WO2021208628A1 - 一种真空玻璃支撑物分离布放装置及方法 - Google Patents

一种真空玻璃支撑物分离布放装置及方法 Download PDF

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Publication number
WO2021208628A1
WO2021208628A1 PCT/CN2021/079067 CN2021079067W WO2021208628A1 WO 2021208628 A1 WO2021208628 A1 WO 2021208628A1 CN 2021079067 W CN2021079067 W CN 2021079067W WO 2021208628 A1 WO2021208628 A1 WO 2021208628A1
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WO
WIPO (PCT)
Prior art keywords
separation
support
vacuum glass
actuator
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/079067
Other languages
English (en)
French (fr)
Inventor
赵雁
王章生
李金玉
吴海燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Luoyang Landglass Technology Co Ltd
Original Assignee
Luoyang Landglass Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Luoyang Landglass Technology Co Ltd filed Critical Luoyang Landglass Technology Co Ltd
Priority to JP2022560512A priority Critical patent/JP7407304B2/ja
Priority to EP21788449.3A priority patent/EP4137427B1/en
Priority to KR1020227033885A priority patent/KR102833735B1/ko
Priority to AU2021255243A priority patent/AU2021255243B2/en
Priority to US17/918,174 priority patent/US20240052689A1/en
Publication of WO2021208628A1 publication Critical patent/WO2021208628A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1421—Vibratory movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88—Separating or stopping elements, e.g. fingers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063—Transporting devices for sheet glass
    • B65G49/064—Transporting devices for sheet glass in a horizontal position
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/6612—Evacuated glazing units
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663—Elements for spacing panes
    • E06B3/66304—Discrete spacing elements, e.g. for evacuated glazing units
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/673—Assembling the units
    • E06B3/67326—Assembling spacer elements with the panes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04—Bulk
    • B65G2201/042—Granular material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/249—Glazing, e.g. vacuum glazing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22—Glazing, e.g. vaccum glazing

Definitions

  • the invention relates to the field of vacuum glass manufacturing equipment, in particular to a device and method for separating support particles.
  • the particle size of the intermediate support ranges from 0.1mm to 0.5mm.
  • the separation method in use is to sort the particles through the spiral vibrating plate, and send the particles into the receiving pipe one by one through the intermittent air flow of compressed air, and place them on the glass surface; in the separation process, the strength of the air flow will affect the separation. The accuracy of this causes the phenomenon of excess particles on the glass surface. After placement, the number of supports on the glass surface needs to be inspected. The excess supports need to be removed and refilled, which increases inspection costs, prolongs the production cycle, and reduces production efficiency.
  • the purpose of the present invention is to provide a vacuum glass support separation device that has a novel and unique structure, is convenient to use, and can separate the supports into single particles; the specific technical solutions are:
  • a vacuum glass support separation device comprising a base, a vibrator, a separation chamber assembly, a separation execution part, a material tube and a driving device; one side of the base is provided with a driving device connected to the separation execution part, and the other of the base The side is provided with a separation chamber assembly, a separation execution member, and a material tube in order from top to bottom; the vibrator is arranged on the separation chamber assembly; the separation chamber assembly is provided with a feed port, a containing tank, and a discharge port, and the feed port communicates with the container.
  • the discharge port is connected to the material pipe, the separation chamber component is arranged obliquely to the horizontal plane; the separation actuator passes through the separation chamber component, and is reciprocally arranged at the lower part of the containing tank, and the separation actuator is on the side close to the discharge port
  • a groove for accommodating a single support is provided along the edge. During the reciprocating movement of the separation actuator, the accommodating groove communicates with the discharge port through the groove of the separation actuator.
  • the separation chamber assembly is arranged on a bottom plate inclined to the horizontal through the limiting baffle.
  • the separation chamber assembly includes an upper separation chamber plate and a lower separation chamber plate arranged in parallel.
  • the separation chamber plate is provided with the feed port, and the lower separation chamber plate is provided with the discharge port;
  • the accommodating groove is a "convex" described placement groove, which is arranged on the end surface of the upper separation chamber plate away from the hopper and/or
  • the lower separation chamber plate is close to the end surface of the hopper;
  • the “convex” describes the upper protruding part of the slot is provided with the feed inlet communicating with the hopper, and the “convex” describes the lower part of the slot with the separation actuator concave
  • the separation execution member reciprocates along the lower part of the groove described as a “convex”.
  • the thickness of the “convex” groove is d
  • the thickness of the support is d1
  • the maximum distance between any two points on the cross section of the support is d2, then d1 ⁇ d ⁇ d2, and d ⁇ 2d1.
  • the height of the groove of the separation actuator is h
  • the width of the groove of the separation actuator is w
  • the maximum distance between any two points on the cross section of the support is d2
  • d2 ⁇ h, d2 ⁇ w the range of difference between d2 and h is 0.01mm-0.5mm
  • the range of difference between d2 and w is 0.01mm-0.5mm.
  • the range of the difference between d2 and h is 0.1mm-0.2mm
  • the range of the difference between d2 and w is 0.1mm-0.2mm.
  • the material tube is a transparent tube, and a sensor is arranged on the wall of the material tube.
  • the inner diameter of the material tube is r
  • the maximum distance between any two points on the cross section of the support is d2
  • r>d2 the difference between r and d2 ranges from 0.01 mm to 0.5 mm.
  • the range of the difference between r and d2 is 0.1mm-0.2mm.
  • the lower part of the material pipe is also provided with a transition joint
  • the inner cavity of the transition joint is provided with an inverted cone-shaped transition section
  • the inner cavity bottom of the transition joint is trumpet-shaped.
  • the senor is an optical fiber sensor.
  • the separation execution member is plate-shaped or rod-shaped.
  • the thickness of the support is d1
  • the thickness of the separation implement is d3
  • the width of the separation implement is w
  • the width of the separation implement is w1
  • the included angle between the separation cavity assembly and the horizontal plane is 5° to 75°.
  • the included angle between the separation cavity component and the horizontal plane is 25° to 75°.
  • the separation cavity assembly is made of wear-resistant and non-magnetic material, and an observation window is provided on the upper separation cavity plate for observing the state of the support in the accommodating groove and the transportation support of the separation actuator The situation of the thing.
  • a vacuum glass support placement system includes a transmission section, a control system, and a plurality of vacuum glass support separation devices as described above;
  • the transmission section includes a frame and a transmission roller set on the frame ,
  • the rack is provided with supporting beams;
  • the separating devices are arranged on the supporting beams in linear intervals, and the supports are separated at the same time.
  • One or more actions complete the arrangement of a row of supports for vacuum glass; or
  • a vacuum glass support separation device as described above is arranged in an array on the support beam, and the support separation operation is performed at the same time, and one or more actions complete the support placement in a region.
  • a vacuum glass support placement system further includes a movement control mechanism which is arranged on the frame and is used to control the movement of the supporting beam along the glass conveying direction and/or perpendicular to the glass conveying direction.
  • a method for separating a vacuum glass support, using the vacuum glass support separation device as described above includes the following steps:
  • Step 1 Start the vibrator, and the supports in the hopper are loosely arranged in a single layer in the accommodating tank through the feed opening;
  • Step 2 Start the driving device and push out the separation actuator. Under the action of the vibrator, any support in the bottom layer of the containing tank quickly and accurately enters the groove of the separation actuator. When the groove of the separation actuator coincides with the discharge port, drive The device stops driving;
  • Step 3 The support falls into the material pipe, the sensor detects that the support passes, and the separation action is completed;
  • Step 4 If the sensor does not detect the passage of the support, repeat steps 1 to 3 until the sensor detects the passage of the support, and the separation action is completed.
  • a vacuum glass support placement method adopts the above-mentioned vacuum glass support placement system, including the following steps:
  • Step 1 Use the vacuum glass support separation method as described above to realize the separation of the supports;
  • Step 2 The supporting beam moves step by step relative to the glass
  • Step 3 Repeat step 1 and step 2 until the glass surface is covered with supports and the placement action is completed.
  • the separation execution member reciprocates once, and only one support can be taken away, and the phenomenon of placing multiple supports at a time will not occur.
  • Figure 1 is a schematic diagram of the structure of the vacuum glass support separation device of the present invention.
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • FIG. 3 is a schematic diagram of the separation principle of the vacuum glass support separation device of the present invention.
  • Fig. 4 is a schematic diagram showing that both sides of the convex part of the upper end of the groove described as "convex" are set as slope surfaces;
  • Fig. 5 is a schematic diagram showing that one side of the convex part of the upper end of the groove described as “convex” is set as a slope;
  • Figure 6 is a partial enlarged view of Figure 2C
  • Figure 7 is a schematic front view of the structure of the vacuum glass support placement system
  • Figure 8 is a left view of a schematic structural view of the vacuum glass support placement system
  • Figure 9 is a schematic top view of the structure of the vacuum glass support placement system.
  • Figure 10 is a schematic diagram of the structure of the blanking assembly
  • Figure 11 is a partial enlarged view of Figure 10B;
  • Figure 12 is a schematic side view of the support
  • Figure 13(a) is a schematic diagram of the cross section of the support being a quadrilateral;
  • Figure 13(b) is a schematic diagram of the cross section of the support being a pentagon;
  • Figure 13(c) is a schematic diagram of the support having a hexagonal cross section;
  • 13(d) is a schematic diagram of a circular cross-section of the support;
  • Figure 14 is a front view of the separation actuator
  • Figure 15 is a side view of the separation actuator.
  • S1 transmission section; S11, transmission frame; S12, transmission power; S13, transmission roller; S2, glass; S3, horizontal movement support; S4, horizontal movement control mechanism; S5, support beam; S6, separation device; S7 , Material pipe lifting mechanism; S71, blanking assembly; S711, material pipe; S712, guide sleeve; S713, compression spring; S714, transition joint; S72, guide assembly; S73, lifting power; S74, fixed plate.
  • spatially relative terms such as “upper”, “lower”, “left”, “right”, etc. may be used here to describe the relationship between one element or feature shown in the figure with respect to another element or feature. .
  • the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is turned upside down, elements described as being “under” other elements or features will be located “above” the other elements or features. Therefore, the exemplary term “lower” can encompass both upper and lower positions.
  • the device can be positioned in other ways (rotated by 90 degrees or in other orientations), and the relative description of the space used here can be explained accordingly.
  • the shape of the support 12 can be a round pie shape or a pie shape with a polygonal cross section (as shown in Figure 12 and Figure 13), where the cross section diameter is 0.5mm-0.9mm and the thickness is 0.2mm-0.4mm. Take the object as an example.
  • the vacuum glass support separation device in this embodiment includes a base 1, a hopper 6, a vibrator 11, a separation chamber assembly 7, a limit baffle 13, a separation plate 5, and a material pipe 8 and cylinder 3; one side of the base 1 is provided with a cylinder 3, and the other side of the base 1 is provided with a hopper 6, a separation chamber assembly 7, a separation plate 5, and a material pipe 8 from top to bottom; in order to avoid blocking of the support,
  • the separation cavity assembly 7 is provided with a vibrator 11, which generates vibrations to drive the separation cavity assembly 7 to vibrate.
  • the separation cavity assembly 7 is made of wear-resistant and non-magnetic materials.
  • the separation chamber assembly 7 includes an upper separation chamber plate 71 and a lower separation chamber plate 72 arranged in parallel, and an observation window is provided on the upper separation chamber plate 71 to observe the support in the "convex" slot.
  • the separation cavity assembly 7 is arranged on a bottom plate 14 inclined to the horizontal plane, and a limit baffle 13 is arranged outside the separation cavity assembly 7, and a gap is left between the limit baffle 13 and the separation cavity assembly 7 to ensure that the separation cavity assembly 7 can vibrate;
  • the upper separation chamber plate 71 is provided with a feed port communicating with the hopper 6, and the lower separation chamber plate 72 is provided with a discharge port communicating with the feed pipe 8; the upper separation chamber plate 71 is away from the end face of the hopper 6 and/or the lower separation chamber
  • the end surface of the plate 72 close to the hopper 6 is provided with a “convex” slot;
  • the separating plate 5 is movably arranged at the lower part of the “convex” slot, connected to the cylinder 3, and driven by the cylinder 3 to reciprocate along the lower part of the slot Move; "convex” described the upper protruding part of the slot is connected with the hopper 6 through the feed port; the separation plate 5 is close to the "convex” described
  • the separation plate 5 is in clearance fit with the lower part of the "convex" slot, and the gap should be smaller than the thickness d1 of the support 12 to prevent the support 12 from running out of the gap during the reciprocating motion of the separation plate 5 ;
  • Convex describes the groove thickness d is greater than the thickness d1 of the support 12, and “convex” describes the thickness d of the groove is less than the cross-sectional diameter d2 of the support 12, to ensure that the support 12 vibrates in the separation chamber assembly that is inclined to the horizontal plane Under the action, it can only be arranged in the form that the bottom surface falls on the lower separation cavity plate 72; the thickness d of the "convex” groove is less than twice the thickness d1 of the support 12, avoiding the double-layer arrangement of the supports in the groove.
  • the width w of the separation groove 51 is less than the width w1 of the separation plate 5; the thickness d3 of the separation plate 5 is greater than the thickness d1 of the support 12; the height h of the separation groove 51 is greater than the cross-sectional diameter d2 of the support 12, one of the two
  • the difference between the two is 0.1mm-0.2mm, the width w of the separation groove 51 is greater than the cross-sectional diameter d2 of the support 12, and the difference between the two is 0.1mm-0.2mm, to ensure that the support 12 smoothly enters the separation groove 51, and the separation groove 51
  • the slot 51 can only accommodate a single support.
  • the driving mechanism is installed on the base 1; the driving mechanism may be a cylinder 3, the cylinder of the cylinder 3 is fixed on the base 1 through the cylinder mounting bracket 2; the piston rod and the separating plate 5 are fixedly connected through the separating plate fixing block 4.
  • An upper baffle 131 and a lower baffle 132 are arranged outside the separation chamber assembly 7; the upper separation chamber plate 71, the lower separation chamber plate 72 and the bottom plate 14 are assembled together by the L-shaped upper baffle 131 and the lower baffle 132.
  • the bottom plate 14 is fixed on the base 1 obliquely to the horizontal plane.
  • the reciprocating distance of the separation plate 5 should enable the separation groove 51 to obtain the support 12 from the “convex” slot, and then transport the support 12 to the discharge port of the connection channel between the lower separation chamber plate 72 and the material pipe 8.
  • the two sides or one side of the protruding part of the upper end of the "convex" slot can also be set as a slope surface, which communicates with the separation plate 5 through the channel at the bottom of the slope, further reducing the separation plate The forward resistance when carrying the support 12.
  • the plate-shaped separation actuator in the figure may also be a rod-shaped separation actuator.
  • the end should be treated, such as perforation, to ensure that the groove is on the top surface during installation.
  • a separation groove 51 for accommodating a single support can also be provided on the lower edge of the side of the separation actuator away from the upper protruding part of the "convex” slot; when the separation plate 5 is close to the "convex” slot After the groove on the side of the protruding part of the upper end of the groove is worn, it is turned over and used, which prolongs the service life of the separation actuator.
  • the material tube 8 is made of glass or other transparent materials into a transparent tube, and a sensor is arranged on the wall of the material tube 8 to detect whether a support has fallen.
  • the sensor is fixed on the material pipe 8 through the material pipe clamp 10.
  • the sensor adopts an optical fiber sensor 9; the detection sensitivity is higher.
  • the angle between the bottom plate 14 and the horizontal plane is between 25° and 75°; it can not only move the support particles by gravity, but also reduce excessive squeezing of the support by gravity, so that the support pile is easy to loosen and ensure the smooth flow of the support particles.
  • the inner diameter of the material tube 8 is larger than the diameter of the support 12, and the difference between the two is 0.1mm-0.2mm, which ensures that the support 12 can pass smoothly.
  • the air cylinder 3 is used to push the separating plate 5 to reciprocate; it can also be driven by an electric cylinder; or a stepping motor is used to drive a crank connecting rod mechanism to push the separating plate 5 to reciprocate.
  • the vacuum glass support placement system in this embodiment includes a transmission section S1, a control system (not shown in the figure), and a separation device S6.
  • the transmission section S1 includes a transmission frame S11 and a transmission roller table S13 on the transmission frame S11.
  • the transmission power S12 provides the driving force for the transmission roller table S13; generally, the motor drives the transmission roller table S13 through a belt or sprocket after a reducer. When a servo motor is used, the reducer can also be omitted.
  • the control system is a PLC control system, which is located in the electrical control cabinet of the vacuum glass production line.
  • the PLC control system is electrically connected to the transmission power S12 device of the transmission roller table S13 and the separation device S6, and controls the rotation of the transmission roller table S13 and the support 12
  • the separate deployment The glass S2 is placed on the conveying roller table S13 and can move back and forth along the conveying roller table S13.
  • the top surface of the transmission frame S11 and the left and right sides of the transmission roller table S13 are respectively provided with lateral movement brackets S3, and the supporting beam S5 is erected on the lateral movement bracket S3.
  • One end of the supporting beam S5 is also provided with a lateral movement control mechanism S4; the separating device S6 can move laterally along the supporting beam S5.
  • the traverse bracket S3 is set horizontally.
  • the traverse bracket S3 is arranged perpendicular to the direction of movement of the glass S2; it can also form an angle of 45 degrees, 30 degrees, etc. with the direction of movement of the glass S2, and be arranged obliquely.
  • the separation device S6 is arranged on the support beam S5 through the base 1.
  • the separation device S6 can be one or more than one. In this embodiment, there are six separation devices S6; the separation devices S6 are arranged on the support beam at linear intervals. On S5, in other embodiments of the present invention, the support beams S5 may also be arranged at intervals in an array.
  • the system is also equipped with a material tube lifting mechanism S7; during deployment, the blanking assembly S71 is lowered, the separating device S6 separates the support 12, the support 12 falls from the material tube 8, and the optical fiber sensor 9 detects The support passes through; the blanking assembly S71 stops on the surface of the glass S2.
  • the PLC control system controls the corresponding separation device S6 to perform the separation again until the fiber sensor 9 detects that the support passes.
  • the movement control mechanism includes a lateral movement control mechanism S4 and a longitudinal movement control mechanism, The longitudinal movement control mechanism controls the longitudinal step movement of the support beam S5, and the longitudinal movement control mechanism is electrically connected to the PLC control system. After the blanking assembly S71 is raised to the position, the longitudinal movement control mechanism drives the support beam S5 to reach a stepping distance, and then deploy again. Put the support 12 to form a support array on the surface of the glass S2.
  • the blanking assembly S71 includes a material pipe S711, a guide sleeve S712, a compression spring S713 and a transition joint S714.
  • the material tube 8 of the separating device S6 is inserted into the material hole through hole in the center of the material tube S711, and a gap is provided between the outer wall of the material tube 8 and the inner wall of the material hole through hole.
  • the upper end of the material pipe S711 is provided with a stepped surface; the outer diameter of the upper end of the stepped surface is large, and the outer diameter of the lower end is small.
  • the guide sleeve S712 is sleeved on the small end of the material pipe S711, followed by the compression spring S713 and the transition joint S714 downwards.
  • the transition joint S714 is fixed on the lower end of the material pipe S711 by threads, bayonet or pins; the guide sleeve S712 and the transition joint S714 clamp the compression spring S713 in a compressed state.
  • the guide sleeve S712 is fixed on the fixed plate S74; when the fixed plate S74 is lowered, the compression spring S713 pushes the transition joint S714 to ensure that the lower end surface of the transition joint S714 is in close contact with the surface of the glass S2.
  • the guide sleeve S712 drives the material pipe S711 to rise through the step surface.
  • the supporting beam S5 is also provided with a material pipe lifting mechanism S7.
  • the material tube lifting mechanism S7 includes a guide assembly S72, a lifting power S73 and a fixed plate S74.
  • the guide assembly S72 is composed of a guide sleeve and a guide rod.
  • the lifting power S73 adopts electric cylinder or air cylinder.
  • the fixed plate S74 is driven to move up and down by the lifting power S73.
  • the inner cavity of the transition joint S714 is provided with an inverted conical transition section, and the bottom of the inner cavity of the transition joint S714 is trumpet-shaped to ensure that the support 12 is accurately positioned on the glass S2 after the transition section is arranged. Prevent the support from rebounding and running or bounce off the glass S2.
  • Convex describes the angle between the slot and the horizontal direction, which enables the support to automatically form a single-layer sorting state when feeding;
  • the thickness of the support is less than the thickness of the separation plate. During the separation process, there is a small gap between the support and the "convex" slot, which is not easy to cause abrasion;
  • the separation plate reciprocates once, and only one support can be taken away, and there will be no phenomenon of deploying multiple supports at a time;

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Abstract

一种真空玻璃支撑物分离布放装置及方法。真空玻璃支撑物分离布放装置包括基座（1）、振动器（11）、分离腔组件（7）、分离执行件、料管（8）和驱动装置；基座一侧设置有与分离执行件相连接的驱动装置，基座另一侧设置有分离腔组件、分离执行件和料管；振动器设置在分离腔组件上；分离腔组件设置有进料口、容置槽、出料口，进料口连通容置槽，出料口连通料管，分离腔组件与水平面倾斜设置；分离执行件穿过分离腔组件，可往复移动的设置在容置槽下部，分离执行件靠近出料口的一侧上沿设置有容纳单个支撑物的凹槽，在分离执行件往复移动过程中，容置槽通过分离执行件凹槽与出料口连通。该装置布放时，分离执行件往复动作一次，只能带走一个支撑物，不会出现一次布放多个支撑物的现象。

Description

一种真空玻璃支撑物分离布放装置及方法 技术领域
本发明涉及真空玻璃的制作设备领域，具体是一种支撑物颗粒的分离装置及方法。
背景技术
在真空玻璃制作过程中，由于两片玻璃之间为真空状态，因此需要在真空层内设置支撑物以承受外部的大气压力，中间支撑物的粒径范围在0.1mm-0.5mm之间，目前在用的分离方法是通过螺旋振动盘将颗粒物排序，通过压缩空气间歇性气流通断将颗粒物逐一送入接料管中，布放至玻璃表面；在分离的过程中，气流的强度会影响分离的准确度，造成在玻璃表面出现多余颗粒物现象，布放后需要对玻璃表面的支撑物数量进行检验，多余的支撑物需要清除，再次补放，增加检查成本，生产节拍加长，生产效率低。
发明内容
本发明的目的是提供一种结构新颖独特，使用方便，并且能够实现将支撑物进行单粒分离的真空玻璃支撑物分离装置；具体技术方案为：
一种真空玻璃支撑物分离装置，包括基座、振动器、分离腔组件、分离执行件、料管和驱动装置；基座一侧设置有与分离执行件相连接的驱动装置，基座另一侧从上至下依次设置有分离腔组件、分离执行件和料管；振动器设置在分离腔组件上；分离腔组件设置有进料口、容置槽、出料口，进料口连通容置槽，出料口连通料管，分离腔组件与水平面倾斜设置；分离执行件穿过分离腔组件，可往复移动的设置在容置槽的下部，分离执行件靠近出料口的一侧上沿设置有容纳单个支撑物的凹槽，在分离执行件往复移动过程中，容置槽通过分离执行件凹槽与出料口连通。
进一步，还包括料斗和限位挡板，所述分离腔组件通过限位挡板设置在与水平面倾斜的底板上，所述分离腔组件包括平行设置的上分离腔板和下分离腔板，上分离腔板设置有所述进料口，下分离腔板设置有所述出料口；所述容置槽为“凸”形容置槽，设置在上分离腔板远离料斗的端面上和/或下分离腔板靠近料斗的端面上；所述“凸”形容置槽上端凸出部设置有与料斗连通的所述进料口，“凸”形容置槽下部设置有与所述分离执行件凹槽连通的所述出料口，所述分离执行件沿“凸”形容置槽下部往复移动。
进一步，设所述“凸”形容置槽的厚度为d,支撑物厚度为d1，支撑物横截面上任意两点间的最大距离为d2，则d1<d<d2,且d<2d1。
进一步，设所述分离执行件凹槽高度为h,所述分离执行件凹槽宽度为w,支撑物横截面上任意两点间的最大距离为d2,则d2<h,d2<w，且d2与h的差值范围为0.01mm-0.5mm，d2与w的差值范围为0.01mm-0.5mm。
进一步，d2与h的差值范围为0.1mm-0.2mm，d2与w的差值范围为0.1mm-0.2mm。
进一步，所述料管为透明管，料管的管壁上设置有传感器。
进一步，设所述料管的内径为r,支撑物横截面上任意两点间的最大距离为d2，则r>d2，且r与d2的差值范围为0.01mm-0.5mm。
进一步，r与d2的差值范围为0.1mm-0.2mm。
进一步，所述料管下部还设置有过渡接头，所述过渡接头的内腔设置有倒圆锥状的过渡段，所述过渡接头的内腔底部为喇叭形。
进一步，所述传感器为光纤传感器。
进一步，所述分离执行件为板状或杆状。
进一步，设支撑物厚度为d1，所述分离执行件厚度为d3,所述分离执行件凹槽宽度为w,所述分离执行件宽度为w1,则d3＞d1,w＜w1。
进一步，所述分离腔组件与水平面的夹角为5°至75°。
进一步，所述分离腔组件与水平面的夹角为25°至75°。
进一步，所述限位挡板与所述分离腔组件之间留有间隙。
进一步，所述分离腔组件为耐磨且无磁的材料制成，所述上分离腔板上设置有观察视窗，用于观察所述容置槽内支撑物状态和所述分离执行件运送支撑物的情况。
进一步，一种真空玻璃支撑物布放系统，包括传输段、控制系统、若干个如上任一所述的真空玻璃支撑物分离装置；所述传输段包括机架以及机架上设置的传输辊道,机架上设置有支撑横梁；所述分离装置呈线状间隔排布在支撑横梁上，同时进行支撑物分离操作，一次或多次动作完成真空玻璃一排支撑物的布放；或者将若干个如上任一所述的真空玻璃支撑物分离装置排成阵列状排布在支撑横梁上，同时进行支撑物分离操作，一次或多次动作完成一个区域的支撑物布放。
进一步，一种真空玻璃支撑物布放系统，还包括移动控制机构，所述移动控制机构设置在机架上，用于控制支撑横梁沿着玻璃输送方向和/或垂直于玻璃输送方向运动。
进一步，一种真空玻璃支撑物分离方法，采用如上任一所述的真空玻璃支撑物分离装置，包括以下步骤：
步骤一：启动振动器，料斗中的支撑物通过进料口在容置槽中按顺序松散单层排布；
步骤二：启动驱动装置，推出分离执行件，在振动器作用下，容置槽内底层任意一粒支撑物快速准确进入分离执行件凹槽，当分离执行件凹槽与出料口重合，驱动装置停止驱动；
步骤三：支撑物下落至料管内，传感器检测到支撑物通过，分离动作完毕；
步骤四：如传感器检测不到支撑物通过，重复步骤一至步骤三，直到传感器检测到有支撑物通过，分离动作完毕。
进一步，一种真空玻璃支撑物布放方法，采用如上所述的真空玻璃支撑物布放系统，包括以下步骤：
步骤一：采用如上所述的真空玻璃支撑物分离方法，实现支撑物分离；
步骤二：所述支撑横梁相对于玻璃步进移动；
步骤三：重复步骤一与步骤二，直到玻璃表面布满支撑物，布放动作完毕。
本发明真空玻璃支撑物分离装置布放时，分离执行件往复动作一次，只能带走一个支撑物，不会出现一次布放多个支撑物的现象。
附图说明
图1为本发明真空玻璃支撑物分离装置结构示意图；
图2为图1的A-A剖视图；
图3为本发明真空玻璃支撑物分离装置分离原理示意图；
图4为“凸”形容置槽上端凸出部的两侧设置为坡面示意图；
图5为“凸”形容置槽上端凸出部的一侧设置为坡面示意图；
图6为图2C局部放大图；
图7为真空玻璃支撑物布放系统的结构示意图主视图；
图8为真空玻璃支撑物布放系统的结构示意图左视图；
图9为真空玻璃支撑物布放系统的结构示意图俯视图；
图10为落料组件的结构示意图；
图11为图10B局部放大图；
图12为支撑物侧面示意图；
图13(a)为支撑物横截面为四边形的示意图；图13(b)为支撑物横截面为五边形的示意图；图13(c)为支撑物横截面为六边形的示意图；图13(d)为支撑物横截面为圆形的示意图；
图14为分离执行件主视图；
图15为分离执行件侧视图。
图中：1、基座；2、气缸安装架；3、气缸；4、分离板固定块；5、分离板；51、分离凹槽；6、料斗；7、分离腔组件；71、上分离腔板；72、下分离腔板；8、料管；9、光纤传感器；10、料管夹；11、振动器；12、支撑物；13、限位挡板；131、上挡板；132、下挡板；14、底板。
S1、传输段；S11、传输机架；S12、传输动力；S13、传输辊道；S2、玻璃；S3、横移支架；S4、横向移动控制机构；S5、支撑横梁；S6、分离装置；S7、料管升降机构；S71、落料组件；S711、料管；S712、导向套；S713、压缩弹簧；S714、过渡接头；S72、导向组件；S73、升降动力；S74、固定板。
具体实施方式
下面利用实施例对本发明进行更全面的说明。本发明可以体现为多种不同形式，并不应理解为局限于这里叙述的示例性实施例。
为了易于说明，在这里可以使用诸如“上”、“下”、“左”、“右”等空间相对术语，用于说明图中示出的一个元件或特征相对于另一个元件或特征的关系。应该理解的是，除了图中示出的方位之外，空间术语意在于包括装置在使用或操作中的不同方位。例如，如果图中的装置被倒置，被叙述为位于其他元件或特征“下”的元件将定位在其他元件或特征“上”。因此，示例性术语“下”可以包含上和下方位两者。装置可以以其他方式定位(旋转90度或位于其他方位)，这里所用的空间相对说明可相应地解释。
支撑物12的外形可以为圆饼状或横截面为多边形的饼状(如图12、图13所示)，这里以横截面直径0.5mm-0.9mm,厚度0.2mm-0.4mm的圆饼状物体为例进行说明。如图1、图2所示，本实施例中的真空玻璃支撑物分离装置，包括基座1、料斗6、振动器11、分离腔组件7、限位挡板13、分离板5、料管8和气缸3；基座1一侧设置有气缸3，基座1另一侧从上至下依次设置有料斗6、分离腔组件7、分离板5和料管8；为了避免支撑物阻塞，分离腔组件7上设置有振动器11，振动器11产生振动，带动分离腔组件7振动，分离腔组件7为耐磨且无磁的材料制成，通过振动提高支撑物颗粒的流动性，保证支撑物12以松散的状态排布；分离腔组件7包括平行设置的上分离腔板71和下分离腔板72，上分离腔板71上设置有观察视窗，观察“凸”形容置槽内支撑物状态和分离板5运送支撑物的情况。分离腔组件7设置在与水平面倾斜的底板14上，分离腔组件7外部设置有限位挡板13，限位挡板13与分离腔组件7之间留有间隙，保证分离腔组件7可以振动；上分离腔板71设置有与料斗6连通的进料口，下分离腔板72设置有与料管8连通的出料口；上分离腔板71远离料斗6的端面上和/或下分离腔板72靠近料斗6的端面上设置有“凸”形容置槽；分离板5可移动的设置在“凸”形容 置槽的下部，与气缸3相连接，通过气缸3驱动沿容置槽下部往复移动；“凸”形容置槽上端凸出部通过进料口与料斗6连通；分离板5靠近“凸”形容置槽上端凸出部的一侧上沿设置有分离凹槽51，设定分离板5所在平面上，往复移动方向为宽度方向，垂直于往复移动方向为高度方向，垂直于分离板5所在平面方向为厚度方向。分离板5与“凸”形容置槽下部间隙配合，间隙应小于支撑物12的厚度d1，防止支撑物12在分离板5往复运动过程中从间隙跑出“凸”形容置槽上端凸出部；“凸”形容置槽厚度d大于支撑物12的厚度d1，且“凸”形容置槽厚度d小于支撑物12的横截面直径d2，保证支撑物12在与水平面倾斜设置的分离腔组件振动作用下，只能以底面落在下分离腔板72的形式排布；“凸”形容置槽厚度d小于支撑物12厚度d1的两倍，避免“凸”形容置槽内支撑物双层排布；分离凹槽51的宽度w小于分离板5的宽度w1；分离板5的厚度d3大于支撑物12的厚度d1；分离凹槽51的高度h大于支撑物12的横截面直径d2，两者之间相差0.1mm-0.2mm,分离凹槽51的宽度w大于支撑物12的横截面直径d2，两者之间相差0.1mm-0.2mm,保证支撑物12顺利进入分离凹槽51,并且分离凹槽51只可以容纳单个支撑物。
驱动机构安装在基座1上；驱动机构可以是气缸3，气缸3的缸体通过气缸安装架2固定在基座1上；活塞杆与分离板5通过分离板固定块4固定连接。
分离腔组件7外部设置有上挡板131和下挡板132；通过L型的上挡板131和下挡板132将上分离腔板71、下分离腔板72和底板14组装在一起。底板14与水平面倾斜固定在基座1上。
分离板5的往复运动距离应能使分离凹槽51从“凸”形容置槽获得支撑物12后，将支撑物12运送至下分离腔板72与料管8连接通道的出料口内。
如图4，图5所示，还可以将“凸”形容置槽上端凸出部的两侧或一侧设置为坡面，与分离板5之间通过坡底的通道连通，进一步减少分离板携带支撑物12时的前进阻力。
不限于图中的板状分离执行件，还可以是杆状的分离执行件。采用圆杆时，应对端部进行处理，比如穿孔，保证安装时凹槽在顶面。
如图3所示，还可以在分离执行件远离“凸”形容置槽上端凸出部的一侧下沿设置有容纳单个支撑物的分离凹槽51；当分离板5靠近“凸”形容置槽上端凸出部一侧的凹槽磨损后，翻过来使用，延长了分离执行件的寿命。
为了及时发现分离故障，将所述料管8采用玻璃或其他透明材质制成透明管，料管8的管壁上设置有传感器，检测是否有支撑物下落。传感器通过料管夹10固定在料管8上。
所述传感器采用光纤传感器9；检测的灵敏度更高。
底板14与水平面的夹角在25°-75°之间；既能依靠重力活动支撑物颗粒；又减少重力对支撑物的过分挤压，使支撑物堆容易松动，保证支撑物颗粒舒畅流动。
料管8的内径大于支撑物12的直径，两者之间相差0.1mm-0.2mm，保证支撑物12可以顺利通过。
实施例中采用气缸3推动分离板5往复运动；也可以采用电缸驱动；或者采用步进电机带动曲柄连杆机构推动分离板5往复运动。
工作时，从顶部的料斗6中放入经过消磁处理的支撑物12；启动振动器，支撑物12按进入“凸”形容置槽的顺序松散单层排布；启动气缸3，推出分离板5，在振动器作用下，支撑物12会落入分离板5靠近“凸”形容置槽上端凸出部一端的分离凹槽51内，分离板5向右运动，将分离凹槽51内的支撑物12运送至出料口，气缸3停止驱动，支撑物12从出料口穿过底板14进入料管8；从料管8的底端排出。气缸3反向驱动，分离板5退回，使分离凹槽51进入“凸”形容置槽上端凸出部内。
设定玻璃输送方向为纵向，垂直于玻璃输送方向为横向。如图7至图9所示，本实施例中的真空玻璃支撑物布放系统包括传输段S1、控制系统(图中未示出)、分离装置S6。传输段S1包括传输机架S11以及传输机架S11上的传输辊道S13。传输动力S12为传输辊道S13提供驱动力；一般是电机经减速器后通过皮带或链轮驱动传输辊道S13，采用伺服电机时，也可以省去减速器。所述控制系统为PLC控制系统，位于真空玻璃生产线的电气控制柜内，PLC控制系统与传输辊道S13的传输动力S12装置、分离装置S6电连接，控制传输辊道S13的转动和支撑物12的分离布放。玻璃S2安放在传输辊道S13上，可以沿传输辊道S13前后移动。传输机架S11的顶面，传输辊道S13的左右两侧还分别设置有横移支架S3，支撑横梁S5架设在横移支架S3上。支撑横梁S5的一端还设置有横向移动控制机构S4；使分离装置S6可以沿支撑横梁S5横移。横移支架S3水平设置。图中，横移支架S3与玻璃S2的运动方向垂直设置；也可以与玻璃S2的运动方向形成45度、30度等角度，倾斜设置。分离装置S6通过基座1设置在支撑横梁S5上，分离装置S6可以是一个，也可以是多个，本实施方式中分离装置S6为六个；分离装置S6呈线状间隔排布在支撑横梁S5上，在本发明的其他实施方式中，也可以呈阵列状间隔排布在支撑横梁S5上。
为了布放支撑物12，系统还设置了料管升降机构S7；布放时，落料组件S71下降，分离装置S6分离支撑物12，支撑物12从料管8中下落，光纤传感器9检测到支撑物通过；经落料组件S71停落在玻璃S2表面。当出现一个或多个分离装置S6的光纤传感器9检测不到支撑物通过的情况，PLC控制系统控制相应的分离装置S6再次执行分离动作直到光纤传感器9检测到有支撑物通过。然后，落料组件S71上升，避免玻璃 S2向前运动时，支撑物12与落料组件S71下端部碰撞；落料组件S71上升到位后，传输辊道S13转动，带动玻璃S2向前，达到一个步进距离，再次安放支撑物12；在玻璃S2表面形成支撑物阵列；在本发明的其他实施方式中，也可以玻璃保持不动,移动控制机构包括横向移动控制机构S4和纵向移动控制机构，其中纵向移动控制机构控制支撑横梁S5的纵向步进移动，纵向移动控制机构与PLC控制系统电连接，落料组件S71上升到位后，纵向移动控制机构带动支撑横梁S5达到一个步进距离，再次布放支撑物12，在玻璃S2表面形成支撑物阵列。
如图10所示，落料组件S71包括料管S711、导向套S712、压缩弹簧S713和过渡接头S714。分离装置S6的料管8插入料管S711中心的料孔通孔中，料管8的外壁与料孔通孔内壁之间设置有间隙。料管S711上端部设置有台阶面；台阶面的上端外径大，下端外径小。导向套S712套设在料管S711的小端，向下依次是压缩弹簧S713和过渡接头S714。过渡接头S714通过螺纹、卡口或销钉固定在料管S711的下端；导向套S712套和过渡接头S714夹持压缩状态的压缩弹簧S713。导向套S712固定在固定板S74上；当固定板S74下降时，压缩弹簧S713推动过渡接头S714，保证过渡接头S714的下端面与玻璃S2的表面紧密接触。固定板S74上升时，导向套S712通过台阶面带动料管S711上升。
支撑横梁S5还设置有料管升降机构S7。料管升降机构S7包括导向组件S72、升降动力S73和固定板S74。导向组件S72由导向套和导杆组成。升降动力S73采用电缸或气缸。通过升降动力S73带动固定板S74上下移动。
如图11所示，过渡接头S714内腔设置有倒圆锥状的过渡段，过渡接头S714内腔底部为喇叭形，以保证支撑物12经过渡段整理后准确在玻璃S2上的落点定位，避免支撑物回弹跑位或弹离玻璃S2。
有益效果：
1、“凸”形容置槽与水平方向成一定的夹角，能够让支撑物在加料时就自动形成单层排序状态；
2、通过振动，支撑物在分离过程中出现间隙，容易快速准确进入分离板的凹槽内，提高了支撑物分离的成功率；
3、支撑物的厚度小于分离板的厚度，分离过程中，支撑物与“凸”形容置槽之间有小间隙，不易造成磨损；
4、布放时，分离板往复动作一次，只能带走一个支撑物，不会出现一次布放多个支撑物的现象；
5、增加光纤检测，保证无支撑物下落时，重新启动分离动作，直到检测到支撑物下落，确保分离无遗漏。
上述示例只是用于说明本发明，除此之外，还有多种不同的实施方式，而这些实施方式都是本领域技术人员在领悟本发明思想后能够想到的，故在此不再一一列举。

Claims (10)

  1. 一种真空玻璃支撑物分离装置，其特征在于，包括基座、振动器、分离腔组件、分离执行件、料管和驱动装置；基座一侧设置有与分离执行件相连接的驱动装置，基座另一侧从上至下依次设置有分离腔组件、分离执行件和料管；振动器设置在分离腔组件上；分离腔组件设置有进料口、容置槽、出料口，进料口连通容置槽，出料口连通料管，分离腔组件与水平面倾斜设置；分离执行件穿过分离腔组件，可往复移动的设置在容置槽的下部，分离执行件靠近出料口的一侧上沿设置有容纳单个支撑物的凹槽，在分离执行件往复移动过程中，容置槽通过分离执行件凹槽与出料口连通。
  2. 如权利要求1所述的真空玻璃支撑物分离装置，其特征在于，还包括料斗和限位挡板，所述分离腔组件通过限位挡板设置在与水平面倾斜的底板上，所述分离腔组件包括平行设置的上分离腔板和下分离腔板，上分离腔板设置有所述进料口，下分离腔板设置有所述出料口；所述容置槽为“凸”形容置槽，设置在上分离腔板远离料斗的端面上和/或下分离腔板靠近料斗的端面上；所述“凸”形容置槽上端凸出部设置有与料斗连通的所述进料口，“凸”形容置槽下部设置有与所述分离执行件凹槽连通的所述出料口，所述分离执行件沿“凸”形容置槽下部往复移动。
  3. 如权利要求2所述的真空玻璃支撑物分离装置，其特征在于，设所述“凸”形容置槽的厚度为d,支撑物厚度为d 1，支撑物横截面上任意两点间的最大距离为d 2，则d 1<d<d 2,且d<2d 1。
  4. 如权利要求1所述的真空玻璃支撑物分离装置，其特征在于，设所述分离执行件凹槽高度为h,所述分离执行件凹槽宽度为w,支撑物横截面上任意两点间的最大距离为d 2,则d 2<h,d 2<w，且d 2与h的差值范围为0.01mm-0.5mm，d 2与w的差值范围为0.01mm-0.5mm。
  5. 如权利要求4所述的真空玻璃支撑物分离装置，其特征在于，d 2与h的差值范围为0.1mm-0.2mm，d 2与w的差值范围为0.1mm-0.2mm。
  6. 如权利要求1所述的真空玻璃支撑物分离装置，其特征在于，所述料管为透明管，料管的管壁上设置有传感器。
  7. 如权利要求1或6任一所述的真空玻璃支撑物分离装置，其特征在于，设所述料管的内径为r,支撑物横截面上任意两点间的最大距离为d 2，则r>d 2，且r与d2的差值范围为0.01mm-0.5mm。
  8. 一种真空玻璃支撑物分离方法，其特征在于，采用如权利要求1至7任一所述的真空玻璃支撑物分离装置，包括以下步骤：
    步骤一：启动振动器，料斗中的支撑物通过进料口在容置槽中按顺序松散单层排布；
    步骤二：启动驱动装置，推出分离执行件，在振动器作用下，容置槽内底层任意一粒支撑物快速准确进入分离执行件凹槽，当分离执行件凹槽与出料口重合，驱动装置停止驱动；
    步骤三：支撑物下落至料管内，传感器检测到支撑物通过，分离动作完毕；
    步骤四：如传感器检测不到支撑物通过，重复步骤一至步骤三，直到传感器检测到有支撑物通过，分离动作完毕。
  9. 一种真空玻璃支撑物布放系统，其特征在于，包括传输段、控制系统、若干个如权利要求1至7任一所述的真空玻璃支撑物分离装置；所述传输段包括机架以及机架上设置的传输辊道,机架上设置有支撑横梁；所述分离装置呈线状间隔排布在支撑横梁上，同时进行支撑物分离操作，一次或多次动作完成真空玻璃一排支撑物的布放；或者将若干个如权利要求1至7任一所述的真空玻璃支撑物分离装置呈阵列状排布在支撑横梁上，同时进行支撑物分离操作，一次或多次动作完成一个区域的支撑物布放。
  10. 一种真空玻璃支撑物布放方法，其特征在于，采用如权利要求9所述的真空玻璃支撑物布放系统，包括以下步骤：
    步骤一：采用如权利要求8所述的真空玻璃支撑物分离方法，实现支撑物分离；
    步骤二：所述分离装置相对于玻璃步进移动；
    步骤三：重复步骤一与步骤二，直到玻璃表面布满支撑物，布放动作完毕。
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EP4357579A1 (en) 2022-10-19 2024-04-24 VKR Holding A/S Spacer outlet distance control during vig unit manufacturing by means of a distance controller
EP4357576A1 (en) 2022-10-19 2024-04-24 VKR Holding A/S Vig unit production comprising use of a dispenser comprising a collection sheet
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US20240052689A1 (en) 2024-02-15
CN111517098B (zh) 2022-02-18
EP4137427A4 (en) 2023-09-27
EP4137427C0 (en) 2024-04-24
CN111517098A (zh) 2020-08-11
JP7407304B2 (ja) 2023-12-28
AU2021255243B2 (en) 2023-11-30
KR20220146619A (ko) 2022-11-01
AU2021255243A1 (en) 2022-12-01

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