WO2022012172A1 - 一种难溶性药物口服缓释组合物及其制备方法 - Google Patents
一种难溶性药物口服缓释组合物及其制备方法 Download PDFInfo
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- WO2022012172A1 WO2022012172A1 PCT/CN2021/095791 CN2021095791W WO2022012172A1 WO 2022012172 A1 WO2022012172 A1 WO 2022012172A1 CN 2021095791 W CN2021095791 W CN 2021095791W WO 2022012172 A1 WO2022012172 A1 WO 2022012172A1
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- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2072—Pills, tablets, discs, rods characterised by shape, structure or size; Tablets with holes, special break lines or identification marks; Partially coated tablets; Disintegrating flat shaped forms
- A61K9/2077—Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets
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- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/435—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
- A61K31/44—Non condensed pyridines; Hydrogenated derivatives thereof
- A61K31/445—Non condensed piperidines, e.g. piperocaine
- A61K31/4523—Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems
- A61K31/454—Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems containing a five-membered ring with nitrogen as a ring hetero atom, e.g. pimozide, domperidone
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- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/435—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
- A61K31/44—Non condensed pyridines; Hydrogenated derivatives thereof
- A61K31/445—Non condensed piperidines, e.g. piperocaine
- A61K31/4523—Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems
- A61K31/4545—Non condensed piperidines, e.g. piperocaine containing further heterocyclic ring systems containing a six-membered ring with nitrogen as a ring hetero atom, e.g. pipamperone, anabasine
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- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/495—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with two or more nitrogen atoms as the only ring heteroatoms, e.g. piperazine or tetrazines
- A61K31/505—Pyrimidines; Hydrogenated pyrimidines, e.g. trimethoprim
- A61K31/519—Pyrimidines; Hydrogenated pyrimidines, e.g. trimethoprim ortho- or peri-condensed with heterocyclic rings
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- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1635—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
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- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
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- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/2027—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
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- A61K9/2022—Organic macromolecular compounds
- A61K9/2031—Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, polyethylene oxide, poloxamers
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- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/40—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil
- A61K31/403—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil condensed with carbocyclic rings, e.g. carbazole
- A61K31/4035—Isoindoles, e.g. phthalimide
Definitions
- the invention belongs to the field of medicine, in particular to an oral sustained-release composition, in particular to a low-dose insoluble drug oral sustained-release composition and a preparation method thereof.
- CN107405311 discloses a poorly soluble drug sustained-release preparation formed by combining a matrix type sustained-release tablet I and a coated positioning-release tablet II. The combination requires the preparation of two separate tablets, which are combined by filling capsules.
- the formulation industry There is a high complexity in the transformation.
- CN103442698 provides a controlled-release gastric retention system, which achieves a greater degree of retention in the stomach to form a sustained-release effect through different combinations, and provides more solutions for the sustained-release development of poorly soluble drugs.
- Common colon positioning technologies include enteric material coating and enteric material skeleton, wherein the use of solvent evaporation and hot melt extrusion to prepare enteric material and drug into microspheres or granules is a common preparation method for enteric material skeleton.
- enteric-coated materials and APIs or further adding other release-adjusted materials to prepare slow-release or localized-release is a better formulation process, but the process of preparing matrix microspheres by solvent evaporation method is cumbersome, the preparation conditions are harsh, and the quality is acceptable. Poor controllability; hot melt extrusion granulation method requires special equipment for hot melt extrusion, and the production efficiency of this process is low, which is not conducive to large-scale industrialization.
- CN1204895 discloses a pharmaceutical composition containing etoposide, which comprises using an enteric material as a solid dispersion carrier, using an organic solvent to dissolve and disperse the main drug in the carrier and then drying and pulverizing, and the solid dispersion is combined with a skeleton-type buffer.
- the (controlled) release material is mixed, granulated, tableted, and enteric-coated to obtain a sustained and controlled release preparation.
- the content of the method described in this patent is suitable for compounds with high solubility like etoposide.
- a large part of poorly soluble drugs need to be dissolved in a large amount of organic solvents, and subsequent drying will also bring about the problem of excessive preparation time.
- the industrialization of the solid dispersion preparation method is difficult and the efficiency is low.
- Some patients with chronic diseases and tumors such as low-dose immunomodulators Apremilast, lenalidomide, tofacitinib, anticoagulant apixaban, etc., take long-term medication and may take multiple times a day , the sustained-release preparation will be beneficial to control blood drug concentration, reduce side effects, and reduce the number of times of medication, therefore, the development of an oral sustained-release composition suitable for low-dose insoluble drugs and its preparation method is in great clinical demand.
- the present invention provides an oral sustained-release composition of low-dose insoluble drugs and a preparation method thereof.
- the sustained-release granules containing enteric-coated materials are rapidly prepared by spraying the drug-containing suspension onto a liquid strong adsorption carrier.
- the uniformity of drug content is improved, the preparation process uses less solvent, and the production efficiency is high; combined with the hydrophilic gel skeleton material, multiple slow-release and controlled-release effects are formed to achieve the effect of continuous slow-release.
- the oral sustained-release composition provided by the present invention is composed of two parts: sustained-release granules and gel skeleton.
- the gel skeleton wraps the sustained-release granules to form a dual sustained-release system, wherein the sustained-release granules contain insoluble drugs, Enteric material, liquid strong adsorption carrier, and the gel skeleton part contains hydrophilic gel skeleton material.
- the sustained and controlled release particles are obtained by preparing a drug-containing suspension with a poorly soluble drug and a liquid substance containing an enteric material, and then spraying it onto a liquid strong adsorption carrier.
- the insoluble drug accounts for 2% to 15% of the weight of the sustained and controlled release particles
- the weight ratio of the insoluble drug to the enteric material is 1:2 to 1:4
- the liquid strong adsorption carrier accounts for 35% to 75% of the weight of the sustained-release granules, 40% to 70% of the weight of the oral sustained-release composition
- the dosage of the hydrophilic gel matrix material accounts for 20% to 50% of the weight of the oral sustained-release composition. %.
- the insoluble drug of the present invention accounts for less than 10% by weight in the oral sustained-release composition.
- the low-dose insoluble drugs of the present invention include apremilast, lenalidomide, tofacitinib, and apixaban.
- the particle size of the insoluble drug is controlled so that d90 is less than 20 microns; preferably d90 is less than 10 microns; most preferably d90 is less than 5 microns.
- the smaller the particle size of the insoluble drug the easier it is to be encapsulated by the enteric material to form a slow and controlled release, which is also more conducive to the later dissolution.
- the enteric-coated material in the present invention refers to a series of polymer materials that are soluble in the pH range of 6-8, which can ensure that the drug wrapped by the enteric-coated material can be completely released in the colon.
- the enteric material includes methacrylic acid and methyl methacrylate copolymer (the molar ratio of methacrylic acid to methyl methacrylate ranges from 1:0.5 to 1:2), methacrylic acid and methyl acrylate and methyl methacrylate.
- methyl acrylate (1:1:1) copolymers commonly used include methacrylic acid and methyl methacrylate (1:2) copolymers, methacrylic acid and methyl methacrylate (1:2) 1) Copolymers, methacrylic acid and methyl acrylate and methyl methacrylate (1:1:1) copolymers, preferably methacrylic acid and methyl methacrylate (1:1) copolymers, methacrylic acid and Methyl acrylate and methyl methacrylate (1:1:1) copolymer.
- methacrylic acid and methyl methacrylate (1:2) copolymers are acrylic resin No.
- the enteric-coated material in the slow-release granules of the present invention is added in liquid form.
- the liquid substance containing the enteric material is in the form of an aqueous dispersion or a solution in an organic solvent.
- the enteric material aqueous dispersion can be prepared by itself, and there are also commercial products. In some embodiments, the commercial products include Eudragit FS 30D and the like.
- the organic solvent solution of the enteric material is obtained by dissolving the enteric material with an organic solvent.
- Alkaline substances include ammonia, sodium hydroxide, and potassium hydroxide.
- the organic solvent solution of the enteric material can be obtained by dissolving the enteric material with acetone, ethanol, carbon tetrachloride and isopropanol.
- an anti-sticking agent Before the liquid substance of the enteric coating material is used, an anti-sticking agent, a plasticizer, a surfactant and the like can also be added.
- Anti-sticking agents include micronized silica gel, talc, glycerol monostearate (GMS); plasticizers include glycerol monostearate (GMS), triethyl citrate (TEC), polyethylene glycol; surface active Agents include fatty acid sorbitan (Span), polysorbate (Tween), sodium lauryl sulfate.
- the insoluble drug can be dispersed into the liquid substance containing enteric material by various methods such as stirring, high-speed shear homogenization, high-speed vortex, ultrasonic dispersion, etc. to obtain a drug-containing suspension, or the insoluble drug can be mixed with The solvent is mixed and dispersed, and then added to the liquid substance containing the enteric material to be uniformly mixed to obtain a drug-containing suspension.
- the solid content of the drug-containing suspension is 10-35%, preferably 15-25%.
- the liquid strong adsorption carrier in the present invention is a class of substances that are insoluble in water but have a large liquid adsorption capacity, which can meet the requirements of timely adsorption of excess solvent in the rapid spraying process of the drug-containing suspension, and reduce the excessive growth of particles caused by excessive humidity. Large and uneven granulation, so as to quickly and smoothly realize the process of enteric-coated material liquid granulation into slow-release granules.
- the liquid strong adsorption carrier includes microcrystalline cellulose, croscarmellose sodium, croscarmellose, crospovidone, sodium carboxymethyl starch, low-substituted hydroxypropyl cellulose, starch, Pregelatinized starch, preferably microcrystalline cellulose, croscarmellose sodium, crospovidone, sodium carboxymethyl starch, low-substituted hydroxypropyl cellulose.
- the slow and controlled release granules of the present invention can also be added with a binder in a proportion of 0 to 5% by weight of the slow and controlled release granules, so as to obtain slow and controlled release granules with better granulation effect.
- the binder includes polyvinylpyrrolidone, hypromellose, hydroxypropyl cellulose, carboxymethyl cellulose, carrageenan, alginic acid, acacia, pectin, xanthan gum, and tragacanth. any one or more.
- the anti-sticking agent is selected from micropowder silica gel, talc, glyceryl monostearate;
- the plasticizer is selected from glycerol monostearate, triethyl citrate , polyethylene glycol;
- the surfactant is selected from fatty acid sorbitan, polysorbate, sodium lauryl sulfate.
- the slow and controlled release granules of the present invention can be added to the components of the gel skeleton part for co-granulation, or the gel skeleton part can be granulated separately and then mixed with the prepared slow and controlled release granules, or the slow and controlled release granules can be mixed together. It can be directly mixed with the gel backbone part components.
- the gel skeleton part contains a hydrophilic gel skeleton material, and may also contain other pharmaceutical excipients, including fillers, adhesives, glidants, and lubricants.
- the hydrophilic gel matrix material includes gum arabic, gum tragacanth, polyvinyl pyrrolidone (PVP or povidone), hydroxypropyl methylcellulose (HPMC), shellac, hydroxypropyl cellulose (HPC). ), hydroxyethyl cellulose (HEC), alginate, methyl cellulose (MC), carrageenan, carboxymethyl cellulose and sodium salt, carbomer, polyvinyl alcohol (PVA), etc.
- the hydrophilic gel material in the present invention can realize rapid hydration to form a gel layer, so as to achieve the purpose of controlling the dissolution rate in the early stage.
- the tablet can be eroded within a certain period of time, and the controlled-release particle part will leave the tablet during the erosion process to form an independent sustained-controlled release unit.
- the dosage of the hydrophilic gel skeleton material accounts for 20% to 50% of the weight of the preparation, preferably 20% to 40%.
- the amount of hydrophilic gel skeleton material exceeds about 50%, the variation range of its sustained-release effect is significantly reduced, and the material cost is increased instead.
- Fillers, binders, lubricants and glidants are optionally added to the gel matrix portion.
- the fillers in the gel backbone part of the present invention include, but are not limited to, any one or both of cellulose derivatives and starch derivatives, such as lactose, mannitol, xylitol, fructose, sucrose, dextrin, Microcrystalline cellulose, pregelatinized starch, sodium carboxymethyl starch, methylcellulose, hydroxypropyl starch, etc.; more preferably one of lactose, mannitol, dextrin, microcrystalline cellulose, pregelatinized starch species or several.
- the dosage of the hydrophilic gel skeleton material accounts for 0% to 35% of the weight of the preparation.
- the main function of the filler is to improve the compressibility, fluidity, particle formability and other effects.
- the amount of the filler can be adjusted according to the needs of the target product to play a certain auxiliary role.
- the binders include but are not limited to polyvinylpyrrolidone, starch syrup, hypromellose, hydroxypropyl cellulose, carboxymethyl cellulose, dextrin, carrageenan, alginic acid, acacia, pectin, yellow Original Gum, Gum Tragacanth.
- the main function of the binder is to rapidly granulate and improve compressibility.
- the amount of the binder accounts for 0% to 10% of the total weight of the oral sustained-release composition.
- Such lubricants include, but are not limited to, magnesium stearate, calcium stearate, sodium stearate, stearic acid, sodium stearyl fumarate, talc, glyceryl behenate, hydrogenated vegetable oils, and stearyl alcohol.
- the amount of lubricant accounts for 0% to 5% of the total weight of the oral sustained-release composition.
- the glidants include, but are not limited to, talc, micronized silica gel, silicon dioxide, sodium lauryl sulfate, and stearic acid and metal salts thereof.
- the amount of the glidant accounts for 0% to 5% of the total weight of the oral sustained-release composition.
- the oral sustained-release composition comprises two parts: sustained and controlled release particles and a gel matrix, wherein the sustained and controlled release particle part comprises apremilast, an enteric material, a liquid strong adsorption carrier, and a gel
- the skeleton part comprises a hydrophilic gel skeleton material; wherein the enteric material is Eudragit S100, Eudragit FS 30D; the liquid strong adsorption carrier comprises microcrystalline cellulose, croscarmellose sodium, Cross-linked carboxymethyl cellulose, crospovidone, sodium carboxymethyl starch, low-substituted hydroxypropyl cellulose;
- the hydrophilic gel backbone materials include gum arabic, gum tragacanth, polyvinyl pyrrolidone (PVP or povidone), hydroxypropyl methyl cellulose (HPMC), hydroxypropyl cellulose (HPC), alginate, methyl cellulose (MC), carrageenan, carboxymethyl cellulose and sodium salt, Carbomer, polyvinyl
- the oral sustained-release composition provided by the present invention is a suspension obtained by dispersing a poorly soluble drug in a liquid substance containing an enteric material, sprayed onto a liquid strong adsorption carrier to form a sustained-release particle part, and then combined with the gel skeleton part of the material After processing, the mixed granules are obtained and then compressed into tablets.
- the sustained-release granules in the oral sustained-release composition provided by the present invention can be obtained by wet granulation, such as high shear granulation, fluidized bed granulation, and side spray granulation; the gel skeleton part can be directly mixed with powder, Wet granulation process, dry granulation process to obtain.
- wet granulation such as high shear granulation, fluidized bed granulation, and side spray granulation
- the gel skeleton part can be directly mixed with powder, Wet granulation process, dry granulation process to obtain.
- the prepared sustained-release granules can be added to the components of the gel skeleton part for co-granulation, or the gel skeleton part can be granulated separately and then mixed with the prepared slow-release granules.
- the controlled-release granules are mixed together, and then the subsequent tableting process is performed.
- the sustained-release particles are partially encapsulated by a gel matrix to form a multiple sustained and controlled-release system.
- the sustained and controlled release granules in the present invention can form three kinds of dissolution and release effects of immediate release, sustained release, and localized controlled release, wherein the uncoated part of the raw drug by the enteric material exhibits an immediate release effect, and the rapid granulation and drying process will form some holes , so that the enteric-coated material skeleton has a sustained-release effect in an acidic medium, while a part of the fully encapsulated API exhibits an enteric-coated localized release effect.
- the gel sustained-release layer can effectively resist the high pH environment in the duodenum, jejunum, ileum, etc., to ensure that a part of the active ingredients that are completely encapsulated by the enteric material reach the cecum and colon for release, and the release is complete, Form a stable and effective positioning release effect.
- the dissolution rate of the sustained and controlled release granules of the present invention in an acidic medium can be evaluated and detected by the degree of encapsulation of the bulk drug by the enteric material and the degree of control over the drug release.
- the rotation speed is 75rpm
- the hydrochloric acid solution of sodium chloride (pH1.2) is used as the release medium with a volume of 900ml
- the temperature is 37°C ⁇ 0.5°C. .
- the target control range of the acid solubility of the slow-release granules in the present invention is 33% to 80%; preferably, the control range is 50% to 80%.
- the oral sustained-release composition of the present invention can be released continuously for 24 hours, wherein the dissolution is not more than 30% in 2 hours, 50%-80% in 12 hours and more than 80% in 20 hours.
- the oral sustained-release composition of the present invention refers to the second method of the Four General Principles ⁇ 0931> of the 2020 edition of the Chinese Pharmacopoeia. Take 6 unit doses of samples for parallel testing, use sodium chloride hydrochloric acid solution (pH1.2), volume 750ml as the release medium, take samples to detect the dissolution after 120min, add 0.3mol of the above acid solution with a temperature of 37°C ⁇ 0.5°C /L sodium phosphate solution 150mL, continue to run for 10h, and then add 100mL of 0.5mol/L sodium phosphate solution at a temperature of 37°C ⁇ 0.5°C to the above acid solution (if necessary, use 2mol/L hydrochloric acid solution or 2mol/L sodium hydroxide The pH value of the solution is adjusted to 7.8), or according to the time specified under each variety, absorb an appropriate amount of the dissolution solution at the specified sampling point, filter, and complete the filtration from sampling to filtration within 30 seconds. Measure according to the method specified under each item, and calculate the dissolved
- the present invention discloses the technology of forming a dual slow-release and controlled-release system by partially encapsulating the slow-release granules by a gel skeleton, and the prepared low-dose insoluble drug oral slow-release composition has the following advantages:
- the preparation process is simple, the use of solvent is small, and the efficiency is high: the raw material drug and the enteric material are dispersed together into a suspended liquid substance, the drug loading capacity is increased, the solvent consumption is reduced, and the material with a large liquid adsorption capacity is used as a carrier to achieve rapid spraying Granulate and dry to obtain slow-release granules;
- the sustained and controlled release granules in the present invention can form three kinds of dissolution and release effects of immediate release, sustained release, and localized controlled release, and the sustained and controlled release granules have multi-level release coordination
- the sustained-release effect of the gel matrix can effectively prolong the release time, and it is completely dissolved in the intestinal tract.
- step 2) The suspension in step 1) is sprayed on the microcrystalline cellulose by the WBF-2G fluidized bed top spray granulation method, and the atomization pressure is controlled at 0.5 ⁇ 2.0 bar (every 10min is increased by 0.5 bar, to the maximum value) up to) and spray speed of 5 ⁇ 15g/min (up to 5g/min every 10min, until the maximum value), air volume of 90m 3 /h, inlet air temperature of 45°C, after spraying, drying at 50 ⁇ 60°C for 20min , remove the residual solvent and obtain dry particles;
- step 2) The dry granules obtained in step 2) are dried and granulated using a 40-mesh sieve to obtain slow-release granules.
- Example 5-8 The formulations and dosage ratios used in Examples 5-8 are shown in Table 2 below, wherein the particle size distribution d90 of the bulk drug used in Apremilast is 7.4 microns, and the total amount of materials in each batch is 500 g (excluding solvent weight).
- the amount of purified water includes the amount of water in the Eudragit water dispersion and the amount of additional water, and the purified water will be dried and removed during processing.
- the other components except the liquid strong adsorption carrier and the adhesive are prepared into a suspension with the solvent, and the amount of the solvent used is about 20% to 25% of the solid content in the suspension.
- step 2) The suspension in step 1) is sprayed on the microcrystalline cellulose by the WBF-2G fluidized bed top spray granulation method, and the atomization pressure is controlled at 0.5 ⁇ 2.0 bar (every 10min is increased by 0.5 bar, to the maximum value) up to) and spray speed of 5 ⁇ 15g/min (up to 5g/min every 10min, until the maximum value), air volume of 90m 3 /h, inlet air temperature of 45°C, after spraying, drying at 50 ⁇ 60°C for 20min , remove the residual solvent and obtain dry particles;
- step 2) The dry granules obtained in step 2) are dried and granulated using a 30-mesh sieve to obtain slow-release granules.
- Example 9 The composition and dosage ratio used in Example 9 are shown in Table 3 below, wherein the particle size distribution d90 of the bulk drug used in Apremilast is 15 microns, and the total amount of materials in each batch is 500 g (excluding solvent weight).
- step 2) The suspension in step 1) is sprayed on the microcrystalline cellulose by the WBF-2G fluidized bed top spray granulation method, and the atomization pressure is controlled at 0.5 ⁇ 2.0 bar (every 10min is increased by 0.5 bar, to the maximum value) up to) and spray speed of 5 ⁇ 15g/min (up to 5g/min every 10min, until the maximum value), air volume of 90m 3 /h, inlet air temperature of 45°C, after spraying, drying at 50 ⁇ 60°C for 20min , remove the residual solvent and obtain dry particles;
- step 2) The dry granules obtained in step 2) are dried and granulated using a 20-mesh sieve to obtain slow-release granules.
- Example 18 The formulation and dosage ratio used in Example 18 are shown in Table 8 below, wherein the particle size distribution of apixaban is d90 of 4.3 microns, and the total weight of the mixed particles is 500 g.
- the amount of purified water includes the amount of water in the Eudragit water dispersion and the amount of additional water, and the purified water will be dried and removed during processing.
- the other components except the liquid strong adsorption carrier and the adhesive are formulated into a suspension with the solvent, and the amount of the solvent used is about 30% of the solid content in the suspension.
- step 2) Slowly pour the suspension in step 1) into the enteric material Eudragit FS 30D, stir with a common mixer at a medium speed, and filter the suspension with a 40-mesh sieve for subsequent use;
- step 3 Add the binder and the liquid strong adsorption carrier into the EMG2-6 high-shear granulator for pre-mixing for 5 minutes and mix evenly, and then spray the suspension obtained in step 2) into the material in the granulator within 1-3 minutes , continue to stir for 2min to obtain a soft material with a suitable degree of wetting;
- step 4) the soft material of step 3) is wet granulated by using a 40-mesh swing granulator;
- step 4) The material obtained in step 4) is dried, and the obtained dried granules are dried and granulated by using a 15-mesh sieve to obtain slow-release granules.
- the gel skeleton part is prepared by high shear granulation process. After adding the hydrophilic gel material and filler into the high shear granulator and mixing evenly, the solvent purified water is sprayed into the material in the granulator, and the stirring is continued to obtain a soft material with suitable wetting degree;
- step 2) the soft material of step 2) is wet granulated by adopting a rotary Comil pulverizer under a 8*8mm square-hole sieve;
- step 3 drying the material obtained in step 3), and the obtained dried particles adopt a 20-mesh sieve to dry and granulate to obtain gel skeleton particles;
- Example 18 the acid dissolution rate of a certain amount of slow-release granules (containing about 10 mg of apixaban) was 60%.
- Example 19 The formulation and dosage ratio used in Example 19 are shown in Table 9 below, wherein the particle size distribution of lenalidomide is d90 of 7.5 microns, and the total weight of the mixed particles is 500 g.
- the gel skeleton part is prepared by fluidized bed granulation process. After adding the hydrophilic gel material and filler into the granulation fluidized bed and mixing for 10 minutes, the solvent purified water was sprayed into the material in the granulator, the temperature of the material was controlled at about 40 °C, and the air volume was controlled at 110 3 m/h. Granulate, and dry for 30 minutes after spraying to obtain dry granules;
- step 2) the dry particles obtained in step 2) are dried and granulated using a 20-mesh sieve to obtain gel skeleton particles;
- Example 19 The acid dissolution rate of the sustained and controlled release granules in Example 19 is 68%, the dissolution conditions of the prepared tablets are shown in Table 11, and the dissolution curve can be seen in Figure 3.
- Example 20 The formulation and dosage ratio used in Example 20 are shown in Table 10 below, wherein the particle size distribution of tofacitinib is d90 of 10 microns, and the total weight of the mixed particles is 500 g.
- the amount of purified water includes the amount of water in the Eudragit water dispersion and the amount of additional water.
- the purified water will be dried and removed during processing.
- the other components except the liquid strong adsorption carrier and the adhesive are prepared into a suspension with the solvent, and the amount of the solvent used is about 20% to 25% of the solid content in the suspension.
- the gel skeleton part is prepared by high shear granulation process. After the slow-release granules, hydrophilic gel material and filler are added to the high shear granulator and mixed evenly, the solvent purified water is sprayed into the material in the granulator for granulation, and the solvent purified water is sprayed into the granulator. In the material in the granulator, continue to stir to obtain a soft material with a suitable degree of wetting;
- step 2) the soft material of step 2) is wet granulated by adopting a rotary Comil pulverizer under a 8*8mm square-hole sieve;
- step 3 drying the material obtained in step 3), and the obtained dried granules adopt a 20-mesh sieve to dry and granulate to obtain granulated granules;
- step 5) mixing the granulated particles and lubricants obtained in step 4) in a mixing tank for 20 min to obtain total mixed particles;
- Example 20 a certain amount of slow-release granules (containing about 22 mg of tofacitinib) had an acid dissolution rate of 66%, and the dissolution profiles of the prepared tablets were shown in Table 11 below, and the dissolution curves were shown in Figure 3.
- CN1204895 discloses the preparation process of solid dispersion, and use the formula similar to the slow-release particles in Example 1 of the present invention to prepare samples for comparison.
- Example 1 adopts a common fluidized bed granulator to quickly spray the suspension onto the liquid strong adsorption carrier by spraying to complete the granulation operation, and the time can be controlled within 60min. , good drying effect.
- the present invention can significantly reduce the amount of organic solvent, shorten the drying time, save energy and protect the environment, and has high efficiency.
- Comparative example 2 prepares a sample with reference to the similar prescription of slow and controlled release granules in Example 5 of the present invention, the difference is that the liquid strong adsorption carrier microcrystalline cellulose is replaced with lactose with poor liquid adsorption, and the obtained slow and controlled release granules adopt Example 14 Formulation process to obtain tablets.
- Comparative Example 3 and Comparative Example 4 were prepared by referring to the formulation of the sustained and controlled release granules in Example 6 of the present invention and the formulation of Example 15, wherein the formulation of the sustained and controlled release granules of Comparative Example 3 was not granulated separately but mixed by powder mixing.
- Example 15 of the present invention effectively ensures that the content uniformity of the tablet is within the qualified range, and the tablet dissolves slowly and lastingly, and the final dissolution is complete (more than 80% in 20 hours).
- a low-dose insoluble drug sustained-release oral composition disclosed in the present invention is prepared by using a high pH-sensitive enteric material to prepare a suspension of the raw material drug and spraying to prepare the composition with immediate-release, sustained-release,
- the controlled-release and comprehensive controlled-release granules are further sustained-released through the hydrophilic gel material to form multiple sustained and controlled-release of the drug; at the same time, the dispersion and controlled-release of the enteric material can effectively ensure the full dissolution of the insoluble drugs, Avoid the incomplete dissolution phenomenon that occurs in poorly soluble drugs.
- the sample prepared by the invention has good content uniformity, long dissolution and release time, simple process and strong practicability.
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Abstract
Description
| 时间/小时 | 0 | 1 | 2 | 3 | 6 | 9 | 12 | 16 | 20 | 24 |
| 实施例10 | 0 | 14 | 30 | 45 | 69 | 75 | 80 | 89 | 95 | 99 |
| 实施例11 | 0 | 12 | 24 | 35 | 62 | 68 | 70 | 85 | 92 | 97 |
| 实施例12 | 0 | 10 | 19 | 30 | 45 | 51 | 56 | 72 | 90 | 99 |
| 实施例13 | 0 | 7 | 14 | 23 | 34 | 42 | 51 | 71 | 85 | 95 |
| 时间/小时 | 0 | 1 | 2 | 3 | 6 | 9 | 12 | 16 | 20 | 24 |
| 实施例14 | 0 | 15 | 29 | 45 | 65 | 73 | 78 | 89 | 95 | 99 |
| 实施例15 | 0 | 13 | 27 | 38 | 55 | 68 | 70 | 84 | 94 | 99 |
| 实施例16 | 0 | 10 | 23 | 32 | 49 | 55 | 59 | 79 | 91 | 98 |
| 实施例17 | 0 | 8 | 21 | 29 | 43 | 47 | 51 | 73 | 85 | 95 |
| 时间/小时 | 0 | 1 | 2 | 3 | 6 | 9 | 12 | 16 | 20 | 24 |
| 实施例18 | 0 | 7 | 12 | 21 | 40 | 55 | 72 | 89 | 95 | 99 |
| 实施例19 | 0 | 8 | 16 | 32 | 55 | 65 | 70 | 82 | 91 | 99 |
| 实施例20 | 0 | 10 | 21 | 29 | 46 | 52 | 59 | 82 | 93 | 98 |
| 时间/小时 | 0 | 1 | 2 | 3 | 6 | 9 | 12 | 16 | 20 | 24 |
| 对比例2 | 0 | 21 | 35 | 49 | 67 | 82 | 92 | 95 | 97 | 97 |
| 时间/小时 | 0 | 1 | 2 | 3 | 6 | 9 | 12 | 16 | 20 | 24 |
| 对比例3 | 0 | 22 | 35 | 45 | 64 | 76 | 85 | 91 | 92 | 95 |
| 对比例4 | 0 | 19 | 32 | 41 | 55 | 64 | 68 | 74 | 76 | 79 |
Claims (13)
- 一种难溶性药物口服缓释组合物,其特征在于,所述口服缓释组合物包含缓控释颗粒和凝胶骨架两部分,其中缓控释颗粒部分包含难溶性药物、肠溶材料和液体强吸附载体;所述凝胶骨架部分包含亲水性凝胶骨架材料;所述缓控释颗粒通过将难溶性药物与含有肠溶材料的液体物质制备成含药混悬液后喷洒到液体强吸附载体上获得,其中缓控释颗粒中难溶性药物占缓控释颗粒重量的2%~15%,难溶性药物与肠溶材料的重量比例为1:2~1:4,液体强吸附载体占缓控释颗粒重量的35%~75%;缓控释颗粒占口服缓释组合物重量的40%~70%;亲水性凝胶骨架材料用量占口服缓释组合物重量的20%~50%。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述难溶性药物在口服缓释组合物中重量占比小于10%。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述难溶性药物粒径控制在d90小于20微米。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述肠溶材料为在pH值6~8范围内可溶解高分子材料,被肠溶材料包裹的药物在结肠部位能完全释放出来。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述含有肠溶材料的液体物质为肠溶材料的水分散体形式或有机溶剂溶液形式,其中,所述肠溶材料的水分散体形式通过向肠溶材料中加入水和/或含碱性物质的水中得到,所述肠溶材料的有机溶剂溶液通过采用有机溶剂溶解肠溶材料获得。
- 根据权利要求4或5所述的口服缓释组合物,其特征在于,所述肠溶材料为甲基丙烯酸和甲基丙烯酸甲酯共聚物的混合物、甲基丙烯酸和丙烯酸甲酯和甲基丙烯酸甲酯共聚物中的任意一种。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述含药混悬液的固含量为10-35%。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述液体强吸附载体为微晶纤维素、交联羧甲基纤维素钠、交联羧甲基纤维素、交联聚维酮、羧甲基淀粉钠、低取代羟丙纤维素、淀粉、预胶化淀粉中的任意一种。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述缓控释颗粒中可加入粘合剂,所述粘合剂包括聚乙烯吡咯烷酮、羟丙甲纤维素、羟丙基纤维素、羧甲基纤维素、卡拉胶、海藻酸、阿拉伯胶、果胶、黄原胶、西黄蓍胶中的 任意一种或几种,所述粘合剂的用量为缓控释颗粒重量的0~5%。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述含有肠溶材料的液体物质在使用前,可选地加入缓控释颗粒重量0~8%的抗粘剂、0~8%的增塑剂、0~3%的表面活性剂中的任意一种或几种的组合,其中,所述抗粘剂选自微粉硅胶、滑石粉、单硬脂酸甘油酯;所述增塑剂选自单硬脂酸甘油酯、柠檬酸三乙酯、聚乙二醇;所述表面活性剂选自脂肪酸山梨坦、聚山梨酯、十二烷基硫酸钠。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述亲水性凝胶骨架材料为阿拉伯胶、黄蓍胶、聚乙烯基吡咯烷酮、羟丙基甲基纤维素、虫胶、羟丙基纤维素、羟乙基纤维素、海藻酸盐、甲基纤维素、卡拉胶、羧甲基纤维素及羧甲基纤维素钠、卡波姆、聚乙烯醇中的任意一种。
- 根据权利要求1所述的口服缓释组合物,其特征在于,所述凝胶骨架部分中可选地加入填充剂、粘合剂、润滑剂和助流剂。
- 权利要求1所述的口服缓释组合物的制备方法,其特征在于,包括如下步骤:(1)将难溶性药物分散到包含肠溶材料的液体溶液中得到混悬液,然后将所得的混悬液喷洒到液体强吸附载体上制粒形成缓控释颗粒;(2)将步骤(1)得到的缓控释颗粒与包含亲水凝胶骨架材料的物料混合、压片获得,其中,将缓控释颗粒加入到凝胶骨架部分的组分中共同制粒,或将凝胶骨架部分单独制粒后再与制备的缓控释颗粒共同混合、压片制得。
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| CN111728949B (zh) * | 2020-07-17 | 2022-10-04 | 广州帝奇医药技术有限公司 | 一种难溶性药物口服缓释组合物及其制备方法 |
| CN114652695B (zh) * | 2020-12-23 | 2023-12-26 | 深圳翰宇药业股份有限公司 | 一种托法替布胃滞留漂浮型缓释片及其制备方法 |
| JP7699467B2 (ja) * | 2021-05-21 | 2025-06-27 | 沢井製薬株式会社 | タファミジス含有固形製剤及びその製造方法 |
| CN113907190A (zh) * | 2021-10-12 | 2022-01-11 | 新希望六和股份有限公司 | 一种油脂型饲料的制备方法 |
| CN114504558B (zh) * | 2022-02-22 | 2023-06-09 | 云南中医药大学 | 一种治疗关节炎的缓释制剂及其制备方法 |
| CN115006361B (zh) * | 2022-06-10 | 2024-10-01 | 北京诺康达医药科技股份有限公司 | 一种托法替布缓释包芯片及其制备方法 |
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| JP7551182B2 (ja) | 2024-09-17 |
| CN111728949A (zh) | 2020-10-02 |
| US12533320B2 (en) | 2026-01-27 |
| EP4159203B1 (en) | 2025-02-26 |
| CN111728949B (zh) | 2022-10-04 |
| US20230181476A1 (en) | 2023-06-15 |
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| EP4159203A1 (en) | 2023-04-05 |
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