WO2022000083A1 - Piezoelectric composite film and method for making same - Google Patents
Piezoelectric composite film and method for making same Download PDFInfo
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- WO2022000083A1 WO2022000083A1 PCT/CA2021/050892 CA2021050892W WO2022000083A1 WO 2022000083 A1 WO2022000083 A1 WO 2022000083A1 CA 2021050892 W CA2021050892 W CA 2021050892W WO 2022000083 A1 WO2022000083 A1 WO 2022000083A1
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- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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Definitions
- the present invention relates to a composite film, and more particularly to a piezoelectric composite film configured to comprise a plurality of pores.
- the device may be used, for example, as a power source for wireless data communication for personal electronics and energy harvesting from vibrations and biomechanical motion.
- the device may have application in structural health monitoring in aircrafts, space vehicles, implantable biomedical devices, and the like.
- PNGs Piezoelectric nanogenerators
- NEMS nanoelectromechanical systems
- E/piezotronics devices implantable medical devices
- remote sensing 2-8
- SHM Self-Powered Structural Health Monitoring
- Wired sensor networks are currently an industry standard for aircraft SHM. 11 12 Nevertheless, the installation of a wired network can be an error-prone process requiring significant manpower and costs. Alternatively, a wireless sensor network system can effectively eliminate wiring problems. 13 For such wireless systems, a reliable and long-lasting power supply often becomes critical.
- One emerging technology for powering such wireless systems is a piezoelectric energy-harvesting device, which can harvest energy from the ambient environment. 7 ’ 14
- PNGs inorganic lead zirconate titanate
- BaTi03 barium titanate
- ZnO zinc oxide
- Na/KNb03 Na/KNb03
- ZnSn03 nanoparticles which have been reported to have large piezoelectric coefficients and high energy conversion efficiencies.
- Organic piezoelectric polymers such as polyvinylidene fluoride (PVDF) and the copolymers hexafluoropropylene [P(VDF-HFP)] trifluoroethylene (P(VDF-TrFE)), and poly(vinyl acetate) (PVAc), have also gained attention because of their reportedly high flexibility, biocompatibility, simple material synthesis process, and the presence of am energy-efficient b-phase.
- PVDF polyvinylidene fluoride
- HFP hexafluoropropylene
- PVDF-TrFE poly(vinyl acetate)
- piezoelectric materials such as lead zirconium titanate (PZT), (1 — x) Pb (Mgi /3 Nb 2/ 3) 0 3 -x PbTi0 3 (PMN-PT) 62 possess a high piezoelectric coefficient (d 33 ); however, these materials can require high temperature material synthesis and be brittle. Lead-free piezoelectric materials may be more environmentally friendly but the reported output performance of such materials remains modest. 63
- NPs highly piezoelectric nanoparticle
- OMHPs organic-inorganic metal halide perovskites
- MAPb uniformly distributed methylammonium lead iodine
- FAPbBr 3 formamidinium lead halide
- the present invention provides a film comprising a perovskite and a polymer, wherein the perovskite and the polymer are configured to form a plurality of elongated pores.
- the present invention provides a process for producing a film comprising the steps of: (a) preparing a first solution by adding a polymer to a first solvent; (b) preparing a second solution by adding a perovskite to a second solvent; (c) homogenously mixing the first solution with the second solution to create a mixture; and (d)maintaining the mixture at a substantially constant temperature to crystalize the polymer and the perovskite.
- the present invention provides a composite film comprising a substrate and a plurality of piezoelectric nanoparticles, wherein the substrate and the nanoparticles are configured to form a plurality of pores and wherein the composite comprises two opposed major surfaces interconnected by the pores.
- the present inventors have developed a composite piezoelectric film comprising a substrate and piezoelectric nanoparticles configured to form a plurality of pores.
- This film is flexible and highly porous, providing high permittivity and porosity-mediated mechanical properties.
- the film When used in a PNG application, the film provides enlarged bulk film strain and reduced film impedance, resulting in a high efficiency PNG with increased output voltage and current as compared to other reported PNGs.
- the present film is believed to have application as a compact, flexible power source in self-powered micro/nano wireless devices for harvesting mechanical energy from a range of environmental vibrations.
- the present inventors have also developed a simple, low cost process for preparing the film.
- Fig. 1 illustrates the characterization of a pure PVDF film. Scanning electron microscopy (SEM) image of (a) top surface of the pure PVDF (annealed at 75°C); (b) the cross section of the pure PVDF film; (c) FTIR spectrum of the PVDF film (corresponding absorptions at the wavenumbers of 510 cm -1 , and 841 cm -1 ).
- SEM scanning electron microscopy
- Fig.2 illustrates the characterization of an embodiment of the present film in which the film comprises ZnO-PVDF.
- NPs ZnO nanoparticles
- FIG.2 illustrates the characterization of an embodiment of the present film in which the film comprises ZnO-PVDF.
- NPs ZnO nanoparticles
- FIG.2 illustrates the characterization of an embodiment of the present film in which the film comprises ZnO-PVDF.
- Fig. 3 illustrates another embodiment of the present film in which the film comprises perovskite-polymer.
- the illustrated perovskite-polymer film comprises FAPbBr 2 l-PVDF and is incorporated into piezoelectric nanogenerator (PNG)
- PNG piezoelectric nanogenerator
- digital photos of the large area film approximately 15 cm x 15 cm
- Fig. 4 illustrates (a) cross-sectional SEM image of the perovskite-polymerfilm (20 wt.% PVDF@FAPbBr 2 l) of Figure 3 (inset shows the close view of a pore); the corresponding element mapping of (b) fluorine in PVDF and (c) lead in the perovskite-polymerfilm; calculated (d) stress and (e) piezo potential distribution for a similar area of the pure PVDF film of Figure 1 , the 20% porous PVDF film of Figure 2, and the perovskite-polymer film with 60% porosity (porosity induced by 20 wt. % of FAPbBr 2 l) of Figure 3.
- Fig. 5 illustrates the morphology of pore structures in the perovskite-polymer film of Figure 3.
- Fig. 6 illustrates the schematic illustration of crystallization process of the PVDF and FAPbBr 2 l nanoparticles of the perovskite-polymer film of Figure 3.
- the y-axis represents the total concentration of PVDF and FAPbBr2l in the solution;
- Fig. 7 illustrates the atomic force microscopy (AFM) images of the perovskite-polymer film of Figure 3 with different mass ratios (wt.
- AFM atomic force microscopy
- FIG. 8 illustrates the finite element simulation of the pure PVDF film of Figure 1, the porous PVDF of Figure 2, and the perovskite-polymer film of Figure 3 under a compressive pressure of 800 kpa.
- Fig. 9 illustrates a schematic characterization of piezo-potential distribution for the perovskite-polymer film of Figure 3 (20 wt. % FAPbBr 2 l@PVDF); with the presence of a single and an array of pore (8 pores) structures.
- the shape of the pores has been optimized from the observation of cross-section SEM image of the film (a) Mechanical stress distribution of the film with the array of pores (left) and the film with a single pore (right) structure. The arrows are indicating the amplified stress on the sidewall of each pores (b)
- the piezo-potential distribution is higher in the film with the presence of a large number of pore structures (left).
- Fig. 10 illustrates the characterization system of the energy harvester.
- the controller unit is operated by a workstation interface (Vibration View 9).
- the controller unit (VR 9500) generates different control signals which are amplified by a power amplifier (Lab Works Inc.’s pa 138) to feed a electrodynamic shaker (ET-126-1) to control its motion.
- An accelerometer (3055D3) provides the feedback signal from the shaker to the controller unit which can take actions if there are any faults.
- the shaker is mechanically coupled with a metallic hammer to characterize the energy harvesting devices. The output from the devices are measured and viewed by an oscilloscope.
- Fig. 11 illustrates the maximum output performance of the perovskite-polymer PNG of Figure 3.
- Fig. 12 illustrates the schematics of energy generation mechanisms of the perovskite- polymer PNG of Figure 3 based on distributed stress profile.
- Fig. 13 illustrates the variation of (a) output voltage and (b) output current of the perovskite-polymer PNG of Figure 3, having different FAPbBr 2 l mass ratios (0 wt.%, 10 wt.%, 20 wt.%, 30 wt. %).
- Fig. 14 illustrates the output performance of PNGs (a) V oc and (b) l sc of PNGs made from the pure PVDF of Figure 1 , the porous PVDF film of Figure 2, and the perovskite-polymer film of Figure 3.
- the original mass ratios of particles inside the final films was 20 wt. %.
- Fig. 15 illustrates the frequency dependent output performance of the perovskite- polymer PNG of Figure 3 with an input excitation from 10-50 Hz and 2G acceleration.
- the maximum output voltage and output current at 30 Hz frequency was 85 V and 30 mA, respectively.
- the gradual decrease in the output at higher frequencies (> 30 Hz) corresponds to the reduction of impact on the PNG by the 138 gram (g) proof mass.
- Fig. 16 illustrates the flexibility test of the perovskite-polymer PNG of Figure 3 at 10 Hz and 2G acceleration when a periodic bending force was applied from an electrodynamic shaker.
- Fig. 17 illustrates the framework of the self-powered integrated wireless electronics node (SIWEN) by simultaneously using the perovskite-polymer PNG of Figure 3 as a power source and a sensor.
- Fig. 18 illustrates the internal architecture of a self-powered integrated wireless electronics node (SIWEN).
- SIWEN self-powered integrated wireless electronics node
- Fig. 19 illustrates the application of the perovskite-polymer PNG of Figure 3 for loT
- the used load was a metal block of 138 g;
- (c) the digital photo shows the sensor signal received by the cell-phone;
- SIWEN used for car engine states detection at a parking condition (inset shows the corresponding frequency domain distribution via Fast Fourier T ransform);
- Figure 20 illustrates a structure design of another embodiment of the present film in which the film comprises porous PVDF.
- the illustrated film comprises porous PVDF and is incorporated into a PNG and functional wireless sensing circuit
- Figure 21 illustrates (a) an as-fabricated large scale embodiment of the porous PVDF film of Figure 20 (approximately 15 cm x 15 cm); (b) Cross section Scanning Electron Microscopy (SEM) image of a pure PVDF film surface, annealed at 65 °C; (c) Cross sectional SEM image of distributed ZnO-NPs in the porous PVDF film.
- Figure 22 illustrates material properties characterization of the porous PVDF PNG illustrated in Figure 20.
- SEM Scanning electron microscope
- images of (a) a pure PVDF film; (b) distribution analysis of ZnO NPs into the PVDF matrix of the porous PVDF film (inset is the film before etching); (c) top view SEM of the porous ZnO- PVDF film after etching of ZnO NPs (inset is the real film after etching); (d) surface morphology by AFM; (e) crystalline characterization of the PNG by Fourier transform infrared spectroscopy (FTIR) spectra to confirm b phase formation.
- FTIR Fourier transform infrared spectroscopy
- Figure 23 illustrates the atomic force microscopy (AFM) image of the surface of the porous PVDF film of Figure 20; (b) Measured surface roughness of the porous PVDF film.
- AFM atomic force microscopy
- Figure 24 illustrates a schematic representation of the energy generation mechanism from the porous PVDF PNG of Figure 20.
- Figure 25 illustrates measured experimental and simulated electric output performance of the porous PVDF PNG of Figure 20.
- Figure 26 illustrates (a) prepared solutions of ZnO-PVDF with a ZnO mass ratio of 0 to 60 wt.% (0 and 50wt% are not shown here); (b) the measured open-circuit voltage of the films comprising the prepared solutions of ZnO-PVDF of almost identical thickness when the ZnO mass fraction increased from 0% (pure PVDF) to 60%, with a frequency of 30 Hz.
- Figure 27 illustrates (a) stress distribution for a pure PVDF film and (b) potential distribution for a pure PVDF film where the peak output voltage is 10.9 volt.
- Figure 28 illustrates (a) the output short circuit current of the porous PVDF PNG of
- Figure 20 (50 wt. %) with a range of frequencies from 10 Hz to 50 Hz and (b) the open-circuit voltage revealed identical amplitude with reversed polarization which confirmed the authenticity of the piezoelectric output signals.
- Figure 29 illustrates a demonstration of high output capability and applications prospect of the porous PVDF PNG device of Figure 20 comprising a 50 wt.% porous PVDF film
- the present invention also relates to a film comprising a perovskite and a polymer, wherein the perovskite and the polymer are configured to form a plurality of elongated pores.
- Preferred embodiments of this film may include any one of or a combination of any two or more of any of the following features:
- the film comprises two opposed major surfaces interconnected by the pores
- the pores are at least partially vertically aligned to the two opposed major surfaces of the film
- the perovskite comprises nanoparticles
- the film comprises the perovskite in a crystalline form
- the perovskite crystal comprises a non-centrosymmetric structure
- the perovskite comprises a hybrid halide perovskite
- the perovskite comprises (HHP)-formamidinium lead bromine iodine (FAPbBr 2 l);
- the film comprises the polymer in a crystalline b-phase
- the polymer is selected from the group consisting of polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), and polyethyl acrylate (PEA);
- PVDF polyvinylidene fluoride
- PDMS polydimethylsiloxane
- PVDF-TrFE polyvinylidene fluoride-trifluoroethylene
- PEA polyethyl acrylate
- the polymer comprises polyvinylidene fluoride (PVDF);
- the film comprises the perovskite in a mass ratio of about 10 wt. % to about 30 wt. %
- the film comprises the perovskite in a mass ratio of about 20 wt. %;
- the film comprises the polymer in a mass ratio of about 10 wt. % to about 15 wt. %;
- the film comprises the polymer in a mass ratio of about 10 wt. %
- the film comprises a plurality of dipoles, wherein said dipoles are substantially aligned
- the film has a thickness of about 20 pm to about 50 pm;
- the film has a thickness of about 30 pm
- a piezoelectric nanogenerator comprising the claimed film, a first electrode, and a second electrode, wherein the film is in electrical contact with the first electrode and the second electrode;
- the first electrode comprises a metal or a polymer
- the first electrode comprises a metal selected from the group consisting of copper, gold, and aluminum;
- the first electrode comprises poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOTPSS); • the claimed piezoelectric nanogenerator, wherein the second electrode comprises a metal or a polymer;
- PEDOTPSS poly(3,4-ethylenedioxythiophene) polystyrene sulfonate
- the second electrode comprises a metal selected from the group consisting of copper, gold, and aluminum;
- the second electrode comprises poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOTPSS);
- the substrate comprises polyester
- the claimed self-powered device wherein the device is a wearable electronic device, a medical diagnostic device, or an implantable device.
- the present invention also relates to a process for producing a film comprising the steps of: (a) preparing a first solution by adding a polymer to a first solvent; (b) preparing a second solution by adding a perovskite to a second solvent; (c) homogenously mixing the first solution with the second solution to create a mixture; and (d) maintaining the mixture at a substantially constant temperature to crystalize the polymer and the perovskite.
- Preferred embodiments of this process may include any one of or a combination of any two or more of any of the following features:
- the film is then poled using high voltage electrical poling; the polymer crystalizes before the perovskite; • the first solution comprises the polymer in a mass ratio of about 10 wt. % to about 15 wt. %;
- the first solution comprises the polymer in a mass ratio of about 10 wt. %
- the second solution comprises the perovskite in a mass ratio of about 10 wt. % to about 30% wt. %;
- the second solution comprises the perovskite in a mass ratio of about 20 wt. %;
- the polymer is selected from the group consisting of polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), and polyethyl acrylate (PEA);
- PVDF polyvinylidene fluoride
- PDMS polydimethylsiloxane
- PVDF-TrFE polyvinylidene fluoride-trifluoroethylene
- PEA polyethyl acrylate
- the polymer comprises PVDF
- the perovskite comprises a hybrid halide perovskite
- the perovskite comprises FAPbBr 2 l;
- the present invention also relates to a composite film comprising a substrate and a plurality of piezoelectric nanoparticles, wherein the substrate and the nanoparticles are configured to form a plurality of pores and wherein the composite comprises two opposed major surfaces interconnected by the pores.
- Preferred embodiments of this composite film may include any one of or a combination of any two or more of any of the following features:
- the substrate is a polymer
- the polymer is in a crystalline b-phase;
- the polymer is PVDF;
- the piezoelectric nanoparticles comprise a perovskite;
- the perovskite comprises a hybrid halide perovskite
- the perovskite comprises (HHP)-formamidinium lead bromine iodine (FAPbB ⁇ I);
- the pores are at least partially vertically aligned to the two opposed major surfaces of the composite film
- the piezoelectric nanoparticles comprise zinc oxide (ZnO) nanoparticles
- the composite film comprises the ZnO nanoparticles in a mass ratio of about 10 wt. % to about 50 wt. %
- the composite film comprises the ZnO nanoparticles in a mass ratio of about 50 wt. %
- the ZnO nanoparticles are about 25 nm to about 55 nm in diameter
- the ZnO nanoparticles are about 35 nm to about 45 nm in diameter
- a piezoelectric nanogenerator comprising the claimed composite film, a first electrode, and a second electrode, wherein the film is in electrical contact with the first electrode and the second electrode.
- a porous PVDF film was prepared. PVDF powder was dissolved in N, N-DMF by stirring the solution for 12 hours at 40 ° C. To create different porosities, ZnO nanoparticles (NPs) (35-45 nm, US Research Nanomaterials, Inc.) were dispersed into the PVDF solution and stirred at 40 ° C for 24 hours. The mass ratios between the PVDF and ZnO NPs (20 wt. %) were adjusted to create different pores inside the PVDF. To achieve a uniformly mixed ZnO- PVDF composite solution, the solution was further treated in an ultrasonic bath for 1 hour. The uniform solution was drop-casted onto a glass substrate and degassed for 30 minutes.
- NPs ZnO nanoparticles
- the solution was cured at 75 ° C inside a vacuum oven for 30 minutes.
- the ZnO-PVDF film was peeled from the glass substrate (see Figure 2a-b for the surface and cross-sectional morphology).
- one-step etching of the ZnO NPs was performed in an ultrasonic bath by immersing the ZnO-PVDF film in a 37 wt. % HCI solution for 4 hours.
- film was cleaned with Dl water, and dried in a nitrogen filled oven at 60 ° C for 3 hours (see Figure 2c-e for the surface morphology).
- high-voltage electrical poling 50-120 V/pm was performed for 2-4 hours to align the dipoles.
- FIG. 3 illustrates an embodiment of the present composite film in which the film comprises perovskite nanoparticles and a polymer substrate.
- the perovskite can comprise any perovskite comprising crystals with a non-centrosymmetric structure, and preferably comprises (HHP)-formamidinium lead bromine iodine (FAPbBr 2 l).
- the substrate is electrically insulating and can comprise a flexible polymer, such as polyvinylidene fluoride (PVDF), polydimethylsiloxane (PDMS), polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), or poly ethyl acrylate (PEA), and preferably comprises PVDF.
- PVDF polyvinylidene fluoride
- PDMS polydimethylsiloxane
- PVDF-TrFE polyvinylidene fluoride-trifluoroethylene
- PEA poly ethyl acrylate
- the solvent used for the precursor solutions must be capable of dissolving the perovskite and the polymer.
- Different solvents may be used for the perovskite precursor solution and the polymer precursor solution as long as each solvent can dissolve both the perovskite and the polymer.
- the solvent may be N,N-DMF, dimethyl sulfoxide (DMSO), or tetrahydrofuran (THF), and is preferably N,N-DMF for both the perovskite precursor and polymer precursor solutions.
- a perovskite precursor solution was prepared by dissolving formamidinium iodide (FAI; > 99%, Sigma-Aldrich) and lead (II) bromide (PbBr 2 ; > 98%; Sigma-Aldrich) at an equal molar ratio (0.5:0.5) in an N,N-DMF (> 99%; Sigma-Aldrich), followed by stirring at 60 °C for 12 hours.
- a polymer precursor solution was prepared by dissolving PVDF in N,N-DMF with constant stirring at 50 °C for 24 hours. The final concentrations of FAPbBr 2 l and PVDF in N,N-DMF were 20 wt.
- the perovskite-polymer composite solution was prepared by homogeneously mixing the perovskite precursor solution (20 wt. % FAPbBr 2 l) with the polymer precursor solution (10 wt. % PVDF). To optimize the concentration, 10 wt. %, 20 wt. %, and 30 wt. % composite solutions were synthesized. The mixed solution was drop-casted onto a glass substrate and stored for approximately 1 hour for the degassing process. Immediately followed by annealing at 120 °C, a crystalline film was obtained after 2-3 hours.
- the perovskite-polymer film was sandwiched between two electrodes.
- the electrodes can be any suitable metal or polymer having a good conductivity and optimum work function, and preferably comprise copper, gold, aluminum, or poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOTPSS).
- PEDOTPSS poly(3,4-ethylenedioxythiophene) polystyrene sulfonate
- copper electrodes were used.
- the wire connections were taken out from the top and bottom electrodes by 100 pm insulated copper conductors.
- the perovskite-polymer film and electrodes were then pressed through thermal lamination to eliminate air gaps and provide uniform adhesion between the copper electrodes and the perovskite-polymer film.
- the resulting structure was a polyester/copper/FAPbBr 2 l-PVDF/copper/polyester PNG (see Figure 3a).
- JSM-7200F Field-emission scanning electron microscopy (JSM-7200F) tools were used to obtain surface morphologies and nanoparticle distribution inside the PVDF was mapped by analyzing energy dispersive X-ray in a cleanroom environment (Class-100). All of the atomic force microscopy (AFM) and Kelvin probe force microscopy (KPFM) images were captured by using JPK Nanowizard II, configured in intermittent-contact mode (scan rate 0.3 Hz).
- AFM atomic force microscopy
- KPFM Kelvin probe force microscopy
- imaging-cantilever spring constant 42 N/m
- platinum-coated tip radius ⁇ 20 nm
- Constant tip-sample interaction was maintained with a phase-locked loop and the internal reference of the lock-in amplifier was an applied AC voltage (3 kHz) to the sample surface
- Figure 3a illustrates a schematic of an embodiment of the present perovskite-polymer film, wherein the perovskite-polymer film is fabricated into a PNG. As illustrated, in the final device fabrication step, the perovskite-polymer film is sandwiched between two copper electrodes and is encapsulated between polyester substrates through a thermal lamination process.
- Semi-crystalline PVDF polymer has four distinct phases (a,b, g, and d) with b-phase being the only phases that possesses the highest spontaneous polarization and the existence of b-phase can be confirmed by the Fourier Transform Infrared (FTIR) spectrum.
- FTIR Fourier Transform Infrared
- the piezoelectric coefficient (D 3 ) of the present films can be written as:
- D 3 Gi I_E f di + Q 2 (1 - f) d 2 (1)
- CH and a 2 are the poling rate
- di and d 2 are the piezoelectric coefficients of different materials in the film, respectively
- l_ E is the local field coefficient
- f is the mass fraction.
- the pores can be any length, and are preferably between about 15 pm to about 35 pm, and more preferably between about 20 pm to about 25 pm in length.
- the diameter of the pores can be any size, and is preferably between about 2 pm to about 8 pm, and more preferably between about 3 pm to about 5 pm.
- the pores of the present perovskite-polymer film were ⁇ 20- 25 pm in length (as illustrated in SEM image in Figure 5a) and ⁇ 3-5 pm in diameter (as illustrated in atomic force microscopy (AFM) image in Figure 5b).
- phase separation plays a role in the formation of the porous structures in the present perovskite-polymer film.
- the crystallization process can be divided into the following two stages. 83 During the first stage (schematic illustration in Figure 6a) (i) while heating the perovskite-polymer composite solution to 60 °C, the N, N-DMF solvent starts to evaporate and the PVDF crystallizes due to its relatively lower solubility.
- the FAPbBr2l precursor solution portion of the perovskite-polymer composite solution then begins to approach to its supersaturated concentration (C 0 ) and forms into nanoparticles, which is indicated by the change in colour from colourless to red.
- C 0 supersaturated concentration
- a key component of the self-assembly process of FAPbBr 2 l nanoparticles embedding into the PVDF scaffold of the present perovskite-polymer film may be the two different crystallization processes of the PVDF and the FAPbBr 2 l.
- the perovskites nanoparticles tend to anchor on the PVDF scaffold. While not wishing to be bound by any particular theory or mode of action, this may be attributed to strong interactions between NH 3 + in the formamidinium (FA) cations of the FAPbBr 2 l and -CF 2 - groups of the PVDF.
- FA formamidinium
- the porosity and size of the pores of the present perovskite-polymer film can be controlled via tuning the mass ratios (wt. %) of the perovskites with the polymer.
- the corresponding surface morphologies revealed in the AFM images illustrate that the pore diameter gradually increases to approximately ⁇ 7 pm at 30 wt. % of FAPbBr 2 l.
- the increase in mass ratios should lead to the agglomeration of FAPbBr 2 l NPs. While not wishing to be bound by any particular theory or mode of action, this may be attributed to the aforementioned strong dipolar interactions between the FA + cations and the anionic fluorine (-CF 2 -) groups of the PVDF.
- a simulated perovskite-polymer PNG model was constructed to demonstrate the effects of the self-assembled highly-porous characteristics of the present perovskite-polymer film on the output piezo-potential. This was simulated using COMSOL Multiphysics 5.3. The simulation results were compared with those of pure (solid without pores) PVDF films and 20% circular shaped porous PVDF films (circular shapes were adopted from the ZnO NPs). Figure 4d illustrates that, under uniaxial compressive stress of 800 kPa, the induced displacement of the three different PNG models (the same film thickness of 30 pm) is different.
- the pure PVDF film is the least deformed, whereas the perovskite-polymer film is the most deformed.
- pore position and size may influence the mechanical stress distribution, which may contribute to the increase in the average stress distribution profiles inside the perovskite- polymer film.
- the localized compressive strain of each pores results in a bulk film strain mainly in the vertical direction (x-direction strain Si ⁇ 0%, y-direction strain S 2 ⁇ 3.4%) and modifies the internal coupling.
- the highly ordered porous structure of the present perovskite-polymer film (the right most model of Figure 4d) is not only deformed along the vertical direction (S 2 ⁇ 17%) but also significantly elongated along the horizontal direction (Si ⁇ 57%).
- the stress concentration spots at the top exert a pushing force on the pores of the perovskite-polymer film, inducing a relaxing strain on the two sides.
- Figure 8b (the right most model) illustrates the linear stress-enhancing characteristics of this larger pore to the sidewall of the structure. This phenomenon is similar to the flex-tensional mechanism, 84-85 which underlines the structural modification of the mechanical body that could further amplify the applied vertical stress into the horizontal direction
- e 3 3i and e 333 are the piezoelectric constants 86 and S 3i and S 33 are induced strains along the horizontal and vertical directions, respectively.
- D 3 of the perovskite-polymer film is synergistically influenced by the bidirectional (horizontal and vertical) strains Si ( ⁇ 57%) and S 2 ( ⁇ 17%).
- a perovskite-polymer PNG with an array of such highly ordered pores as illustrated would likely generate even higher potential than a structure having a single pore (the right most model in Figure 9b).
- the wall of the inner pore structures are highly compressed due to the bidirectional stress (indicated by the arrows in Figure 9a). Between the interpore distance, the boosted stress further improves the piezoelectric potential of the perovskite-polymer film. Yuan et al.
- the improved piezoelectric OUtput of the present perovskite-polymer film may be attributed, at least in part, to this amplified mechanical strain.
- the present perovskite-polymer film provides a platform for developing scalable PNGs, which only require two thin metal electrodes on either side. Exploiting the perovskite-polymer film’s micro structure features along with the formation of FAPbBr 2 l nanocrystals, the effect on PNG performance was investigated.
- the fabricated device was placed on the hammer of an electrodynamic shaker and sandwiched by a 138 g metal block (stainless steel) on top (schematic of testing set-up illustrated in Figure 10). The generated output voltage and current were measured from the periodic mechanical vibration produced by the electrodynamic shaker at various frequencies (10-50 Hz) and accelerations (1-2.5G).
- Figure 12 illustrates a working mechanism of a PNG comprising the present perovskite-polymer film, where the electricity generation mechanisms of the PNG are schematically illustrated from stress mapping by employing finite element simulation (COMSOL Multiphysics 5.3).
- the net dipole moment inside the film is almost zero ( Figure 12a).
- a high electric field 50-120 V/pm
- dipoles are aligned to the direction of the electric field ( Figure 12b). If a compressive force is then applied to the device, the net polarization changes in the film due to the flex-tensional strain, thus producing piezoelectric potential (Figure 12c).
- the pore size (and thus porosity) in the present perovskite-polymer film increases with the concentration of FAPbBr 2 l precursors, which may play a key role in the PNG performance. It was found that the output voltage and current increases with the composition of FAPbBr 2 l (up to ⁇ 85 V and ⁇ 30 mA at 20 wt. %) and decreases afterwards (Figure 13). The PNG with 20 wt. % of FAPbBr 2 l demonstrated the highest output performance, and after a certain threshold margin, the PNG performance started to degrade with the further addition of FAPbBr 2 l NPs.
- the increasing pattern of the relative permittivity was found to be correlated with the rising of a high frequency stray capacitance during the measurements.
- the higher permittivity of the perovskite-polymer film ( ⁇ 12 at 1 kHz) enhanced the piezoelectric performance, as it increased the piezoelectric coefficient (D 3 ).
- D 3 piezoelectric coefficient
- the enhanced permittivity of FAPbBr 2 l perovskites gave rise to the output current by reducing the internal impedance (Z) of the film: where R. is the film resistance, d the thickness, A the area, e 0 the vacuum permittivity, and e r the relative permittivity .
- the charges due to the internal polarization were also affected by the relative permittivity of FAPbBr 2 l.
- the surface potential of the perovskite-polymer film was measured by employing Kelvin probe force microscopy (KPFM).
- KPFM Kelvin probe force microscopy
- the relationship between the permittivity and polarization can be expressed as 100: where P is the electric polarization within the material, e 0 the permittivity of free space (8.854x 10 -12 F m _1 ), e r the relative permittivity, and E the electric-field.
- the observed variation in the average surface potential in the perovskite-polymer film was very small ( ⁇ 100 mV), which eliminates possible surface contamination by the remnant precursors-formamidinium iodide (FAI), or lead bromide (PbBr 2 ).
- a P-PNG comprising the present perovskite-polymer film was employed as a power source, to implement a self-powered integrated wireless electronics node (SIWEN) for the distributed network of loT.
- SIWEN integrated wireless electronics node
- This SIWEN was configured to remotely communicate with BluetoothTM-compatible personal electronics to transfer data from one or more distributed sensors.
- FIG. 17 A functional block diagram of the SIWEN is illustrated in Figure 17.
- the SIWEN incorporated a rectification unit, two-stage energy transfer system, regulated switches, and a low power system on chip (SoC) for conditioning sensor signal and transmitting it to a remote end receiver ( Figure 18).
- SoC system on chip
- the perovskite-polymer PNG scavenged mechanical energy from tiny vibrations of an electrodynamic shaker (running at 30 Hz), storing the energy and powering up SIWEN to initiate data transfer.
- the measured charging characteristics of two-stage energy transfer system (enabled by two capacitors (Cp)) are illustrated in Figure 19b.
- Cp capacitors
- the Buck converter module consisted of two metal oxide semiconductor field-effect transistor (MOSFET) switches.
- the 220 pF output capacitor was disconnected from it by the MOSFET switches and the input capacitor stopped discharging and started to be charged. In this manner, the output capacitor was charged until ⁇ 3.1 V with high energy transfer efficiency, and could empower the universal electronics node.
- the electrical energy stored in the 220 pF output capacitor was used to drive the BluetoothTM-compatible system on chip (SoC).
- SoC BluetoothTM-compatible system on chip
- Another perovskite-polymer PNG was incorporated in the system as a sensing unit, which was connected with an analog to digital converter (ADC) of the SoC via an impedance matching bridge.
- ADC analog to digital converter
- a trigger signal was sent to turn on a switch, through which the output capacitor discharged energy to power the SoC and transmitted the digital data to a remote receiver.
- the full operation of energy harvesting, energy-storing, data collecting, and wireless transmitting were demonstrated and recorded.
- two smartphones were receiving the transmitted data from the SIWEN and decoding the mimic sensor (another perovskite-polymer PNG) signals.
- the perovskite-polymer PNG was also used in harnessing vibration from an automobile vehicle.
- Figure 19d illustrates the measured output voltage from the perovskite- polymer PNG when mounted on a car (while the engine is running), where device output reflected the acceleration and rotational speed-dependent vibration pattern of the engine.
- the revolutions per minute (rpm) was varied from a range of 1-1.5, 1.5-2, 2-2.5 kilo revolutions per minute (krev/min) while maintaining a constant acceleration between each rpm regime. Initially, a peak-to-peak voltage of ⁇ 13 V was measured, which was likely attributed to the abrupt engine vibration upon initiation.
- the top charging performance at 1-1.4 krev/min is likely attributed to the highest acceleration and more frequent excitation (due to lower rpm switching time) to the capacitor.
- acceleration was lower and the longer rpm switching time allowed the capacitor to further discharge its energy.
- FIG 20 illustrates another embodiment of the present composite film, in which the substrate comprises a polymer and the piezoelectric nanoparticles comprise ZnO.
- This porous PVDF film is then incorporated into the illustrated PNG.
- PVDF powder Sigma Aldrich
- DMF N-dimethylformamide
- ZnO NPs 35-45 nm, US Research Nanomaterials, Inc.
- a high voltage electrical poling of the present porous PVDF film was performed with an electric field of 70-120 Vpnr 1 for 5-6 hours with a DC voltage of 0-6 kV. The samples were stable throughout the poling process. No short circuit or noticeable voltage fluctuation was detected up to the maximum voltage of 6 kV. Then the poled porous PVDF film was inserted between two copper electrodes. For characterization purpose, the electrical connections were made from both of the top and bottom electrodes by very thin and flexible copper conductors. Finally, the layered structure of polyester/copper/porous PVDF film/copper/polyester was inserted and pass through a commercial thermal laminator to eliminate any air gaps. 4.3 Characterization and measurements
- JSM-7200F Field-emission scanning electron microscopy tools were used to characterize the morphology and structural properties of the present porous PVDF film.
- Fourier transform infrared spectroscopy (FTIR) was performed by Nicolet iS50 to confirm the piezoelectric b- phase formation inside the porous PVDF film by measuring characteristic absorbance peak between wavenumber ranges from 400 to 1000 cm -1 .
- Atomic force microscopy (AFM) image was captured by using JPK Nanowizard II, configured in intermittent- contact mode (scan rate 0.3 Hz).
- an electrodynamic shaker (Lab works Inc.) was used, which was controlled by a power amplifier and a controller unit.
- To record electrical output from the PNG a digital oscilloscope (T ektronix 2004 C) and a low-noise current preamplifier (Model- SR 570, Stanford Research System Inc.) were used.
- a self-powered wireless structural health monitoring system can be a combination of an energy generation part, an energy management circuit, and a data transmission unit (RF module).
- a PNG was placed between two metal sheets, to reflect the scenario of a PNG operating inside a mechanical joint.
- the device was composed of the present porous PVDF film ( ⁇ 50 pm), which was sandwiched between two copper electrodes and encapsulated with polyester substrates.
- very thin and flexible copper wires ⁇ 100 pm were used from both of the top and bottom electrodes.
- the layered structure of polyester/copper/porous PVDF film/copper/polyester was compressed by a commercial thermal laminator to eliminate any air gaps by confirming uniform adhesion between each layer.
- the custom-made wireless circuit was placed inside a groove of the metal sheets (as illustrated in Figure 20(a)), which in turn allowed energy management, storage, signal conditioning, and data transmission.
- the fabricated porous PVDF PNG device with proper packaging and electrodes connection for measuring purpose is illustrated in Figure 20(c).
- Figure 20(d) the operation of the custom-designed wireless sensing node is described.
- the electrical output from the porous PVDF PNG was used for sensing and for powering up the data transmission unit.
- the alternating electrical output collected from the porous PVDF PNG was first rectified by a bridge rectifier unit and fed to the energy management module (EMM) to regulate and store the harvested energy in the input capacitor (1 pF) (temporary storage).
- EMM energy management module
- the input capacitor was fully charged, and reached ⁇ 5V, which was regulated by a Zener diode, it discharged energy through a buck converter module to an output capacitor (220 pF) and dropped down to a regulated voltage of ⁇ 2-3 V.
- the output capacitor (220 pF) was then disconnected from it by the MOSFET switches of the buck converter and the input capacitor started to charge up again to the regulated level of ⁇ 5V and continued the charging discharging cycle.
- the charging and discharging cycle of the input capacitor continued until the output capacitor was charged up to ⁇ 3.1 V, and by then, it empowered the whole data transmission system.
- the alternating output from the PNG was fed to the RF module via an impedance matching network (IMU), which contained a diode and an operational amplifier (Op-Amp) as shown in Figure 20(d).
- IMU impedance matching network
- Op-Amp operational amplifier
- the RSL-10 system on chip (SoC) of the RF module was programmed to operate for a pre-set ⁇ 1 second/data transmission cycle, during which the measured sensor signal from the PNG was digitized and transmitted wirelessly to the remote receivers (mobile phones).
- SoC system on chip
- a discharging level controller of output capacitor based on a delay circuit was introduced to control the data transmission frequency.
- the whole system including the rectifier, EMM, the RF module, and the impedance matching unit were integrated on a circular printed circuit board (PCB) of a diameter of 3 cm as shown in Figure 20(b).
- PCB printed circuit board
- the full operation of energy harvesting, energy-storing, data collecting, and wireless transmitting were systematically demonstrated and recorded.
- the system was tested and its operation verified under different vibrating conditions of a linear electrodynamic shaker.
- Figure 22(a) illustrates the top surface Scanning Electron Microscopy (SEM) images of a pure PVDF film, indicating surface topography and composition of the sample, which was homogenous without wrinkles, grains, voids, cracks, or deformation.
- Figure 22(b) illustrates the top surface SEM image of evenly distributed ZnO-NPs in the present porous PVDF film matrix (inset is the complete PVDF/ZnO NP-based PNG film).
- ZnO-NPs to the PVDF matrix
- the purpose of introducing ZnO-NPs to the PVDF matrix is to create porosity (by HCI etching) in the PVDF film for enhancing its mechanical property as well as to enhance the development of the piezoelectric b-phase by the dipolar interaction between Zn 2+ cation and CF2- group of PVDF.
- ZnO has several unique advantages compared to inorganic (e.g., Si0 2 ,) or organic (e.g., polystyrene) NPs for the fabrication of porous nanostructures, including cost- effective, non-toxicity, good scalability, and facile removal by acidic solution.
- Figure 21 (b-c) illustrates the cross-section SEM images of pure PVDF and distributed ZnO-NPs in the PVDF matrix, respectively.
- the atomic Force Microscopy (AFM) image in Figure 22(d) is a 3-dimensional surface topology image of the porous PVDF film. As seen in Figure 22(d), the surface roughness of the porous PVDF film is approximate ⁇ 100 nm ( Figure 23a- b).
- the formation of b-phase in the PVDF matrix may be attributed, at least in part, to the interactions between the dipoles of PVDF and surface charges on ZnO- NPs.
- the positively charged Zn cations (0001 surfaces) and O-terminated anions (0001- surfaces) interact with the PVDF CF 2 or CH 2 + groups that have negative and positive charge densities, respectively, and results in the b-phase nucleation.
- the dipoles of PVDF align in the direction of the field.
- the oscillation and mechanical vibration from the electrodynamic shaker was transported across the surface and pressed accordingly to the porous PVDF PNG located between the shaker hammer and a block of stainless steel, which produced piezoelectric output.
- the PNG-weight system can be demonstrated as a spring-mass system similar to a free vibration system with damping.
- Figure 24 illustrates a schematic representation of the electricity generation mechanisms from the poled porous PVDF PNG.
- the net dipole moment inside the porous PVDF film is zero with the absence of externally applied force.
- the net polarization within the PNG changes and thus resulting in a piezoelectric potential. This will force the free electrons to move from one electrode to the other. After releasing the force, the piezoelectric potential will be diminished and electrons will move back.
- the measured peak-to-peak output open-circuit voltage (Voc) and Short circuit current (Isc) at 30 Hz frequency was about 84.5 V and 22 mA, respectively from an active device area of 11.3 cm 2 for a 50 wt. % ZnO@PVDF device.
- This porous PVDF PNG showed an increase in the output current and voltage performance of ⁇ 11 times ( ⁇ 22 mA p-p), and ⁇ 8 times ( ⁇ 84.5 V p-p), respectively compared to pure PVDF. While not wishing to be bound by any particular theory or mode of action, the pores inside the PVDF may influence the stress distribution inside the film, and boost the strain-induced piezo potential.
- Figure 29(b) illustrates the charging characteristics of up to 3 V of 1.0 pF, 2.2 pF, 4.7 pF, 10 pF, 47 pF and 100pF capacitors, where it took 140 seconds for 100 pF capacitor. It has been reported that the higher/faster energy storage in the input capacitor of a two-stage charging system enhances the energy transfer efficiency to the output capacitor as well as reduces its charging time. 46 Subsequently, based on the output-rectified currents measured from a wide range of external load resistances, the maximum instantaneous power delivered to the load was investigated.
- the porous PVDF PNG produced electrical energy from the vibration of an electrodynamic shaker running at 30 Hz, and charged the input capacitor (1 pF) with the rectified output.
- FIG. 29(e) illustrates the setup, where the device was mounted on top of a linear mechanical shaker and weighted by a standard mass of 130 gram.
- Figure 29(f) illustrates a BluetoothTM receiver of a smartphone receiving and decoding the mimic sensor signals simultaneously.
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| US8828524B2 (en) * | 2010-03-04 | 2014-09-09 | Fujifilm Corporation | Layered structure and piezoelectric device using the same |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115172582A (en) * | 2022-07-20 | 2022-10-11 | 河南大学 | Flexible piezoelectric device, flexible piezoelectric input equipment and input method thereof |
| CN115623853A (en) * | 2022-12-20 | 2023-01-17 | 中南大学 | A flexible oriented porous array piezoelectric ceramic power generation device and its preparation and application |
| CN115623853B (en) * | 2022-12-20 | 2023-05-12 | 中南大学 | Flexible orientation porous array type piezoelectric ceramic power generation device and preparation and application thereof |
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| CA3183490A1 (en) | 2022-01-06 |
| CN116323472A (en) | 2023-06-23 |
| EP4172265A4 (en) | 2024-07-31 |
| US20230270015A1 (en) | 2023-08-24 |
| JP7775232B2 (en) | 2025-11-25 |
| EP4172265A1 (en) | 2023-05-03 |
| JP2023532508A (en) | 2023-07-28 |
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