WO2021220895A1 - 電流検出装置 - Google Patents
電流検出装置 Download PDFInfo
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- WO2021220895A1 WO2021220895A1 PCT/JP2021/016076 JP2021016076W WO2021220895A1 WO 2021220895 A1 WO2021220895 A1 WO 2021220895A1 JP 2021016076 W JP2021016076 W JP 2021016076W WO 2021220895 A1 WO2021220895 A1 WO 2021220895A1
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- resistor
- shunt resistor
- voltage
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- detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R15/00—Details of measuring arrangements of the types provided for in groups G01R17/00 - G01R29/00, G01R33/00 - G01R33/26 or G01R35/00
- G01R15/14—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
- G01R15/146—Measuring arrangements for current not covered by other subgroups of G01R15/14, e.g. using current dividers, shunts, or measuring a voltage drop
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/20—Modifications of basic electric elements for use in electric measuring instruments; Structural combinations of such elements with such instruments
- G01R1/203—Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C1/00—Details
- H01C1/14—Terminals or tapping points specially adapted for resistors; Arrangements of terminals or tapping points on resistors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C1/00—Details
- H01C1/14—Terminals or tapping points specially adapted for resistors; Arrangements of terminals or tapping points on resistors
- H01C1/148—Terminals or tapping points specially adapted for resistors; Arrangements of terminals or tapping points on resistors the terminals embracing or surrounding the resistive element
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/22—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming
- H01C17/24—Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by removing or adding resistive material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/06—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material including means to minimise changes in resistance with changes in temperature
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/0092—Measuring current only
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C3/00—Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids
- H01C3/10—Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids the resistive element having zig-zag or sinusoidal configuration
- H01C3/12—Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids the resistive element having zig-zag or sinusoidal configuration lying in one plane
Definitions
- the present invention relates to a current detector, particularly a current detector using a shunt resistor.
- Shunt resistors are widely used for current detection applications.
- Such a shunt resistor comprises a resistor and electrodes bonded to both ends of the resistor.
- the resistor is composed of a resistance alloy such as a copper / nickel alloy, a copper / manganese alloy, an iron / chromium alloy, or a nickel / chromium alloy
- the electrode is made of a highly conductive metal such as copper. It is configured.
- the electrode is provided with a voltage detection unit, and by connecting a conducting wire (for example, an aluminum wire) to the voltage detection unit, the voltage generated at both ends of the resistor is detected.
- FIGS. 33 and 34 show an example of a conventional shunt resistor.
- the shunt resistor 100 is composed of a resistor 105 made of a plate-shaped resistor alloy having a predetermined thickness and width, and a highly conductive metal connected to both ends of the resistor 105. It includes a pair of electrodes 106, 107. Bolt holes 108 and 109 for fixing the shunt resistor 100 with screws or the like are formed in the electrodes 106 and 107, respectively.
- the shunt resistor 100 further includes voltage detection units 120 and 121 for measuring the voltage of the resistor 105.
- the voltage detection units 120 and 121 are integrally formed with the electrodes 106 and 107, respectively.
- the voltage detection units 120 and 121 extend from the side surfaces of the electrodes 106 and 107 in the width direction of the electrodes 106 and 107.
- the voltage detection units 120 and 121 are arranged in the vicinity of the resistor 105.
- the voltage detection units 120 and 121 are pins extending vertically from the surfaces of the electrodes 106 and 107, respectively.
- the voltage detection units 120 and 121 are arranged in the vicinity of the resistor 105.
- an object of the present invention is to provide a current detection device using a shunt resistor that can satisfy a desired temperature coefficient of resistance with a simple structure.
- a current detection device used for current detection comprising a resistor and a pair of electrodes connected to both ends of the resistor in the first direction, wherein the current detection device is in the second direction.
- the protruding portion has a part of the resistor and a part of the pair of electrodes, and the first direction is the arrangement direction of the pair of electrodes, and the second direction is the arrangement direction of the pair of electrodes.
- the direction is a direction perpendicular to the first direction, and each electrode forms a first wall portion along the first direction forming a part of the protruding portion and the second wall portion forming a part of the protruding portion.
- Each electrode has a second wall portion along the direction, and each of the electrodes includes the first wall portion, the second wall portion, a starting end portion which is a boundary line between the protruding portion and the main body of the electrode, and at least a part thereof.
- the detection region is partitioned by the contact surface in contact with the resistor, and each electrode has a voltage detection unit arranged in the detection region with a gap between the start end portion and the start end portion. , Current detectors are provided.
- the voltage detection unit is arranged closer to the resistor than the center of the detection region. In one aspect, the detection region projects more than the resistor in the thickness direction of the current detector. In one aspect, the length of the first wall portion is longer than the length of the second wall portion. In one aspect, the current detector further comprises a wiring board, which includes a detection pad connected to the voltage detector.
- a plate-shaped shunt resistor used for current detection includes a resistor and a pair of electrodes connected to both ends of the resistor in the first direction, and the shunt resistor is provided.
- the protrusion has a recess extending in the same direction as the protrusion, the protrusion has a part of the resistor and a part of the pair of electrodes, and the recess is parallel to the first direction.
- a shunt resistor is provided that has the sides of the resistor.
- the length of the recess in the second direction perpendicular to the first direction is the same as the length of the protrusion in the second direction.
- the protrusion comprises a pair of voltage detectors connected to both ends of the resistor in the first direction.
- the protrusion and the recess have a rectangular shape.
- One reference example is a method of manufacturing a shunt resistor including a resistor and a pair of electrodes connected to both ends of the resistor, wherein the pair of electrodes are connected to both ends of the resistor in the first direction.
- a part of the resistor of the first shunt resistor is prepared by preparing a long shunt resistor base material in a state of being made and cutting the shunt resistor base material in the first direction and in a convex shape.
- a protrusion of the first shunt resistor having a part of a pair of electrodes of the first shunt resistor is formed, and the shunt resistor base material is placed in the first direction at a distance from the protrusion.
- a concave portion of the first shunt resistor and a protruding portion of the second shunt resistor extending in the same direction as the protruding portion are formed, and the protruding portion of the second shunt resistor is formed.
- a method for manufacturing a shunt resistor which comprises a part of a resistor of the second shunt resistor and a part of a pair of electrodes of the second shunt resistor.
- the shunt resistor and a current detection circuit board having a voltage signal wiring for transmitting a voltage signal from the shunt resistor are provided, and the voltage signal wiring is provided on a protruding portion of the shunt resistor.
- An electrically connected current detector is provided.
- the current detection circuit board further includes a voltage terminal pad, and the voltage terminal pad is connected to the protrusion and the voltage signal wiring.
- the current detection device further includes an output terminal for outputting a voltage signal from the shunt resistor, and the output terminal is attached to a recess of the shunt resistor.
- a desired temperature coefficient of resistance can be satisfied by arranging the voltage detection unit at a desired position with a gap between the start end portion and the detection region of the electrode forming a part of the protruding portion of the current detection device. can.
- FIG. 1 is a perspective view showing an embodiment of the shunt resistor 1
- FIG. 2 is a plan view of the shunt resistor 1 shown in FIG.
- the shunt resistor 1 includes a resistor 5 made of a resistance alloy plate having a predetermined thickness and width, and both ends (that is, both side connecting surfaces) 5a of the resistor 5 in the first direction.
- 5b includes a pair of electrodes 6 and 7 made of highly conductive metal.
- the electrode 6 has a contact surface 6a that contacts one end (one connection surface) 5a of the resistor 5, and the electrode 7 has a contact surface that contacts the other end (the other connection surface) 5b of the resistor 5.
- Bolt holes 8 and 9 for fixing the shunt resistor 1 with screws or the like are formed in the electrodes 6 and 7, respectively.
- the first direction is the length direction of the resistor 5, and corresponds to the length direction of the shunt resistor 1.
- the length direction of the shunt resistor 1 is the direction in which the electrode 6, the resistor 5, and the electrode 7 are arranged in this order.
- the direction perpendicular to the first direction is the second direction.
- the second direction is the width direction of the shunt resistor 1.
- the electrodes 6 and 7 have the same structure and are arranged symmetrically with respect to the resistor 5.
- each of both ends 5a and 5b of the resistor 5 is connected (joined) to each of the electrodes 6 and 7 by means such as welding (for example, electron beam welding, laser beam welding, or brazing).
- welding for example, electron beam welding, laser beam welding, or brazing.
- a low resistance alloy material such as a Cu—Mn based alloy can be mentioned.
- Copper (Cu) can be mentioned as an example of the material of the electrodes 6 and 7.
- the shunt resistor 1 has a protrusion 11 formed on the side surface 1a of the shunt resistor 1 and a recess 12 formed on the side surface 1b of the shunt resistor 1.
- the protrusion 11 extends outward from the side surface 1a, and the recess 12 extends inward (towards the center of the shunt resistor 1) from the side surface 1b.
- the protrusion 11 and the recess 12 both extend in the same direction (second direction).
- the protrusion 11 and the recess 12 have a rectangular shape when viewed from above (when viewed from a direction perpendicular to both the first direction and the second direction).
- the side surface 1a is a surface of the shunt resistor 1 parallel to the first direction, and has a side surface 6c of the electrode 6 and a side surface 7c of the electrode 7.
- the side surface 1b is a surface of the shunt resistor 1 parallel to the first direction, and is a surface opposite to the side surface 1a.
- the side surface 1b has a side surface 6b of the electrode 6 and a side surface 7b of the electrode 7.
- the side surfaces 6b and 7b are planes parallel to the side surfaces 6c and 7c.
- FIG. 3 is an enlarged view of the protrusion 11 and the recess 12.
- the protruding portion 11 has a part of the resistor 5 and a part of the electrodes 6 and 7.
- the protruding portion 11 has a portion 14 which is a part of the resistor 5 and voltage detecting portions 20 and 21 for measuring the voltage generated at both ends 5a and 5b of the resistor 5. ..
- the length of the portion 14 in the second direction is represented by the length t1 (the length t1 of the protrusion 11 in the second direction), which is the distance from the side surfaces 6c and 7c of the electrodes 6 and 7 to the side surface 5c of the resistor 5. Will be done.
- the voltage detection units 20 and 21 are part of the electrodes 6 and 7, respectively. That is, the electrode 6 has a voltage detection unit 20, and the electrode 7 has a voltage detection unit 21.
- the voltage detection unit 20 extends outward from the side surface 6c of the electrode 6, and the voltage detection unit 21 extends outward from the side surface 7c of the electrode 7.
- the voltage detection units 20 and 21 are connected to both ends 5a and 5b of the resistor 5, respectively.
- the voltage detection units 20 and 21 are arranged symmetrically with respect to the portion 14.
- the length of the voltage detection units 20 and 21 in the second direction is also represented by the length t1.
- the recess 12 has a side surface 5d of a resistor 5 parallel to the first direction.
- the side surface 12c of the recess 12 in the first direction is composed of the side surface 6d of the electrode 6, the side surface 5d of the resistor 5, and the side surface 7d of the electrode 7. ..
- the width W1 of the protruding portion 11 (the length of the protruding portion 11 in the first direction) and the width W2 of the recess 12 (the length of the recess 12 in the first direction) are the same, and the second direction (the length of the recess 12 in the first direction) is the same.
- the length t1 of the protruding portion 11 in the width direction of the shunt resistor 1) and the length t2 of the recess 12 in the second direction are the same.
- the position of the protrusion 11 in the first direction and the position of the recess 12 in the first direction are the same. That is, the side surface 11a of the protrusion 11 is arranged on the extension line of the side surface 12a of the recess 12, and the side surface 11b of the protrusion 11 is arranged on the extension line of the side surface 12b of the recess 12.
- FIG. 4 is a perspective view showing an embodiment of the current detection device 30 including the shunt resistor 1.
- the current detection device 30 further includes a voltage output device 31 that outputs the voltage of the resistor 5 (voltage generated at both ends 5a and 5b of the resistor 5) to the outside.
- the voltage output device 31 is connected to the shunt resistor 1.
- the voltage output device 31 includes a non-conductive case 32 that covers the resistor 5 and an output terminal 35 (output connector 35) for outputting a voltage signal (voltage of the resistor 5) from the shunt resistor 1. There is.
- the output connector 35 includes a first terminal, a second terminal, and a ground terminal (not shown).
- FIG. 5 is a perspective view showing the current detection device 30 when the case 32 of the voltage output device 31 is removed.
- the voltage output device 31 further includes a current detection circuit board 34.
- the current detection circuit board 34 has voltage signal wirings 46 and 47 for transmitting the voltage signal (voltage of the resistor 5) from the shunt resistor 1 to the output terminal 35, and ground wiring 50.
- the current detection circuit board 34 is arranged on the shunt resistor 1, and the output terminal 35 is attached to the recess 12.
- the current detection circuit board 34 further has voltage terminal pads 36, 37 (copper foil portions 36, 37).
- One end of the voltage signal wiring 46 is connected to the voltage terminal pad 36, and the other end is connected to the first terminal of the output connector 35.
- One end of the voltage signal wiring 47 is connected to the voltage terminal pad 37, and the other end is connected to the second terminal of the output connector 35.
- the voltage signal wirings 46 and 47 are bent above the protrusion 11 from the second direction (see FIG. 2) to the first direction (see FIG. 2).
- One end of the ground wiring 50 is connected to the voltage terminal pad 36, and the other end is connected to the ground terminal of the output connector 35.
- the voltage signal wirings 46 and 47, the ground wiring 50, and the voltage terminal pads 36 and 37 are made of a highly conductive metal (copper in this embodiment).
- the voltage terminal pad 36 is connected to the voltage detection position 16 (see FIG. 3) of the voltage detection unit 20 of the protrusion 11 via an internal wiring (not shown) of the current detection circuit board 34.
- the voltage terminal pad 37 is connected to the voltage detection position 17 (see FIG. 3) of the voltage detection unit 21 of the protrusion 11 via an internal wiring (not shown). That is, the voltage signal wirings 46 and 47 are electrically connected to the voltage detection units 20 and 21 of the protrusions 11, respectively.
- the internal wiring and the voltage detection units 20 and 21 are connected by a method such as soldering. The operator connects a cable having a connector fitted to the output terminal 35 and measures the voltage generated at both ends 5a and 5b of the resistor 5.
- an operational amplifier for amplifying a voltage signal from the shunt resistor 1, an A / D converter, and / or a temperature sensor and the like may be mounted on the current detection circuit board 34.
- voltage detection terminals 38 and 39 may be provided on the voltage detection units 20 and 21, respectively.
- the voltage detection terminals 38 and 39 are conductive pins extending vertically from the surfaces of the voltage detection units 20 and 21, respectively.
- the voltage detection terminals 38 and 39 are connected to the voltage detection positions 16 and 17 of the voltage detection units 20 and 21, respectively, by a method such as soldering.
- Connect a conducting wire for example, an aluminum wire
- FIG. 7 is a graph showing the rate of change of the resistance value of the shunt resistor 1 due to a temperature change.
- the horizontal axis of FIG. 7 shows the temperature of the shunt resistor 1
- the vertical axis of FIG. 7 shows the rate of change of the resistance value of the shunt resistor 1.
- the curve shown by the solid line shows the resistance value change rate of the shunt resistor 1 of the present embodiment
- the curve shown by the dotted line shows the resistance value change rate of the conventional shunt resistor (shunt resistor 100 shown in FIG. 33).
- FIG. 7 shows the results when a copper-manganese-based alloy is used as the resistor 5.
- the shunt resistor 1 of the present embodiment has a temperature. It is possible to reduce the fluctuation range of the resistance value change rate due to the change. That is, the result of FIG. 7 shows that the shunt resistor 1 can reduce the temperature coefficient of resistance (TCR).
- TCR temperature coefficient of resistance
- FIG. 8 is a plan view showing an embodiment of the shunt resistor 200 having no recess 12.
- the configuration of the shunt resistor 200 is the same as that of the shunt resistor 1 except that it does not have the recess 12. That is, the shunt resistor 200 includes a resistor 205 corresponding to the resistor 5 of the shunt resistor 1 and a pair of electrodes 206 and 207 connected to both ends of the resistor 205.
- the electrodes 206 and 207 correspond to the electrodes 6 and 7 of the shunt resistor 1.
- the shunt resistor 200 has a protruding portion 211 corresponding to a protruding portion 11 of the shunt resistor 1, and the protruding portion 211 has a part of the resistor 205 and a part of the electrodes 206 and 207. There is.
- the protrusion 211 includes voltage detectors 220, 221 that are part of the electrodes 206, 207 that are symmetrically arranged with respect to the resistor 205.
- FIG. 9 is a graph showing the relationship between the length t3 of the protruding portion 211 in the second direction and the rate of change in the resistance value of the shunt resistor 200.
- FIG. 9 shows the results of using a copper-manganese alloy as the resistor 205 for the shape of the shunt resistor shown in FIG.
- the vertical axis of FIG. 9 shows the rate of change in resistance value when the temperature of the shunt resistor 200 rises from 25 ° C. to 100 ° C.
- the result of FIG. 9 shows that the rate of change in the resistance value of the shunt resistor 200 depends on the length t3. More specifically, the larger the length t3, the lower the rate of change in resistance value.
- FIG. 10 is a graph showing the relationship between the length t1 of the protruding portion 11 of the shunt resistor 1 and the rate of change in the resistance value of the shunt resistor 1.
- FIG. 10 shows the results of the shape of the shunt resistor shown in FIG. 2 when a copper-manganese alloy is used as the resistor 5.
- the length t2 of the recess 12 is the same as the length t1.
- the vertical axis of FIG. 10 shows the rate of change in resistance value when the temperature of the shunt resistor 1 rises from 25 ° C. to 100 ° C. Similar to the result of FIG. 9, the result of FIG.
- the resistance value change rate of the shunt resistor 1 depends on the length t1, and the resistance value change rate decreases as the length t1 increases. ..
- the resistance value change rate of the shunt resistor 1 is about 0%.
- the rate of decrease in the resistance value change rate of the shunt resistor 1 is the same as the rate of decrease in the resistance value change rate of the shunt resistor 200 shown in FIG. That is, the result of FIG. 10 shows that the temperature-dependent resistance value change rate of the shunt resistor 1 depends on the length t1 of the protrusion 11 regardless of the recess 12. Therefore, the result of FIG. 10 shows that the resistance temperature coefficient of the shunt resistor 1 can be corrected and the resistance temperature coefficient can be reduced by adjusting the length t1.
- FIG. 11 is a graph showing the respective resistance value change rates of the shunt resistor 1 and the shunt resistor 200.
- FIG. 11 shows the rate of change in the resistance value of the shunt resistor 1,200 due to the change in the lengths t1 and t3 of the protrusions 11 and 211 at a predetermined temperature (constant temperature).
- the length t2 of the recess 12 is the same as the length t1.
- the result of FIG. 11 shows that in the shunt resistor 200 having no recess 12, the resistance value changes greatly depending on the length t3 of the protrusion 211.
- the resistance value of the shunt resistor 200 when the length t3 is 1.5 mm is about 8% lower than the resistance value when the length t3 is 0 mm. This is because the length of the resistor 205 in the second direction is increased by forming the protruding portion 211, and the resistance value of the resistor 205 is changed.
- the change in the resistance value of the shunt resistor 1 due to the change in the length t1 is suppressed.
- the length of the resistor 5 in the second direction is kept constant by forming the recess 12 having the side surface 5d of the resistor 5. That is, by forming the concave portion 12, it is possible to suppress the change in the resistance value of the shunt resistor 1 due to the formation of the protruding portion 11.
- the desired resistance value is maintained and the desired resistance value is maintained. TCR can be met. Therefore, according to the present embodiment, the protruding portion 11 having a part of the resistor 5 and a part of the electrodes 6 and 7 is formed on the side surface 1a of the shunt resistor 1, and the side surface 1b of the shunt resistor 1 is formed.
- the resistance temperature coefficient of the shunt resistor 1 can be reduced while maintaining a desired resistance value with a simple structure that only forms a recess 12 having a side surface 5d of the resistor 5.
- FIG. 12 is a perspective view showing another embodiment of the shunt resistor 1
- FIG. 13 is an enlarged view of the protrusion 11 of FIG. Since the configuration of the present embodiment, which is not particularly described, is the same as that of the embodiment described with reference to FIGS. 1 to 3, the duplicate description thereof will be omitted.
- the resistor 5 of the present embodiment has a notch portion 25.
- the cutout portion 25 extends parallel to the end faces 5a and 5b (in the second direction shown in FIG. 2).
- the cutout portion 25 has a slit-like shape extending in a straight line.
- the cutout portion 25 is formed on the side surface 5c of the resistor 5, and extends linearly from the side surface 5c toward the inside of the shunt resistor 1 (the central portion of the shunt resistor 1).
- the resistance value of the shunt resistor can be adjusted, but in addition, the TCR of the shunt resistor 1 can be finely adjusted. Specifically, the TCR can be increased by narrowing the width W3 of the cutout portion 25 in the first direction and increasing the length t4 in the second direction. Also in this embodiment, the current detection device 30 described with reference to FIGS. 4 and 5 and the voltage detection terminals 38 and 39 described with reference to FIG. 6 can be applied.
- FIGS. 14 (a) to 14 (f) are views showing an example of a manufacturing process of the shunt resistor 1.
- bolt holes 8 and 9 are omitted.
- a long (strip-shaped) shunt resistor base material 60 metal plate material
- the shunt resistor base material 60 is cut in the direction in which the electrode 6, the resistor 5, and the electrode 7 are aligned (that is, the first direction).
- the shunt resistor base material 60 is cut in the first direction and in a convex shape.
- the convex shape corresponds to the protruding portion 11 of the shunt resistor 1.
- the shunt resistor base material 60 is moved in the first direction at intervals from the protrusion 11 and the side surface 1a in the second direction, as in FIG. 14 (b). And cut into a convex shape.
- the first shunt resistor 1A is separated from the shunt resistor base material 60, and the side surface 1b of the first shunt resistor 1A, the recess 12 of the first shunt resistor 1A, and the other shunt resistor 1 (second shunt).
- the protrusion 11 of the resistor 1B) and the side surface 1a of the second shunt resistor 1B are formed (FIG. 14 (d)).
- the projecting portion 11 and the side surface 1a to the second of the second shunt resistor 1B are similar to those in FIGS. 14 (c) and 14 (d).
- the shunt resistor base material 60 is cut in the first direction and in a convex shape at intervals in the direction.
- the second shunt resistor 1B is separated from the shunt resistor base material 60, and the side surface 1b of the second shunt resistor 1B and the recess 12 of the second shunt resistor 1B are formed.
- a plurality of shunt resistors 1 are manufactured by repeating the steps of FIGS. 14 (c) to 14 (f).
- the shunt resistor 1 can be manufactured by a simple method, and the shunt resistor base material 60 can be used without waste. As a result, cost reduction can be achieved.
- FIGS. 15 to 18 are schematic views showing still another embodiment of the shunt resistor 1. Since the configuration of the present embodiment, which is not particularly described, is the same as that of the embodiment described with reference to FIGS. 1 to 3, the duplicate description thereof will be omitted. In FIGS. 15 to 18, the bolt holes 8 and 9 are not shown. Also in the embodiments shown in FIGS. 15 to 18, the current detection device 30 described with reference to FIGS. 4 and 5 and the voltage detection terminals 38 and 39 described with reference to FIG. 6 can be applied.
- the side surfaces 11a and 11b of the protrusion 11 and the side surfaces 12a and 12b of the recess 12 may be formed obliquely with respect to the second direction (see FIG. 2).
- the side surfaces 11a and 11b extend in a direction away from the resistor 5.
- the side surface 12a is formed parallel to the side surface 11a
- the side surface 12b is formed parallel to the side surface 11b.
- the voltage detection units 20 and 21 may have notches 20a and 21a extending from the side surfaces 11a and 11b toward the resistor 5, respectively.
- the width W2 of the recess 12 may be larger than the width W1 of the protrusion 11, and as shown in FIG. 18, the width W2 is smaller than the width W1. May be good.
- FIG. 19 is a schematic view showing another embodiment of the method for manufacturing the shunt resistor 1.
- the shunt resistor 1 may be manufactured by punching the shunt resistor base material 60 into the outer shape of the shunt resistor 1.
- the shunt resistor 1 of the embodiment shown in FIG. 17 may be manufactured by a method similar to the method described with reference to FIG.
- FIG. 21 is a perspective view showing another embodiment of the current detection device 30, and FIG. 22 is a side view of the current detection device 30 shown in FIG. 21.
- the current detection device 30 of the present embodiment includes a shunt resistor 1.
- the current detection device 30 of this embodiment is the shunt resistor 1 itself.
- the shunt resistor 1 shown in FIGS. 21 and 22 shows another embodiment of the shunt resistor 1 described with reference to FIGS. 1 to 7 and 10 to 20. Since the configuration of the shunt resistor 1 of the present embodiment, which is not particularly described, is the same as that of the embodiment described with reference to FIGS. 1 to 3, the duplicate description thereof will be omitted.
- the electrodes 6 and 7 have a first wall portion 66b, 67b along a first direction forming a part of the protruding portion 11, and a second wall portion 66b, 67b along a second direction forming a part of the protruding portion 11. It has wall portions 66a and 67a.
- the first wall portions 66b and 67b are formed on the same plane as the side surface 5c of the resistor 5.
- the second wall portions 66a and 67a correspond to the above-mentioned side surfaces 11a and 11b.
- the first wall portion 66b and the first wall portion 67b have the same length
- the second wall portion 66a and the second wall portion 67a have the same length.
- the electrode 6 has a first wall portion 66b, a second wall portion 66a, a starting end portion 66c which is a boundary line between the protruding portion 11 and the main body 6f of the electrode 6, and a contact surface 6a in which at least a part of the electrode 6 contacts the resistor 5.
- the detection region 66 is partitioned by, and the electrode 7 includes a first wall portion 67b, a second wall portion 67a, a start end portion 67c which is a boundary line between the protrusion 11 and the main body 7f of the electrode 7, and at least a part thereof.
- the detection region 67 is partitioned by the contact surface 7a that comes into contact with the resistor 5.
- the main bodies 6f and 7f are parts other than the parts forming the protruding portions 11 of the electrodes 6 and 7.
- the main bodies 6f and 7f are portions that form the main current path.
- the main current is the main flow of current.
- the current also flows through the protruding portion 11, but mainly flows through the main body 6f, the main body of the resistor 5 (a portion other than the portion 14 of the resistor 5), and the main body 7f.
- the starting end is a virtual straight line extending from the side surfaces 6c and 7c of the electrodes 6 and 7 (main bodies 6f and 7f) toward the resistor 5.
- the thickness of the electrodes 6 and 7 is thicker than the thickness of the resistor 5.
- the back surface of the electrodes 6 and 7 and the back surface of the resistor 5 are on the same plane, and the surfaces 6e and 7e of the electrodes 6 and 7 are located higher than the surface 5e of the resistor 5.
- a step 18 is formed by the surface 6e of the electrode 6, the contact surface 6a, and the surface 5e of the resistor 5, and the step 19 is formed by the surface 7e of the electrode 7, the contact surface 7a, and the surface 5e of the resistor 5.
- the space SP is formed by the steps 18 and 19 and the surface 5e.
- the thickness direction of the current detection device 30 is a direction perpendicular to both the first direction and the second direction.
- a gap space SP
- voltage detection wiring for example, voltage signal wirings 46 and 47
- the current flowing through the shunt resistor 1 avoids the surfaces of the detection regions 66 and 67, so that stable voltage detection can be performed.
- the electrodes 6 and 7 and the resistor 5 may have the same thickness. Further, in one embodiment, the shunt resistor 1 does not have to have the recess 12.
- FIG. 23 is an enlarged view of the protruding portion 11 of FIG. 21.
- the voltage detection units 20 and 21 are the entire portions forming the protruding portions 11 of the electrodes 6 and 7, but in the present embodiment, the voltage detection units 20 , 21 are arranged in the detection areas 66 and 67 with a gap between the start ends 66c and 67c.
- the positions and shapes of the voltage detection units 20 and 21 are not limited to the positions and shapes shown in FIG. 23.
- the voltage drop of the shunt resistor 1 (voltage of the resistor 5) was measured from the voltage detection units 20 and 21 at the detection positions A to D, respectively, and the resistance value of the shunt resistor 1 was calculated from the measured voltage.
- the material of the resistor 5 was assumed to be a Ni—Cr alloy.
- the length t1 of the second wall portions 66a and 67a and the length PW of the first wall portions 66b and 67b were both set to 2 mm.
- the temperature of the resistance value of the shunt resistor 1 obtained from the voltage detection units 20 and 21.
- the characteristics are close to the temperature characteristics of the resistor 5 itself. Therefore, since the detection position D is close to the start ends 66c and 67c, the temperature characteristic of the shunt resistor 1 when the voltage detection units 20 and 21 are arranged at the detection position D is the temperature characteristic of the resistor 5. It has similar characteristics.
- the inclination of the temperature characteristics becomes clockwise as the voltage detection units 20 and 21 move away from the start ends 66c and 67c and approach the end (first wall portions 66b and 67b) (temperature characteristics).
- the slope becomes smaller).
- the temperature characteristic in the detection unit D has a positive slope, and the slope is relatively large, but by arranging the voltage detection units 20 and 21 at the detection positions A to C, the slope of the temperature characteristic becomes small.
- negative temperature characteristics negative temperature characteristics
- the temperature characteristic of the resistance value of the shunt resistor 1 changes depending on the positions of the voltage detection units 20 and 21 in the second direction within the detection areas 66 and 67.
- the detection position B and the detection position C there is a region in which the slope (that is, TCR) of the temperature characteristic of the resistance value of the shunt resistor 1 becomes almost 0 in a wide temperature range.
- the detection unit C is at a position 0.5 mm away from the start ends 66c and 67c
- the detection position B is at a position 1.0 mm away from the start ends 66c and 67c. Therefore, good TCR characteristics can be obtained by arranging the voltage detection units 20 and 21 at positions separated from the start ends 66c and 67c by 0.5 mm or more.
- the distance from the starting ends 66c and 67c where the voltage detecting units 20 and 21 are arranged is preferably 0.5 mm or more and 1.0 mm or less.
- the TCR changes depending on the positions of the voltage detection units 20 and 21, the characteristics of the resistor material (material of the resistor 5) itself and the addition of the resistor material are added in the design and manufacturing process of the shunt resistor 1.
- the variation in d can be corrected by the positions of the voltage detection units 20 and 21.
- the reference positions of the voltage detection units 20 and 21 are determined according to the temperature characteristics of the predetermined resistance material. Then, when the actual temperature characteristic of the resistance material is observed on the positive side of the assumption, the voltage detection units 20 and 21 are adjusted closer to the terminal portions (first wall portions 66b and 67b) than the reference position. If the temperature characteristic of the resistance material is observed on the negative side of the assumption, the voltage detection units 20 and 21 are adjusted closer to the start ends 66c and 67c. By doing so, it is possible to correct the characteristic variation of the resistance material by adjusting the positions of the voltage detection units 20 and 21.
- the current detection device 30 of this embodiment includes a shunt resistor 1 and a wiring board 33.
- the wiring board 33 includes detection pads 33a and 33b.
- a wiring (not shown) for transmitting a voltage signal (voltage of the resistor 5) from the shunt resistor 1 is formed on the wiring board 33, and the detection pads 33a and 33b are connected to the wiring (not shown). ..
- the detection pads 33a and 33b are metal thin films and are connected to voltage detection units 20 and 21 (not shown in FIGS. 26A and 26B).
- FIG. 26B shows a state in which the wiring board 33 is connected to the detection areas 66 and 67 by shifting the position of the wiring board 33 from FIG. 26A in the second direction (see FIG. 23).
- the portions on the detection areas 66 and 67 connected to the detection pads 33a and 33b are the voltage detection units 20 and 21.
- the positions of the detection pads 33a and 33b connected to the detection areas 66 and 67 can be adjusted by adjusting the relative positions of the shunt resistor 1 and the wiring board 33.
- the positions of the voltage detection units 20 and 21 can be adjusted by adjusting the relative positions of the shunt resistor 1 and the wiring board 33. Therefore, the TCR characteristics can be corrected by adjusting the relative positions of the shunt resistor 1 and the wiring board 33.
- the width of the detection pads 33a and 33b in the second direction is smaller than t1 and the position can be adjusted.
- the size of the detection pads 33a and 33b is set in consideration of the bondability and the risk of disconnection.
- the method of aligning the wiring board 33 and the shunt resistor 1 is as follows. First, in the initial flow, a detection probe is used to detect a predetermined temperature at two points (or three points or more) at a reference temperature of 25 ° C. (or 20 ° C.) and a predetermined temperature (for example, 125 ° C.). By measuring the resistance value of the shunt resistor 1 at the position, the inherent temperature characteristic of the shunt resistor 1 is measured. Thereby, the connection position of the wiring board 33 is determined.
- the alignment between the wiring board 33 and the shunt resistor 1 can be performed by aligning by image detection, providing a reference pin on the shunt resistor 1 or the jig to change the position, and the like. In this way, a mechanism capable of relatively controlling the initial characteristics and the voltage detection extraction position value can be configured in the process.
- FIGS. 27A and 27B are schematic views showing still another embodiment of the current detection device 30. Since the configuration of the present embodiment, which is not particularly described, is the same as that of the embodiment described with reference to FIGS. 21 to 25, duplicate description thereof will be omitted.
- the current detection device 30 of this embodiment includes a shunt resistor 1 and detection members 72 and 73.
- the detection members 72 and 73 are connected to voltage detection units 20 and 21 (not shown in FIGS. 27A and 27B) of the detection areas 66 and 67.
- FIG. 27B shows a state in which the detection members 72 and 73 are shifted in the second direction from FIG. 27A and the detection members 72 and 73 are connected to the detection areas 66 and 67.
- the portions above the detection areas 66 and 67 connected to the detection members 72 and 73 are the voltage detection units 20 and 21.
- Examples of the detection members 72 and 73 include pads made of solder material and other metals, pin terminals, lead frames, and the like.
- the positions of the voltage detection units 20 and 21 can be adjusted by adjusting the connection positions of the detection members 72 and 73. .. Therefore, the TCR characteristics can be corrected by adjusting the positions of the detection members 72 and 73.
- the width of the detection members 72 and 73 in the second direction is smaller than t1 and the position can be adjusted. The smaller the width of the detection members 72 and 73, the better the temperature characteristics of the shunt resistor 1, but the size of the detection members 72 and 73 is set in consideration of the bondability and the risk of disconnection.
- the resistance value of the current detection device 30 can be changed, and the resistance value correction function can also be applied.
- 28A and 28B are diagrams for explaining the positions of the voltage detection units 20 and 21.
- the voltage detection units 20 and 21 are arranged at the start ends 66c and 67c, the temperature characteristics of the resistance value of the shunt resistor 1 obtained from the voltage detection units 20 and 21 are close to the temperature characteristics of the resistor 5 itself. do. Therefore, in the present embodiment, the voltage detection units 20 and 21 are arranged in the detection areas 66 and 67 while avoiding the start end portions 66c and 67c.
- the voltage detection unit 20 is arranged in the area 75 shaded in FIG. 28A.
- the voltage detection unit 21 is arranged symmetrically with respect to the voltage detection unit 20 with respect to the resistor 5. Specifically, the voltage detection units 20 and 21 are arranged in a region 3/4 of the terminal side (first wall portion 66b, 67b side) of the detection regions 66 and 67 in the second direction.
- the voltage detection units 20 and 21 are used.
- the detection regions 66 and 67 may be arranged closer to the resistor 5 than the center (center line CL).
- the voltage detection unit 20 may be arranged in the region 75 shown by the shaded area in FIG. 28B.
- the voltage detection unit 21 is arranged symmetrically with respect to the voltage detection unit 20 with respect to the resistor 5.
- the region 75 of FIG. 28B is 3/4 of the terminal side (first wall portion 66b, 67b side) of the detection regions 66 and 67 in the second direction, and the resistor 5 side 1 / of the detection regions 66 and 67 in the first direction. There are two areas.
- the shunt resistor 1 has steps 18 and 19. Therefore, in one embodiment, the voltage detecting member for detecting the voltage of the resistor 5 may be connected across the steps 18 and 19 (so as to cover the contact surfaces 6a and 7a). As a result, the influence of the temperature characteristic of the resistance value of the materials of the electrodes 6 and 7 can be further reduced, and the voltage generated at both ends 5a and 5b of the resistor 5 can be measured more accurately. Further, the steps 18 and 19 can prevent the voltage detecting member from coming into contact with the resistor 5.
- FIG. 29 is a schematic view showing an example in which the voltage detection members are connected across the steps 18 and 19.
- the current detection device 30 includes a wiring board 33 and a shunt resistor 1.
- the wiring board 33 includes detection pads 33a and 33b as voltage detection members.
- the detection pads 33a and 33b are connected to the voltage signal wirings 48 and 49 via the via holes 52 and 53.
- the detection pads 33a and 33b are connected to the detection areas 66 and 67 across the steps 18 and 19 (so as to cover the contact surfaces 6a and 7a).
- the inside of the electrodes 6 and 7 can be formed into the voltage detection units 20 and 21 (not shown in FIG. 29), and the resistor 5 is not affected by the characteristics of the electrodes 6 and 7.
- the voltage can be measured.
- the voltage generated at both ends 5a and 5b of the resistor 5 can be measured more accurately.
- the resistor 5 is connected to the electrodes 6 and 7 by means such as welding (for example, electron beam welding, laser beam welding, or brazing). Therefore, the joint portion between the resistor 5 and the electrodes 6 and 7 is uneven due to the welding marks.
- the shunt resistor 1 has the steps 18 and 19, so that the welding marks are formed.
- the voltage detection member can be connected across the steps 18 and 19 without being affected.
- FIG. 30 is a schematic view showing another embodiment of the protrusion 11.
- the length t1 of the second wall portions 66a and 67a does not have to be longer than necessary.
- the length PW of the first wall portions 66b, 67b may be longer than the length t1 of the second wall portions 66a, 67a.
- the corners of the protruding portion 11 may be rounded.
- the ratio of the lengths of t1 and PW may be the same as that of the embodiment of FIG.
- the corner of the protruding portion 11 may be the C surface. In this case as well, the ratio of the lengths of t1 and PW may be the same as that of the embodiment of FIG.
- FIG. 32 is a schematic view showing still another embodiment of the current detection device 30. Since the configuration of the present embodiment, which is not particularly described, is the same as that of the embodiment described with reference to FIGS. 21 to 31, the duplicate description thereof will be omitted. Also in this embodiment, the current detection device 30 includes a shunt resistor 1. In other words, the current detection device 30 of this embodiment is the shunt resistor 1 itself. In the present embodiment, the electrodes 6 and 7 are formed with slits 76 and 77. Further, in the present embodiment, the shunt resistor 1 does not have the recess 12. Specifically, the slits 76 and 77 extend from the side surfaces 6c and 7c toward the inside of the electrodes 6 and 7 (extending in the second direction (see FIG.
- the protrusions 11 are formed by the slits 76 and 77. Also in this embodiment, the embodiments of FIGS. 26A to 31 can be applied, and the effects described with reference to FIGS. 21 to 31 can be obtained.
- the present invention can be used for a current detector, particularly a current detector using a shunt resistor.
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Abstract
Description
一態様では、前記検出領域は、前記電流検出装置の厚さ方向において前記抵抗体よりも突出している。
一態様では、前記第1壁部の長さは、前記第2壁部の長さよりも長い。
一態様では、前記電流検出装置は、配線基板をさらに備え、前記配線基板は、前記電圧検出部に接続される検出パッドを備えている。
一参考例では、前記突出部は、前記第1方向における前記抵抗体の両端に接続された一対の電圧検出部を備えている。
一参考例では、前記突出部および前記凹部は、矩形状の形状を有している。
一参考例では、前記電流検出装置は、前記シャント抵抗器からの電圧信号を出力する出力端子をさらに備え、前記出力端子は、前記シャント抵抗器の凹部に取り付けられている。
1A 第1シャント抵抗器
1B 第2シャント抵抗器
1a,1b 側面
5 抵抗体
5a,5b 両端(両側接続面)
5c,5d 側面
5e 表面
6,7 電極
6a,7a 接触面
6b,6c,6d 側面
7b,7c,7d 側面
6e,7e 表面
6f,7f 本体
8,9 ボルト穴
11 突出部
11a,11b 側面
12 凹部
12a,12b,12c 側面
14 部位
16,17 電圧検出位置
18,19 段差
20,21 電圧検出部
20a,21a 切り欠き部
25 切り欠き部
30 電流検出装置
31 電圧出力装置
32 ケース
33 配線基板
33a,33b 検出パッド
34 電流検出回路基板
35 出力端子
36,37 電圧端子用パッド
38,39 電圧検出端子
46,47 電圧信号配線
48,49 電圧信号配線
50 グランド配線
52,53 ビアホール
60 シャント抵抗器母材
66,67 検出領域
66a,67a 第2壁部
66b,67b 第1壁部
66c,67c 始端部
72,73 検出部材
75 領域
76,77 スリット
100 シャント抵抗器
105 抵抗体
106,107 電極
108,109 ボルト穴
120,121 電圧検出部
200 シャント抵抗器
205 抵抗体
206,207 電極
211 突出部
220,221 電圧検出部
Claims (5)
- 電流検出に用いられる電流検出装置であって、
抵抗体と、
第1方向における前記抵抗体の両端に接続された一対の電極と、を備え、
前記電流検出装置は、
第2方向へ突出する突出部を有し、
前記突出部は、前記抵抗体の一部および前記一対の電極の一部を有し、
前記第1方向は前記一対の電極の配置方向であり、前記第2方向は前記第1方向に垂直な方向であり、
各電極は、前記突出部の一部を形成する前記第1方向に沿う第1壁部と、前記突出部の一部を形成する前記第2方向に沿う第2壁部を有し、
前記各電極には、前記第1壁部、前記第2壁部、前記突出部と前記電極の本体との境界線である始端部、および少なくとも一部が前記抵抗体に接触する接触面によって検出領域が区画されており、
前記各電極は、前記検出領域に、前記始端部との間に隙間を空けて配置された電圧検出部を有している、電流検出装置。 - 前記電圧検出部は、前記検出領域の中心よりも前記抵抗体に近い側に配置されている、請求項1に記載の電流検出装置。
- 前記検出領域は、前記電流検出装置の厚さ方向において前記抵抗体よりも突出している、請求項1または2に記載の電流検出装置。
- 前記第1壁部の長さは、前記第2壁部の長さよりも長い、請求項1乃至3のいずれか一項に記載の電流検出装置。
- 配線基板をさらに備え、
前記配線基板は、前記電圧検出部に接続される検出パッドを備えている、請求項1乃至4のいずれか一項に記載の電流検出装置。
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/919,944 US12135340B2 (en) | 2020-04-27 | 2021-04-20 | Current detection device with voltage detecting portion positioning |
| JP2022517665A JPWO2021220895A1 (ja) | 2020-04-27 | 2021-04-20 | |
| EP21795394.2A EP4145472A4 (en) | 2020-04-27 | 2021-04-20 | CURRENT DETECTION DEVICE |
| CN202180030732.3A CN115485794B (zh) | 2020-04-27 | 2021-04-20 | 电流检测装置 |
| CN202510168623.8A CN119716228A (zh) | 2020-04-27 | 2021-04-20 | 电流检测装置 |
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| JP2020-078262 | 2020-04-27 | ||
| JP2020078262 | 2020-04-27 |
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| PCT/JP2021/016076 Ceased WO2021220895A1 (ja) | 2020-04-27 | 2021-04-20 | 電流検出装置 |
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| KR102720917B1 (ko) * | 2019-08-13 | 2024-10-22 | 주식회사 엘지에너지솔루션 | 션트 저항 모듈 |
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2020
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- 2020-08-26 EP EP20933233.7A patent/EP4145471B1/en active Active
- 2020-08-26 WO PCT/JP2020/032176 patent/WO2021220526A1/ja not_active Ceased
- 2020-08-26 CN CN202080100166.4A patent/CN115461826B/zh active Active
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2021
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| WO2023135977A1 (ja) * | 2022-01-14 | 2023-07-20 | Koa株式会社 | 電流検出装置およびその製造方法 |
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| Publication number | Publication date |
|---|---|
| US12306211B2 (en) | 2025-05-20 |
| EP4145471A4 (en) | 2024-07-10 |
| CN115461826A (zh) | 2022-12-09 |
| JPWO2021220895A1 (ja) | 2021-11-04 |
| CN115485794B (zh) | 2025-02-25 |
| CN115461826B (zh) | 2025-02-25 |
| EP4145472A4 (en) | 2025-04-02 |
| US12135340B2 (en) | 2024-11-05 |
| JP7675551B2 (ja) | 2025-05-13 |
| WO2021220526A1 (ja) | 2021-11-04 |
| JP2021176195A (ja) | 2021-11-04 |
| EP4145471A1 (en) | 2023-03-08 |
| US20230152352A1 (en) | 2023-05-18 |
| US20230170112A1 (en) | 2023-06-01 |
| EP4145472A1 (en) | 2023-03-08 |
| EP4145471B1 (en) | 2025-07-02 |
| CN115485794A (zh) | 2022-12-16 |
| CN119716228A (zh) | 2025-03-28 |
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