WO2020028214A1 - Surface treatment compositions and methods - Google Patents
Surface treatment compositions and methods Download PDFInfo
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- WO2020028214A1 WO2020028214A1 PCT/US2019/043854 US2019043854W WO2020028214A1 WO 2020028214 A1 WO2020028214 A1 WO 2020028214A1 US 2019043854 W US2019043854 W US 2019043854W WO 2020028214 A1 WO2020028214 A1 WO 2020028214A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P95/00—Generic processes or apparatus for manufacture or treatments not covered by the other groups of this subclass
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/60—Formation of materials, e.g. in the shape of layers or pillars of insulating materials
- H10P14/63—Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the formation processes
- H10P14/6326—Deposition processes
- H10P14/6342—Liquid deposition, e.g. spin-coating, sol-gel techniques or spray coating
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/60—Formation of materials, e.g. in the shape of layers or pillars of insulating materials
- H10P14/66—Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the type of materials
- H10P14/668—Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the type of materials the materials being characterised by the deposition precursor materials
- H10P14/6681—Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the type of materials the materials being characterised by the deposition precursor materials the precursor containing a compound comprising Si
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/60—Formation of materials, e.g. in the shape of layers or pillars of insulating materials
- H10P14/68—Organic materials, e.g. photoresists
- H10P14/683—Organic materials, e.g. photoresists carbon-based polymeric organic materials, e.g. polyimides, poly cyclobutene or PVC
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P70/00—Cleaning of wafers, substrates or parts of devices
- H10P70/20—Cleaning during device manufacture
- H10P70/23—Cleaning during device manufacture during, before or after processing of insulating materials
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W74/00—Encapsulations, e.g. protective coatings
- H10W74/40—Encapsulations, e.g. protective coatings characterised by their materials
- H10W74/47—Encapsulations, e.g. protective coatings characterised by their materials comprising organic materials, e.g. plastics or resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
- C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/548—Silicon-containing compounds containing sulfur
Definitions
- This disclosure relates generally to surface treatment, and more particularly to liquid treatment of semiconductor surfaces where formation of a hydrophobic layer is desired.
- pattern collapse of FinFET’s and dielectric stacks during wet clean and drying has become a major problem in semiconductor manufacturing processes.
- the conventional theory of pattern collapse implicates high capillary forces during rinse and dry as major contributors leading to the collapse phenomenon.
- other chemical and substrate properties may play an important role as well, namely, liquid surface tension and viscosity, substrate mechanical strength, pattern density and aspect ratio, and cleaner chemistry damage to substrate surfaces.
- low surface tension modifying fluids that impart the surfaces of a semiconductor substrate (e.g., a silicon or copper wafer) with a hydrophobic layer (e.g., a hydrophobic monolayer) can minimize the capillary forces that drive pattern collapse during a drying process.
- a hydrophobic layer e.g., a hydrophobic monolayer
- the Laplace pressure is minimized when the contact angle, i.e., the angle a liquid (e.g., water) creates when in contact with a substrate surface, is at or near 90 degrees. This in combination with the presence of a low surface tension fluid can greatly reduce the forces that cause pattern collapse.
- this disclosure provides methods and compositions for treating a patterned surface of a semiconductor substrate (e.g., a patterned wafer) where a hydrophobic layer is formed on the surface, thereby minimizing or preventing pattern collapse as the surface is subjected to typical cleaning and drying steps in a
- compositions that form a hydrophobic layer on the surface such that the treated surface has a water contact angle of at least about 50 degrees.
- this disclosure features methods for treating a semiconductor substrate having a pattern disposed on a surface of the wafer.
- Such methods can include contacting the surface with a surface treatment composition to form a surface treatment layer such that the surface treatment layer has a water contact angle of at least about 50 degrees.
- the surface treatment composition can include (e.g., comprise, consist of, or consist essentially of) at least one solvent (e.g., at least one organic solvent) and at least one trialkylsilyl compound selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates.
- the surface treatment composition can be substantially free of propylene glycol methyl ether acetate and substantially free of an additional Si-containing compound (e.g., a siloxane such as a disiloxane, a silane, or a silazane) other than the at least one trialkylsilyl compound.
- the pattern can include a feature having a dimension of at most about 20 nm.
- this disclosure features surface treatment compositions that include (e.g., comprise, consist of, or consist essentially of) (1) at least one trialkylsilyl compound in an amount of from about 0.1 wt% to about 15 wt% of the surface treatment composition, the at least one trialkylsilyl compound being selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates; and (2) at least one solvent (e.g., at least one organic solvent) in an amount of from about 1 wt% to about 99 wt% of the surface treatment composition.
- at least one trialkylsilyl compound in an amount of from about 0.1 wt% to about 15 wt% of the surface treatment composition, the at least one trialkylsilyl compound being selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfon
- the surface treatment composition can be substantially free of propylene glycol methyl ether acetate and substantially free of an additional Si-containing compound (e.g., a siloxane such as a disiloxane, a silane, or a silazane) other than the at least one trialkylsilyl compound.
- a siloxane such as a disiloxane, a silane, or a silazane
- this disclosure features methods for treating a semiconductor substrate having a pattern disposed on a surface of the wafer.
- Such methods can include contacting the surface with a surface treatment composition to form a surface treatment layer such that the surface treatment layer has a water contact angle of at least about 50 degrees.
- the surface treatment composition can include (e.g., comprise, consist of, or consist essentially of) at least one siloxane compound and at least one trialkylsilyl compound selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates.
- the pattern can include a feature having a dimension of at most about 20 nm.
- this disclosure features surface treatment compositions that include (e.g., comprise, consist of, or consist essentially of) (1) at least one trialkylsilyl compound in an amount of from about 0.1 wt% to about 15 wt% of the surface treatment composition, the at least one trialkylsilyl compound being selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates; and (2) at least one siloxane compound in an amount of from about 85 wt% to about 99.9 wt% of the surface treatment composition.
- at least one trialkylsilyl compound in an amount of from about 0.1 wt% to about 15 wt% of the surface treatment composition, the at least one trialkylsilyl compound being selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialkly
- this disclosure features methods for treating a semiconductor substrate having a pattern disposed on a surface of the wafer.
- Such methods can include contacting the surface with a surface treatment composition to form a surface treatment layer such that the surface treatment layer has a water contact angle of at least about 50 degrees.
- the surface treatment composition can include (e.g., comprise, consist of, or consist essentially of) at least one solvent, at least one sulfonic acid or a salt thereof, and at least one trialkylsilyl compound selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates.
- the surface treatment composition can be substantially free of an additional Si-containing compound other than the at least one trialkylsilyl compound.
- the pattern can a feature having a dimension of at most about 20 nm.
- this disclosure features surface treatment compositions that include (e.g., comprise, consist of, or consist essentially of) (1) at least one sulfonic acid or a salt thereof in an amount of from about 0.01 wt% to about 10 wt% of the surface treatment composition; (2) at least one trialkylsilyl compound in an amount of from about 0.1 wt% to about 15 wt% of the surface treatment composition, the at least one trialkylsilyl compound being selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates; and (3) at least one solvent in an amount of from about 1 wt% to about 99 wt% of the surface treatment composition.
- this disclosure features articles that include a semiconductor substrate, and a surface treatment composition described herein supported by the semiconductor substrate.
- this disclosure relates to surface treatment methods. Such methods can be performed, for example, by contacting the surface (e.g., a surface that has patterns) of a substrate (e.g., a semiconductor substrate such as a silicon or copper wafer) with a surface treatment composition that includes at least one (e.g., two, three, or four) solvent and at least one (e.g., two, three, or four) trialkylsilyl compound selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates.
- the pattern can include a feature having a dimension of at most about 20 nm.
- the surface treatment composition forms a surface treatment layer (e.g., a hydrophobic monolayer) on the surface such that the surface has a water contact angle of at least about 50 degrees.
- the surface treatment composition can be substantially free of propylene glycol methyl ether acetate and/or substantially free of an additional Si- containing compound other than the at least one trialkylsilyl compound.
- the term“substantially free” refers to the weight % of a component being at most about 0.1% (e.g., at most about 0.05%, at most about 0.01%, at most about 0.005%, at most about 0.001%, or about 0%).
- semiconductor substrates that can be treated by the surface treatment compositions described herein are constructed of silicon, silicon germanium, silicon nitride, copper, Group III-V compounds such as GaAs, or any combination thereof.
- the semiconductor substrate can be a silicon wafer, a copper wafer, a silicon dioxide wafer, a silicon nitride wafer, a silicon oxynitride wafer, a carbon doped silicon oxide wafer, a SiGe wafer, or a GaAs wafer.
- the semiconductor substrates may additionally contain exposed integrated circuit structures such as interconnect features (e.g., metal lines and dielectric materials) on their surfaces.
- Metals and metal alloys used for interconnect features include, but are not limited to, aluminum, aluminum alloyed with copper, copper, titanium, tantalum, cobalt, nickel, silicon, polysilicon, titanium nitride, tantalum nitride, tin, tungsten, SnAg, SnAg/Ni, CuNiSn, CuCoCu, and/or CoSn.
- the semiconductor substrate may also contain layers of interlayer dielectrics, silicon oxide, silicon nitride, titanium nitride, silicon carbide, silicon oxide carbide, silicon oxide nitride, titanium oxide, and/or carbon doped silicon oxides.
- the semiconductor substrate surface to be treated by the surface treatment compositions described herein includes features containing S1O2, SiN, TiN, SiOC, SiON, Si, SiGe, Ge, and/or W. In some embodiments, the substrate semiconductor surface includes features containing SiCk and/or SiN.
- the semiconductor substrate surface to be treated by the surface treatment compositions described herein includes patterns formed by a prior
- the patterns can include features having at least one (e.g., two or three) dimension (e.g., a length, a width, and/or a depth) of at most about 20 nm (e.g., at most about 15 nm, at most about 10 nm, or at most about 5 nm) and/or at least about 1 nm (e.g., at least about 2 nm or at least about 5 nm).
- the surface treatment compositions described herein can include at least one (two, three, or four) trialkylsilyl compound and at least one (e.g., two, three, or four) solvent.
- the trialkylsilyl compound can include a SiR 3 group, in which each R, independently, can be Ci-Ci 6 alkyl or C1-C16 haloalkyl.
- the trialkylsilyl compound can include a trimethylsilyl group, a triethylsilyl group, a tripropylsilyl group, or a tributylsilyl group.
- the trialkylsilyl compound can be selected from the group consisting of trialklylsilyl alkylsulfonates, trialklylsilyl arylsulfonates, and trialklylsilyl acetates.
- suitable trialkylsilyl compounds that can be used in the surface treatment compositions described herein include trialkylsilyl methanesulfonate, trialkylsilyl trifluoromethanesulfonate (i.e., trialkylsilyl triflate), trialkylsilyl
- trialkyl silyl compounds is trimethylsilyl trifluoromethanesulfonate.
- the at least one trialkylsilyl compound can be from at least about 0.1 wt% (e.g., at least about 0.2 wt%, at least about 0.3 wt%, at least about 0.4 wt%, at least about 0.5 wt%, at least about 0.6 wt%, at least about 0.7 wt%, at least about 0.8 wt%, at least about 0.9 wt%, at least about 1 wt%, at least about 2 wt%, at least about 3 wt%, at least about 4 wt%, at least about 5 wt%, at least about 6 wt%, at least about 7 wt%, at least about 8 wt%, or at least about 9 wt%) to at most about 15 wt% (e.g., at most about 14 wt%, at most about 13 wt%, at most about 12 wt%, at most about 11 wt%, at most about 10 wt%,
- the surface treatment compositions described herein can include at least one solvent (e.g., at least one organic solvent), such as anhydrides, nitriles, glycol ethers, glycol ether acetates, alkanes, aromatic hydrocarbons, sulfones, sulfoxides, ketones, aldehydes, esters, lactams, lactones, acetals, hemiacetals, alcohols, carboxylic acids (e.g., those having a pKa of at least 0), sulfonic acids, and ethers.
- solvent e.g., at least one organic solvent
- anhydrides e.g., anhydrides, nitriles, glycol ethers, glycol ether acetates, alkanes, aromatic hydrocarbons, sulfones, sulfoxides, ketones, aldehydes, esters, lactams, lactones, acetals, hemiacetals,
- Suitable solvents include acetic anhydride, propionic anhydride,
- the at least one solvent can be from at least about 1 wt% (e.g., at least about 5 wt%, at least about 10 wt%, at least about 20 wt%, at least about 30 wt%, at least about 40 wt%, at least about 50 wt%, at least about 60 wt%, at least about 70 wt%, at least about 75 wt%, at least about 80 wt%, at least about 85 wt%, at least about 90 wt%, or at least about 95 wt%) to at most about 99.9 wt% (e.g., at most about 99 wt%, at most about 95 wt%, at most about 90 wt%, at most about 85 wt%, at most about 75 wt%, at most about 65 wt%, at most about 55 wt%, at most about 45 wt%, at most about 35 wt%, or at most about 25 wt%) of the surface treatment
- the surface treatment compositions described herein can further include at least one (e.g., two, three, or four) sulfonic acid or a salt thereof.
- the at least one sulfonic acid can include a sulfonic acid of formula (I): R-SO 3 H, in which R is a C1-C16 alkyl group (e.g., methyl or octyl) optionally substituted by one or more (e.g., two, three, or four) halo (e.g., F, Cl, Br, or I), or a phenyl group optionally substituted by one or more (e.g., two, three, or four) C1-C16 alkyl (e.g., a C12 alkyl group).
- R is a C1-C16 alkyl group (e.g., methyl or octyl) optionally substituted by one or more (e.g., two, three, or four) halo (e.g
- Suitable sulfonic acid examples include p-xylene-2-sulfonic acid, p-toluenesulfonic acid, 4- dodecylbenzenesulfonic acid, and lH,lH,2H,2H-perfluorooctanesulfonic acid.
- Suitable salts of sulfonic acids include sodium salts, potassium salts, and ammonium salts.
- the at least one sulfonic acid or a salt thereof can be from at least about 0.01 wt% (e.g., at least about 0.02 wt%, at least about 0.04 wt%, at least about 0.05 wt%, at least about 0.06 wt%, at least about 0.08 wt%, at least about 0.1 wt%, at least about 0.2 wt%, at least about 0.3 wt%, at least about 0.4 wt%, or at least about 0.5 wt%) to at most about 10 wt% (e.g., at most about 8 wt%, at most about 6 wt%, at most about 5 wt%, at most about 4 wt%, at most about 2 wt%, at most about 1 wt%, at most about 0.9 wt%, at most about 0.8 wt%, at most about 0.7 wt%, at most about 0.6 wt%, at most about 0.5 wt% (e.
- the sulfonic acid or a salt thereof described above can significantly reduce the number of collapsed pattern features (e.g., having a dimension of at most about 20 nm) on a semiconductor substrate surface during a drying step typically used in the semiconductor manufacturing process after the surface is treated by the surface treatment compositions described herein.
- the at least one solvent can include at least one (e.g., two, three, or four) siloxane compound.
- a siloxane compound can be a disiloxane, an oligosiloxane, a cyclosilxoane, or a polysiloxane.
- the term“oligosiloxane” refers to a compound having 3-6 siloxane units
- the term“polysiloxane” refers to a compound having more than 6 siloxane units.
- decamethyltetrasiloxane dodecamethylcyclohexasiloxane, dodecamethylpentasiloxane, tetradecamethylhexasiloxane, hexaphenylcyclotrisiloxane, polydimethyl siloxane, polyoctadecylmethyl siloxane, hexacosyl terminated polydimethyl siloxane,
- trimethylsiloxy terminated polydimethylsiloxane 1, 1,3, 3, 5, 5, 7, 7,9,9- decamethylpentasiloxane, and triethylsiloxy terminated polydiethylsiloxane.
- the at least one siloxane compound can be from at least about 0.1 wt% (e.g., at least about 1 wt%, at least about 5 wt%, at least about 10 wt%, at least about 20 wt%, at least about 30 wt%, at least about 40 wt%, at least about 50 wt%, at least about 60 wt%, at least about 70 wt%, at least about 80 wt%, at least about 90 wt%, at least about 91 wt%, at least about 93 wt%, at least about 95 wt%, at least about 97 wt%, or at least about 99 wt%) to at most about 99.9 wt% (e.g., at most about 99 wt%, at most about 98 wt%, at most about 96 wt%, at most about 94 wt%, at most about 92 wt%, at most about 90 wt%, at least about 0.1
- the surface treatment compositions described herein can include only two types of components, i.e., (1) at least one trialkylsilyl compound and (2) at least one solvent (e.g., a siloxane compound). In some embodiments, the surface treatment compositions described herein can include only three types of components, i.e., (1) at least one trialkylsilyl compound, (2) at least one sulfonic acid, and (3) at least one solvent.
- the surface treatment compositions described herein can form a surface treatment layer (e.g., a hydrophobic layer such as a hydrophobic monolayer) on a patterned surface of a semiconductor substrate such that the patterned surface has a water contact angle of at least about 50 degrees (e.g., at least about 55 degrees, at least about 60 degrees, at least about 65 degrees, at least about 70 degrees, at least about 75 degrees, at least about 80 degrees, at least about 85 degrees, at least about 89 degrees, at least about 90 degrees, at least about 95 degrees, or at least about 100 degrees) and/or at most about 175 degrees.
- a surface treatment layer e.g., a hydrophobic layer such as a hydrophobic monolayer
- such a surface treatment layer can prevent or minimize the collapse of the patterned features (e.g., having a dimension of at most about 20 nm) on a semiconductor substrate surface during a drying step typically used in the semiconductor manufacturing process after the surface is treated by the surface treatment compositions described herein.
- the surface treatment compositions described herein can specifically exclude or substantially free of one or more of the additive components, in any combination, if more than one.
- Such components are selected from the group consisting of non-aromatic hydrocarbons, protic solvents (e.g., alcohols or amides), lactones (e.g., those with 5- or 6-membered rings), propylene glycol methyl ether acetate, Si-containing compounds (e.g., siloxanes such as disiloxanes; silanes; silazanes such as disilazanes, cyclic silazanes or heterocyclic silazanes; and those having a Si-H group or an aminosilyl group), polymers, oxygen scavengers, quaternary ammonium salts including quaternary ammonium hydroxides, amines, bases (such as alkaline bases (e.g., NaOH, KOH, LiOH, Mg(OH) 2 , and Ca(OH) 2 )), surfactants
- the surface treatment methods described herein can further include contacting the surface of a substrate with at least one aqueous cleaning solution before contacting the surface with a surface treatment composition.
- the at least one aqueous cleaning solution can include water, an alcohol, aqueous ammonium hydroxide, aqueous hydrochloric acid, aqueous hydrogen peroxide, an organic solvent, or a combination thereof.
- the surface treatment methods described herein can further include contacting the surface of a substrate with a first rinsing solution (e.g., water, an organic solvent such as isopropanol, or a combination thereof) after contacting the surface with the at least one aqueous cleaning solution but before contacting the surface with the surface treatment composition.
- a first rinsing solution e.g., water, an organic solvent such as isopropanol, or a combination thereof
- the surface treatment methods described herein can further include contacting the surface with a second rinsing solution (e.g., water, an organic solvent such as isopropanol, or a combination thereof) after contacting the surface with the surface treatment composition.
- a second rinsing solution e.g., water, an organic solvent such as isopropanol, or a combination thereof
- the surface treatment methods described herein can further include drying the surface (e.g., after any of the steps of contacting the surface with first rinsing solution, the surface treatment composition, or the second rinsing solution).
- drying the surface e.g., after any of the steps of contacting the surface with first rinsing solution, the surface treatment composition, or the second rinsing solution.
- the surface treatment methods described herein can further include removing the surface treatment layer from the surface.
- this disclosure provides methods for cleaning a
- semiconductor substrate e.g., a wafer having a pattern disposed on a surface of the substrate.
- Such methods can be performed, for example, by:
- the surface treatment composition includes at least one trialkylsilyl compound and at least one solvent, and the surface treatment composition forms a surface treatment layer on the surface such that the surface has a water contact angle of at least about 50 degrees;
- the pattern can include a feature having a dimension of at most about 20 nm.
- the substrate (e.g., a wafer) bearing a patterned surface can optionally be treated with one or more aqueous cleaning solutions.
- the cleaning solutions can be applied sequentially.
- the aqueous cleaning solutions can be water alone, an organic solvent alone, or can be solutions containing water, a solute, and optionally an organic solvent.
- the aqueous cleaning solutions can include water, an alcohol (e.g., a water soluble alcohol such as isopropanol), an aqueous ammonium hydroxide solution, an aqueous hydrochloric acid solution, an aqueous hydrogen peroxide solution, an organic solvent (e.g., a water soluble organic solvent), or a combination thereof.
- an alcohol e.g., a water soluble alcohol such as isopropanol
- an aqueous ammonium hydroxide solution e.g., an aqueous hydrochloric acid solution
- an aqueous hydrogen peroxide solution e.g., a water soluble organic solvent
- the cleaning solution from step a) can be optionally rinsed away using a first rinsing solution.
- the first rinsing solution can include water, an organic solvent (e.g., isopropanol), or an aqueous solution containing an organic solvent.
- the first rinsing solution is at least partially miscible with the cleaning solution used in step a).
- step b) can be omitted when the cleaning solution used in step a) is not moisture sensitive or does not contain any appreciable amount of water.
- the substrate surface can be treated with a surface treatment
- the modified surface thus formed can be hydrophobic and can have a water contact angle of at least about 50 degrees.
- the contact angle can be at least about 55 degrees (e.g., at least about 60 degrees, at least about 65 degrees, at least about 70 degrees, at least about 75 degrees, at least about 80 degrees, at least about 85 degrees, at least about 90 degrees, at least about 95 degrees, or at least about 100 degrees) and/or at most about 175 degrees.
- this step can be performed at a temperature of about 20-35°C for a process time ranging from about 10 seconds to about 300 seconds.
- step d) after the substrate surface is treated with a surface treatment composition, the surface can be rinsed with a second rinsing solution.
- the second rinsing solution can include water, an organic solvent (e.g., isopropanol), or an aqueous solution containing an organic solvent. In some embodiments, this step can be performed at a temperature of about 20-70°C.
- the substrate surface can be dried (e.g., by using a pressurized gas).
- a pressurized gas e.g., a gas that is used to treat the substrate surface.
- the surface treatment layer e.g., a hydrophobic layer
- the surface treatment layer can be removed by a number of methods depending on the chemical characteristics of the modified surface.
- Suitable methods for removing the surface treatment layer include plasma sputtering; plasma ashing; thermal treatment at atmospheric or sub atmospheric pressure; treatment with an acid, base, oxidizing agent or solvent containing condensed fluid (e.g., supercritical fluids such as supercritical C0 2 ); vapor or liquid treatment; UV irradiation; or combinations thereof.
- plasma sputtering e.g., plasma ashing
- thermal treatment at atmospheric or sub atmospheric pressure e.g., thermal treatment at atmospheric or sub atmospheric pressure
- treatment with an acid, base, oxidizing agent or solvent containing condensed fluid e.g., supercritical fluids such as supercritical C0 2
- vapor or liquid treatment e.g., vapor or liquid treatment
- UV irradiation e.g., UV irradiation; or combinations thereof.
- the semiconductor substrate having a cleaned, patterned surface prepared by the method described above can be further processed to form one or more circuits on the substrate or can be processed to form into a semiconductor device (e.g., an integrated circuit device such as a semiconductor chip) by, for example, assembling (e.g., dicing and bonding) and packaging (e.g., chip sealing).
- a semiconductor device e.g., an integrated circuit device such as a semiconductor chip
- assembling e.g., dicing and bonding
- packaging e.g., chip sealing
- this disclosure features articles (e.g., an intermediate semiconductor article formed during the manufacturing of a semiconductor device) that includes a semiconductor substrate, and a surface treatment composition described herein supported by the semiconductor substrate.
- the surface treatment composition can include at least one trialkylsilyl compound and at least one solvent, as described above.
- kits that include a first container including at least one trialkylsilyl compound described above; and a second container including at least one solvent described above. If desired, the first or second container can further include at least one organic solvent to form a solution with the component in each container. In some embodiments, the components in the first and second containers can be mixed to form a surface treatment composition at the point of use right before applying the surface treatment composition to a surface of a semiconductor substrate.
- formulations 1-16 were prepared by mixing the components at room temperature.
- the compositions of formulations 1-16 are summarized in Table 1 below. All percentages listed in Table 1 are weight percentages, unless indicated otherwise.
- the coupons containing SiC films on Si substrates were cut into lxl inch squares and then rinsed with isopropanol at room temperature for 30 seconds.
- the coupons were immersed vertically into 100 mL of stirred (50 RPM) Surface Treatment Solutions and were kept at room temperature for 30 seconds.
- the coupons were then rinsed with isopropanol at 50°C for 60 seconds and dried by using pressurized nitrogen gas.
- 4“EGBE” refers to ethylene glycol butyl ether
- 5“DGDE” refers to di ethylene glycol diethyl ether
- HFE-7100 refers to methyl nonafluorobutyl ether and methyl nonafluroisobutyl ether mixture As shown in Table 1, formulations 1-8, 10, 11, and 13-18 (which contained a trimethylsilyl compound and at least one suitable solvent) exhibited relatively large contact angles on a SiCh surface.
- Table 1 formulations 1-8, 10, 11, and 13-18 (which contained a trimethylsilyl compound and at least one suitable solvent) exhibited relatively large contact angles on a SiCh surface.
- formulations 19-444 were prepared by mixing the components at room temperature.
- Tables 2-5 All percentages listed in Tables 2-5 are weight percentages, unless indicated otherwise.
- pTSA refers to p-toluenesulfonic acid
- PFOSA refers to lH,lH,2H,2H-perfluorooctanesulfonic acid As shown in Table 2, formulations 19-22 (each of which contained a sulfonic acid) surprisingly exhibited significantly higher percentages of uncollapsed features than formulation 17 (which contained no sulfonic acid).
- Stiffness is a property of the Si pillar on the pattern wafer to bending and is reported as a force in units of mN/m.
- Table 3 shows the performance of formulations 23- 37 as a function of Si Pillar stiffness. As shown in Table 3, Si pillars with low stiffness were more prone to collapse when subjected to drying stresses than those with higher stiffness.
- Table 4 shows the performance of formulations 38-41 as a function of the trimethylsilyl triflate concentration. As shown in Table 4, a higher trimethylsilyl triflate concentration generally resulted in a higher percentage of uncollpased features.
- Table 5 shows the performance of formulations 42-44 by using different rinsing liquids. As shown in Table 5, all three tested rinsing liquid were able to achieve relatively high percentages of uncollpased features.
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Cleaning Or Drying Semiconductors (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
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Abstract
Description
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Priority Applications (8)
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| SG11202100675YA SG11202100675YA (en) | 2018-07-30 | 2019-07-29 | Surface treatment compositions and methods |
| IL280348A IL280348B2 (en) | 2018-07-30 | 2019-07-29 | Surface treatment compositions and methods |
| EP19845089.2A EP3830196A4 (en) | 2018-07-30 | 2019-07-29 | SURFACE TREATMENT COMPOSITIONS AND METHODS |
| KR1020257012951A KR20250057949A (en) | 2018-07-30 | 2019-07-29 | Surface treatment compositions and methods |
| CN201980050510.0A CN112513192A (en) | 2018-07-30 | 2019-07-29 | Surface treatment composition and method |
| KR1020217005953A KR102799835B1 (en) | 2018-07-30 | 2019-07-29 | Surface treatment composition and method |
| JP2021505745A JP7506053B2 (en) | 2018-07-30 | 2019-07-29 | Surface treatment composition and surface treatment method |
| JP2024096271A JP7750615B2 (en) | 2018-07-30 | 2024-06-13 | Surface treatment composition and surface treatment method |
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| US201862712006P | 2018-07-30 | 2018-07-30 | |
| US62/712,006 | 2018-07-30 | ||
| US201862756644P | 2018-11-07 | 2018-11-07 | |
| US62/756,644 | 2018-11-07 | ||
| US201962820905P | 2019-03-20 | 2019-03-20 | |
| US62/820,905 | 2019-03-20 |
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| WO2020028214A1 true WO2020028214A1 (en) | 2020-02-06 |
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| US (2) | US20200035494A1 (en) |
| EP (1) | EP3830196A4 (en) |
| JP (2) | JP7506053B2 (en) |
| KR (2) | KR102799835B1 (en) |
| CN (1) | CN112513192A (en) |
| IL (1) | IL280348B2 (en) |
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| US10752866B2 (en) * | 2018-02-28 | 2020-08-25 | Wow Products, LLC | Two solution stain removal systems and methods comprising an alcohol-based solution and a peroxide-based solution |
| KR102195007B1 (en) * | 2018-10-11 | 2020-12-29 | 세메스 주식회사 | Substrate cleaning compositions, substrate cleaning method and substrate treating apparatus |
| CN115668459B (en) * | 2020-05-21 | 2025-12-16 | 中央硝子株式会社 | Surface treatment method for semiconductor substrate and surface treatment agent composition |
| KR20230015959A (en) * | 2020-05-21 | 2023-01-31 | 샌트랄 글래스 컴퍼니 리미티드 | Surface treatment method of semiconductor substrate, and surface treatment agent composition |
| US20230317464A1 (en) * | 2022-03-31 | 2023-10-05 | Fujifilm Electronic Materials U.S.A., Inc. | Surface Treatment Compositions and Methods |
| FI131619B1 (en) * | 2022-10-12 | 2025-08-08 | Pibond Oy | Low dielectric constant thin films, their preparation method and their uses |
| WO2024248021A1 (en) * | 2023-05-31 | 2024-12-05 | セントラル硝子株式会社 | Film-forming composition, method for producing substrate, and method for producing film-forming composition |
| JP2026055580A (en) * | 2024-09-18 | 2026-03-31 | 株式会社Screenホールディングス | Substrate processing method and substrate processing apparatus |
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- 2019-07-29 JP JP2021505745A patent/JP7506053B2/en active Active
- 2019-07-29 WO PCT/US2019/043854 patent/WO2020028214A1/en not_active Ceased
- 2019-07-29 SG SG11202100675YA patent/SG11202100675YA/en unknown
- 2019-07-29 KR KR1020217005953A patent/KR102799835B1/en active Active
- 2019-07-29 TW TW108126824A patent/TWI884922B/en active
- 2019-07-29 IL IL280348A patent/IL280348B2/en unknown
- 2019-07-29 CN CN201980050510.0A patent/CN112513192A/en active Pending
- 2019-07-29 EP EP19845089.2A patent/EP3830196A4/en not_active Withdrawn
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| KR102799835B1 (en) | 2025-04-22 |
| TW202016280A (en) | 2020-05-01 |
| IL280348B1 (en) | 2024-12-01 |
| JP2021534570A (en) | 2021-12-09 |
| SG11202100675YA (en) | 2021-02-25 |
| IL280348B2 (en) | 2025-04-01 |
| US20200035494A1 (en) | 2020-01-30 |
| TWI884922B (en) | 2025-06-01 |
| KR20250057949A (en) | 2025-04-29 |
| CN112513192A (en) | 2021-03-16 |
| EP3830196A1 (en) | 2021-06-09 |
| EP3830196A4 (en) | 2021-11-10 |
| JP2024129037A (en) | 2024-09-26 |
| US20240258111A1 (en) | 2024-08-01 |
| JP7506053B2 (en) | 2024-06-25 |
| KR20210041584A (en) | 2021-04-15 |
| JP7750615B2 (en) | 2025-10-07 |
| TW202536162A (en) | 2025-09-16 |
| IL280348A (en) | 2021-03-01 |
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