WO2021068746A1 - 隧道巡检图像采集装置、隧道巡检系统及隧道巡检方法 - Google Patents
隧道巡检图像采集装置、隧道巡检系统及隧道巡检方法 Download PDFInfo
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
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- H—ELECTRICITY
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- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/188—Capturing isolated or intermittent images triggered by the occurrence of a predetermined event, e.g. an object reaching a predetermined position
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B15/00—Special procedures for taking photographs; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B37/00—Panoramic or wide-screen photography; Photographing extended surfaces, e.g. for surveying; Photographing internal surfaces, e.g. of pipe
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B37/00—Panoramic or wide-screen photography; Photographing extended surfaces, e.g. for surveying; Photographing internal surfaces, e.g. of pipe
- G03B37/04—Panoramic or wide-screen photography; Photographing extended surfaces, e.g. for surveying; Photographing internal surfaces, e.g. of pipe with cameras or projectors providing touching or overlapping fields of view
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Definitions
- the invention belongs to the technical field of tunnel flaw detection, and particularly relates to a tunnel inspection image acquisition device, a tunnel inspection system and a tunnel inspection method.
- the present invention provides a tunnel inspection image acquisition device, a tunnel inspection system and a tunnel inspection method, which have simple structure, large detection range, high timeliness, fast detection speed, high recognition accuracy, and inspection Technical features of accurate positioning and clear images.
- the invention provides a tunnel inspection image acquisition device, which is applied to the image acquisition of the inner surface of the tunnel, and includes: a plurality of CCD cameras, a plurality of auxiliary light sources used for shooting and exposure of the CCD camera, a fixed bracket, a CCD camera and an auxiliary light source Fixed on a fixed bracket; among them, the fixed positions of multiple CCD cameras are located on the same circular ring. In working state, the center of the circular ring is located at the center of the tunnel to ensure that the distances between the multiple CCD cameras and the inner surface of the tunnel are consistent. And the overall shooting angle of multiple CCD cameras covers the range of the tunnel inner surface.
- the CCD camera and the auxiliary light source are sequentially spaced and fixed on the fixing bracket.
- the shooting angles between adjacent CCD cameras partially overlap.
- the fixed bracket includes a base frame, a fixed block, and a plurality of support rods.
- the base frame is fixedly connected to the fixed block, one end of the support rod is fixedly connected to the fixed block, and the other end of the support rod is connected to the CCD camera or auxiliary light source. Fixed connection.
- the auxiliary light source is an LED area array light source.
- the present invention also provides a tunnel inspection system, which includes a mobile testing platform for rail travel, and also includes a computer, a display, a synchronous encoder, a data collector, and the tunnel inspection platform provided on the mobile platform. Inspection image acquisition device; among them, the fixed bracket is set on the mobile platform for flaw detection.
- the center of the ring where the multiple CCD cameras are located is at the center of the tunnel to ensure that the distance between the multiple CCD cameras and the tunnel lining is consistent;
- the synchronous encoder is electrically connected with the CCD camera and the auxiliary light source, and is used to send synchronous pulse signals at fixed distances according to the displacement of the mobile platform to trigger multiple CCD cameras and multiple auxiliary light sources to work synchronously;
- the data collectors are connected to the multiple A CCD camera and a synchronous encoder are electrically connected to collect the tunnel lining image taken by the CCD camera, and the tunnel lining image is numbered in combination with the synchronous encoder;
- the computer is electrically connected to the data collector and the display to monitor the tunnel
- the lining image performs image recognition and disease point labeling. At the same time, the tunnel lining image after the disease point labeling is stitched and displayed in real time.
- it further includes a positioning device.
- the positioning device is electrically connected to the computer, and the computer is electrically connected to the auxiliary light source.
- the positioning device is used to read and write the RFID tag in the tunnel, wherein the location in the RFID tag is read.
- the information is fed back to the computer for mileage correction of the flaw detection mobile platform; the tunnel structure information in the RFID tag is read, and the information is fed back to the computer to adjust the brightness and exposure parameters of the auxiliary light source to change the image depth effect to obtain a clear image;
- the feedback information of the disease point is written into the RFID tag to mark the position of the disease point.
- the computer, the display, the synchronous encoder, the data collector, the tunnel inspection image acquisition device, and the positioning device are respectively detachably arranged on the mobile platform for flaw detection.
- the present invention also provides a tunnel inspection method, which includes the following steps:
- S4 Perform image recognition, mark disease points and online alarm on the numbered tunnel lining image. At the same time, stitch the tunnel lining image after the disease point mark and display it in real time.
- steps S1 to S4 during the execution of steps S1 to S4, the following steps are further included: reading the RFID tag in the tunnel, and adjusting the brightness and exposure parameters of the auxiliary light source according to the tunnel structure information of the RFID tag to change the image depth The effect is to obtain a clear image.
- step S4 further includes the following step: if the diseased point is detected by the image recognition, the diseased point information is written into the RFID tag in the tunnel.
- step S2 specifically includes the following steps:
- S22 Integrate and process the pulse signal to obtain the synchronous pulse period signal, and determine the current traveling direction of the flaw detection mobile platform and the number of pulses to obtain the mileage of the flaw detection mobile platform.
- the synchronous pulse period signal is multi-frequency output to trigger the CCD
- the camera and auxiliary light source work synchronously to capture images of the tunnel lining.
- steps S1 to S4 during the execution of steps S1 to S4, the following steps are further included: reading the RFID tag in the tunnel, and performing mileage correction on the flaw detection mobile platform according to the positioning information in the RFID tag.
- step S4 image recognition specifically includes the following steps:
- A1 Receive and store the tunnel lining image
- A2 Recognize and crop the repeated area of the tunnel lining image
- A3 Perform image filtering on the trimmed tunnel lining image, and smooth the impurity factors in the tunnel lining image obtained by the image filtering;
- A4 The overall suppression of the pixel gray value of the impurity factor, the preliminary identification of the tunnel lining image after the overall suppression, and the overall enhancement of the pixel gray value of the suspected disease point;
- A5 Compare the similarity between the suspected disease point and the theoretical model, judge whether the suspected disease point is a disease point, and feed back the disease point information.
- the present invention has the following advantages and positive effects:
- the tunnel inspection image acquisition device of the present invention multiple CCD cameras are provided, and the fixed positions of the multiple CCD cameras are located on the same circular ring. In the working state, the center of the circular ring is located at the center of the tunnel. This arrangement can be Ensure that the distance between the CCD industrial camera lens and the inner surface of the tunnel is the same. There is no need to adjust the focal length and other parameters during the shooting process. The captured image is not easy to be deformed. The actual size of the image captured by each lens is the same, which greatly reduces the difficulty of image processing. It is convenient for real-time image processing, and improves the timeliness of image processing.
- the detection range can be greatly increased, and the maximum can reach 360°, which is convenient to cover the range of the tunnel lining surface, and can complete the full-line tunnel section ( (Such as round, rectangular, horseshoe, etc.) Clear photographs at different viewing distances have achieved the technical effects of easy image processing and large detection range;
- the CCD camera and the auxiliary light source are sequentially spaced apart on the fixed bracket, and each auxiliary light source can be used for exposure of two CCD cameras, which improves the utilization rate of the auxiliary light source and reduces the cost , At the same time, under the same shooting requirements, the exposure difference between CCD cameras is reduced, the consistency between images is further improved, and the timeliness of image processing is improved;
- the shooting angles between adjacent CCD cameras are partially overlapped, which not only reduces the possibility of missed detection areas, but also uses the overlapped parts of the images to reduce the risk of image stitching. Difficulty, which facilitates real-time image processing and improves the timeliness of image processing;
- the fixed support structure is simple and lightweight, easy to transport and store, and reduces the cost.
- the LED area array light source can be used to form a light band with uniform brightness on the tunnel wall. Under the shooting requirements, the exposure difference between CCD camera shooting is reduced, the consistency between images is further improved, and the timeliness of image processing is improved;
- the tunnel inspection image acquisition device of the present invention is set on a mobile platform for flaw detection, and cooperates with a computer, a monitor, a synchronous encoder, and a data acquisition device to perform synchronous shooting, disease identification, real-time splicing and display of the tunnel, among which, based on
- the easy processing of the images collected by the tunnel inspection image acquisition device improves the recognition speed and splicing speed of the tunnel inspection system, so as to realize the real-time display on the spot.
- the user can perform the on-site processing of the inspection through the real-time displayed content or notify in time Relevant departments deal with it, which greatly improves the timeliness of tunnel inspection, and achieves the technical effects of high efficiency, short inspection time, high accuracy, and less likely to miss inspection;
- a detachable modular design is adopted, which is convenient for independent storage and transportation, and improves the convenience of the system;
- the center of the ring where the multiple CCD cameras on the mobile platform for flaw detection are located is adjusted to the center of the tunnel to ensure the distance between the multiple CCD cameras and the inner surface of the tunnel In this way, there is no need to adjust the focal length and other parameters in the shooting process, and the captured image is not easy to be deformed.
- the actual size of the image captured by each lens is the same, which greatly reduces the difficulty of image processing, facilitates the real-time processing of the image, and improves the tunnel inspection
- the recognition speed and splicing speed of the system can realize real-time display on site. Users can perform on-site inspection of inspections through real-time display content or notify relevant departments for processing in time, which greatly improves the timeliness of tunnel inspections and achieves high efficiency. , The technical effect of short detection time, high accuracy, and not easy to miss detection;
- the operations of reading and writing RFID tags can mark disease points, adjust the auxiliary light source, and calibrate the mileage of the flaw detection mobile platform, which facilitates later re-inspection and automatically changes the light source
- Brightness and exposure parameters can change the image depth of field to produce clear images.
- mileage correction also improves the accuracy of disease point positioning, achieving the technical effects of disease point traceability, accurate inspection and positioning, and clear images;
- image cropping is used to reduce the recognition area, image filtering to reduce impurity factors that interfere with recognition, image enhancement to suppress impurity factors, to identify and highlight suspected disease points, and to confirm whether they are disease points through similarity comparison, The technical effect of fast recognition speed and high recognition accuracy is achieved.
- Figure 1 is a three-dimensional structure diagram of a tunnel inspection image acquisition device of the present invention
- FIG. 2 is a plan structure diagram of a tunnel inspection image acquisition device of the present invention.
- Figure 3 is a schematic diagram of the overall structure of a tunnel inspection system of the present invention.
- FIG. 4 is a schematic diagram of the installation position of a tunnel inspection system of the present invention.
- Figure 5 is a block diagram of the architecture of a tunnel inspection system of the present invention.
- Figure 6 is a flow chart of synchronous triggering of a tunnel inspection system of the present invention.
- Fig. 7 is a disease identification flowchart of a tunnel inspection system of the present invention.
- Fig. 8 is an overall flow chart of a tunnel detection method of the present invention.
- 1-Tunnel inspection image acquisition device 11-CCD camera; 12-auxiliary light source; 13-fixed bracket; 131-support rod; 132-fixed block; 133-underframe; 2-flaw detection mobile platform; 31-computer; 32 -Display; 33-Synchronous encoder; 34-Data collector; 35-Positioning device.
- the present application provides a tunnel inspection image acquisition device, which is applied to the image acquisition of the inner surface of the tunnel, and includes: a plurality of CCD cameras 11, a plurality of auxiliary light sources 12 for shooting and exposure of the CCD camera 11, and a fixed
- the bracket 13, the CCD camera 11 and the auxiliary light source 12 are fixed on the fixed bracket 13; wherein the fixed positions of the multiple CCD cameras 11 are located on the same ring.
- the center of the ring is located at the center of the tunnel to ensure more The distance between the two CCD cameras 11 and the inner surface of the tunnel is the same, and the overall shooting angle of the plurality of CCD cameras 11 covers the range of the inner surface of the tunnel.
- the tunnel inspection image acquisition device of this embodiment can be installed on any platform, and connected and installed through the fixed bracket 13 to perform image acquisition of the tunnel inspection.
- this embodiment uses 6 CCD cameras 11 and 7 auxiliary light sources 12, the auxiliary light source 12 is a stroboscopic area array light source, distributed on the same ring through the fixed bracket 13, the advantage of this layout is The auxiliary light source 12 and the CCD camera 11 are closely arranged on the same support, and the overall structure is simple. Among them, each auxiliary light source 12 of this embodiment is separated from the CCD camera 11 by 22.5°, and there are 6 CCD camera 11 channels. Each CCD camera 11 has a circular shooting angle of 48°, so as to fully cover the 270° tunnel (with partial overlap) Area), the auxiliary light source 12 adopts an LED area array light source, arranged at an interval of 45°, and can form a light band with uniform brightness on the wall of the tunnel.
- the above-mentioned angle setting, quantity setting, and equipment selection are only a specific technical solution of this application.
- the above design can be adjusted according to the structure of the tunnel, the camera's circular shooting angle, etc., and the maximum 360° shooting coverage can be achieved.
- the overall shooting angle of 270° is best selected in this application to achieve clear photos of different viewing distances of tunnel sections (such as circles, rectangles, horseshoes, etc.) across the entire line.
- multiple CCD cameras 11 are set, and the fixed positions of the multiple CCD cameras 11 are located on the same circular ring.
- the center of the circular ring is located at the center of the tunnel.
- the actual size of the image taken by each lens is the same, which greatly reduces the difficulty of image processing, facilitates the real-time processing of the image, and improves the image Processing timeliness, and at the same time, due to the use of the same ring setting method, the detection range can be greatly increased, and the maximum can reach 360°, which is convenient to cover the range of the tunnel lining surface, and can complete clear photographs of different viewing distances of the full-line tunnel section.
- the fixing bracket 13 of this embodiment includes a base frame 133, a fixing block 132, and a plurality of supporting rods 131.
- the base frame 133 is fixedly connected to the fixing block 132, and one end of the supporting rod 131 is fixedly connected to the fixing block 132.
- the other end of the support rod 131 is fixedly connected with the CCD camera 11 or the auxiliary light source 12.
- the fixed bracket 13 may also be a ring-shaped supporting plate, and the CCD camera 11 and the auxiliary light source 12 are mounted on the supporting plate, and the auxiliary bracket is used for integral fixed support.
- the fixed bracket 13 of this embodiment has a simple and lightweight structure, is easy to transport and store, and reduces costs. At the same time, using an LED array light source, it can form a light band with uniform brightness on the tunnel wall, reducing the CCD camera under the same shooting requirements. 11 The exposure difference between shots further improves the consistency between images and improves the timeliness of image processing.
- each auxiliary light source 12 can be used for the exposure of two CCD cameras 11, which improves the utilization rate of the auxiliary light source 12 and reduces the cost.
- the shooting time of the CCD camera 11 is reduced.
- the exposure difference improves the consistency between images, thereby improving the timeliness of image processing.
- the use of LED area array light source can form a uniform brightness light band on the tunnel wall, which is also to reduce the CCD camera 11 shooting.
- the exposure difference further improves the consistency between images, thereby improving the timeliness of image processing.
- the shooting angles between adjacent CCD cameras 11 in this embodiment partially overlap.
- the shooting angles of the adjacent CCD cameras 11 of the present invention partially overlap, which not only reduces the possibility of missed detection areas, but also uses the overlapped parts of the images to reduce the difficulty of image stitching, facilitate the real-time processing of the images, and improve the image Timeliness of treatment.
- the present application provides a tunnel inspection system based on Embodiment 1, which includes a mobile platform for flaw detection 2 used for rail travel, and also includes a computer 31, a display 32, and a synchronization code set on the mobile platform 2 for flaw detection.
- the fixed bracket 13 is set on the mobile platform 2 for flaw detection.
- the encoder 33 is electrically connected to the CCD camera 11 and the auxiliary light source 12 respectively, and is used to send synchronization pulse signals at regular intervals according to the displacement of the flaw detection mobile platform 2 to trigger multiple CCD cameras 11 and multiple auxiliary light sources 12 to work synchronously;
- the collector 34 is respectively electrically connected with a plurality of CCD cameras 11 and a synchronous encoder 33 to collect the tunnel lining image taken by the CCD camera 11, and combined with the synchronous encoder 33 to number the tunnel lining image;
- the collector 34 and the display 32 are electrically connected for image recognition and disease point marking of the tunnel lining image. At the same time, the tunnel lining image after the disease point marking is spliced and displayed in real time.
- the flaw detection mobile platform 2 of this embodiment is a double-track flaw detection vehicle, which can move on steel rails.
- the tunnel inspection image acquisition device 1 is fixedly installed at the rear of the vehicle body and protrudes from the vehicle body.
- the front of the dual-track flaw detection vehicle is equipped with a computer 31 and a display 32 to control the entire dual-track flaw detection vehicle and the tunnel inspection system.
- the user can adjust the relevant parameters of the tunnel inspection system in real time on site, and can view the tunnel inspection in real time on site
- the photos taken by the system can be used to confirm whether there are any disease points in the tunnel on the spot, and if there are any defects, the relevant departments can be notified in time for maintenance and other operations.
- the synchronous encoder 33 of this embodiment can be installed on the moving bearing of the flaw detection mobile platform 2, and generates a pulse signal with direction and displacement according to the rotation of the bearing, so as to trigger the CCD camera 11 and the light source synchronously.
- the distance synchronization triggers a shooting mode.
- A+, B+, A-, B- signals are generated according to the movement of the vehicle body, and the generated signals are transmitted to the signal processor, and the signal processor pairs the synchronous encoder
- the pulse signal generated by 33 is integrated and processed to determine the walking direction and the number of pulses of the current dual-track flaw detection vehicle equipped with the intelligent tunnel inspection system, and the corresponding code value is judged and uploaded to the computer 31 for image storage, and passed the appropriate multi-point Frequency transmission, trigger the CCD area array camera and the light source controller to work synchronously, the CCD area array camera and the light source controller receive the corresponding pulse signal, the CCD area array camera triggers the work to collect the tunnel lining image data, the light source controller receives the pulse signal After that, the switching frequency of the light source is controlled to synchronize the shooting frequency of the CCD area camera to ensure that the tunnel is bright enough when shooting by the CCD area camera.
- the data collector 34 in this embodiment may be a switch, and the switch may be a multi-channel switch to one switch, which can realize data collection and simplify the communication connection line between the camera and the computer 31.
- the computer 31 After the computer 31 receives the image of the tunnel lining transmitted by the data collector 34, the computer 31 performs the image identification of the diseased point. Among them, a large number of on-site internal images of the tunnel are collected in the early stage, and a large number of statistics are analyzed for pedestrian platforms, electrical cables, pipes, and tunnel segments The regional gray-scale difference formed by the normal image and the problem image content such as seams, fire channel indicator lights, electrical boxes, fire emergency telephones, train platforms, fire pipes, stairs, etc., prepares the basic technology for various intelligent identification of tunnel inspections.
- First step The system continuously collects the 270° tunnel lining image of the entire tunnel through the cooperation of the stroboscopic area array LED light source and the area array CCD industrial camera, and saves it.
- Step 2 Filter some randomly distributed impurities such as tunnel segments and platforms through image filtering to make the surface of tunnel segments and platforms smoother, which helps to improve the efficiency of tunnel intelligent algorithms;
- the third step Image enhancement is to suppress the overall pixel gray value of the surface image of ordinary tunnel segments, platforms, etc., and to enhance the overall enhancement of special points such as cracks and water leakage, which is conducive to the rapid screening of the tunnel disease recognition algorithm Suspected disease point;
- Step 4 Compare the similarity between the suspected damage point and the theoretical model. If the similarity conforms to the theoretical model, an abnormal alarm will be issued and a problem point report will be generated.
- the positioning device 35 is electrically connected to the computer 31, and the computer 31 is electrically connected to the auxiliary light source 12, and the positioning device 35 is used for reading and writing RFID tags in the tunnel, wherein, Read the positioning information in the RFID tag and feed it back to the computer 31 for mileage correction of the flaw detection mobile platform 2; read the tunnel structure information in the RFID tag and feed it back to the computer 31 to adjust the brightness and exposure parameters of the auxiliary light source 12 to Change the image depth effect to obtain a clear image; write the disease point information fed back by the computer 31 into the RFID tag to mark the position of the disease point.
- the positioning device 35 is equipped with a vehicle-mounted reader/writer, and the tag information is read in time through the positioning system, and the tag information is transmitted to the computer 31 by communication methods such as Ethernet, Bluetooth, Zigbee, WLAN, or RS232, RS485, and the station is generated in the background.
- the tag is a full kilometer mileage tag
- the system will automatically trigger mileage correction to reduce the frequency of mileage correction.
- the computer 31 will automatically mark it, that is, control the on-board reading and writing The device writes disease information in the RFID tag for later review.
- the vehicle-mounted reader/writer is based on RFID technology.
- the tunnel inspection system of this embodiment reads or writes RFID tags through the positioning device 35, and can mark the diseased points and calibrate the mileage of the flaw detection mobile platform 2, which facilitates the later re-inspection, and the mileage correction also improves the diseased points.
- the accuracy of positioning has achieved the technical effect of accurate positioning for inspection.
- the computer 31, the display 32, the synchronous encoder 33, the data collector 34, the tunnel inspection image acquisition device 1, and the positioning device 35 are respectively detachably arranged on the mobile platform 2 for flaw detection.
- the tunnel inspection system of this embodiment adopts a detachable modular design, which is convenient for independent storage and transportation, and improves the convenience of the system.
- the overall workflow of the tunnel inspection system is as follows:
- S1 The vehicle enters the tunnel area and starts to detect
- the synchronous encoder 33 automatically triggers the synchronous pulse period signal as the dual-track flaw detection vehicle advances, and sends the signal to the CCD industrial camera and the light source controller at the same time to make it work synchronously, and complete an image acquisition after traveling a fixed distance;
- the data collector 34 collects the images in real time, and combines with the synchronous encoder 33 to number the corresponding images and upload them to the computer through various communication methods: Ethernet, Bluetooth, Zigbee, WLAN or RS232, RS485 and other communication methods 31;
- S5 The intelligent recognition system in the computer 31 realizes leakage recognition through partial image gray-scale difference features, and realizes automatic recognition functions such as pipeline shedding through linear gray-scale difference features. For the identified disease points, the corresponding information is written in the RFID tag through the RFID positioning device 35, which is convenient for later review;
- the computer 31 calls the tunnel images that have been identified and marked with disease points, and uses algorithms to stitch the images acquired by the six CCD cameras 11 at the same time to more intuitively display the complete tunnel lining image.
- the tunnel inspection image acquisition device 1 of this embodiment is set on the mobile platform 2 for flaw detection, and cooperates with the computer 31, the display 32, the synchronous encoder 33, and the data collector 34 to perform tunnel synchronous shooting, disease identification, real-time splicing, and Display, among which, the easy processing of the images collected by the tunnel inspection image acquisition device 1 based on the embodiment 1 improves the recognition speed and splicing speed of the tunnel inspection system, so as to realize the real-time display on the spot, and the user can use the real-time display
- the content is processed on-site for inspection or timely notification to relevant departments for processing, which greatly improves the timeliness of tunnel inspection and achieves the technical effects of high efficiency, short inspection time, high accuracy, and less likely to miss inspection.
- the present application provides a tunnel inspection method, which includes the following steps:
- S4 Perform image recognition, mark disease points and online alarm on the numbered tunnel lining image. At the same time, stitch the tunnel lining image after the disease point mark and display it in real time.
- the flaw detection mobile platform 2 of this embodiment can be a dual-track flaw detection vehicle that can move on steel rails.
- a tunnel inspection system is installed on the dual-track flaw detection vehicle to perform the tunnel inspection of this embodiment. Inspection method, the tunnel inspection system includes: computer 31, display 32, synchronous encoder 33, data collector 34, positioning device 35, tunnel inspection image acquisition device 1, tunnel inspection image acquisition device 1 including CCD camera 11, auxiliary The light source 12 and the fixing bracket 13, and the fixing bracket includes a supporting rod 131, a fixing block 132 and a bottom frame 133.
- the executable body of the tunnel inspection method of this embodiment includes, but is not limited to, the above-mentioned dual-track flaw detection vehicle.
- step S1 of this embodiment is: the mobile testing platform enters the tunnel area, and the center of the ring where the multiple CCD cameras on the mobile testing platform are located is adjusted to the center of the tunnel to ensure that the multiple CCD cameras are in the tunnel.
- the distance of the lining is the same, and then the tunnel inspection is started.
- the center of the ring where the multiple CCD cameras on the mobile testing platform are located is adjusted to the center of the tunnel to ensure that the distances between the multiple CCD cameras and the inner surface of the tunnel are consistent.
- the actual size of the images taken by each lens is the same, which greatly reduces the difficulty of image processing, facilitates the real-time processing of images, and improves the recognition speed and splicing speed of the tunnel inspection system. In this way, real-time on-site display can be realized.
- the user can perform on-site inspection of the inspection through the real-time displayed content or notify the relevant departments for processing in time, which greatly improves the timeliness of the tunnel inspection, and achieves high efficiency, short inspection time and high accuracy. , The technical effect of not prone to missed inspection.
- the step S2 of this embodiment is: the synchronous encoder automatically triggers the synchronous pulse period signal as the dual-track flaw detection vehicle advances, and sends the signal to the CCD camera and auxiliary light source at the same time, so that it works synchronously, and is fixed every time the vehicle travels. Complete an image acquisition after the distance;
- Step S2 specifically includes the following steps: S21: When the dual-gauge flaw detection vehicle is moving, the encoder generates A+, B+, A-, B- signals with directions and displacements according to the displacement of the vehicle body, and transmits the generated signals to the signal Processor; S22: The signal processor integrates and processes the pulse signal generated by the synchronous encoder, judges the traveling direction and the number of pulses of the dual-track flaw detection vehicle currently equipped with the tunnel inspection system, judges the corresponding code value and uploads it to the computer, and passes Suitable multi-frequency transmission, trigger the CCD area array camera and the light source controller to work; S23: The CCD camera and auxiliary light source controller receives the corresponding pulse signal, the CCD camera triggers the work to collect the tunnel lining image data, the light source controller After receiving the pulse signal, the switching frequency of the light source is controlled to synchronize the shooting frequency of the CCD area camera to ensure that the tunnel is bright enough when shooting by the CCD area camera.
- Step S3 of this embodiment is: the data collector collects the images in real time, and combines the synchronous encoder to perform numbering processing on the corresponding images through various communication methods: Ethernet, Bluetooth, Zigbee, WLAN or RS232, RS485, etc. Way to upload to the computer;
- Step S4 of this embodiment is: the computer performs image recognition, marking and online alarming of the numbered tunnel lining image, and at the same time, splicing the tunnel lining image after marking the disease point and displaying it in real time.
- the computer realizes the recognition of water leakage through local image gray-scale difference characteristics, and realizes automatic recognition functions such as pipeline fall off through linear gray-scale difference characteristics. According to the recognition results, it performs disease point marking and online alarm. Online alarm can be through the display Prompt alarm, also can alarm by indicator light and/or sound, etc.
- the computer calls the tunnel lining image that has been identified and marked with disease points, and uses the algorithm to stitch the images acquired by the CCD camera at the same time to display the complete tunnel lining image more intuitively.
- image recognition specifically includes the following steps: A1: through the cooperation of the auxiliary light source of the strobe area LED light source and the CCD area camera, continuously collect and save the entire tunnel lining image and save it; A2: the tunnel The repeating area of the lining image is identified and the image is cut; A3: filter some randomly distributed impurities such as the tunnel segment and platform through image filtering, so that the surface of the tunnel segment, platform, etc.
- A4 Image enhancement: The overall suppression of the pixel gray value of the surface image of ordinary tunnel segments and platforms, etc., and the overall enhancement of special points such as cracks and water leakage are conducive to the tunnel disease recognition algorithm Quickly screen out the suspected disease points;
- A5 compare the similarity between the suspected disease points and the theoretical model, and the similarity conforms to the theoretical model to judge the suspected disease points as disease points, and feed back the disease point information.
- image cropping is used to reduce the recognition area, image filtering to reduce impurity factors that interfere with recognition, image enhancement to suppress impurity factors, and to identify and highlight suspected disease points, and to confirm whether they are disease points through similarity comparison, achieving fast recognition speed and accurate recognition High degree of technical effect.
- step S4 further includes the following steps: for the identified disease point, write corresponding information on the RFID tag through the positioning device to facilitate later review, and the positioning device may be based on RFID technology.
- the positioning device reads the tag information through a vehicle-mounted reader, uses Ethernet, Bluetooth, Zigbee, WLAN, or RS232, RS485 and other communication methods to transfer the tag information to the computer and generates a ledger in the background.
- the system will automatically trigger the mileage correction, if there is a disease in the place after intelligent identification, the inspection system will automatically mark. If you drive through a section where the size of the tunnel structure changes, you can notify the inspection system in advance through an RFID tag, and the inspection system will automatically change the brightness and exposure parameters of the light source when it reaches the location, thereby changing the image depth effect and shooting clear images.
- the operation of reading and writing RFID tags in this embodiment can mark disease points, adjust the auxiliary light source, and calibrate the mileage of the flaw detection mobile platform, which facilitates later re-inspection, and automatically changes the brightness and exposure parameters of the light source, thereby changing
- the image depth of field effect captures clear images, and the mileage correction also improves the accuracy of disease point positioning, achieving the technical effects of disease point traceability, accurate inspection and positioning, and clear images.
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Abstract
Description
Claims (14)
- 一种隧道巡检图像采集装置,应用于隧道内衬面的图像采集,其特征在于,包括:多个CCD相机、多个用于所述CCD相机拍摄曝光的辅助光源、固定支架,所述CCD相机与所述辅助光源固定于所述固定支架上;其中,多个所述CCD相机的固定位置位于同一圆环上,工作状态下,所述圆环的中心位于隧道的圆心位置,以保证多个所述CCD相机与隧道内衬面的距离一致,并且多个所述CCD相机的整体拍摄角度覆盖隧道内衬面的范围。
- 根据权利要求1所述的隧道巡检图像采集装置,其特征在于,所述CCD相机与所述辅助光源依次间隔固定于所述固定支架上。
- 根据权利要求1所述的隧道巡检图像采集装置,其特征在于,相邻的所述CCD相机之间的拍摄角度部分重叠。
- 根据权利要求1至3任意一项所述的隧道巡检图像采集装置,其特征在于,所述固定支架包括底架、固定块、多个支撑杆,所述底架与所述固定块固定连接,所述支撑杆的一端与所述固定块固定连接,所述支撑杆的另一端与所述CCD相机或者所述辅助光源固定连接。
- 根据权利要求1至3任意一项所述的隧道巡检图像采集装置,其特征在于,所述辅助光源为LED面阵光源。
- 一种隧道巡检系统,包括用于钢轨上行进的探伤移动平台,其特征在于,还包括设置于所述探伤移动平台上的计算机、显示器、同步编码器、数据采集器、以及如权利要求1至5任意一项所述的隧道巡检图像采集装置;其中,所述固定支架设于所述探伤移动平台上,工作状态下,多个所述CCD相机所在的圆环中心位于所述隧道的圆心位置,以保证多个所述CCD相机与隧道内衬面的距离一致;所述同步编码器分别与所述CCD相机、所述辅助光源电连接,用以根据所述探伤移动平台的位移量,每隔固定距离发送同步脉冲信号触发多个所述CCD相机、多个所述辅助光源同步工作;所述数据采集器分别与多个所述CCD相机、所述同步编码器电连接, 用以采集所述CCD相机拍摄的隧道内衬图像,并结合所述同步编码器对所述隧道内衬图像进行编号;所述计算机分别与所述数据采集器、所述显示器电连接,用以对所述隧道内衬图像进行图像识别及病害点标注,同时,对所述病害点标注之后的所述隧道内衬图像进行拼接并实时显示。
- 根据权利要求6所述的隧道巡检系统,其特征在于,还包括定位装置,所述定位装置与所述计算机电连接,所述计算机与所述辅助光源电连接,所述定位装置用以隧道内RFID标签的读取与写入,其中,读取所述RFID标签内的定位信息,并反馈给所述计算机进行所述探伤移动平台的里程校正;读取所述RFID标签内的隧道结构信息,并反馈给所述计算机进行所述辅助光源的亮度与曝光参数调整,以改变图像景深效果从而获取清晰图像;将所述计算机反馈的病害点信息写入所述RFID标签进行病害点位置打标。
- 根据权利要求7所述的隧道巡检系统,其特征在于,所述计算机、所述显示器、所述同步编码器、所述数据采集器、所述隧道巡检图像采集装置、所述定位装置分别可拆卸式设置于所述探伤移动平台上。
- 一种隧道巡检方法,其特征在于,包括以下步骤:S1:探伤移动平台进入隧道区域,将所述探伤移动平台上的多个CCD相机所在的圆环中心调整为隧道的圆心位置,以保证多个所述CCD相机与隧道内衬面的距离一致,然后启动隧道巡检;S2:根据所述探伤移动平台的位移量,每隔固定距离发送同步脉冲周期信号触发多个所述CCD相机、多个用于所述CCD相机拍摄曝光的辅助光源同步工作,进行隧道内衬图像的拍摄;S3:对所述隧道内衬图像进行实时采集,并结合所述同步脉冲周期信号对所述隧道内衬图像进行编号;S4:对所述编号之后的所述隧道内衬图像进行图像识别、病害点标注和在线报警,进行图像识别及病害点标注和在线报警同时,对所述病害点标注之后的所述隧道内衬图像进行拼接并实时显示。
- 根据权利要求9所述的隧道巡检方法,其特征在于,在所述步骤S1 至S4执行过程中,还包括以下步骤:读取隧道内的RFID标签,根据所述RFID标签的隧道结构信息对所述辅助光源进行亮度与曝光参数调整,以改变图像景深效果从而获取清晰图像。
- 根据权利要求9所述的隧道巡检方法,其特征在于,所述步骤S4还包括以下步骤:若所述图像识别检测出病害点,则将病害点信息写入隧道内的RFID标签。
- 根据权利要求9至11任意一项所述的隧道巡检方法,其特征在于,所述步骤S2具体包括以下步骤:S21:根据所述探伤移动平台的位移量产生具有方向与位移量的脉冲信号;S22:对所述脉冲信号进行整合及处理,得到所述同步脉冲周期信号,并判断当前所述探伤移动平台的行走方向以及脉冲数量获取所述探伤移动平台的里程,同时,对所述同步脉冲周期信号进行多分频输出,触发所述CCD相机及辅助光源同步工作,进行隧道内衬图像的拍摄。
- 根据权利要求12所述的隧道巡检方法,其特征在于,在所述步骤S1至S4执行过程中,还包括以下步骤:读取隧道内的RFID标签,根据所述RFID标签内的定位信息对所述探伤移动平台进行里程校正。
- 根据权利要求9至11任意一项所述的隧道巡检方法,其特征在于,所述步骤S4中,所述图像识别具体包括以下步骤:A1:接收所述隧道内衬图像并存储;A2:对所述隧道内衬图像的重复区进行识别与图像剪裁;A3:对剪裁后的所述隧道内衬图像进行图像过滤,并对图像过滤得到所述隧道内衬图像中的杂质因素进行平滑处理;A4:对所述杂质因素的像素灰度值进行整体抑制,并对所述整体抑制后的所述隧道内衬图像进行初步识别,将疑似病害点的像素灰度值进行整体加强;A5:通过所述疑似病害点与理论模型进行相似度对比,判断所述疑似病害点是否为病害点,并反馈病害点信息。
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Also Published As
| Publication number | Publication date |
|---|---|
| US12045966B2 (en) | 2024-07-23 |
| EP4043693A1 (en) | 2022-08-17 |
| EP4043693B1 (en) | 2025-12-24 |
| EP4043693A4 (en) | 2023-10-11 |
| US20240070831A1 (en) | 2024-02-29 |
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