WO2022087036A1 - Method for preparing iodosilanes - Google Patents
Method for preparing iodosilanes Download PDFInfo
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- WO2022087036A1 WO2022087036A1 PCT/US2021/055707 US2021055707W WO2022087036A1 WO 2022087036 A1 WO2022087036 A1 WO 2022087036A1 US 2021055707 W US2021055707 W US 2021055707W WO 2022087036 A1 WO2022087036 A1 WO 2022087036A1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/107—Halogenated silanes
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/025—Silicon compounds without C-silicon linkages
Definitions
- This invention belongs to the field of silicon chemistry. In particular, it relates to methodology for preparing di- and tri-iodosilanes.
- Halosilanes are useful as precursors in the manufacturing of microelectronic devices; in particular, halosilanes such as H2Sil2 and HSiL are useful as precursor compounds for the deposition of silicon-containing films used in the manufacture of microelectronic devices.
- Current solution based synthetic methodology describes the synthesis of H2Sil2 and other select iodosilanes from (i) aryl silanes (Keinan et al. J. Org. Chem., Vol. 52, No. 22, 1987, pp. 4846-4851; Kerrigan et. al. U.S. Patent No. 10,106,425 or (ii) halosilanes such as (U.S. Patent No. 10,384,944).
- Keinan et al. describe a synthetic method towards SiH2l2 formation that employs stoichiometric treatment of an arylsilane, with iodine in the presence of a catalyst such as ethyl acetate.
- the reaction by-products are the aromatic function from the arylsilane, liberated as benzene, and a complicated by-product mixture resulting from ethyl acetate decomposition. Tedious separation of the reaction by-products from the desired SiH2l2 complicates the process.
- arylsilane-based methods for preparing halosilanes typically generate product contaminated with idodine and/or hydrogen iodide, which are deleterious to the desired iodosilane product, so often antimony, silver, or copper are utilized to stabilize the iodosilane product.
- U.S. Patent No. 10,106,425 teaches the use of an arylsilane, as reactant.
- the process as disclosed generates toluene as a by-product and is thus claimed as a less hazardous alternative to the Keinan method which generates benzene from Phenyl- SiH 3 .
- U.S. Patent No. 10,384,944 describes a halide exchange between, for example, Lil and thereby generating LiCl and in a halogen exchange reaction.
- the invention provides methodology for preparing highly desired iodosilanes such as via treatment of certain dialkylamido- silanes with an acyl iodide.
- diiodosilane can be prepared from the reaction of bis(diethylamino)silane with benzoyl iodide, The reaction surprisingly results in the substitution of the alkylamino group on the aminosilane with an iodo group. This transformation readily occurs at room temperature and atmospheric pressure and can be conducted neat as well as in the presence of aprotic solvents.
- the disclosure provides a method for preparing a compound having the formula(I): wherein x is 1 or 2, y is 2 or 3, and the sum of x plus y is 4, the method comprising: contacting a compound of the formula (A): wherein (i) each R 1 and each R 2 is independently chosen from a alkyl group, a cycloaliphatic group, or hydrogen, or (ii) R 1 and R 2 are taken together with the nitrogen atom to which they are bonded to form a nitrogen-containing saturated or aromatic ring, provided that no more than one of R 1 and R 2 is hydrogen; with a compound of the formula: wherein R 3 is chosen from alkyl, substituted alkyl, benzyl, substituted benzyl, biphenyl, naphthyl, phenyl, or substituted phenyl, to produce a compound of formula (I).
- the disclosure provides a method for preparing a compound having the formula (II): wherein y is 2 or 3, z is 0 or 1, and the sum of y and z is 3, the method comprising: contacting a compound of the formula (B): wherein (i) each R 1 and each R 2 is independently chosen from a C 1 - C 6 alkyl group, a cycloaliphatic group, or hydrogen, or (ii) R 1 and R 2 are taken together with the nitrogen atom to which they are bonded to form a C4-C7 nitrogen-containing saturated or aromatic ring, provided that no more than one of R 1 and R 2 is hydrogen; with a compound of the formula: wherein R 3 is chosen from C 1 -C 6 alkyl, C 1 -C 6 substituted alkyl, benzyl, substituted benzyl, biphenyl, naphthyl, phenyl, or substituted phenyl, to produce a compound of formula (II)
- the product of formula (I) is produced when the reactant of formula (A) is utilized and the product of formula (II) is produced when the reactant of formula (B) is utilized.
- the compound of formula (I) is H 2 SiI 2 .
- the compound of formula (I) is HSiI 3 .
- substituted phenyl denotes a phenyl group substituted one to five times with a group chosen from C 1 -C 6 alkyl, C 1 -C 6 alkylamino, di-(C 1 -C 6 alkyl)amino, and halo. In one embodiment, halo is fluoro.
- substituted C 1 -C 6 alkyl denotes a C 1 -C 6 alkyl group substituted one to five times with a group chosen from C 1 -C 6 alkylamino, di-(Ci-C6 alkyl)amino, and halo.
- substituted benzyl denotes a benzyl group having one to five substituents on the aromatic ring chosen from C 1 -C 6 alkylamino, di-(C 1 -C 6 alkyl)amino, and halo.
- the methodology of the invention can be practiced neat or in the presence of an aprotic solvent which is non-reactive with the starting materials or iodosilane products.
- solvents include aliphatic, aromatic, and halogenated hydrocarbon solvents which are devoid of moieties and functional groups such as oxygen, esters, carboxy groups, and ketones. Examples include benzene, toluene, hexane, cyclohexane, pentane, dichloromethane, 1,2-dichloroethane, tetralin, decalin, mesitylene, dibromoethane, tetrachloroethylene, or chlorobenzene, and the like.
- the reaction generally proceeds at room temperature and atmospheric pressure.
- the method for preparing the precursor compounds of the invention can be conducted in standard batch or continuous mode reactors.
- One of ordinary skill in the art would recognize the scale and type of reactors which could be utilized in the context of the reagents and products so produced.
- Compounds of the formulae (I) and (II) are useful as precursors in the formation of silicon-containing films on the surface of a microelectronic device by methods such as atomic layer deposition (see for example, U.S. Patent Nos. 10,580,645 and 10,424,477, incorporated herein by reference). Also, by way of example, compounds of formulae (I) and (II) can be introduced into a deposition chamber for the purposes of thermal CVD or ALD, or for the purposes of performing plasma-enhanced ALD or CVD.
- a co-reactant gas can be introduced to deposit an SiO 2 film, via oxidation in an oxidizing environment with O 2 , O 3 , N 2 O, or mixtures thereof.
- compounds of formulae (I) and (II) can be introduced into a deposition chamber for the purposes of thermal CVD or ALD, or for the purposes of performing plasma-enhanced ALD or CVD.
- a co-reactant gas can be introduced to deposit a silicon nitride film, via nitridation with N2, NH3, hydrazine or alkylhydrazine containing mixtures. The deposited films serve as dielectric layers within the microelectronic device. Examples
- the disclosure provides a method for preparing a compound having the formula (I): wherein x is 1 or 2, y is 2 or 3, and the sum of x plus y is 4, the method comprising: contacting a compound of the formula (A): wherein (i) each R 1 and each R 2 is independently chosen from a C 1 -C 6 alkyl group, a C 3 -C 8 cycloaliphatic group, or hydrogen, or (ii) R 1 and R 2 are taken together with the nitrogen atom to which they are bonded to form a C4-C7 nitrogen-containing saturated or aromatic ring, provided that no more than one of R 1 and R 2 is hydrogen; with a compound of the formula: wherein R 3 is chosen from C 1 -C 6 alkyl, C 1 -C 6 substituted alkyl, benzyl, substituted benzyl, biphenyl, naphthyl, phenyl, or substituted phenyl, to produce a compound of
- the disclosure provides the method of the first aspect, wherein the compound of formula (I) is
- the disclosure provides the method of the first aspect, wherein the compound of formula (I) is HSiR.
- the disclosure provides the method of the first or second aspect, wherein R 1 and R 2 are chosen from methyl, ethyl, propyl, sec-butyl, and t-butyl.
- the disclosure provides the method of any one of the first through fourth aspects, wherein at least one of R 1 and R 2 is t-butyl.
- the disclosure provides the method of the first, second, or third aspects, wherein at least one of R 1 and R 2 is cyclohexyl.
- the disclosure provides the method of the first, second, or third aspects, wherein R 1 and R 2 are taken together with the nitrogen atom to which they are attached, to form a pyrrole, pyrrolidine, or piperidine ring.
- the disclosure provides the method of any one of the first through the seventh aspects, wherein R 3 is C 1 -C 6 alkyl.
- the disclosure provides the method of any one of the first through seventh aspects, wherein R 3 is phenyl.
- the disclosure provides the method of any one of the first through seventh aspects, wherein R 3 is substituted phenyl.
- the disclosure provides the method of any one of the first through seventh, or tenth aspects, wherein R 3 is 4-fluorophenyl.
- the disclosure provides the method of any one of the first through seventh or tenth aspects, wherein R 3 is 3,5-difluorophenyl.
- the disclosure provides the method of the first, second, or third aspects, wherein at least one of R 1 and R 2 is ethyl and R 3 is methyl or phenyl.
- the disclosure provides a method for preparing a compound having the formula (II):
- each R 1 and each R 2 is independently chosen from a C 1 -
- R 1 and R 2 are taken together with the nitrogen atom to which they are bonded to form a C 4 -C 7 nitrogen-containing saturated or aromatic ring, provided that no more than one of R 1 and R 2 is hydrogen; with a compound of the formula: wherein R 3 is chosen from C 1 -C 6 alkyl, C 1 -C 6 substituted alkyl, benzyl, substituted benzyl, biphenyl, naphthyl, phenyl, or substituted phenyl, to produce a compound of formula (II).
- the disclosure provides the method of the fourteenth aspect, wherein R 1 and R 2 are chosen from methyl, ethyl, propyl, sec-butyl, and t-butyl.
- the disclosure provides the method of the fourteenth aspect, wherein at least one of R 1 or R 2 is t-butyl.
- the disclosure provides the method of the fourteenth aspect, wherein at least one of R 1 or R 2 is cyclohexyl.
- the disclosure provides the method of the fourteenth aspect, wherein R 1 and R 2 are taken together with the nitrogen atom to which they are attached, to form a pyrrole, pyrrolidine, or piperidine ring.
- the disclosure provides the method of any one of the fourteenth through eighteenth aspects, wherein R 3 is C 1 -C 6 alkyl.
- the disclosure provides the method of any one of the fourteenth through eighteenth aspects, wherein R 3 is phenyl.
- the disclosure provides the method of the fourteenth aspect, wherein at least one of R 1 and R 2 is ethyl and R 3 is methyl or phenyl.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
Description
Claims
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020267002623A KR20260025875A (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilanes |
| EP21883749.0A EP4232410A4 (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilanes |
| KR1020237016859A KR20230088488A (en) | 2020-10-23 | 2021-10-20 | Method for producing iodosilane |
| JP2023524893A JP7604641B2 (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilane |
| CN202180079218.9A CN116457310A (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilane |
| CA3199231A CA3199231A1 (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilanes |
| JP2024157269A JP2025003979A (en) | 2020-10-23 | 2024-09-11 | Method for preparing iodosilane |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202063104910P | 2020-10-23 | 2020-10-23 | |
| US63/104,910 | 2020-10-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022087036A1 true WO2022087036A1 (en) | 2022-04-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2021/055707 Ceased WO2022087036A1 (en) | 2020-10-23 | 2021-10-20 | Method for preparing iodosilanes |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US11905174B2 (en) |
| EP (1) | EP4232410A4 (en) |
| JP (2) | JP7604641B2 (en) |
| KR (2) | KR20260025875A (en) |
| CN (1) | CN116457310A (en) |
| CA (1) | CA3199231A1 (en) |
| TW (1) | TWI891926B (en) |
| WO (1) | WO2022087036A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20250313483A1 (en) * | 2024-04-05 | 2025-10-09 | Dnf Co., Ltd. | Method for preparing diiodosilane |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160264426A1 (en) * | 2016-05-19 | 2016-09-15 | Air Liquide Advanced Materials, Inc. | Synthesis methods for halosilanes |
| WO2017201456A1 (en) * | 2016-05-19 | 2017-11-23 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Preparation of si-h containing iodosilanes via halide exchange reaction |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2950030A1 (en) * | 1979-12-13 | 1981-07-16 | Dynamit Nobel Ag, 5210 Troisdorf | METHOD FOR CLEAVING SILOXANES |
| US20130243968A1 (en) * | 2012-03-16 | 2013-09-19 | Air Products And Chemicals, Inc. | Catalyst synthesis for organosilane sol-gel reactions |
| US11104990B2 (en) * | 2015-09-11 | 2021-08-31 | Versum Materials Us, Llc | Methods for depositing a conformal metal or metalloid silicon nitride film and resultant films |
| TWI722077B (en) * | 2015-12-18 | 2021-03-21 | 中國大陸商江蘇南大光電材料股份有限公司 | Method for making an organoaminosilane; a method for making a silylamine from the organoaminosilane |
| US9701695B1 (en) * | 2015-12-30 | 2017-07-11 | American Air Liquide, Inc. | Synthesis methods for amino(halo)silanes |
| US10384944B2 (en) * | 2016-05-19 | 2019-08-20 | L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude | Preparation of Si—H containing iodosilanes via halide exchange reaction |
| JP6688513B2 (en) * | 2018-10-18 | 2020-04-28 | ヤマナカヒューテック株式会社 | Method for producing diiodosilane |
| JP7348285B2 (en) * | 2018-12-10 | 2023-09-20 | インテグリス・インコーポレーテッド | Preparation of triiodosilane |
-
2021
- 2021-10-20 US US17/505,685 patent/US11905174B2/en active Active
- 2021-10-20 JP JP2023524893A patent/JP7604641B2/en active Active
- 2021-10-20 EP EP21883749.0A patent/EP4232410A4/en active Pending
- 2021-10-20 WO PCT/US2021/055707 patent/WO2022087036A1/en not_active Ceased
- 2021-10-20 KR KR1020267002623A patent/KR20260025875A/en active Pending
- 2021-10-20 CA CA3199231A patent/CA3199231A1/en active Pending
- 2021-10-20 CN CN202180079218.9A patent/CN116457310A/en active Pending
- 2021-10-20 KR KR1020237016859A patent/KR20230088488A/en active Pending
- 2021-10-22 TW TW110139223A patent/TWI891926B/en active
-
2024
- 2024-09-11 JP JP2024157269A patent/JP2025003979A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160264426A1 (en) * | 2016-05-19 | 2016-09-15 | Air Liquide Advanced Materials, Inc. | Synthesis methods for halosilanes |
| WO2017201456A1 (en) * | 2016-05-19 | 2017-11-23 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Preparation of si-h containing iodosilanes via halide exchange reaction |
Non-Patent Citations (4)
| Title |
|---|
| ANDREAS GUPPER, ET AL.: "Synthesis and Properties of 1,2-Dichlorodisilane and 1,1,2-Trichlorodisilane", EUROPEAN JOURNAL OF INORGANIC CHEMISTRY, WILEY-VCH VERLAG , WENHEIM, DE, vol. 2001, no. 8, 1 August 2001 (2001-08-01), DE , pages 2007 - 2011, XP055440343, ISSN: 1434-1948, DOI: 10.1002/1099-0682(200108)2001:8<2007::AID-EJIC2007>3.0.CO;2-2 * |
| K HASSLER, W KOLLA, K SCHENZELB: "Syntheses, Infrared and Raman Vibrational Spectra, Normal Coordinate Analyses and 29Si-NMR-Spectra of Halogenated Disilanes XnSi2H6-n (X = F, Cl, Br, I)", JOURNAL OF MOLECULAR STRUCTURE, ELSEVIER AMSTERDAM, NL, vol. 348, 1 January 1995 (1995-01-01), NL , pages 353 - 356, XP055330513, ISSN: 0022-2860, DOI: 10.1016/0022-2860(95)08661-E * |
| See also references of EP4232410A4 * |
| VORONKOV M. G., VLASOVA N. N., BELOUSOVA L. I., GRIGOR’EVA O. YU., TSYRENDORZHIEVA I. P., RAKHLIN V. I.: "Acyl iodides in organic synthesis: XII. Reactions with organosilicon amines", RUSSIAN JOURNAL OF ORGANIC CHEMISTRY, vol. 44, no. 11, 1 November 2008 (2008-11-01), RU , pages 1585 - 1589, XP009535946, ISSN: 1070-4280, DOI: 10.1134/S1070428008110031 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7604641B2 (en) | 2024-12-23 |
| JP2023548071A (en) | 2023-11-15 |
| EP4232410A4 (en) | 2025-11-05 |
| KR20260025875A (en) | 2026-02-24 |
| JP2025003979A (en) | 2025-01-14 |
| TW202222686A (en) | 2022-06-16 |
| CN116457310A (en) | 2023-07-18 |
| US20220127149A1 (en) | 2022-04-28 |
| EP4232410A1 (en) | 2023-08-30 |
| KR20230088488A (en) | 2023-06-19 |
| CA3199231A1 (en) | 2022-04-28 |
| TWI891926B (en) | 2025-08-01 |
| US11905174B2 (en) | 2024-02-20 |
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