WO2020228277A1 - 一种烂花织物的制造方法 - Google Patents

一种烂花织物的制造方法 Download PDF

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Publication number
WO2020228277A1
WO2020228277A1 PCT/CN2019/117197 CN2019117197W WO2020228277A1 WO 2020228277 A1 WO2020228277 A1 WO 2020228277A1 CN 2019117197 W CN2019117197 W CN 2019117197W WO 2020228277 A1 WO2020228277 A1 WO 2020228277A1
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Prior art keywords
burnt
manufacturing
fabric
core
fabric according
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Ceased
Application number
PCT/CN2019/117197
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English (en)
French (fr)
Inventor
郑涛
鲍芳
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Shanghai Press Intimates Co Ltd
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Shanghai Press Intimates Co Ltd
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Filing date
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Application filed by Shanghai Press Intimates Co Ltd filed Critical Shanghai Press Intimates Co Ltd
Priority to US17/595,053 priority Critical patent/US12110633B2/en
Priority to JP2021566022A priority patent/JP7365072B2/ja
Priority to EP19928689.9A priority patent/EP3964643B1/en
Publication of WO2020228277A1 publication Critical patent/WO2020228277A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
    • D06M15/13—Alginic acid or derivatives thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48—Derivatives of carbohydrates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67316—Acids
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/22—Effecting variation of dye affinity on textile material by chemical means that react with the fibre
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/02—Producing patterns by locally destroying or modifying the fibres of a web by chemical actions, e.g. making translucent
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/021—Moisture-responsive characteristics hydrophobic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/022—Moisture-responsive characteristics hydrophylic

Definitions

  • the present invention belongs to the field of weaving. Specifically, the present invention relates to a method for manufacturing a burnt-out fabric.
  • the burn-out process is to print corrosive chemicals (such as sulfuric acid, AlCl 3, etc.) on fabrics composed of two or more fibers, such as cotton, viscose, hemp, silk, nylon, polyester, etc., and then dry them.
  • corrosive chemicals such as sulfuric acid, AlCl 3, etc.
  • the printing process of drying and processing to destroy a certain fiber component to form a pattern is generally used for velvet fabrics. This kind of pattern or unevenness is orderly, or translucent, with strong decorativeness.
  • the burnt-out printing method can adopt the direct printing method or the anti-dye printing method.
  • the burnt-out fabrics produced often have problems such as insufficient transparency of the burnt-out parts, unclear pattern outlines, or problems such as excessive flowers, fewer flowers, and broken threads. Affected the overall quality of burnt-out fabric.
  • the purpose of the present invention is to provide a method for manufacturing burnt-out fabric in view of the defects in the prior art.
  • the present invention is implemented through the following technical solutions:
  • a manufacturing method of burnt-out fabric includes the following steps:
  • Burnt-out treatment of pre-treated grey fabrics with burnt-out pulp including sulfuric acid, synthetic dragon gum and sodium alginate;
  • step (1) the grey fabric is obtained by sequentially winding the core yarn, heat setting twist, warping, weft winding, sizing and weaving.
  • the core-spun yarn uses hydrophobic polyester filament as the core and wraps hydrophilic cotton fibers; the twist coefficient of the core-spun yarn is in the range of 300 to 450; the cotton covering rate of the core-spun yarn The range is 43% to 48%.
  • the equipment used for the heat setting of the twist is a vacuum heat setting pot; the vacuum of the vacuum heat setting pot is 1 to 2 atmospheres, the temperature is 90°C to 100°C, and the twist stability rate is 60% for the inner layer. ⁇ 80%, the outer layer is 75%-85%.
  • the sizing is high-temperature sizing in which sizing liquid infiltration and covering are performed simultaneously.
  • the pretreatment includes: sewing the grey cloth, washing with water, oxygen bleaching and first drying.
  • the burnt-out pulp includes: 98% sulfuric acid 30-50 parts by weight, synthetic dragon gum 40-60 parts by weight, and sodium alginate 5-15 parts by weight.
  • the post-treatment includes: second drying, steaming, washing and drying.
  • the temperature of the steaming is 108°C to 112°C, and the time is 4 to 6 minutes.
  • washing is performed with an alkaline washing solution at 45°C-50°C for 13-17 minutes.
  • the method for manufacturing burnt-out fabric of the present invention has at least the following beneficial effects:
  • the manufacturing method of the burnt-out fabric of the present invention is simple in process, easy to implement, and low in cost; the entire manufacturing process does not need to use harmful chemical agents, so that it will not cause harm to operators or adversely affect the environment.
  • the burnt-out fabric produced by the method for manufacturing the burn-out fabric of the present invention has high quality, with clear contour lines of the pattern, no bleeding, no more flowers, a lot of flowers, uninterrupted threads, beautiful pattern, and accurate printing. .
  • the manufacturing method includes: (1) pre-treating the grey fabric; (2) using burnt pulp including sulfuric acid, synthetic dragon gum and sodium alginate to burn-out the pre-treated grey fabric; (3) treating the burnt-out fabric The treated grey fabric is post-treated to obtain a burnt-out fabric.
  • the method for manufacturing burnt-out fabric of the present invention includes the following steps:
  • the first step is to pre-treat the grey fabric.
  • the manufacturing method of the present invention can use existing grey fabrics, for example, polyester/cotton core-spun white fabric, polyester/cotton blended fabric and the like.
  • the inventor of the present invention optimized the weaving method of the grey fabric.
  • the core-spun yarn uses hydrophobic polyester filament as the core and wraps hydrophilic cotton fibers.
  • the twist coefficient of the core-spun yarn is in the range of 300-450, and the cotton covering rate is in the range of 43%-48. %.
  • the inventor found through research that the core-spun yarn with hydrophobic polyester filament as the core and covered with hydrophilic cotton fiber can make the final burnt-out fabric more elastic.
  • the twist coefficient of core-spun yarn is closely related to the quality of burnt-out fabric.
  • the inventor of the present invention chooses the twist coefficient of the core-spun yarn to be between 300 and 450, so as to achieve a longer service life and avoid problems such as cotton balls and kinked yarn.
  • the inventors of the present invention also selected the cotton covering rate of the core-spun yarn to range from 43% to 48%, which is beneficial to the final product with a prominent pattern and strong three-dimensional effect.
  • the weaving method of the grey cloth used in the present invention specifically includes the following steps:
  • the gauge of combing needle is preferably 0.3 ⁇ 0.4mm.
  • the joint form adopts woven cloth knot, which requires the weaving head to be small, tight and firm to prevent unknotting.
  • the winding tension must be appropriate. If the winding tension is too large, the winding of the bobbin will be too tight, which will affect the effect of the inner layer of the fixed twist; on the contrary, if the winding is too loose, it will affect the quality of the package after the fixed twist and increase the warping and unwinding difficult.
  • This step adopts a double pedal shedding device.
  • the two heddles can be properly staggered, which not only reduces the friction between the warp and the warp, and between the warp and the heald, but also reduces the warp during weaving. Decapitation also has a certain effect on improving the clarity of the opening of the shed and reducing the defects of three pedals.
  • the temple licker roller adopts a copper ring temple licker roller, and the specifications of the copper thorn ring: the thorn ring is 16 pieces, and the tooth height is 1 mm.
  • the iron sheet of the cloth bristle roller is also required to be sharper, and the spring force of the cloth roller should be larger to ensure that the temple structure has sufficient stretching force on the cloth surface during weaving.
  • the temperature in the weaving workshop is between 20°C and 28°C, and the relative humidity is between 60% and 75%.
  • the inventor found through research that this temperature range can maintain the stability of the fabric to the utmost extent and minimize yarn breakage without causing deformation, especially brittle fracture; and this relative humidity range can reduce static electricity generation. , To avoid fluffing, and the humidity range is beneficial to human comfort.
  • This step is very critical to the weaving of the grey fabric.
  • the core of the polyester-cotton core-spun yarn used in the burnt-out fabric is polyester filament, because the polyester filament has good elasticity and the yarn twist is relatively high.
  • the tension of the warp and weft yarns is slightly relaxed, which is easy to produce kinks and affect the quality of the fabric. Therefore, the warp and weft core-spun yarns used in burnt-out fabrics must undergo heat-fixed twist treatment after winding, before warping and weft winding can be performed for sizing and looms.
  • the heat-fixed twist treatment can reduce the phenomenon of weaving, weft shrinkage and looping, and improve the weaving performance and quality of the fabric.
  • the heat setting and twisting equipment adopts a vacuum heat setting pot, and the setting requirements for the twist setting process: the weight of the core-spun yarn package is 1200g, the vacuum degree of the heat setting pot is 1 to 2 atmospheres, the temperature is 90°C-100°C, and the twist is stable.
  • the rate is 60% to 80% for the inner layer and 75% to 85% for the outer layer.
  • tension rings of different weights can be configured in sections to reduce the uneven tension. If the barrel is changed in sections, because the diameter of the barrel is different and the tension is different, there is no need to adopt the section method to configure the tension ring.
  • the tension ring is configured in segments, for example, it can be configured in three segments, the front segment is 8 grams, the middle segment is 7 grams, and the rear segment is 6 grams; if it is not segmented, the tension ring is all 9 grams.
  • the core-spun yarn can not only make the outer cotton fiber and the polyester filament tightly entangled, but also coat a layer of sizing film on the surface of the core-spun yarn, which not only improves the strength of the core-spun yarn, but also increases the weaving The degree of wear resistance.
  • the core of the core-spun yarn is made of hydrophobic polyester filaments and coated with hydrophilic cotton fibers, and the twist of the yarn is relatively high, the inventors used sizing and penetration in the sizing process.
  • the process route of sizing at high temperature (temperature range of 55-65 degrees Celsius) with double squeezing rolls with simultaneous covering, heavy front and light rear, and low sizing, low moisture regain, small tension and small elongation must be implemented.
  • the surface of the squeeze roller must be very elastic, so it is preferable to use a rubber squeeze roller.
  • the size used for sizing can be a mixed pulp of modified corn starch, PVC (polyvinyl chloride), CMC (sodium carboxymethyl cellulose), or a chemical pulp with PVC, CMC, and PAM (polyacrylamide) as the main body.
  • the slurry used may be a mixed slurry of 55% by weight of corn starch, 30% by weight of PVC, and 15% by weight of CMC.
  • weaving reeds have a great impact on the final grey fabric. Aiming at the uniform arrangement of warp and weft yarns of burnt-out fabrics, the present invention uses steel reeds with a higher number of reeds. The number of reeds is not less than 190, which is useful for improving product quality. The effect is more significant. In actual production, it is best to wear one warp per reed and at most two warp yarns per reed.
  • the cotton-polyester double-layer fabric obtained after weaving is the grey fabric used for manufacturing burnt-out fabric of the present invention.
  • the grey cloth is pretreated.
  • the pretreatment specifically includes the following steps:
  • the seam head In order to prevent the grey fabric from falling apart and be strong and durable during burnt-out treatment, it is preferable to use a polyester thread seam head.
  • water washing Put the sewn fabric into clean water to rinse, for example, you can rinse it with 45°C water for 60 minutes.
  • oxygen bleaching using an oxygen bleaching method (hydrogen peroxide and color bleaching powder), put the washed grey fabric into an oxygen bleaching agent, the temperature of the oxygen bleaching agent is about 80-88°C, and rinsing for 30-45 minutes.
  • an oxygen bleaching method hydrogen peroxide and color bleaching powder
  • the first drying Push the rinsed fabric into the drying room, and keep the fabric flat for drying.
  • the oven temperature is about 92°C; it takes 15 minutes.
  • the second step burnt-out treatment.
  • Burnt-out treatment is carried out on the pre-treated grey fabric with burnt-out pulp.
  • the inventor of the present invention has improved the composition of burnt pulp.
  • burnt-out pulp is obtained by swelling (for example, 12 hours) at 30-45°C (for example, 12 hours) with 30-50 parts by weight of 98wt% sulfuric acid, 40-60 parts by weight of synthetic dragon gum and 5-15 parts by weight of sodium alginate. .
  • the burnt-out pulp with the aforementioned composition can make burnt-out prints thorough and easy to wash, and is suitable for removing polyester fibers in a variety of fiber interwoven/blended fabrics or flannelettes, so as to achieve three-dimensional or other special printing effects.
  • synthetic dragon gum the chemical name is hydroxyethyl saponin gum.
  • the burnt-out board with the desired pattern is placed on the gray fabric, white glue is applied to the edges of the burnt-out pattern, and finally the burnt-out pulp is introduced into the burnt-out pattern. After the burnt-out pattern is formed, for example, half an hour later, the burnt-out slurry is removed.
  • the third step is post-processing.
  • post-treatment of the grey fabric includes the following steps:
  • the second drying Put the cleaned fabric into the dryer (drying room) again for drying, for example, adjust the dryer to 100°C and set the drying time to 5 minutes.
  • steaming steam the fabric after the second drying.
  • the temperature of the steaming is 108°C to 112°C
  • the pressure can be 1 atmosphere
  • the time is 4-6 minutes.
  • washing washing with an alkaline washing solution at 45°C-50°C for 13-17 minutes.
  • the alkaline washing liquid is, for example, soap, washing powder and the like.
  • the outline of the burnt-out part of the burnt-out fabric can be made clear, the convex and concave effect is better, the tightness of the fabric meets the requirements, and the fabric will not easily fall off or the fabric will be too tight. Burnout effect.
  • the total tightness of the burnt-out fabric obtained by the preparation method of the invention is 65-75%, wherein the warp tightness is 45-55% and the weft tightness is 40-55%.
  • the tightness of burnt-out fabric includes two concepts, one is the tightness of the fabric core-spun yarn part, and the other is the tightness of the fabric screen part. If the fabric tightness is too large, weaving production is more difficult. If the fabric tightness is too small, the screen part will easily cause the warp and weft yarns to shift. It can be seen from the tightness of the burnt-out fabric of the present invention that the burnt-out fabric of the present invention has excellent softness, high definition of burnt-out flowers, and obvious convex-concave effects.
  • Heat-fixed twist a vacuum heat-setting pot is used.
  • the heat-setting pot has a vacuum of 1 atmosphere and a temperature of 90°C.
  • the twist stability rate is 78% for the inner layer and 80% for the outer layer.
  • Warping and weft winding The tension ring of the warping machine is configured in sections, 8 grams in the front section, 7 grams in the middle section, and 6 grams in the rear section.
  • Heat-fixed twist a vacuum heat-setting pot is used.
  • the heat-setting pot has a vacuum of 2 atmospheres and a temperature of 93°C.
  • the twist stability rate is 75% for the inner layer and 79% for the outer layer.
  • Warping and weft winding The tension ring of the warping machine is configured in sections, 8 grams in the front section, 7 grams in the middle section, and 6 grams in the rear section.
  • Heat-fixed twist a vacuum heat-setting pot is used.
  • the heat-setting pot has a vacuum of 1 atmosphere and a temperature of 100°C.
  • the twist stability rate is 80% for the inner layer and 81% for the outer layer.
  • Warping and weft winding The tension ring of the warping machine is configured in sections, 8 grams in the front section, 7 grams in the middle section, and 6 grams in the rear section.
  • Pretreatment Use polyester thread to sew the head, rinse the grey fabric after sewing the head in 45°C water for 60 minutes, rinse it in an oxygen bleaching agent at about 80°C for 45 minutes, and then send the grey fabric to a temperature of about 92 Bake in an oven at °C for 15 minutes.
  • Burnt-out treatment Mix 98wt% sulfuric acid, synthetic dragon gum and sodium alginate in a weight ratio of 30:60:10 and puff for 12 hours to obtain burnt-out slurry, and place the burnt-out board on the pretreated grey fabric , Apply white glue to the edge of the burnt-out pattern, and finally introduce the burnt-out pattern into the burnt-out pattern. After the burnt-out pattern is formed, remove the burnt-out pattern.
  • Post-treatment send the cleaned fabric to a 100°C drying room for drying for 5 minutes, then steam it at 108°C and 1 atmosphere for 6 minutes, then wash it with washing powder at 45°C for 17 minutes, and air it until dry , That is, a burnt-out fabric is obtained.
  • Pretreatment Use polyester thread to sew the head, rinse the grey fabric after sewing the head in 45°C water for 60 minutes, rinse it in an oxygen bleach at about 83°C for 40 minutes, and then send the grey fabric to a temperature of about 92°C. Bake in an oven at °C for 15 minutes.
  • Burnt-out treatment Mix 98wt% sulfuric acid, synthetic dragon gum and sodium alginate at a weight ratio of 40:50:6 and puff for 12 hours to obtain burnt-out slurry, and place the burnt-out board on the pretreated grey fabric , Apply white glue to the edge of the burnt-out pattern, and finally introduce the burnt-out pattern into the burnt-out pattern. After the burnt-out pattern is formed, remove the burnt-out pattern.
  • Post-treatment send the cleaned fabric to a 100°C drying room for drying for 5 minutes, then steam it at 110°C and 1 atmosphere for 5 minutes, then wash it with washing powder at 46°C for 15 minutes, and air until dry , That is, a burnt-out fabric is obtained.
  • Pretreatment Use polyester thread to sew the head. Put the sewn fabric into 45°C water for 60 minutes and rinse it in an oxygen bleaching agent at about 88°C for 45 minutes, and then send the fabric to a temperature of about 92°C. Bake in an oven at °C for 15 minutes.
  • Burnt-out treatment Mix 98wt% sulfuric acid, synthetic dragon gum and sodium alginate in a weight ratio of 50:40:15 and puff for 12 hours to obtain burnt-out slurry, and place the burnt-out board on the pretreated grey fabric , Apply white glue to the edge of the burnt-out pattern, and finally introduce the burnt-out pattern into the burnt-out pattern. After the burnt-out pattern is formed, remove the burnt-out pattern.
  • Post-treatment send the cleaned fabric to a 100°C drying room for drying for 5 minutes, then steam at 112°C and 1 atmosphere for 4 minutes, then wash with detergent at 50°C for 13 minutes, and air until dry , That is, a burnt-out fabric is obtained.

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Abstract

本发明提供了一种烂花织物的制造方法，包括：(1)对坯布进行预处理；(2)采用包括硫酸、合成龙胶和海藻酸钠的烂花浆对经过预处理的坯布进行烂花处理；(3)对经过烂花处理的坯布进行后处理得到烂花织物。本发明的制造方法工艺简单、成本低廉、易于实现，本发明的制造方法得到的烂花织物花型美观、轮廓清晰、富有立体感、品质高。

Description

一种烂花织物的制造方法 技术领域
本发明属于织造领域，具体地，本发明涉及一种烂花织物的制造方法。
背景技术
烂花工艺是在两种或两种以上纤维组成的织物，如棉、粘胶、麻、蚕丝、锦纶、涤纶等，在它们表面印上腐蚀性化学药品(如硫酸、AlCl 3等)经烘干、处理使某一纤维组分破坏而形成图案的印花工艺，一般多用于丝绒织物。这种花纹或凹凸有序，或呈半透明状，装饰性强。或者，也可以在印浆中加入适当耐受性染料，在烂掉某一纤维组分的同时使另一组分纤维着色，获得彩色烂花效应。
目前，烂花印花方法可以采用直接印花法，也可以采用防染印花法。但是，在生产过程中，由于工艺的限制，制成的烂花织物往往会出现烂花部位的透明度不够、花型轮廓线不清晰等问题，或者出现多花、少花、断线等问题，影响了烂花织物的整体质量。
发明内容
本发明的发明目的是针对现有技术中存在的缺陷，提供一种烂花织物的制造方法。
具体来说，本发明通过如下技术方案实现的：
一种烂花织物的制造方法，包括如下步骤：
(1)对坯布进行预处理；
(2)采用包括硫酸、合成龙胶和海藻酸钠的烂花浆对经过预处理的坯布进行烂花处理；
(3)对经过烂花处理的坯布进行后处理得到烂花织物。
进一步地，在步骤(1)中，所述坯布是通过对包芯纱依次进行络筒、热定捻、整经、络纬、浆纱和织造而得到。
进一步地，所述包芯纱以疏水性涤纶长丝为纱芯并外包亲水性棉纤维； 所述包芯纱的捻系数的范围是300～450；所述包芯纱的棉包覆率范围是43％～48％。
进一步地，所述热定捻采用的设备是真空热定型锅；所述真空热定型锅的真空度是1～2个大气压、温度是90℃～100℃，捻度稳定率是内层为60％～80％、外层为75％～85％。
进一步地，所述浆纱是采用浆液渗透和被覆同时进行的高温上浆。
进一步地，在步骤(1)中，所述预处理包括：将所述坯布缝头、水洗、氧漂和第一次烘干。
进一步地，在步骤(2)中，所述烂花浆包括：98％的硫酸30～50重量份、合成龙胶40～60重量份和海藻酸钠5～15重量份。
进一步地，在步骤(3)中，所述后处理包括：第二次烘干、汽蒸、洗涤和干燥。
进一步地，所述汽蒸的温度是108℃～112℃，时间是4～6分钟。
进一步地，所述洗涤是采用碱性洗涤液在45℃～50℃洗涤13～17分钟。
相比于现有技术，本发明的烂花织物的制造方法至少具有如下有益效果：
(1)本发明的烂花织物的制造方法工艺简单、易于实现、成本低；整个制造过程不需要使用有害的化学制剂，从而不会对操作者造成危害或对环境造成不利影响。
(2)本发明的烂花织物的制造方法所生产的烂花织物品质高，花型的轮廓线清晰、不渗花、不多花、不少花、不断线、花型美观、套版准确。
具体实施方式
为充分了解本发明之目的、特征及功效，借由下述具体的实施方式，对本发明做详细说明，但本发明并不仅仅限于此。为了充分了解本发明的目的、特征及功效，通过下述具体实施方式，对本发明作详细说明。本发明的工艺方法除下述内容外，其余均采用本领域的常规方法或装置。
针对目前烂花织物制造过程中存在的诸多问题，本发明的发明人对制造工艺进行改进从而提出了一种烂花织物的制造方法。该制造方法包括：(1) 对坯布进行预处理；(2)采用包括硫酸、合成龙胶和海藻酸钠的烂花浆对经过预处理的坯布进行烂花处理；(3)对经过烂花处理的坯布进行后处理得到烂花织物。
在一种优选的具体实施方式中，本发明的烂花织物的制造方法包括如下步骤：
第一步，对坯布进行预处理。
本发明的制造方法可以采用目前已有的坯布，例如，涤/棉包芯白布、涤/棉混纺布等。
为了便于后续烂花处理步骤的进行并保证烂花部分具有良好的透明度，本发明的发明人对坯布的织造方法进行优化。在该织造方法中，包芯纱以疏水性涤纶长丝为纱芯并外包亲水性棉纤维，该包芯纱的捻系数的范围是300～450，棉包覆率范围是43％～48％。发明人通过研究发现，包芯纱以疏水性涤纶长丝为纱芯并外包亲水性棉纤维，能够使最终制得的烂花织物的弹性好。包芯纱捻系数的大小与烂花织物质量关系非常密切，捻系数过小，会使烂花处理以后，长丝部分手感不爽，缺少绢筛网风格；同时，长丝加捻以后，其产品容易起毛，影响使用寿命；在织造坯布的过程中，外层包棉部分也容易因摩擦而起棉球；如果捻系数过大，在织造中易产生扭结纱。因此，本发明的发明人将包芯纱的捻系数选择在300～450，从而既能实现较长的使用寿命，又能避免起棉球、产生扭结纱等问题。此外，本发明的发明人还将包芯纱的棉包覆率范围选定在43％～48％，从而有利于最终产品花型突出、立体感强。
本发明采用的坯布的织造方法具体包括如下步骤：
(a)络筒，检查均匀度并清除纺疵。
由于包芯纱纺疵较多，加之涤纶长丝比较光滑，在络筒机上宜采用梳针式的清纱器，以提高清除纱疵效率。梳针隔距以0.3～0.4mm为宜。接头形式采用织布结，要求织头小、紧、牢，防止脱结。络筒张力务必适当，如络筒张力太大，筒子卷绕过紧，会影响内层定捻效果；反之，如筒卷绕过松，会影响定捻后筒子成形质量，增加整经退绕困难。本步骤采用双踏盘开口装置，这是因为采用双踏盘开口装置后，两次平综，可适当错开，不但可以减少经 纱与经纱、经纱与综丝之间的摩擦，降低织造时的经纱断头，而且对提高梭口开口清晰度，减少三踏疵点也有一定效果。
烂花织物的经、纬向紧度，经、纬向密度都比较接近，纬向缩率较一般纯棉平纹织物为大，而且涤纶长丝光洁，容易拉伸，如果边撑装置对布面的伸幅作用不良，在织造中极易造成断边或边撑疵布，为此，对边撑机构有较高的要求。在本发明中，边撑刺辊采用铜环边撑刺辊，铜刺环的规格：刺环为16片，齿高1毫米。此外，卷布刺毛辊铁皮也要求锋利一些，卷布辊弹簧力也要大一些，以保证织造时，边撑机构对布面有足够的伸幅力。
织布车间温度在20℃～28℃，相对湿度在60％-75％。发明人通过研究发现，该温度范围可以最大限度的保持织物性能稳定，并且最大限度的减少纱线断裂，同时还不会引起形变，尤其是不易引起脆断；而该相对湿度范围可以减少静电产生，避免起毛，同时该湿度范围对人体舒适度有益。
(b)热定捻
本步骤对坯布的织造十分关键，原因是：发明人通过研究发明，烂花织物使用的涤棉包芯纱中的纱芯为涤纶长丝，因涤纶长丝弹性较好，加之成纱捻度较高，在织造过程中，经、纬纱张力稍有松驰，容易产生扭结纱，影响织物质量。因此，烂花织物使用的经、纬包芯纱在络筒后，必须经过热定捻处理，才能进行整经和络纬，供浆纱和织机使用。通过热定捻处理，能够减少织造时的脱纬、纬缩及起圈等现象，提高织物的织造性能及质量。
在本发明中，热定捻设备采用真空热定型锅，定捻工艺要求：包芯纱筒子重量为1200g，热定型锅真空度为1～2个大气压，温度为90℃～100℃，捻度稳定率内层为60％～80％、外层为75％～85％。通过前述的参数组合，能够在减少脱纬、纬缩及起圈等方面达到最佳的效果。
(c)整经和络纬
整经采用高速整经机复式筒子架分批换筒时，可以根据剌经张力侧测定仪测定的数据，分段配置不同重量的张力圈，以降低张力不匀率。采用分段换筒，由于筒子直径不同，张力差异较大，则没有必要采取分段办法配置张力圈。在本发明中，张力圈分段配置，例如，可分三段配置，前段8克，中段7克，后段6克；如不分段时，张力圈全部采用9克。
(d)浆纱
包芯纱通过上浆，既能使外包棉纤维与涤纶长丝之间紧密的抱合，又能在包芯纱表面被覆一层浆膜，这样不仅提高了包芯纱的强力，同时也增加了织造的耐磨程度。在本发明中，由于包芯纱的纱芯为疏水性的涤纶长丝、外包亲水性的棉纤维，同时成纱的捻度又较高，因此，发明人在浆纱处理中采用浆液渗透与被覆并举、前重后轻的双压浆辊、高温(温度范围55-65摄氏度)上浆的工艺路线，同时要执行低上浆、低回潮、小张力、小伸长的工艺标准。压浆辊表面要有很好弹性，因此优选采用橡胶压浆辊。
浆纱采用的浆料可采用变性玉米淀粉与PVC(聚氯乙烯)、CMC(羧甲基纤维素钠)混合浆，或采用以PVC、CMC、PAM(聚丙烯酰胺)为主体的化学浆。优选的，采用的浆料可以是玉米淀粉55％重量、PVC30％重量和CMC 15％重量的混合浆。
(e)织造
织造用筘对最终的坯布影响大，针对烂花织物经、纬纱排列均匀的特点，本发明采用筘号数较高的钢筘，工制筘号数不低于190，它对改善产品质量的效果比较显著。在实际生产中，穿筘时最好每筘穿一根经纱，最多每筘穿二根经纱。
织造完毕获得棉涤双层织物即为本发明制造烂花织物所使用的坯布。
在获得坯布之后，对坯布进行预处理，预处理具体包括如下步骤：
首先，缝头：为了在进行烂花处理时坯布不易散开且坚固耐用，优选采用涤纶线缝头。
然后，水洗：将缝头后的坯布放入清水中漂洗，例如，可以采用45℃的清水漂洗60分钟。
随后，氧漂：采用氧漂方法(双氧水和彩漂粉)，将水洗后的坯布放入氧漂剂中，该氧漂剂温度约为80～88℃，漂洗30分钟～45分钟。
最后，第一次烘干：将漂洗后的织物推进烘房，且保持织物平整，进行烘干。例如，烘房温度约92℃；用时15分钟。
第二步，烂花处理。
采用烂花浆对经过预处理的坯布进行烂花处理。本发明的发明人对烂花 浆的组成进行了改进。在本发明中，烂花浆是将98wt％的硫酸30～50重量份、合成龙胶40～60重量份和海藻酸钠5～15重量份在30～45℃膨化(例如12小时)得到的。采用前述组成的烂花浆，能够使烂花印花透彻、易洗尽，适用于去除多种纤维交织/混纺布或绒布中的涤纶纤维，从而达到立体或其它特殊的印花效果。其中，合成龙胶，化学名称是羟乙基皂荚胶(hydroxyethyl saponin gum)。
在制备得到烂花浆之后，将具有所需图案的烂花板放置在上述坯布上，在烂花图案边缘涂抹白胶浆，最后将烂花浆导入烂花图案。待烂花图案形成之后，例如半小时之后，将烂花浆清除。
第三步，后处理。
烂花处理之后，对坯布进行后处理，具体包括如下步骤：
首先，第二次烘干：将清除干净的织物再次放入烘干机(烘房)进行烘干，例如，将烘干机调试成100℃，烘干时间设置成5分钟。
然后，汽蒸：将第二次烘干后的织物进行汽蒸，例如，汽蒸的温度是108℃～112℃，压力可以是1个大气压，时间是4～6分钟。
随后，洗涤：采用碱性洗涤液在45℃～50℃洗涤13～17分钟。碱性洗涤液例如是肥皂、洗衣粉等。
最后，干燥：将洗涤后的织物取出，晾晒，直至干燥，即得到烂花织物。
通过后处理步骤，特别是在上述条件下进行后处理，能够使得烂花织物的烂花部分轮廓清晰，凸凹效果较好，织物紧密程度符合要求，不会出现织物易脱线或织物过度紧密没有烂花效果。
采用本发明的制备方法得到的烂花织物总紧度是65-75％，其中经向紧度为45-55％，纬向紧度为40-55％。需要说明的是，烂花织物紧度包括两个概念，一是织物包芯纱部分的紧度，二是织物筛网部分的紧度。织物紧度过大，织造生产比较难做，织物紧度过小，则筛网部分容易造成经、纬纱移位。从本发明的烂花织物的紧度可以看出，本发明的烂花织物具有优异的柔软度、其烂花的清晰度高并且凸凹效果明显。
本发明的方法采用的各种原料、物质都可以通过市场购买获得，除非另有说明，否则均并无特殊要求。
实施例
下面通过实施例的方式进一步说明本发明，但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法，按照常规方法和条件，或按照商品说明书选择。
实施例1：坯布的织造
(a)络筒：采用捻系数是300、棉包覆率是43％的涤/棉包芯纱，检查包芯纱的均匀度，并采用梳针隔距0.3mm的梳针式的清纱器清除纺疵。
(b)热定捻：采用真空热定型锅，热定型锅真空度为1大气压，温度为90℃，捻度稳定率是内层为78％、外层为80％。
(c)整经和络纬：整经机张力圈分段配置，前段8克，中段7克，后段6克。
(d)浆纱：双压浆辊、大约55℃上浆，浆料组成是玉米淀粉55％(重量)、PVC30％(重量)和CMC 15％(重量)。
(e)织造：筘号数为190，每筘穿一根经纱，上机制造。
实施例2：坯布的织造
(a)络筒：采用捻系数是360、棉包覆率是45％的涤/棉包芯纱，检查包芯纱的均匀度，并采用梳针隔距0.3mm的梳针式的清纱器清除纺疵。
(b)热定捻：采用真空热定型锅，热定型锅真空度为2大气压，温度为93℃，捻度稳定率是内层为75％、外层为79％。
(c)整经和络纬：整经机张力圈分段配置，前段8克，中段7克，后段6克。
(d)浆纱：双压浆辊、大约55℃上浆，浆料组成是玉米淀粉55％(重量)、PVC30％(重量)和CMC 15％(重量)。
(e)织造：筘号数为190，每筘穿一根经纱，上机制造。
实施例3：坯布的织造
(a)络筒：采用捻系数是450、棉包覆率是48％的涤/棉包芯纱，检查包芯纱的均匀度，并采用梳针隔距0.3mm的梳针式的清纱器清除纺疵。
(b)热定捻：采用真空热定型锅，热定型锅真空度为1大气压，温度为100℃，捻度稳定率是内层为80％、外层为81％。
(c)整经和络纬：整经机张力圈分段配置，前段8克，中段7克，后段6克。
(d)浆纱：双压浆辊、大约55℃上浆，浆料组成是玉米淀粉55％(重量)、PVC30％(重量)和CMC 15％(重量)。
(e)织造：筘号数为190，每筘穿一根经纱，上机制造。
实施例4：烂花织物的制造
(1)预处理：采用涤纶线缝头，将缝头后的坯布放入45℃的清水中漂洗60分钟，在大约80℃的氧漂剂中漂洗45分钟，之后将坯布送入温度约92℃的烘房中烘15分钟。
(2)烂花处理：将98wt％的硫酸、合成龙胶和海藻酸钠按照重量比30:60:10混合、膨化12小时得到烂花浆，将烂花板放置在经过预处理的坯布上，在烂花图案边缘涂抹白胶浆，最后将烂花浆导入烂花图案，待烂花图案形成之后，将烂花浆清除。
(3)后处理：将清除干净的织物送入100℃烘房进行烘干5分钟，然后108℃、1个大气压进行汽蒸6分钟，随后用洗衣粉在45℃洗涤17分钟，晾晒直至干燥，即得到烂花织物。
实施例5：烂花织物的制造
(1)预处理：采用涤纶线缝头，将缝头后的坯布放入45℃的清水中漂洗60分钟，在大约83℃的氧漂剂中漂洗40分钟，之后将坯布送入温度约92℃的烘房中烘15分钟。
(2)烂花处理：将98wt％的硫酸、合成龙胶和海藻酸钠按照重量比40:50:6混合、膨化12小时得到烂花浆，将烂花板放置在经过预处理的坯布上，在烂花图案边缘涂抹白胶浆，最后将烂花浆导入烂花图案，待烂花图案形成之后，将烂花浆清除。
(3)后处理：将清除干净的织物送入100℃烘房进行烘干5分钟，然后110℃、1个大气压进行汽蒸5分钟，随后用洗衣粉在46℃洗涤15分钟，晾晒直至干燥，即得到烂花织物。
实施例6：烂花织物的制造
(1)预处理：采用涤纶线缝头，将缝头后的坯布放入45℃的清水中漂洗60分钟，在大约88℃的氧漂剂中漂洗45分钟，之后将坯布送入温度约92℃的烘房中烘15分钟。
(2)烂花处理：将98wt％的硫酸、合成龙胶和海藻酸钠按照重量比50:40:15混合、膨化12小时得到烂花浆，将烂花板放置在经过预处理的坯布上，在烂花图案边缘涂抹白胶浆，最后将烂花浆导入烂花图案，待烂花图案形成之后，将烂花浆清除。
(3)后处理：将清除干净的织物送入100℃烘房进行烘干5分钟，然后112℃、1个大气压进行汽蒸4分钟，随后用洗衣粉在50℃洗涤13分钟，晾晒直至干燥，即得到烂花织物。
上述实施例为本发明较佳的实施方式，但本发明的实施方式并不受上述实施例的限制，其他的任何未背离本发明的精神实质与原理下所作的替代、修饰、组合、改变、简化等，均应为等效的置换方式，都包含在本发明的保护范围之内。

Claims (10)

  1. 一种烂花织物的制造方法，其特征在于，包括如下步骤：
    (1)对坯布进行预处理；
    (2)采用包括硫酸、合成龙胶和海藻酸钠的烂花浆对经过预处理的坯布进行烂花处理；
    (3)对经过烂花处理的坯布进行后处理得到烂花织物。
  2. 根据权利要求1所述的烂花织物的制造方法，其特征在于，在步骤(1)中，所述坯布是通过对包芯纱依次进行络筒、热定捻、整经、络纬、浆纱和织造而得到。
  3. 根据权利要求2所述的烂花织物的制造方法，其特征在于，所述包芯纱以疏水性涤纶长丝为纱芯并外包亲水性棉纤维；所述包芯纱的捻系数的范围是300～450；所述包芯纱的棉包覆率范围是43％～48％。
  4. 根据权利要求2所述的烂花织物的制造方法，其特征在于，所述热定捻采用的设备是真空热定型锅；所述真空热定型锅的真空度是1～2个大气压、温度是90℃～100℃，捻度稳定率是内层为60％～80％、外层为75％～85％。
  5. 根据权利要求2所述的烂花织物的制造方法，其特征在于，所述浆纱是采用浆液渗透和被覆同时进行的高温上浆。
  6. 根据权利要求1所述的烂花织物的制造方法，其特征在于，在步骤(1)中，所述预处理包括：将所述坯布缝头、水洗、氧漂和第一次烘干。
  7. 根据权利要求1所述的烂花织物的制造方法，其特征在于，在步骤(2)中，所述烂花浆包括：98％的硫酸30～50重量份、合成龙胶40～60重量份和海藻酸钠5～15重量份。
  8. 根据权利要求1所述的烂花织物的制造方法，其特征在于，在步骤(3)中，所述后处理包括：第二次烘干、汽蒸、洗涤和干燥。
  9. 根据权利要求8所述的烂花织物的制造方法，其特征在于，所述汽蒸的温度是108℃～112℃，时间是4～6分钟。
  10. 根据权利要求8所述的烂花织物的制造方法，其特征在于，所述洗涤是采用碱性洗涤液在45℃～50℃洗涤13～17分钟。
PCT/CN2019/117197 2019-05-10 2019-11-11 一种烂花织物的制造方法 Ceased WO2020228277A1 (zh)

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