WO2021104472A1 - 加热器以及包括该加热器的烟具 - Google Patents
加热器以及包括该加热器的烟具 Download PDFInfo
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- WO2021104472A1 WO2021104472A1 PCT/CN2020/132369 CN2020132369W WO2021104472A1 WO 2021104472 A1 WO2021104472 A1 WO 2021104472A1 CN 2020132369 W CN2020132369 W CN 2020132369W WO 2021104472 A1 WO2021104472 A1 WO 2021104472A1
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- electrode
- conductive
- substrate
- conductive portion
- heater according
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
- A24F40/57—Temperature control
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/04—Waterproof or air-tight seals for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/148—Silicon, e.g. silicon carbide, magnesium silicide, heating transistors or diodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/46—Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/022—Heaters specially adapted for heating gaseous material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/032—Heaters specially adapted for heating by radiation heating
Definitions
- This application relates to the technical field of smoking appliances, and in particular to a heater and a smoking appliance including the heater.
- Smoking articles such as cigarettes and cigars burn tobacco during use to produce smoke. Attempts have been made to provide alternatives to these tobacco-burning articles by producing products that release compounds without burning. Examples of such products are so-called heat-not-burn products, which release compounds by heating the tobacco instead of burning the tobacco.
- the existing low-temperature heating non-combustion smoking set is mainly coated with a far-infrared electric heating coating and a conductive coating on the base body.
- the conductive coating needs to be connected to a PCB (Printed Circuit Board) or a printed circuit board through an external wire.
- the far-infrared electric heating coating after power-on emits far-infrared rays to penetrate the substrate to heat the aerosol-forming substrate in the substrate; because far-infrared rays have strong penetrability, they can penetrate the periphery of the aerosol-forming substrate Into the interior, so that the heating of the aerosol-forming substrate is more uniform.
- the existing problems of the existing smoking set are: on the one hand, the wires external to the conductive coating need to be manually arranged and routed, and the assembly efficiency is low; on the other hand, during the heating process, the temperature of the substrate is high, which easily causes the wire sol to short-circuit. There are great safety risks.
- the present application provides a heater and a smoking set including the heater, aiming to solve the problems of the existing smoking set that the wires external to the conductive coating need to be arranged manually and easily cause short-circuiting of the wire sol.
- the first aspect of the present application provides a heater, and the heater includes:
- the base has a surface
- An infrared electric heating coating arranged on the surface of the substrate; the infrared electric heating coating is used to generate infrared radiation to heat the aerosol to form a substrate to generate an aerosol for smoking;
- the conductive module includes a first conductive part and a second conductive part arranged on the substrate, and both the first conductive part and the second conductive part are electrically connected to the infrared electrothermal coating;
- the flexible circuit board includes a flexible substrate, and a first electrode and a second electrode formed on the flexible substrate;
- the flexible substrate is fixed on the surface of the base body, so that the first electrode is electrically connected to the first conductive part, and the second electrode is electrically connected to the second conductive part.
- a second aspect of the present application provides a smoking set, the smoking set includes a housing assembly and the heater according to the first aspect; the heater is provided in the housing assembly.
- the heater provided by the present application and the smoking set including the heater are electrically connected to the first conductive part and the second conductive part provided on the substrate through the first electrode and the second electrode formed on the flexible circuit board;
- FIG. 1 is a schematic diagram of a heater provided in Embodiment 1 of the present application.
- Figure 2 is an exploded schematic diagram of Figure 1;
- FIG. 3 is a schematic diagram of the substrate in the heater provided in the first embodiment of the present application.
- FIG. 4 is a schematic diagram of another substrate in the heater provided in the first embodiment of the present application.
- Fig. 5 is a schematic diagram of another substrate in the heater provided in the first embodiment of the present application.
- Fig. 6 is a schematic diagram of another substrate in the heater provided in the first embodiment of the present application.
- FIG. 7 is a schematic diagram of the flexible circuit board in the heater provided in the first embodiment of the present application after unfolding
- FIG. 8 is a schematic diagram of another flexible circuit board in the heater provided in the first embodiment of the present application after being unfolded;
- FIG. 9 is a schematic diagram of another flexible circuit board in the heater provided in the first embodiment of the present application after unfolding;
- FIG. 10 is a schematic diagram of another flexible circuit board in the heater provided in the first embodiment of the present application after unfolding;
- FIG. 11 is a schematic diagram of a fixing ring in a heater provided in Embodiment 1 of the present application.
- FIG. 12 is a schematic diagram of a heater and a main control circuit board provided in Embodiment 1 of the present application;
- FIG. 13 is a schematic diagram of a flexible substrate in a heater provided in Embodiment 1 of the present application.
- Fig. 14 is a schematic diagram of a smoking set provided in the second embodiment of the present application.
- Fig. 15 is an exploded schematic view of Fig. 14.
- the heater includes a substrate 1, a conductive module 11, an infrared electrothermal coating 12 and a flexible circuit board 2.
- the base 1 has opposite first and second ends.
- the base 1 extends in the longitudinal direction between the first end and the second end, and a cavity for containing an aerosol-forming substrate is formed in the hollow.
- the base 1 may be cylindrical, prismatic, or other cylindrical shapes.
- the substrate 1 is preferably cylindrical, and the cavity is a cylindrical hole penetrating the middle of the substrate 1.
- the inner diameter of the hole is slightly larger than the outer diameter of the aerosol-forming product or smoking product, which is convenient for placing the aerosol-forming product or smoking product in the cavity. Heat it indoors.
- the substrate 1 can be made of high temperature resistant and transparent materials such as quartz glass, ceramics or mica, or other materials with high infrared transmittance, for example: high temperature resistant with an infrared transmittance of 95% or more
- high temperature resistant with an infrared transmittance of 95% or more The material is not specifically limited here.
- An aerosol-forming substrate is a substrate capable of releasing volatile compounds that can form an aerosol. Such volatile compounds can be released by heating the aerosol to form a matrix.
- the aerosol-forming substrate can be solid or liquid or include solid and liquid components.
- the aerosol-forming substrate can be adsorbed, coated, impregnated or otherwise loaded onto the carrier or support.
- the aerosol-forming substrate may conveniently be part of an aerosol-generating article or smoking article.
- the aerosol-forming substrate may include nicotine.
- the aerosol-forming substrate may include tobacco, for example, may include a tobacco-containing material containing volatile tobacco flavor compounds that are released from the aerosol-forming substrate when heated.
- a preferred aerosol-forming substrate may include a homogeneous tobacco material, such as deciduous tobacco.
- the aerosol-forming substrate may include at least one aerosol-forming agent, and the aerosol-forming agent may be any suitable known compound or mixture of compounds. In use, the compound or mixture of compounds is conducive to the compactness and stability of the aerosol. It forms and is basically resistant to thermal degradation at the operating temperature of the aerosol generating system.
- Suitable aerosol forming agents are well known in the art and include, but are not limited to: polyols, such as triethylene glycol, 1,3-butanediol, and glycerol; esters of polyols, such as glycerol mono-, di- or triacetate ; And fatty acid esters of mono-, di- or polycarboxylic acids, such as dimethyl dodecanedioate and dimethyltetradecanedioate.
- Preferred aerosol forming agents are polyhydric alcohols or mixtures thereof, such as triethylene glycol, 1,3-butanediol and most preferably glycerol.
- the infrared electrothermal coating 12 is coated on the surface of the substrate 1.
- the infrared electric heating coating 12 can be coated on the outer surface of the base 1 or on the inner surface of the base 1. Preferably, the infrared electric heating coating 12 is coated on the outer surface of the substrate 1.
- the infrared electrothermal coating 12 can generate heat energy when energized, thereby generating infrared rays of a certain wavelength, for example, far infrared rays of 8 ⁇ m to 15 ⁇ m.
- the wavelength of the infrared rays matches the absorption wavelength of the aerosol-forming substrate, the energy of the infrared rays is easily absorbed by the aerosol-forming substrate.
- the wavelength of infrared rays is not limited, and may be infrared rays of 0.75 ⁇ m to 1000 ⁇ m, and preferably far infrared rays of 1.5 ⁇ m to 400 ⁇ m.
- the infrared electric heating coating 12 is preferably made of far-infrared electric heating ink, ceramic powder and inorganic binder, after being fully stirred and evenly mixed and then printed on the outer surface of the substrate 1, and then dried and cured for a certain period of time, the thickness of the infrared electric heating coating 12 is 30 ⁇ m-50 ⁇ m;
- the infrared electric heating coating 12 can also be mixed and stirred in a certain proportion of tin tetrachloride, tin oxide, antimony trichloride, titanium tetrachloride and anhydrous copper sulfate and then coated on the outer surface of the substrate 1 On; or silicon carbide ceramic layer, carbon fiber composite layer, zirconium titanium oxide ceramic layer, zirconium titanium nitride ceramic layer, zirconium titanium boride ceramic layer, zirconium titanium carbide ceramic layer, iron oxide ceramic layer Layer, iron-based nitride ceramic layer, iron-based boride ceramic layer, iron-based carbide ceramic layer
- the heater further includes a protective layer (not shown in the drawings) coated on the infrared electric heating coating 12 and/or a protective structure arranged on the infrared electric heating coating 12.
- the protective layer may be a polytetrafluoroethylene layer, a glaze layer, or a combination of two, or a protective layer made of other high-temperature resistant materials.
- the protective structure may be a component or part that separates the aerosol-forming article or smoking article from the infrared electrothermal coating 12, and there may be a gap between the protective structure and the infrared electrothermal coating 12 or the aerosol-forming article.
- the protective layer and/or the protective structure can prevent the abrasion of the infrared electrothermal coating 12 caused by, for example, aerosol-forming products (eg, cigarettes) entering and exiting the chamber.
- the conductive module 11 includes a first conductive portion 111 and a second conductive portion 112 provided on the base 1. Both the first conductive portion 111 and the second conductive portion 112 are electrically connected to the infrared electrothermal coating 12 at least partially, so that current can flow from one of the conductive portions to the other conductive portion via the infrared electrothermal coating 12.
- the polarities of the first conductive portion 111 and the second conductive portion 112 are opposite, for example: the first conductive portion 111 is a positive electrode and the second conductive portion 112 is a negative electrode; or the first conductive portion 111 is a negative electrode and the second conductive portion 112 is a positive electrode .
- the infrared electric heating coating 12 is coated on the outer surface of the base 1, the first conductive portion 111 is provided on the outer surface of the base 1 near the first end, and the second conductive portion 112 is provided on the outer surface of the base 1 near the second end. If the infrared electrothermal coating 12 is coated on the inner surface of the base 1, the conductive module 11 can also be arranged on the inner surface of the base 1 or across the inner and outer surfaces of the base 1.
- the first conductive portion 111 and the second conductive portion 112 are both annular (ring-shaped conductive portions), and the first conductive portion 111 and the second conductive portion 112 may be coated on the substrate 1 near the first end and The circular conductive coating on the outer surface of the second end position.
- the conductive coating can be a metal coating or a conductive tape.
- the metal coating can include silver, gold, palladium, platinum, copper, nickel, molybdenum, tungsten, and niobium. Or the above-mentioned metal alloy material; it can also be a circular conductive sheet sleeved on the outer surface of the base 1 near the first end and the second end.
- the conductive sheet is a metal conductive sheet, such as a copper sheet, a steel sheet, and so on.
- the conductive module 11 includes a first conductive portion 111, a second conductive portion 112 and a third conductive portion 113.
- the first conductive portion 111 and the second conductive portion 112 are similar to those in FIG. 3, and reference may be made to the foregoing content.
- the third conductive portion 113 is provided on the outer surface of the substrate 1 between the first conductive portion 111 and the second conductive portion 112, the third conductive portion 113 is conductively connected to the infrared electrothermal coating 12, and the third conductive portion 113 is the infrared electrothermal coating 12 is divided into two heating areas along the longitudinal direction of the substrate 1 (shown as 121 and 122 in the figure) to realize segmented heating of the aerosol-forming substrate in the chamber.
- the third conductive portion 113 divides the infrared electrothermal coating 12 into two heating regions, and the first conductive portion 111, the second conductive portion 112, and the third conductive portion 113 can be switched on and off to achieve The aerosol in the chamber forms a staged heating of the substrate.
- the conductive module 11 includes a first conductive portion 111, a second conductive portion 112, a third conductive portion 113, and a fourth conductive portion 114.
- the first conductive portion 111 and the second conductive portion 112 are similar to those in FIG. 3, and reference may be made to the foregoing content.
- the third conductive portion 113 extends from the second conductive portion 112 along the longitudinal direction of the base 1 (direction toward the first conductive portion 111), and the fourth conductive portion 114 extends from the first conductive portion 111 along the longitudinal direction of the base 1 (direction Toward the second conductive portion 112), that is, the third conductive portion 113 and the fourth conductive portion 114 are both elongated conductive portions along the longitudinal direction of the base 1. In this way, compared with the current shown in FIG.
- the current in this example flows along the circumferential direction of the substrate 1, which shortens the flow distance of the current in the infrared electrothermal coating 12 and reduces the resistance of the infrared electrothermal coating 12 in the current path.
- the conductive module 11 includes a first conductive portion 111 and a second conductive portion 112.
- the difference from FIG. 3 is that the first conductive portion 111 and the second conductive portion 112 are both elongated.
- the conductive part is formed along the longitudinal direction of the base 1 and arranged along the longitudinal direction of the base 1. Similarly, compared with the current shown in FIG.
- the current flows along the circumferential direction of the substrate 1, which shortens the flow distance of the current in the infrared electrothermal coating 12 and reduces the resistance of the infrared electrothermal coating 12 in the current path.
- the flexible circuit board 2 includes a flexible substrate 20, a first electrode 21 and a second electrode 22 formed on the flexible substrate 20, and a temperature collection module 23 for collecting temperature data of the substrate 1;
- the flexible substrate 20 is fixed on the surface of the base 1, so that the first electrode 21 is electrically connected to the first conductive portion 111, the second electrode 22 is electrically connected to the second conductive portion 112, and the temperature collecting module 23 is in contact with or Close to the target position on the surface of the substrate 1.
- the target position is a preset position suitable for collecting temperature data of the substrate 1, and the preset position can be determined by user experience or experimental tests.
- the temperature collection module 23 is arranged at a position corresponding to the area of the infrared electrothermal coating 12. Since the temperature collection module 23 is integrated in the flexible circuit board 2, when the flexible circuit board 2 is wrapped around the substrate 1, the position of the temperature collection module 23 is relatively stable, which ensures the consistency of temperature data collection and facilitates the control of the heater The heating temperature is controlled.
- the flexible substrate 20 includes a covering portion (shown as A in the figure) covering the surface of the base 1 and an extension portion (shown as B in the figure) not covering the surface of the base 1.
- the extension part B extends from one end of the covering part A in the longitudinal direction away from the base 1.
- the extension part B has a plurality of connecting parts 24 for connecting with external components, and the first electrode 21, the second electrode 22 and the temperature collecting module 23 are respectively connected to the connecting part 24 through conductive lines.
- the connection components 24 include, but are not limited to, solder joints, solder holes, pads, vias, terminals, and other electrical connection components.
- the first electrode 21 and the second electrode 22 can be extended to a position far away from the base body 1 through the extension part B and the conductive circuit, for example, the position where the connecting member 24 is located.
- the connecting component 24 is a pad, and the pad is used to connect the main control circuit board 4.
- the main control circuit board 4 is used to control the heating temperature of the heater and to manage the battery of the smoking appliance.
- multiple wires are usually used to directly weld with the main control circuit board 4.
- the problem with this method is that, on the one hand, during the heating process, the temperature of the substrate is relatively high, which easily causes the wire sol to be short-circuited. A major safety hazard; on the other hand, the number of solder joints is too large, which increases the welding process, and there is a risk of wrong welding or wrong connection.
- through the socket (or pin) 5 one end is welded to the pad on the extension part B, and the other end is welded to the main control circuit board 4, which well avoids the problems of the existing method and saves space.
- the covering part A After the covering part A is curled (covering the surface of the base 1, the direction of curling can be referred to as shown by the arrow in the figure), it can be formed into a shape suitable for the outer surface of the cylindrical base 1 and cover the entire outer surface of the base 1.
- the width of the covering portion A in the unfolding direction (the direction opposite to the arrow in the figure) is greater than the width of the extending portion B in the unfolding direction.
- the first electrode 21 and the second electrode 22 formed on the flexible substrate 20 are both in the lateral direction (refer to the lateral direction of the substrate 1 or the direction indicated by the arrow in the figure). ) Of the elongated electrode section.
- the first electrode 21 and the second electrode 22 both form a ring-shaped electrode, and the ring-shaped electrode corresponds to the ring-shaped conductive portion (the first conductive portion 111 and the second conductive portion 112) in FIG. 3,
- the flexible substrate 20 covers the surface of the base 1, the first electrode 21 is kept in contact with the first conductive portion 111, and the second electrode 22 is kept in contact with the second conductive portion 112.
- the first electrode 21 formed on the flexible substrate 20 includes an elongated electrode portion 211 in the transverse direction and an elongated electrode portion 211 in the longitudinal direction (refer to the longitudinal direction of the substrate 1).
- the strip-shaped electrode portion 212 (the strip-shaped electrode portion 212 extends from the strip-shaped electrode portion 211 in the longitudinal direction)
- the second electrode 22 includes a strip-shaped electrode portion 221 in the transverse direction and a strip-shaped electrode portion in the longitudinal direction 222 (the strip-shaped electrode portion 222 extends in the longitudinal direction from the strip-shaped electrode portion 221).
- the elongated electrode portion 211 and the elongated electrode portion 221 form a ring-shaped electrode, and the ring-shaped electrode is similar to the ring-shaped conductive portion (first conductive portion 111 and second conductive portion 112) in FIG. 5
- the elongated electrode portion 212 and the elongated electrode portion 222 form an elongated electrode in the longitudinal direction, and the elongated electrode corresponds to the elongated conductive portion (the third conductive portion 113 and the third conductive portion 113 in FIG. 5).
- the shapes of the four conductive portions 114) correspond to each other, so that when the flexible substrate 20 covers the surface of the substrate 1, the first electrode 21 is kept in contact with the first conductive portion 111, and the second electrode 22 is kept in contact with the second conductive portion 112.
- the only electrodes formed on the flexible substrate 20 are the elongated electrode portions 211 in the lateral direction and the elongated electrode portions in the lateral direction. 221 is also feasible; or the electrodes formed on the flexible substrate 20 only have the elongated electrode portion 212 in the longitudinal direction and the elongated electrode portion 222 in the longitudinal direction.
- the first electrode 21 and the second electrode 22 formed on the flexible substrate 20 are both elongated electrode portions in the longitudinal direction. After the flexible substrate 20 is curled, the first electrode 21 and the second electrode 22 both form an elongated electrode in the longitudinal direction, and the elongated electrode is similar to the elongated conductive portion (first conductive portion 111 and second conductive portion 111 and second conductive portion 111) in FIG. 6
- the shape of the conductive portion 112) is corresponding, so that when the flexible substrate 20 covers the surface of the substrate 1, the first electrode 21 keeps in contact with the first conductive portion 111, and the second electrode 22 keeps in contact with the second conductive portion 112.
- the first electrode 21 and the second electrode 22 formed on the flexible substrate 20 are both elongated electrode portions in the transverse direction. After the flexible substrate 20 is curled, the first electrode 21 and the second electrode 22 form two arc-shaped electrodes at one end of the base body 1.
- the two conductive portions 112) correspond to each other, so that when the flexible substrate 20 covers the surface of the substrate 1, the first electrode 21 is kept in contact with the first conductive portion 111, and the second electrode 22 is kept in contact with the second conductive portion 112. It should be noted that it is also feasible if the first conductive portion 111 and the second conductive portion 112 are both elongated conductive portions extending from one end to the other end of the base 1 (approximately spiral on the surface of the base 1).
- both the first electrode 21 and the second electrode 22 are formed at one end of the flexible substrate 20.
- the lengths of the two arc-shaped electrodes formed by the first electrode 21 and the second electrode 22 at one end of the base 1 are both smaller than the circumferential distance between the elongated conductive parts, for example, as shown in FIG. 10
- the d1 and d2 of are smaller than D12 in FIG. 6; the distance between the two arc-shaped electrodes is greater than the circumferential width of the elongated conductive part, for example, d12 in FIG. 10 is greater than D22 in FIG.
- first electrode 21 and the second electrode 22 may be formed on the two ends, the middle or other positions of the flexible substrate 20, respectively, which is also feasible.
- both the first electrode 21 and the second electrode 22 are elongated electrode portions extending from one end to the other end of the flexible substrate 2 (approximately oblique on the flexible substrate 2). Line shape, curve shape or other shape). Both the first conductive portion 111 and the second conductive portion 112 are elongated conductive portions extending from one end to the other end of the base 1 (approximately spiral on the surface of the base 1).
- the electrodes formed by the first electrode 21 and the second electrode 22 (which may be diagonal electrodes, curved electrodes, spiral electrodes, etc.) and the elongated conductive portion (first conductive portion 111 It corresponds to the second conductive portion 112), so that when the flexible substrate 20 covers the surface of the substrate 1, the first electrode 21 is kept in contact with the first conductive portion 111, and the second electrode 22 is kept in contact with the second conductive portion 112.
- the flexible circuit board 2 includes a flexible substrate 20, and a first electrode 21, a second electrode 22, and a third electrode are formed on the flexible substrate 20 (not shown in the drawings) .
- the shape of the third electrode can refer to the above example.
- the first electrode 21 is electrically connected to the first conductive portion 111
- the second electrode 22 is electrically connected to the second conductive portion 112
- the third electrode is electrically connected to the third conductive portion 113.
- the first electrode 21 and the second electrode 22 need to pass a relatively large current, so the line width of the first electrode 21 and the second electrode 22 can be set to 0.2mm-3mm, Preferably, the line width of the first electrode 21 and the second electrode 22 is set to 0.2 mm to 1 mm.
- the heater also includes a first fixing member and a second fixing member (the structural member shown in 3 in FIG. 11); the first fixing member fixes the first electrode 21 on the first conductive part 111, and the second fixing A member fixes the second electrode 22 on the second conductive portion 112.
- the first fixing member and the second fixing member are both fixing rings with fracture gaps (shown by a in the figure), and the inner diameter of the fixing ring is smaller than the outer diameter of the base 1.
- the small inner diameter and the fracture gap ensure that the fixed ring is sleeved on the base 1 to have a certain amount of interference, to ensure that the electrode and the conductive part are tightly attached and can maintain a certain degree of elasticity.
- the flexible substrate 20 is a polyimide film
- the polyimide film includes a first polyimide layer 201, a second polyimide layer 203, and a circuit layer 202.
- the circuit layer 202 is positioned between the first polyimide layer 201 and the second polyimide layer 203.
- the temperature collection module 23 may be a conductive material with a temperature coefficient of resistance, and the conductive material is disposed on the circuit layer 202.
- the heater further includes a hollow heat-insulating tube
- the heat insulation pipe is wrapped around the periphery of the flexible circuit board 2.
- the heat-insulating tube can prevent a large amount of heat from being transferred to the shell of the smoking set and causing users to feel hot.
- the inner surface of the heat insulation tube can also be coated with a reflective coating to remove the infrared electric heating coating 12 on the substrate 1.
- the emitted infrared rays are reflected back to the inside of the substrate 1 to heat the aerosol forming substrate located in the cavity, thereby improving the heating efficiency; on the other hand, it has the effect of heat insulation, avoiding excessively high temperature of the casing of the smoking set, and reducing user experience.
- the reflective coating includes at least one of metal and metal oxide. Specifically, it can be gold, silver, nickel, aluminum, gold alloy, silver alloy, nickel alloy, aluminum alloy, gold oxide, silver oxide, nickel oxide and aluminum oxide, titanium oxide, zinc oxide , Manufactured from one or more of cerium oxide.
- the thickness of the reflective coating is between 0.3 ⁇ m and 200 ⁇ m.
- the heat insulation pipe includes heat insulation material, and the heat insulation material may be heat insulation glue, aerogel, aerogel felt, asbestos, aluminum silicate, calcium silicate, diatomaceous earth, zirconia, and the like.
- the insulated pipe may also include a vacuum insulated pipe.
- a smoking set 100 provided in the second embodiment of the present application, which includes a housing assembly 6 and the above-mentioned heater, and the heater is arranged in the housing assembly 6.
- an infrared electrothermal coating 12 and a first conductive portion 111 and a second conductive portion 112 electrically connected to the infrared electrothermal coating 12 are provided on the outer surface of the substrate 1, and the infrared electrothermal coating 12 can emit infrared rays to the substrate 1.
- the aerosol-forming substrate in the chamber is radiantly heated.
- the housing assembly 6 includes a shell 61, a fixed shell 62, a fixing piece 63, and a bottom cover 64.
- the fixing shell 62 and the fixing piece 63 are all fixed in the housing 61.
- the fixing piece 63 is used to fix the base 1, and the fixing piece 63 is arranged on the fixing Inside the shell 62, a bottom cover 64 is provided at one end of the shell 61 and covers the shell 61.
- the fixing member 63 includes an upper fixing seat 631 and a lower fixing seat 632.
- the upper fixing seat 631 and the lower fixing seat 632 are both provided in the fixing shell 62.
- the first end and the second end of the base 1 are respectively fixed to the upper fixing seat.
- the bottom cover 64 is protruding with an air inlet pipe, the end of the lower fixing seat 632 away from the upper fixing seat 631 is connected with the air inlet pipe, the upper fixing seat 631, the base 1, the lower fixing seat 632 and the air inlet pipe are the same
- the shaft is arranged, and the base 1 is sealed with the upper fixing seat 631 and the lower fixing seat 632, and the lower fixing seat 632 is also sealed with the air inlet pipe.
- the air inlet pipe communicates with the outside air so that the user can inhale smoothly.
- the smoking set 100 further includes a flexible circuit board 2, a fixing ring 3, a main control circuit board 4, a plug-in strip 5, and a battery 8.
- the two fixing rings 3 are respectively sleeved on the first end and the second end of the base 1, and the flexible circuit board 2 Wrapped on the periphery of the base body 1, one end of the plug strip 5 is welded to the connecting member 24 (pad) of the flexible circuit board 2, and the other end is welded to the main control circuit board 4.
- the fixed housing 62 includes a front housing 621 and a rear housing 622, the front housing 621 and the rear housing 622 are fixedly connected, the main control circuit board 4 and the battery 8 are both arranged in the fixed housing 62, and the battery 8 is electrically connected to the main control circuit board 4.
- the flexible circuit board 2 and the main control circuit board 4 are also electrically connected.
- the keys are protrudingly provided on the housing 61. By pressing the keys, the infrared electrothermal coating 12 on the outer surface of the substrate 1 can be energized or de-energized.
- the main control circuit board 4 is also connected to a charging interface, which is exposed on the bottom cover 64, and the user can charge or upgrade the smoking set 100 through the charging interface to ensure the continuous use of the smoking set 100.
- the smoking set 100 also includes a heat-insulating tube 7, which is arranged in the fixed shell 62, and the heat-insulating tube 7 is sleeved outside the base 1.
- the heat-insulating tube 7 can prevent a large amount of heat from being transferred to the shell 61 and causing the user to feel hot.
- the heat-insulating tube 7 is also coated with a reflective coating to reflect the infrared tube emitted by the infrared electrothermal coating 12 on the substrate 1 back into the substrate 1 to heat the aerosol in the chamber to form a substrate, thereby improving heating efficiency .
- the flexible circuit board 2 integrates an NTC temperature sensor to detect the real-time temperature of the substrate 1 and transmit the detected real-time temperature to the main control circuit board 4.
- the main control circuit board 4 flows through the infrared electrothermal coating 12 according to the real-time temperature regulation.
- the magnitude of the current on Specifically, when the NTC temperature sensor detects that the real-time temperature in the substrate 1 is low, for example, when it detects that the temperature inside the substrate 1 is less than 150°C, the main control circuit board 4 controls the battery 8 to output a higher voltage to the conductive module 11. , Thereby increasing the current fed into the infrared electrothermal coating 12, increasing the heating power of the aerosol-forming substrate, and reducing the waiting time for the user to smoke the first puff.
- the main control circuit board 4 controls the battery 8 to output a normal voltage to the conductive module 11.
- the main control circuit board 4 controls the battery 8 to output a lower voltage to the conductive module 11; when the NTC temperature sensor detects that the temperature inside the substrate 1 is 250°C At and above, the main control circuit board 4 controls the battery 8 to stop outputting voltage to the conductive module 11.
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Abstract
一种加热器以及包括加热器的烟具,涉及烟具领域,加热器包括具有一表面的基体(1);设置在基体(1)表面上的红外电热涂层(12);导电模块(11),包括设置于基体(1)上的第一导电部(111)和第二导电部(112),第一导电部(111)和第二导电部(112)均与红外电热涂层(12)电性连接;柔性电路板(2),包括柔性基材(20),形成在柔性基材(20)上的第一电极(21)、第二电极(22);柔性基材(20)固定在基体(1)表面,使得第一电极(21)与第一导电部(111)电性连接、第二电极(22)与第二导电部(112)电性连接。通过在柔性电路板(2)上形成的第一电极(21)和第二电极(22),与设置于基体(1)上的第一导电部(111)和第二导电部(112)电性连接;一方面不需要导线连接,避免了导线溶胶短接的风险,无需人工走线进而提高装配效率;另一方面使用柔性电路板(2)节省了基体(1)周围的空间。
Description
本申请要求于2019年11月27日提交中国专利局,申请号为201911185671.9,发明名称为“加热器以及包括该加热器的烟具”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及烟具技术领域,尤其涉及一种加热器以及包括该加热器的烟具。
诸如香烟和雪茄的吸烟物品在使用期间燃烧烟草以产生烟雾。已经尝试通过产生在不燃烧的情况下释放化合物的产品来为这些燃烧烟草的物品提供替代物。此类产品的示例是所谓的加热不燃烧产品,其通过加热烟草而不是燃烧烟草来释放化合物。
现有的一种低温加热不燃烧的烟具,主要是在基体外涂覆远红外电热涂层和导电涂层,导电涂层需通过外接的导线与PCB(Printed Circuit Board,印制电路板)或者其他元器件连接,通电后的远红外电热涂层发出远红外线穿透基体对基体内的气溶胶形成基质进行加热;由于远红外线具有较强的穿透性,可以穿透气溶胶形成基质的外围进入内部,使得对气溶胶形成基质的加热较为均匀。
现有烟具存在的问题是:一方面,与导电涂层外接的导线需要人工整理走线,装配效率低;另一方面,在加热过程中,基体的温度较高,容易引起导线溶胶短接,具有极大的安全隐患。
发明内容
本申请提供一种加热器以及包括该加热器的烟具,旨在解决现有烟具存在的与导电涂层外接的导线需要人工整理走线以及容易引起导线溶胶短接的问题。
本申请第一方面提供了一种加热器,所述加热器包括:
基体,具有一表面;
红外电热涂层,设置在所述基体表面上;所述红外电热涂层用于产生红外线辐射加热气溶胶形成基质以生成供吸食的气溶胶;
导电模块,包括设置于所述基体上的第一导电部和第二导电部,所述第一导电部和所述第二导电部均与所述红外电热涂层电性连接;
柔性电路板,包括柔性基材,形成在所述柔性基材上的第一电极、第二电极;
其中,所述柔性基材固定在所述基体表面,使得所述第一电极与所述第一导电部电性连接、所述第二电极与所述第二导电部电性连接。
本申请第二方面提供了一种烟具,所述烟具包括壳体组件、以及第一方面所述的加热器;所述加热器设于所述壳体组件内。
本申请提供的加热器以及包括该加热器的烟具,通过在柔性电路板上形成的第一电极和第二电极,与设置于基体上的第一导电部和第二导电部电性连接;一方面不需要导线连接,避免了导线溶胶短接的风险,无需人工走线进而提高装配效率;另一方面使用柔性电路板节省了基体周围的空间。
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本申请实施方式一提供的加热器示意图;
图2是图1的分解示意图;
图3是本申请实施方式一提供的加热器中基体示意图;
图4是本申请实施方式一提供的加热器中另一基体示意图;
图5是本申请实施方式一提供的加热器中另一基体示意图;
图6是本申请实施方式一提供的加热器中又一基体示意图;
图7是本申请实施方式一提供的加热器中柔性电路板展开后的示意图;
图8是本申请实施方式一提供的加热器中另一柔性电路板展开后的示意图;
图9是本申请实施方式一提供的加热器中另一柔性电路板展开后的示意图;
图10是本申请实施方式一提供的加热器中又一柔性电路板展开后的示意图;
图11是本申请实施方式一提供的加热器中固定环示意图;
图12是本申请实施方式一提供的加热器与主控制电路板示意图;
图13是本申请实施方式一提供的加热器中柔性基材示意图;
图14是本申请实施方式二提供的烟具示意图;
图15是图14的分解示意图。
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“上”、“下”、“左”、“右”、“内”、“外”以及类似的表述只是为了说明的目的。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
实施方式一
如图1-图3所示,为本申请实施方式一所提供的一种加热器,所述加热器包括基体1、导电模块11、红外电热涂层12以及柔性电路板2。
基体1具有相对的第一端和第二端,基体1沿第一端和第二端之间的纵向延伸并且内部中空形成有收容气溶胶形成基质的腔室。基体1可以为圆柱体状、棱柱体状或者其他柱体状。基体1优选为圆柱体状,腔室即为贯穿基体1中部的圆柱体状孔,孔的内径略大于气溶胶形成制品或吸烟制品的外径,便于将气溶胶形成制品或吸烟制品置于腔室内对其进行加热。
基体1可以由石英玻璃、陶瓷或云母等耐高温且透明的材料制成,也可以由其它具有较高的红外线透过率的材料制成,例如:红外线透过率在95%以上的耐高温材料,具体地在此不作限定。
气溶胶形成基质是一种能够释放可形成气溶胶的挥发性化合物的基质。这种挥发性化合物可通过加热该气溶胶形成基质而被释放出来。气溶胶形成基质可以是固体或液体或包括固体和液体组分。气溶胶形成基质可吸附、涂覆、浸渍或以其它方式装载到载体或支承件上。气溶胶形成基质可便利地是气溶胶生成制品或吸烟制品的一部分。
气溶胶形成基质可以包括尼古丁。气溶胶形成基质可以包括烟草,例如可以包括含有挥发性烟草香味化合物的含烟草材料,当加热时所述挥发性烟草香味化合物从气溶胶形成基质释放。优选的气溶胶形成基质可以包括均质烟草材料,例如落叶烟草。气溶胶形成基质可以包括至少一种气溶胶形成剂,气溶胶形成剂可为任何合适的已知化合物或化合物的混合物,在使用中,所述化合物或化合物的混合物有利于致密和稳定气溶胶的形成,并且对在气溶胶生成系统的操作温度下的热降解基本具有抗性。合适的气溶胶形成剂是本领域众所周知的,并且包括但不限于:多元醇,例如三甘醇,1,3-丁二醇和甘油;多元醇的酯,例如甘油单、二或三乙酸酯;和一元、二元或多元羧酸的脂肪酸酯,例如二甲基十二烷二酸酯和二甲基十四烷二酸酯。优选的气溶胶形成剂是多羟基醇或其混合物,例如三甘醇、1,3-丁二醇和最优选的丙三醇。
红外电热涂层12涂覆在基体1的表面上。红外电热涂层12可以涂 覆在基体1的外表面上,也可以涂覆在基体1的内表面上。优选的将红外电热涂层12涂覆在基体1的外表面上。
红外电热涂层12在通电情况下能够产生热能,进而生成一定波长的红外线,例如:8μm~15μm的远红外线。当红外线的波长与气溶胶形成基质的吸收波长匹配时,红外线的能量易于被气溶胶形成基质吸收。在本申请实施方式中,对红外线的波长不作限定,可以为0.75μm~1000μm的红外线,优选的为1.5μm~400μm的远红外线。
红外电热涂层12优选的由远红外电热油墨、陶瓷粉末和无机粘合剂充分搅拌均匀后涂印在基体1的外表面上,然后烘干固化一定的时间,红外电热涂层12的厚度为30μm-50μm;当然,红外电热涂层12还可以由四氯化锡、氧化锡、三氯化锑、四氯化钛以及无水硫酸铜按一定比例混合搅拌后涂覆到基体1的外表面上;或者为碳化硅陶瓷层、碳纤维复合层、锆钛系氧化物陶瓷层、锆钛系氮化物陶瓷层、锆钛系硼化物陶瓷层、锆钛系碳化物陶瓷层、铁系氧化物陶瓷层、铁系氮化物陶瓷层、铁系硼化物陶瓷层、铁系碳化物陶瓷层、稀土系氧化物陶瓷层、稀土系氮化物陶瓷层、稀土系硼化物陶瓷层、稀土系碳化物陶瓷层、镍钴系氧化物陶瓷层、镍钴系氮化物陶瓷层、镍钴系硼化物陶瓷层、镍钴系碳化物陶瓷层或高硅分子筛陶瓷层中的一种;红外电热涂层12还可以是现有的其他材料涂层。
在一示例中,加热器还包括涂覆在红外电热涂层12上的保护层(附图未示出)和/或设置在红外电热涂层12上的保护结构件。保护层可以为聚四氟乙烯层、釉层中的一种或两种的组合,或者为其他耐高温材料制成的保护层。保护结构件可以为将气溶胶形成制品或吸烟制品与红外电热涂层12分隔开的组件或者部件,保护结构件与红外电热涂层12或者气溶胶形成制品之间可以存在间隙。保护层和/或保护结构件可避免例如气溶胶形成制品(例如,烟支)进出腔室造成的红外电热涂层12的磨损。
导电模块11包括设置在基体1上的第一导电部111和第二导电部112。第一导电部111和第二导电部112均至少部分地与红外电热涂层 12电性连接,以使得电流可以经由红外电热涂层12从其中一个导电部流向另一个导电部。第一导电部111和第二导电部112的极性相反,例如:第一导电部111为正极、第二导电部112为负极;或者第一导电部111为负极、第二导电部112为正极。优选的将红外电热涂层12涂覆在基体1的外表面,第一导电部111设于基体1靠近第一端的外表面,第二导电部112设于基体1靠近第二端的外表面。若红外电热涂层12涂覆在基体1的内表面,导电模块11也可以设置在基体1的内表面、或者横跨基体1的内表面和外表面。
在本示例中,第一导电部111和第二导电部112均呈圆环状(环形导电部),第一导电部111和第二导电部112可以为涂覆在基体1靠近第一端和第二端位置的外表面的圆环形导电涂层,导电涂层可以为金属涂层或导电胶带等,金属涂层可以包括银、金、钯、铂、铜、镍、钼、钨、铌或上述金属合金材料;也可以是套接在基体1靠近第一端和第二端位置的外表面的圆环形导电片,导电片为金属导电片,例如铜片、钢片等等。
请参考图4所示,在一示例中,导电模块11包括第一导电部111、第二导电部112和第三导电部113。第一导电部111、第二导电部112与图3类似,可参考前述内容。第三导电部113设于第一导电部111和第二导电部112之间的基体1外表面,第三导电部113与红外电热涂层12导电连接,第三导电部113将红外电热涂层12沿基体1纵向方向分隔为两个加热区域(图中的121、122所示),以实现对腔室内的气溶胶形成基质的分段加热。在该实施方式中,第三导电部113将红外电热涂层12分割为两个加热区域,可以通过控制第一导电部111、第二导电部112以及第三导电部113的通断电实现对腔室内的气溶胶形成基质的分段加热。
请参考图5所示,在一示例中,导电模块11包括第一导电部111、第二导电部112、第三导电部113和第四导电部114。第一导电部111、第二导电部112与图3类似,可参考前述内容。第三导电部113自第二导电部112沿着基体1的纵向方向延伸(方向朝向第一导电部111),第 四导电部114自第一导电部111沿着基体1的纵向方向延伸(方向朝向第二导电部112),即第三导电部113和第四导电部114均为沿着基体1的纵向方向的长条形导电部。这样,与图3所示的电流沿基体1的纵向方向从基体1的第一端流动到第二端相比(例如:第一导电部111流动到第二导电部112),本示例中的电流沿基体1的圆周方向流动,缩短了电流在红外电热涂层12中的流动距离,减小了电流路径中的红外电热涂层12的电阻。
请参考图6所示,在一示例中,导电模块11包括第一导电部111和第二导电部112,与图3不同的是,第一导电部111和第二导电部112均为长条形导电部,且沿着基体1的纵向方向进行设置。同样的,与图3所示的电流沿基体1的纵向方向从基体1的第一端流动到第二端相比(例如:第一导电部111流动到第二导电部112),本示例中的电流沿基体1的圆周方向流动,缩短了电流在红外电热涂层12中的流动距离,减小了电流路径中的红外电热涂层12的电阻。
请参考图7所示,柔性电路板2包括柔性基材20,形成在柔性基材20上的第一电极21、第二电极22以及用于采集基体1的温度数据的温度采集模块23;
其中,柔性基材20固定在基体1的表面上,使得第一电极21与第一导电部111电性连接、第二电极22与第二导电部112电性连接,且温度采集模块23接触或靠近基体1的表面的目标位置。目标位置为适于采集基体1的温度数据的预设位置,预设位置可由用户经验或者实验测试确定的位置。一般的,将温度采集模块23设置在红外电热涂层12区域对应的位置。由于温度采集模块23集成在柔性电路板2中,当柔性电路板2包覆在基体1外围时,温度采集模块23的位置相对地稳定,保证了温度数据采集的一致性,便于对加热器的加热温度进行控制。
柔性基材20包括包覆基体1表面的包覆部分(图中的A所示)、以及未包覆基体1表面的延伸部分(图中的B所示)。延伸部分B自包覆部分A的一端沿着远离基体1的纵向方向延伸。延伸部分B具有用于与外部元器件连接的多个连接部件24,第一电极21、第二电极22以及温 度采集模块23分别通过导电线路与连接部件24连接。连接部件24包括但不限于焊点、焊接孔、焊盘、过孔、接线端子以及其他电气连接的部件。通过延伸部分B、导电线路可将第一电极21和第二电极22延伸到远离基体1的位置,例如:连接部件24所在位置。
以图12为例,连接部件24为焊盘,该焊盘用于连接主控制电路板4。主控制电路板4用于控制加热器的加热温度、以及对烟具的电池进行管理。现有技术中,通常是采用多条导线直接与主控制电路板4进行焊接,该方式存在的问题是,一方面在加热过程中,基体的温度较高,容易引起导线溶胶短接,具有极大的安全隐患;另一方面焊点数量过多,增加了焊接工序,存在错焊或者错接的风险。在本示例中,通过插排(或者插针)5,一端焊接在延伸部分B上的焊盘,另一端与主控制电路板4焊接,很好地避免了现有方式存在的问题,节省了空间。
包覆部分A卷曲之后(包覆基体1表面,卷曲方向可参考图中的箭头所示)可形成适于圆柱体状的基体1的外表面的形状,并包覆基体1的整个外表面。包覆部分A沿展开方向(图中箭头相反的方向)的宽度大于延伸部分B沿展开方向的宽度。
需要说明的是,在其他示例中,包覆部分A卷曲之后可包覆基体1表面的一部分也是可以实现的,例如,包覆第一导电部111和第二导电部112之间的红外电热涂层12。在其他示例中,柔性基材20只有包覆部分A也是可以实现的。
在本示例中,当柔性基材20包覆基体1表面时,第一电极21与第一导电部111之间至少部分面积接触,第二电极22与第二导电部112之间至少部分面积接触,确保第一电极21与第一导电部111保持电性接触,第二电极22与第二导电部112保持电性接触。以下参考图3-图10进行说明:
请结合图3和图7进行理解,在本示例中,形成在柔性基材20上的第一电极21和第二电极22均为横向方向(参考基体1的横向方向或者图中箭头所示方向)的长条形电极部。在柔性基材20卷曲之后,第一电极21和第二电极22均形成环形状电极,环形状电极与图3中的环 形导电部(第一导电部111和第二导电部112)相对应,进而使得当柔性基材20包覆基体1表面时,第一电极21与第一导电部111保持接触,第二电极22与第二导电部112保持接触。
请参考图5和图8进行理解,在一示例中,形成在柔性基材20上的第一电极21包括横向方向的长条形电极部211和纵向方向(参考基体1的纵向方向)的长条形电极部212(长条形电极部212自长条形电极部211上沿纵向方向延伸),第二电极22包括沿横向方向的长条形电极部221和纵向方向的长条形电极部222(长条形电极部222自长条形电极部221上沿纵向方向延伸)。在柔性基材20卷曲之后,长条形电极部211和长条形电极部221形成环形状电极,环形状电极与图5中的环形导电部(第一导电部111和第二导电部112)的形状相对应;长条形电极部212和长条形电极部222形成纵向方向的长条形状电极,该长条形状电极与图5中的长条形导电部(第三导电部113和第四导电部114)的形状相对应,进而使得当柔性基材20包覆基体1表面时,第一电极21与第一导电部111保持接触,第二电极22与第二导电部112保持接触。
需要说明的是,对于图8所示的环形导电部和长条形导电部,形成在柔性基材20上的电极仅仅只有横向方向的长条形电极部211和横向方向的长条形电极部221也是可行的;或者形成在柔性基材20上的电极仅仅只有纵向方向的长条形电极部212和纵向方向的长条形电极部222也是可行的。
请参考图6和图9进行理解,在一示例中,形成在柔性基材20上的第一电极21和第二电极22均为纵向方向的长条形电极部。在柔性基材20卷曲之后,第一电极21和第二电极22均形成纵向方向的长条形状电极,长条形状电极与图6中的长条形导电部(第一导电部111和第二导电部112)的形状相对应,进而使得当柔性基材20包覆基体1表面时,第一电极21与第一导电部111保持接触,第二电极22与第二导电部112保持接触。
请参考图6和图10进行理解,在一示例中,形成在柔性基材20上 的第一电极21和第二电极22均为横向方向的长条形电极部。在柔性基材20卷曲之后,第一电极21和第二电极22在基体1的一端形成两个弧形状电极,弧形状电极与图6中的长条形导电部(第一导电部111和第二导电部112)相对应,进而使得当柔性基材20包覆基体1表面时,第一电极21与第一导电部111保持接触,第二电极22与第二导电部112保持接触。需要说明的是,若第一导电部111和第二导电部112均为自基体1的一端延伸到另一端的长条形导电部(在基体1的表面大致呈螺旋状)也是可行的。
在该示例中,第一电极21和第二电极22均形成在柔性基材20的一端。在柔性基材20卷曲之后,第一电极21和第二电极22在基体1的一端形成的两个弧形状电极的长度均小于长条形导电部之间的周向距离,例如,图10中的d1和d2小于图6中的D12;两个弧形状电极之间的间距均大于长条形导电部的周向宽度,例如,图10中的d12大于图6中的D22。
需要说明的是,在其他示例中,第一电极21和第二电极22可分别形成在柔性基材20上的两端、中间或者其他位置,也是可行的。
在一示例中(附图未示出),第一电极21和第二电极22均为自柔性基材2的一端延伸到另一端的长条形电极部(在柔性基材2上大致呈斜线形状、曲线形状或者其他形状)。第一导电部111和第二导电部112均为自基体1的一端延伸到另一端的长条形导电部(在基体1的表面大致呈螺旋状)。
在柔性基材20卷曲之后,第一电极21和第二电极22形成的电极(可以为斜线形状电极、曲线形状电极、螺旋状电极等等)与长条形导电部(第一导电部111和第二导电部112)相对应,进而使得当柔性基材20包覆基体1表面时,第一电极21与第一导电部111保持接触,第二电极22与第二导电部112保持接触。
请参考图4进行理解,在一示例中,柔性电路板2包括柔性基材20,形成在柔性基材20上的第一电极21、第二电极22以及第三电极(附图未示出)。第三电极的形状可参考上述示例。
当柔性基材20包覆基体1表面时,第一电极21与第一导电部111电性连接、第二电极22与第二导电部112电性连接、第三电极与第三导电部113电性连接。
在本示例中,为了保证加热器的加热效果,第一电极21、第二电极22需要通过较大的电流,因此第一电极21和第二电极22的线宽可以设置为0.2mm~3mm,优选的第一电极21和第二电极22的线宽设置为0.2mm~1mm。
请结合图11进行理解,在一示例中,为了更好地固定第一电极21与第一导电部111、以及第二电极22与第二导电部112,保证电极与导电部的电性连接。加热器还包括第一固定件和第二固定件(图11中3所示的结构件);所述第一固定件将第一电极21固定在第一导电部111上,所述第二固定件将第二电极22固定在第二导电部112上。
在该示例中,所述第一固定件和所述第二固定件均为具有断裂缺口(图中的a所示)的固定环,且固定环的内径小于基体1的外径。内径小和断裂缺口保证了固定环套接在基体1上有一定的干涉量,确保电极与导电部紧密贴合又能保持一定的弹性。
请结合图13进行理解,在一示例中,柔性基材20为聚酰亚胺薄膜,聚酰亚胺薄膜包括第一聚酰亚胺层201、第二聚酰亚胺层203和线路层202,其中线路层202的至少部分被定位在第一聚酰亚胺层201和第二聚酰亚胺层203之间。
在该示例中,温度采集模块23可以为具有电阻温度系数的导电材料,该导电材料被设置在线路层202。
在一示例中,加热器还包括呈中空状的隔热管;
隔热管包覆在柔性电路板2的外围。隔热管可以避免大量的热量传递到烟具外壳上而导致用户觉得烫手。
在该示例中,由于红外电热涂层12存在热量以传导或对流方式扩散的现象,因此隔热管的内表面上还可涂覆有反射涂层,以将基体1上的红外电热涂层12发出的红外线反射回基体1内部来加热位于腔室内的气溶胶形成基质,提高加热效率;另一方面可起到隔热的效果,避免 烟具的外壳温度过高,降低用户体验。
在该示例中,反射涂层包括金属、金属氧化物中的至少一种。具体地,可为金、银、镍、铝、金合金、银合金、镍合金、铝合金、金的氧化物、银的氧化物、镍的氧化物和铝的氧化物、氧化钛、氧化锌、二氧化铈中一种或多种制作而成。反射涂层的厚度在0.3μm-200μm之间。
在该示例中,隔热管包括隔热材料,隔热材料可以为隔热胶、气凝胶、气凝胶毡、石棉、硅酸铝、硅酸钙、硅藻土、氧化锆等。隔热管也可以包括真空隔热管。
实施方式二
图14-图15是本申请实施方式二提供的一种烟具100,包括壳体组件6和上述的加热器,加热器设于壳体组件6内。本示例的烟具100,在基体1外表面设置红外电热涂层12以及与红外电热涂层12导电连接的第一导电部111和第二导电部112,红外电热涂层12可发出红外线对基体1的腔室内的气溶胶形成基质进行辐射加热。
壳体组件6包括外壳61、固定壳62、固定件63以及底盖64,固定壳62、固定件63均固定于外壳61内,其中固定件63用于固定基体1,固定件63设置于固定壳62内,底盖64设于外壳61一端且盖设外壳61。具体的,固定件63包括上固定座631和下固定座632,上固定座631和下固定座632均设于固定壳62内,基体1的第一端和第二端分别固定在上固定座631和下固定座632上,底盖64上凸设有进气管,下固定座632背离上固定座631的一端与进气管连接,上固定座631、基体1、下固定座632以及进气管同轴设置,且基体1与上固定座631、下固定座632之间密封,下固定座632与进气管也密封,进气管与外界空气连通以便于用户抽吸时可以顺畅进气。
烟具100还包括柔性电路板2、固定环3、主控制电路板4、插排5以及电池8,两个固定环3分别套接在基体1的第一端和第二端,柔性电路板2包覆在基体1外围,插排5一端焊接在柔性电路板2的连接部件24(焊盘)上,另一端焊接在主控制电路板4。固定壳62包括前壳 621与后壳622,前壳621与后壳622固定连接,主控制电路板4和电池8均设置在固定壳62内,电池8与主控制电路板4电性连接,柔性电路板2与主控制电路板4也电性连接,按键凸设在外壳61上,通过按压按键,可以实现对基体1外表面上的红外电热涂层12的通电或断电。主控制电路板4还连接有一充电接口,充电接口裸露于底盖64上,用户可以通过充电接口对烟具100进行充电或升级,以保证烟具100的持续使用。
烟具100还包括隔热管7,隔热管7设置在固定壳62内,隔热管7套设在基体1外,隔热管7可以避免大量的热量传递到外壳61上而导致用户觉得烫手。具体的,隔热管7内还涂覆有反射涂层,以将基体1上的红外电热涂层12发出的红外管反射回基体1内部来加热位于腔室内的气溶胶形成基质,提高加热效率。
柔性电路板2集成了NTC温度传感器,用于检测基体1的实时温度,并将检测的实时温度传输到主控制电路板4,主控制电路板4根据该实时温度调节流经红外电热涂层12上的电流的大小。具体的,当NTC温度传感器检测到基体1内的实时温度较低时,譬如检测到基体1内侧的温度不到150℃时,主控制电路板4控制电池8输出较高的电压给导电模块11,进而提高红外电热涂层12中馈入的电流,提高气溶胶形成基质的加热功率,减少用户抽吸第一口烟所要等待的时间。当NTC温度传感器检测到基体1的温度为150℃-200℃时,主控制电路板4控制电池8输出正常的电压给导电模块11。当NTC温度传感器检测到基体1的温度在200℃-250℃时,主控制电路板4控制电池8输出较低的电压给导电模块11;当NTC温度传感器检测到基体1内侧的温度在250℃及以上时,主控制电路板4控制电池8停止输出电压给导电模块11。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例, 均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。
Claims (19)
- 一种加热器,其特征在于,所述加热器包括:基体,具有一表面;红外电热涂层,设置在所述基体表面上;所述红外电热涂层用于产生红外线辐射加热气溶胶形成基质以生成供吸食的气溶胶;导电模块,包括设置于所述基体上的第一导电部和第二导电部,所述第一导电部和所述第二导电部均与所述红外电热涂层电性连接;柔性电路板,包括柔性基材,形成在所述柔性基材上的第一电极、第二电极;其中,所述柔性基材固定在所述基体表面,使得所述第一电极与所述第一导电部电性连接、所述第二电极与所述第二导电部电性连接。
- 根据权利要求1所述的加热器,其特征在于,所述柔性基材包括包覆部分,所述包覆部分可形成适于所述基体表面的形状,并包覆所述基体表面的至少一部分。
- 根据权利要求2所述的加热器,其特征在于,所述包覆部分包覆所述第一导电部和所述第二导电部之间的红外电热涂层;或者,所述包覆部分包覆所述基体的整个表面。
- 根据权利要求2或3所述的加热器,其特征在于,所述柔性基材还包括延伸部分,所述延伸部分用于通过导电线路将所述第一电极和所述第二电极延伸到远离所述基体的位置。
- 根据权利要求4所述的加热器,其特征在于,所述延伸部分自所述包覆部分的一端沿纵向方向延伸。
- 根据权利要求4或5所述的加热器,其特征在于,所述包覆部分沿展开方向的宽度大于所述延伸部分沿展开方向的宽度。
- 根据权利要求4-6任一所述的加热器,其特征在于,所述柔性电路板还包括用于与外部元器件电性连接的连接部件;所述连接部件形成在所述延伸部分,所述第一电极和所述第二电极通过所述导电线路与所述连接部件电性连接。
- 根据权利要求2-7任一所述的加热器,其特征在于,当所述柔性基材包覆所述基体表面时,所述一电极与所述第一导电部之间至少部分面积接触,所述第二电极与所述第二导电部之间至少部分面积接触。
- 根据权利要求8所述的加热器,其特征在于,所述第一电极包括第一长条形电极部,所述第二电极包括第二长条形电极部;所述第一导电部和所述第二导电部均包括环形导电部;当所述柔性基材包覆所述基体表面时,所述第一长条形电极部和所述第二长条形电极部均形成弧形状电极或者环形状电极,并分别与所述环形导电部电性连接。
- 根据权利要求8所述的加热器,其特征在于,所述第一电极包括第三长条形电极部,所述第二电极包括第四长条形电极部;所述第一导电部和所述第二导电部均包括长条形导电部;当所述柔性基材包覆所述基体表面时,所述第三长条形电极部和所述第四长条形电极部均形成弧形状电极,并分别与所述长条形导电部电性连接。
- 根据权利要求10所述的加热器,其特征在于,所述第三长条形电极部和所述第四长条形电极部均设置在所述柔性基材的一端。
- 根据权利要求11所述的加热器,其特征在于,所述弧形状电极的长度均小于所述长条形导电部之间的周向距离,且所述弧形状电极之间的间距均大于所述长条形导电部的周向宽度。
- 根据权利要求1-12任一所述的加热器,其特征在于,所述第一电极和所述第二电极的线宽为0.2mm~3mm。
- 根据权利要求1-13任一所述的加热器,其特征在于,所述柔性基材为聚酰亚胺薄膜,所述聚酰亚胺薄膜包括第一聚酰亚胺层、第二聚酰亚胺层和线路层,其中所述线路层的至少部分被定位在所述第一聚酰亚胺层和所述第二聚酰亚胺层之间。
- 根据权利要求1-14任一所述的加热器,其特征在于,所述柔性电路板还包括形成在所述柔性基材上的温度采集模块,所述温度采集模块用于采集所述基体的温度数据。
- 根据权利要求1-15任一所述的加热器,其特征在于,所述导电模块还包括设置于所述基体上的第三导电部,所述第三导电部位于所述第一导电部和所述第二导电部之间,所述第三导电部与所述红外电热涂层电性连接,所述第三导电部将所述红外电热涂层沿所述基体的纵向方向分隔为两个加热区域,以实现对所述气溶胶形成基质进行分段加热;所述柔性电路板还包括形成在所述柔性基材上的第三电极,所述第三电极与所述第三导电部电性连接。
- 根据权利要求1-16任一所述的加热器,其特征在于,所述加热器还包括固定件,所述固定件用于将所述第一电极固定在所述第一导电部上,和/或,将所述第二电极固定在所述第二导电部上。
- 根据权利要求17所述的加热器,其特征在于,所述固定件为具有断裂缺口的固定环,且所述固定环的内径小于所述基体的外径。
- 一种烟具,其特征在于,所述烟具包括壳体组件、以及权利要求1-18任一项所述的加热器;所述加热器设于所述壳体组件内。
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| EP20893774.8A EP4085775A4 (en) | 2019-11-27 | 2020-11-27 | HEATER AND SMOKE DEVICE WITH HEATER |
| US17/825,442 US20220338541A1 (en) | 2019-11-27 | 2022-05-26 | Heater and smoking device including heater |
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| CN201911185671.9 | 2019-11-27 | ||
| CN201911185671.9A CN112841726B (zh) | 2019-11-27 | 2019-11-27 | 加热器以及包括该加热器的烟具 |
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| US17/825,442 Continuation US20220338541A1 (en) | 2019-11-27 | 2022-05-26 | Heater and smoking device including heater |
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| WO2021104472A1 true WO2021104472A1 (zh) | 2021-06-03 |
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| US (1) | US20220338541A1 (zh) |
| EP (1) | EP4085775A4 (zh) |
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Cited By (6)
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| WO2023111091A1 (en) * | 2021-12-15 | 2023-06-22 | Jt International Sa | Heating chamber assembly for an aerosol generation device |
| WO2023111090A1 (en) * | 2021-12-15 | 2023-06-22 | Jt International Sa | Heating chamber assembly for an aerosol generation device |
| US20230346026A1 (en) * | 2020-01-15 | 2023-11-02 | Shenzhen First Union Technology Co., Ltd. | Aerosol generating device and infrared emitter |
| EP4374721A4 (en) * | 2021-07-23 | 2024-11-27 | Shenzhen Merit Technology Co., Ltd. | HEATING ASSEMBLY AND AEROSOL GENERATING DEVICE |
| EP4374722A4 (en) * | 2021-07-23 | 2024-11-27 | Shenzhen Merit Technology Co., Ltd. | HEATING ASSEMBLY AND AEROSOL GENERATING DEVICE |
| EP4437872A4 (en) * | 2021-11-26 | 2025-03-26 | Shenzhen Merit Technology Co., Ltd. | HEATING ARRANGEMENT AND AEROSOL GENERATION DEVICE |
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| CN213604404U (zh) | 2020-07-03 | 2021-07-06 | 深圳市合元科技有限公司 | 气雾生成装置及红外发射器 |
| GB202011517D0 (en) * | 2020-07-24 | 2020-09-09 | Nicoventures Trading Ltd | Aerosol provision system |
| CN114145495B (zh) * | 2021-11-22 | 2024-05-03 | 南昌大学 | 一种采用远红外纸加热的hnb电子烟装置 |
| CN114223963A (zh) * | 2021-12-24 | 2022-03-25 | 重庆江陶科技有限公司 | 用于气雾生成装置的电阻加热器及气雾生成装置 |
| CN115486573A (zh) * | 2022-09-16 | 2022-12-20 | 深圳麦时科技有限公司 | 加热组件、气溶胶生成装置及气溶胶生成系统 |
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| EP4374721A4 (en) * | 2021-07-23 | 2024-11-27 | Shenzhen Merit Technology Co., Ltd. | HEATING ASSEMBLY AND AEROSOL GENERATING DEVICE |
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Also Published As
| Publication number | Publication date |
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| EP4085775A1 (en) | 2022-11-09 |
| CN112841726B (zh) | 2025-12-02 |
| US20220338541A1 (en) | 2022-10-27 |
| EP4085775A4 (en) | 2023-12-20 |
| CN112841726A (zh) | 2021-05-28 |
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