating relative to the base. Damping force.
  • a second friction portion 15 is disposed between the rotating portion 12 and the transmission portion 13.
  • the second friction portion 15 is disposed on the transmission portion 13.
  • the second friction portion 15 is sleeved on the transmission portion 13 and connected to the rotating portion 12.
  • One end, that is, the second friction portion 15 is sleeved at one end of the transmission portion 13 connected to the rotating portion 12, and the shape of the second friction portion 15 is adapted to the shape of the end portion of the transmission portion 13 connected to the rotating portion 12.
  • the second friction portion 15 is sleeved on the second ball 131, the second friction portion 15 is located between the second ball 131 and the inner cavity of the first ball 121, and the second friction portion 15 is followed by the second The ball 131 rotates about the axis within the inner cavity of the first ball 121.
  • the second friction portion includes a second friction portion main body and a second extension portion, and at least one of the transmission portion second spherical body 131 is disposed a through hole that cooperates with the second extension of the second friction portion, the second friction portion body is disposed on an outer surface of the second ball of the transmission portion, and the second extension portion passes through the through hole on the transmission portion. Since the first extension of the first friction portion 14 extends to the surface of the first spherical cavity, the first extension is in contact with the second friction portion, thereby further increasing the damping between the rotating portion 12 and the transmission portion 13. force.
  • the first friction portion 14 and the second friction portion 15 may be made of a material having a damping friction force.
  • the first friction portion 14 and the second friction portion 15 of the present application are both made of a soft rubber material, and the soft rubber material is resistant to friction.
  • the anti-aging property has the outstanding advantages, thereby further maintaining the force between the rotating portion 12 and the transmission portion 13 and prolonging the service life of the product; in addition, the soft rubber material is soft in texture, The requirements for dimensional error during production and processing are low, which is conducive to batch and rapid production, and also reduces the precise size requirements of other components in cooperation with the production process.
  • the damper 1 When the damper 1 is in operation, the damper 1 is mainly realized by the friction damping force between the first friction portion 14 and the inner cavity of the base 11 and the friction damping force between the second friction portion 15 and the inner cavity of the rotating portion 12
  • the holding force of the working action, the soft rubber material of the first friction portion 14 and the second friction portion 15 contributes to a certain degree that the damper maintains a constant damping force, so that the operation feeling of the damper 1 is smooth and stable.
  • a grease layer is disposed between the first friction portion 14 and the inner cavity of the base 11 and between the second friction portion 15 and the inner portion of the rotating portion 12, and the grease used in the grease layer It is both a lubricating material and a commonly used damping material, which can utilize its lubricity and viscosity to produce a smooth and constant damping force between the two parts moving relative to each other.
  • a lubricating material and a commonly used damping material, which can utilize its lubricity and viscosity to produce a smooth and constant damping force between the two parts moving relative to each other.
  • the component can produce a constant friction during the rotary motion, resulting in a constant damping.
  • smooth and constant damping is formed between the components that are mutually rotated and matched, and the structure is simple and the assembly is convenient.
  • the grease layer plays a lubricating role in the rotation of the rotating portion 12 and the base 11, and the rotation of the transmission portion 13 and the rotating portion 12, so that the rotation is smooth, and the viscosity of the grease itself can be made to make the rotating portion 12 and the base
  • a frictional force tends to be constant during the rotational movement, so that the rotational movement between the transmission portion 13 and the rotating portion 12 causes a constant frictional force to form a constant damping, thereby causing the damper to work. Smooth and constant damping is formed.
  • the technical solution adopted in this embodiment is that the second ball 131 is provided with the ear post 133.
  • the ear post 133 of the embodiment is a columnar protrusion disposed on the surface of the second ball 131.
  • the inner cavity of the first ball 121 is provided with a column avoidance groove that cooperates with the ear column 133, and the ear column 133 is used to realize the synchronous rotation of the transmission portion 13 around the axis.
  • the ear post 133 is a columnar projection distributed in the non-rotational axis direction of the second sphere 131.
  • the rotating portion 12 can drive the transmission portion 13 to rotate synchronously about the axis through the cooperation of the ear post 133 and the ear column avoidance slot.
  • the ear post 133 may be provided in plurality and disposed on two or more sides in the axial direction.
  • the ear column 133 of the present embodiment is two columnar protrusions disposed in the same horizontal facing direction of the second ball body 131.
  • the axis of the ear column of the two ear columns 133 is perpendicular to the axis of the transmission portion, and the axis line is connected. Passing through the center point of the second sphere 131.
  • the body of the second friction portion 15 may completely cover the outer surface of the second sphere or cover only the portion other than the ear column.
  • the second operating shaft 132 of the transmission portion 13 is provided with a limiting portion 135.
  • the limiting portion 135 is a non-circular annular protrusion perpendicular to the axial direction of the transmission portion.
  • One end of the urging portion 134 of the embodiment It abuts against the side of the limiting portion 135 away from the rotating portion.
  • the limiting portion 135 cooperates with other components of the outside.
  • the limiting portion 135 is provided with a rotational positioning structure for defining the rotation angle of the transmission portion 13.
  • the rotary positioning structure is a protrusion extending outward along the plane of the limiting portion, and the protrusion is placed in a specific elongated slot of the external component when the damper is assembled to the air outlet of the air conditioner, and the rotary positioning structure is only rotated when the transmission portion is pivoted Restricted movement within the particular slot is limited to define the angle of rotation of the transmission portion.
  • the limiting portion 135 is further provided with an error-proof structure 136 for determining the mounting position of the transmission portion 13 when mated with the external components.
  • the error-proof structure 136 is specifically a protruding block extending from the annular convex plane of the limiting portion 135 to the vertical direction or other non-parallel directions, that is, the protruding direction of the protruding block is the axial direction of the parallel transmission portion 13 or It is other non-vertical direction, and is placed in a specific deepening groove when mating with external parts.
  • the angle of reciprocation of the error-proof structure in the deepening groove is the same as that of the rotating positioning structure.
  • the setting direction of the protruding block is parallel to the axial direction of the transmission portion, and the width of the deepening groove of the external parts is reduced, which is convenient for processing and production.
  • the rotating portion 12 and the transmission portion 13 of the present embodiment are made of a plastic material in consideration of the convenience of production and the tolerance of use. Of course, other materials may be employed in other embodiments. Today's parts made of plastic materials are subject to shrinkage and poor product size control. Therefore, in this embodiment, two or more plastic reducing grooves are respectively disposed on the rotating portion and the transmitting portion, especially in the cylindrical portion of the first operating shaft 122 and the second operating shaft 132, specifically the first operation. Two or more square grooves are disposed on the shaft 122. Two or more square grooves are disposed between the limiting portion 135 of the second operating shaft 132 and the second ball 131. The uniform arrangement of the grooves can be more beneficial for avoiding shrinkage. The deformation is reduced, and the size of the component is affected. Of course, in other embodiments, the shape of the groove may be a circle, a triangle, and other polygons.
  • the second operating shaft 132 is located at a portion of the limiting portion away from the side of the second ball, and is provided with a plurality of reinforcing bone positions disposed horizontally and vertically to increase the strength of the casing of the second operating shaft.
  • the embodiment provides a circular air conditioning air outlet, comprising a casing 3, a blade 2 disposed in the casing 3, a gear 4, a damper 5, and a damper 1 according to the above embodiment 1, the damper 1
  • the base 11 is fixedly coupled to the inner surface of the casing 3, and the vane 2 is circularly connected to the first operating shaft 122 of the rotating portion 12 of the damper 1, and the first operating shaft can be driven by the direction control of the vane 2.
  • the movement of 122 controls the rotary portion 12 to rotate about the axis or to make a multi-directional rotational motion about the center of the ball.
  • the damper 5 is rotatably coupled to the housing 3 and is rotatably moved by the damper 1.
  • the damper 5 includes a rotating shaft 53 connected to the housing 3 and a damper body 51 rotatably coupled to the rotating shaft 53. And a half bevel gear 52 provided on the damper body 51.
  • the damper body 51 is rotatable about the rotating shaft 53 to realize opening and closing of the damper 5.
  • the damper 5 can effectively block the end of the casing 3 away from the blade 2, thereby preventing gas from entering the inside of the casing 3.
  • the amount of the air blow amount that is, the angle at which the damper 5 is opened is adjusted, thereby achieving the control adjustment of the blow amount.
  • the transmission portion 13 of the present embodiment is engaged with the gear 4, and the transmission portion 13 drives the gear 4 to rotate about the axial direction.
  • the urging portion 134 is sleeved on the second operating shaft 132 of the transmission portion 13. One end of the urging portion 134 abuts against the limiting portion 135 of the transmission portion 13, and the other end of the urging portion 134 abuts the gear 4, and the transmission portion 13
  • the gear 4 can be moved by a certain distance in the axial direction, and the urging force of the urging portion 134 causes the transmission portion 13 to be pressed in the direction of the rotating portion 12, thereby realizing the transmission portion 13 and the rotating portion 12.
  • the gear 4 meshes with the semi-bevel gear 52 provided on the damper 5, and rotates around the axis of the transmission portion 13, thereby driving the gear 4 to rotate, thereby driving the damper 5 to rotate about the rotation shaft 53.
  • the damper 5 of the embodiment includes a rotating shaft 53 and two damper bodies 51 disposed on the rotating shaft 53.
  • the two damper bodies 51 are formed in a shape corresponding to the opening of the housing 3 away from the one end of the blade 2, and the two damper bodies 51 are A semi-bevel gear 52 is provided at each of the corresponding positions of the rotating shaft 53 in the opposite direction.
  • the housing 3 of the embodiment is a cylinder with two ends open, and the damper 5 includes two semi-circular damper bodies 51 disposed on the same shaft 53, and each of the damper bodies 51 is respectively provided with a half bevel gear 52.
  • the half bevel gears 52 on the two damper bodies 51 are oppositely disposed, and the shape of the two semicircular damper bodies 51 after unfolding corresponds to a circular shape of the housing 3 away from one end of the blades 2.
  • the gear 4 simultaneously meshes with the half bevel gear 52 on the two damper bodies 51, thereby simultaneously driving the two damper bodies 51 to rotate about the rotating shaft 53. Since the half bevel gears 52 are oppositely disposed, the two damper bodies 51 are at the gears. The drive of 4 is rotated in the opposite direction.
  • the circular edge of the damper of the present embodiment is further provided with a supporting bone position 54.
  • the prior art damper only sets the bone position in the main part of the damper, and the edge of the damper is only made of soft rubber or other materials, which causes the damper to sway and be unstable at the edge position when rotating, and is easy to generate noise. And is not conducive to the close contact of the damper edge with the housing.
  • the supporting bone position 54 disposed at the edge of the damper 5 can further support the soft rubber at the edge of the damper or other material 55 directly contacting the housing, so that the damper as a whole can maintain a smooth movement, reduce noise, and reduce the damper and the shell.
  • the gap between the bodies in addition, also enhances the durability of the damper and reduces the probability of deformation.
  • the support bone position 54 is in abutment with the soft material 55 of the circular edge of the damper, and the support bone position is located on the side away from the damper shaft when the damper rotates.
  • the control blade 2 rotates around the axis, thereby rotating the rotating portion 12 about the axis relative to the base 11, and then driving the transmission portion through the cooperation of the ear post 133 and the ear column avoidance slot. 13 is moved about the axis, so that the gear 4 rotates around the axis under the driving of the transmission portion 13 and engages with the half bevel gear 52 on the damper 5, so that the rotation shaft 53 of the damper body 51 is rotated, that is, the opening of the damper 5 is realized. Turn off or adjust the amount of blowing.
  • the rotating portion 12 can rotate in a multi-directional direction around the center of the ball, it is only necessary to adjust the direction in which the blade 2 rotates around the center of the ball, thereby achieving the adjustment of the blowing direction.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air-Flow Control Members (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

一种阻尼器(1),底座(11)具有内腔并于两端设有开口,旋转部(12)的一端转动的容置于底座(11)内腔并与内腔形状相适应,传动部(13)的一端可转动的容置于旋转部(12)内腔,所述旋转部(12)与底座(11)之间设有第一摩擦部,所述传动部(13)与旋转部(12)之间设有第二摩擦部。以及一种圆形空调出风口,包括壳体(3)、置于壳体内的叶片(2)、齿轮(4)、风门(5)及上述阻尼器(1)。该阻尼器(1)进一步简化了结构,使阻尼器(1)的转动工作平滑、稳定,阻尼器(1)能够保持趋于恒定的阻尼力,同时,在零部件的生产上增强了零部件的壳体强度,延长使用寿命,也降低了对尺寸规格的精细要求,便于生产。

Description

一种阻尼器及圆形空调出风口 技术领域
本发明涉及空调技术领域,具体涉及一种圆形空调出风口。
背景技术
在汽车空调领域中,空调出风口的调节通常包括吹风量开闭调节和吹风方向的调节。现有技术中已经出现了可通过空调出风口的叶片,同时调节吹风量和吹风方向的技术方案。但现有技术中仍存在结构较为复杂,接头转动不够平滑、稳定,所用的材料会因磨损和老化而引起的弹性减弱,从而影响接头保持力的问题。
因此,本发明意在提供一种简化结构,接头持续保持平稳工作的阻尼器和圆形空调出风口,用于克服现有技术中的缺陷。
发明内容
针对现有技术中提到的上述问题,本发明提供一种阻尼器及圆形空调出风口,以解决上述问题。
本发明实施例提供的一种阻尼器,包括底座、旋转部、传动部,所述底座具有内腔并于两端设有开口,旋转部的一端转动的容置于底座内腔并与内腔形状相适应,其另一端穿出底座的一端开口,旋转部容置于底座的一端设有开口并具有内腔,传动部的一端可转动的容置于旋转部内腔,其另一端穿出底座远离旋转部的一端开口,传动部可在旋转部的带动下绕轴线转动,所述底座与旋转部之间设有第一摩擦部,所述第一摩擦部套设于旋转部与底座连接的一端,且第一摩擦部的形状与旋转部连接于底座的一端的形状相适应,所述旋转部与传动部之间设有第二摩擦部,所述第二摩擦部套设于传动部与旋转部连接的一端,且第二摩擦部的形状与传动部连接于旋转部的一端的形状相适应。
优选地,所述第一摩擦部包括第一摩擦部主体与第一延伸部,旋转部与底座连接的一端上设有与摩擦部第一延伸部相配合的通孔,第一摩擦部主体设于旋转部与底座连接的一端的外表面,第一延伸部通过旋转部上的通孔延伸至旋转部的内腔。
优选地,所述第二摩擦部包括第二摩擦部主体与第二延伸部,所述传动部与旋转部连接的一端上设有与摩擦部第二延伸部相配合的通孔,第二摩擦部主 体设于传动部与旋转部连接的一端的外表面,第二延伸部穿过传动部上的通孔。
优选地,所述旋转部包括第一球体及一端连接所述第一球体的第一操作轴,所述第一球体转动的容置于底座内腔,所述第一操作轴穿出底座一端的开口,第一球体设有开口并具有内腔,所述传动部包括第二球体、一端连接所述第二球体的第二操作轴及施力部,所述第二球体转动的容置于第一球体内腔,所述第二操作轴穿出底座远离旋转部的一端开口,所述施力部将传动部向旋转部的方向按压。
优选地,所述第二操作轴上设有限位部,所述限位部为垂直于传动部轴线方向的一条非圆形环状凸起,所述限位部远离旋转部的一侧与施力部的一端相抵。
优选地,所述限位部上设有防错结构,该防错结构为由限位部的环状凸起平面向其垂直方向或是其他非平行方向延伸的凸出块。
优选地,所述第一操作轴由塑胶材料制成,其上设有两处以上多边形凹槽,所述第二操作轴由塑胶材料制成,第二球体与限位部之间的第二操作轴上设有两处以上多边形凹槽,所述第二操作轴位于限位部远离第二球体一侧的部分设有多条横竖交叉设置的加强骨位。
优选地,所述底座为一体结构。
本发明实施例提供的一种圆形空调出风口,包括壳体、置于壳体内的叶片、齿轮、风门及如上述权利要求1至7任一项所述的阻尼器,所述阻尼器的底座固定连接于壳体内表面,所述叶片呈圆形并与阻尼器的旋转部固定连接,所述风门可转动连接于壳体内并通过齿轮与阻尼器连接、阻尼器带动风门作转动运动。
优选地,所述风门的边缘设有支撑骨位。
上述技术方案可以看出,本发明采用的阻尼器可实现圆形空调出风口在吹风量开闭调节和吹风方向调节的功能统一,设备结构简单,节省操作空间,操作简单。本发明的阻尼器设置的第一摩擦部和第二摩擦部使阻尼器的转动工作平滑稳定,使阻尼器能够保持趋于恒定的阻尼力,在零部件的生产上也降低了对尺寸规格的精细要求,在使用性上有利于避免阻尼器因材料磨损、老化而引起的无法保持阻尼力的问题。另外,传动部上旋转定位结构和防错结构的设置有利于将阻尼器顺利装配于壳体中,同时简化了传统叶片的结构,将旋转定位的功能设置于传动部上,更有利于保护叶片,实现有效的旋转限位。与此同时, 对第一操作轴与第二操作轴在结构上的改进,增强了第一操作轴与第二操作轴的壳体强度,并且也在节省了原材料的同时,还降低了轴体变形的几率,有利于提高阻尼器的使用寿命。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。
图1为本发明阻尼器的结构爆炸图;
图2为本发明圆形空调出风口的爆炸图;
图3为本发明圆形空调出风口垂直传动部耳柱轴线方向(A-A方向)的剖面图;
图4为本发明圆形空调出风口沿传动部耳柱轴线方向(B-B方向)的剖面图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
实施例1:
本发明实施例提供一种阻尼器1,结合图1至图4所示,包括底座11、旋转部12及传动部13,所述底座11具有球形内腔并于两端设有开口,旋转部12的一端转动的容置于底座11内腔并与内腔形状相适应,其另一端穿出底座11的一端开口,旋转部12容置于底座11的一端设有开口并具有内腔,传动部13的一端可转动的容置于旋转部12内腔并与内腔形状相适应,其另一端穿出底座11远离旋转部12一端的开口,传动部可在旋转部的带动下绕轴线转动。
本实施例的底座11为具有球形内腔并于两端设有开口的一体结构。
旋转部12包括第一球体121及一端连接所述第一球体121的第一操作轴122,所述第一球体121转动的容置于底座11内腔,所述第一操作轴122穿出底座11一端的开口,第一球体121设有开口并具有内腔,第一操作轴122可带动第一球体 121在底座11内腔内绕第一球体121的中心点转动或绕第一操作轴122的轴线方向转动。
传动部13包括第二球体131、一端连接所述第二球体131的第二操作轴132及施力部134,所述第二球体131转动的容置于旋转部12内腔,所述第二操作轴132穿出底座11远离旋转部12一端的开口,所述施力部134将传动部13向旋转部12的方向按压,使第二球体131向第一球体121方向挤压,从而使传动部与旋转部之间保持恒定的作用力。施力部134为具有弹性的弹性部件,在本实施例中,所述施力部134为弹簧。
所述底座11与旋转部12之间设有第一摩擦部14,第一摩擦部14设于旋转部12上,所述第一摩擦部14套设于旋转部12与底座11连接的一端,即第一摩擦部14套设于旋转部12连接于底座11的一端,且第一摩擦部14的形状与旋转部12连接于底座11的一端的形状相适应,在本实施例中,第一摩擦部14套设于旋转轴第一球体121及其与第一操作轴122的连接处,第一摩擦部14位于第一球体121及第一操作轴122的一端与底座11之间的位置,第一摩擦部14随着旋转部12的一端在底座的内腔内转动,避免了旋转部在转动时与底座的直接接触,减少磕碰。为了使旋转部12与第一摩擦部14之间能更为紧密的贴合,所述第一摩擦部14包括第一摩擦部主体与第一延伸部,旋转部12的第一球体121上设有至少一个通孔,通孔与第一摩擦部的第一延伸部相配合,第一摩擦部主体设于旋转部第一球体121及其与第一操作轴122连接处的外表面,第一延伸部通过旋转部12上的通孔延伸至第一球体121的内腔表面。本实施例的第一球体于同一水平轴线上的两端分别设有一个通孔,第一摩擦部与第一球体之间的作用力相对均匀、平衡,有利于旋转部相对底座转动时保持恒定的阻尼力。
所述旋转部12与传动部13之间设有第二摩擦部15,第二摩擦部15设于传动部13上,所述第二摩擦部15套设于传动部13与旋转部12连接的一端,即第二摩擦部15套设于传动部13连接于旋转部12的一端,且第二摩擦部15的形状与传动部13连接于旋转部12的一端的形状相适应。在本实施例中,第二摩擦部15套设于第二球体131上,第二摩擦部15位于第二球体131与第一球体121的内腔之间,第二摩擦部15随着第二球体131在第一球体121的内腔内绕轴线转动。为了使传动部与第二摩擦部之间能更为紧密的贴合,所述第二摩擦部包括第二摩擦部主体与第二延伸部,所述传动部第二球体131上至少设有一个与第二摩擦部的第二 延伸部相配合的通孔,第二摩擦部主体设于传动部第二球体的外表面,第二延伸部穿过传动部上的通孔。由于第一摩擦部14的第一延伸部延伸至第一球体内腔的表面,此时第一延伸部与第二摩擦部相接触,从而进一步的增加旋转部12与传动部13之间的阻尼力。
第一摩擦部14与第二摩擦部15可采用具有阻尼摩擦力的材料制成,本申请的第一摩擦部14与第二摩擦部15均采用软胶材料制成,软胶材料在耐摩擦和抗老化的性能上相较于树脂材料具有突出的优点,进而有利于保持旋转部12与传动部13之间的作用力,延长产品的使用寿命;另外,软胶材料质地较为柔软,其在生产加工时对尺寸误差的要求较低,有利于实现批量、快速生产,同时也降低了与之配合的其他零部件在生产加工时对尺寸的精密要求。在阻尼器1工作时,主要依靠第一摩擦部14与底座11内腔之间的摩擦阻尼力、及第二摩擦部15与旋转部12内腔之间的摩擦阻尼力来实现阻尼器1对工作动作的保持力,第一摩擦部14与第二摩擦部15的软胶材质在一定程度上有利于阻尼器保持恒定的阻尼力,从而使阻尼器1的操作手感平滑、稳定。为了进一步强化阻尼器的恒定阻尼力,所述第一摩擦部14与底座11内腔之间、及第二摩擦部15与旋转部12的内腔之间设有油脂层,油脂层采用的油脂既是一种润滑材料,同时也是一种常用的阻尼材料,其能够利用本身的润滑性及黏性使得相对运动的两个零件之间产生平顺恒定的阻尼力。工作时,不同的零部件相对转动,油脂层就会在不同的零部件之间的间隙里形成一层薄的油膜,油膜在零部件的旋转配合时起到润滑作用,使得零部件转动平顺,再加上油脂本身的黏性,可以使得零部件在作旋转运动时产生趋于恒定的摩擦力,形成恒定的阻尼。采用这种结构,使得相互旋转配合的零部件之间形成平顺和恒定的阻尼,其结构简单、组装方便。油脂层在旋转部12与底座11的旋转、及传动部13与旋转部12的转动配合过程中起到润滑作用,使得转动平顺,再加上油脂本身的黏性,可以使得旋转部12与底座11之间在作旋转运动时产生趋于恒定的摩擦力,使得传动部13与旋转部12之间在做转动运动使产生趋于恒定的摩擦力,形成恒定的阻尼,从而使得阻尼器在工作时形成平顺和恒定的阻尼。
在实现传动部绕轴线转动时,本实施例采用的技术方案为,于第二球体131上设有耳柱133,本实施例的耳柱133为布设于第二球体131表面的柱状凸起,第一球体121的内腔设有与所述耳柱133相配合的耳柱避空槽,所述耳柱133用于实 现旋转部12带动传动部13绕轴线作同步旋转运动。所述耳柱133为分布于第二球体131非转动轴线方向上的柱状凸起。旋转部12可通过耳柱133与耳柱避空槽的配合带动传动部13绕轴线同步转动。为了实现更好的效果,所述耳柱133可设多个并分别设于轴线方向上的两侧或多侧。本实施例的耳柱133为两个设于第二球体131同一水平面对向方向上的柱状凸起,所述两个耳柱133的耳柱轴线与传动部的轴线垂直,其轴线连线通过第二球体131的中心点。此时第二摩擦部15的主体可完全覆盖于第二球体的外表面,或是仅覆盖除耳柱以外的部分。
所述传动部13的第二操作轴132上设有限位部135,所述限位部135为垂直于传动部轴线方向的一条非圆形环状凸起,本实施例的施力部134一端抵顶于限位部135远离旋转部的一侧。在将阻尼器装配于空调出风口时,限位部135与外界的其他零部件相配合。限位部135上设有用于限定传动部13转动角度的旋转定位结构。旋转定位结构为沿限位部平面向外延伸的凸起,该凸起在阻尼器装配于空调出风口时置于外界零部件的特定加长槽内,旋转定位结构在传动部绕轴转动时仅限于在该特定槽内做往复运动,从而限定了传动部的转动角度。
限位部135上还设有防错结构136,用于传动部13在与外界零部件配合时安装位置的确定。防错结构136具体为由限位部135的环状凸起平面向其垂直方向或是其他非平行方向延伸的凸出块,即该凸出块的延伸方向为平行传动部13的轴线方向或是其他非垂直方向,用于在与外界零件配合时置于特定的加深槽内,防错结构在加深槽内的往复运动角度与旋转定位结构相同。本实施例凸出块的设置方向与传动部轴线方向平行,减少外界零件加深槽的宽度,便于加工生产。
考虑到生产的便捷性与使用的耐受性,本实施例的旋转部12与传动部13采用塑胶材料制成,当然在其他实施例中可采用其他材料。现今由塑胶材料制成的零部件在生产制造会遇到易缩水,产品尺寸不好控制的问题。为此,本实施例分别于旋转部与传动部上设置两处以上的减胶凹槽,尤其是在第一操作轴122与第二操作轴132的呈圆柱形的部位,具体为第一操作轴122上设有两处以上方形凹槽,第二操作轴132的限位部135与第二球体131之间设有两处以上方形凹槽,上述凹槽均匀设置可更有利于避免缩水、减小变形、影响零部件的尺寸,当然在其他实施例当中,凹槽的形状可呈圆形、三角形及其他多边形。
第二操作轴132位于限位部远离第二球体一侧的部分设有多条横竖交叉设置的加强骨位,增加第二操作轴的壳体强度。
实施例2:
本实施例提供一种圆形空调出风口,包括壳体3、置于壳体3内的叶片2、齿轮4、风门5及如上述实施例1所述的阻尼器1,所述阻尼器1的底座11固定连接于壳体3内表面,所述叶片2呈圆形并与阻尼器1旋转部12的第一操作轴122刚性连接,通过对叶片2的方向控制,可带动第一操作轴122运动,从而控制旋转部12绕轴线旋转运动或绕球心作多向旋转运动。
所述风门5可转动连接于壳体3内并由阻尼器1带动作转动运动,所述风门5包括连接于壳体3内的转轴53、可转动连接于所述转轴53上的风门本体51、及设于风门本体51上的半锥齿轮52。所述风门本体51可绕转轴53转动从而实现风门5的开启与关闭,当关闭所述风门5时,风门5可以有效遮挡壳体3远离叶片2的一端,从而阻止气体进入壳体3内部,当需要调整吹风量的大小时,即为调整风门5开启的角度,从而实现吹风量大小的控制调整。
本实施例的传动部13与齿轮4卡合连接,传动部13带动齿轮4绕轴线方向转动。施力部134套设于传动部13的第二操作轴132上,施力部134的一端相抵于传动部13的限位部135,施力部134的另一端相抵于齿轮4,传动部13能够根据施力部134的施力状况,在轴线方向上相对齿轮4移动一定的距离,施力部134的作用力使传动部13向旋转部12方向按压,从而实现传动部13与旋转部12之间、及旋转部12与底座11之间的恒定摩擦力。所述齿轮4与风门5上设有的半锥齿轮52相啮合,通过传动部13的绕轴线转动,带动齿轮4转动,从而驱动风门5绕转轴53转动。
本实施例的风门5包括转轴53及同设于转轴53上的两片风门本体51,两片风门本体51展开的形状与壳体3远离叶片2的一端开口相适应,两片风门本体51于转轴53对应位置上分别对向错位设有半锥齿轮52。具体的,本实施例的壳体3为两端开口的圆柱体,所述风门5包括两片同转轴53设置的半圆形风门本体51,每一片风门本体51上分别设有一半锥齿轮52,两片风门本体51上的半锥齿轮52对向错位设置,两片半圆形风门本体51展开后的形状对应于壳体3远离叶片2的一端的圆形。齿轮4同时与两片风门本体51上的半锥齿轮52啮合,从而同时驱动两片风门本体51绕转轴53转动,由于个半锥齿轮52是对向设置的,故两个风门本体51在齿轮4的驱动下呈相反方向的绕轴旋转。
在本实施例中,为进一步加强风门5在旋转过程中的整体稳定性,本实施例 风门的圆形边缘上还设有支撑骨位54。通常,现有技术的风门仅于风门主体部位设置骨位,而风门的边缘仅由软胶或其他材料制成,从而导致了风门在旋转时会于边缘位置产生晃动、不平稳,易产生噪音,并且不利于风门边缘与壳体的紧密接触。本实施例于风门5边缘设置的支撑骨位54,能够进一步支撑风门边缘的的软胶或其他与壳体直接接触的材料55,使风门整体能够保持平稳的运动,减少噪音,减少风门与壳体间的间隙,另外,在结构上也增强了风门的耐久性,减少变形的几率。在本实施例中,所述支撑骨位54与风门圆形边缘的软胶材料55贴合连接,且支撑骨位位于在风门旋转时远离风门转轴的一侧。
在需要开启或关闭风门、或需要调整吹风量时,控制叶片2绕轴线旋转,从而带动旋转部12绕轴线相对底座11旋转运动,进而通过耳柱133与耳柱避空槽的配合带动传动部13绕轴线运动,使得齿轮4在与传动部13的带动下绕轴线旋转并与风门5上的半锥齿轮52啮合配合,从而实现风门本体51的绕转轴53旋转,即实现风门5的开启、关闭或吹风量的调整。
在需要对吹风方向进行调整时,由于旋转部12可绕球心多向转动,只需要通过调整叶片2绕球心转动的方向,即可实现吹风方向的调整。
以上对本发明实施例所提供的一种阻尼器及圆形空调出风口进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想;同时,对于本领域的一般技术人员,依据本发明的思想和方法,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。

Claims (10)

  1. 一种阻尼器,其特征在于,包括底座、旋转部、传动部,
    所述底座具有内腔并于两端设有开口,
    旋转部的一端转动的容置于底座内腔并与内腔形状相适应,其另一端穿出底座的一端开口,旋转部容置于底座的一端设有开口并具有内腔,
    传动部的一端可转动的容置于旋转部内腔,其另一端穿出底座远离旋转部的一端开口,传动部可在旋转部的带动下绕轴线转动,
    所述底座与旋转部之间设有第一摩擦部,所述第一摩擦部套设于旋转部与底座连接的一端,且第一摩擦部的形状与旋转部连接于底座的一端的形状相适应,
    所述旋转部与传动部之间设有第二摩擦部,所述第二摩擦部套设于传动部与旋转部连接的一端,且第二摩擦部的形状与传动部连接于旋转部的一端的形状相适应。
  2. 如权利要求1所述的一种阻尼器,其特征在于,所述第一摩擦部包括第一摩擦部主体与第一延伸部,旋转部与底座连接的一端上设有与第一延伸部相配合的通孔,第一摩擦部主体套设于旋转部与底座连接的一端的外表面,第一延伸部通过旋转部上的通孔延伸至旋转部的内腔。
  3. 如权利要求1所述的一种阻尼器,其特征在于,所述第二摩擦部包括第二摩擦部主体与第二延伸部,所述传动部与旋转部连接的一端上设有与摩擦部第二延伸部相配合的通孔,第二摩擦部主体套设于传动部与旋转部连接的一端的外表面,第二延伸部穿过传动部上的通孔。
  4. 如权利要求1所述的一种阻尼器,其特征在于,所述旋转部包括第一球体及一端连接所述第一球体的第一操作轴,所述第一球体转动的容置于底座内腔,所述第一操作轴穿出底座一端的开口,第一球体设有开口并具有内腔,所述传动部包括第二球体、一端连接所述第二球体的第二操作轴及施力部,所述第二球体转动的容置于第一球体内腔,所述第二操作轴穿出底座远离旋转部的一端开口,所述施力部将传动部向旋转部的方向按压。
  5. 如权利要求4所述的一种阻尼器,其特征在于,所述第二操作轴上设有限位部,所述限位部为垂直于传动部轴线方向的非圆形环状凸起,所述限位部远离旋转部的一侧与施力部的一端相抵。
  6. 如权利要求5所述的一种阻尼器,其特征在于,所述限位部上还设有防错结构,该防错结构为由限位部的环状凸起平面向其垂直方向或是其他非平行方向延伸的凸出块。
  7. 如权利要求4所述的一种阻尼器,其特征在于,所述第一操作轴由塑胶材料制成,其上设有两处以上的多边形凹槽,所述第二操作轴由塑胶材料制成,第二球体与限位部之间的第二操作轴上设有两处以上多边形凹槽,所述第二操作轴位于限位部远离第二球体一侧的部分设有多条横竖交叉设置的加强骨位。
  8. 如权利要求1所述的一种阻尼器,其特征在于,所述底座为一体结构。
  9. 一种圆形空调出风口,其特征在于,包括壳体、置于壳体内的叶片、齿轮、风门及如上述权利要求1至8任一项所述的阻尼器,所述阻尼器的底座固定连接于壳体内表面,所述叶片呈圆形并与阻尼器的旋转部固定连接,所述风门可转动连接于壳体内并通过齿轮与阻尼器连接、阻尼器带动风门作转动运动。
  10. 如权利要求9所述的一种圆形空调出风口,其特征在于,所述风门的边缘设有支撑骨位。
PCT/CN2019/077216 2018-03-30 2019-03-06 一种阻尼器及圆形空调出风口 Ceased WO2019184673A1 (zh)

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