WO2021131528A1 - 圧電素子、圧電装置、および圧電素子の製造方法 - Google Patents
圧電素子、圧電装置、および圧電素子の製造方法 Download PDFInfo
- Publication number
- WO2021131528A1 WO2021131528A1 PCT/JP2020/044651 JP2020044651W WO2021131528A1 WO 2021131528 A1 WO2021131528 A1 WO 2021131528A1 JP 2020044651 W JP2020044651 W JP 2020044651W WO 2021131528 A1 WO2021131528 A1 WO 2021131528A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- region
- piezoelectric
- piezoelectric element
- film
- vibration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/87—Electrodes or interconnections, e.g. leads or terminals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B3/00—Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R1/00—Details of transducers, loudspeakers or microphones
- H04R1/02—Casings; Cabinets ; Supports therefor; Mountings therein
- H04R1/04—Structural association of microphone with electric circuitry therefor
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R17/00—Piezoelectric transducers; Electrostrictive transducers
- H04R17/02—Microphones
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R29/00—Monitoring arrangements; Testing arrangements
- H04R29/004—Monitoring arrangements; Testing arrangements for microphones
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R3/00—Circuits for transducers
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
- H04R31/003—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
- H04R31/006—Interconnection of transducer parts
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R7/00—Diaphragms for electromechanical transducers; Cones
- H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
- H04R7/04—Plane diaphragms
- H04R7/06—Plane diaphragms comprising a plurality of sections or layers
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R7/00—Diaphragms for electromechanical transducers; Cones
- H04R7/16—Mounting or tensioning of diaphragms or cones
- H04R7/18—Mounting or tensioning of diaphragms or cones at the periphery
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/06—Forming electrodes or interconnections, e.g. leads or terminals
- H10N30/063—Forming interconnections, e.g. connection electrodes of multilayered piezoelectric or electrostrictive parts
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/07—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base
- H10N30/071—Mounting of piezoelectric or electrostrictive parts together with semiconductor elements, or other circuit elements, on a common substrate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/30—Piezoelectric or electrostrictive devices with mechanical input and electrical output, e.g. functioning as generators or sensors
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/30—Piezoelectric or electrostrictive devices with mechanical input and electrical output, e.g. functioning as generators or sensors
- H10N30/304—Beam type
- H10N30/306—Cantilevers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/50—Piezoelectric or electrostrictive devices having a stacked or multilayer structure
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/88—Mounts; Supports; Enclosures; Casings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS
- H04R2201/00—Details of transducers, loudspeakers or microphones covered by H04R1/00 but not provided for in any of its subgroups
- H04R2201/003—Mems transducers or their use
Definitions
- the present disclosure relates to a piezoelectric element in which the vibration region is cantilevered, a piezoelectric device, and a method for manufacturing the piezoelectric element.
- the vibration region has a configuration having a piezoelectric film and an electrode film connected to the piezoelectric film. Then, in such a piezoelectric element, the piezoelectric film is deformed and an electric charge is generated in the piezoelectric film when the vibration region vibrates due to acoustic pressure (hereinafter, also simply referred to as sound pressure) or the like. Therefore, the sound pressure applied to the vibration region is detected by extracting the electric charge generated in the piezoelectric film through the electrode film.
- acoustic pressure hereinafter, also simply referred to as sound pressure
- the piezoelectric element is a support, an electrode film arranged on the support, a piezoelectric film, and an electrode film that is connected to the piezoelectric film and extracts electric charges generated by the deformation of the piezoelectric film. It has a support region supported by the support and a plurality of vibration regions connected to the support region and suspended from the support, and outputs a pressure detection signal based on the electric charge.
- Each of the plurality of vibration regions is provided with a portion, and one end portion that is a boundary with the support region is a fixed end, the other end portion is a free end, and the region on the one end portion side is a first region. At the same time, the region on the other end side is the second region, the electrode film is formed in the first region, and an improvement portion for improving the detection accuracy of the pressure detection signal is formed.
- the improvement part for improving the accuracy of the pressure detection signal since the improvement part for improving the accuracy of the pressure detection signal is formed, the detection accuracy can be improved.
- the piezoelectric element is an electrode that is arranged on the support and the support, is connected to the piezoelectric film, and takes out the electric charge generated by the deformation of the piezoelectric film.
- Vibration that has a film has a support region supported by the support, and has a plurality of vibration regions that are connected to the support region and are suspended from the support, and outputs a pressure detection signal based on the electric charge.
- Each of the plurality of vibration regions is provided with a portion, and one end portion that is a boundary with the support region is a fixed end, the other end portion is a free end, and the region on the one end portion side is a first region.
- the region on the free end side is the second region, and the resonance frequencies in at least a part of the vibration regions are formed so as to be different from each other, and the electrode film is arranged in the first region.
- the resonance frequency is set to a different value in at least a part of the vibration region, the relationship between the frequency and the sensitivity becomes a different waveform. Therefore, by appropriately switching the vibration region used for pressure detection, the frequency at which the detection sensitivity is high can be widened, and the detection sensitivity of low-frequency noise such as road noise can also be high. Therefore, the detection accuracy can be improved.
- the piezoelectric device includes the piezoelectric element, a mounted member on which the piezoelectric element is mounted, and a lid portion fixed to the mounted member in a state of accommodating the piezoelectric element. It is provided with a casing having a through hole formed which allows pressure to be introduced through communication with the outside.
- a support is prepared and a vibrating portion is formed on the support, and the vibrating portion is formed.
- a recess is formed in the support to suspend the vibration region.
- the piezoelectric element in which the improvement portion is formed is manufactured, the piezoelectric element capable of improving the detection accuracy is manufactured.
- FIG. 40 It is a schematic diagram which shows the stress in the side surface corresponding to FIG. 40. It is a schematic diagram which shows the stress in the cross section along the line XXXXII-XXXII in FIG. 40. It is a figure which shows the relationship between the number of electrode regions and sensitivity when the length of the vibration region in 18th Embodiment is 440 ⁇ m. It is a figure which shows the relationship between the number of electrode regions, and the sensitivity when the length of the vibration region in 18th Embodiment is 490 ⁇ m. It is a figure which shows the relationship between the number of electrode regions and sensitivity when the length of the vibration region in 18th Embodiment is 540 ⁇ m.
- FIG. 1 corresponds to a cross-sectional view taken along the line I-I in FIG.
- the first electrode portion 71, the second electrode portion 72, and the like, which will be described later, are omitted.
- the first electrode portion 71, the second electrode portion 72, and the like are appropriately omitted.
- the floating region 21b of the present embodiment is divided by a separation slit 41 and a stress increasing slit 42 so that four vibration regions 22 are formed.
- two separation slits 41 are formed so as to pass through the substantially center of the floating region 21b and extend toward the opposite corners of the floating region 21b.
- the separation slit 41 of the present embodiment is terminated in the floating region 21b.
- the floating region 21b which will be described in detail later, is formed by connecting the stress increasing slit 42 with the separating slit 41 and extending the floating region 21b to the end on the support region 21a side in the floating region. It is divided into vibration regions 22.
- the distance between the vibration regions 22 that is, the width of the separation slit 41
- the distance between the vibration regions 22 is about 1 ⁇ m.
- the vibrating portion 20 is configured to have a piezoelectric film 50 and an electrode film 60 connected to the piezoelectric film 50.
- the piezoelectric film 50 has a lower layer piezoelectric film 51 and an upper layer piezoelectric film 52 laminated on the lower layer piezoelectric film 51.
- the electrode film 60 is placed on the lower electrode film 61 arranged below the lower piezoelectric film 51, the intermediate electrode film 62 arranged between the lower piezoelectric film 51 and the upper piezoelectric film 52, and the upper piezoelectric film 52. It has an arranged upper electrode film 63.
- the lower layer piezoelectric film 51 is sandwiched between the lower layer electrode film 61 and the intermediate electrode film 62, and the upper layer piezoelectric film 52 is sandwiched between the intermediate electrode film 62 and the upper layer electrode film 63.
- the piezoelectric film 50 is formed by a sputtering method or the like.
- each vibration region 22 has a fixed end side as the first region R1 and a free end side as the second region R2.
- the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 are formed in the first region R1 and the second region R2, respectively.
- the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 formed in the first region R1 and the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 formed in the second region R2 are , Separated and insulated.
- the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 formed in the first region R1 are appropriately extended to the support region 21a.
- FIG. 1 is a cross-sectional view taken along the line I-I in FIG. 2, showing a cross section different from the vibration region 22 on the left side of the paper and the vibration region 22 on the right side of the paper. Then, in the support region 21a, the lower electrode film 61 formed in the first region R1, the first electrode portion 71 electrically connected to the upper electrode film 63, and the intermediate electrode film formed in the first region R1. Second electrode portions 72 that are electrically connected to 62 are formed.
- the first electrode portion 71 is formed in a hole portion 71a that penetrates the upper layer electrode film 63, the upper layer piezoelectric film 52, and the lower layer piezoelectric film 51 to expose the lower layer electrode film 61, and is electrically connected to the lower layer electrode film 61 and the upper layer electrode film 63. It has a through electrode 71b which is connected to the object. Further, the first electrode portion 71 has a pad portion 71c formed on the through electrode 71b and electrically connected to the through electrode 71b.
- the second electrode portion 72 has a through electrode 72b formed in a hole portion 72a that penetrates the upper layer piezoelectric film 52 and exposes the intermediate electrode film 62, and is electrically connected to the intermediate electrode film 62. Further, the second electrode portion 72 has a pad portion 72c formed on the through electrode 72b and electrically connected to the through electrode 72b.
- the sensing unit 30 of the present embodiment is configured to output changes in electric charge in the four vibration regions 22 as one pressure detection signal. That is, the four vibration regions 22 are electrically connected in series. More specifically, each vibration region 22 has a bimorph structure, and each lower layer electrode film 61, each intermediate electrode film 62, and each upper layer electrode film 63 formed in each vibration region 22 are connected in parallel. The vibration regions 22 are connected in series.
- the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 are configured by using lead-free piezoelectric ceramics such as scandium aluminum nitride (ScAlN) and aluminum nitride (AlN).
- the lower electrode film 61, the intermediate electrode film 62, the upper electrode film 63, the first electrode portion 71, the second electrode portion 72, and the like are made of molybdenum, copper, platinum, platinum, titanium, and the like.
- each vibration region 22 is formed with a deformation promoting structure that promotes deformation of the piezoelectric film 50 located in the first region R1 when sound pressure is applied.
- the deformation promoting structure corresponds to the improved portion.
- the corner portion C1 formed at the connecting portion between the separation slit 41 and the stress increasing slit 42 may have an acute angle formed between the separation slit 41 and the stress increasing slit 42. , It may be an acute angle, or it may be a right angle.
- the stress increasing slit 42 is extended along the extending direction of the separating slit 41, and the corner portion C1 is composed of only the stress increasing slit 42. It may have a shape that is bent so as to be formed. That is, the stress increasing slit 42 may have a so-called wavy shape.
- the stress increasing slit 42 is not formed in the vibration region 22, and the separation slit 41 is formed so as to reach the corner portion of the floating region 21b. .. That is, the floating region 21b of the present embodiment is divided into four vibration regions 22 only by the separation slit 41.
- a corner portion C2 is formed at one end portion 22a. In this embodiment, the corner portion C2 corresponds to the deformation promoting structure.
- the open end of the recess 10a in the support 10 is located between both ends of one end 22a of the vibration region 22, and the open end is outside the support 10.
- a recessed portion 10b is formed to be recessed on the edge side.
- the both ends of the one end 22a of the vibration region 22 are, in other words, the portions of the one end 22a that the separation slit 41 reaches.
- the open end of the recess 10a is in a state in which a concave-convex structure is formed by the recess 10b in the direction along the opening end.
- the one end portion 22a of the vibration region 22 has a concave-convex structure depending on the shape of the open end of the concave portion 10a, so that the corner portion C2 is formed.
- the corner portion C2 is formed at one end portion 22a, the stress of the one end portion 22a becomes large. Therefore, the deformation of the one end portion 22a in the vicinity of the corner portion C2 in the vibration region 22 can be promoted, and the pressure detection signal can be increased. Therefore, the sensitivity can be improved.
- the corner portion C2 may be formed by forming a convex portion at the open end of the concave portion 10a so that the open end projects toward the inner edge side of the support 10. That is, in the second embodiment, if the corner portion C2 is formed at one end portion 22a which is the first region R1 of the vibration region 22, the shape of the recess 10a on the open end side can be appropriately changed. ..
- the corner portion 20 when the stress generated in the corner portion C2 becomes too large and the vibrating portion 20 may be destroyed, the corner portion 20 may be destroyed.
- the portion C2 may have a curved shape having a curvature.
- the open end of the recess 10a formed in the support 10 has a flat circular shape centered on the intersection of the two separation slits 41. Further, the open end of the recess 10a is formed so as to intersect both ends of the stress increasing slit 42 in the extending direction in the normal direction.
- the two ends of the vibration region 22 on the support region 21a side in the outline of the floating region are in a state of reaching one end 22a.
- the vibration region 22 has a shape in which one end 22a bulges on the opposite side of the other end 22b with respect to the virtual line K1 connecting the two ends.
- the open end of the recess 10a since the open end of the recess 10a has a planar circular shape, one end portion 22a of the vibration region 22 has an arc shape. Therefore, in each vibration region 22 of the present embodiment, the opening end of the recess 10a is rectangular as in the first embodiment, and compared with the case where the one end portion 22a coincides with the virtual line K1, the second is One region R1 is large.
- the outline of the vibration region 22 is a line at the end that forms the outline of the vibration region 22.
- the outer line of the floating region in the vibration region 22 is the line of the outer line of the vibration region 22 excluding the one end portion 22a supported by the support body 10. Further, in the present embodiment, the shape of one end portion 22a corresponds to the deformation promoting structure.
- the vibration region 22 has a shape in which one end 22a has a portion bulging on the opposite side of the virtual line K1 to the other end 22b, the open end of the recess 10a is rectangular.
- the first region R1 can be made larger than in the case of.
- the deformation of the portion inside the vibration region 22 tends to be slightly larger than that of the one end portion 22a, the deformation in the vicinity of the virtual line K1 can also be large. That is, when the open end of the recess 10a is rectangular, the deformation of the one end portion 22a can be increased. Therefore, the pressure detection signal can be increased and the sensitivity can be improved.
- the stress increasing slit 42 is not formed in the vibrating portion 20.
- the open end of the recess 10a formed in the support 10 has a planar circular shape centered on the intersection of the two separation slits 41.
- the open end of the recess 10a is formed so as not to intersect with the separation slit 41.
- each vibration region 22 is in a state in which one end portion 22a side is connected to each other.
- the vibration region 22 has a shape in which one end 22a side bulges to the opposite side to the other end 22b with respect to the virtual line K2 connecting the two ends. Therefore, in each vibration region 22 of the present embodiment, the opening end of the recess 10a is rectangular as in the first embodiment, and the first one is compared with the case where one end coincides with the virtual line K2.
- the region R1 is large.
- the shape of one end 22a corresponds to the deformation promoting structure.
- the vibration region 22 has a shape in which one end 22a has a portion bulging on the opposite side of the virtual line K2 to the other end 22b, the open end of the recess 10a is rectangular.
- the first region R1 can be made larger than in the case of. Therefore, the same effect as that of the third embodiment can be obtained.
- the second region R2 penetrates the upper layer electrode film 63, the upper layer piezoelectric film 52, the intermediate electrode film 62, and the lower layer piezoelectric film 51 to reach the lower layer electrode film 61.
- the hole 81 is formed.
- a dura mater 82 having a Young's modulus higher than that of the piezoelectric film 50 is embedded in the pores 81.
- the dura mater 82 is made of the same material as the first and second electrode portions 71 and 72 and the electrode film 60. Since the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 formed in the second region R2 are not electrically connected to the first and second electrode portions 71 and 72, they are connected to each other. There is no problem even if it is connected. Then, in the present embodiment, the dura mater 82 corresponds to the deformation promoting structure.
- the pore portion 81 and the dura mater 82 are formed so that the other end portion 22b side is denser than the first region R1 side in the second region R2. More specifically, in the present embodiment, the dura mater 82 is formed in the second region R2 so as to gradually become denser from the first region R1 side toward the other end 22b side.
- the dura mater 82 is made of the same material as the first and second electrode portions 71 and 72 and the electrode film 60. Therefore, for example, the dura mater 82 can be formed at the same time when the first and second through electrodes 71b and 72b are formed, and the manufacturing process can be simplified.
- the piezoelectric element 1 as described above may be used in a state of being exposed to the outside air or a state of being exposed to a predetermined oil.
- the vibration region 22 is frozen by being exposed to the outside air, the viscosity of the oil in contact with the vibration region 22 is lowered, and the vibration of the vibration region 22 is hindered.
- the piezoelectric element 1 as described above may have a reduced detection sensitivity when the usage environment is low.
- a temperature detection element 91 that outputs a temperature detection signal according to the temperature and a heat generation element 92 that generates heat when energized are provided. It is formed.
- the temperature detecting element 91 and the heat generating element 92 are formed in the second region R2 in each vibration region 22. More specifically, in the present embodiment, the intermediate electrode film 62 is not formed in the second region R2.
- the temperature detection element 91 and the heat generating element 92 are formed in a portion located between the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52. That is, the temperature detecting element 91 and the heat generating element 92 are formed in the portion where the intermediate electrode film 62 in the first embodiment is formed.
- the first region R1 and the support region 21a are formed with lead wires that are electrically connected to the temperature detection element 91 and the heat generation element 92.
- An electrode portion that is electrically connected to the lead-out wiring is formed in the support region 21a.
- the lower electrode film 61 and the upper electrode film 63 are formed so as to sandwich the piezoelectric film 50 as in the first embodiment.
- the temperature detection element 91 is configured by using a temperature-sensitive resistor whose resistance value changes according to the temperature
- the heat generating element 92 is configured by using a heat generating resistor that generates heat when energized.
- the temperature detecting element 91 and the heat generating element 92 are made of, for example, platinum.
- the temperature detection element 91 and the heat generation element 92 correspond to the improvement unit.
- the temperature detecting element 91 and the heat generating element 92 are formed. Therefore, the temperature of the vibration region 22 can be maintained at a predetermined temperature by adjusting the amount of energization to the heat generating element 92 based on the temperature detected by the temperature detecting element 91. Therefore, it is possible to suppress the freezing of the vibration region 22 and the decrease in the viscosity of the oil in contact with the vibration region 22, and it is possible to suppress the decrease in the detection sensitivity. That is, it is possible to suppress a decrease in detection accuracy.
- the temperature detection element 91 and the heat generation element 92 are formed in the second region R2. Therefore, as compared with the case where the temperature detecting element 91 and the heat generating element 92 are formed in the first region R1, it is possible to suppress a decrease in the portion where the intermediate electrode film 62 for extracting the electric charge is arranged, and the second region. R2 can be used effectively.
- the temperature detecting element 91 and the heat generating element 92 are formed between the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52, and are not exposed to the outside air. Therefore, the environmental resistance of the temperature detecting element 91 and the heat generating element 92 can be improved.
- a seventh embodiment will be described.
- a plurality of sensing units 30 are formed with respect to the first embodiment. Others are the same as those in the first embodiment, and thus the description thereof will be omitted here.
- the piezoelectric element 1 is configured by integrating a plurality of sensing units 30 (that is, the floating region 21b).
- the support 10 of the present embodiment is formed with four recesses 10a for suspending the inner edge side of the vibrating portion 20. That is, four floating regions 21b are formed in the vibrating portion 20 of the present embodiment. Each of the floating regions 21b is separated into four vibration regions 22 by forming separation slits 41, respectively.
- the stress increasing slit 42 is not formed. That is, in the present embodiment, the separation slit 41 is formed so as to reach the corner portion of the floating region 21b.
- each vibration region 22 in each sensing unit 30 is configured to have a different resonance frequency.
- each vibration region 22 in each sensing portion 30 is formed so that the length between one end portion 22a and the other end portion 22b, that is, the length of the beam is different. Therefore, as shown in FIG. 10, the relationship between the frequency and the sensitivity of each sensing unit 30 has a different waveform for each sensing unit 30.
- the configuration of the vibration regions 22 having different resonance frequencies corresponds to the improvement unit.
- the piezoelectric element 1 is configured by forming a plurality of sensing units 30. Since the resonance frequencies of the sensing units 30 are different values, the waveforms have different relationships between the frequencies and the sensitivities. Therefore, according to the piezoelectric element 1 of the present embodiment, by appropriately switching the vibration region 22 used for detecting the sound pressure, the frequency at which the sensitivity becomes high can be widened, and for example, low frequency noise such as road noise can be detected. The sensitivity can also be increased.
- a plurality of sensing units 30 are formed, and the plurality of sensing units 30 are supported by a common support 10. Therefore, for example, as compared with the case where a plurality of piezoelectric elements 1 in which one sensing unit 30 is formed are arranged, it becomes easy to narrow the distance between adjacent sensing units 30.
- the wavelength is about 17 mm. Therefore, by setting the plurality of sensing units 30 to be supported by the common support 10 as in the present embodiment, it becomes easy to arrange the sensing units 30 even at intervals sufficiently narrower than the wavelength. Therefore, it is possible to suppress the attenuation of the sound pressure between the sensing units 30, and it is also possible to suppress the decrease in the detection sensitivity of the sound pressure in the high frequency region where the sound pressure is likely to be attenuated.
- each vibration region 22 has a different resonance frequency because the length between the one end portion 22a and the other end portion 22b is different.
- each vibration region 22 is configured by etching the floating region 21b or the like. In this case, the length between the one end 22a and the other end 22b can be easily changed by changing the mask such as etching. Therefore, according to the present embodiment, it is possible to easily form a plurality of vibration regions 22 having different resonance frequencies while suppressing the manufacturing process from becoming complicated.
- the recess 10a formed in the support 10 is formed by etching.
- the recess 10a is formed by repeating a step of performing wet etching on the support 10, a step of forming a protective film that protects the wet-etched wall surface, a step of further digging the wet-etched wall surface, and the like. ..
- the recess 10a tends to have fine irregularities formed on the side surface. Therefore, in the piezoelectric element 1 as described above, the detection sensitivity may decrease due to the generation of turbulent flow due to the fine irregularities formed on the side surface of the recess 10a.
- the protective film 100 is made of a material having water repellency and oil repellency so that foreign substances such as water droplets and oil droplets are hard to adhere, and is made of, for example, a fluorine-based polymer. .. Then, the protective film 100 is arranged in a portion including the side surface 10c of the recess 10a by a coating method, a dipping method, a vapor deposition method, or the like. As a result, the protective film 100 is arranged in a state where the exposed surface 100a is flatter than the side surface 10c of the recess 10a.
- the protective film 100 is made of a material that does not easily inhibit the vibration of the vibration region 22.
- Young's modulus is about 250 GPa. Therefore, the protective film 100 preferably has a Young's modulus of about 1/500 or less, and preferably has a Young's modulus of about 0.1 to 0.5 GPa.
- the protective film 100 is also formed in the vibration region 22, and is made of a material having water repellency and oil repellency. Therefore, it is possible to suppress the adhesion of foreign matter such as water to the protective film 100, and it is also possible to suppress the generation of turbulent flow due to the foreign matter.
- the protective film 100 is made of a material that does not easily inhibit the vibration of the vibration region 22. Therefore, by arranging the protective film 100, it is possible to suppress that the vibration region 22 is less likely to vibrate, and it is possible to suppress a decrease in the detection sensitivity.
- one surface 11a and the other surface 11b of the support substrate 11 are (100) surfaces, and the first opening 11d and the second opening 11e are rectangular.
- the first tapered portion 11f and the second tapered portion 11g are respectively (111) planes.
- the piezoelectric element 1 of the present embodiment does not have the stress increasing slit 42 formed as in the seventh embodiment. That is, in the present embodiment, the separation slit 41 is formed so as to reach the corner portion of the floating region 21b. Further, in each embodiment described later, an example in which the stress increasing slit 42 is not formed will be described. However, also in this embodiment and each of the embodiments described later, the stress increasing slit 42 may be appropriately formed.
- the insulating film 12 is arranged on the support substrate 11, and the piezoelectric film 50, the electrode film 60, the first electrode portion 71, the second electrode portion 72, and the like are formed on the insulating film 12.
- the support substrate 11 is made of a silicon substrate, and one surface 11a and the other surface 11b are (100) surfaces.
- the piezoelectric film 50, the electrode film 60, the first electrode portion 71, the second electrode portion 72, and the like are formed by appropriately performing a general sputtering method, an etching method, or the like.
- anisotropic dry etching is performed so as to penetrate the insulating film 12 from the other surface 11b of the support substrate 11. After this step is completed, the side surface 11c of the support substrate 11 coincides with the virtual line K3 connecting the first opening 11d and the second opening 11e.
- a recessed structure is formed on the side surface 11c of the support substrate 11 by performing anisotropic wet etching on the side surface 11c of the support substrate 11 using a mask (not shown).
- the support substrate 11 is made of a silicon substrate, and one surface 11a and the other surface 11b are designated as (100) surfaces. Therefore, by performing anisotropic wet etching, the first tapered portion 11f and the second tapered portion 11g formed of the (110) plane having the slowest etching rate in the plane orientation of silicon are formed.
- the piezoelectric element 1 shown in FIG. 12 is manufactured by appropriately forming the separation slit 41.
- the pad portion 71c of the piezoelectric element 1 is electrically connected to the circuit board 120 via a bonding wire 133 in a cross section different from that of FIG.
- the lid portion 132 is made of metal, plastic, resin, or the like, and is fixed to the printed circuit board 131 via a joining member such as an adhesive (not shown) so as to accommodate the piezoelectric element 1 and the circuit board 120. Then, in the present embodiment, a through hole 132a is formed in a portion of the lid portion 132 facing the sensing portion 30.
- the support substrate 11 has a recessed structure. Therefore, when the piezoelectric device as shown in FIG. 14 is configured, the detection accuracy can be improved.
- the sensitivity in such a piezoelectric device is indicated by 1 / ⁇ (1 / Cm) + (1 / Cb) ⁇ , where Cm is the acoustic compliance of the piezoelectric element 1 and Cb is the acoustic compliance of the back space S2. .. Therefore, in order to increase the sensitivity, the acoustic compliance Cb may be increased, and the acoustic compliance Cb is proportional to the size of the space of the back space S2.
- the support substrate 11 since the support substrate 11 has a recessed structure, the capacity can be increased by increasing the space of the back space S2. Therefore, in the piezoelectric device of the present embodiment, the detection accuracy can be improved by increasing the sensitivity.
- FIG. 15 it is possible to suppress a decrease in the sensitivity ratio by increasing the acoustic compliance Cb of the back space S2.
- the sensitivity ratio sharply decreases when Cb / Cm is 2 or less, but the decrease in the sensitivity ratio can be moderated by forming the recessed structure. That is, forming the recessed structure on the support substrate 11 in this way is particularly effective for a piezoelectric device having a Cb / Cm of 2 or less.
- FIG. 15 is based on the case where Cb / Cm is extremely large.
- the side surface 11c of the support substrate 11 is formed by anisotropic wet etching to form a (111) surface, which suppresses variation in shape. Therefore, it is possible to suppress the variation in the stress generated in the vibration region 22, and it is possible to suppress the variation in the detection accuracy.
- the piezoelectric element 1 is configured by forming eight pad portions 701 to 708 on the upper piezoelectric film 52.
- the two pad units are connection pad units 701 and 702 that are electrically connected to the sensing unit 30.
- the connection pad portions 701 and 702 correspond to the pad portions 71c and 72c in the first embodiment.
- the remaining six pad portions are dummy pad portions 703 to 708 that are not electrically connected to the sensing portion 30.
- the wiring portion 131c of the present embodiment is formed so as to connect the pad portions 701 and 702 and the circuit board 120 in the shortest possible time. Further, in the present embodiment, all the pad portions 701 to 708 are electrically connected to the printed circuit board 131. That is, all the pad portions 701 to 708 are not in a floating state.
- the through hole 131b is formed in the printed circuit board 131. Therefore, in the present embodiment, the sound pressure is detected by applying the sound pressure to the sensing unit 30 through the through hole 131b. Therefore, in the present embodiment, in the casing 130, the space between the portion where the through hole 131b is formed and the sensing portion 30 becomes the pressure receiving surface space S1, and the space opposite to the pressure receiving surface space S1 with the sensing portion 30 interposed therebetween. The located space is the back space S2.
- the back space S2 includes a space located on the opposite side of the pressure receiving surface space S1 with the sensing unit 30 interposed therebetween, and can be said to be a continuous space with the space without passing through the separation slit 41. Therefore, in the piezoelectric device as shown in FIG. 17, the space located on the opposite side of the pressure receiving surface space S1 with the sensing unit 30 interposed therebetween, and the periphery of the piezoelectric element 1 which is continuous with the space without passing through the separation slit 41. It becomes a space including a space.
- the parasitic capacitance Cp is arranged between the substrate 120 and the substrate 120.
- the parasitic capacitance Cp is the sum of the capacitance of the portion connecting the piezoelectric element 1 (that is, the sensing unit 30) and the circuit board 120, the capacitance generated inside the circuit board 120, and the like.
- the piezoelectric element 1 of the present embodiment is flip-chip mounted on the printed circuit board 131 and connected to the circuit board 120 via the wiring portion 131c formed on the printed circuit board 131.
- the piezoelectric element 1 is arranged on the printed circuit board 131 so that the connection pad portions 701 and 702 are on the circuit board 120 side. Therefore, as compared with the case where the piezoelectric element 1 and the circuit board 120 are connected by the bonding wire 133, the wiring portion 131c connecting the piezoelectric element 1 and the circuit board 120 can be easily shortened. Therefore, it is possible to suppress a decrease in detection accuracy by reducing the parasitic capacitance Cp.
- the piezoelectric element 1 is flip-chip mounted on the printed circuit board 131 to form a through hole 131b in the printed circuit board 131. Therefore, the pressure receiving surface space S1 can be made smaller and the air spring in the pressure receiving surface space S1 can be made larger than in the case where the through hole 132a is formed in the lid portion 132 as in the ninth embodiment. Therefore, it is possible to suppress the dispersion of the sound pressure induced from the through hole 132a, and it is possible to improve the detection accuracy by improving the detection sensitivity.
- the through hole 132a may be formed in the lid portion 132 as in the ninth embodiment. Even with such a piezoelectric device, it is difficult to reduce the pressure receiving surface space S1, but it is possible to reduce the parasitic capacitance Cp.
- the pad portions 701 to 708 are arranged symmetrically with respect to the center of the piezoelectric element 1. Therefore, when the piezoelectric element 1 is flip-chip mounted, it is possible to prevent the piezoelectric element 1 from tilting with respect to the printed circuit board 131.
- the dummy pad portions 703 to 708 are not connected to the sensing portion 30, they may be joined to the printed circuit board 131 with an adhesive or the like. However, by connecting the dummy pad portions 703 to 708 to the printed circuit board 131 with a joining member 3 such as solder, the dummy pad portions 703 to 708 can also be maintained at a predetermined potential. Therefore, it is possible to suppress the generation of unnecessary noise as compared with the case where the tammy pad portions 703 to 708 are in the floating state. Further, by arranging the same material between each pad portion 701 to 708 and the printed circuit board 131, the piezoelectric element 1 can be made difficult to tilt.
- the piezoelectric element 1 may be prevented from tilting by arranging an underfill material or the like instead of arranging the dummy pad portions 703 to 708.
- the tilting of the piezoelectric element 1 can be suppressed, but for example, the dummy pad portions 703 to 708 may not be arranged. Even with such a piezoelectric device, the piezoelectric element 1 tends to tilt, but the parasitic capacitance Rp can be reduced.
- the intermediate electrode film 62 includes a first intermediate electrode film 62a formed in the first region R1 and a second intermediate electrode film 62b formed in the second region R2. It is divided into.
- the first intermediate electrode film 62a is further divided into a plurality of charge regions 620 and dummy regions 624 and 625.
- the plurality of charge regions 620 are three charge regions 621 to 623. Therefore, in each vibration region 22, the piezoelectric element 1 is in a state in which a capacitance is formed between the plurality of charge regions 620 and the lower layer electrode film 61 and the upper layer electrode film 63 facing the charge region 620. ..
- FIG. 19 shows the shape of the intermediate electrode film 62 located in the vibration region 22, the intermediate electrode film 62 is appropriately extended to the support region 21a as well. Further, in the present embodiment, the intermediate electrode film 62 divided into a plurality of charge regions 621 to 623 corresponds to the improvement portion.
- the plurality of charge regions 621 to 623 have the same area. That is, the dummy regions 624 and 625 are configured so that the charge regions 621 to 623 have the same area.
- the plurality of charge regions 621 to 623 are connected in series to each other via wiring or the like (not shown) in a portion located on the support region 21a. Therefore, in each vibration region 22, a plurality of capacitances are connected in series.
- the dummy regions 624 and 625 are not connected to the charge regions 621 to 623 and are in a floating state.
- the lower electrode film 61 and the upper electrode film 63 are formed so as to face the first intermediate electrode film 62a and the second intermediate electrode film 62b, respectively.
- the first intermediate electrode film 62a is divided into a plurality of charge regions 621 to 623.
- the plurality of charge regions 621 to 623 are connected in series. Therefore, in one first region R1, a plurality of capacitances are connected in series, and the detection sensitivity can be improved by increasing the capacitances. Further, the plurality of charge regions 621 to 623 have the same area. Therefore, the plurality of capacitances configured in one first region R1 are equal to each other. Therefore, it is possible to suppress the generation of noise between each capacitance and suppress the deterioration of the detection accuracy.
- the charge regions 621 to 623 may be two or four or more. A plurality of them may be provided.
- the first intermediate electrode film 62a is divided into a plurality of charge regions 621 to 623
- the lower layer electrode film 61 and the upper layer electrode film 63 are divided into a plurality of charge regions and a dummy region. You may try to do so. The same effect can be obtained by dividing the lower electrode film 61 and the upper electrode film 63 into a plurality of charge regions and a dummy region.
- the intermediate electrode film 62 is arranged between the lower layer electrode film 61 and the upper layer electrode film 63, and when the intermediate electrode film 62 is divided, only the intermediate electrode film 62 needs to be divided. Therefore, the configuration can be simplified.
- the charge regions 621 and 623 do not have to be rectangular. That is, the positions and shapes of the dummy regions 624 and 625 can be appropriately changed as long as the three charge regions 621 to 623 are equal. Further, the dummy regions 624 and 625 may not be formed as long as the areas of the three charge regions 621 to 623 are equal.
- the stress distribution is as shown in FIG. 21. Specifically, the stress tends to be highest in the vicinity of the central portion on the one end portion 22a side, and gradually decreases toward the other end portion 22b side. Therefore, in the present embodiment, as shown in FIG. 22, the first region R1 and the second region R2 are partitioned based on the stress distribution.
- the electrostatic energy E generated in the first region R1 may be increased.
- the direction along the one end 22a in the vibration region 22 is defined as the Y direction
- the direction orthogonal to the Y direction is defined as the X direction.
- the capacitance of the virtual region M is C
- the average value of the stress generated in the virtual region M is ⁇ .
- the electrostatic energy E is represented by 1/2 ⁇ C ⁇ V 2, where V is the voltage generated in the virtual region M.
- the generated voltage V is proportional to the generated stress ⁇ .
- the area where C ⁇ ⁇ 2 of each virtual area M is maximized is calculated, and the boundary line connecting the areas where C ⁇ ⁇ 2 of each virtual area M is maximum is connected.
- the first region R1 and the second region R2 are partitioned by.
- the first region and the second region R2 may be separated by using the calculation line connecting the calculated values as the boundary line, or the approximate line based on the calculation line may be the boundary line.
- the first region R1 and the second region R2 may be partitioned.
- the method of partitioning the first region R1 and the second region R2 corresponds to the improvement unit.
- FIG. 24 shows an example in which the length of one end 22a in the vibration region 22 along the Y direction is 850 ⁇ m, and the length from one end 22a to the other end 22b is 425 ⁇ m.
- the approximate expression is expressed by the following mathematical expression 1.
- the first region R1 and the second region R2 may be divided as shown in FIG. 25. That is, since the vibration region 22 has a planar triangular shape, the triangle is divided so as to divide one end 22a into three equal parts, and the boundary connecting each center of gravity position C of the three triangles and both ends of the one end 22a.
- the first region R1 and the second region R2 may be divided by a line. Even if the first region R1 and the second region R2 are partitioned in this way, the first region R1 and the second region R2 are partitioned in a region close to the approximate line of the twelfth embodiment, and the electrostatic energy is generated.
- the region where E becomes high is included. Therefore, the detection sensitivity can be improved, and the detection accuracy can be improved.
- the vibration region 22 has a planar triangular shape
- the shape of the vibration region 22 can be changed as appropriate.
- the vibration region 22 may have a rectangular shape in a plane or a fan shape in a plane.
- the same effect as that of the twelfth embodiment can be obtained by partitioning the first region R1 and the second region R2 by the same method as that of the twelfth embodiment. ..
- the thirteenth embodiment will be described. This embodiment defines how to partition the first region R1 and the second region R2 with respect to the twelfth embodiment. Others are the same as those in the twelfth embodiment, and thus the description thereof will be omitted here.
- the method of partitioning in this embodiment is particularly effective when the sensitivity output is expressed by electric charge.
- the area of the virtual area M is S
- the sum of the stresses generated in the virtual area M is ⁇ sum, as compared to the twelfth embodiment.
- 1/2 ⁇ C ⁇ V 2 is proportional to S ⁇ ( ⁇ sum / S) 2. That is, 1/2 ⁇ C ⁇ V 2 is proportional to the generated stress per unit area. Therefore, in the present embodiment, as shown in FIGS.
- the area where ( ⁇ sum) 2 / S of each virtual area M is maximized is calculated, and the area where the maximum area of each virtual area M is maximized is connected.
- a boundary line separates the first region R1 and the second region R2.
- the first region and the second region R2 may be separated by using the calculation line connecting the calculated values as the boundary line, or the approximate line based on the calculation line may be the boundary line.
- the first region R1 and the second region R2 may be partitioned.
- FIG. 27 shows an example in which the length of one end 22a in the vibration region 22 along the Y direction is 850 ⁇ m, and the length from one end 22a to the other end 22b is 425 ⁇ m.
- the approximate expression is expressed by the following mathematical expression 2.
- each vibration region 22 is warped and connected in parallel to the first embodiment. Others are the same as those in the first embodiment, and thus the description thereof will be omitted here.
- the piezoelectric element 1 is in a state in which the other end 22b (that is, the free end) in each vibration region 22 is warped.
- the other end 22b in each vibration region 22 is in a state along the side opposite to the support substrate 11 side.
- the amount of warpage in each vibration region 22 is the same, and is configured to warp at least the thickness of the piezoelectric film 50, for example.
- each vibration region 22 has a bimorph structure in which the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 are laminated as described above, and can be regarded as the circuit configuration shown in FIG. 29.
- each electrode film 60 in each vibration region 22 is connected in parallel to the circuit board 120. That is, in the present embodiment, the pressure detection signal is output to the circuit board 120 from each vibration region 22.
- the vibration region 22 has a curved shape, and the pressure detection signal is output from each vibration region 22 to the circuit board 120, which corresponds to the improvement unit.
- such a piezoelectric element 1 is manufactured as follows. That is, when the piezoelectric film 50 is formed on the insulating film 12 by a sputtering method or the like, a predetermined voltage is applied to the piezoelectric film 50 through the support substrate 11, and a predetermined residual stress is applied to the formed piezoelectric film 50. Let it occur. After that, the piezoelectric element 1 shown in FIG. 28 is manufactured by forming a separation slit 41 to separate each vibration region 22 and warping the other end portion 22b of each vibration region 22 by residual stress.
- Such a piezoelectric element 1 outputs a pressure detection signal from each vibration region 22 as described above.
- the deformation of each vibration region 22 becomes the same, and each vibration The pressure detection signals output from the region 22 are also equal.
- FIG. 30B when sound pressure is applied to each vibration region 22 from a direction intersecting the normal direction, the deformation method differs in each vibration region 22, and each vibration region 22 The pressure detection signal output from is different. That is, a pressure detection signal corresponding to the direction in which the sound pressure is applied is output from each vibration region 22. Therefore, in the piezoelectric element 1 of the present embodiment, the direction in which the sound pressure is applied can also be detected. That is, the piezoelectric element 1 of the present embodiment is configured to have directivity.
- the vibration region 22 is in a warped state. Therefore, in each vibration region 22, the difference in deformation depending on the direction in which the sound pressure is applied tends to be large. Therefore, it is possible to improve the sensitivity regarding directivity.
- the piezoelectric element 1 is arranged in a state in which each vibration region 22 is warped.
- each vibration region 22 is connected in parallel with the circuit board 120. Therefore, it is possible to further improve the sensitivity regarding the directivity while providing the directivity.
- each vibration region 22 may be connected in parallel to the circuit board 120 and also in series with each other.
- a piezoelectric film 50, an electrode film 60, and a reflective film 140 having a higher reflectance than the pad portions 71c and 72c are formed on the outermost layer in each vibration region 22. ..
- the reflective film 140 is formed on the upper electrode film 63.
- high reflectance means low absorption rate.
- the reflective film 140 is made of a material having a Young's modulus smaller than that of the piezoelectric film 50, and is made of, for example, an aluminum single-layer film or a multilayer film.
- the reflective film 140 is formed in the second region R2. In this embodiment, the reflective film 140 corresponds to the improved portion.
- the above is the configuration of the piezoelectric element 1 in this embodiment. Next, the method of manufacturing the piezoelectric element 1 in the present embodiment will be described.
- an insulating film 12 a piezoelectric film 50, an electrode film 60, a reflective film 140, etc. are formed in this order on the support substrate 11 and appropriately patterned. Then, after forming the recess 10a, the separation slit 41 is formed.
- a detection device 150 including a laser light source 151 for irradiating the laser beam L and a detector 152 for detecting the intensity of the received laser beam L is prepared.
- the detector 152 has a control unit (not shown) that makes a determination based on a threshold value, and the control unit is composed of a CPU and a non-transitional substantive storage medium such as a ROM, RAM, flash memory, and HDD. It is composed of a microcomputer or the like equipped with a storage unit or the like.
- CPU is an abbreviation for Central Processing Unit
- ROM is an abbreviation for Read Only Memory
- RAM is an abbreviation for Random Access Memory
- HDD is an abbreviation for Hard Disk Drive.
- a storage medium such as a ROM is a non-transitional substantive storage medium.
- the control unit compares the intensity of the laser beam L received by the detector 152 with the threshold value to determine the quality.
- the surface along the normal direction with respect to the reflective film 140 arranged in the vibration region 22 is set as the reference surface T, and the laser beam L is irradiated to the reflective film 140 from the direction inclined with respect to the reference surface T. Then, the laser beam L reflected by the detector 152 is detected. After that, the detector 152 compares the intensity of the detected laser beam L with the threshold value to determine the quality. For example, when the intensity of the detected laser beam L is less than 50% of the threshold value, the detector 152 makes a quality determination to determine that the state of the vibration region 22 is abnormal. In this case, for example, as shown in FIG.
- the laser beam L preferably has the highest reflectance.
- the reflective film 140 is made of aluminum, it is preferable to use a wavelength in the visible light region of 1 ⁇ m or less. Further, when the reflective film 140 is composed of another metal film, it may be preferable to use a wavelength in the infrared region.
- the reflective film 140 is arranged in the vibration region 22, it is possible to determine the quality of the vibration region 22. Therefore, it is possible to manufacture the piezoelectric element 1 that can suppress a decrease in detection accuracy. Further, in the present embodiment, since the quality determination is performed by irradiating the reflective film 140 with the laser beam L, the quality determination can be performed without contact.
- the reflective film 140 is made of a material having a Young's modulus smaller than that of the piezoelectric film 50. Therefore, it is possible to prevent the reflective film 140 from inhibiting the deformation of the piezoelectric film 50, and it is possible to prevent the detection accuracy from being lowered.
- the reflective film 140 is arranged in the second region R2. Therefore, it is possible to suppress the influence of the reflective film 140 on the first region R1 in the vibration region 22 where the stress tends to be large.
- the threshold value used for the determination may be set to the strength when the amount of warpage of the vibration region 22 becomes a desired value.
- the other surface 11b of the support substrate 11 is mounted on one surface 131a of the printed circuit board 131 via the bonding member 2.
- the through hole 131b is formed in the printed circuit board 131 as in the piezoelectric device described with reference to FIG. 17 of the tenth embodiment. Therefore, in the present embodiment, the sound pressure is detected by applying the sound pressure to the sensing unit 30 through the through hole 131b.
- the space between the portion where the through hole 131b is formed and the sensing portion 30 in the casing 130 is the pressure receiving surface space S1.
- the back space S2 includes a space located on the opposite side of the pressure receiving surface space S1 with the sensing unit 30 interposed therebetween, and is continuous with the space without passing through the separation slit 41.
- the piezoelectric device configured as shown in FIG. 35 will be described as an example, but the following configuration is also applied to the piezoelectric device configured as in the ninth embodiment and the tenth embodiment. it can.
- the piezoelectric element 1 of the present embodiment has first to fifth pad portions 701 to 705 that are electrically connected to each vibration region 22.
- the first to fifth pad portions 701 to 705 correspond to the pad portions 71c and 72c in the first embodiment.
- each vibration region 22 is parallel to the circuit board 120 via the first to fifth pad portions 701 to 705, as in FIG. 31 described in the modified example of the 14th embodiment. While being connected, they are connected in series with each other.
- the circuit board 120 performs predetermined signal processing, and in the present embodiment, the control unit 120a is arranged.
- the control unit 120a may be arranged separately from the circuit board 120.
- control unit 120a is a microcomputer or the like including a CPU, a storage unit composed of a non-transitional substantive storage medium such as a ROM, a RAM, a flash memory, and an HDD. It is composed of. Then, the control unit 120a of the present embodiment performs a self-diagnosis of the piezoelectric device.
- the control unit 120a of the present embodiment determines the abnormality of the piezoelectric element 1. Specifically, the control unit 120a vibrates each vibration region 22 by applying a predetermined voltage between the first pad unit 701 and the fifth pad unit 705 for the abnormality determination signal. More specifically, the control unit 120a normally vibrates each vibration region 22 at a frequency of sound pressure that can be applied to the vibration region 22 in actual sound pressure detection. In the present embodiment, as shown in FIG. 38, the vibration region 22 is formed so that the resonance frequency is 13 kHz, and it is assumed that the frequency of the sound pressure that can be applied to the piezoelectric element 1 is several kHz.
- the control unit 120a applies a predetermined voltage between the first pad unit 701 and the fifth pad unit 705 so that each vibration region 22 normally vibrates at several kHz.
- the resonance frequency is 13 kHz and the frequency of the sound pressure that can be applied to the piezoelectric element 1 is several kHz. Therefore, it can be said that the control unit 120a applies a predetermined voltage between the first pad unit 701 and the fifth pad unit 705 so as to normally vibrate at a frequency lower than the resonance frequency.
- the control unit 120a compares the voltages of the second to fourth pad units 702 to 704 with a predetermined threshold range to perform an abnormality determination.
- control unit 120a of the present embodiment performs a self-diagnosis for estimating the pressure in the back space S2. Then, the control unit 120a corrects the pressure detection signal output from the piezoelectric element 1 based on the estimated pressure.
- the vibration method of the vibration region 22 changes due to the fluctuation of the pressure in the back space S2.
- the pressure in the back space S2 varies depending on the ambient temperature, humidity, altitude used (ie, location), and the like.
- the vibration region 22 is less likely to vibrate as the pressure in the back space S2 is higher, and is more likely to vibrate as the pressure in the back space S2 is lower.
- the detection sensitivity may change depending on the usage environment. Therefore, in the present embodiment, the pressure in the back space S2 is estimated, and the pressure detection signal output from the piezoelectric element 1 is corrected based on the estimated pressure.
- the control unit 120a applies a pressure estimation signal to the piezoelectric element 1 to estimate and vibrate each vibration region 22.
- the control unit 120a vibrates each vibration region 22 at the maximum resonance frequency so that the vibration of each vibration region 22 becomes large.
- the control unit 120a has the voltage of the second to fourth pad units 702 to 704 when the pressure estimation signal is applied and the voltage of the second to fourth pad units 702 to 704 when the abnormality determination signal is applied. Based on the difference between, the following operations are performed. That is, the control unit 120a calculates the Q value as the resonance magnification and performs self-diagnosis to estimate the pressure in the back space S2 from the Q value.
- the specific calculation method can be changed as appropriate. For example, any one of the voltage of the second to fourth pad portions 702 to 704 when the pressure estimation signal is applied and the voltage of the second to fourth pad portions 702 to 704 when the abnormality determination signal is applied.
- the Q value may be calculated based on the difference. Further, the average value of the difference between the voltage of the second to fourth pad portions 702 to 704 when the pressure estimation signal is applied and the voltage of the second to fourth pad portions 702 to 704 when the abnormality determination signal is applied.
- the Q value may be calculated based on.
- the control unit 120a corrects the pressure detection signal output from the piezoelectric element 1 based on the estimated pressure in the back space S2. Specifically, the control unit 120a multiplies the pressure detection signal by a correction coefficient corresponding to the pressure in the back space S2, based on the case where the pressure in the back space S2 is atmospheric pressure. For example, the control unit 120a corrects the pressure detection signal by multiplying the pressure detection signal by a value larger than 1 as a correction coefficient because the vibration region 22 is less likely to vibrate when the pressure in the back space S2 is larger than the atmospheric pressure.
- the control unit 120a corrects by multiplying the pressure detection signal by a value smaller than 1 as a correction coefficient.
- the pressure detection signal becomes a value corresponding to the pressure in the back space S2 (that is, the ease of vibration of the vibration region 22).
- the correction coefficient is derived in advance by an experiment or the like, and is stored in the control unit 120a in association with the pressure in the back space S2.
- the detection accuracy can be improved. Specifically, since the abnormality determination of the piezoelectric element 1 is performed, the detection accuracy can be improved by stopping the detection of the sound pressure when there is an abnormality. Further, since the pressure in the back space S2 is estimated, the improvement of the detection accuracy can be improved by performing the correction based on the estimated pressure.
- the control unit 120a may perform only one of the abnormality determination and the estimation of the pressure in the back space S2 as the self-diagnosis. Further, in the 16th embodiment, when estimating the pressure of the back space S2, the control unit 120a does not have to vibrate each vibration region 22 at the resonance frequency as long as the vibration is different from the normal vibration. .. However, by vibrating each vibration region 22 at the maximum vibration at the resonance frequency, the difference from the normal vibration can be increased, and the pressure estimation accuracy of the back space S2 can be improved.
- the piezoelectric element 1 in this embodiment has the same configuration as that of the first embodiment. However, in the present embodiment, the stress increasing slit 42 is not formed in the piezoelectric element 1.
- the film thickness of the lower electrode film 61 and the film thickness of the upper electrode film 63 are thinner than the film thickness of the intermediate electrode film 62.
- the film thickness of the lower electrode film 61 and the upper electrode film 63 is 25 nm
- the film thickness of the intermediate electrode film 62 is 100 nm.
- the film thickness between the lower electrode film 61 and the intermediate electrode film 62 in the lower piezoelectric film 51 and the film thickness between the intermediate electrode film 62 and the upper electrode film 63 in the upper piezoelectric film 52 are determined by the first embodiment. It is the same as the morphology, for example, 50 ⁇ m.
- the lower layer electrode film 61 and the upper layer electrode film 63 have the same rigidity.
- the lower electrode film 61 and the upper electrode film 63 are made of the same material, and the rigidity is made equal by making the film thickness equal.
- each of the lower layer electrode film 61, the intermediate electrode film 62, and the upper layer electrode film 63 arranged in the first region R1 and the second region R2 has the above configuration.
- the lower electrode film 61, the intermediate electrode film 62, and the upper electrode film 63 may have at least a portion formed in the first region R1 as described above.
- the configurations of the lower layer electrode film 61, the intermediate electrode film 62, and the upper layer electrode film 63 correspond to the improved portion.
- the film thickness of the lower electrode film 61 and the film thickness of the upper electrode film 63 are thinner than the film thickness of the intermediate electrode film 62, and the rigidity of the lower electrode film 61 and the upper electrode film 63 is increased. Are equal. Therefore, the detection accuracy can be improved by improving the sensitivity.
- one end 22a is a fixed end and the other end 22b is a free end as described above. Therefore, as shown in FIG. 40, for example, when a load (that is, sound pressure) is applied from the upper electrode film 63 side to the lower electrode film 61 side in each vibration region 22, when a load (that is, sound pressure) is applied to the lower piezoelectric film 51 side. Compressive stress is applied, and tensile stress is applied to the upper piezoelectric film 52 side. Then, in each vibration region 22, the central portion in the thickness direction becomes a neutral surface Cs to which neither compressive stress nor tensile stress is applied.
- a load that is, sound pressure
- the compressive stress applied to the lower piezoelectric film 51 increases as the distance from the neutral plane Cs increases.
- the tensile stress applied to the upper piezoelectric film 52 increases as the distance from the neutral surface Cs increases. Therefore, the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 are formed so as to include a position away from the neutral surface Cs, so that a portion having a large stress can be included. That is, the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 are formed so as to include a position away from the neutral surface Cs, so that a portion in which an electric charge is likely to be generated can be included.
- the thickness of the lower layer piezoelectric film 51 is simply increased to include a position away from the neutral surface Cs, the distance between the lower layer electrode film 61 and the intermediate electrode film 62 becomes wider, so that the lower layer electrode The capacitance between the film 61 and the intermediate electrode film 62 is reduced.
- the thickness of the upper piezoelectric film 52 is simply increased to include a position away from the neutral surface Cs, the distance between the intermediate electrode film 62 and the upper electrode film 63 becomes wider, so that the intermediate electrode film 52 is intermediate. The capacitance between the electrode film 62 and the upper electrode film 63 is reduced.
- the lower piezoelectric film 51 can be formed on the neutral surface Cs without changing the film thickness of the lower piezoelectric film 51. Can include positions away from.
- the upper piezoelectric film 52 is positioned away from the neutral surface Cs without changing the film thickness of the upper piezoelectric film 52. Can be included. Therefore, the electric charge generated in the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 can be increased, and the detection accuracy can be improved by improving the sensitivity.
- the lower electrode film 61 and the upper electrode film 63 are made of molybdenum, copper, platinum, platinum, titanium, etc., and are younger than the scandium aluminum nitride and the like constituting the lower piezoelectric film 51 and the upper piezoelectric film 52.
- the rate is high. Therefore, the thicker the lower electrode film 61 and the upper electrode film 63, the more easily the deformation of the lower piezoelectric film 51 and the upper piezoelectric film 52 is inhibited. Therefore, as in the present embodiment, by making the thickness of the lower electrode film 61 and the upper electrode film 63 thinner than the thickness of the intermediate electrode film 62, the thickness of the lower electrode film 61 and the upper electrode film 63 becomes the intermediate electrode.
- the film thickness is the same as that of the film 62, it is possible to suppress the inhibition of deformation of the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52. Therefore, it is possible to suppress the decrease in sensitivity and improve the detection accuracy.
- the lower layer electrode film 61 and the upper layer electrode film 63 have the same rigidity. Therefore, it is possible to prevent the lower layer piezoelectric film 51 and the upper layer piezoelectric film 52 from being deformed differently when sound pressure is applied, and it is possible to prevent the overall deformation from being hindered.
- the lower electrode film 61 and the upper electrode film 63 may be configured as follows as long as the film thickness is thinner and the rigidity is equal to that of the intermediate electrode film 62. That is, the lower electrode film 61 and the upper electrode film 63 may be made of different materials so that the rigidity becomes equal by adjusting the film thickness.
- the eighteenth embodiment will be described. This embodiment defines the number of charge regions 620 based on the parasitic capacitance Cp with respect to the eleventh embodiment. Others are the same as those in the eleventh embodiment, and thus the description thereof will be omitted here.
- the first intermediate electrode film 62a is divided into a plurality of charge regions 620, and each charge region 620 is connected in series. Further, each charge region 620 has the same area and is connected in series with each other.
- the sensitivity (that is, the output voltage) of the piezoelectric element 1 is ⁇ V
- the total capacitance of the sensing unit 30 is Co
- the parasitic capacitance is Cp
- the acoustic-electric conversion coefficient when converting the sound pressure into a voltage is ⁇ .
- the parasitic capacitance Cp is the sum of the capacitance of the portion connecting the piezoelectric element 1 (that is, the sensing unit 30) and the circuit board 120, the capacitance generated inside the circuit board 120, and the like. Further, the capacitance Co of the sensing unit 30 is proportional to 1 / n 2 because each charge region 620 is connected in series.
- the sensitivity is the length d, the number of charge regions 620, and so on. And it changes according to the parasitic capacitance Cp.
- the number of charge regions 620 is set so as to be 90% or more of the maximum sensitivity. For example, as shown in FIG.
- the sensitivity can be lowered. That is, the sensitivity can be lowered by setting the number of charge regions 620 in each vibration region 22 to 2 to 4.
- the number of charge regions 620 is defined to be 90% or more of the maximum sensitivity. Therefore, the detection accuracy can be improved by improving the sensitivity.
- the nineteenth embodiment will be described.
- the acoustic compliance Cf of the pressure receiving surface space S1 the acoustic compliance Cb of the back space S2, the acoustic resistance Rg of the separation slit 41, and the like when the piezoelectric device is configured as in the ninth embodiment are adjusted.
- Is. Others are the same as those in the ninth embodiment, and thus the description thereof will be omitted here.
- the piezoelectric device of the present embodiment is configured such that the other surface 11b of the support substrate 11 in the piezoelectric element 1 is mounted on one surface 131a of the printed circuit board 131 via the joining member 2. Then, in the present embodiment, the through hole 131b is formed in the printed circuit board 131 as in the piezoelectric device described with reference to FIG. 17 of the tenth embodiment. Therefore, in the present embodiment, the sound pressure is detected by applying the sound pressure to the sensing unit 30 through the through hole 131b. Further, in the present embodiment, the space between the portion where the through hole 131b is formed and the sensing portion 30 in the casing 130 is the pressure receiving surface space S1.
- the back space S2 includes a space located on the opposite side of the pressure receiving surface space S1 with the sensing unit 30 interposed therebetween, and is continuous with the space without passing through the separation slit 41.
- the recessed structure is not formed on the support substrate 11 of the piezoelectric element 1, but the recessed structure may be formed on the support substrate 11.
- the piezoelectric element 1 of the present embodiment does not have the stress increasing slit 42 as in the first embodiment, the stress increasing slit 42 or the like may be formed.
- the piezoelectric device configured as shown in FIG. 44 will be described as an example, but the following configuration can also be applied to the piezoelectric device using the piezoelectric element 1 of each of the above embodiments.
- the acoustic resistance Rg required to set the low frequency roll-off frequency fr to 20 Hz or less is shown in FIG. 46 in relation to the acoustic compliance Cb of the back space S2.
- the relationship between the realistic thickness h of the vibration region 22 and the length L2 of the separation slit 41 and the width g of the separation slit 41 is shown in FIG. 47. Therefore, as shown in FIG. 47, if the width g of the separation slit 41 is 3 ⁇ m or less, the low frequency roll-off frequency can be set to 20 Hz or less.
- the piezoelectric device as described above detection is performed by vibrating the vibration region 22. Further, in the piezoelectric device as described above, even when the sound pressure is not introduced into the pressure receiving surface space S1, air particles are generated from the pressure receiving surface space S1 side and the back space S2 side with respect to the vibration region 22 due to the Brownian motion. collide. In this case, if the collision of air particles from the pressure receiving surface space S1 side and the collision of air particles from the back space S2 side are different, the vibration region 22 vibrates unnecessarily and causes noise.
- the volume of the pressure receiving surface space S1 equal to the volume of the back space S2. As a result, it is possible to reduce noise related to unnecessary vibration.
- the low frequency roll-off frequency fr is set to 20 Hz or less, and the Helmholtz frequency fh is set to 20 kHz or more. Therefore, the sensitivity in the audible range can be maintained. In this case, since the width g of the separation slit 41 is 3 ⁇ m or less, the low frequency roll-off frequency fr can be set to 20 Hz or less.
- Cb / Cf is set to 14 or less. Therefore, noise can be reduced.
- the vibrating portion 20 may be configured to have at least one layer of the piezoelectric film 50 and one layer of the electrode film 60.
- the floating region 21b of the vibrating portion 20 may be divided into three or less vibrating regions 22 instead of being divided into four vibrating regions 22. It may be divided into five or more vibration regions 22.
- the sensing unit 30 may be composed of one vibration region 22. That is, for example, in the first embodiment, the four sensing units 30 may be configured by the four vibration regions 22 composed of one floating region 21b. In this case, in the seventh embodiment, the configuration has only one floating region 21b, and a plurality of vibration regions 22 are configured in the floating region 21b so that the resonance frequencies of the respective vibration regions 22 are different. You may.
- the separation slit 41 is formed so as to reach the corner portion of the floating region 21b without forming the stress increasing slit 42, and the corner portion C1 is the separation slit in the first region R1. 41 may be configured by being recessed inward.
- the one end portion 22a of the vibration region 22 may have a shape that bulges on the opposite side to the other end portion 22b side with respect to the virtual line K1 and has an arc shape. It does not have to be.
- the one end portion 22a of the vibration region 22 may have a shape that bulges on the opposite side to the other end portion 22b side with respect to the virtual line K2, and has an arc shape. It does not have to be.
- the dura mater 82 may be uniformly formed between the first region R1 side and the other end portion 22b side in the second region R2, or from the other end portion 22b side.
- the first region R1 side may be formed more densely.
- the hole 81 in which the dura mater 82 is embedded is not formed so as to penetrate the upper layer electrode film 63, the upper layer piezoelectric film 52, the intermediate electrode film 62, and the lower layer piezoelectric film 51. May be good.
- the pore portion 81 may be formed so as to penetrate only the upper layer electrode film 63 and the upper layer piezoelectric film 52.
- the depth of the dura mater 82 formed in the second region R2 can be changed as appropriate.
- the dura mater 82 does not have to be the same material as the first and second electrode portions 71 and 72, and is configured as long as it is a material having a Young's modulus higher than that of the piezoelectric film 50.
- the material is not particularly limited.
- the stress increasing slit 42 may not be formed. Even with such a piezoelectric element 1, it is possible to suppress a decrease in detection accuracy. Further, in the sixth embodiment, the temperature detection element 91 and the heat generating element 92 may be arranged in the portion where the lower electrode film 61 is formed, or may be arranged in the portion where the upper electrode film 63 is formed. It may have been done. Further, in the sixth embodiment, the temperature detecting element 91 and the heat generating element 92 may be formed in the first region R1. Further, as described in the seventh embodiment and the like, the stress increasing slit 42 is not formed in each of the seventh and subsequent embodiments. However, the stress increasing slit 42 may be appropriately formed in each embodiment. Further, in the 16th embodiment, the detection accuracy can be improved by operating the control unit 120a. Therefore, in the 16th embodiment, the improvement portion may not be formed on the piezoelectric element 1.
- each vibration region 22 in each sensing unit 30 may have different resonance frequencies due to different film thicknesses and materials.
- each vibration region 22 in each sensing unit 30 is different, for example, a mask should be appropriately arranged when forming the piezoelectric film 50 constituting the vibration region 22.
- the film thickness and the material may be different. Further, for example, the film thickness and the material are made different by adjusting the film thickness by etching or the like after forming the piezoelectric film 50, or by forming another piezoelectric film 50 on the etched portion again. May be good. However, when another piezoelectric film 50 is formed again on the etched portion, for example, by tapering the side surface of the etched portion, a void is formed between the formed portion and another piezoelectric film 50 to be newly formed. It is preferable because it is difficult to form.
- each vibration region 22 may be changed while having different lengths between the one end portion 22a and the other end portion 22b.
- each of the above embodiments can be combined as appropriate.
- the first embodiment may be appropriately combined with each of the above embodiments so that the corner portion C1 is formed in a portion of the first region R1 floating from the support 10.
- the second embodiment may be appropriately combined with each of the above embodiments so that the corner portion C2 is formed at one end of the first region R1.
- the third embodiment may be appropriately combined with each of the above embodiments so that the open end of the recess 10a has a circular shape.
- the fourth embodiment is appropriately combined with each of the above embodiments, the open end of the recess 10a is formed into a circular shape, a separation slit 41 is formed in the floating region 21b, and the separation slit 41 is terminated in the floating region 21b. You may try to do it.
- the tenth embodiment may be combined with each of the above embodiments, and the piezoelectric element 1 may be flip-chip mounted on the printed circuit board 131.
- the eleventh embodiment may be appropriately combined with each of the above embodiments to change the shape of the intermediate electrode film 62.
- the twelfth and thirteenth embodiments may be combined with each of the above embodiments, and the method of partitioning the first region R1 and the second region R2 may be changed.
- the 14th embodiment may be combined with each of the above embodiments so that each vibration region 22 is connected in parallel to the circuit board 120 while warping each vibration region 22.
- the fifteenth embodiment may be combined with each of the above embodiments to include a reflective film 140.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Multimedia (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Otolaryngology (AREA)
- Measuring Fluid Pressure (AREA)
- Piezo-Electric Transducers For Audible Bands (AREA)
Abstract
Description
本開示の1つの観点によれば、圧電素子は、支持体と、支持体上に配置され、圧電膜と、圧電膜と接続されて圧電膜が変形することによって発生する電荷を取り出す電極膜とを含む構成とされ、支持体に支持される支持領域と、支持領域と繋がっており、支持体から浮遊している複数の振動領域とを有し、電荷に基づいた圧力検出信号を出力する振動部と、を備え、複数の振動領域は、それぞれ支持領域との境界となる一端部が固定端とされると共に他端部が自由端とされ、一端部側の領域が第1領域とされると共に、他端部側の領域が第2領域とされており、電極膜は、第1領域に形成されており、圧力検出信号の検出精度を向上させる向上部が形成されている。
これによれば、少なくとも一部の振動領域は、共振周波数が異なる値とされているため、周波数と感度との関係がそれぞれ異なる波形となる。このため、圧力の検出に用いる振動領域を適宜切り替えることにより、検出感度が高くなる周波数を広帯域にでき、例えば、ロードノイズ等の低周波ノイズの検出感度も高くできる。したがって、検出精度の向上を図ることができる。
また、本開示の別の観点によれば、圧電装置は、上記圧電素子と、圧電素子を搭載する被実装部材と、圧電素子を収容する状態で被実装部材に固定される蓋部と、を有し、外部と連通して圧力が導入される貫通孔が形成されたケーシングと、を備えている。
第1実施形態の圧電素子1について、図1および図2を参照しつつ説明する。なお、本実施形態の圧電素子1は、例えば、マイクロフォンとして利用されると好適である。また、図1は、図2中のI-I線に沿った断面図に相当している。なお、図2では、後述する第1電極部71および第2電極部72等を省略して示している。また、図2に対応する各図においても、第1電極部71および第2電極部72等を適宜省略して示している。
上記第1実施形態の変形例について説明する。上記第1実施形態において、応力増加用スリット42は、図3に示されるように、分離用スリット41の延設方向に沿って延設されつつ、応力増加用スリット42のみで角部C1が構成されるように折り曲げられた形状とされていてもよい。つまり、応力増加用スリット42は、いわゆる波形状とされていてもよい。
第2実施形態について説明する。本実施形態は、第1実施形態に対し、変形促進構造の構成を変更したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
上記第2実施形態の変形例について説明する。上記第2実施形態において、角部C2は、凹部10aの開口端において、当該開口端を支持体10の内縁側に突出させる凸部が形成されることで構成されていてもよい。つまり、上記第2実施形態は、振動領域22のうちの第1領域R1である一端部22aに角部C2が形成されるのであれば、凹部10aの開口端側の形状は適宜変更可能である。
第3実施形態について説明する。本実施形態は、第1実施形態に対し、変形促進構造の構成を変更したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第4実施形態について説明する。本実施形態は、第3実施形態に対し、変形促進構造の構成を変更したものである。その他に関しては、第3実施形態と同様であるため、ここでは説明を省略する。
第5実施形態について説明する。本実施形態は、第1実施形態に対し、変形促進構造の構成を変更したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第6実施形態について説明する。本実施形態は、第1実施形態に対し、各振動領域22に温度検出素子および発熱素子を備えたものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第7実施形態について説明する。本実施形態は、第1実施形態に対し、複数のセンシング部30が形成されるようにしたものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第8実施形態について説明する。本実施形態は、第1実施形態に対し、支持体10の凹部10aに保護膜を配置したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第9実施形態について説明する。本実施形態は、第1実施形態に対し、支持体10の形状を変更したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第10実施形態について説明する。本実施形態は、第9実施形態に対し、圧電装置における圧電素子1の配置の仕方を変更したものである。その他に関しては、第9実施形態と同様であるため、ここでは説明を省略する。
第11実施形態について説明する。本実施形態は、第1実施形態に対し、中間電極膜62の形状を変更したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第11実施形態の変形例について説明する。上記第11実施形態において、図20に示されるように、電荷領域621、623は、矩形状とされていなくてもよい。つまり、ダミー領域624、625は、3つの電荷領域621~623が等しくなるのであれば、形成される位置や形状は適宜変更可能である。さらに、3つの電荷領域621~623の面積が等しくなるのであれば、ダミー領域624、625は形成されていなくてもよい。
第12実施形態について説明する。本実施形態は、第1実施形態に対し、第1領域R1と第2領域R2との区画の仕方を規定したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
以上説明した本実施形態によれば、第1領域R1と第2領域R2とは、第1領域R1の静電エネルギーEが高くなるように区画されている。このため、検出感度の向上を図ることができ、検出精度の向上を図ることができる。
上記第12実施形態の変形例について説明する。第1領域R1および第2領域R2は、図25に示されるように分割されていてもよい。すなわち、振動領域22が平面三角形状とされているため、一端部22aを3等分するように三角形を分割し、3つの三角形の各重心位置Cと、一端部22aの両端部とを繋ぐ境界線によって第1領域R1と第2領域R2とを分割するようにしてもよい。このように第1領域R1と第2領域R2とを区画するようにしても、上記第12実施形態の近似線に近い領域で第1領域R1と第2領域R2とが区画されて静電エネルギーEが高くなる領域が含まれる。このため、検出感度の向上を図ることができ、検出精度の向上を図ることができる。
第13実施形態について説明する。本実施形態は、第12実施形態に対し、第1領域R1と第2領域R2との区画の仕方を規定したものである。その他に関しては、第12実施形態と同様であるため、ここでは説明を省略する。
このように、単位面積当たりの発生応力に基づいて第1領域R1と第2領域R2とを区画するようにしても、上記第12実施形態と同様の効果を得ることができる。
第14実施形態について説明する。本実施形態は、第1実施形態に対し、各振動領域22を反らせつつ、並列に接続したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第14実施形態に変形例について説明する。上記第14実施形態において、図31に示されるように、各振動領域22は、回路基板120に対して並列に接続されつつ、互いに直列にも接続されていてもよい。
第15実施形態について説明する。本実施形態は、第1実施形態に対し、振動領域22に反射膜を形成したものである。その他に関しては、第1実施形態と同様であるため、ここでは説明を省略する。
第16実施形態について説明する。本実施形態は、第9実施形態のように圧電装置を構成した際に自己診断を行うようにしたものである。その他に関しては、第9実施形態と同様であるため、ここでは説明を省略する。
上記第16実施形態の変形例について説明する。上記第16実施形態において、制御部120aは、自己診断として、異常判定およびバック空間S2の圧力の推定の一方のみを行うようにしてもよい。また、上記第16実施形態において、制御部120aは、バック空間S2の圧力の推定を行う際、通常振動と異なる振動であるのであれば、各振動領域22を共振周波数で振動させなくてもよい。但し、各振動領域22を共振周波数で最大振動させることにより、通常振動との差を大きくでき、バック空間S2の圧力の推定精度を向上できる。
第17実施形態について説明する。本実施形態は、第1実施形態に対し、下層電極膜61、中間電極膜62、および上層電極膜63の膜厚を規定したものである。その他に関しては、第9実施形態と同様であるため、ここでは説明を省略する。
上記第17実施形態の変形例について説明する。上記第17実施形態において、下層電極膜61と上層電極膜63とは、中間電極膜62より膜厚が薄くされると共に剛性が等しくされるのであれば次のように構成されていてもよい。すなわち、下層電極膜61と上層電極膜63とは、異なる材料で構成され、膜厚が調整されることによって剛性が等しくなるように構成されていてもよい。
第18実施形態について説明する。本実施形態は、第11実施形態に対し、寄生容量Cpに基づいて電荷領域620の数を規定したものである。その他に関しては、第11実施形態と同様であるため、ここでは説明を省略する。
なお、寄生容量Cpは、圧電素子1(すなわち、センシング部30)と回路基板120とを接続する部分の容量や、回路基板120の内部に発生する容量等の和である。また、センシング部30の容量Coは、各電荷領域620が直列に接続されるため、1/n2に比例する。
第19実施形態について説明する。本実施形態は、第9実施形態のように圧電装置を構成した際の、受圧面空間S1の音響コンプライアンスCf、バック空間S2の音響コンプライアンスCb、分離用スリット41の音響抵抗Rg等を調整したものである。その他に関しては、第9実施形態と同様であるため、ここでは説明を省略する。
本開示は、実施形態に準拠して記述されたが、本開示は当該実施形態や構造に限定されるものではないと理解される。本開示は、様々な変形例や均等範囲内の変形をも包含する。加えて、様々な組み合わせや形態、さらには、それらに一要素のみ、それ以上、あるいはそれ以下、を含む他の組み合わせや形態をも、本開示の範疇や思想範囲に入るものである。
Claims (51)
- 圧力に応じた圧力検出信号を出力する振動部(20)を有する圧電素子であって、
支持体(10)と、
前記支持体上に配置され、圧電膜(50)と、前記圧電膜と接続されて前記圧電膜が変形することによって発生する電荷を取り出す電極膜(60)とを含む構成とされ、前記支持体に支持される支持領域(21a)と、前記支持領域と繋がっており、前記支持体から浮遊している複数の振動領域(22)とを有し、前記電荷に基づいた前記圧力検出信号を出力する前記振動部と、を備え、
前記複数の振動領域は、それぞれ前記支持領域との境界となる一端部(22a)が固定端とされると共に他端部(22b)が自由端とされ、前記一端部側の領域が第1領域(R1)とされると共に、前記他端部側の領域が第2領域(R2)とされており、
前記電極膜は、前記第1領域に形成されており、
前記圧力検出信号の検出精度を向上させる向上部(11c、22、22a、61~63、82、91、92、140、R1、R2、C1、C2)を備えている圧電素子。 - 前記複数の振動領域は、前記向上部として、前記第1領域の変形を促進させる変形促進構造(C1、C2、22a、82)が形成されている請求項1に記載の圧電素子。
- 前記変形促進構造は、前記第1領域のうちの前記支持体から浮遊している部分に形成された角部(C1)である請求項2に記載の圧電素子。
- 前記変形促進構造は、前記第1領域の一端部が角部(C2)を有する形状とされることで構成されている請求項2または3に記載の圧電素子。
- 前記角部は、曲率を有する湾曲形状とされている請求項3または4に記載の圧電素子。
- 前記振動領域のうちの浮遊している領域の外形線における前記支持領域側の2つの端部は、前記一端部に達しており、
前記振動領域は、前記変形促進構造として、前記2つの端部同士の間を結ぶ仮想線(K1)に対し、前記一端部が前記他端部と反対側に膨らんだ部分を有する形状とされている請求項3ないし5のいずれか1つに記載の圧電素子。 - 前記振動領域のうちの浮遊している領域の外形線における前記支持領域側の2つの端部は、それぞれ前記浮遊している領域で終端しており、
前記振動領域は、前記変形促進構造として、前記2つの端部同士の間を結ぶ仮想線(K2)に対し、前記一端部が前記他端部と反対側に膨らんだ部分を有する請求項2ないし5のいずれか1つに記載の圧電素子。 - 前記第2領域には、孔部(81)が形成されていると共に、前記孔部に前記圧電膜よりヤング率が高い前記変形促進構造としての硬膜(82)が配置されている請求項2ないし7のいずれか1つに記載の圧電素子。
- 前記硬膜は、前記第1領域側より前記他端部側の方が密に形成されている請求項8に記載の圧電素子。
- 前記硬膜は、前記電極膜と同じ材料で構成されている請求項8または9に記載の圧電素子。
- 前記振動領域には、前記向上部として、温度に応じた温度検出信号を出力する温度検出素子(91)と、通電されることで発熱する発熱素子(92)とが形成されている請求項1ないし10のいずれか1つに記載の圧電素子。
- 前記温度検出素子および前記発熱素子は、前記第2領域に形成されている請求項11に記載の圧電素子。
- 前記圧電膜は、前記支持体側から下層圧電膜(51)と上層圧電膜(52)とが積層されて構成されており、
前記温度検出素子および前記発熱素子は、前記下層圧電膜と前記上層圧電膜との間に配置されている請求項11または12に記載の圧電素子。 - 前記振動領域は、複数形成され、少なくとも一部は、前記向上部として、互いの共振周波数が異なるように形成されている請求項2ないし13のいずれか1つに記載の圧電素子。
- 共振周波数が異なる少なくとも一部の前記振動領域は、前記一端部と前記他端部との間の長さが異なっている請求項14に記載の圧電素子。
- 共振周波数が異なる少なくとも一部の前記振動領域は、前記振動領域の厚さが異なっている請求項14に記載の圧電素子。
- 共振周波数が異なる少なくとも一部の前記振動領域は、前記振動領域を構成する材料が異なっている請求項14に記載の圧電素子。
- 前記支持体は、支持基板(11)と、前記支持基板上に配置され、前記振動部が配置される絶縁膜(12)とを有し、前記振動領域を浮遊させる凹部(10a)が前記支持基板および前記絶縁膜に形成されており、
前記支持基板に形成された凹部における前記絶縁膜側と反対側の開口部を第1開口部(11d)とすると共に前記絶縁膜側の開口部を第2開口部(11e)とすると、前記第1開口部と前記第2開口部とを繋ぐ側面(11c)は、前記向上部として、前記第1開口部と前記第2開口部とを結ぶ仮想線(K3)に対して窪んだ窪み構造とされている請求項1ないし17のいずれか1つに記載の圧電素子。 - 前記支持基板は、シリコン基板であり、前記絶縁膜側の一面(11a)が(110)面とされ、
前記支持基板の側面は、(111)面とされている請求項18に記載の圧電素子。 - 前記電極膜および前記圧電膜は、下層電極膜(61)、下層圧電膜(51)、中間電極膜(62)、上層圧電膜(52)、上層電極膜(63)が前記支持体側から順に積層されて配置され、
前記中間電極膜は、前記向上部として、面積が等しくされた複数の電荷領域(620、621~623)に分割されていると共に、前記電荷領域が直列に接続されており、
前記振動部は、前記下層電極膜と前記中間電極膜の電荷領域との間に発生する電荷、および前記上層電極膜と前記中間電極膜の電荷領域との間に発生する電荷に基づいた前記圧力検出信号を出力する請求項1ないし19のいずれか1つに記載の圧電素子。 - 前記複数の電荷領域は、最大感度の90%以上となる数とされている請求項20に記載の圧電素子。
- 前記複数の振動領域における第1領域および第2領域は、前記振動領域を前記一端部と交差する方向に複数に分割した仮想領域(M)において、前記仮想領域の容量をCとし、当該仮想領域に発生する応力の平均値をσとすると、前記向上部として、それぞれの前記仮想領域におけるC×σ2が最大となる領域を繋ぐ境界線で区画されている請求項1ないし21のいずれか1つに記載の圧電素子。
- 前記複数の振動領域における第1領域および第2領域は、前記振動領域を前記一端部と交差する方向に複数に分割した仮想領域(M)において、前記仮想領域の面積をSとし、前記仮想領域に発生する応力の和をσsumとすると、前記向上部として、それぞれの前記仮想領域における(σsum)2/Sが最大となる領域を繋ぐ境界線で区画されている請求項1ないし21のいずれか1つに記載の圧電素子。
- 前記複数の振動領域は、平面三角形状とされており、
前記複数の振動領域における第1領域および第2領域は、前記向上部として、前記振動領域を前記一端部が3等分となるように分割して3つの三角形を構成し、3つの三角形の重心位置(C)と、前記一端部の両端部とを繋ぐ境界線で区画されている請求項1ないし21のいずれか1つに記載の圧電素子。 - 前記複数の振動領域は、前記向上部として、前記他端部が前記一端部に対して反っており、
前記振動部は、前記向上部として、前記複数の振動領域からそれぞれ前記圧力検出信号を出力する請求項1ないし24のいずれか1つに記載の圧電素子。 - 前記複数の振動領域は、前記第2領域に、前記向上部として、前記圧電膜よりも反射率の高い反射膜(140)が配置されている請求項1ないし25のいずれか1つに記載の圧電素子。
- 前記反射膜は、前記圧電膜よりもヤング率の低い材料で構成されている請求項26に記載の圧電素子。
- 前記電極膜および前記圧電膜は、下層電極膜(61)、下層圧電膜(51)、中間電極膜(62)、上層圧電膜(52)、上層電極膜(63)が前記支持体側から順に積層されて配置され、
前記下層電極膜、前記中間電極膜、前記上層電極膜は、前記向上部として、前記下層電極膜および前記上層電極膜の膜厚が前記中間電極膜の膜厚より薄くされ、前記下層電極膜と前記上層電極膜との剛性が等しくされている請求項1ないし27のいずれか1つに記載の圧電素子。 - 圧力に応じた圧力検出信号を出力する振動部(20)を有する圧電素子であって、
支持体(10)と、
前記支持体上に配置され、圧電膜(50)と、前記圧電膜と接続されて前記圧電膜が変形することによって発生する電荷を取り出す電極膜(60)とを有し、前記支持体に支持される支持領域(21a)と、前記支持領域と繋がっており、前記支持体から浮遊している複数の前記振動領域(22)とを有し、前記電荷に基づいた前記圧力検出信号を出力する前記振動部と、を備え、
複数の前記振動領域は、それぞれ前記支持領域との境界となる一端部(22a)が固定端とされると共に他端部(22b)が自由端とされ、前記一端部側の領域が第1領域(R1)とされると共に、前記自由端側の領域が第2領域(R2)とされており、さらに、少なくとも一部の前記振動領域における共振周波数が互いに異なるように形成され、
前記電極膜は、前記第1領域に配置されている圧電素子。 - 共振周波数が異なる少なくとも一部の前記振動領域は、前記一端部と前記他端部との間の長さが異なっている請求項29に記載の圧電素子。
- 共振周波数が異なる少なくとも一部の前記振動領域は、前記振動領域の厚さが異なっている請求項29に記載の圧電素子。
- 共振周波数が異なる少なくとも一部の前記振動領域は、前記振動領域を構成する材料が異なっている請求項29に記載の圧電素子。
- 前記振動領域には、温度に応じた温度検出信号を出力する温度検出素子(91)と、通電されることで発熱する発熱素子(92)とが形成されている請求項29ないし32のいずれか1つに記載の圧電素子。
- 前記温度検出素子および前記発熱素子は、前記第2領域に形成されている請求項33に記載の圧電素子。
- 前記圧電膜は、前記支持体側から下層圧電膜(51)と上層圧電膜(52)とが積層されて構成されており、
前記温度検出素子および前記発熱素子は、前記下層圧電膜と前記上層圧電膜との間に配置されている請求項33または34に記載の圧電素子。 - 圧力に応じた圧力検出信号を出力する振動部(20)を有する圧電素子を備えた圧電装置であって、
請求項1ないし35のいずれか1つに記載の圧電素子と、
前記圧電素子を搭載する被実装部材(131)と、前記圧電素子を収容する状態で前記被実装部材に固定される蓋部(132)と、を有し、外部と連通して前記圧力が導入される貫通孔(131b、132a)が形成されたケーシング(130)と、を備える圧電装置。 - 前記被実装部材に搭載される回路基板(120)を備え、
前記圧電素子は、前記圧電膜上に前記電極膜と電気的に接続された接続パッド部(701、702)が形成され、前記被実装部材にフリップチップ実装されており、前記接続パッド部が前記回路基板と前記被実装部材に形成された配線部(131c)を介して電気的に接続されており、
前記接続パッド部は、前記回路基板側に配置されている請求項36に記載の圧電装置。 - 前記圧電素子は、前記圧電膜上にフローティング状態とされたダミーパッド部(703~708)を有し、
前記接続パッド部および前記ダミーパッド部は、前記圧電素子における前記被実装部材の面方向と平行な面の中心を基準として対称に配置されている請求項37に記載の圧電装置。 - 前記ケーシング内の空間における前記貫通孔と前記振動部との間に位置する受圧面空間(S1)と異なる空間をバック空間(S2)とし、前記圧電素子の音響コンプライアンスをCmとし、前記バック空間の容量をCbとすると、Cb/Cmが2以下とされている請求項36ないし38のいずれか1つに記載の圧電装置。
- 前記振動部には、前記複数の振動領域を区画する分離用スリット(41)が形成されており、
前記ケーシング内の空間における前記貫通孔と前記振動部との間に位置する空間を受圧面空間(S1)とすると共に前記受圧面空間と異なる空間をバック空間(S2)とすると、前記圧電素子の音響コンプライアンス、前記受圧面空間の音響コンプライアンス、前記バック空間の音響コンプライアンス、および前記スリットの音響抵抗は、低周波ロールオフ周波数、前記圧電素子の共振周波数、ヘルムホルツ周波数の順に周波数が大きくなるように調整されている請求項36ないし39のいずれか1つに記載の圧電装置。 - 前記低周波ロールオフ周波数は、20Hz以下とされ、
前記ヘルムホルツ周波数は、20kHz以上とされている請求項40に記載の圧電装置。 - 前記分離用スリットは、幅が3μm以下とされている請求項41に記載の圧電装置。
- 前記受圧面空間の音響コンプライアンスをCfとすると共に、前記バック空間の音響コンプライアンスをCbとすると、Cb/Cfが14以下とされている請求項36ないし42のいずれか1つに記載の圧電装置。
- 前記ケーシング内の空間における前記貫通孔と前記振動部との間に位置する空間を受圧面空間(S1)とすると共に前記受圧面空間と異なる空間をバック空間(S2)とすると、前記受圧面区間の容積と、前記バック空間の容積とが等しくされている請求項36ないし43のいずれか1つに記載の圧電装置。
- 所定の処理を行う制御部(120a)を備え、
前記圧電素子は、前記制御部に対して前記複数の振動領域が並列に接続されていると共に、前記複数の振動領域が直列に接続されており、
前記制御部は、所定電圧を印加して前記複数の振動領域を振動させることで前記圧電素子の自己診断を行う請求項36ないし44のいずれか1つに記載の圧電装置。 - 前記制御部は、前記自己診断として、前記圧電素子に印加され得る圧力に基づいた通常振動となるように前記複数の振動領域を振動させ、直列に接続された前記振動領域の間の電圧に基づいて前記圧電素子の異常判定を行う請求項45に記載の圧電装置。
- 前記ケーシング内の空間における前記貫通孔と前記振動部との間に位置する空間(S1)と異なる空間をバック空間(S2)とし、
前記制御部は、
前記自己診断として、前記圧電素子に印加され得る圧力に基づいた通常振動となるように前記複数の振動領域を振動させた際の前記振動領域の間の電圧と、前記通常振動と異なる推定振動となるように前記複数の振動領域を振動させた際の前記振動領域の間の電圧との差を算出して共振倍率を導出すると共に、前記共振倍率に基づいて前記バック空間の圧力を推定し、
推定した前記バック空間の圧力に基づいて前記圧力検出信号の補正を行う請求項45または46に記載の圧電装置。 - 前記制御部は、前記推定振動として、前記複数の振動領域を共振周波数で振動させる請求項47に記載の圧電装置。
- 支持体(10)と、
前記支持体上に配置され、圧電膜(50)と、前記圧電膜と接続されて前記圧電膜が変形することによって発生する電荷を取り出す電極膜(60)とを含む構成とされ、前記支持体に支持される支持領域(21a)と、前記支持領域と繋がっており、前記支持体から浮遊している複数の振動領域(22)とを有し、前記電荷に基づいた前記圧力検出信号を出力する振動部(20)と、を備え、
前記複数の振動領域は、それぞれ前記支持領域との境界となる一端部(22a)が固定端とされると共に他端部(22b)が他端部とされ、前記一端部側の領域が第1領域(R1)とされると共に、前記他端部側の領域が第2領域(R2)とされており、
前記電極膜は、前記第1領域に形成されており、
前記圧力検出信号の検出精度を向上させる向上部(11c、22、22a、62、82、91、92、140、R1、R2、C1、C2)が形成されている圧電素子の製造方法であって、
前記支持体を用意することと、
前記支持体上に前記振動部を形成することと、を行い、
前記振動部を形成することでは、前記支持体に前記振動領域を浮遊させる凹部(10a)を形成することを行う圧電素子の製造方法。 - 前記支持体を用意することでは、シリコン基板で構成される支持基板(11)と、前記支持基板上に配置される絶縁膜(12)と、を有する前記支持体を用意し、
前記凹部を形成することでは、異方性ドライエッチングを行うことにより、前記支持基板および前記絶縁膜を貫通して前記振動領域を浮遊させることと、異方性ウェットエッチングを行うことにより、前記支持基板に形成された凹部における前記絶縁膜側と反対側の開口部を第1開口部(11d)とすると共に前記絶縁膜側の開口部を第2開口部(11e)とすると、前記第1開口部と前記第2開口部とを繋ぐ側面(11c)が前記第1開口部と前記第2開口部とを結ぶ仮想線(K3)に対して窪んだ構成とすることと、を行う請求項49に記載の圧電素子の製造方法。 - 前記振動部を形成することでは、前記第2領域に、前記圧電膜よりも反射率の高い反射膜(140)を配置することを行い、
前記振動部を形成することの後、レーザビーム(L)を前記反射膜に照射して反射した前記レーザビームの強度に基づき、前記振動領域の反りを判定することを行う請求項49または50に記載の圧電素子の製造方法。
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20906198.5A EP4082961A4 (en) | 2019-12-25 | 2020-12-01 | Piezoelectric element, piezoelectric device and manufacturing method of piezoelectric element |
| KR1020227021221A KR102759104B1 (ko) | 2019-12-25 | 2020-12-01 | 압전 소자, 압전 장치 및 압전 소자의 제조 방법 |
| JP2021567112A JP7156558B2 (ja) | 2019-12-25 | 2020-12-01 | 圧電素子、圧電装置、および圧電素子の製造方法 |
| CN202080082663.6A CN114746360A (zh) | 2019-12-25 | 2020-12-01 | 压电元件、压电装置以及压电元件的制造方法 |
| US17/716,259 US12615480B2 (en) | 2019-12-25 | 2022-04-08 | Piezoelectric accoustic sensor with multiple vibrating areas |
| JP2022135099A JP7420178B2 (ja) | 2019-12-25 | 2022-08-26 | 圧電素子 |
| JP2022156782A JP7447958B2 (ja) | 2019-12-25 | 2022-09-29 | 圧電素子、圧電装置 |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019235224 | 2019-12-25 | ||
| JP2019-235224 | 2019-12-25 | ||
| JP2020125990 | 2020-07-24 | ||
| JP2020-125990 | 2020-07-24 | ||
| JP2020177170 | 2020-10-22 | ||
| JP2020-177170 | 2020-10-22 | ||
| PCT/JP2020/040471 WO2021131311A1 (ja) | 2019-12-25 | 2020-10-28 | 圧電素子、圧電装置、および圧電素子の製造方法 |
| JPPCT/JP2020/040471 | 2020-10-28 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US17/716,259 Continuation US12615480B2 (en) | 2019-12-25 | 2022-04-08 | Piezoelectric accoustic sensor with multiple vibrating areas |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2021131528A1 true WO2021131528A1 (ja) | 2021-07-01 |
Family
ID=76573908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2020/044651 Ceased WO2021131528A1 (ja) | 2019-12-25 | 2020-12-01 | 圧電素子、圧電装置、および圧電素子の製造方法 |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4082961A4 (ja) |
| JP (3) | JP7156558B2 (ja) |
| KR (1) | KR102759104B1 (ja) |
| CN (1) | CN114746360A (ja) |
| WO (1) | WO2021131528A1 (ja) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230188896A1 (en) * | 2021-12-09 | 2023-06-15 | Skyworks Solutions, Inc. | Acoustic resistance improvement in piezoelectric microelectromechanical system microphone using compliant joint |
| WO2023193186A1 (zh) * | 2022-04-07 | 2023-10-12 | 深圳市韶音科技有限公司 | 一种振动装置 |
| WO2025220611A1 (ja) * | 2024-04-15 | 2025-10-23 | キヤノン株式会社 | 電子聴診装置及びダイヤフラム変位検出装置 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7639677B2 (ja) * | 2021-12-28 | 2025-03-05 | 株式会社デンソー | 圧電装置 |
| WO2024084829A1 (ja) | 2022-10-19 | 2024-04-25 | 株式会社Nttドコモ | 端末及び通信方法 |
| JP7845151B2 (ja) | 2022-11-17 | 2026-04-14 | 株式会社デンソー | 設備状態監視システム |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5936154B2 (ja) | 1977-10-15 | 1984-09-01 | 三菱電機株式会社 | 電気圧力変換装置 |
| JP2005340961A (ja) * | 2004-05-24 | 2005-12-08 | Matsushita Electric Works Ltd | 音波受信装置 |
| JP2017220935A (ja) * | 2017-07-12 | 2017-12-14 | 株式会社レーベン販売 | 光マイクロフォン、そのプログラム、制御方法、および補聴器 |
| JP2018137297A (ja) * | 2017-02-21 | 2018-08-30 | 新日本無線株式会社 | 圧電素子 |
| JP2018170697A (ja) * | 2017-03-30 | 2018-11-01 | 新日本無線株式会社 | 圧電素子 |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0579813A (ja) * | 1991-09-18 | 1993-03-30 | Canon Inc | カンチレバー状変位素子、カンチレバー型プローブ及びそれを用いた情報処理装置と走査型トンネル顕微鏡 |
| US7425749B2 (en) * | 2002-04-23 | 2008-09-16 | Sharp Laboratories Of America, Inc. | MEMS pixel sensor |
| JP2006158112A (ja) | 2004-11-30 | 2006-06-15 | Matsushita Electric Works Ltd | 圧電型発電機構及び圧電型発電機構を利用したワイヤレススイッチ |
| DE102005008514B4 (de) * | 2005-02-24 | 2019-05-16 | Tdk Corporation | Mikrofonmembran und Mikrofon mit der Mikrofonmembran |
| TWI272671B (en) * | 2005-10-03 | 2007-02-01 | Touch Micro System Tech | Method of forming a cavity by two-step etching and method of reducing dimension of an MEMS device |
| JP2007129391A (ja) * | 2005-11-02 | 2007-05-24 | Matsushita Electric Ind Co Ltd | 音響共振器及びフィルタ |
| JP4144640B2 (ja) * | 2006-10-13 | 2008-09-03 | オムロン株式会社 | 振動センサの製造方法 |
| KR101606780B1 (ko) * | 2008-06-30 | 2016-03-28 | 더 리젠츠 오브 더 유니버시티 오브 미시건 | 압전 mems 마이크로폰 |
| US10129656B2 (en) * | 2009-01-30 | 2018-11-13 | Avago Technologies International Sales Pte. Limited | Active temperature control of piezoelectric membrane-based micro-electromechanical devices |
| KR101094470B1 (ko) * | 2009-12-10 | 2011-12-19 | 전자부품연구원 | 압전 발전기 |
| DE102010009453A1 (de) | 2010-02-26 | 2011-09-01 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Schallwandler zum Einsetzen in ein Ohr |
| JP2016086599A (ja) * | 2014-10-28 | 2016-05-19 | パナソニックIpマネジメント株式会社 | 発電装置 |
| JP6819002B2 (ja) * | 2016-08-10 | 2021-01-27 | 新日本無線株式会社 | 圧電素子 |
| JP6908322B2 (ja) | 2016-09-06 | 2021-07-21 | 新日本無線株式会社 | 圧電素子 |
| JP6787553B2 (ja) * | 2017-02-14 | 2020-11-18 | 新日本無線株式会社 | 圧電素子 |
| JP6907620B2 (ja) * | 2017-03-16 | 2021-07-21 | ヤマハ株式会社 | 振動トランスデューサ |
| JP7004268B2 (ja) | 2018-02-15 | 2022-01-21 | 新日本無線株式会社 | 圧電素子 |
| CN207854171U (zh) * | 2018-03-02 | 2018-09-11 | 上海微联传感科技有限公司 | 压电式麦克风 |
| JP2019161030A (ja) * | 2018-03-14 | 2019-09-19 | 新日本無線株式会社 | 圧電素子 |
| CN109495829B (zh) * | 2018-12-31 | 2021-12-03 | 瑞声声学科技(深圳)有限公司 | 压电式mems麦克风 |
-
2020
- 2020-12-01 CN CN202080082663.6A patent/CN114746360A/zh active Pending
- 2020-12-01 EP EP20906198.5A patent/EP4082961A4/en active Pending
- 2020-12-01 JP JP2021567112A patent/JP7156558B2/ja active Active
- 2020-12-01 WO PCT/JP2020/044651 patent/WO2021131528A1/ja not_active Ceased
- 2020-12-01 KR KR1020227021221A patent/KR102759104B1/ko active Active
-
2022
- 2022-08-26 JP JP2022135099A patent/JP7420178B2/ja active Active
- 2022-09-29 JP JP2022156782A patent/JP7447958B2/ja active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5936154B2 (ja) | 1977-10-15 | 1984-09-01 | 三菱電機株式会社 | 電気圧力変換装置 |
| JP2005340961A (ja) * | 2004-05-24 | 2005-12-08 | Matsushita Electric Works Ltd | 音波受信装置 |
| JP2018137297A (ja) * | 2017-02-21 | 2018-08-30 | 新日本無線株式会社 | 圧電素子 |
| JP2018170697A (ja) * | 2017-03-30 | 2018-11-01 | 新日本無線株式会社 | 圧電素子 |
| JP2017220935A (ja) * | 2017-07-12 | 2017-12-14 | 株式会社レーベン販売 | 光マイクロフォン、そのプログラム、制御方法、および補聴器 |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP4082961A4 |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230188896A1 (en) * | 2021-12-09 | 2023-06-15 | Skyworks Solutions, Inc. | Acoustic resistance improvement in piezoelectric microelectromechanical system microphone using compliant joint |
| US12513467B2 (en) * | 2021-12-09 | 2025-12-30 | Skyworks Solutions, Inc. | Acoustic resistance improvement in piezoelectric microelectromechanical system microphone using compliant joint |
| WO2023193186A1 (zh) * | 2022-04-07 | 2023-10-12 | 深圳市韶音科技有限公司 | 一种振动装置 |
| WO2025220611A1 (ja) * | 2024-04-15 | 2025-10-23 | キヤノン株式会社 | 電子聴診装置及びダイヤフラム変位検出装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2022173466A (ja) | 2022-11-18 |
| JP7420178B2 (ja) | 2024-01-23 |
| EP4082961A1 (en) | 2022-11-02 |
| JP2022167985A (ja) | 2022-11-04 |
| EP4082961A4 (en) | 2023-10-25 |
| KR20220104023A (ko) | 2022-07-25 |
| KR102759104B1 (ko) | 2025-01-24 |
| US20220232328A1 (en) | 2022-07-21 |
| JP7447958B2 (ja) | 2024-03-12 |
| CN114746360A (zh) | 2022-07-12 |
| JP7156558B2 (ja) | 2022-10-19 |
| JPWO2021131528A1 (ja) | 2021-07-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7156558B2 (ja) | 圧電素子、圧電装置、および圧電素子の製造方法 | |
| WO2021131311A1 (ja) | 圧電素子、圧電装置、および圧電素子の製造方法 | |
| JP2022007879A (ja) | 圧電素子 | |
| CN115243169B (zh) | 一种传感装置 | |
| EP2387255B1 (en) | Acoustic sensor and microphone | |
| US11871664B1 (en) | Staggering of openings in electrodes for crack mitigation | |
| CN104469640B (zh) | 声响转换器及麦克风 | |
| US7907744B2 (en) | Capacitive vibration sensor and method for manufacturing same | |
| CN101828409B (zh) | 具有使用接合引线的增强型冲击验证的硅麦克风 | |
| CN102238461B (zh) | 声音传感器及其制造方法 | |
| CN1969168B (zh) | 振动型陀螺传感器 | |
| JPH09500247A (ja) | 高圧低インピーダンス静電トランスデューサ | |
| CN101690263A (zh) | 音响传感器 | |
| CN102164333A (zh) | 音响传感器 | |
| CN103503481A (zh) | 声音传感器及其制造方法 | |
| JP6809008B2 (ja) | Mems構造及び、mems構造を有する静電容量型センサ、圧電型センサ、音響センサ | |
| JP2021111957A (ja) | 超音波センサ | |
| US12615480B2 (en) | Piezoelectric accoustic sensor with multiple vibrating areas | |
| US20240268234A1 (en) | Piezoelectric transducers, acoustic output devices, and sound transmission devices | |
| JP6432372B2 (ja) | 音響センサ | |
| JP5007522B2 (ja) | 圧電振動子およびその製造方法 | |
| WO2022104928A1 (zh) | Mems麦克风芯片 | |
| JP7452476B2 (ja) | 圧電素子、圧電装置、および圧電素子の製造方法 | |
| JPH0884396A (ja) | 圧電スピーカ | |
| HK40078709A (zh) | 一种传感装置 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 20906198 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2021567112 Country of ref document: JP Kind code of ref document: A |
|
| ENP | Entry into the national phase |
Ref document number: 20227021221 Country of ref document: KR Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 2020906198 Country of ref document: EP Effective date: 20220725 |






