WO2020259685A1 - 电连接插头、电连接装置和电动汽车 - Google Patents

电连接插头、电连接装置和电动汽车 Download PDF

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Publication number
WO2020259685A1
WO2020259685A1 PCT/CN2020/098542 CN2020098542W WO2020259685A1 WO 2020259685 A1 WO2020259685 A1 WO 2020259685A1 CN 2020098542 W CN2020098542 W CN 2020098542W WO 2020259685 A1 WO2020259685 A1 WO 2020259685A1
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WIPO (PCT)
Prior art keywords
electrical connection
plug
connector
fixing plate
conductive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2020/098542
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English (en)
French (fr)
Inventor
张建平
黄春华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aulton New Energy Automotive Technology Co Ltd
Original Assignee
Aulton New Energy Automotive Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aulton New Energy Automotive Technology Co Ltd filed Critical Aulton New Energy Automotive Technology Co Ltd
Priority to US17/622,429 priority Critical patent/US12160064B2/en
Priority to JP2021576788A priority patent/JP7350901B2/ja
Priority to EP20832138.0A priority patent/EP3993172A4/en
Publication of WO2020259685A1 publication Critical patent/WO2020259685A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/514Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H01R13/6315Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only allowing relative movement between coupling parts, e.g. floating connection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L39/00Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/007Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L39/00Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
    • F16L39/04Joints or fittings for double-walled or multi-channel pipes or pipe assemblies allowing adjustment or movement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/005Electrical coupling combined with fluidic coupling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5202Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/005Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure requiring successive relative motions to complete the coupling, e.g. bayonet type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/02Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets partly surrounding the pipes, cables or protective tubing
    • F16L3/06Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets partly surrounding the pipes, cables or protective tubing with supports for wires
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/22Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals
    • F16L3/223Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals each support having one transverse base for supporting the pipes
    • F16L3/2235Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals each support having one transverse base for supporting the pipes each pipe being supported by a common element fastened to the base
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to an electric connection plug, an electric connection device and an electric vehicle.
  • Electric vehicles generally use replaceable battery packs, which can be removed at any time for replacement or charging. After replacement or charging is completed, they can be installed on the vehicle body.
  • Existing electric vehicles with a replaceable structure generally have a corresponding installation position on the body frame of the vehicle body. After the battery pack is placed in the installation position, it is connected to the vehicle end electrical connector on the vehicle body through the battery end electrical connector. Use the locking device to fix. In this process, the electrode of the battery-end electrical connector on the battery pack needs to be in contact with the electrode of the vehicle-end electrical connector to ensure power output.
  • the body frame of the car body is also equipped with a cooling system to cool the battery pack, and transfer the temperature of the battery cell in the battery pack to the outside of the battery pack through liquid flow, balance the temperature of the battery pack, improve the full capacity of the battery pack, and directly improve the use of the vehicle Performance indicators such as limited environment, vehicle power performance, and battery life.
  • the electrical connector and the cooling pipeline of the electric vehicle are arranged separately from each other, and the use space is large.
  • the cooling pipeline adopts a rigid connection method. Due to various influences such as frequent replacement and vehicle body vibration, the cooling pipeline connection is unstable , And even cause liquid outflow and splashing.
  • the technical problem to be solved by the present invention is to overcome the disadvantages of separate electrical connection and water connection in the prior art, large actual use space, unstable cooling pipeline connection, etc., and provide an electrical connection plug, electrical connection device and electric car.
  • An electrical connection plug used for electrical connection between a battery pack of an electric vehicle and a vehicle body, characterized in that the electrical connection plug includes a first fixing plate, a mounting seat, an electrical connection component, and a number of plug-in components ,
  • the plug-in assembly is used for passing a cold source to cool the battery pack, the electrical connection assembly and a plurality of the plug-in assemblies are all connected to the mounting base, and the mounting base is connected to the first Floating connection between the fixed plates.
  • the electrical connection plug realizes the simultaneous connection of water and electricity through the electrical connection component and several plug-in components, which reduces the actual use space, solves the actual installation space problem, and reduces the cost.
  • the electrical connection component and several plug-in components are all floatingly connected to the first fixing plate through the mounting base, so that the electrical connection component and several plug-in components can move together with the mounting base after being connected. It greatly enhances the stability of the water and electrical connection of the electrical connection plug, and effectively avoids abnormalities such as electrical connection failure or burnout, as well as liquid outflow and splashing.
  • the connector assembly includes a connecting tube, an elastic connecting tube, and a plug connector
  • the plug connector is connected to the mounting seat
  • the connecting tube is connected to the first fixing plate
  • the elastic connector is located at the Between the mounting seat and the first fixing plate, and the two ends of the elastic connecting pipe are respectively communicated with the connecting pipe and the plug joint.
  • the above-mentioned structural form is adopted, and the elastic connector can be deformed, so that a floating connection between the connecting pipe and the plug connector can be realized, and the plug assembly can move with it when the water is connected, so that the electrical connection plug can be connected when the water is connected. It is more reliable and effectively avoids leakage.
  • a side of the mounting seat facing the first fixing plate is provided with a plurality of protrusions, and the plurality of protrusions correspond to a plurality of plug-in components one by one, and the elastic connection pipe and the The plug connectors are respectively connected to the two ends of the convex portion and communicate with each other through the convex portion.
  • the above-mentioned structural form is adopted to connect the elastic connector and the plug connector to the two ends of the protruding part respectively, which increases the connection area between the connector assembly and the mounting base, realizes convenient connection and high connection strength.
  • the plug joint is hermetically connected to the inner wall surface of the protruding portion, and the elastic connecting tube is sealed and sleeved on the outer peripheral surface of the protruding portion.
  • the above-mentioned structural form is adopted, and the elastic connection pipe and the plug joint are respectively sealed and connected to the outer peripheral surface and the inner wall surface of the protrusion, so that the connection area between the elastic connection pipe and the plug connection and the protrusion is large, and the connection is convenient. , And the connection strength is high.
  • the connecting pipe passes through the first fixing plate, and a connecting portion is provided on the outer peripheral surface of the connecting pipe, the connecting portion is connected to the first fixing plate, and the elastic connecting pipe is hermetically connected to The connecting pipe.
  • connection part is fixedly connected to the first fixing plate, which makes the connection more convenient.
  • the elastic connecting tube is made of flexible material.
  • the material of the elastic connector is rubber.
  • the two ends of the elastic connecting pipe are respectively sealedly connected to the connecting pipe and the mounting seat and communicate with the connecting pipe and the plug joint, and the connecting pipe, the elastic connecting pipe and the socket
  • the plug connectors are used for the passage of cold sources.
  • the electrical connector plug further includes an annular sealing ring, the annular sealing ring is sleeved on the mounting seat and the first fixing plate, and both sides of the inner wall surface of the annular sealing ring are respectively connected On the mounting seat and the first fixing plate.
  • the annular sealing ring has a sealing effect, so that a floating connection between the mounting seat and the first fixing plate can be realized, and the sealing effect of the electrical connection plug is effectively strengthened.
  • the annular sealing ring will seal against the second fixing plate, and the sealing between the annular sealing ring and the electrical connection socket will be realized, and the waterproof sealing performance is good.
  • the annular sealing ring further has a plurality of partitions, both ends of the plurality of partitions are connected to the annular sealing ring, and the space in the annular sealing ring is divided to form a plurality of enclosed spaces , The partition is used to make a plurality of the enclosed spaces disconnected.
  • the electrical connection assembly includes a conductive electrode column, a flexible conductive member, and a conductive plug.
  • the conductive electrode column penetrates the mounting seat, and the conductive plug penetrates the first fixing plate. Two ends of the flexible conductive member are respectively connected to the conductive electrode column and the conductive plug.
  • the flexible conductive member itself can be deformed, so that the flexible conductive member realizes a floating electrical connection between the conductive plug and the conductive electrode column, effectively avoiding electrical connection failure, and greatly enhancing the electrical connection. Reliability and service life.
  • the flexible conductive member includes an elastic conductive wire, and two ends of the elastic conductive wire are respectively connected to the conductive electrode column and the conductive plug.
  • the flexible conductive member includes a conductive spring, and two ends of the conductive spring are respectively connected to the conductive electrode column and the conductive plug.
  • the flexible conductive member includes a cavity, the cavity is made of a flexible conductive material, and two ends of the cavity are respectively connected to the conductive electrode column and the conductive plug.
  • An electrical connection device is characterized in that it includes the electrical connection plug as described above.
  • the above-mentioned structural form is adopted to realize the simultaneous connection of water and electricity, reduce the actual use space, solve the actual installation space problem, and reduce the cost.
  • the floating connection method greatly enhances the stability of water and electrical connections, effectively avoiding abnormalities such as electrical connection failure or burnout, as well as liquid outflow and splashing.
  • the electrical connection device further includes an electrical connection socket, and the electrical connection component and a plurality of the plug-in components are all connected to the electrical connection socket.
  • the electrical connection socket includes a second fixing plate, an electrical connection piece and a plurality of sockets, the electrical connection piece and the several sockets are all connected to the second fixing plate, and
  • the electrical connector is detachably electrically connected to the electrical connection assembly, a plurality of the plug sockets correspond to a plurality of the plug components one-to-one, and the plug socket is detachably connected to the plug component .
  • one end of the plug assembly facing the plug socket has a plug connector
  • the plug socket is sleeved on the plug connector and can extend along the length direction of the plug connector on the plug connector. Moves upward, and the socket is communicated with the socket.
  • the plug socket and the plug connector can play a positioning function, can realize the accurate water connection of the electrical connection device, and ensure the accuracy of water and electricity connection.
  • structures such as positioning pins and positioning sleeves between the electrical connection plug and the electrical connection socket can be omitted, which reduces the cost.
  • both the plug connector and the electrical connection assembly are exposed on the side of the mounting seat facing the second fixing plate, and the gap between the plug connector and the plug socket is earlier than the electrical connection component.
  • the connecting component is connected with the electrical connector.
  • An electric vehicle characterized in that it comprises a battery pack, a vehicle body and the electrical connection device as described above, the electrical connection plug is connected to the vehicle body, and the electrical connection socket is connected to the battery pack .
  • the electrical connection plug, the electrical connection device and the electric vehicle of the present invention realize the simultaneous connection of water and electricity through the electrical connection component and the plug-in component, which reduces the actual use space, solves the actual installation space problem, and reduces the cost.
  • the floating connection method greatly enhances the stability of water and electrical connections, effectively avoiding abnormalities such as electrical connection failure or burnout, as well as liquid outflow and splashing.
  • FIG. 1 is a schematic structural diagram of an electrical connection device of an electric vehicle according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the internal structure of the electrical connection device of the electric vehicle according to the embodiment of the present invention.
  • Fig. 3 is a schematic structural diagram of an electrical connection plug of an electrical connection device for an electric vehicle according to an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the internal structure of the electrical connection plug of the electrical connection device of the electric vehicle according to the embodiment of the present invention.
  • connection plug 1 first fixing plate 11; mounting seat 12; protrusion 121; electrical connection component 13; conductive electrode column 131; flexible conductive member 132; conductive plug 133; connector component 14; plug connector 141; elastic connector 142; connecting pipe 143; connecting portion 144; annular sealing ring 15; electrical connection socket 2; second fixing plate 21; electrical connector 22; socket 23
  • an embodiment of the present invention discloses an electric vehicle, which includes a battery pack, a vehicle body and an electrical connection device.
  • the electrical connection device includes an electrical connection plug 1 and an electrical connection socket 2.
  • the electrical connection plug 1 is connected to the vehicle body, and the electrical connection socket 2 is connected to the battery pack.
  • the electrical connection plug 1 and the electrical connection socket 2 are respectively used to install on the vehicle body and battery pack of an electric vehicle. Through the connection of the electrical connection plug 1 and the electrical connection socket 2, the electric vehicle battery pack and the vehicle body are connected Electric connection.
  • the electrical connection plug 1 includes a first fixing plate 11, a mounting base 12, an electrical connection assembly 13, and a plurality of plug-in assemblies 14.
  • the electrical connection assembly 13 and the plurality of plug-in assemblies 14 are all connected to the mounting base 12, and the mounting base 12 Floating connection with the first fixed plate 11.
  • first fixing plate 11 and the mounting base 12 There is a gap between the first fixing plate 11 and the mounting base 12, the first fixing plate 11 is fixedly installed on the vehicle body, and the first fixing plate 11 and the mounting base 12 are connected by an electrical connection assembly 13 and several plug-in assemblies 14 Are connected, the electrical connection assembly 13 and several plug-in assemblies 14 are deformed by the structure between the first fixing plate 11 and the mounting base 12, so that the mounting base 12 can be displaced relative to the first fixing plate 11, thereby effectively Enhance the stability of the water and electrical connection of the electrical connection device.
  • the electrical connection plug 1 is connected to the electrical connection socket 2 through the electrical connection component 13 to realize electrical connection, and the electrical connection plug 1 is connected to the electrical connection socket 2 through several plug components 14 to realize the water connection, so that the electrical connection device realizes the simultaneous connection of water and electricity.
  • the electrical connection device of this embodiment combines the electrical connection assembly 13 And several plug-in components 14 are centrally arranged on the mounting base 12, the connection is controlled with each other, the water and electric connection are highly accurate, and the excessive positioning structure is reduced, thereby reducing the actual use space, solving the actual installation space problem, and reducing cost.
  • the electrical connection assembly 13 and several plug-in assemblies 14 are all floatingly connected to the first fixing plate 11 through the mounting base 12.
  • the electrical connection component 13 and several plug-in components 14 can move together with the mounting base 12 after being connected, and the water and electrical connection stability of the electrical connection device is greatly enhanced through the floating connection method, effectively avoiding electrical connection failure or burning Other abnormalities and liquid outflow and splashing phenomena.
  • the electrical connection socket 2 includes a second fixing plate 21, an electrical connection piece 22, and a plurality of sockets 23.
  • the electrical connection piece 22 and several sockets 23 are all connected to the second fixing plate 21, and the electrical connection piece 22 is detachable
  • the ground is electrically connected to the electrical connection assembly 13, a number of sockets 23 correspond to a number of sockets 14 one-to-one, and the sockets 23 are detachably connected to the sockets 14.
  • the electrical connector 22 and several sockets 23 are directly installed and connected to the second fixing plate 21, which is convenient for installation and connection, and the electrical connector 22 is connected to the electrical connection assembly 13 for electrical connection, and the socket 23 is connected to the socket assembly 14 Realize the water connection.
  • the connector assembly 14 includes a connecting tube 143, an elastic connecting tube 142, and a plug connector 141.
  • the plug connector 141 is connected to the mounting base 12, the connecting tube 143 is connected to the first fixing plate 11, and the elastic connecting tube 142 is located on the mounting base 12 and the first fixing plate. 11, and the two ends of the elastic connecting pipe 142 are respectively communicated with the connecting pipe 143 and the plug joint 141.
  • the connecting pipe 143 is connected to the first fixing plate 11, the plug joint 141 is connected to the mounting base 12, the connecting pipe 143 and the first fixing plate 11 are in a fixed state, the plug joint 141 is fixedly connected to the mounting base 12, and the elastic connection pipe 142 can be axially Telescopic deformation or torsion deformation in the radial direction, so that the first fixed plate 11 and the mounting seat 12 can float, and the elastic connection tube 142 can produce deformation, which can realize the axial expansion and contraction and radial twisting between the connection tube 143 and the plug joint 141
  • the connection enables a floating connection between the connecting pipe 143 and the plug connector 141, and the plug assembly 14 can move with it when water is connected, so that the electrical connection plug 1 is more reliable when connected by water and effectively avoids leakage.
  • the elastic connector 142 is made of flexible material.
  • the flexible connection pipe 142 enables a floating connection between the connection pipe 143 and the plug joint 141.
  • the material of the elastic connector 142 is rubber, which reduces the cost.
  • the side of the mounting seat 12 facing the first fixing plate 11 is provided with a plurality of protrusions 121, and the plurality of protrusions 121 correspond to the plurality of plug-in components 14 one by one.
  • the elastic connector 142 and the plug connector 141 are connected to the convex
  • the two ends of the rising portion 121 are communicated with each other through the protrusion 121.
  • the protrusion 121 will extend and protrude outward in the direction close to the first fixing plate 11, and the elastic connection tube 142 and the plug connector 141 are respectively connected to the two ends of the protrusion 121, and the connector assembly 14 and the mounting seat 12 are added.
  • the connection area between the two makes the connection convenient and the connection strength is high.
  • the plug connector 141 is connected to the inner wall surface of the protrusion 121 in a sealing manner, and the elastic connector 142 is sealed and sleeved on the outer peripheral surface of the protrusion 121.
  • the elastic connection tube 142 and the plug joint 141 are respectively sealed and connected to the outer peripheral surface and the inner wall surface of the protrusion 121, so that the connection area between the elastic connection tube 142 and the plug joint 141 and the protrusion 121 is large, the connection is convenient, and the connection strength high.
  • the plug connector 141 is threadedly connected to the protrusion 121, the elastic connection tube 142 is connected to the outer peripheral surface of the protrusion 121 through a tightening band, and the elastic connection tube 142 is connected to the outer peripheral surface of the connecting tube 143 through a tightening band.
  • the plug connector 141 can be embedded in the protrusion 121 through a tapered screw thread and a sealing raw material tape to achieve a sealed connection with the mounting seat 12.
  • the connection is very convenient, the connection strength is high, the sealing state is good, and the electrical connection is realized.
  • the waterproof sealing level of the device can reach above IP67.
  • the two ends of the elastic connecting pipe 142 are respectively sealed and sleeved on the connecting pipe 143 and the protrusion 121 by tightening hoops.
  • the connector assembly 14 can also be connected by a quick-plug structure, that is, both ends of the elastic connector 142 are connected with the connecting tube 143 and the protrusion 121 by using a quick-plug structure respectively.
  • the connecting pipe 143 and the protrusion 121 can also be equipped with self-locking structures, and the connecting pipe 143 and the protrusion 121 are both installed and connected with the elastic connector 142 through the self-locking structure, which can still ensure the waterproof and sealing of the electrical connection device.
  • the level is above IP67.
  • the connecting pipe 143 passes through the first fixing plate 11, a connecting portion 144 is provided on the outer peripheral surface of the connecting pipe 143, the connecting portion 144 is connected to the first fixing plate 11, and the elastic connecting pipe 142 is sealed to the connecting pipe 143.
  • the connecting portion 144 extends outwardly from the outer circumferential surface of the connecting tube 143 in the radial direction of the connector assembly 14.
  • the connecting tube 143 is fixedly connected to the first fixing plate 11 through the connecting portion 144, which is convenient for connection.
  • Two ends of the elastic connecting pipe 142 are respectively sealedly connected to the connecting pipe 143 and the mounting base 12 and communicated with the connecting pipe 143 and the plug joint 141, and the connecting pipe 143, the elastic connecting pipe 142 and the plug joint 141 are used for the passage of the cold source.
  • the connecting pipe 143 is used to connect to the cooling system, and the cold source provided by the cooling system will pass through the connecting pipe 143, the elastic connection pipe 142 and the plug joint 141 in turn, and then the cold source is plugged through the electrical connection socket 2.
  • the seat 23 flows into the battery pack to cool the battery pack.
  • the electrical connector plug further includes an annular sealing ring 15, which is sleeved on the mounting seat 12 and the first fixing plate 11, and both sides of the inner wall surface of the annular sealing ring 15 are respectively connected to the mounting seat 12 and the first fixing plate. Board 11.
  • the annular sealing ring 15 has a sealing effect.
  • the annular sealing ring 15 is respectively connected to the mounting seat 12 with a gap and the first fixing plate 11 in an encircling manner, so that the mounting seat 12 and the first fixing plate 11 can be floatingly connected to ensure the installation
  • the elastic reset of the seat 12 effectively strengthens the sealing effect of the electrical connection plug 1.
  • the annular sealing ring 15 will seal against the second fixing plate 21, and sealing between the annular sealing ring 15 and the electrical connection socket 2 is achieved, so that the electrical connection device has good waterproof and sealing performance.
  • butterfly springs may be provided at four corners between the mounting seat 12 and the first fixing plate 11, and the elastic return of the mounting seat 12 is further ensured by the butterfly springs.
  • the annular sealing ring 15 also has several partitions. Both ends of the several partitions are connected to the annular sealing ring 15 and divide the space in the annular sealing ring 15 to form several enclosed spaces. The partitions are used to seal against On the second fixing plate 21, several enclosed spaces are not connected.
  • the electrical connection assembly 13 installed on the mounting base 12 can be isolated from the plug-in assembly 14 by the partition, so that the electrical connection and the water connection of the electrical connection device are isolated from each other, which further ensures the safety and stability of the electrical connection.
  • the electrical connection assembly 13 includes a conductive electrode column 131, a flexible conductive member 132, and a conductive plug 133.
  • the conductive electrode column 131 passes through the mounting base 12, the conductive plug 133 passes through the first fixing plate 11, and both ends of the flexible conductive member 132 They are connected to the conductive electrode column 131 and the conductive plug 133 respectively.
  • the electrical connection assembly 13 is electrically connected to the electrical connector 22 of the electrical connection socket 2 through the conductive electrode column 131.
  • the flexible conductive member 132 can deform itself, so that the conductive plug 133 and the conductive electrode column 131 are realized by the flexible conductive member 132 Floating electrical connection is realized between them.
  • the conductive electrode column 131 can move together with the electrical connector 22, which effectively avoids electrical connection failure and greatly enhances the reliability and service life of the electrical connection device during electrical connection.
  • the flexible conductive member 132 may include an elastic conductive wire, and two ends of the elastic conductive wire are respectively connected to the conductive electrode post 131 and the conductive plug 133.
  • the elastic conductive wire has elasticity and can be electrically connected with the conductive electrode column 131 and the conductive plug 133.
  • the flexible conductive member 132 may also include a conductive spring, and both ends of the conductive spring are connected to the conductive electrode column 131 and the conductive plug 133 respectively.
  • the conductive spring itself can be deformed, and at the same time can be electrically connected with the conductive electrode column 131 and the conductive plug 133.
  • the flexible conductive member 132 may include a cavity, the cavity is made of a flexible conductive material, and two ends of the cavity are respectively connected to the conductive electrode post 131 and the conductive plug 133.
  • the cavity can be elongated or compressed and radially twisted, which can adapt to the relative displacement changes of the conductive electrode column 131 and the conductive plug 133 in the axial and radial angles, and avoid the electrical connection assembly 13 from being electrically connected due to changes in the relative displacement.
  • the connection performance deteriorates, which greatly improves the stability of the electrical connection device during electrical connection.
  • the cavity can be a spherical elastic cavity surrounded by a plurality of flexible conductive strips, the cavity can also be a spherical elastic cavity surrounded by a grid-like flexible conductive element, and the cavity can also be made of metal
  • the wires are cross-woven to form a spherical shape or the metal conductive tape is expanded to form a spherical elastic cavity.
  • the number of electrical connection components 13 and electrical connections 22 is not limited.
  • the electrical connection components 13 and electrical connections 22 may be low-voltage sockets and low-voltage plugs, high-voltage sockets and high-voltage plugs, respectively, and the high-voltage sockets are the same as the high-voltage plugs. Match, the low-voltage socket is matched with the low-voltage plug.
  • the electrical connection device can control the high voltage through the principle of low voltage in the process of electrical connection, that is, in the process of electrical connection between the electrical connection plug 1 and the electrical connection socket 2, the connection between the high voltage socket and the high voltage plug is before
  • the connection between the low-voltage socket and the low-voltage plug can be realized after the low-voltage socket and the low-voltage plug are in good contact with the high-voltage plug; the low-voltage socket between the electrical connection plug 1 and the electrical connection socket 2 is in the process of disassembly
  • the disconnection with the low-voltage plug precedes the disconnection between the high-voltage socket and the high-voltage plug.
  • the high-voltage forced power off is controlled to effectively avoid electric arcs between the high-voltage socket and the high-voltage plug during the disassembly process Such undesirable phenomena greatly improve the safety and reliability of the electrical connection device during electrical connection.
  • the plug socket 23 is sleeved on the plug connector 141 and can move on the plug connector 141 along the length of the plug connector 141, and the plug socket 23 is connected to The plug connector 141 is connected.
  • the socket 23 is sleeved on the socket 141 and can move along the length of the socket 141.
  • the socket 23 and the socket 141 can play a positioning role.
  • the electrical connection plug 1 is inserted into the electrical connection socket 2 through the socket 141.
  • accurate water connection of the electrical connection device can be realized, and the accuracy of water and electrical connection is ensured.
  • Both the plug connector 141 and the electrical connection component 13 are exposed on the side of the mounting base 12 facing the second fixing plate 21, and the plug connector 141 and the plug socket 23 are connected before the electrical connection component 13 and the electrical connector 22 .
  • the plug connector 141 is first inserted into the plug socket 23.
  • the positioning of the plug socket 23 and the plug connector 141 makes the subsequent electrical connection assembly 13 and the electrical
  • the precise connection between the connectors 22 effectively avoids the use of too many positioning structures, solves the problem of mutual competition between the positioning structures, ensures the water and electrical connection accuracy of the electrical connection device, improves the service life, and reduces the use cost.
  • the electrical connection assembly 13 and the electrical connector 22 are connected only after the socket 23 and the plug connector 141 are connected, so that the electrical connection can be made after the water is connected, and the cooling water is provided for circulating use after the electrical connection, which effectively avoids The cooling water leaks.
  • the electrical connection plug 1 and the electrical connection socket 2 are disconnected, the electrical connection assembly 13 and the electrical connector 22 are disconnected first, and then the socket 23 and the socket 141 are disconnected, so that the connection No cooling water is provided between the seat 23 and the plug connector 141 before being disconnected, which further avoids the leakage of cooling water.
  • the electrical connection device can detect the electrical connection between the electrical connection assembly 13 and the electrical connector 22 when the water and electrical connection are combined, that is, perform signal detection on the low-voltage signal terminal to control the switch of the actual vehicle water cooling pump Control is conducive to the actual control of undesirable problems such as bubbles generated after the instantaneous leakage of liquid cooling.

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Abstract

一种电连接插头(1)、电连接装置和电动汽车,所述电连接插头(1)包括有第一固定板(11)、安装座(12)、电连接组件(13)和若干个接插组件(14),所述电连接组件(13)和若干个所述接插组件(14)均连接于所述安装座(12),且所述安装座(12)与所述第一固定板(11)之间浮动连接。所述电连接装置包括电连接插座(2)以及如上所述的电连接插头(1),所述电连接组件(13)和若干个所述接插组件(14)均连接于所述电连接插座(2)。所述电动汽车包括电池包、车体和如上所述的电连接装置,所述电连接插头(1)与所述车体相连接,所述电连接插座(2)与所述电池包相连接。该技术方案实现水、电同时连接,减少实际使用空间,解决实际安装空间问题,且降低了成本。同时,有效避免了电连接失效或烧毁等异常以及液体外流、喷溅现象。

Description

电连接插头、电连接装置和电动汽车
本申请要求申请日为2019/6/26的中国专利申请201910562174X的优先权。本申请引用上述中国专利申请的全文。
技术领域
本发明涉及一种电连接插头、电连接装置和电动汽车。
背景技术
电动汽车一般采用可换式的电池包,电池包可以随时取下,以进行更换或充电,在更换或充电完毕后,再安装到车体上。现有可换式结构的电动汽车一般是在车体的车身支架上设置相应的安装位,电池包放入安装位后通过电池端电连接器与车体上的车端电连接器连接,再利用锁定装置进行固定。在该过程中,电池包上的电池端电连接器的电极需要与车端电连接器上的电极接触,以保证电力输出。同时,车体的车身支架上还设置有冷却系统来冷却电池包,通过液体流动把电池包内电芯温度传递给电池包外,均衡电池包温度,提高电池包充分能力,直接提高车辆的使用环境受限、车辆动力性能、电池寿命等性能指标。
但是,电动汽车的电连接器与冷却管路相互分开设置,使用空间较大,同时,冷却管路采用刚性连接方式,由于经常更换、车体震动等各种影响,造成冷却管路连接不稳定,甚至造成液体外流、喷溅。
发明内容
本发明所要解决的技术问题是为了克服现有技术中的电连接与水连接相互分开设置,实际使用空间较大,冷却管路连接不稳定等缺陷,提供一种电连接插头、电连接装置和电动汽车。
本发明是通过下述技术方案来解决上述技术问题:
一种电连接插头,用于电动汽车的电池包与车体之间的电连接,其特点在于,所述电连接插头包括有第一固定板、安装座、电连接组件和若干个接插组件,所述接插组件用于供冷源通过以冷却所述电池包,所述电连接组件和若干个所述接插组件均连接于所述安装座,且所述安装座与所述第一固定板之间浮动连接。
在本方案中,采用上述结构形式,电连接插头通过电连接组件和若干个接插组件实 现水、电同时连接,减少实际使用空间,解决实际安装空间问题,且降低了成本。
另外,电连接组件和若干个接插组件均通过安装座与第一固定板之间浮动连接,使得电连接组件和若干个接插组件在连接后能够随着安装座一同移动,通过浮动连接方式大大增强电连接插头的水、电连接的稳定性,有效避免了电连接失效或烧毁等异常以及液体外流、喷溅现象。
较佳地,所述接插组件包括有连接管、弹性接管和插接头,所述插接头连接于所述安装座,所述连接管连接于所述第一固定板,所述弹性接管位于所述安装座和所述第一固定板之间,且所述弹性接管的两端分别与所述连接管和所述插接头相连通。
在本方案中,采用上述结构形式,通过弹性接管能够产生形变,使得连接管与插接头之间实现浮动连接,接插组件在水连接时能够随之移动,从而实现电连接插头在水连接时更加可靠,有效避免发生外漏现象。
较佳地,所述安装座中朝向所述第一固定板的一侧设有若干个凸起部,若干个所述凸起部与若干个接插组件一一对应,所述弹性接管和所述插接头分别连接于所述凸起部的两端并通过所述凸起部相连通。
在本方案中,采用上述结构形式,将弹性接管和插接头分别连接在凸起部的两端上,增加了接插组件与安装座之间的连接面积,实现连接方便,且连接强度高。
较佳地,所述插接头密封连接于所述凸起部的内壁面,所述弹性接管密封套设于所述凸起部的外周面上。
在本方案中,采用上述结构形式,将弹性接管和插接头分别密封连接于凸起部的外周面和内壁面上,使得弹性接管和插接头与凸起部之间连接面积大,实现连接方便,且连接强度高。
较佳地,所述连接管穿过所述第一固定板,所述连接管的外周面上设有连接部,所述连接部连接于所述第一固定板,所述弹性接管密封连接于所述连接管。
在本方案中,采用上述结构形式,通过连接部固定连接在第一固定板上,连接更加方便。
较佳地,所述弹性接管由柔性材质制成。
较佳地,所述弹性接管的材料为橡胶。
较佳地,所述弹性接管的两端分别密封连接于所述连接管和所述安装座并与所述连接管和所述插接头相连通,且所述连接管、所述弹性接管和所述插接头均用于冷源通过。
较佳地,所述电连接器插头还包括有环形密封圈,所述环形密封圈套设于所述安装座和所述第一固定板,且所述环形密封圈的内壁面的两侧分别连接于所述安装座和所述 第一固定板。
在本方案中,采用上述结构形式,环形密封圈具有密封效果,使得安装座与第一固定板之间能够实现浮动连接,且有效加强了电连接插头的密封效果。同时,环形密封圈将会密封抵靠于第二固定板上,环形密封圈与电连接插座之间实现密封,防水密封性能良好。
较佳地,所述环形密封圈内还具有若干个分隔部,若干个所述分隔部的两端均连接于所述环形密封圈并将所述环形密封圈内的空间分隔形成若干个密闭空间,所述分隔部用于使若干个所述密闭空间不连通。
较佳地,所述电连接组件包括有导电极柱、柔性导电件和导电插头,所述导电极柱穿设于所述安装座,所述导电插头穿设于所述第一固定板,所述柔性导电件的两端分别连接于所述导电极柱和所述导电插头。
在本方案中,采用上述结构形式,柔性导电件自身能够产生形变,使得通过柔性导电件实现导电插头与导电极柱之间实现浮动电连接,有效避免电连接失效,大大增强在电连接时的可靠性及使用寿命。
较佳地,所述柔性导电件包括有弹性导电线,所述弹性导电线的两端分别连接于所述导电极柱和所述导电插头。
较佳地,所述柔性导电件包括有导电弹簧,所述导电弹簧的两端分别连接于所述导电极柱和所述导电插头。
较佳地,所述柔性导电件包括有腔体,所述腔体由柔性导电材料制成,且所述腔体的两端分别连接于所述导电极柱和所述导电插头。
一种电连接装置,其特点在于,其包括如上所述的电连接插头。
在本方案中,采用上述结构形式,实现水、电同时连接,减少实际使用空间,解决实际安装空间问题,且降低了成本。同时,通过浮动连接方式大大增强水、电连接的稳定性,有效避免了电连接失效或烧毁等异常以及液体外流、喷溅现象。
较佳地,所述电连接装置还包括电连接插座,所述电连接组件和若干个所述接插组件均连接于所述电连接插座。
较佳地,所述电连接插座包括第二固定板、电连接件和若干个插接座,所述电连接件和若干个所述插接座均连接于所述第二固定板,且所述电连接件可拆卸地电连接于所述电连接组件,若干个所述插接座与若干个所述接插组件一一对应,所述插接座可拆卸地连接于所述接插组件。
较佳地,所述接插组件中朝向所述插接座的一端具有插接头,所述插接座套设于所 述插接头并能够在所述插接头上沿所述插接头的长度方向上移动,且所述插接座与所述插接头相连通。
在本方案中,采用上述结构形式,插接座和插接头能够起到定位作用,能够实现电连接装置精准的水连接,且保证了水、电连接精度。同时,可以省略了在电连接插头与电连接插座之间设置定位销和定位套等结构,降低了成本。
较佳地,所述插接头和所述电连接组件均露出于所述安装座中朝向所述第二固定板的侧面,且所述插接头与所述插接座之间先于所述电连接组件与所述电连接件之间相连接。
在本方案中,采用上述结构形式,保证了电连接装置的水、电连接精度,提高了使用寿命,并且降低使用成本。同时,避免了发生渗漏现象。
一种电动汽车,其特点在于,其包括电池包、车体和如上所述的电连接装置,所述电连接插头与所述车体相连接,所述电连接插座与所述电池包相连接。
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。
本发明的积极进步效果在于:
本发明的电连接插头、电连接装置和电动汽车,通过电连接组件和接插组件实现水、电同时连接,减少实际使用空间,解决实际安装空间问题,且降低了成本。同时,通过浮动连接方式大大增强水、电连接的稳定性,有效避免了电连接失效或烧毁等异常以及液体外流、喷溅现象。
附图说明
图1为本发明实施例的电动汽车的电连接装置的结构示意图。
图2为本发明实施例的电动汽车的电连接装置的内部结构示意图。
图3为本发明实施例的电动汽车的电连接装置的电连接插头的结构示意图。
图4为本发明实施例的电动汽车的电连接装置的电连接插头的内部结构示意图。
附图标记说明:
电连接插头1;第一固定板11;安装座12;凸起部121;电连接组件13;导电极柱131;柔性导电件132;导电插头133;接插组件14;插接头141;弹性接管142;连接管143;连接部144;环形密封圈15;电连接插座2;第二固定板21;电连接件22;插接座23
具体实施方式
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。
如图1、图2、图3和图4所示,本发明实施例公开了一种电动汽车,其包括电池包、车体和电连接装置。该电连接装置包括电连接插头1和电连接插座2,电连接插头1与车体相连接,电连接插座2与电池包相连接。电连接插头1和电连接插座2分别用于安装设置在电动汽车的车体和电池包上,通过电连接插头1和电连接插座2的连接,使得电动汽车的电池包与车体之间实现电连接。
电连接插头1包括有第一固定板11、安装座12、电连接组件13和若干个接插组件14,电连接组件13和若干个接插组件14均连接于安装座12,且安装座12与第一固定板11之间浮动连接。第一固定板11与安装座12之间留有间隙,第一固定板11固定安装在车体上,第一固定板11与安装座12之间通过电连接组件13和若干个接插组件14相连接,电连接组件13和若干个接插组件14均通过位于第一固定板11与安装座12之间的结构产生形变,使得安装座12能够相对于第一固定板11产生位移,从而有效增强电连接装置的水、电连接的稳定性。
电连接插头1通过电连接组件13连接于电连接插座2实现电连接,电连接插头1通过若干个接插组件14连接于电连接插座2实现水连接,使得电连接装置实现水、电同时连接,相对于现有技术的分体式设置电连接和水连接,即与现有技术将冷源插件和电连接组件设置在不同安装板上相比,本实施例的电连接装置将电连接组件13和若干个接插组件14均集中设置在安装座12上,连接互相控制,水、电连接精度高,且减少过多的定位结构,从而减少实际使用空间,解决实际安装空间问题,并降低了成本。同时,通过电连接组件13和若干个接插组件14均通过安装座12与第一固定板11之间浮动连接。使得电连接组件13和若干个接插组件14在连接后能够随着安装座12一同移动,通过浮动连接方式大大增强电连接装置的水、电连接的稳定性,有效避免了电连接失效或烧毁等异常以及液体外流、喷溅现象。
电连接插座2包括第二固定板21、电连接件22和若干个插接座23,电连接件22和若干个插接座23均连接于第二固定板21,且电连接件22可拆卸地电连接于电连接组件13,若干个插接座23与若干个接插组件14一一对应,插接座23可拆卸地连接于接插组件14。直接将电连接件22和若干个插接座23安装连接在第二固定板21,安装连接方便,且电连接件22连接于电连接组件13实现电连接,插接座23连接于接插组件14实现水连接。同时,通过若干个插接座23与若干个接插组件14相连接,若干个接插组件 14与车体的冷却系统相连接,若干个插接座23与电池端相连接,使得外部的冷却系统提供的冷却水通过若干个接插组件14与若干个插接座23实现对电池包的循环冷却。
接插组件14包括有连接管143、弹性接管142和插接头141,插接头141连接于安装座12,连接管143连接于第一固定板11,弹性接管142位于安装座12和第一固定板11之间,且弹性接管142的两端分别与连接管143和插接头141相连通。连接管143连接于第一固定板11,插接头141连接于安装座12,连接管143与第一固定板11处于固定状态,插接头141固定连接于安装座12,弹性接管142能够沿轴向伸缩变形或者沿径向扭转变形,使得第一固定板11与安装座12能够产生浮动,通过弹性接管142能够产生形变,可以实现连接管143与插接头141之间轴向伸缩、径向扭动连接,使得连接管143与插接头141之间实现浮动连接,接插组件14在水连接时能够随之移动,从而实现电连接插头1在水连接时更加可靠,有效避免发生外漏现象。
弹性接管142由柔性材质制成。通过弹性接管142使得连接管143与插接头141之间实现浮动连接。优选地,弹性接管142的材料为橡胶,降低了成本。
安装座12中朝向第一固定板11的一侧设有若干个凸起部121,若干个凸起部121与若干个接插组件14一一对应,弹性接管142和插接头141分别连接于凸起部121的两端并通过凸起部121相连通。凸起部121将沿靠近第一固定板11的方向向外延伸凸起,将弹性接管142和插接头141分别连接在凸起部121的两端上,增加了接插组件14与安装座12之间的连接面积,实现连接方便,且连接强度高。
插接头141密封连接于凸起部121的内壁面,弹性接管142密封套设于凸起部121的外周面上。将弹性接管142和插接头141分别密封连接于凸起部121的外周面和内壁面上,使得弹性接管142和插接头141与凸起部121之间连接面积大,实现连接方便,且连接强度高。其中,插接头141螺纹连接于凸起部121内,弹性接管142通过紧箍连接于凸起部121的外周面上,弹性接管142通过紧箍连接于连接管143的的外周面上,连接更加方便,且密封性能好。其中,插接头141可以通过锥型螺牙和密封生料带嵌设于凸起部121内并实现与安装座12的密封连接,连接非常方便,且连接强度高,密封状态良好,实现电连接装置的防水密封级别能够达到IP67以上。
在本实施例中,弹性接管142的两端分别通过紧箍分别密封套设于连接管143和凸起部121。当然,接插组件14也可以采用快插结构来实现连接,即弹性接管142的两端分别通过采用快插结构来分别实现与连接管143和凸起部121相连接。连接管143和凸起部121上也可以都安装有自锁结构,连接管143和凸起部121均通过自锁结构来实现与弹性接管142的安装连接,还是能够保证电连接装置的防水密封级别达到IP67以上。
连接管143穿过第一固定板11,连接管143的外周面上设有连接部144,连接部144连接于第一固定板11,弹性接管142密封连接于连接管143。连接部144从连接管143的外周面上沿接插组件14的径向方向向外延伸凸起,连接管143通过连接部144固定连接在第一固定板11上,连接方便。
弹性接管142的两端分别密封连接于连接管143和安装座12并与连接管143和插接头141相连通,且连接管143、弹性接管142和插接头141均用于冷源通过。接插组件14在密封状态时,连接管143用于连接冷却系统,冷却系统提供的冷源将依次通过连接管143、弹性接管142和插接头141,之后冷源通过电连接插座2的插接座23流向至电池包内来实现对电池包的冷却。
电连接器插头还包括有环形密封圈15,环形密封圈15套设于安装座12和第一固定板11,且环形密封圈15的内壁面的两侧分别连接于安装座12和第一固定板11。环形密封圈15具有密封效果,环形密封圈15采用环抱式分别连接具有间隙的安装座12和第一固定板11,使得安装座12与第一固定板11之间能够实现浮动连接,保证了安装座12的弹性复位,且有效加强了电连接插头1的密封效果。同时,电连接装置在使用时,环形密封圈15将会密封抵靠于第二固定板21上,环形密封圈15与电连接插座2之间实现密封,使得电连接装置防水密封性能良好。其中,安装座12与第一固定板11之间可以在四个角处均设有蝶形弹簧,通过蝶形弹簧进一步保证了安装座12的弹性复位。
环形密封圈15内还具有若干个分隔部,若干个分隔部的两端均连接于环形密封圈15并将环形密封圈15内的空间分隔形成若干个密闭空间,分隔部用于密封抵靠于第二固定板21上,以使若干个密闭空间不连通。通过分隔部能够将安装在安装座12上的电连接组件13与接插组件14相隔离,从而实现电连接装置的电连接与水连接相互隔离,进一步保证了电连接的安全稳定性。
电连接组件13包括有导电极柱131、柔性导电件132和导电插头133,导电极柱131穿设于安装座12,导电插头133穿设于第一固定板11,柔性导电件132的两端分别连接于导电极柱131和导电插头133。电连接组件13通过导电极柱131连接于电连接插座2的电连接件22实现电连接,同时,柔性导电件132自身能够产生形变,使得通过柔性导电件132实现导电插头133与导电极柱131之间实现浮动电连接,电连接装置在电连接时,导电极柱131能够与电连接件22一同移动,有效避免电连接失效,大大增强电连接装置在电连接时的可靠性及使用寿命。
柔性导电件132可以包括有弹性导电线,弹性导电线的两端分别连接于导电极柱131和导电插头133。弹性导电线具有弹性并能够与导电极柱131、导电插头133实现电连接。
柔性导电件132也可以包括有导电弹簧,导电弹簧的两端分别连接于导电极柱131和导电插头133。导电弹簧自身能够产生形变,同时也能够与导电极柱131、导电插头133实现电连接。
柔性导电件132可以包括有腔体,腔体由柔性导电材料制成,且腔体的两端分别连接于导电极柱131和导电插头133。腔体可拉长或压缩以及径向扭转,可适应导电极柱131与导电插头133之间轴向、径向等各个角度的相对位移变化,避免因相对位移的变化而导致电连接组件13电连接性能变差,大大提高了电连接装置在电连接时的稳定性。其中,腔体可以为由多个柔性导电条围成类球形的弹性腔体,腔体也可以为由网格状的柔性导电件围成类球形的弹性腔体,腔体还可以为由金属导线交叉编制而成类球形或为金属导电带扩拉而成类球形的弹性腔体。
在本实施方式中,电连接组件13和电连接件22的数量不作限定,电连接组件13和电连接件22可以分别为低压插座和低压插头、高压插座和高压插头,高压插座与高压插头相配合,低压插座与低压插头相配合。其中,电连接装置在电连接的过程中可通过低压控制高压的原理,也就是电连接插头1与电连接插座2之间在电连接的过程中,高压插座与高压插头之间的连接先于低压插座与低压插头之间的连接,在低压插座与低压插头接触完好后方可实现高压插座与高压插头之间接触通电;电连接插头1与电连接插座2之间在拆卸的过程中,低压插座与低压插头之间的断开先于高压插座与高压插头之间的断开,低压先断开即控制高压强制断电,有效避免在拆卸的过程中高压插座与高压插头之间出现电拉弧等不良现象,大大提高了电连接装置在电连接时的安全可靠性。
接插组件14中朝向插接座23的一端具有插接头141,插接座23套设于插接头141并能够在插接头141上沿插接头141的长度方向上移动,且插接座23与插接头141相连通。插接座23套设于插接头141并能够沿插接头141的长度方向上移动,插接座23和插接头141能够起到定位作用,电连接插头1通过插接头141插入至电连接插座2的插接座23内,能够实现电连接装置精准的水连接,且保证了水、电连接精度。同时,可以省略了在电连接插头1与电连接插座2之间设置定位销和定位套等结构,降低了成本。
插接头141和电连接组件13均露出于安装座12中朝向第二固定板21的侧面,且插接头141与插接座23之间先于电连接组件13与电连接件22之间相连接。电连接插头1与电连接插座2在连接的过程中,插接头141先插入至插接座23内,通过插接座23和插接头141的定位作用下,使得之后的电连接组件13与电连接件22之间精准连接,有效避免过多的定位结构使用,解决定位结构之间互相较劲问题,保证了电连接装置的水、电连接精度,提高了使用寿命,并且降低使用成本。同时,在插接座23与插接头141之 间连通之后电连接组件13与电连接件22才相连接,使得水连接之后才能够电连接,电连接之后才会提供冷却水循环使用,有效避免了冷却水发生渗漏现象。当然,电连接插头1与电连接插座2在断开时,电连接组件13与电连接件22之间先断开之后,插接座23与插接头141之间才会断开,使得插接座23与插接头141之间在断开之前不再提供冷却水,进一步避免了冷却水的渗漏现象。其中,电连接装置在水、电连接组合应用时,可针对电连接组件13与电连接件22之间的电连接进行检测,即对低压信号端子进行信号检测来控制实际车辆水冷却泵的开关控制,有利于实际对液冷却瞬漏后产生气泡等不良问题的控制。
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。

Claims (20)

  1. 一种电连接插头,用于电动汽车的电池包与车体之间的电连接,其特征在于,所述电连接插头包括有第一固定板、安装座、电连接组件和若干个接插组件,所述接插组件用于供冷源通过以冷却所述电池包,所述电连接组件和若干个所述接插组件均连接于所述安装座,且所述安装座与所述第一固定板之间浮动连接。
  2. 如权利要求1所述的电连接插头,其特征在于,所述接插组件包括有连接管、弹性接管和插接头,所述插接头连接于所述安装座,所述连接管连接于所述第一固定板,所述弹性接管位于所述安装座和所述第一固定板之间,且所述弹性接管的两端分别与所述连接管和所述插接头相连通。
  3. 如权利要求2所述的电连接插头,其特征在于,所述安装座中朝向所述第一固定板的一侧设有若干个凸起部,若干个所述凸起部与若干个接插组件一一对应,所述弹性接管和所述插接头分别连接于所述凸起部的两端并通过所述凸起部相连通。
  4. 如权利要求3所述的电连接插头,其特征在于,所述插接头密封连接于所述凸起部的内壁面,所述弹性接管密封套设于所述凸起部的外周面上。
  5. 如权利要求2所述的电连接插头,其特征在于,所述连接管穿过所述第一固定板,所述连接管的外周面上设有连接部,所述连接部连接于所述第一固定板,所述弹性接管密封连接于所述连接管。
  6. 如权利要求2所述的电连接插头,其特征在于,所述弹性接管由柔性材质制成。
  7. 如权利要求6所述的电连接插头,其特征在于,所述弹性接管的材料为橡胶。
  8. 如权利要求2所述的电连接插头,其特征在于,所述弹性接管的两端分别密封连接于所述连接管和所述安装座并与所述连接管和所述插接头相连通,且所述连接管、所述弹性接管和所述插接头均用于冷源通过。
  9. 如权利要求1所述的电连接插头,其特征在于,所述电连接器插头还包括有环形密封圈,所述环形密封圈套设于所述安装座和所述第一固定板,且所述环形密封圈的内壁面的两侧分别连接于所述安装座和所述第一固定板。
  10. 如权利要求9所述的电连接插头,其特征在于,所述环形密封圈内还具有若干个分隔部,若干个所述分隔部的两端均连接于所述环形密封圈并将所述环形密封圈内的空间分隔形成若干个密闭空间,所述分隔部用于使若干个所述密闭空间不连通。
  11. 如权利要求1所述的电连接插头,其特征在于,所述电连接组件包括有导电极柱、柔性导电件和导电插头,所述导电极柱穿设于所述安装座,所述导电插头穿设于所述第 一固定板,所述柔性导电件的两端分别连接于所述导电极柱和所述导电插头。
  12. 如权利要求11所述的电连接插头,其特征在于,所述柔性导电件包括有弹性导电线,所述弹性导电线的两端分别连接于所述导电极柱和所述导电插头。
  13. 如权利要求11所述的电连接插头,其特征在于,所述柔性导电件包括有导电弹簧,所述导电弹簧的两端分别连接于所述导电极柱和所述导电插头。
  14. 如权利要求11所述的电连接插头,其特征在于,所述柔性导电件包括有腔体,所述腔体由柔性导电材料制成,且所述腔体的两端分别连接于所述导电极柱和所述导电插头。
  15. 一种电连接装置,其特征在于,其包括如权利要求1所述的电连接插头。
  16. 如权利要求15所述的电连接装置,其特征在于,所述电连接装置还包括电连接插座,所述电连接组件和若干个所述接插组件均连接于所述电连接插座。
  17. 如权利要求16所述的电连接装置,其特征在于,所述电连接插座包括第二固定板、电连接件和若干个插接座,所述电连接件和若干个所述插接座均连接于所述第二固定板,且所述电连接件可拆卸地电连接于所述电连接组件,若干个所述插接座与若干个所述接插组件一一对应,所述插接座可拆卸地连接于所述接插组件。
  18. 如权利要求17所述的电连接装置,其特征在于,所述接插组件中朝向所述插接座的一端具有插接头,所述插接座套设于所述插接头并能够在所述插接头上沿所述插接头的长度方向上移动,且所述插接座与所述插接头相连通。
  19. 如权利要求18所述的电连接装置,其特征在于,所述插接头和所述电连接组件均露出于所述安装座中朝向所述第二固定板的侧面,且所述插接头与所述插接座之间先于所述电连接组件与所述电连接件之间相连接。
  20. 一种电动汽车,其特征在于,其包括电池包、车体和如权利要求15-19中任意一项所述的电连接装置,所述电连接插头与所述车体相连接,所述电连接插座与所述电池包相连接。
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