WO2022004144A1 - 回転駆動装置及びポンプ - Google Patents
回転駆動装置及びポンプ Download PDFInfo
- Publication number
- WO2022004144A1 WO2022004144A1 PCT/JP2021/018171 JP2021018171W WO2022004144A1 WO 2022004144 A1 WO2022004144 A1 WO 2022004144A1 JP 2021018171 W JP2021018171 W JP 2021018171W WO 2022004144 A1 WO2022004144 A1 WO 2022004144A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bearing
- rotor
- pair
- rotor member
- stator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/09—Structural association with bearings with magnetic bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/0606—Canned motor pumps
- F04D13/064—Details of the magnetic circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/048—Bearings magnetic; electromagnetic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/058—Bearings magnetic; electromagnetic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0459—Details of the magnetic circuit
- F16C32/0461—Details of the magnetic circuit of stationary parts of the magnetic circuit
- F16C32/0465—Details of the magnetic circuit of stationary parts of the magnetic circuit with permanent magnets provided in the magnetic circuit of the electromagnets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0459—Details of the magnetic circuit
- F16C32/0468—Details of the magnetic circuit of moving parts of the magnetic circuit, e.g. of the rotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C39/00—Relieving load on bearings
- F16C39/06—Relieving load on bearings using magnetic means
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/2726—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of a single magnet or two or more axially juxtaposed single magnets
- H02K1/2733—Annular magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/04—Machines with one rotor and two stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/44—Centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2380/00—Electrical apparatus
- F16C2380/26—Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
Definitions
- the present invention relates to a rotary drive device and a pump using magnetic bearings.
- a magnetic bearing that non-contactly supports the load of the impeller of a pump device by magnetic force and a drive mechanism that rotationally drives the impeller are known (see, for example, Patent Document 1).
- a magnetic bearing 200 is composed of, for example, a bearing rotor member 206 provided in a rotor 201 provided with an impeller 200a and a bearing stator 202 fixed to a housing 209.
- a drive mechanism 300 composed of a permanent magnet array 301 provided in the rotor 201 and an air-core coil array 302 provided in the housing 209 is incorporated.
- the rotor 201 is supported by the magnetic bearing 200 and is rotated by the drive mechanism 300.
- the restoring force to the specified position with respect to the rotor 201 is exerted by the magnetic flux ⁇ passing through the magnetic circuit formed by the U-shaped stator core 204 constituting the bearing stator 202 and the bearing rotor member 206. work. Further, due to the magnetic flux ⁇ passing through the magnetic circuit formed by the permanent magnet array 301 and the air core coil array 302, the reaction force of the Lorentz force acting on the air core coil array 302 acts on the permanent magnet array 301, and the rotor 201 The rotational force to works.
- the bearing stator 202 of the magnetic bearing 200 is arranged outside the rotor 201 in the radial direction
- the air-core coil array 302 of the drive mechanism 300 is arranged inside the rotor 201
- the bearing rotor member 206 and the bearing rotor member 206 are further arranged in the rotor 201.
- the permanent magnet array 301 is arranged, there is a limit to the radial dimension reduction when viewed as a rotary drive device including the magnetic bearing 200 and the drive mechanism 300.
- this rotary drive device can be used as a pump device. When applied, there was a problem that it was difficult to reduce the size of the entire pump device.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a rotary drive device and a pump capable of reducing the size in the radial direction including a magnetic bearing and a drive mechanism. ..
- the rotary drive device is a rotary drive device including a rotor, a magnetic bearing that non-contactly supports the rotor by magnetic force, and a drive unit that rotationally drives the rotor, and is the magnetic bearing.
- a bearing stator arranged on the outer peripheral side of the rotor and supporting the rotor in a non-contact manner by magnetic force, and an annular bearing rotor member made of a magnetic material provided on the rotor and forming a magnetic circuit together with the bearing stator.
- the drive unit is arranged on the outer peripheral side of the rotor to apply a rotational driving force to the rotor, and is arranged on the outer peripheral side of the bearing rotor member of the rotor to rotate from the drive stator.
- the bearing stator is a plurality of bearing stator cores made of a magnetic material that is arranged on the outer peripheral side of the bearing rotor member and forms a magnetic circuit together with the bearing rotor member.
- the bearing stator core has a bearing coil wound around the bearing stator core, and the bearing stator core has a first portion extending in a first direction orthogonal to a direction facing the bearing rotor member, and the first portion of the first portion. It has a pair of second portions extending from both ends in one direction toward the bearing rotor member, the bearing coil is wound around the first portion of the bearing stator core, and the drive stator is the rotor of the rotor. It is characterized in that it is formed in an annular shape so as to pass through a position in the first direction between the outer peripheral surface and the first portion of the bearing stator core and between the pair of second portions of the bearing stator core. ..
- the bearing stator core extends from the end of the pair of second portions on the bearing rotor member side in a direction approaching each other in the first direction, and then toward the bearing rotor member side. It is formed to further have a pair of extending third portions.
- the bearing rotor member comprises an annular bearing magnet and a pair of annular yokes arranged to sandwich the bearing magnet in the first direction.
- the pair of yokes covers both end faces of the bearing magnet in the first direction and extends from the pair of fourth portions extending in the first direction and the pair of fourth portions from the end opposite to the bearing magnet. It has a pair of fifth portions extending toward the bearing stator side, and the drive rotor member is not separated from the pair of yokes and the bearing magnet between the pair of fifth portions facing each other in the first direction.
- a spacer made of a non-magnetic material that is supported by contact is arranged.
- the bearing rotor member comprises an annular bearing magnet and a pair of annular yokes arranged to sandwich the bearing magnet in the first direction.
- the pair of yokes cover both end faces of the bearing magnet in the first direction and extend in a direction facing the bearing stator, and the pair of fourth portions and the end of the pair of fourth portions opposite to the bearing stator. It has a pair of fifth portions extending from the portions in a direction approaching each other in the first direction, and is between the facing surfaces in the first direction on the bearing stator side of the pair of fourth portions with respect to the bearing magnets.
- a spacer made of a non-magnetic material that supports the drive rotor member in a non-contact manner with the pair of yokes and the bearing magnet is arranged, and a first gap is formed between the fifth portion and the bearing magnet.
- a second gap is provided between each of the pair of fifth portions facing each other.
- a plurality of the bearing stators are arranged radially outside the bearing rotor member along the circumferential direction of the bearing rotor member and face each other in the radial direction. ..
- the drive stator is an annular shape made of a magnetic material having a plurality of magnetic poles along the circumferential direction of the drive rotor member, which faces the drive rotor member from the outside in the radial direction. It has a drive stator core and a drive coil wound around a slot of the drive stator core.
- the pump according to the present invention includes a rotor, a magnetic bearing that non-contactly supports the rotor by magnetic force, a drive unit that rotationally drives the rotor, and a pump mechanism including an impeller attached to the rotor.
- the magnetic bearing is a bearing that is arranged on the outer peripheral side of the rotor and supports the rotor in a non-contact manner by magnetic force, and a bearing provided on the rotor to form a magnetic circuit together with the bearing stator.
- An annular bearing rotor member made of a material is provided, and the drive unit is arranged on the outer peripheral side of the rotor to apply a rotational driving force to the rotor, and the outer peripheral side of the bearing rotor member of the rotor.
- the bearing stator is arranged on the outer peripheral side of the bearing rotor member to form a magnetic circuit together with the bearing rotor member.
- a first portion having a plurality of bearing stator cores made of a magnetic material and a bearing coil wound around the bearing stator core, wherein the bearing stator core extends in a first direction orthogonal to a direction facing the bearing rotor member.
- a pair of second portions extending from both ends of the first portion in the first direction toward the bearing rotor member side, and the bearing coil is wound around the first portion of the bearing stator core.
- the drive stator is annular so as to pass a position in the first direction between the outer peripheral surface of the rotor and the first portion of the bearing stator core and between the pair of second portions of the bearing stator core. It is characterized by being formed.
- the bearing stator core extends from the end of the pair of second portions on the bearing rotor member side in a direction approaching each other in the first direction, and then toward the bearing rotor member side. It is formed to further have a pair of extending third portions.
- the bearing rotor member comprises an annular bearing magnet and a pair of annular yokes arranged to sandwich the bearing magnet in the first direction.
- the pair of yokes covers both end faces of the bearing magnet in the first direction and extends from the pair of fourth portions extending in the first direction and the pair of fourth portions from the end opposite to the bearing magnet. It has a pair of fifth portions extending toward the bearing stator side, and the drive rotor member is not separated from the pair of yokes and the bearing magnet between the pair of fifth portions facing each other in the first direction.
- a spacer made of a non-magnetic material that is supported by contact is arranged.
- the bearing rotor member comprises an annular bearing magnet and a pair of annular yokes arranged to sandwich the bearing magnet in the first direction.
- the pair of yokes cover both end faces of the bearing magnet in the first direction and extend in a direction facing the bearing stator, and the pair of fourth portions and the end of the pair of fourth portions opposite to the bearing stator. It has a pair of fifth portions extending from the portions in a direction approaching each other in the first direction, and is between the facing surfaces in the first direction on the bearing stator side of the pair of fourth portions with respect to the bearing magnets.
- a spacer made of a non-magnetic material that supports the drive rotor member in a non-contact manner with the pair of yokes and the bearing magnet is arranged, and a first gap is formed between the fifth portion and the bearing magnet.
- a second gap is provided between each of the pair of fifth portions facing each other.
- a plurality of the bearing stators are arranged radially outside the bearing rotor member along the circumferential direction of the bearing rotor member and face each other in the radial direction. ..
- the drive stator is an annular shape made of a magnetic material having a plurality of magnetic poles along the circumferential direction of the drive rotor member, which faces the drive rotor member from the outside in the radial direction. It has a drive stator core and a drive coil wound around a slot of the drive stator core.
- the present invention it is possible to reduce the size by suppressing the radial dimensions including the magnetic bearing and the drive mechanism.
- FIG. 1 is a vertical sectional view schematically showing an overall configuration of a pump 100 to which the rotary drive device 90 according to the first embodiment is applied.
- FIG. 2 is an enlarged vertical sectional view schematically showing the rotary drive device 90
- FIG. 3A is a top view schematically showing the overall configuration of the rotary drive device 90
- FIG. 3B is a schematic view of the overall configuration of the drive unit 30. It is a top view which shows.
- FIG. 4 is a perspective view schematically showing the overall configuration of the rotary drive device 90 by cutting out a part thereof
- FIG. 5 shows the overall configuration of the bearing / rotor portion 21 of the rotor 20 of the rotary drive device 90. It is a perspective view which shows roughly by cutting out a part.
- the pump 100 includes a rotor 20, a magnetic bearing 10 that supports the rotor 20 in a non-contact manner by a magnetic force, and a drive unit that rotationally drives the rotor 20. 30 and. Further, the pump 100 includes a pump mechanism including an impeller 22 attached to the rotor 20 and a control unit 60 that controls the entire pump mechanism.
- FIGS. 3A and 3A and FIGS. 3A focus only on the function that the rotor 20, the magnetic bearing 10, and the drive unit 30 rotate while supporting the rotor 20 in a non-contact manner.
- it can be regarded as a rotary drive device (bearingless motor) 90 using a magnetic bearing 10. Focusing only on the function of rotationally driving the rotor 20 in the rotary drive device 90, the drive unit 30 can be regarded as a motor device (brushless motor) as shown in FIG. 3B.
- the rotation axis (Z axis) direction of the rotor 20 is the Z axis direction (also referred to as the axial direction and the Z direction), and the radial direction of the rotor 20 is the X axis direction and the Y axis direction (radial direction, X).
- the direction of rotation around the X axis is referred to as the ⁇ direction
- the direction of rotation around the Y axis is referred to as the ⁇ direction.
- the X-axis, the Y-axis and the Z-axis are orthogonal to each other.
- the right side of the paper in FIG. 1 is the front side of the pump 100, and the left side is the rear side.
- the pump 100 is formed in a cylindrical shape as a whole, and has a front casing 41 on one side (front side) in the Z-axis direction.
- the front casing 41 has a pump chamber A1 formed therein, and has a cylindrical suction port 51 communicating with the pump chamber A1 in the front central portion. Further, the front casing 41 has a discharge port 52 communicating with the pump chamber A1 on the side surface thereof.
- the rear casing 42 is connected to the rear end of the front casing 41, for example, in a state of being sealed by an O-ring 41a.
- the rear casing 42 forms a closed space A including the pump chamber A1 together with the front casing 41. Further, the rear casing 42 forms a cylindrical space (accommodation space) A2 protruding rearward.
- the outside (outer peripheral side) in the radial direction on the rear side of the rear casing 42 is covered with a cylindrical housing 43.
- a pump base 43a that supports the pump 100 is provided at the lower part of the housing 43.
- the rear side of the housing 43 is covered with a rear cover 29 that accommodates the control unit 60 in the internal space.
- An insertion hole 29a for a harness or the like connected to the control unit 60 is formed in the central portion of the rear cover 29, and a cable joint 28 is connected to the rear side of the insertion hole 29a.
- the rotor 20 is housed in the closed space A in a state where it can float (non-contact support).
- the rotor 20 is entirely made of a non-magnetic material such as a resin material, and has an impeller 22 provided on the front side at one end in the Z-axis direction and an annular shape provided on the rear side at the other end in the Z-axis direction.
- the bearing / rotor portion 21 of the above is integrally formed.
- the impeller 22 is housed in a pump chamber A1 inside the front casing 41, and constitutes a pump mechanism together with the pump chamber A1.
- the rear casing 42 has a front flange portion 42a and a cylindrical protruding portion 42b protruding rearward from the central portion of the flange portion 42a, and the bearing / rotor portion 21 has a cylindrical protruding portion 42b of the rear casing 42. It is housed in the cylindrical space A2 inside.
- a cylindrical stator base 44 is provided inside the housing 43.
- the stator base 44 forms an annular space A3 that surrounds the cylindrical space A2 between the flange portion 42a of the rear casing 42 and the outer peripheral surface of the cylindrical protrusion 42b.
- the annular space A3 is provided with a bearing stator 12 and a motor stator 32 as a drive stator, which will be described later.
- the magnetic bearing 10 includes a bearing rotor member 11 made of an annular magnetic material mounted on the inner peripheral side of the bearing / rotor portion 21 of the rotor 20, and a bearing rotor member 11 outside the bearing rotor member 11 in the radial direction, for example. And a bearing stator 12 arranged at predetermined intervals.
- the bearing rotor member 11 has a bearing magnet 13 made of a neodymium magnet formed in an annular shape, and both ends of the bearing magnet 13 in the axial direction (Z-axis direction) concentrically with the bearing magnet 13. It has a pair of yokes 14 and 15 made of annular electromagnetic soft iron arranged so as to sandwich the surface in the axial direction.
- the bearing magnet 13 is magnetized so that, for example, the N pole and the S pole face each other in the axial direction and have the same pole over the entire circumference in the circumferential direction. As shown in FIG. 2, the bearing magnet 13 supplies the bias magnetic flux ⁇ 1 to the magnetic circuit formed by the bearing rotor member 11 and the bearing stator core 17 described later of the bearing stator 12.
- a plurality of bearing stators 12 are arranged at four locations in the circumferential direction of the bearing rotor member 11 at an angle of 90 °.
- these bearing stators 12 for example, a pair of bearing stators 12 (12x) facing in the X-axis direction control the position of the rotor 20 in the X-axis direction and the angle in the ⁇ direction by the control of the control unit 60, and Y
- the pair of bearing stators 12 (12y) facing each other in the axial direction control the position of the rotor 20 in the Y-axis direction and the angle in the ⁇ direction.
- these bearing stators 12 (12x, 12y) control the height of the rotor 20 in the Z-axis direction.
- a displacement sensor 16 capable of detecting displacement of the bearing rotor member 11 in the radial direction and each rotation direction forms an angle of 45 ° with the bearing stator 12, respectively (that is, in the X-axis direction and the Y-axis).
- a plurality (for example, four here) are arranged so as to intersect each direction at an angle of 45 °.
- displacement sensors 16 examples include, but are not limited to, eddy current type sensors, and various sensors can be adopted. Further, the number of bearing stators 12 is not limited to the above number, and various forms such as 6, 8, 10, 12, 16 and the like can be adopted. In addition, although not shown, the displacement sensor is provided together with the displacement sensor 16 so as to face the bearing / rotor portion 21 in the axial direction, for example, on the stator base 44 or the like, and in the axial direction of the bearing rotor member 11 or the like. And sensors capable of detecting displacement in the rotational direction are also included. The arrangement mode and number of the displacement sensors 16 and the like are not limited to this, and various forms can be adopted.
- the bearing stator 12 has a bearing stator core 17 made of a magnetic material such as a laminated electromagnetic steel plate, and a bearing coil 18 wound around the bearing stator core 17.
- the vertical cross-sectional shape of the bearing stator core 17 is substantially C-shaped (U-shaped) with the bearing rotor member 11 side as the open end.
- the bearing stator core 17 has a first direction (in this example, the Z-axis direction) whose vertical cross-sectional shape is orthogonal to, for example, the facing direction (diametrical direction) with the bearing rotor member 11.
- the shape includes a first portion 17a extending in the direction of the bearing rotor member 11 and a pair of second portions 17b extending from both ends of the first portion 17a in the Z-axis direction toward the bearing rotor member 11.
- a bearing coil 18 is wound around the first portion 17a.
- the outer peripheral surface of the bearing rotor member 11 is formed of a curved surface, but the magnetic pole surface 17d (see FIG. 2) of the bearing stator core 17 is formed of a flat surface.
- the magnetic pole surface 17d is formed on the same plane extending in the X-axis direction or the Y-axis direction and the Z-axis direction.
- the bias magnetic flux ⁇ 1 of the magnetic field is concentrated on the circumferential end of the magnetic pole surface 17d. It will end up.
- the magnetic pole surface 17d is formed on a flat surface, it is possible to prevent such concentration of the bias magnetic flux ⁇ 1.
- the pair of yokes 14 and 15 of the bearing rotor member 11 has, for example, a pair of fourth portions 14a and 15a whose vertical cross-sectional shape covers both end faces of the bearing magnet 13 in the first direction and extends in the first direction.
- the shape includes a pair of fifth portions 14b and 15b extending from the end of the fourth portions 14a and 15a opposite to the bearing magnet 13 to the bearing stator 12 side.
- the drive unit 30 includes a motor magnet 31 as an annular drive rotor member arranged on the outer peripheral side of the bearing / rotor unit 21 of the rotor 20, that is, outside the radial direction (radial direction) of the bearing magnet 13 of the bearing rotor member 11.
- a motor magnet 31 and a motor stator 32 as a drive stator arranged via a predetermined interval are provided.
- the motor stator 32 applies a rotational driving force to the rotor 20, and the motor magnet 31 receives a rotational driving force from the motor stator 32.
- the motor magnet 31 is made of, for example, a neodymium magnet magnetized in four poles in the radial direction.
- the motor magnet 31 is formed by means of the pair of yokes 14, 15 and the bearing magnet 13 by means of an annular spacer 19 arranged between the facing surfaces of the pair of fifth portions 14b, 15b of the pair of yokes 14, 15 in the first direction. It is supported in a non-contact manner with the bearing rotor member 11 and is arranged so as to be within the radial dimension (diameter) L1 of the bearing rotor member 11.
- the spacer 19 is formed of a non-magnetic resin material or a metal material.
- the motor stator 32 has an annular motor stator core 33 made of a magnetic material having a plurality of magnetic poles along the circumferential direction of the motor magnet 31 facing the motor magnet 31 from the outside in the radial direction.
- the motor stator core 33 includes, for example, six slots having a concave magnetic pole surface along the outer peripheral surface of the motor magnet 31.
- the motor stator 32 has a motor coil 34 as a drive coil wound around each slot of the motor stator core 33.
- the motor stator 32 is formed in an annular shape so as to pass through a position in the Z direction between the outer peripheral surface of the rotor 20 and the first portion 17a of the bearing stator core 17 and between the pair of second portions 17b of the bearing stator core 17. There is.
- the motor stator 32 is arranged inside the bearing coil 18 in the bearing stator 12 in the radial direction between the pair of second portions 17b of the bearing stator core 17 so as to be within the radial dimension L2 of the bearing stator 12.
- 3 is provided between four slots adjacent to each other in the circumferential direction of the motor stator 32 via an angle of 60 °.
- Two halls IC16a are provided. The arrangement mode and number of the hall IC 16a are not limited to this, and various forms can be adopted.
- the motor stator 32 configured in this way is configured as a stator of a three-phase 6-slot, 4-pole sensored brushless motor of U-phase, V-phase and W-phase, and has a magnetic flux ⁇ 2.
- the rotor 20 including the generated and magnetically coupled motor magnet 31 is rotationally driven.
- the non-magnetic material including the periphery of the bearing / rotor portion 21 is not shown.
- the drive unit 30 is not limited to the three-phase 6-slot and 4-pole brushless motor as described above, and includes, for example, a 10-pole motor magnet 31 and a motor stator 32 having a 12-slot motor stator core 33.
- a configuration including a 14-pole motor magnet 31 and a motor stator 32 having a 12-slot motor stator core 33 may be adopted.
- the drive unit 30 is a sensorless brushless motor, for example, the hall IC 16a may not be provided.
- the control unit 60 controls a first substrate 61 such as a driver board provided with a MOS-FET or the like for driving the bearing coil 18 of the magnetic bearing 10 and the motor coil 34 of the drive unit 30, the magnetic bearing 10 and the drive unit 30. It has a second board 62 such as a CPU board and a third board 63 such as an encoder board that processes signals from various sensors.
- the control unit 60 detects the displacement of the rotor 20 in each direction and each rotation direction by the third substrate 63 based on the detection signal such as the voltage change from the entire displacement sensor including the displacement sensor 16 described above, and responds accordingly.
- the second substrate 62 finely controls the current flowing through the bearing coil 18 of the bearing stator 12 of the magnetic bearing 10.
- the rotation position of the rotor 20 is corrected by controlling the position in the X-axis direction and the angle in the ⁇ direction, the position in the Y-axis direction and the angle in the ⁇ direction, and the height in the Z-axis direction in real time. Is possible. Further, the control unit 60 detects a change in the magnetic field by the second substrate 62 based on the detection signal from the hall IC 16a, and finely controls the current flowing through the motor coil 34 of the motor stator 32 of the drive unit 30, for example, the first. The rotation operation of the rotor 20 is controlled by one substrate 61.
- the magnetic circuit through which the magnetic flux ⁇ 2 formed by the drive unit 30 passes is formed along an XY plane orthogonal to the rotation axis Z of the rotor 20.
- the motor stator 32 is formed in an annular shape so as to pass through the space between the pair of second portions 17b of the bearing stator core 17, and the motor magnet 31 is arranged on the outer peripheral side of the bearing rotor member 11.
- the magnetic circuit of the magnetic bearing 10 is formed so as to surround the outside of the magnetic circuit of the drive unit 30.
- the control unit 60 controls the current flowing through the bearing coil 18 as described above so as to correct the displacement of the rotor 20 in each axial direction and the inclination in the ⁇ direction and the ⁇ direction detected by the displacement sensor 16 or the like. Then, the control magnetic flux generated by the bearing coil 18 is adjusted. As a result, the rotor 20 is supported by the magnetic bearing 10 in a non-contact state while maintaining a predetermined position and a predetermined posture by the magnetic bearing 10.
- the three-phase brushless motor operates and the rotor 20 rotates in a predetermined rotation direction.
- the impeller 22 rotates in the closed space A in a non-contact manner, so that the transfer fluid is introduced into the pump chamber A1 via the suction port 51, and the transfer fluid is transferred to the pump chamber A1 via the discharge port 52. It is discharged from the inside to the outside.
- the bearing stator 12 of the magnetic bearing 10 and the motor stator 32 of the drive unit 30 are arranged outside the rotor 20, and the motor stator 32 is a magnetic bearing. It is arranged in the inner space of the bearing stator core 17 of 10. Therefore, it is not necessary to arrange the stator inside the rotor 20, and the dimension (diameter) Lr in the radial direction of the entire rotary drive device 90 can be made smaller than that of the conventional one.
- the dimension of the bearing stator core 17 in the Z-axis direction is set to such that the motor stator 32 fits between the pair of second portions 17b, so that the dimension is longer than that in the case where the motor stator 32 does not exist.
- the bearing coil 18 of the bearing stator 12 is wound around the first portion 17a extending in the Z-axis direction of the bearing stator core 17 and does not project in the Z-axis direction.
- the radial dimension Lr of the rotary drive device 90 can be about 70% of that, and the conventional rotary drive device can be set to about 70%.
- the dimension Lh in the Z-axis direction of the rotation drive device 90 can be suppressed to an increase of about 1.1 times. Therefore, it is possible to reduce the size of the entire pump 100 that employs the rotary drive device 90.
- the magnetic bearing 10 supports the rotor 20 on both sides in the Z direction, and the drive unit 30 drives the rotor 20 in the middle of the rotor 20 in the Z direction. The balance of driving force is very good. Further, since the magnetic bearing 10 and the drive unit 30 do not affect each other's magnetic circuits, they do not interfere with each other's performance.
- the bearing stator 12 and the motor stator 32 are arranged outside the rotor 20 and the motor stator 32 is arranged in the inner space of the bearing stator core 17 so that both sides in the axial direction are straddled by the bearing stator core 17.
- the structure is simple and inexpensive, and the weight and size are reduced. It becomes possible to plan.
- the control structure is not complicated and the circuit configuration of the control system is simplified.
- the number of MOS-FETs of 61) can be reduced, and the configuration of the control unit 60, the board design, and the like can be simplified.
- the impeller 22 is arranged on one side of the rotor 20
- the position close to the impeller 22 on the Z axis is set as the rotation center.
- the rotor 20 is tilted. Therefore, if the displacement sensor 16 is arranged at a position away from the impeller 22, preferably at the center of the bearing / rotor portion 21 in the Z-axis direction, the displacement sensor 16 allows the rotor 20 to be located in the X-axis direction of the rotor 20. Since the position and the angle in the ⁇ direction, the position in the Y-axis direction, and the angle in the ⁇ direction can be detected, the inclination of the rotation axis can also be sufficiently controlled by biaxial control.
- FIG. 6 is a perspective view schematically showing the overall configuration of another pump 101 to which the rotary drive device 90 is applied, through a part thereof.
- the rotor 20 integrated with the impeller 22 of the rotary drive device 90 is inserted into, for example, the flanged pipe 102, and the outer peripheral side of the rotor 20 installation location of the flanged pipe 102.
- the motor stator 32 of the drive unit 30 and the bearing stator 12 of the magnetic bearing 10 are arranged therein.
- the rotor 20 since the rotor 20 is magnetically levitated by the magnetic bearing 10 and the motor stator 32 is not arranged inside, the rotor 20 can be easily arranged in the flanged pipe 102. Further, the bearing stator 12 and the motor stator 32 that support and drive the rotor 20 need only be mounted on the outside of the flanged pipe 102. With such a configuration, it is possible to use the pump 101 as a part of the piping material, for example, while eliminating the need for complicated processing of the flanged pipe 102 and installation work of the pump device.
- FIG. 7 is an enlarged vertical sectional view schematically showing the rotation drive device 90A according to the second embodiment
- FIG. 8 is a top view schematically showing the overall configuration of the rotation drive device 90A.
- the rotary drive device 90A of the second embodiment is different from the rotary drive device 90 of the first embodiment in that, for example, the vertical cross-sectional shape of the bearing stator core 17 of the bearing stator 12 of the magnetic bearing 10 is different. .. That is, in addition to the above-mentioned first portion 17a and second portion 17b, the bearing stator core 17 has a vertical cross-sectional shape in the first direction from the end portion of the pair of second portions 17b on the bearing rotor member 11 side (in this case, the bearing stator core 17). , Z-axis direction), and then formed to further include a pair of third portions 17c extending toward the bearing rotor member 11.
- the bearing stator core 17 has a C-shaped opening that should originally extend toward the bearing rotor member 11 from both ends in the Z-axis direction of the first portion 17a around which the bearing coil 18 is wound in the vertical cross-sectional shape.
- the end portion (see, for example, FIG. 12) has a pair of key-shaped portions, and the open ends are close to each other.
- the length l of the bearing coil 18 in the Z-axis direction is set to the distance La between the pair of third portions 17c on the open end side of the bearing stator core 17 facing each other in the Z-axis direction. Can be larger than.
- the width of the bearing stator core 17 on the open end side that is, the distance Lb between the facing surface and the opposite surface of the pair of third portions 17c in the Z-axis direction is the original length of the bearing stator core 17 in the Z-axis direction. That is, it is smaller than (dimension in the Z-axis direction) Lh of the rotary drive device 90A and can be substantially equal to the length Lc in the Z-axis direction of the bearing rotor member 11.
- the motor stator 32 of the drive unit 30 is arranged from between the pair of second portions 17b of the bearing stator core 17 to between the pair of third portions 17c.
- the restoring force of the conventional magnetic bearing 200 (see FIG. 12) is as thin as possible, for example, the length of the stator core 204 of the bearing stator 202 and the thickness Lf of the bearing rotor member 206 in the axial direction are substantially equal to each other. It is known to be large.
- the magnetic flux ⁇ is controlled by the coil 205 of the bearing stator 202, and it is desired to reduce the inductance of the coil 205 as much as possible in order to improve the responsiveness.
- the inductance of the coil 205 is proportional to the cross-sectional area S of the coil 205 and inversely proportional to the coil length l, in order to improve the responsiveness of the coil 205, the cross-sectional area S of the coil 205 is reduced and the length of the coil 205 is increased. It is necessary to wind the coil 205 around the stator core 204 so as to lengthen the inductance.
- the thickness Lf of the bearing rotor member 206 of the rotor 201 in the axial direction also increases, so that the restoring force of the rotor 201 decreases, and the rotor 201 is particularly tilted.
- the size of the magnetic bearing 200 in the axial direction becomes large.
- the restoring force of the position and inclination of the rotor 20 by the magnetic bearing 10 is such that the length Lb of the open end (third portion 17c) of the bearing stator 12 in the Z-axis direction is Z of the bearing rotor member 11.
- the longer the length Lc in the axial direction is substantially equal to the length Lc in the axial direction and the shorter the length Lc in the Z-axis direction of the bearing rotor member 11, the larger the length Lc.
- the length Lb of the three portions 17c) in the Z-axis direction can be shortened.
- the length Lc of the bearing rotor member 11 in the Z-axis direction can be made shorter than that of the conventional one, so that the bearing rotor member 11 can be made smaller in the Z-axis direction. It is possible to secure sufficient restoring force while trying to improve the bearing. Further, as described above, in order to improve the responsiveness of the magnetic bearing 10, it is necessary to reduce the inductance of the bearing coil 18 as much as possible. In this respect, according to the magnetic bearing 10 according to the second embodiment, the length Ld of the first portion 17a around which the bearing coil 18 of the bearing stator core 17 is wound can be sufficiently secured, so that the bearing coil 18 can be sufficiently secured.
- the length l in the Z-axis direction can be lengthened, and the cross-sectional area S of the bearing coil 18 can be reduced, and the inductance of the bearing coil 18 can be suppressed to improve the responsiveness.
- the width of each third portion 17c (protrusion pole) of the bearing stator core 17 in the Z-axis direction is substantially equal to the thickness of the yokes 14 and 15 in the Z-axis direction. Is desirable.
- the same operation and effect as the rotation drive device 90 of the first embodiment can be obtained, and the dimension of the bearing rotor member 11 in the axial direction is made smaller. be able to. Therefore, it is possible to promote the miniaturization of the bearing / rotor portion 21, and eventually the miniaturization of the rotor 20, and further miniaturization as a whole.
- FIG. 9 is an enlarged vertical sectional view schematically showing the rotation drive device 90B according to the third embodiment.
- the rotary drive device 90B of the third embodiment has a configuration of the bearing rotor member 11 in the magnetic bearing 10, a shape of the motor stator 32, and an arrangement mode of the bearing stator core 17 in the inner space. It is different from the rotary drive device 90A of the second embodiment.
- the bearing rotor member 11 is, for example, an annular bearing magnet 13 and a pair of annular yokes 14 and 15 arranged concentrically with the bearing magnet 13 so as to sandwich the bearing magnet 13 from both sides in the axial direction. It is similar in that it has and, but the details are different.
- the pair of yokes 14 and 15 have, for example, a substantially U-shaped vertical cross-sectional shape in which the bearing stator 12 side is an open end and the center in the Z-axis direction is cut off.
- the vertical cross-sectional shape of the pair of yokes 14 and 15 covers both end faces of the bearing magnet 13 in the first direction (here, the Z-axis direction) and is orthogonal to the Z-axis direction (here, the Z-axis direction).
- a pair of fourth portions 14a, 15a extending along the radial direction (X-axis direction) and a direction in which the pair of fourth portions 14a, 15a approach each other in the Z-axis direction from the end opposite to the bearing stator 12. It has a pair of fifth portions 14b, 15b extending in.
- the inner peripheral portions of the fourth portions 14a and 15a project inward and outward from the inner peripheral portion and the outer peripheral portion of the bearing magnet 13.
- the motor magnet 31 is arranged so as to fit within the dimension (diameter) L1 of the bearing rotor member 11, and a first gap g1 is formed between the fifth portions 14b and 15b and the bearing magnet 13. Further, a second gap g2 is provided between the opposite tip portions of the pair of fifth portions 14b and 15b.
- the bearing rotor member 11 When the bearing rotor member 11 has such a shape, it is possible to prevent both magnetic poles of the bearing magnet 13 from coming too close to the fifth portions 14b and 15b due to the first gap g1, so that the bias magnetic flux ⁇ 1 due to the bearing magnet 13 Can be stably supplied to the bearing stator 12. Further, since a magnetic circuit is formed in parallel with the bearing magnet 13 having a large magnetic resistance by the fifth portions 14b and 15b having a small magnetic resistance, the control magnetic flux ⁇ 3 generated by the bearing coil 18 is passed through the bearing rotor member 11 with as little loss as possible. It becomes possible.
- both magnetic poles of the bearing magnet 13 are short-circuited via the fifth portions 14b and 15b, so that the bias magnetic flux ⁇ 1 is stably supplied to the bearing stator 12 side and the control magnetic flux ⁇ 3 is controlled. It is desirable to appropriately set the width of the second gap g2 in consideration of the balance with the magnetic resistance of the passing magnetic circuit.
- the motor coil 34 constituting the motor stator 32 is not located between the third portions 17c of the bearing stator core 17, but between the second portions 17b. It fits in the position of. Then, only the tip portion of the motor stator core 33 extending toward the rotor 20 is located between the third portions 17c of the bearing stator core 17. That is, in the motor stator 32, the motor stator core 33 and the motor coil 34 are housed between the pair of second portions 17b of the bearing stator core 17 inside the bearing coil 18 in the bearing stator 12 in the radial direction, and the pair of first portions. The extending portion of the motor stator core 33 is arranged between the three portions 17c so as to be within the radial dimension L2 of the bearing stator 12.
- the same action and effect as the rotary drive device 90A of the second embodiment can be obtained, and the dimension of the bearing rotor member 11 in the axial direction is further reduced. Therefore, it is possible to further promote the miniaturization of the bearing / rotor portion 21 and the rotor 20 and further reduce the size as a whole.
- FIG. 10 is a top view schematically showing the drive unit 30 of the rotary drive device 90C according to the fourth embodiment.
- the displacement sensor 16 six displacement sensors 16 composed of an eddy current sensor or the like are provided between six slots adjacent to each other in the circumferential direction of the motor stator 32 at an angle of 60 °.
- the hall IC 16a is arranged in the vicinity of a part of the displacement sensors 16.
- each slot of the motor stator 32 and the displacement sensor 16 do not interfere with each other in position. Therefore, the displacement sensor 16 is arranged at the center of the bearing rotor member 11 in the Z-axis direction. Can be done. As a result, the positional deviation and inclination of the rotor 20 in the radial direction can be detected at an appropriate position.
- FIG. 11A is a vertical cross-sectional view schematically showing the overall configuration of the pump 100A to which the rotary drive device 90D according to the fifth embodiment is applied
- FIG. 11B is an upper surface schematically showing the drive unit 30 of the rotary drive device 90D. It is a figure.
- four displacement sensors 16 are arranged on the inner peripheral side of the bearing rotor member 11 at an angle of 90 ° in the circumferential direction. That is, the cylindrical protrusion 42b extending rearward of the rear casing 42 has a cylindrical protrusion 42c extending forward in the center, and the bearing rotor member 11 is an annular space formed by the cylindrical protrusion 42b and the cylindrical protrusion 42c. It is placed in A4.
- displacement sensors 16 are arranged inside the cylindrical protrusion 42c.
- the displacement sensor 16 since the placement location of the displacement sensor 16 is not limited by the motor stator 32, the displacement sensor 16 can be easily placed at the center of the bearing rotor member 11 in the Z-axis direction.
- the displacement sensor 16 can be arranged at the center of the bearing rotor member 11 in the Z-axis direction, so that the displacement and inclination of the rotor 20 in the radial direction can be prevented. It can be detected at an appropriate position.
- Magnetic bearing 11 Bearing rotor member 12 Bearing stator 13 Bearing magnet 14,15 Yoke 16 Displacement sensor 17 Bearing stator core 17a 1st part 17b 2nd part 17c 3rd part 18 Bearing coil 20 Rotor 30 Drive part 31 Motor magnet 32 Motor stator 33 Motor stator core 34 Motor bearing 90 Rotation drive device 100 Pump
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Abstract
Description
[回転駆動装置及びポンプの構成]
図1は、第1の実施形態に係る回転駆動装置90が適用されたポンプ100の全体構成を概略的に示す縦断面図である。図2は、回転駆動装置90を概略的に示す拡大縦断面図、図3Aは、回転駆動装置90の全体構成を概略的に示す上面図、図3Bは駆動部30の全体構成を概略的に示す上面図である。また、図4は、回転駆動装置90の全体構成を、一部を切り欠いて概略的に示す斜視図、図5は回転駆動装置90のロータ20の軸受/ロータ部21の全体構成を、一部を切り欠いて概略的に示す斜視図である。
次に、上記のように構成された回転駆動装置90が適用されたポンプ100の動作について説明する。
上述した構成のポンプ100では、磁気軸受10の磁気回路と、駆動部30の磁気回路とが互いに独立であり、干渉しない。すなわち、図2及び図3Aに示すように、磁気軸受10によって形成される磁束φ1が通る磁気回路は、ロータ20の回転軸Zと平行なXZ平面及びYZ平面に沿って形成される。一方、図2及び図3Bに示すように、駆動部30によって形成される磁束φ2が通る磁気回路は、ロータ20の回転軸Zに対して直交するXY平面に沿って形成される。モータステータ32は、軸受ステータコア17の一対の第2部分17bの間の空間を通過するように環状に形成され、且つ、モータマグネット31が軸受ロータ部材11よりも外周側に配置されているので、磁気軸受10の磁気回路は、駆動部30の磁気回路の外側を囲むように形成される。
本実施形態に係る回転駆動装置90を用いたポンプ100によれば、磁気軸受10の軸受ステータ12と駆動部30のモータステータ32とがロータ20の外側に配置され、しかもモータステータ32が磁気軸受10の軸受ステータコア17の内側空間に配置されている。このため、ロータ20の内側にステータを配置する必要がなくなり、回転駆動装置90全体のラジアル方向の寸法(直径)Lrを従来のものと比較して小さくすることが可能である。
図6は、回転駆動装置90が適用された他のポンプ101の全体構成を、一部を透過して概略的に示す斜視図である。図6に示すように、ポンプ101は、回転駆動装置90のインペラ22と一体化されたロータ20を、例えばフランジ付配管102の内部に挿入し、フランジ付配管102のロータ20設置箇所の外周側に駆動部30のモータステータ32及び磁気軸受10の軸受ステータ12を配置してなる。すなわち、ロータ20は、磁気軸受10によって磁気浮上し、内側にモータステータ32を配置しないので、フランジ付配管102内に容易に配置可能である。また、ロータ20を支持及び駆動する軸受ステータ12及びモータステータ32も、フランジ付配管102の外側に装着するだけで良い。このように構成すれば、フランジ付配管102の複雑な加工やポンプ装置の設置工事等を不要としつつも、例えば配管材の一部としてポンプ101を利用することが可能となる。
[回転駆動装置の他の構成]
図7は、第2の実施形態に係る回転駆動装置90Aを概略的に示す拡大縦断面図、図8は回転駆動装置90Aの全体構成を概略的に示す上面図である。なお、図7及び図8を含む以降の説明においては、第1の実施形態と同一の構成要素については同一の符号を附しているので、以下では重複する説明は省略する。
[回転駆動装置の他の構成]
図9は、第3の実施形態に係る回転駆動装置90Bを概略的に示す拡大縦断面図である。
第3の実施形態の回転駆動装置90Bは、図9に示すように、磁気軸受10における軸受ロータ部材11の構成、及びモータステータ32の形状と軸受ステータコア17の内側空間での配置態様とが、第2の実施形態の回転駆動装置90Aとは相違している。
図10は、第4の実施形態に係る回転駆動装置90Cの駆動部30を概略的に示す上面図である。
この実施形態では、変位センサ16として、モータステータ32の周方向に隣接する6つのスロット間に60°の角度を介して渦電流センサ等からなる6つの変位センサ16が設けられている。ホールIC16aは、一部の変位センサ16の近傍に配置される。
図11Aは、第5の実施形態に係る回転駆動装置90Dが適用されたポンプ100Aの全体構成を概略的に示す縦断面図、図11Bは回転駆動装置90Dの駆動部30を概略的に示す上面図である。
この実施形態では、変位センサ16が、軸受ロータ部材11の内周側に、周方向に90°の角度を介して4つ配置されている。すなわち、リアケーシング42の後方に延びる円筒突出部42bは、中央部に前方に延びる円筒突出部42cを有し、軸受ロータ部材11は、円筒突出部42b及び円筒突出部42cで形成される環状空間A4内に配置される。そして、円筒突出部42cの内側に4つの変位センサ16が配置されている。この場合には、変位センサ16の配置場所がモータステータ32によって制限されることはないので、変位センサ16は、軸受ロータ部材11のZ軸方向の中央部に容易に配置することができる。
11 軸受ロータ部材
12 軸受ステータ
13 軸受マグネット
14,15 ヨーク
16 変位センサ
17 軸受ステータコア
17a 第1部分
17b 第2部分
17c 第3部分
18 軸受コイル
20 ロータ
30 駆動部
31 モータマグネット
32 モータステータ
33 モータステータコア
34 モータコイル
90 回転駆動装置
100 ポンプ
Claims (12)
- ロータと、
前記ロータを磁気力によって非接触で支持する磁気軸受と、
前記ロータを回転駆動する駆動部と、
を備えた回転駆動装置であって、
前記磁気軸受は、
前記ロータの外周側に配置されて前記ロータを磁気力によって非接触で支持する軸受ステータと、
前記ロータに設けられ前記軸受ステータと共に磁気回路を形成する磁性材料からなる環状の軸受ロータ部材と、を備え、
前記駆動部は、
前記ロータの外周側に配置されて前記ロータに回転駆動力を付与する駆動ステータと、
前記ロータの前記軸受ロータ部材の外周側に配置されて前記駆動ステータから回転駆動力を受ける環状の駆動ロータ部材と、を有し、
前記軸受ステータは、
前記軸受ロータ部材の外周側に配置されて前記軸受ロータ部材と共に磁気回路を形成する磁性材料からなる複数の軸受ステータコアと、
前記軸受ステータコアに巻回された軸受コイルと、を有し、
前記軸受ステータコアは、
前記軸受ロータ部材との対向方向と直交する第1方向に延びる第1部分と、
前記第1部分の前記第1方向の両端部から前記軸受ロータ部材側に延びる一対の第2部分と、を有し、
前記軸受コイルは、前記軸受ステータコアの前記第1部分に巻回され、
前記駆動ステータは、前記ロータの外周面と前記軸受ステータコアの前記第1部分との間、及び前記軸受ステータコアの前記一対の第2部分の間の前記第1方向における位置を通るように形成されている
ことを特徴とする回転駆動装置。 - 前記軸受ステータコアは、
前記一対の第2部分の前記軸受ロータ部材側の端部から前記第1方向に互いに近づく向きに延びたのち、前記軸受ロータ部材側に向けて延びる一対の第3部分を更に有するように形成されている
ことを特徴とする請求項1記載の回転駆動装置。 - 前記軸受ロータ部材は、
円環状の軸受マグネットと、
前記軸受マグネットを前記第1方向に挟み込むように配置された円環状の一対のヨークと、を有し、
前記一対のヨークは、
前記軸受マグネットの前記第1方向の両端面を覆い前記第1方向に延びる一対の第4部分と、
前記一対の第4部分の前記軸受マグネットとは反対側の端部から前記軸受ステータ側に延びる一対の第5部分と、を有し、
前記一対の第5部分の前記第1方向の対向面の間には、前記駆動ロータ部材を前記一対のヨーク及び前記軸受マグネットと非接触で支持する非磁性体からなるスペーサが配置されている
ことを特徴とする請求項1又は2記載の回転駆動装置。 - 前記軸受ロータ部材は、
円環状の軸受マグネットと、
前記軸受マグネットを前記第1方向に挟み込むように配置された円環状の一対のヨークと、を有し、
前記一対のヨークは、
前記軸受マグネットの前記第1方向の両端面を覆い前記軸受ステータとの対向方向に延びる一対の第4部分と、
前記一対の第4部分の前記軸受ステータと反対側の端部から前記第1方向に互いに近づく向きに延びる一対の第5部分と、を有し、
前記一対の第4部分の前記軸受マグネットよりも前記軸受ステータ側の前記第1方向の対向面の間には、前記駆動ロータ部材を前記一対のヨーク及び前記軸受マグネットと非接触で支持する非磁性体からなるスペーサが配置され、
前記第5部分と前記軸受マグネットとの間に第1間隙が形成され、
前記一対の第5部分の互いに対向する各先端部間には、第2間隙が設けられている
ことを特徴とする請求項1又は2記載の回転駆動装置。 - 前記軸受ステータは、前記軸受ロータ部材の径方向の外側に前記軸受ロータ部材の周方向に沿って複数配置され、前記軸受ロータ部材と径方向にそれぞれ対向する
ことを特徴とする請求項1~4のいずれか1項記載の回転駆動装置。 - 前記駆動ステータは、前記駆動ロータ部材に径方向の外側から対向する、前記駆動ロータ部材の周方向に沿った複数の磁極を有する磁性材料からなる円環状の駆動ステータコアと、前記駆動ステータコアのスロットに巻回された駆動コイルと、を有する
ことを特徴とする請求項1~5のいずれか1項記載の回転駆動装置。 - ロータと、
前記ロータを磁気力によって非接触で支持する磁気軸受と、
前記ロータを回転駆動する駆動部と、
前記ロータに取り付けられたインペラを含むポンプ機構と、
を備えたポンプであって、
前記磁気軸受は、
前記ロータの外周側に配置されて前記ロータを磁気力によって非接触で支持する軸受ステータと、
前記ロータに設けられ前記軸受ステータと共に磁気回路を形成する磁性材料からなる環状の軸受ロータ部材と、を備え、
前記駆動部は、
前記ロータの外周側に配置されて前記ロータに回転駆動力を付与する駆動ステータと、
前記ロータの前記軸受ロータ部材の外周側に配置されて前記駆動ステータから回転駆動力を受ける環状の駆動ロータ部材と、を有し、
前記軸受ステータは、
前記軸受ロータ部材の外周側に配置されて前記軸受ロータ部材と共に磁気回路を形成する磁性材料からなる複数の軸受ステータコアと、
前記軸受ステータコアに巻回された軸受コイルと、を有し、
前記軸受ステータコアは、
前記軸受ロータ部材との対向方向と直交する第1方向に延びる第1部分と、
前記第1部分の前記第1方向の両端部から前記軸受ロータ部材側に延びる一対の第2部分と、を有し、
前記軸受コイルは、前記軸受ステータコアの前記第1部分に巻回され、
前記駆動ステータは、前記ロータの外周面と前記軸受ステータコアの前記第1部分との間、及び前記軸受ステータコアの前記一対の第2部分の間の前記第1方向における位置を通るように形成されている
ことを特徴とするポンプ。 - 前記軸受ステータコアは、
前記一対の第2部分の前記軸受ロータ部材側の端部から前記第1方向に互いに近づく向きに延びたのち、前記軸受ロータ部材側に向けて延びる一対の第3部分を更に有するように形成されている
ことを特徴とする請求項7記載のポンプ。 - 前記軸受ロータ部材は、
円環状の軸受マグネットと、
前記軸受マグネットを前記第1方向に挟み込むように配置された円環状の一対のヨークと、を有し、
前記一対のヨークは、
前記軸受マグネットの前記第1方向の両端面を覆い前記第1方向に延びる一対の第4部分と、
前記一対の第4部分の前記軸受マグネットとは反対側の端部から前記軸受ステータ側に延びる一対の第5部分と、を有し、
前記一対の第5部分の前記第1方向の対向面の間には、前記駆動ロータ部材を前記一対のヨーク及び前記軸受マグネットと非接触で支持する非磁性体からなるスペーサが配置されている
ことを特徴とする請求項7又は8記載のポンプ。 - 前記軸受ロータ部材は、
円環状の軸受マグネットと、
前記軸受マグネットを前記第1方向に挟み込むように配置された円環状の一対のヨークと、を有し、
前記一対のヨークは、
前記軸受マグネットの前記第1方向の両端面を覆い前記軸受ステータとの対向方向に延びる一対の第4部分と、
前記一対の第4部分の前記軸受ステータと反対側の端部から前記第1方向に互いに近づく向きに延びる一対の第5部分と、を有し、
前記一対の第4部分の前記軸受マグネットよりも前記軸受ステータ側の前記第1方向の対向面の間には、前記駆動ロータ部材を前記一対のヨーク及び前記軸受マグネットと非接触で支持する非磁性体からなるスペーサが配置され、
前記第5部分と前記軸受マグネットとの間に第1間隙が形成され、
前記一対の第5部分の互いに対向する各先端部間には、第2間隙が設けられている
ことを特徴とする請求項7又は8記載のポンプ。 - 前記軸受ステータは、前記軸受ロータ部材の径方向の外側に前記軸受ロータ部材の周方向に沿って複数配置され、前記軸受ロータ部材と径方向にそれぞれ対向する
ことを特徴とする請求項7~10のいずれか1項記載のポンプ。 - 前記駆動ステータは、前記駆動ロータ部材の径方向の外側から対向する、前記駆動ロータ部材の周方向に沿った複数の磁極を有する磁性材料からなる円環状の駆動ステータコアと、前記駆動ステータコアのスロットに巻回された駆動コイルと、を有する
ことを特徴とする請求項7~11のいずれか1項記載のポンプ。
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| US18/013,603 US12352279B2 (en) | 2020-07-03 | 2021-05-13 | Rotary drive device and pump |
| KR1020227040087A KR102817008B1 (ko) | 2020-07-03 | 2021-05-13 | 회전 구동 장치 및 펌프 |
| CN202180045899.7A CN115917935A (zh) | 2020-07-03 | 2021-05-13 | 旋转驱动装置以及泵 |
| JP2022533712A JP7700119B2 (ja) | 2020-07-03 | 2021-05-13 | 回転駆動装置及びポンプ |
| EP21832969.6A EP4178090A4 (en) | 2020-07-03 | 2021-05-13 | ROTARY DRIVE DEVICE AND PUMP |
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| JP2020-115775 | 2020-07-03 | ||
| JP2020115775 | 2020-07-03 |
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| Country | Link |
|---|---|
| US (1) | US12352279B2 (ja) |
| EP (1) | EP4178090A4 (ja) |
| JP (1) | JP7700119B2 (ja) |
| KR (1) | KR102817008B1 (ja) |
| CN (1) | CN115917935A (ja) |
| WO (1) | WO2022004144A1 (ja) |
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| CN114857171A (zh) * | 2022-07-07 | 2022-08-05 | 山东天瑞重工有限公司 | 一种外转子径向解耦混合磁轴承 |
| CN115452222A (zh) * | 2022-09-01 | 2022-12-09 | 东北林业大学 | 应用于轴系扭矩测量的交变聚焦磁场激励装置 |
| EP4585806A1 (de) | 2024-01-15 | 2025-07-16 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4641024A1 (de) | 2024-04-22 | 2025-10-29 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4644702A1 (de) | 2024-04-30 | 2025-11-05 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4644701A1 (de) | 2024-04-30 | 2025-11-05 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
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| CN115263768B (zh) * | 2022-09-06 | 2026-01-02 | 合肥凯泉电机电泵有限公司 | 一种双定子充水式潜水贯流泵 |
| KR20250032920A (ko) * | 2023-08-28 | 2025-03-07 | 레비트로닉스 게엠베하 | 원심 펌프용 펌프 유닛 및 원심 펌프 |
| JP2025075354A (ja) * | 2023-10-31 | 2025-05-15 | ニデックインスツルメンツ株式会社 | ポンプ装置 |
| CN118758162B (zh) * | 2024-09-03 | 2025-01-28 | 苏州苏磁智能科技有限公司 | 轴径向位移传感器及位移测量电路 |
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- 2021-05-13 KR KR1020227040087A patent/KR102817008B1/ko active Active
- 2021-05-13 JP JP2022533712A patent/JP7700119B2/ja active Active
- 2021-05-13 WO PCT/JP2021/018171 patent/WO2022004144A1/ja not_active Ceased
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| WO2009050767A1 (ja) * | 2007-10-18 | 2009-04-23 | Iwaki Co., Ltd. | 磁気浮上モータおよびポンプ |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114857171A (zh) * | 2022-07-07 | 2022-08-05 | 山东天瑞重工有限公司 | 一种外转子径向解耦混合磁轴承 |
| CN114857171B (zh) * | 2022-07-07 | 2022-09-30 | 山东天瑞重工有限公司 | 一种外转子径向解耦混合磁轴承 |
| CN115452222A (zh) * | 2022-09-01 | 2022-12-09 | 东北林业大学 | 应用于轴系扭矩测量的交变聚焦磁场激励装置 |
| CN115452222B (zh) * | 2022-09-01 | 2024-05-28 | 东北林业大学 | 应用于轴系扭矩测量的交变聚焦磁场激励装置 |
| EP4585806A1 (de) | 2024-01-15 | 2025-07-16 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4641024A1 (de) | 2024-04-22 | 2025-10-29 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4644702A1 (de) | 2024-04-30 | 2025-11-05 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
| EP4644701A1 (de) | 2024-04-30 | 2025-11-05 | Levitronix GmbH | Pumpeneinheit für eine zentrifugalpumpe sowie zentrifugalpumpe |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202202750A (zh) | 2022-01-16 |
| CN115917935A (zh) | 2023-04-04 |
| EP4178090A4 (en) | 2023-12-27 |
| KR102817008B1 (ko) | 2025-06-04 |
| JPWO2022004144A1 (ja) | 2022-01-06 |
| KR20230029602A (ko) | 2023-03-03 |
| EP4178090A1 (en) | 2023-05-10 |
| US20230287893A1 (en) | 2023-09-14 |
| JP7700119B2 (ja) | 2025-06-30 |
| US12352279B2 (en) | 2025-07-08 |
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