WO2021204285A1 - 雾化器及电子烟 - Google Patents

雾化器及电子烟 Download PDF

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Publication number
WO2021204285A1
WO2021204285A1 PCT/CN2021/086418 CN2021086418W WO2021204285A1 WO 2021204285 A1 WO2021204285 A1 WO 2021204285A1 CN 2021086418 W CN2021086418 W CN 2021086418W WO 2021204285 A1 WO2021204285 A1 WO 2021204285A1
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WO
WIPO (PCT)
Prior art keywords
atomization
atomizer
side wall
liquid
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/086418
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English (en)
French (fr)
Inventor
鲁林海
李尹喆
徐中立
李永海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen FirstUnion Technology Co Ltd
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Shenzhen FirstUnion Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen FirstUnion Technology Co Ltd filed Critical Shenzhen FirstUnion Technology Co Ltd
Priority to EP21784710.2A priority Critical patent/EP4133953A4/en
Priority to US17/918,113 priority patent/US20230134641A1/en
Publication of WO2021204285A1 publication Critical patent/WO2021204285A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures

Definitions

  • the embodiments of the present application relate to the technical field of electronic cigarettes, and in particular, to an atomizer and an electronic cigarette.
  • E-cigarettes are products that allow users to smoke after heating and atomizing a liquid matrix containing nicotine into an aerosol.
  • the part of the electronic cigarette that realizes the atomization function is the atomizer, and its structure includes a liquid storage cavity for storing a liquid matrix, a porous body that sucks the liquid matrix from the liquid storage cavity, and a heating element that heats and atomizes the liquid matrix sucked by the porous body.
  • the part of the housing of the atomizer corresponding to the heating element is provided with an air inlet for air intake, and a smoke transmission tube for outputting the aerosol.
  • external air enters the atomizer from the air inlet, and then carries the aerosol out through the flue gas transmission tube, forming a complete air circulation.
  • the liquid matrix exuded from the porous body during the use of the atomizer and the condensate formed after the aerosol is transported by heating will be accumulated after being accumulated inside the atomizer.
  • the air holes flow out, causing oil leakage and pollution.
  • an embodiment of the present application provides an atomizer that can avoid the leakage of the liquid matrix and improve the output efficiency of the aerosol.
  • An embodiment of the present application provides an atomizer, including an outer casing; the outer casing is provided with a liquid storage cavity for storing a liquid matrix, and an atomizing component for atomizing the liquid matrix to generate an aerosol; the atomizing component includes Opposing first side wall and second side wall, and an atomizing surface extending from the first side wall to the second side wall; a receiving seat is arranged in the outer shell, and the receiving seat has an axial direction along the outer shell A first surface opposite to the atomization surface; an atomization cavity is formed between the first surface and the atomization surface;
  • the first surface is configured to be arranged obliquely toward the atomization surface along the extension direction of the atomization surface, and is configured to receive the liquid matrix and/or aerosol leaking from the atomization component in the atomization cavity Condensate formed by internal condensation.
  • the housing body is further provided with an air inlet for outside air to enter and an airflow channel for outputting aerosol;
  • the housing body is provided with a first communication port close to the first side wall, and the housing The body is provided with a second communication port communicating with the atomization cavity close to the second side wall, so that the airflow entering the atomization cavity from the air inlet hole is at least partially guided by the first surface along the The extension direction of the atomization surface flows to the air flow channel, the atomization cavity is in air flow communication with the air inlet hole through the first communication port, and is in air flow communication with the air flow channel through the second communication port
  • the first communication port is opposite to at least a part of the first surface along the extension direction of the atomizing surface.
  • the receiving seat further includes a second surface opposite to the first surface in the axial direction of the outer shell, and the second surface is configured to absorb or hold the second surface.
  • a liquid substrate and/or condensate that is received by a surface is configured to absorb or hold the second surface.
  • the receiving seat is configured to further include a drainage side wall, and the liquid matrix and/or condensate received by the first surface is guided to the second surface through the drainage side wall.
  • the second surface is provided with grooves for absorbing or retaining the liquid matrix and/or condensate by capillary action.
  • the receiving seat includes a housing, and a liquid absorbing member contained in the housing and capable of absorbing the liquid matrix and/or condensate through capillary action; wherein,
  • the first surface is formed on the housing
  • At least a part of the surface of the liquid absorbing member is exposed outside the housing and forms the second surface.
  • the projection of at least a part of the first surface on a plane perpendicular to the axial direction of the outer shell covers the atomizing surface.
  • the outer shell is configured as a hollow cylinder with an open end
  • the open end is provided with an end cover, and the air inlet hole is provided on the end cover;
  • a sealing mechanism for sealing the liquid storage cavity and accommodating and holding the atomization assembly is also arranged in the housing body; at least a part of the air flow channel is arranged on the sealing mechanism.
  • the present application also proposes an electronic cigarette, including a power supply device and the atomizer as described above.
  • the power supply device is used for supplying power to the atomizer, and the atomizer is used for atomizing a liquid substrate to generate an atomizing device for inhaling aerosol.
  • the liquid matrix and condensate that have leaked out are received through the inclined first surface of the receiving seat, and the airflow in the atomization cavity is guided to reduce liquid leakage and guide and increase the output of aerosol.
  • Fig. 1 is a schematic diagram of an electronic cigarette provided by an embodiment
  • Figure 2 is a schematic view of the structure of the atomizer in Figure 1 from another perspective;
  • Fig. 3 is an exploded schematic view of each part of the atomizer shown in Fig. 2 before being assembled;
  • FIG. 4 is a schematic cross-sectional view of the atomizer shown in FIG. 2 along the width direction;
  • Fig. 5 is a schematic cross-sectional view of the atomizer shown in Fig. 2 along the thickness direction;
  • Fig. 6 is a schematic structural view of the socket in Fig. 3 from another perspective;
  • FIG. 7 is a schematic diagram of the structure of the end cover and the socket in FIG. 3 after being assembled
  • Figure 8 is a schematic structural diagram of a socket provided by another embodiment
  • Fig. 9 is a schematic cross-sectional view of a socket provided by another embodiment.
  • the embodiment of the present application proposes an electronic cigarette product used for heating and atomizing a liquid substrate.
  • the common flat cigarette shown in FIG. 1 and FIG. 2 is taken as an example for illustration, including an atomizer 100 for atomizing a liquid substrate, and a power supply device 200 for supplying power to the atomizer 100.
  • the power supply device 200 is also provided with a conductive spring needle 210 corresponding to the atomizer 100 and a magnet 220 corresponding to the magnetic element on the atomizer 100.
  • the detailed structure of the atomizer 100 can be seen in the exploded schematic diagram of FIG. 3 and the cross-sectional schematic diagram of FIG. 4, including:
  • a hollow cylindrical outer shell 10 having a proximal end and a distal end opposite in the axial direction; wherein, according to the requirements of common use, the proximal end is configured as the end for the user to inhale the aerosol, and the distal end is used as One end that is assembled and connected with the power supply device 200; for ease of description, the outer housing 10 further has a first side wall 110 and a second side wall 120 opposite in the thickness direction.
  • the proximal end of the outer casing 10 is provided with a smoking port A for the user to perform a suction operation;
  • the distal end of the outer casing 10 is of an open design, and a detachable end cover 20 is installed on it.
  • the open structure at the distal end is used to install all necessary functional components inside the outer casing 10.
  • the outer shell is provided with a first communication port (not labeled) close to the first side wall, and the first communication port is convenient for outside air to enter the inside of the atomizer.
  • the outer shell is provided with a second communication port (not labeled) close to the second side wall, and the second communication port facilitates the gas inside the atomizer to flow out of the atomizer.
  • the outer shell 10 is provided with a liquid storage cavity 30 for storing a liquid matrix, and an atomizing assembly 40 for sucking the liquid matrix from the liquid storage cavity 30 and heating and atomizing; specifically, as shown in FIG. 4
  • the outer casing 10 is provided with a flue gas transmission tube 11 arranged in the axial direction, and the space between the outer wall of the smoke transmission tube 11 and the inner wall of the outer casing 10 forms a liquid storage cavity 30 for storing a liquid matrix.
  • the first end of the relatively proximal end of the smoke transmission tube 11 is connected to the smoking port A, and the second end of the relatively distal end is connected to the atomization assembly 40, so as to transmit the aerosol generated by the atomization assembly 40 to the liquid matrix Smoking at the smoking mouth A.
  • the atomization assembly 40 shown in FIG. 3 may include a porous body 41 for sucking a liquid matrix from the liquid storage cavity 30, and a heating element for heating and atomizing the liquid matrix sucked from the porous body 41 42.
  • the porous body 41 can be roughly in an embodiment but not limited to a block-like structure. According to the situation of use, it includes a liquid absorption surface 411 and an atomizing surface opposite to each other in the axial direction of the outer casing 10. 412 is the upper and lower surfaces of the block-shaped porous body 41 in FIG.
  • the atomization surface 412 is obtained by extending from the first side wall 110 to the second side wall 120; in addition, the liquid absorption surface 411 and the storage
  • the liquid cavity 30 is opposite, and directly or indirectly contacts the liquid matrix in the liquid storage cavity 30 to absorb the liquid matrix; the porous structure inside the porous body 41 conducts the liquid matrix to the atomizing surface 412 to be heated and atomized to form a gas
  • the sol is released from the atomization surface 412 and escapes.
  • the moving directions of the liquid matrix and aerosol in the porous body 41 are both perpendicular to the plane where the atomization surface 412 is located. The movement of the aerosol and liquid matrix in the porous body 41 will be smoother, and the manufacturing will be more convenient.
  • the porous body 41 may be made of hard capillary structures such as porous ceramics, porous glass ceramics, and porous glass.
  • the heating element 42 is preferably formed on the atomized surface 412 by mixing a conductive raw material powder and a printing auxiliary agent into a paste and then sintering after printing, so that all or most of the surface is connected to the atomizing surface 412. Closely combined, it has the effects of high atomization efficiency, low heat loss, dry burning prevention or greatly reduced dry burning.
  • the heating element 42 can be made of stainless steel, nickel-chromium alloy, iron-chromium-aluminum alloy, metallic titanium, and the like.
  • a sealing mechanism 50 is also provided in the outer housing 10, and the sealing mechanism 50 includes a silicone sleeve 51 and a rigid The support sleeve 52 and the silicone seat 53 not only seal the port of the liquid storage cavity 30, but also fix the atomization assembly 40 inside. in,
  • the structure and shape of the silicone sleeve 51 are not limited.
  • the silicone sleeve 51 is generally ring-shaped, and the inner hollow 511 is used to accommodate the atomization assembly 40, and is sleeved outside the atomization assembly 40 in a flexible and tight fitting manner. .
  • the support sleeve 52 supports and protects the atomization assembly 40 covered with the silicone sleeve 51.
  • the support sleeve 52 may include a main body portion 521 that is substantially elliptical columnar, and a bottom surface extending downward from the main body portion 521.
  • the clamping wall 522 has a C-shaped shape, so that a holding cavity 523 for accommodating and holding the silicone sleeve 51 and the atomization assembly 40 is formed in the clamping wall 522.
  • the supporting sleeve 52 is provided with an airflow channel 524 on the side opposite to the first side wall 110 of the outer casing 10 for outputting the aerosol generated by the atomizing surface 412; the supporting sleeve 52 is formed with a first liquid guiding hole 525 for use To deliver the liquid matrix to the absorbing surface 411.
  • At least a part of the air flow channel 524 is provided on the sealing mechanism.
  • the silica gel seat 53 is disposed at the distal end of the liquid storage cavity 30, and its shape is adapted to the cross-section of the inner contour of the outer housing 10, so as to seal the liquid storage cavity 30 and prevent the liquid matrix from leaking from the liquid storage cavity 30. Furthermore, in order to prevent the shrinkage and deformation of the flexible silicone seat 53 from affecting the tightness of the seal, the above rigid support sleeve 52 is accommodated in the silicone seat 53 to provide support for it.
  • the silicone seat 53 has two opposite second clamping walls 531 extending downward from the bottom surface, and a main body 521 for accommodating the support sleeve 52 is formed between the two second clamping walls 531 ⁇ cavity 532.
  • two second liquid guiding holes 533 and a tracheal insertion hole 534 are formed on the silicone seat 53; the two second liquid guiding holes 533 correspond to the two first liquid guiding holes 525 on the supporting sleeve 52, so that The liquid matrix in the liquid storage cavity 30 can flow through the second liquid guiding hole 533 and the first liquid guiding hole 525 to the liquid suction surface 411 of the porous body 41 to be absorbed; the tracheal insertion hole 534 is used for smoke transmission The lower end of the tube 11 is inserted, and the smoke transmission tube 11 is in air flow communication with the air flow channel 524 after installation, so that the generated aerosol is output to the smoking port A.
  • the end cap 20 has two first support arms 21 standing on the top surface of the cover 21 to support the sealing mechanism 50.
  • the end cover 20 is provided with a first mounting hole 22, a second mounting hole 23, and an air inlet 24.
  • the first mounting hole 22 is equipped with a magnetic element 25 that can be magnetically attracted to the magnet 220 of the power supply device 200, such as a magnet or a ferromagnetic element;
  • the conductive spring needle 210 of the device 200 serves as a power supply electrode to supply power to the heating element 42.
  • the air intake hole 24 is used to allow external air to enter the atomizer 10 during the suction process.
  • the liquid matrix enters the annular space of the silica gel sleeve 51 from the liquid storage cavity 30 through the second liquid guiding hole 533 and the first liquid guiding hole 525 and then passes from the porous body.
  • the liquid absorbing surface 411 of 41 is absorbed and transferred to the atomizing surface 412 to be heated and atomized by the heating element 42 to form an aerosol and release.
  • a receiving seat 60 is provided between the end cap 20 and the atomizing surface 412; the receiving seat 60 and the atomizing surface 412 are kept between A certain interval is used to form an atomization cavity 70 for aerosol release.
  • the air inlet 24 is configured to be located close to the second side wall 120 of the outer housing 10, so that the air flow channel 524 and the air flow channel 524 are respectively located on both sides of the atomization cavity 70, then Further, referring to Figures 3, 5, and 7 for the direction of the suction air flow, the air entering the air inlet 24 enters the atomization cavity 70 from a position close to the second side wall 120, and then follows the outer shell 10 The thickness direction passes through the atomization cavity 70 and then is output from the air flow channel 524 close to the first side wall 110 to the smoke transmission pipe 11.
  • the air inlet 24 is in communication with the first communication port, so that outside air can enter the atomization cavity.
  • the air flow channel 524 communicates with the second communication port to facilitate the outflow of the gas in the atomization cavity 70.
  • the receiving seat 60 is generally block-shaped and has a first surface 61 and a second surface 62 opposed to each other, wherein the first surface 61 and the atomizing surface 412 are opposed to and hold There is a distance to form an atomization cavity 70.
  • the first surface 61 is inclined, specifically, it is inclined upward along the direction close to the first side wall 110. On the one hand, it is used to guide the airflow through an inclined design, as shown by the arrow R2 in Fig.
  • the airflow flows out obliquely under the guidance of the first surface 61; on the other hand, the aerosol in the atomization cavity 70 is condensed when it meets cold air
  • the condensate and the liquid matrix leaking downward from the atomization assembly 40 can be received by the first surface 61 and gradually flow in the direction of the arrow R3 in FIG. 6 under the guidance of the inclined first surface 61.
  • the drainage side wall 64 of the seat 60 falls off.
  • a through hole 63 penetrating in the longitudinal direction of the atomizer 100 is provided on the receiving seat 60 for allowing the electrode column 26 to pass through the through hole 63 and abut against the two ends of the heating element 42 on the atomizing surface 412 to conduct electricity.
  • the condensate flowing down from the receiving seat 60 will gradually flow into the gap between the second surface 62 and the end cover 20, and the air inlet 24 is located at the height of the port in the end cover 20 Is between the highest point and the lowest point of the inclined first surface 61, so that the air flowing out of the port of the air intake hole 24 is toward a certain middle part of the first surface 61, so that the first surface 61
  • the air flow passing through the atomization chamber 70 can be guided at least partially.
  • FIG. 8 shows a schematic diagram of another preferred implementation of the receiving seat 60.
  • a number of grooves 621a are provided on the second surface 62a opposite to the end cover 20, and the condensate can be absorbed and held by the capillary principle through the grooves 621a. Further prevent the condensate or the received liquid matrix from seeping out. It can also be seen from FIG.
  • the groove 621a extends along the thickness direction of the atomizer 100, that is, is parallel to the direction in which the airflow passes through the atomization cavity 70, so that the fluid force flowing in the airflow promotes adsorption.
  • these grooves 621a may also be arranged in a bent, crossed, or other manner.
  • the groove 621a can also be replaced with other capillary structures that can adsorb condensate or liquid matrix through capillary action, such as structures with capillary pores or unevenness.
  • the socket 60b is composed of two components, and specifically includes:
  • the housing 610b and the liquid suction component 620b has a first surface 61b and a second surface 62b opposite to each other.
  • the first surface 61b is an inclined arc surface for guiding airflow and receiving condensate.
  • a liquid absorbing member 620b for absorbing and holding condensate is arranged in the chamber;
  • the liquid absorbing member 620b is made of sponge, porous ceramic or foam material, or has the ability to absorb liquid through capillary action
  • the material is prepared so that when the received condensate flows from the drainage side wall 64b to the gap with the end cap 20, it can be absorbed by the liquid suction part 620b exposed on the open surface of the housing 610b, thereby eliminating the condensate or liquid matrix Of leakage.
  • At least a part of the surface of the liquid absorbing member 620b is exposed outside the housing 610b and forms the second surface 62b.
  • At least a part of the first surface is opposite to the first communication port along the extension direction of the atomization surface.
  • the first surface 61 of the above receiving seat 60 covers the atomization surface along a projection surface perpendicular to the axial plane of the outer casing.
  • the projection surface along the axial direction of the atomizer 100 is larger than the atomization surface 412 and completely covers the atomization surface 412.
  • the structural part of the end cover 20 forming the air inlet 24 is not in contact with the drainage side wall 64 of the receiving seat 60 along the thickness direction of the atomizer 100 and maintains a certain distance. It is about 5 mm, so that the condensate can be smoothly guided from the first surface 61 to the second surface 62 to be absorbed by the drainage side wall 64 of the receiving seat 60.
  • the above electronic cigarette atomizer forms an atomization cavity between the atomization surface and the receiving seat, and the airflow passes through the entire atomization cavity during the suction process, so that the aerosol in the atomization cavity can be maximized with
  • the air flow is led out to reduce the retention; and the receiving seat can receive and guide the condensate to the second surface, which can effectively prevent the condensate from being sucked or seeped out along with the air flow.

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Abstract

一种雾化器(100)及电子烟。其中雾化器(100)包括外壳体(10);外壳体(10)内设有储液腔(30)、以及雾化组件(40);雾化组件(40)包括相对的第一侧壁(110)和第二侧壁(120)、以及从该第一侧壁(110)延伸至第二侧壁(120)的雾化面(412);外壳体(10)内设置有承接座(60),该承接座(60)具有沿外壳体(10)的轴向方向与雾化面(412)相对的第一表面(61),并在第一表面(61)与雾化面(412)之间形成一雾化腔(70);第一表面(61)被构造成沿雾化面(412)的延伸方向朝雾化面(412)倾斜设置,并用于承接从雾化组件(40)渗漏出的液体基质和/或气溶胶在雾化腔(70)内冷凝形成的冷凝液。采用以上雾化器(100),通过承接座(60)上倾斜的第一表面(61)将渗流出的液体基质、以及冷凝液进行承接,并引导雾化腔(70)内气流,减少液体渗漏并引导提升气溶胶的输出。

Description

雾化器及电子烟
相关申请的交叉参考
本申请要求于2020年04月10日提交中国专利局,申请号为2020102812822,名称为“雾化器及电子烟”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请实施例涉及电子烟技术领域,尤其涉及一种雾化器及电子烟。
背景技术
电子烟是将含有尼古丁的液体基质加热雾化成气溶胶后,让用户吸食的一种产品。电子烟实现雾化功能的部分为雾化器,其结构包括存储液体基质的储液腔、从储液腔吸取液体基质的多孔体、对多孔体吸取的液体基质进行加热雾化的发热体。进一步为了在抽吸的过程中形成气溶胶的传输,雾化器的外壳上对应发热体的部分设有用于进气的进气孔,以及将气溶胶输出的烟气传输管。用户抽吸的过程中,外部空气从进气孔进入雾化器内、再携带气溶胶通过烟气传输管输出,形成完整的气流循环。
由于气流循环结构的设置,雾化器使用过程中从多孔体上渗出的液体基质、以及加热形成的气溶胶传输中受冷后形成的冷凝液,在雾化器内部积累之后,会从进气孔流出,从而造成漏油和污染。
基于以上内容,作为改进的现有技术201820119392.7号专利中提出了一种具有对进气孔遮挡结构的雾化器,采用能在雾化器轴向的平面上的能投影覆盖进气孔的挡片,从而对进气孔进行遮挡,从而防止液体基质流出。增加挡片结构后,一方面造成吸阻增加,另一方面由进气孔进入的外部气流变得扩散,使得生成的气溶胶一部分被扩散至边角落部位而滞留,降低了出烟效率。
申请内容
为了解决现有技术中的电子烟的液体基质渗漏的问题,本申请实施例提供一种能够避免液体基质渗漏并提升气溶胶的输出效率的雾化器。
本申请一实施例提出一种雾化器,包括外壳体;所述外壳体内设有用于存储液体基质的储液腔、以及雾化液体基质生成气溶胶的雾化组件;所述雾化组件包括相对的第一侧壁和第二侧壁、以及从该第一侧壁延伸至第二侧壁的雾化面;所述外壳体内设置有承接座,该承接座具有沿外壳体的轴向方向与所述雾化面相对的第一表面;所述第一表面与雾化面之间形成一雾化腔;
所述第一表面被构造成沿雾化面的延伸方向朝雾化面倾斜设置,并被配置为用于承接从雾化组件渗漏出的液体基质和/或气溶胶在所述雾化腔内冷凝形成的冷凝液。
在优选的实施中,所述外壳体内还设有供外部空气进入的进气孔和输出气溶胶的气流通道;所述外壳体靠近所述第一侧壁设置有第一连通口,所述外壳体靠近所述第二侧壁设置有连通所述雾化腔的第二连通口,以使得从所述进气孔进入雾化腔的气流至少部分地在所述第一表面的引导下沿所述雾化面的延伸方向流向所述气流通道,所述雾化腔通过所述第一连通口与所述进气孔气流连通、以及通过所述第二连通口与所述气流通道气流连通
在优选的实施中,所述第一连通口沿所述雾化面的延伸方向与所述第一表面的至少一部分相对。
在优选的实施中,所述承接座还包括沿所述外壳体的轴向方向与所述第一表面相背的第二表面,该第二表面被配置为用于吸收或保持由所述第一表面承接的液体基质和/或冷凝液。
在优选的实施中,所述承接座被构造成还包括引流侧壁,并通过该引流侧壁将所述第一表面承接的液体基质和/或冷凝液引导至所述第二表面。
在优选的实施中,所述第二表面上设置有通过毛细作用吸收或保持液体基质和/或冷凝液的沟槽。
在优选的实施中,所述承接座包括壳体、以及容纳于所述壳体内并能通过毛细作用吸收液体基质和/或冷凝液的吸液部件;其中,
所述第一表面形成于所述壳体上;
所述吸液部件的至少一部分表面裸露于所述壳体外并形成所述第二表面。
在优选的实施中,所述第一表面的至少一部分在垂直于外壳体轴向的平面上的投影覆盖所述雾化面。
在优选的实施中,所述外壳体被构造成具有敞口端的中空筒状;
所述敞口端设置有端盖,所述进气孔设置于所述端盖上;
所述外壳体内还设置有用于密封储液腔、以及容纳和保持雾化组件的密封机构;所述气流通道的至少一部分设置于所述密封机构上。
本申请还提出一种电子烟,包括电源装置和如上所述的雾化器,电源装置用于为雾化器供电,雾化器用于雾化液体基质生成供吸食气溶胶的雾化装置。
采用以上雾化器,通过承接座上倾斜的第一表面将渗流出的液体基质、以及冷凝液进行承接,并引导雾化腔内气流,减少液体渗漏并引导提升气溶胶的输出。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是一实施例提供的电子烟的示意图;
图2是图1中雾化器又一个视角下的结构示意图;
图3是图2所示雾化器各部分未装配前的分解示意图;
图4是图2所示雾化器沿宽度方向的剖面示意图;
图5是图2所示雾化器沿厚度方向的剖面示意图;
图6是图3中承接座的又一个视角下的结构示意图;
图7是图3中端盖与承接座装配后的结构示意图;
图8是又一个实施例提供的承接座的结构示意图;
图9是又一个实施例提供的承接座的剖面示意图。
具体实施方式
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。
本申请实施例提出一种用于对液体基质加热雾化类型的电子烟产品。在一个实施例中以通常的图1和图2所示扁烟为例进行举例说明,包括用于对液体基质进行雾化的雾化器100,以及为雾化器100供电的电源装置200。其中,电源装置200上还分别设置有用于与雾化器100对应连接导电的导电弹针210;以及与雾化器100上的磁吸元件对应磁 吸的磁体220。
雾化器100的详细的结构可以参见图3的分解示意图和图4的剖面示意图所示,包括:
中空的筒状外壳体10,该外壳体10具有沿轴向方向相对的近端和远端;其中,根据通常使用的需求,近端被配置为作为用户吸食气溶胶的一端,远端被作为与电源装置200进行装配连接的一端;为了便于描述,外壳体10还具有沿厚度方向相对的第一侧壁110和第二侧壁120。
基于以上使用的不同,外壳体10的近端上设置有吸烟口A,用于供用户进行抽吸操作;外壳体10的远端为敞口设计,其上安装有可以拆卸的端盖20,远端的敞口结构用于向外壳体10内部安装各必要功能部件。
在一些实施例中,所述外壳体靠近所述第一侧壁设置有第一连通口(未标示),所述第一连通口便于外界空气进入雾化器内部。
在一些实施例中,所述外壳体靠近所述第二侧壁设置有第二连通口(未标示),所述第二连通口便于雾化器内部气体流出雾化器。
进一步外壳体10的内部设置有用于存储液体基质的储液腔30,以及用于从储液腔30中吸取液体基质并进行加热雾化的雾化组件40;具体的,在图4所示的剖面结构示意图中,外壳体10内设有沿轴向设置的烟气传输管11,该烟气传输管11的外壁与外壳体10内壁之间的空间形成用于存储液体基质的储液腔30;该烟气传输管11相对近端的第一端与吸烟口A连通、相对远端的第二端与雾化组件40连接,从而将雾化组件40雾化液体基质生成的气溶胶传输至吸烟口A处吸食。
参见图3所示的雾化组件40结构,其可包括用于从储液腔30吸取液体基质的多孔体41、以及用于对该多孔体41中吸取的液体基质进行加热雾化的加热元件42。如图3所示,该多孔体41在实施例中可大致呈但不限于块状结构,根据使用的情形,其包括沿外壳体10的轴向方向相背的吸液面411和雾化面412,即为图3中块状多孔体41的上、下表面,其中,雾化面412从所述第一侧壁110延伸至第二侧壁120而得到;此外,吸液面411与储液腔30相对,通过直接或间接与储液腔30中的液体基质相接触,从而吸取液体基质;多孔体41内部所具有的多孔结构再将液体基质传导至雾化面412受热雾化形成气溶胶,并从雾化面412释放逸出。在图3所示的多孔体41结构上,由于吸液面411与雾化面412相互平行,液体基质和气溶胶在多孔体41中的移动方向均与雾化面412所在的平面相垂直。气溶胶和液体基质在多孔体41内的移动将更加流畅,且制造比较方便。
在一些实施方式中,多孔体41可由多孔陶瓷、多孔玻璃陶瓷、多孔玻璃等硬质毛细结构制成。加热元件42优选采用通过具有导电性的原材料粉末与印刷助剂混合成浆料后于印刷后烧结的方式形成在雾化面412上,从而使其全部或绝大部分表面都与雾化面412紧密结合,具有雾化效率高、热量损失少、防干烧或大大的减少干烧等效果。该加热元件42在一些实施例中可采用不锈钢、镍铬合金、铁铬铝合金、金属钛等材质。
进一步参见图2至图4,为了便于对雾化组件40的安装固定、以及对储液腔30进行密封,在外壳体10内还设有密封机构50,密封机构50包括硅胶套51、刚性的支撑套52和硅胶座53,既对储液腔30的端口进行密封,还将雾化组件40固定保持在内部。其中,
硅胶套51的结构和形状不作限定,在一些实施例中,硅胶套51大体呈环状,内部中空511用于容纳雾化组件40,并通过柔性紧配的方式套设在雾化组件40外。
支撑套52则对套设有硅胶套51的雾化组件40进行支撑保护,在一些实施例中,支撑套52可包括大致呈椭圆柱状的主体部521、由主体部521的底面向下延伸的夹持壁522,该夹持壁522呈C型形状,从而在夹持壁522内形成用于容纳并保持硅胶套51和雾化组件40的保持腔523。支撑套52与外壳体10的第一侧壁110相对的一侧设置有气流通道524,用于将雾化面412产生的气溶胶输出;支撑套52上形成有第一导液孔525,用于向吸液面411传递液体基质。
在一些实施例中,所述气流通道524的至少一部分设置于所述密封机构上。
硅胶座53设置于储液腔30朝远端的端部,且其外形与外壳体10内轮廓的横截面适配,从而对储液腔30实现密封防止液体基质从储液腔30漏出。进一步为了防止柔性材质的硅胶座53的收缩变形影响密封的紧密型,则通过以上刚性支撑套52容纳在硅胶座53内对其提供支撑。配合的结构上,硅胶座53具有由底面向下延伸出的两个相对的第二夹持壁531,并在两个第二夹持壁531之间形成用于容纳支撑套52的主体部521的容纳腔532。同时硅胶座53上形成有两个第二导液孔533以及一个气管插接孔534;其中两个第二导液孔533与支撑套52上的两个第一导液孔525对应,从而使储液腔30内的液体基质能经过第二导液孔533、以及第一导液孔525后流动至多孔体41的吸液面411被吸收;气管插接孔534则用于供烟气传输管11的下端插接,同时在安装后烟气传输管11与气流通道524是气流连通的,从而将生成的气溶胶输出至 吸烟口A。
进一步,为了使密封机构50在雾化器100内稳定固定,端盖20具有立于该盖体21顶面的两个第一支撑臂21,用对密封机构50进行支撑。
同时,端盖20上设置有第一安装孔22、第二安装孔23、以及进气孔24。其中,第一安装孔22内安装可与电源装置200的磁体220磁性吸附的磁性元件25,比如磁铁或铁磁材质的元件;第二安装孔23内用于安装电极柱26,用于与电源装置200的导电弹针210连接之后,作为供电的电极向加热元件42供电。进气孔24用于在抽吸过程中供外部空气进入雾化器10内。
使用中的,可以参见图4中箭头R1所示,液体基质从储液腔30内经第二导液孔533与第一导液孔525后进入至硅胶套51的环状空间内并由多孔体41的吸液面411吸收,并传递到雾化面412被加热元件42加热雾化形成气溶胶释放。
进一步为了使气溶胶的释放和传递能更加顺畅,参见图3和图4所示,端盖20与雾化面412之间设置有承接座60;该承接座60与雾化面412之间保持有一定的间距用于形成供气溶胶释放的雾化腔70。
进一步参见图3和图7所示,进气孔24被构造成是靠近外壳体10的第二侧壁120的位置设置,从而与气流通道524是分别处于雾化腔70的两侧的,则进一步在抽吸的气流方向上可以参见图3、图5和图7所示,进气孔24进入的空气由靠近第二侧壁120的位置进入至雾化腔70,而后沿外壳体10的厚度方向贯穿雾化腔70后从靠近第一侧壁110的气流通道524输出至烟气传输管11。使用户抽吸时气流能穿过整个雾化腔70,从而使雾化腔70内的气溶胶能最大化地随着气流导出减少滞留,从而提升出烟效率、以及防止雾化腔70内生成冷凝液。
在一些实施例中,所述进气孔24与所述第一连通口连通,便于外界空气进入雾化腔内。
在一些实施例中,所述气流通道524与所述第二连通口连通,便于雾化腔70内的气体流出。
进一步参见图5、图6和图7所示,承接座60大体呈块状,并具有相对的第一表面61和第二表面62,其中第一表面61与雾化面412是相对的并保持有间距从而形成雾化腔70。在设计中,该第一表面61是倾斜的,具体是沿着靠近第一侧壁110的方向向上倾斜的。作用一方面是用于通过倾斜的设计引导气流,如图6中箭头R2所示气流在第一表面61的引导下倾斜的流出;另一方面雾化腔70中气溶胶遇冷空气后冷凝形成的冷凝液、以及从雾化组件40向下渗漏出的液体基质,能被第一 表面61所承接并在倾斜的第一表面61的引导下沿图6中箭头R3的方向逐步流动由承接座60的引流侧壁64掉落。
进一步承接座60上还设置有雾化器100的长度方向贯穿的通孔63,用于供电极柱26通过该通孔63后与雾化面412上的加热元件42的两端抵靠导电。
在图7所示的优选实施中,由承接座60上流下的冷凝液会逐步流向第二表面62与端盖20之间的间隙中,而进气孔24位于端盖20内的端口的高度是介于的倾斜的第一表面61的最高处和最低处之间的,从而由进气孔24的端口流出的空气是朝着第一表面61的某个中间部位的,使得第一表面61能至少部分地对穿过雾化腔70的气流进行引导。
进一步为了避免由承接座60滴向端盖20的冷凝液从端盖20的第一安装孔22和第二安装孔23渗出。图8示出了又一个优选的实施的承接座60的示意图,在与端盖20相对的第二表面62a上设置有若干沟槽621a,通过沟槽621a可以利用毛细原理吸附和保持冷凝液,进一步防止冷凝液或承接的液体基质渗出。从图8还可以看出,沟槽621a是沿着雾化器100的厚度方向延伸的,即与气流穿过雾化腔70的方向是平行的,从而在气流流动的流体力促进吸附。在其他的可变实施中,这些沟槽621a也可以使弯折的、交叉等方式布置的。或者在其他的可变实施中,沟槽621a也可以替换成其他能通过毛细作用吸附冷凝液或液体基质的毛细结构,比如具有毛细孔隙或者凹凸的结构。
或者在又一个优选的实施中,参见图9所示,承接座60b是由两个部件组合而成,具体包括:
壳体610b和吸液部件620b,壳体610b具有相对的第一表面61b第二表面62b;其中第一表面61b是倾斜的弧面用于引导气流和承接冷凝液,壳体610b内具有位于第二表面62b的敞口的腔室,用于吸附和保持冷凝液的吸液部件620b设置于该腔室内;该吸液部件620b比如采用海绵、多孔陶瓷或者泡沫材质或者具有能通过毛细作用吸收液体的材料制备,从而当承接的冷凝液从引流侧壁64b流落至与端盖20之间的间隙时能被吸液部件620b露出于壳体610b敞口的表面吸收,从而消除冷凝液或液体基质的渗漏。
在一些实施例中,吸液部件620b的至少一部分表面裸露于壳体610b外并形成第二表面62b。
在一些实施例中,所述第一表面的至少一部分与第一连通口沿雾化面的延伸方向相对。
进一步在优选的实施中,以上承接座60的第一表面61沿垂直于外 壳体轴向平面上的投影面至少一部分覆盖雾化面。优选的,沿雾化器100的轴向方向上的投影面大于雾化面412,并且是完全覆盖雾化面412的。同时从图5和图7可以看出,端盖20形成进气孔24的结构部分沿雾化器100的厚度方向与承接座60的引流侧壁64是不接触并保持有一定的间距的,大约5mm左右,进而使得冷凝液能顺畅地通过承接座60的引流侧壁64从第一表面61导引至第二表面62吸收。
以上电子烟雾化器,由雾化面与承接座之间形成雾化腔,并且在抽吸过程中气流是穿过整个雾化腔,从而使雾化腔内的气溶胶能最大化地随着气流导出减少滞留;并且承接座能承接并引导冷凝液至第二表面,从而可以有效防止冷凝液随着气流被抽吸或者渗出。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但并不限于本说明书所描述的实施例,进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。

Claims (10)

  1. 一种雾化器,包括外壳体;所述外壳体内设有用于存储液体基质的储液腔、以及雾化液体基质生成气溶胶的雾化组件;所述雾化组件包括相对的第一侧壁和第二侧壁、以及从该第一侧壁延伸至第二侧壁的雾化面;其特征在于,所述外壳体内设置有承接座,该承接座具有沿外壳体的轴向方向与所述雾化面相对的第一表面;所述第一表面与雾化面之间形成一雾化腔;
    所述第一表面被构造成沿雾化面的延伸方向朝雾化面倾斜设置,并被配置为用于承接从雾化组件渗漏出的液体基质和/或气溶胶在所述雾化腔内冷凝形成的冷凝液。
  2. 如权利要求1所述的雾化器,其特征在于,所述外壳体内还设有供外部空气进入的进气孔和输出气溶胶的气流通道;
    所述外壳体靠近所述第一侧壁设置有第一连通口,所述外壳体靠近所述第二侧壁设置有连通所述雾化腔的第二连通口,以使得从所述进气孔进入雾化腔的气流至少部分地在所述第一表面的引导下沿所述雾化面的延伸方向流向所述气流通道,所述雾化腔通过所述第一连通口与所述进气孔气流连通、以及通过所述第二连通口与所述气流通道气流连通。
  3. 如权利要求2所述的雾化器,其特征在于,所述第一连通口沿所述雾化面的延伸方向与所述第一表面的至少一部分相对。
  4. 如权利要求1至3任一项所述的雾化器,其特征在于,所述承接座还包括沿所述外壳体的轴向方向与所述第一表面相背的第二表面,该第二表面被配置为用于吸收或保持由所述第一表面承接的液体基质和/或冷凝液。
  5. 如权利要求4所述的雾化器,其特征在于,所述承接座还包括引流侧壁,并通过所述引流侧壁将所述第一表面承接的液体基质和/或冷凝液引导至所述第二表面。
  6. 如权利要求4所述的雾化器,其特征在于,所述第二表面上设 置有通过毛细作用吸收或保持液体基质和/或冷凝液的沟槽。
  7. 如权利要求4所述的雾化器,其特征在于,所述承接座包括壳体、以及容纳于所述壳体内并能通过毛细作用吸收液体基质和/或冷凝液的吸液部件;其中,
    所述第一表面形成于所述壳体上;
    所述吸液部件的至少一部分表面裸露于所述壳体外并形成所述第二表面。
  8. 如权利要求1至3任一项所述的雾化器,其特征在于,所述第一表面的至少一部分在垂直于外壳体轴向的平面上的投影覆盖所述雾化面。
  9. 如权利要求2所述的雾化器,其特征在于,所述外壳体设置成具有敞口端的中空筒状;
    所述敞口端设置有端盖,所述进气孔设置于所述端盖上;
    所述外壳体内还设置有用于密封储液腔、以及容纳和保持雾化组件的密封机构;所述气流通道的至少一部分设置于所述密封机构上。
  10. 一种电子烟,其特征在于,包括电源装置如权利要求1至9任一项所述的雾化器,所述电源装置用于为雾化器供电,所述雾化器用于雾化液体基质生成供吸食气溶胶。
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