WO2020258387A1 - 一种淀粉基多通道气流单元及其制备方法和应用 - Google Patents
一种淀粉基多通道气流单元及其制备方法和应用 Download PDFInfo
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- WO2020258387A1 WO2020258387A1 PCT/CN2019/095700 CN2019095700W WO2020258387A1 WO 2020258387 A1 WO2020258387 A1 WO 2020258387A1 CN 2019095700 W CN2019095700 W CN 2019095700W WO 2020258387 A1 WO2020258387 A1 WO 2020258387A1
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- starch
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- temperature control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
- B29C48/11—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped
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- A24D3/00—Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0237—Filter rod forming processes by extrusion
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A24D3/00—Tobacco smoke filters, e.g. filter tips or filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces of cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
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- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
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Definitions
- the invention relates to the technical field of filter rod preparation, and more specifically, to a starch-based multi-channel airflow unit and a preparation method and application thereof.
- the heating temperature of heat-not-burn cigarettes is usually below 500°C. Many harmful components of smoke can be greatly reduced, while the influence of flavor components is relatively small. Some flavor components may even increase due to the reduction of pyrolysis. Nicotine And most flavor components can be released from the tobacco and transferred to the smoke at a relatively low temperature (250-500°C). Because heat-not-burn cigarettes separate the tobacco matrix and the heating part, the current mainstream heating method is electric heating. Although electric heating avoids the risk of igniting the tobacco, it still has the problem of high smoke temperature during smoking, especially At present, the length of heat-not-burn cigarettes is generally shorter and longer, the time and distance of flue gas cooling are limited, the flue gas temperature is high, and the spur feel is strong. Therefore, how to develop a strong cooling material for heating non-burning cigarettes is also heating Key research aspects of non-burning cigarettes.
- Prior art CN108143004A discloses a heat-not-burn cigarette smoke cooling material and its application.
- the cooling material is mainly prepared by mixing and modifying PLA polylactic acid polymer material and its material to obtain a heat-not-burning cigarette smoke cooling material ,
- the layered nanomaterials and fiber nanomaterials are used to improve the thermal shrinkage performance of PLA polymer materials to enhance the cooling performance of the material, but the overall cooling effect that can be achieved is limited, and there is no disclosure of related manufacturing process improvements.
- the technical problem to be solved by the present invention is to overcome the disadvantages and deficiencies of the heat-not-burn cigarette filter rod cooling material prepared by the existing method of poor performance and unable to achieve high efficiency and strong cooling, and to provide a method for preparing a starch-based multi-channel airflow unit.
- the purpose of the present invention is to provide a starch-based multi-channel airflow unit prepared by the above method.
- Another object of the present invention is to provide an application of a starch-based multi-channel airflow unit in heating non-burning cigarettes.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the temperature of the first zone is 135 ⁇ 145°C
- the temperature of the second zone is 175 ⁇ 185°C
- the temperature of the third zone is 190 ⁇ 200°C
- the temperature of the fourth zone is 175 ⁇ 185°C;
- the starch in S2 is gelatinized to form a fluid viscous paste system, which is added in the three temperature-controlled zones and fully mixed by a screw.
- the softening material is mixed, and polyols, such as glycerol, propylene glycol, etc. are added in the four temperature control zones, and pumped by a pressure pump, and the pumping pressure is 0.15-0.25Mpa.
- polyols such as glycerol, propylene glycol, etc.
- the obtained starch-based multi-channel unit has a length within ⁇ 0.2 mm of a design value, a circumference within ⁇ 0.20 mm of a design value, and a wall thickness within ⁇ 0.025 mm.
- the gelatinized starch of the present invention has the characteristics of self-adhesion under water swelling.
- the phase change material polylactic acid has the effect of absorbing heat and storing heat, reducing the airflow temperature, and at the same time making the material have better adhesion and easy Screw extrusion molding, the softening material polyol is added to soften the material and improve its fluidity. Through the twin-screw extrusion stretching process, it is easy to shape, and the molded multi-channel airflow unit is soft but rigid and easier to cut.
- the temperature in the first zone of S1 is 140°C
- the temperature in the second zone is 180°C
- the temperature in the third zone is 200°C
- the temperature in the fourth zone is 180°C.
- the heating rate of the second temperature control zone in S1 is 3-10°C/min.
- the heating rate of the second temperature control zone can be 3°C/min, 4°C/min or 10°C/min.
- the inventor inadvertently discovered that controlling the heating rate of the second zone to achieve rapid heating to melting in the 1 zone-2 zone can reduce the damage of the polylactic acid molecular structure during the process, which is beneficial to keep the material structure stable.
- the heating rate of the three temperature control zones in S1 is 0.2-2°C/min.
- the heating rate of the three temperature control zones can be 0.2°C/min, 1°C/min or 2°C/min.
- controlling the heating rate of the three zones to achieve a small temperature rise in the 2 zones and 3 zones can make the polylactic acid molecules melt fully without decomposition, so that the mixing of various materials is more complete and uniform, while maintaining the polylactic acid molecules The structure remains unchanged.
- the heating rate in the second temperature control zone is 4°C/min, and the heating rate in the third temperature control zone is 1°C/min.
- the starch of the present invention is preferably corn starch, sweet potato starch, potato starch, lily starch, and the particle size of the starch material is preferably 10 ⁇ m-100 ⁇ m.
- the specific operation of the starch substrate gelatinization in S2 is: gelatinize the mixed solution of starch and water at 80-90°C for 10-30 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 4.5 ⁇ 14.5%.
- the mass percentage of starch in the mixed solution can be 4.5%, 10% or 14.5%.
- the setting of the gelatinization temperature has obvious influence on the gelatinization effect. If the temperature is too low, the gelatinization is slow, and more external force is needed to accelerate the gelatinization. At the same time, gelatinization has certain requirements for water content. Too much water content and low viscosity will make it difficult to form a paste, and will affect the moisture content of the mixture material, which is not easy to process and shape, and too little water will not decompose sufficiently.
- the feeding rate of the polylactic acid in S1 is 0.05 kg/min to 0.10 kg/min
- the feeding rate of the starch in S2 is 0.20 kg/min to 0.40 kg/min
- the polyol in S3 The feeding speed is 0.05 ⁇ 0.10kg/min.
- the twin screw speed in S4 is 10-30 revolutions/min, and the material extrusion speed is 0.30kg/min-0.60kg/min.
- the winding traction speed in S4 is 5m/min-20m/min, and the traction force is 0.2-0.5kN.
- the negative pressure of the vacuum setting in S4 is 0.05-0.2 MPa.
- the cooling setting in S4 is water cooling setting
- the water temperature is 10°C-25°C
- the water circulation rate is 5kg/min-10kg/min.
- the starch-based multi-channel air flow unit prepared by the method for preparing the starch-based multi-channel air flow unit is also within the protection scope of the present invention.
- the application method can be: 23mm starch-based tube + 7mm cellulose acetate as a basic unit combination, one basic unit is used for heat-not-burn cigarettes as a smoke filter section, where the cellulose acetate section is located at the downstream end of the smoke (lip end), and the starch-based tube Located at the upstream end of the flue gas, the temperature difference between the two ends of the starch-based tube is between 70 and 120°C, indicating that the starch-based tube unit has a strong cooling effect.
- the present invention provides a method for preparing a starch-based multi-channel airflow unit.
- the 1-zone-2 zone rapidly heats up to melting, which reduces the condensation during the melting and mixing process.
- the destruction of the molecular structure of lactic acid, and the slight temperature increase in zone 2-3 can make the polylactic acid molecules melt fully without decomposing, achieving the effect of structural stability, and the cooling effect can reach 120°C.
- the starch-based cooling material prepared by the present invention has excellent thermoplastic properties, convenient processing and molding, and effectively reduces the retention of aroma components in cigarette smoke.
- the raw material reagents used in the embodiments of the present invention are conventionally purchased raw material reagents.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate of the second temperature control zone is 3°C/min
- the heating rate of the third temperature control zone is 0.2°C/min
- the feeding rate of the polylactic acid in S1 is 0.05 kg/min
- the feeding rate of the starch in S2 is 0.20 kg/min
- the feeding rate of the polyol in S3 is 0.05.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate of the second temperature control zone is 10°C/min
- the heating rate of the temperature control three zone is 2°C/min.
- the feeding rate of the polylactic acid in S1 is 0.10 kg/min
- the feeding rate of the starch in S2 is 0.40 kg/min
- the feeding rate of the polyol in S3 is 0.10 kg/min.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate of the second temperature control zone is 4°C/min
- the heating rate of the third temperature control zone is 1°C/min.
- the feeding rate of the polylactic acid in S1 is 0.07 kg/min
- the feeding rate of the starch in S2 is 0.30 kg/min
- the feeding rate of the polyol in S3 is 0.08 kg/min.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate of the second temperature control zone is 4°C/min
- the heating rate of the third temperature control zone is 1°C/min.
- the feeding rate of the polylactic acid in S1 is 0.07 kg/min
- the feeding rate of the starch in S2 is 0.30 kg/min
- the feeding rate of the polyol in S3 is 0.08 kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 4.5%.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate in the second temperature control zone is 4°C/min
- the heating rate in the third temperature control zone is 1°C/min
- the feeding rate of the polylactic acid in S1 is 0.07kg/min
- the feeding rate of the starch in S2 is The feeding rate is 0.30kg/min
- the feeding rate of the polyol in S3 is 0.08kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 14.5%.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate in the second temperature control zone is 4°C/min
- the heating rate in the third temperature control zone is 1°C/min
- the feeding rate of the polylactic acid in S1 is 0.07kg/min
- the feeding rate of the starch in S2 is The feeding rate is 0.30kg/min
- the feeding rate of the polyol in S3 is 0.08kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 10%.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate in the second temperature control zone is 4°C/min
- the heating rate in the third temperature control zone is 1°C/min
- the feeding rate of the polylactic acid in S1 is 0.07kg/min
- the feeding rate of the starch in S2 is The feeding rate is 0.30kg/min
- the feeding rate of the polyol in S3 is 0.08kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 10%.
- the twin screw speed is 20 revolutions/min
- the material extrusion speed is 0.30kg/min
- the winding traction speed is 5m/min
- the traction force is 0.2kN
- the negative pressure of vacuum setting is 0.05MPa
- the cooling setting is water cooling setting
- the water temperature is 10°C
- the water circulation rate is 5kg/min.
- a method for preparing a starch-based multi-channel airflow unit includes the following steps:
- the heating rate in the second temperature control zone is 4°C/min
- the heating rate in the third temperature control zone is 1°C/min
- the feeding rate of the polylactic acid in S1 is 0.07kg/min
- the feeding rate of the starch in S2 is The feeding rate is 0.30kg/min
- the feeding rate of the polyol in S3 is 0.08kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 10%.
- the twin screw speed is 20 revolutions/min
- the material extrusion speed is 0.60kg/min
- the rewinding traction speed is 10m/min
- the traction force is 0.3kN
- the vacuum setting negative pressure is 0.1MPa
- the cooling setting is water-cooling setting
- the water temperature is 10°C
- the water circulation rate is 10kg/min.
- a preparation method of a starch-based multi-channel airflow unit includes the following steps:
- the heating rate in the second temperature control zone is 4°C/min
- the heating rate in the third temperature control zone is 1°C/min
- the feeding rate of the polylactic acid in S1 is 0.07kg/min
- the feeding rate of the starch in S2 is The feeding rate is 0.30kg/min
- the feeding rate of the polyol in S3 is 0.08kg/min.
- the particle size of the starch material is 10 ⁇ m, and the starch gelatinization operation is as follows:
- the mixed solution of starch and water is gelatinized at 90° C. for 10 minutes to form gelatinized starch, wherein the mass percentage of starch in the mixed solution is 10%.
- the twin screw speed is 20 rpm
- the material extrusion speed is 0.60kg/min
- the winding traction speed is 20m/min
- the traction force is 0.5kN
- the vacuum setting negative pressure is 0.1MPa
- the cooling setting is water-cooling setting
- the water temperature is 10°C
- the water circulation rate is 10kg/min.
- a preparation method of a starch-based multi-channel airflow unit includes the following steps:
- a preparation method of a starch-based multi-channel airflow unit includes the following steps:
- the cooling materials prepared in the foregoing Examples 1-9 and Comparative Examples 1-2 were prepared into corresponding heat-not-burn cigarette filter rods.
- the filter rods include a cooling material section and a fiber acetate section.
- the corresponding filter rods are applied to heat-not-burn cigarettes, Detect the temperature at both ends of the cooling material and record the relevant temperature difference, which is the cooling effect.
- the length of the cooling material section is 23mm and the length of the acetate fiber section is 7mm.
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Abstract
Description
| 序号 | 降温效果/℃ |
| 实施例1 | 113 |
| 实施例2 | 105 |
| 实施例3 | 120 |
| 实施例4 | 111 |
| 实施例5 | 98 |
| 实施例6 | 85 |
| 实施例7 | 99 |
| 实施例8 | 106 |
| 实施例9 | 78 |
| 对比例1 | 68 |
| 对比例2 | 65 |
Claims (10)
- 一种淀粉基多通道气流单元的制备方法,其特征在于,包括如下步骤:S1.将聚乳酸熔融,其中控温一区温度为135~145℃,二区温度为175~185℃,三区温度为190~200℃,四区温度为175~185℃;S2.将淀粉基材糊化,在控温三区加入,充分混合;S3.将多元醇在控温三区加入,充分混合;S4.将混合物料双螺杆挤出,真空定型、冷却定型,收卷切割得到所述淀粉基多通道气流单元。
- 如权利要求1所述制备方法,其特征在于,S1中所述控温二区的升温速率为3~10℃/min。
- 如权利要求2所述制备方法,其特征在于,S1中所述控温三区的升温速率为0.2~2℃/min。
- 如权利要求1所述制备方法,其特征在于,S2中所述淀粉基材糊化具体操作为:将淀粉和水的混合溶液在80~90℃下糊化10~30min,形成糊化淀粉,其中混合溶液中淀粉的质量百分数为4.5~14.5%。
- 如权利要求3所述制备方法,其特征在于,S1中所述聚乳酸的喂料速度为0.05kg/min~0.10kg/min,S2中所述淀粉的喂料速度为0.20kg/min~0.40kg/min,S3中所述多元醇的喂料速度为0.05~0.10kg/min。
- 如权利要求5所述制备方法,其特征在于,S4中双螺杆转速为10~30转/min,物料挤出速度0.30kg/min~0.60kg/min。
- 如权利要求6所述制备方法,其特征在于,S4中所述收卷牵引速率5m/min~20m/min,牵引力0.2~0.5kN。
- 如权利要求7所述制备方法,其特征在于,S4中所述冷却定型为水冷定型,水温10℃-25℃,水循环速率5kg/min-10kg/min。
- 权利要求1~8任意一项所述淀粉基多通道气流单元的制备方法制备得到的淀粉基多通道气流单元。
- 权利要求9所述淀粉基多通道气流单元在加热不燃烧卷烟滤棒制备中的应用。
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| JP2020573414A JP7108058B2 (ja) | 2019-06-27 | 2019-07-12 | 澱粉製マルチチャンネル式気流ユニット、その製造方法、及び応用 |
| MYPI2020007213A MY209357A (en) | 2019-06-27 | 2019-07-12 | Starch-based multi-channel airflow unit and preparation method and application thereof |
| UAA202100087A UA124916C2 (uk) | 2019-06-27 | 2019-07-12 | Багатоканальний блок на основі крохмалю для проходження повітря, спосіб його виготовлення та його застосування |
| KR1020217000878A KR102671164B1 (ko) | 2019-06-27 | 2019-07-12 | 전분계 멀티채널 기류 유닛 및 그 제조 방법과 응용 |
| US17/259,562 US11911948B2 (en) | 2019-06-27 | 2019-07-12 | Starch-based multi-channel airflow unit and preparation method and application thereof |
| EP19934341.9A EP3800032B1 (en) | 2019-06-27 | 2019-07-12 | Preparation method for a starch-based multi-channel airflow unit |
| PH12021550149A PH12021550149A1 (en) | 2019-06-27 | 2021-01-19 | Starch-based multi-channel airflow unit and preparation method and application thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910567349.6A CN110406072B (zh) | 2019-06-27 | 2019-06-27 | 一种淀粉基多通道气流单元及其制备方法和应用 |
| CN201910567349.6 | 2019-06-27 |
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| US (1) | US11911948B2 (zh) |
| EP (1) | EP3800032B1 (zh) |
| JP (1) | JP7108058B2 (zh) |
| KR (1) | KR102671164B1 (zh) |
| CN (1) | CN110406072B (zh) |
| MY (1) | MY209357A (zh) |
| PH (1) | PH12021550149A1 (zh) |
| UA (1) | UA124916C2 (zh) |
| WO (1) | WO2020258387A1 (zh) |
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| CN111067135A (zh) * | 2019-11-29 | 2020-04-28 | 云南巴菰生物科技有限公司 | 一种用于加热不燃烧烟支的植物淀粉纸降温段 |
| CN112571759B (zh) * | 2020-12-11 | 2024-07-26 | 湖北中烟工业有限责任公司 | 一种用于生产降温固件的装置及方法 |
| CN112895374B (zh) * | 2021-02-07 | 2023-04-25 | 云南长宜科技有限公司 | 一种气流单元的制备方法及装置 |
| CN114668172B (zh) * | 2022-04-29 | 2024-05-14 | 云南长宜科技有限公司 | 一种多通道增香复合滤棒的制备方法 |
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| CN108143004A (zh) | 2017-12-22 | 2018-06-12 | 安徽中烟工业有限责任公司 | 一种加热不燃烧卷烟烟气降温材料及其应用 |
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| US11911948B2 (en) | 2024-02-27 |
| PH12021550149A1 (en) | 2021-09-13 |
| JP7108058B2 (ja) | 2022-07-27 |
| MY209357A (en) | 2025-07-03 |
| KR20210019087A (ko) | 2021-02-19 |
| EP3800032A1 (en) | 2021-04-07 |
| KR102671164B1 (ko) | 2024-06-04 |
| UA124916C2 (uk) | 2021-12-08 |
| JP2021530978A (ja) | 2021-11-18 |
| CN110406072A (zh) | 2019-11-05 |
| EP3800032B1 (en) | 2025-09-03 |
| US20210323210A1 (en) | 2021-10-21 |
| CN110406072B (zh) | 2020-10-02 |
| EP3800032A4 (en) | 2021-10-06 |
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