WO2022089637A1 - 一种吸附剂、液相加氢催化剂组合物、催化剂床及其用途 - Google Patents
一种吸附剂、液相加氢催化剂组合物、催化剂床及其用途 Download PDFInfo
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- WO2022089637A1 WO2022089637A1 PCT/CN2021/127928 CN2021127928W WO2022089637A1 WO 2022089637 A1 WO2022089637 A1 WO 2022089637A1 CN 2021127928 W CN2021127928 W CN 2021127928W WO 2022089637 A1 WO2022089637 A1 WO 2022089637A1
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Definitions
- the present invention relates to the technical field of liquid-phase hydrogenation of oil products, and more particularly to an adsorbent, a liquid-phase hydrogenation catalyst composition comprising the adsorbent, a catalyst bed comprising the liquid-phase hydrogenation catalyst composition, and an adsorbent thereof in adsorption technology or applications in liquid phase hydrogenation of oil products.
- Liquid-phase diesel hydrogenation is a new technology emerging in recent years, which hydrogenates diesel raw materials containing impurities such as sulfur in the state of liquid-solid two-phase.
- the feedstock for liquid-phase diesel hydrogenation is continuously contacted with the catalyst, and the dissolved hydrogen and sulfur-containing compounds to be reacted therein have more advantages in terms of mass transfer.
- CN103789029A discloses a two-phase hydrogenation combined method.
- a separator is arranged in the middle of a high-pressure separator of a traditional gas-phase circulating hydrogenation device, and the high-pressure separator is divided into two parts, a gas-liquid separation chamber and a hydrogen-dissolving chamber.
- the middle distillate oil which is difficult to remove impurities, is processed by the gas-phase circulating hydrogenation process.
- the generated material enters the gas-liquid separation chamber for gas-liquid separation, and the separated liquid phase enters the fractionation system.
- the feedstock of the two-phase hydrogenation unit entering the upper part of the hydrogen chamber and the circulating oil are in countercurrent contact.
- the two-phase hydrogenation unit feedstock and circulating oil after dissolving hydrogen enter the two-phase hydrogenation reactor for hydrogenation reaction.
- CN102876368A discloses a diesel liquid-phase hydrogenation method, wherein fresh diesel fuel is mixed with hydrogen in a hydrogen mixing tank and then enters a liquid-phase hydrogenation reactor for hydrorefining reaction, and the reaction effluent is decompressed by a pressure reducing valve without heat exchange Then, it enters the high temperature and low pressure flash tank for flash evaporation. A part of the obtained liquid phase is circulated back to the hydrogen mixing tank, mixed with fresh feed, and then mixed with hydrogen in the hydrogen mixing tank. The other part of the liquid phase is mixed with the flash vapor and then separated to obtain diesel products.
- CN108855115A discloses a coated catalyst, which includes three parts: hydrodesulfurization active component, sulfur adsorbent and carrier.
- the mass fraction of hydrodesulfurization active component is 2.0-20.0wt%, and the mass fraction of sulfur adsorbent is 30.0- 80.0wt%, and the balance is carrier.
- Hydrogen sulfide the product of liquid-phase hydrogenation, has an inhibitory effect on the reaction system, so the removal of hydrogen sulfide or the elimination or weakening of its inhibitory effect has always been a technical problem.
- the prior art has combined an adsorbent component with a hydrodesulfurization catalytic component in an attempt to provide protection for the hydrodesulfurization catalytic component through the chemical adsorption of hydrogen sulfide by the adsorbent component.
- the inventors of the present invention found that the disadvantage of this type of chemical adsorbent is that due to the existence of a saturation upper limit for chemical adsorption, the adsorption capacity of the chemical adsorbent for hydrogen sulfide is limited, which is manifested in the duration of the adsorption efficiency of the adsorbent for hydrogen sulfide. Short, the hydrodesulfurization catalytic component protection period is short.
- the inventors of the present invention have found an adsorbent with a specific structure and composition through assiduous research, which can realize temporary adsorption and temporary aggregation of hydrogen sulfide in the liquid phase hydrogenation process, thereby reducing the added
- concentration of hydrogen sulfide on the catalyst component with hydrogen reaction activity reduces the influence of hydrogen sulfide on the hydrogenation reaction and its inhibitory effect on the hydrodesulfurization catalyst, and the adsorption is reversible (in situ adsorption and desorption).
- the adsorbent has self-cleaning ability, which can maintain the hydrogen sulfide adsorption efficiency for a long time, and does not require the regeneration process required by chemical adsorbents.
- the present invention relates to the following aspects.
- a liquid-phase hydrogenation catalyst composition characterized in that the composition comprises at least one hydrogenation catalytic component with desulfurization activity and at least one sulfur adsorption component;
- the sulfur adsorption component includes an adsorbent porous material and a hydrogenation active metal supported on the adsorbent porous material. Based on the total weight of the sulfur adsorption component, the mass percentage of the adsorbent porous material is more than 90%, so The mass percentage of the hydrogenation active metal in terms of oxide is less than 10%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that, by weight, the hydrogenation catalytic component with desulfurization activity accounts for 30%-99%, preferably 40% %-97%, more preferably 60%-95%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the sulfur adsorption component accounts for 1%-70%, preferably 3%-60%, more preferably 5% %-40%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the particle size of the sulfur adsorption component is 0.5-5.0 mm, and the particle size of the hydrogenation catalyst having desulfurization activity is 0.5-5.0 mm. Diameter size is 0.5-4.0 mm.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that the amount of hydrogen sulfide adsorbed by the sulfur adsorbing component at 250-400° C. Hydrogenation catalysts are 20% to 500% higher.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the average pore size of the sulfur adsorption component is 10%-80% of the hydrogenation catalyst with desulfurization activity, preferably 20%-60%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the specific surface area of the sulfur adsorption component is 110%-300% of that of the hydrogenation catalyst having desulfurization activity, It is preferably 110%-200%.
- liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the adsorbent porous material is selected from the group consisting of activated carbon, alumina, silica, magnesia, zirconia, titania and At least one of molecular sieves.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the hydrogenation active metal in the sulfur adsorption component is selected from Fe, Co, Ni, Cu, Zn, Cr At least one of , Mo and W.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the sulfur adsorption component is prepared by a supported catalyst preparation method: extruding an adsorbent porous material, drying and calcining, impregnating the hydrogenation active metal, and then drying and calcining to obtain the sulfur adsorption component.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the hydrogenation catalyst component with desulfurization activity is selected from at least one of a supported catalyst and an unsupported catalyst kind.
- the liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that the supported catalyst comprises a carrier and hydrogenation active components, and a catalyst modified on the basis thereof,
- the mass content of the hydrogenation active components in terms of metal oxides is 15%-40% based on the total weight of the catalyst.
- the liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that, the unsupported catalyst comprises at least necessary binder and hydrogenation active components, based on the total weight of the catalyst In terms of metal oxides, the mass content of the hydrogenation active components is 30%-80%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the carrier in the supported catalyst and the binder in the unsupported catalyst are inorganic refractory oxidation compound, at least one selected from oxides of elements of Group II, Group III, Group IV and Group IVB of the Periodic Table of the Elements.
- liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that the hydrogenation active component is oxides of metals of Group VIB and Group VIII, wherein the metal of Group VIB is Mo and/or W and the Group VIII metal is Co and/or Ni.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, characterized in that the mass content of the metal oxide of Group VIB in the catalyst is 15%-30%, and the metal oxide of Group VIII is 15%-30% by mass. The content of metal oxide in the catalyst is 2%-10%.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the supported catalyst is formed by extruding an inorganic refractory oxide, drying and calcining and then impregnating the hydrogenation The active component is then dried and calcined to obtain the hydrogenation catalytic component with desulfurization activity.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the unsupported catalyst is prepared by co-precipitation of the hydrogenation active component and the binder component Homogeneous catalyst.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects in the liquid-phase hydrogenation reaction of oil products.
- the present invention also relates to the following aspects.
- An adsorbent especially a hydrogen sulfide adsorbent, characterized in that it comprises a porous material and a hydrogenation active metal supported on the porous material, wherein the adsorbent has an average pore size of 2-15 nm (preferably 2-10 nm), the specific surface area of the adsorbent is 200-500 m 2 /g (preferably 250-400 m 2 /g), and based on the total weight of the adsorbent, the hydrogenation active metal is a metal oxide The total mass content is 2.5 wt % or less (preferably 2 wt % or less, 1.5 wt % or less, or 0.05-1 wt %).
- the adsorbent according to any of the preceding or following aspects, wherein the hydrogenation-active metal is present in the form of an oxide/sulfide, and/or, the adsorbent is fully sulfided, and/or , based on the total weight of the adsorbent, the sulfur content (calculated as elemental sulfur) of the adsorbent is 3wt% or less (preferably 2wt% or less, 1wt% or less or 0.5wt% or less, but preferably 0.4wt% or more, 0.5 wt% or more, 1.0 wt% or more, or 1.3 wt% or more).
- the adsorbent according to any one of the aforementioned or the following aspects is a physical adsorbent for hydrogen sulfide, and its hydrogen sulfide retention time is 30-300 min (preferably 40-250 min, more preferably 60-180 min).
- the mass percentage of the porous material is 90wt% or more (preferably 92wt% or more, 94wt% or more, 95wt% based on the total weight of the adsorbent) above, above 98 wt %, or 98-99.5 wt %), and/or, the porous material is selected from activated carbon, inorganic refractory oxides (especially from alumina, silica, magnesia, zirconia, and titania) at least one of) and at least one of molecular sieves (especially selected from at least one of alumina and silica), and/or, the hydrogenation active metal is selected from Fe, Co, Ni, Cu, At least one of Zn, Cr, Mo and W (preferably at least one selected from Fe, Zn, Ni, Co and Cu, more preferably at least one selected from Fe and Ni).
- adsorbent according to any one of the preceding or following aspects, wherein the particle size of the adsorbent is 0.5-5.0 mm (preferably 1-4 mm).
- An adsorption method comprising contacting an adsorbent according to any one of the preceding or following aspects with a material containing a sulfur-containing compound (especially hydrogen sulfide) to adsorb (especially reversibly adsorb) the sulfur-containing compound. step (referred to as an adsorption step), and optionally including a step of subjecting the adsorbent to a sulfurization treatment (referred to as a sulfurization step) prior to performing the adsorption step.
- a material containing a sulfur-containing compound especially hydrogen sulfide
- adsorb especially reversibly adsorb
- a liquid phase hydrogenation catalyst composition comprising at least one hydrogenation catalytic component having desulfurization activity and at least one sulfur adsorption component, wherein the sulfur adsorption component comprises a porous material and is supported on the porous material.
- a hydrogenation active metal on a material wherein the sulfur adsorption component has an average pore diameter of 2-15 nm (preferably 2-10 nm), and the sulfur adsorption component has a specific surface area of 200-500 m 2 /g (preferably 250-400 m 2 /g), based on the total weight of the sulfur adsorption component, the mass percentage of the hydrogenation active metal in terms of metal oxide is 10 wt % or less (preferably 8 wt % or less, 6 wt % or less, 5 wt % or less, 2.5 wt % or less) wt % or less, 2 wt % or less, 1.5 wt % or less, or 0.05-1 wt %), and the mass content of the hydrogen
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the weight ratio of the hydrogenation catalytic component with desulfurization activity to the sulfur adsorption component is 30-99: 1- 70 (preferably 40-97:3-60, more preferably 60-95:5-40), and/or, the hydrogenation catalytic component with desulfurization activity is in the form of solid particles, and the sulfur adsorption component is a solid particle form, and the hydrogenation catalytic component with desulfurization activity and the sulfur adsorption component exist in a form independent of each other (such as independent aggregates or physical mixtures).
- the hydrogenation catalyst component with desulfurization activity is a porous solid particle with a particle size of 0.5-4.0 mm (preferably 1 -4mm), and/or, the average pore size of the hydrogenation catalytic component with desulfurization activity is 2-30 nm (preferably 5-25 nm), and/or, the ratio of the hydrogenation catalytic component with desulfurization activity
- the surface area is 100-400 m 2 /g (preferably 150-300 m 2 /g), and/or, the hydrogen sulfide retention time of the sulfur adsorption component is 1.3-5.0 times that of the hydrogenation catalyst with desulfurization activity (preferably 1.5-3.0 times or 2.0-3.0 times), and/or, the average pore size of the sulfur adsorption component is 10-80% (preferably 20-60% or 20%) of the average pore size of the hydrogenation catalyst with desulfurization activity -70%, more preferably 40-65%), and/or,
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the hydrogenation catalytic component having desulfurization activity is selected from at least one of a supported catalyst and an unsupported catalyst.
- liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the supported catalyst comprises a carrier and a hydrogenation active component, and/or the unsupported catalyst comprises a binder and hydrogenation active components.
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein, based on the total weight of the supported catalyst, the mass content of the hydrogenation active component in terms of metal oxides is 15 -40% (preferably 20-35%), and/or, based on the total weight of the unsupported catalyst, the mass content of the hydrogenation active component in terms of metal oxides is 30-80% (preferably 40%) -65%).
- the liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein the support is an inorganic refractory oxide (preferably selected from Group II, Group III, Group IV and at least one of oxides of group IVB elements, more preferably selected from at least one of alumina and silicon oxide), and/or, the binder is an inorganic refractory oxide (preferably selected from periodic elements Table at least one of oxides of Group II, Group III, Group IV and Group IVB elements, more preferably selected from at least one of alumina and silica), and/or, the hydrogenation
- the active component is selected from at least one of oxides of metals of group VIB and oxides of metals of group VIII of the periodic table (preferably, the metal of group VIB is Mo and/or W, and the metal of group VIB is Mo and/or W, and the metal of group VIB is Group VIII metals are Co and/or Ni).
- liquid-phase hydrogenation catalyst composition according to any one of the preceding or following aspects, wherein, based on the total weight of the supported catalyst, the mass content of the Group VIB metal in terms of metal oxide is 15- 30% (preferably 18-27%), the mass content of the Group VIII metal in terms of metal oxide is 2-10% (preferably 3-7%), and/or, based on the total amount of the unsupported catalyst In terms of weight, the mass content of the Group VIB metal in terms of metal oxide is 15-60% (preferably 18-57%), and the mass content of the Group VIII metal in terms of metal oxide is 2-20% ( preferably 3-18%).
- a catalyst bed (especially a fixed bed) comprising the liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects.
- the hydrogenation catalytic component having desulfurization activity forms at least one sub-catalyst bed A (preferably a column-shaped sub-catalyst bed A) along the material flow direction.
- the sulfur adsorption component forms at least one sub-catalyst bed B (preferably a columnar sub-catalyst bed B) along the material flow direction, and the sub-catalyst bed A and the sub-catalyst bed B alternately phase Adjacent, and/or, the hydrogenation catalytic component having desulfurization activity and the sulfur adsorption component are present in a substantially homogeneous mixture.
- the sub-catalyst bed B has a cross-section of any shape (such as at least one selected from the group consisting of rectangle, circle, ellipse, triangle, parallelogram, ring and irregular shape), and /or, on any cross section of the catalyst bed, the straight-line distance from the center point of the cross section of any one of the sub catalyst beds A to the center point of the cross section of any one of the sub catalyst beds B adjacent to it not more than 500mm (preferably not more than 200mm), and/or, in any cross-section of the catalyst bed, the area of the cross-section of the sub-catalyst bed A and the cross-section of the sub-catalyst bed B are the same as each other Or different, each independently is not more than 300000mm 2 (preferably not more than 100000mm 2 ), and/or, in any cross section of the catalyst bed, any point on the cross section of any one of the sub-catalyst beds A to its phase
- the shortest distance of the edge of the cross-section such as at least
- the proportion of the hydrogenation catalytic component with desulfurization activity is 35-90% (preferably 45%). -80%, more preferably 50-75%), and the proportion of the sulfur adsorption component is 10-65% (preferably 20-55%, more preferably 25-50%).
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization; the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide;
- the pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the curing temperature is 280-400°C
- the curing time is 4-22h.
- a hydrogenation process (preferably a liquid phase fixed bed hydrogenation process) comprising the liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects or the liquid phase hydrogenation catalyst composition according to any one of the preceding or following aspects
- the step in which the catalyst bed is contacted with the oil product under the conditions of liquid-phase hydrogenation reaction and the hydrogenation reaction occurs (called the hydrogenation step).
- the oil product is selected from at least one of gasoline, kerosene, diesel oil, wax oil, residual oil and coal tar (preferably selected from diesel oil, wax oil and at least one of residual oil), and/or, the sulfur content (converted to hydrogen sulfide) of the oil is 0.01-3.0 wt% (preferably 0.01-2.0 wt%), and/or, the liquid phase added
- the hydrogen reaction conditions include: reaction temperature 100-500°C (preferably 100-450°C), reaction pressure 1-20MPaG (preferably (2-15MPaG), liquid hourly space velocity 1-10h -1 (preferably 2-10h -1 , more Preferably 2-8h -1 ), the (dissolved) hydrogen content of the oil is 0.01-0.35wt% (preferably 0.05-0.25wt%).
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization, and the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide,
- the vulcanization pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the vulcanization temperature is 280-400°C
- the vulcanization time is 4-22h.
- FIG. 1 is a schematic cross-sectional view of the reactor after catalyst D1 and catalyst A1 are staged and loaded in Example 35.
- FIG. 1 is a schematic cross-sectional view of the reactor after catalyst D1 and catalyst A1 are staged and loaded in Example 35.
- FIG. 2 is a schematic cross-sectional view of the reactor after catalyst D2 and catalyst A2 are staged and loaded in Example 36.
- FIG. 2 is a schematic cross-sectional view of the reactor after catalyst D2 and catalyst A2 are staged and loaded in Example 36.
- FIG. 3 is a schematic cross-sectional view of the reactor after the catalyst D3 and catalyst A3 are staged and loaded in Example 37.
- FIG. 3 is a schematic cross-sectional view of the reactor after the catalyst D3 and catalyst A3 are staged and loaded in Example 37.
- the adsorbent according to the present invention belongs to the physical adsorbent of hydrogen sulfide, has no upper limit of hydrogen sulfide adsorption capacity, can continuously exert the hydrogen sulfide adsorption effect for a long time, and when used in combination with a hydrodesulfurization catalyst, compared with the existing The technology can effectively extend the protection period of the hydrodesulfurization catalyst.
- the adsorbent according to the present invention has self-cleaning ability, and when used in combination with a hydrodesulfurization catalyst, can provide effective protection throughout the life cycle of the hydrodesulfurization catalyst without the need for a regeneration process of the chemical adsorbent.
- the adsorption of hydrogen sulfide can be realized during the liquid phase hydrogenation process, and the flow of the liquid material can be used to promote the adsorption of sulfur
- the desorption of hydrogen sulfide on the component makes the adsorption and desorption reach a dynamic balance, so as to realize the accumulation of hydrogen sulfide in the material, that is, at the height of each thin layer in the catalyst bed, the hydrogen sulfide in the liquid phase will move to the sulfur adsorption group.
- the concentration of hydrogen sulfide on the hydrogenation catalytic component with desulfurization activity at the same height is reduced, thereby reducing the influence of hydrogen sulfide on the hydrogenation reaction, improving the reaction efficiency, and achieving better hydrogenation effect. .
- hydrogen sulfide retention time refers to the time period during which more than 90% of the hydrogen sulfide is desorbed after the hydrogen sulfide is adsorbed by the adsorbent.
- the method for measuring the retention time of hydrogen sulfide includes: filling the adsorbent in a container with a diameter of 1 m and a height of 7 m (the filling height is 2.3 m), and firstly taking the sulfur content (calculated as hydrogen sulfide) as 0.0003%
- the diesel oil dissolves hydrogen and hydrogen sulfide, so that the mass content of hydrogen sulfide in it is 0.2%, and the diesel oil is completely infiltrated into the adsorbent bed under the condition of liquid-phase hydrogenation reaction, and the infiltration is kept for 0.2h, and then the sulfur content (with sulfurization) is switched.
- Hydrogen meter is 0.0003% and has dissolved hydrogen, the adsorbent bed is flushed under the liquid phase hydrogenation reaction conditions, and the mass content of hydrogen sulfide in the effluent is measured until ⁇ 0.01%, from the beginning of flushing to hydrogen sulfide The time taken for the mass content ⁇ 0.01% is the retention time of hydrogen sulfide on the adsorbent.
- the liquid-phase hydrogenation reaction conditions are: the reaction temperature is 25°C, the reaction pressure is 6.3MPaG, the liquid hourly space velocity is 1.3h -1 , and the amount of dissolved hydrogen is the saturated amount of hydrogen dissolved in diesel at 6.3MPaG.
- the mean pore size and specific surface area are measured by nitrogen physisorption, and the metal content is measured by inorganic metal analysis methods including colorimetric analysis and inductively coupled plasma atomic emission spectrometry.
- the particle size refers to the volume average particle size unless otherwise specified, and the measurement method thereof can generally be performed by a laser method.
- any two or more embodiments of the present invention can be combined arbitrarily, and the technical solutions formed thereby belong to a part of the original disclosure content of this specification, and also fall within the protection scope of the present invention.
- the present invention relates to an adsorbent, especially a hydrogen sulfide adsorbent.
- the adsorbent is essentially a physical adsorbent of hydrogen sulfide, the adsorption of hydrogen sulfide by the adsorbent is reversible, and its chemical adsorption effect on hydrogen sulfide can be basically ignored or not required in the present invention. considerate.
- the adsorbents of the present invention can be used in the sulfurized state. Specifically, the adsorbent of the present invention can be used after vulcanization treatment.
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization, and the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide
- the vulcanization pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the vulcanization temperature is 280-400°C
- the vulcanization time is 4-22h.
- the adsorbent includes a porous material and a hydrogenation-active metal supported on the porous material.
- the adsorbent can realize the adsorption of hydrogen sulfide, and this adsorption is a short-term physical adsorption, and the adsorbed hydrogen sulfide will be flushed out with the flow of the liquid material, so that The adsorption vacancy is again left on the adsorbent to adsorb the hydrogen sulfide in the subsequent material.
- the adsorbent continuously adsorbs and desorbs hydrogen sulfide to achieve dynamic balance, so as to realize the concentration of hydrogen sulfide in the liquid material.
- the hydrogen sulfide concentration on or near the hydrodesulfurization catalyst is reduced to achieve a better hydrogenation effect.
- the average pore size of the adsorbent is 2-15 nm, preferably 2-10 nm.
- the specific surface area of the adsorbent is 200-500 m 2 /g, preferably 250-400 m 2 /g.
- the adsorbent is a physical adsorbent for hydrogen sulfide.
- the hydrogen sulfide retention time is generally 30-300min, preferably 40-250min, more preferably 60-180min.
- the adsorbent of the present invention has no upper limit of adsorption capacity for hydrogen sulfide, and does not require regeneration for hydrogen sulfide adsorption capacity.
- the adsorbent when used in combination with a hydrodesulfurization catalyst, such as in a liquid-phase hydrogenation reaction environment, the adsorbent should also have a certain amount of carbon due to the existence of carbon deposition reaction. High hydrogenation activity to inhibit carbon deposition, thereby prolonging the stability of the adsorbent to ensure long-term operation in the liquid phase hydrogenation reaction system. This function of inhibiting carbon deposition is referred to in the present invention as the self-cleaning ability of the adsorbent.
- the mass content of the hydrogenation active metal in terms of metal oxide is 2.5 wt % or less, preferably 2 wt % or less, 1.5 wt % or less, or 0.05- 1 wt%.
- the hydrogenation active metal exists in the form of oxide/sulfide.
- the adsorbent of the present invention is in a sulfide state, that is, all the hydrogenation-active metals contained in the adsorbent are in a sulfide state.
- the sulfur content (calculated as elemental sulfur) of the adsorbent is generally below 3 wt %, preferably below 2 wt %, below 1 wt % or 0.5 wt % below, but preferably 0.4 wt % or more, 0.5 wt % or more, 1.0 wt % or more, or 1.3 wt % or more.
- the adsorbents of the present invention exhibit substantially no chemisorption of hydrogen sulfide.
- the mass percentage of the porous material is more than 90wt%, preferably more than 92wt%, more than 94wt%, more than 95wt%, more than 98wt%, or 98- 99.5 wt%.
- the porous material is selected from at least one of activated carbon, inorganic refractory oxides and molecular sieves, especially selected from at least one of alumina, silica, magnesia, zirconia and titania One, more particularly at least one selected from alumina and silica.
- the hydrogenation active metal is selected from at least one of Fe, Co, Ni, Cu, Zn, Cr, Mo and W, preferably selected from Fe, Co, Ni, Cu, Zn, Cr, Mo and W. At least one of Zn, Ni, Co and Cu, more preferably at least one selected from Fe and Ni.
- the particle size of the adsorbent is 0.5-5.0 mm, preferably 1-4 mm.
- the adsorbent can be prepared by a supported catalyst preparation method well known to those skilled in the art. More specifically, the porous material is extruded, dried and calcined, and then impregnated with the hydrogenation active metal, and then dried and calcined to obtain the adsorbent.
- the extrusion molding is to mix the porous material with a peptizer, an extrusion aid, etc., mix it uniformly, and extrude it on an extruder. Or strips with a four-leaf clover-shaped cross-section.
- the impregnation is preferably an equal volume impregnation, in which the extruded porous material is impregnated with an equal volume of the stable salt solution of the hydrogenation active metal.
- both dryings in the above preparation process are at 70-150° C. for 1-24 hours, and both calcinations are at 300-600° C. for 1-10 hours.
- an adsorption method comprising a step of contacting the adsorbent of the present invention with a material containing a sulfur-containing compound to adsorb the sulfur-containing compound (referred to as an adsorption step).
- a material containing a sulfur-containing compound to adsorb the sulfur-containing compound
- the sulfur-containing compound in particular, hydrogen sulfide.
- the adsorption method further includes a step of subjecting the adsorbent to a sulfurization treatment (referred to as a sulfurization step) prior to the adsorption step.
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization, and the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide
- the vulcanization pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the vulcanization temperature is 280-400°C
- the vulcanization time is 4-22h.
- a liquid-phase hydrogenation catalyst composition comprising at least one hydrogenation catalytic component with desulfurization activity and at least one sulfur adsorption component.
- the at least one sulfur adsorption component the adsorbent (referred to as adsorbent A) described earlier in this specification may be included, or the adsorbent described below (referred to as adsorbent B) in this specification may be included , or a combination of both, but Adsorbent A is preferred.
- the difference between the adsorbent B and the adsorbent A only lies in the mass content of the hydrogenation active metal in the adsorbent.
- the mass percentage of the hydrogenation active metal in terms of metal oxide is 10 wt % or less, preferably 8 wt % or less, 6 wt % or less, 5 wt % % or less, 2.5 wt % or less, 2 wt % or less, 1.5 wt % or less, or 0.05-1 wt %.
- both the adsorbent B and the adsorbent A are collectively referred to as the adsorbent or sulfur adsorption component of the present invention without distinction.
- the mass content of the hydrogenation active metal of the sulfur adsorption component (based on the total weight of the sulfur adsorption component) , in terms of metal oxides) is the mass content of the hydrogenation active component of the hydrogenation catalytic component with desulfurization activity (based on the total weight of the hydrogenation catalytic component with desulfurization activity, in terms of metal oxides 0.06-66%, preferably 1.88-25%, more preferably 2.30-25%.
- the weight ratio of the hydrogenation catalytic component with desulfurization activity to the sulfur adsorption component is 30-99:1-70, preferably 40-97:3-60, more preferably 60 -95:5-40.
- the hydrogenation catalytic component having desulfurization activity is in the form of solid particles
- the sulfur adsorption component is in the form of solid particles.
- the hydrogenation catalytic component having desulfurization activity and the sulfur adsorption component exist in independent forms from each other, such as independent aggregates or physical mixtures.
- the hydrogenation catalytic component with desulfurization activity is not combined with the sulfur adsorption component as a whole, for example, they are combined on the same particle by means of impregnation or the like.
- the hydrogenation catalytic component with desulfurization activity is porous solid particles, and the particle size thereof is 0.5-4.0 mm, preferably 1-4 mm.
- the average pore diameter of the hydrogenation catalytic component with desulfurization activity is 2-30 nm, preferably 5-25 nm.
- the specific surface area of the hydrogenation catalytic component with desulfurization activity is 100-400 m 2 /g, preferably 150-300 m 2 /g.
- the hydrogen sulfide retention time of the sulfur adsorption component is 1.3-5.0 times, preferably 1.5-3.0 times or 2.0-3.0 times that of the hydrogenation catalyst with desulfurization activity.
- the average pore size of the sulfur adsorption component is 10-80% of the average pore size of the hydrogenation catalyst with desulfurization activity, preferably 20-60% or 20-70%, more preferably 40% -65%.
- the specific surface area of the sulfur adsorption component is 110-300%, preferably 110-200%, more preferably 115-160% of the specific surface area of the hydrogenation catalyst with desulfurization activity.
- the hydrogenation catalytic component with desulfurization activity is a catalyst that can realize desulfurization and is applied to liquid phase hydrogenation well known to those skilled in the art, and is selected from supported catalysts and unsupported catalysts at least one of them.
- the supported catalyst includes a support and a hydrogenation active component.
- the mass content of the hydrogenation active component in terms of metal oxide is 15-40%, preferably 20-35%.
- the unsupported catalyst includes a binder and a hydrogenation active component.
- the mass content of the hydrogenation active component in terms of metal oxide is 30-80%, preferably 40-65%.
- the carrier is an inorganic refractory oxide, preferably at least one selected from oxides of elements of Group II, Group III, Group IV and Group IVB of the periodic table, more At least one selected from alumina and silica is preferred.
- the binder is an inorganic refractory oxide, preferably at least one selected from oxides of elements from Group II, Group III, Group IV and Group IVB of the Periodic Table of the Elements , more preferably at least one selected from alumina and silica.
- the carrier or binder further includes materials formed by modifying these carriers or binders, and the purpose of the modification includes but is not limited to enhancing the strength of the catalyst and improving the activity of the catalyst Wait.
- the modification is carried out with modified elements such as B, P, and F, and the weight percentage of the modified elements is 0.8-8 wt% based on the weight of the modified carrier or binder.
- the hydrogenation active component is selected from at least one of oxides of metals in Group VIB and oxides of metals in Group VIII of the Periodic Table of the Elements, preferably, the Group VIB
- the metals are Mo and/or W, and the Group VIII metals are Co and/or Ni.
- the mass content of the metal of Group VIB in terms of metal oxide is 15-30%, preferably 18-27%, and the content of the Group VIII metal is 15-30%, preferably 18-27%.
- the mass content of the metal in terms of metal oxide is 2-10%, preferably 3-7%.
- the mass content of the metals of Group VIB in terms of metal oxides is 15-60%, preferably 18-57%, and the content of the Group VIII metals is 15-60%, preferably 18-57%.
- the mass content of the group metals, calculated as metal oxides, is 2-20%, preferably 3-18%.
- the supported catalyst is, for example, extruding the carrier, impregnating the hydrogenation active component after drying and calcination, and then drying and calcining to obtain the hydrogenation active component with desulfurization activity.
- catalytic components are to mix the carrier with a peptizer, an extrusion aid, etc., mix it uniformly, and extrude it on an extruder. Strips with a four-leaf clover-shaped cross-section, or spherical particles obtained by rolling balls, oil column molding, etc.
- the impregnation is preferably an equal volume impregnation, and the extruded support is impregnated with an equal volume of a stable salt solution of the hydrogenation active component.
- both dryings in the above preparation process are at 70-150° C. for 1-24 hours, and both calcinations are at 300-600° C. for 1-10 hours.
- the unsupported catalyst is a homogeneous catalyst prepared by co-precipitation of the hydrogenation active component and the binder component, including but not limited to.
- the present invention also relates to a catalyst bed, in particular a fixed bed.
- the catalyst bed comprises the liquid phase hydrogenation catalyst composition of the present invention, eg, is packed with the liquid phase hydrogenation catalyst composition of the present invention.
- the present invention has no particular limitation on the filling method, and any method known in the art can be used.
- the hydrogenation catalytic component with desulfurization activity and the sulfur adsorption component may also exist in a substantially uniformly mixed form.
- the hydrogenation catalytic component with desulfurization activity forms at least one sub-catalyst bed A along the material flow direction
- the sulfur The adsorbed components form at least one sub-catalyst bed B along the material flow direction
- the sub-catalyst bed A and the sub-catalyst bed B are alternately adjacent.
- the at least one sub-catalyst bed A preferably forms a columnar shape
- the at least one sub-catalyst bed B also preferably forms a columnar shape.
- the above-mentioned two components are filled in the reactor in an alternately adjacent manner, and the same component is filled into a column-shaped reaction unit in the direction of flow, and two adjacent column-shaped reaction units are viewed from the radial direction. Filled with the above two different components.
- the cross-section of each columnar reaction unit is in any shape, specifically a rectangle, a circle, a triangle, a parallelogram, a ring or an approximate shape thereof, or any other irregular shape.
- the cross-sections of the columnar reaction units within the same reactor may be the same or different.
- the sulfur adsorption component has a smaller average pore size and a larger specific surface area than a hydrogenation catalyst with desulfurization activity, and thus has a relatively stronger resistance to hydrogen sulfide. Moreover, this adsorption is a short-term physical adsorption, and the adsorbed hydrogen sulfide will be flushed out with the flow of the liquid material, so that adsorption vacancies are left on the sulfur adsorption component to adsorb the hydrogen sulfide in the subsequent material.
- the sulfur adsorption component continuously adsorbs and desorbs hydrogen sulfide to achieve dynamic equilibrium, so as to realize the centralized adsorption of hydrogen sulfide in the liquid material. Therefore, in the flow direction, the hydrogen sulfide in the material is more concentrated and distributed in the columnar reaction unit filled with the sulfur adsorption component, and the hydrogen sulfide concentration in the columnar reaction unit filled with the hydrogenation catalyst with desulfurization activity is reduced.
- the above gradation packing method can achieve better hydrogenation effect.
- the columnar reaction unit filled with the sulfur adsorption component should have a hydrogen sulfide adsorption capacity that matches the adjacent columnar reaction unit filled with a hydrogenation catalyst with desulfurization activity. Except depending on the hydrogen sulfide adsorption capacity of the sulfur adsorption component, the larger the contact area of the above-mentioned adjacent columnar reaction units, the better, and the smaller the volume of each columnar reaction unit, the better.
- the section of the columnar reaction unit with the hydrogenation catalyst with desulfurization activity is not more than 500mm, preferably not more than 300mm, more preferably not more than 200mm, further preferably not more than 100mm, most preferably not more than 50mm.
- the cross section of any one of the sub-catalyst beds A The straight line distance from the center point of the sub-catalyst bed B to the center point of the cross-section of any one of the sub-catalyst beds B adjacent to it is not more than 500mm, preferably not more than 200mm.
- the area of the cross section of the sub-catalyst bed A and the area of the cross-section of the sub-catalyst bed B are the same or different from each other, independently of each other. is not more than 300,000 mm 2 , preferably not more than 100,000 mm 2 .
- the shortest distance is no more than 500mm, preferably no more than 300mm, more preferably no more than 200mm, further preferably no more than 100mm, most preferably no more than 50mm.
- the hydrogenation catalytic component with desulfurization activity accounts for 35-90%, preferably 45-80%, more preferably 50-75% %.
- the proportion of the sulfur adsorption component is 10-65%, preferably 20-55%, more preferably 25-50%.
- the hydrogenation catalytic component having desulfurization activity is subjected to sulfurization treatment, and the sulfur adsorption component is or is not subjected to sulfurization treatment.
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization, and the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide
- the vulcanization pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the vulcanization temperature is 280-400°C
- the vulcanization time is 4-22h.
- the present invention also relates to a hydrogenation method, especially a liquid-phase fixed bed hydrogenation method.
- the hydrogenation method includes the step of contacting the liquid-phase hydrogenation catalyst composition of the present invention or the catalyst bed of the present invention with an oil product under liquid-phase hydrogenation reaction conditions to undergo a hydrogenation reaction (referred to as hydrogenation). step).
- the oil product is selected from at least one of gasoline, kerosene, diesel oil, wax oil, residual oil and coal tar, preferably at least one selected from diesel oil, wax oil and residual oil.
- the sulfur content (converted to hydrogen sulfide) of the oil is 0.01-3.0 wt %, preferably 0.01-2.0 wt %.
- the liquid-phase hydrogenation reaction conditions include: a reaction temperature of 100-500° C. (preferably 100-450° C.), a reaction pressure of 1-20 MPaG (preferably (2-15 MPaG), and a liquid hourly space velocity of 1 -10h -1 (preferably 2-10h -1 , more preferably 2-8h -1 ), the (dissolved) hydrogen content of the oil is 0.01-0.35wt% (preferably 0.05-0.25wt%).
- the hydrogenation method further comprises the step of subjecting the liquid-phase hydrogenation catalyst composition or the catalyst bed to a sulfidation treatment prior to the hydrogenation step.
- the reaction conditions of the vulcanization treatment include: dry vulcanization or wet vulcanization, and the vulcanizing agent is at least one selected from hydrogen sulfide, carbon disulfide, dimethyl disulfide, methyl sulfide and n-butyl sulfide
- the vulcanization pressure is 1.2-15MPaG (1.2-9.4MPaG)
- the vulcanization temperature is 280-400°C
- the vulcanization time is 4-22h.
- the sulfur adsorption component does not have to undergo sulfidation treatment, because the active metal content in the sulfur adsorption component is low, the hydrogen sulfide generated by the liquid-phase hydrogenation reaction system can be used to carry out self-sulfurization in the initial stage, consuming hydrogen sulfide. At the same time, it has hydrogenation activity to avoid carbon deposition in subsequent reactions. Therefore, the hydrogenation catalytic component with desulfurization activity can be sulfurized first and then mixed with the sulfur adsorption component, or the two components can be mixed and sulfurized together, and then the liquid phase hydrogenation reaction can be carried out.
- the present invention will be further described in detail below through examples and comparative examples, but the present invention is not limited to the following examples.
- the average pore diameter and specific surface area were measured using an ASAP2400 adsorption instrument.
- the average pore size of catalyst D1 was 9.5 nanometers, the specific surface area was 268.9 square meters per gram, the particle size was 2 mm, the hydrogen sulfide retention time was 55.3 min, the hydrogenation active metals were Mo and Ni, and the total mass of the hydrogenation active metals was The content is 28 wt%.
- the average pore diameter of catalyst D2 is 9.8 nanometers
- the specific surface area is 253.3 square meters/g
- the particle size is 1.5 mm
- the hydrogen sulfide retention time is 53.2 min
- the hydrogenation active metals are Mo and Ni
- the mass of the hydrogenation active metals is The content is 32 wt%.
- the average pore diameter of catalyst D3 is 10.7 nanometers
- the specific surface area is 211.1 square meters/g
- the particle size is 1.5 mm
- the hydrogen sulfide retention time is 47.1 min
- the hydrogenation active metals are Mo and Co
- the mass of the hydrogenation active metals is The content was 19 wt%.
- the average pore size of catalyst D4 was 9.3 nanometers, the specific surface area was 259.4 square meters/g, the particle size was 2.3 mm, the hydrogen sulfide retention time was 63.4 min, the hydrogenation active metals were W and Ni, and the mass of the hydrogenation active metals was The content was 29 wt%.
- the average pore diameter of catalyst D5 is 10.3 nanometers, the specific surface area is 239.1 square meters/g, the particle size is 1.5 mm, the hydrogen sulfide retention time is 49 min, the hydrogenation active metal is Mo, and the mass content of the hydrogenation active metal is 15wt. %.
- the average pore diameter of catalyst D6 is 6.8 nanometers
- the specific surface area is 120.7 square meters/g
- the particle size is 1.7 mm
- the hydrogen sulfide retention time is 79.3 min
- the hydrogenation active metals are Mo and Ni
- the mass of the hydrogenation active metals The content is 28 wt%.
- the average pore diameter of catalyst D7 is 19.3 nanometers, the specific surface area is 168.3 square meters/g, the particle size is 1.5 mm, the hydrogen sulfide retention time is 23.7 min, the hydrogenation active metals are Mo and Co, and the mass of the hydrogenation active metals is The content was 19 wt%.
- the average pore size of the sulfur adsorption component A1 is 4.7 nanometers
- the specific surface area is 427.9 square meters per gram
- the particle size is 2 mm
- the hydrogen sulfide retention time is 200.9 min
- the hydrogenation active metal is Ni
- the mass of the hydrogenation active metal The content was 2.3 wt%
- the sulfur content was 0 wt%.
- the average pore size of the sulfur adsorption component A2 is 5.6 nanometers, the specific surface area is 310.9 square meters/g, the particle size is 3.6 mm, the hydrogen sulfide retention time is 182.1 min, the hydrogenation active metal is Fe, and the hydrogenation active metal is Fe.
- the mass content is 4 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A3 is 3.7 nanometers, the specific surface area is 309.3 square meters/g, the particle size is 4.3 mm, the hydrogen sulfide retention time is 197.5 min, the hydrogenation active metal is Co, and the hydrogenation active metal is Co.
- the mass content is 1.9 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A4 is 7.3 nanometers, the specific surface area is 330.5 square meters/g, the particle size is 2.6 mm, the hydrogen sulfide retention time is 156.3 min, the hydrogenation active metal is Zn, and the hydrogenation active metal is Zn.
- the mass content is 0.8 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A5 is 4.3 nanometers, the specific surface area is 355.1 square meters/g, the particle size is 2.4 mm, the hydrogen sulfide retention time is 205.3 min, the hydrogenation active metal is Fe, and the hydrogenation active metal is Fe.
- the mass content is 1.9 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A6 was 5.1 nanometers, the specific surface area was 364.7 square meters per gram, the particle size was 1.5 mm, the hydrogen sulfide retention time was 190.7 min, the hydrogenation active metal was Ni, and the hydrogenation active metal was Ni.
- the mass content is 10 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A7 is 7.6 nanometers
- the specific surface area is 306.5 square meters per gram
- the particle size is 2 mm
- the hydrogen sulfide retention time is 132.8 min
- the hydrogenation active metal is Fe
- the mass of the hydrogenation active metal The content was 5.6 wt% and the sulfur content was 0 wt%.
- the average pore size of the sulfur adsorption component A8 is 5.5 nanometers, the specific surface area is 298.7 square meters/g, the particle size is 2 mm, the hydrogen sulfide retention time is 153.1 min, the hydrogenation active metal is Zn, and the mass of the hydrogenation active metal The content was 1.1 wt%, and the sulfur content was 0 wt%.
- the average pore size of the sulfur adsorption component A9 is 5.4 nanometers, the specific surface area is 342.1 square meters per gram, the particle size is 2.0 mm, the hydrogen sulfide retention time is 187.7 min, the hydrogenation active metal is Ni, and the hydrogenation active metal is Ni.
- the mass content is 2 wt %, and the sulfur content is 0 wt %.
- the sulfur adsorption component A9 in Example 16 was vulcanized by dry method, the reactor filled with A9 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 3.0 MPa, and the temperature was increased to 310 ° C. Constant temperature vulcanization After 30 min, the reactor was carefully unloaded under nitrogen protection.
- the average pore size of sulfurized sulfur adsorption component A9 is 5.3 nanometers, the specific surface area is 322.7 square meters/g, the particle size is 2 mm, the hydrogen sulfide retention time is 193.3 min, the hydrogenation active metal is Ni, and the hydrogenation active metal is Ni.
- the mass content is 2wt%, and the sulfur content is 0.97wt%.
- the average pore size of the sulfur adsorption component A10 is 4.5 nanometers, the specific surface area is 314.7 square meters/g, the particle size is 2 mm, the hydrogen sulfide retention time is 175.9 min, the hydrogenation active metal is Ni, and the mass of the hydrogenation active metal The content was 0.005 wt%, and the sulfur content was 0 wt%.
- the average pore size of the sulfur adsorption component A11 is 15.3 nanometers, the specific surface area is 217.6 square meters per gram, the particle size is 2.1 mm, the hydrogen sulfide retention time is 98.3 min, the hydrogenation active metal is Ni, and the hydrogenation active metal is Ni.
- the mass content is 3 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A12 is 1.8 nanometers, the specific surface area is 310.3 square meters per gram, the particle size is 2.4 mm, the hydrogen sulfide retention time is 179.8 min, the hydrogenation active metal is Fe, and the hydrogenation active metal is Fe.
- the mass content is 1.9 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A13 is 3.8 nanometers, the specific surface area is 510.6 square meters/g, the particle size is 2.2 mm, the hydrogen sulfide retention time is 207.1 min, the hydrogenation active metal is Ni, and the hydrogenation active metal is Ni.
- the mass content is 3 wt%, and the sulfur content is 0 wt%.
- the average pore size of the sulfur adsorption component A14 is 5.2 nanometers, the specific surface area is 183.2 square meters per gram, the particle size is 2.6 mm, the hydrogen sulfide retention time is 41.7 min, the hydrogenation active metal is Ni, and the hydrogenation active metal is Ni.
- the mass content is 2.3 wt%.
- the average pore size of the sulfur adsorption component A15 is 4.1 nanometers, the specific surface area is 286.1 square meters per gram, the particle size is 3.2 mm, the hydrogen sulfide retention time is 171.3 min, the hydrogenation active metal content is 0wt%, and the sulfur content is 0wt%.
- the average pore size of the sulfur adsorption component A16 is 2.7 nanometers, the specific surface area is 301.5 square meters per gram, the particle size is 2.7 mm, the hydrogen sulfide retention time is 102.1 min, and the hydrogenation active metals are Ni, W, Zn, and the hydrogenation active metals are Ni, W, and Zn.
- the mass content of hydrogen-active metal was 29.8 wt%, and the sulfur content was 0 wt%.
- Vulcanize D1 as follows:
- the filled reactor of D1 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 3.3 MPa, the temperature was increased to 300 ° C, and the vulcanization was performed at a constant temperature for 8 hours, and the reactor was carefully discharged under nitrogen protection.
- the vulcanized D1 and A1 were mixed in a mass ratio of 85:15 to obtain a catalyst composition Z1.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.6 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 49.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 159.1%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 8.2% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D2 is vulcanized as follows:
- the reactor filled with D2 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 6.3 MPa, the temperature was raised to 390 ° C, and the temperature was vulcanized for 6 hours.
- the vulcanized D2 and A2 were mixed in a mass ratio of 88:12 to obtain a catalyst composition Z2.
- the hydrogen sulfide retention time of the sulfur adsorption component is 2.4 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 57.1% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 122.8%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 12.5% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D4 is vulcanized as follows:
- the reactor filled with D4 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.0 MPa, the temperature was raised to 330 ° C, and the temperature was vulcanized for 12 hours.
- the sulfided D4 and A4 were mixed in a mass ratio of 76:24 to obtain a catalyst composition Z3.
- the hydrogen sulfide retention time of the sulfur adsorption component is 2.5 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 78.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 127.4%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 2.8% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and A3 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z4.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.2 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 34.6% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 146.5%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 10.0% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D2 is vulcanized as follows:
- the reactor filled with D2 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 6.3 MPa, the temperature was raised to 390 ° C, and the temperature was vulcanized for 6 hours.
- the sulfided D2 and A5 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z5.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.9 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 43.9% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 140.2%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 5.9% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and A5 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z6.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.4 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 40.2% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 168.2%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 10.0% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and A6 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z7.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.0 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 47.7% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 172.8%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 52.6% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the vulcanized D3 and A7 were mixed in a mass ratio of 85:15 to obtain a catalyst composition Z8.
- the hydrogen sulfide retention time of the sulfur adsorption component is 2.8 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 71.0% of that of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 145.2%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 29.5% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D4 is vulcanized as follows:
- the reactor filled with D4 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.0 MPa, the temperature was raised to 330 ° C, and the temperature was vulcanized for 12 hours.
- the sulfided D4 and A8 were mixed in a mass ratio of 76:24 to obtain a catalyst composition Z9.
- the hydrogen sulfide retention time of the sulfur adsorption component is 2.4 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 59.1% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 115.2%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 3.8% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and A1 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z10.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.3 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 43.9% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 202.7%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 12.1% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the oxidation state D3 and A2 were mixed in a mass ratio of 68:32 to obtain a catalyst composition Z11.
- the catalyst composition Z11 needs to be subjected to sulfidation in the reactor before the hydrogenation reaction.
- wet vulcanization the raw material diesel and hydrogen are introduced into the reactor, and the pressure is increased to 4.0MPa. After the temperature is raised to 160 DEG C, a vulcanizing agent carbon disulfide is introduced, and the dosage is 10% of the total weight of the catalyst. Continue to heat up to 300°C for constant temperature vulcanization for 19 hours, then cool down to room temperature and wait for the next experiment.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.9 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 52.3% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 147.3%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 21.1% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D3 is vulcanized as follows:
- Adopt dry vulcanization fill the reactor filled with D3 with hydrogen, and introduce 2% hydrogen sulfide by volume, increase the pressure to 5.3 MPa, heat up to 340 ° C, vulcanize at constant temperature for 7 hours, and carefully unload the reactor under nitrogen protection.
- the vulcanized D3 and A9 were mixed in a mass ratio of 88:12 to obtain a catalyst composition Z12.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.0 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 50.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 162.1%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 10.5% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.3 MPa, the temperature was raised to 340 ° C, and the vulcanization was performed at a constant temperature for 7 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and the sulfided A9 were mixed in a mass ratio of 88:12 to obtain a catalyst composition Z13.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.1 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 49.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 152.9%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 10.5% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D7 is vulcanized as follows:
- the reactor filled with D7 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.0 MPa, the temperature was raised to 330 ° C, and the temperature was vulcanized for 12 hours.
- the sulfided D7 and A11 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z14.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.1 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 79.3% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 129.3%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 15.8% of the mass content of the hydrogenation active component of the hydrogenation catalyst component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.0 MPa, the temperature was increased to 330 ° C, and the temperature was vulcanized for 12 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D3 and A12 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z15.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.8 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 16.8% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 147.0%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 10.0% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D5 is vulcanized as follows:
- the reactor filled with D5 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 4.5 MPa, the temperature was increased to 310 ° C, and the constant temperature was vulcanized for 12 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D5 and A13 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z16.
- the hydrogen sulfide retention time of the sulfur adsorption component is 4.2 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 36.9 times that of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is 36.9 times that of the hydrogenation catalyst.
- the specific surface area of the catalyst is 213.6%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 20% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D6 is vulcanized as follows:
- the reactor filled with D6 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 4.5 MPa, the temperature was increased to 310 ° C, and the constant temperature was vulcanized for 12 hours.
- the sulfided D6 and A14 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z17.
- the hydrogen sulfide retention time of the sulfur adsorption component is 1.5 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 76.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 151.8%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 8.2% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D2 is vulcanized as follows:
- the reactor filled with D2 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 6.3 MPa, the temperature was raised to 390 ° C, and the temperature was vulcanized for 6 hours.
- the sulfided D2 and A15 were mixed in a mass ratio of 89:11 to obtain a catalyst composition Z18.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.2 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 41.8% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 113%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 0% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the A16 is vulcanized according to the following steps:
- the reactor filled with A16 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 6.8 MPa, the temperature was raised to 330 ° C, and the temperature was vulcanized for 6 hours, and the reactor was carefully unloaded under nitrogen protection.
- the catalyst system uses only sulfided A16.
- the D5 is vulcanized as follows:
- the reactor filled with D5 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 4.5 MPa, the temperature was increased to 310 ° C, and the constant temperature was vulcanized for 12 hours, and the reactor was carefully unloaded under nitrogen protection.
- the sulfided D5 and A6 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z19.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.9 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 49.5% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 152.5%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 66.7% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the D3 is vulcanized as follows:
- the reactor filled with D3 was filled with hydrogen, and 2% hydrogen sulfide by volume was introduced, the pressure was increased to 5.0 MPa, the temperature was increased to 330 ° C, and the temperature was vulcanized for 12 hours, and the reactor was carefully unloaded under nitrogen protection.
- the vulcanized D3 and A10 were mixed in a mass ratio of 78:22 to obtain a catalyst composition Z20.
- the hydrogen sulfide retention time of the sulfur adsorption component is 3.7 times that of the hydrogenation catalyst
- the average pore size of the sulfur adsorption component is 42.1% of the average pore size of the hydrogenation catalyst
- the specific surface area of the sulfur adsorption component is The specific surface area of the hydrogen catalyst is 149.1%
- the mass content of the hydrogenation active metal of the sulfur adsorption component is 0.026% of the mass content of the hydrogenation active component of the hydrogenation catalytic component.
- the above catalyst compositions were evaluated for activity. Evaluation conditions: a liquid-phase hydrogenation device was used, the reaction temperature was 340°C, the reaction pressure was 6.3MPa, the liquid hourly space velocity was 1.3h -1 , and the hydrogen was brought into the reactor from the raw material oil dissolved hydrogen at 6.3MPa.
- the raw material oil is the third-line straight-run diesel oil of a refinery of Sinopec, with a sulfur content of 1.53% and a nitrogen content of 150ppm.
- the resultant oil was subjected to sulfur content analysis to determine the desulfurization promoting effect of the catalyst composition.
- the results are shown in Table 1.
- composition number Composition Composition ratio Generated oil sulfur content, %
- Example 19 Z1 Vulcanized D1, A1 85:15 0.0013
- Example 20 Z2 Vulcanized D2, A2 88:12 0.0003
- Example 21 Z3 Vulcanized D4, A4 76:24 0.0025
- Example 22 Z4 Vulcanized D3, A3 78:22 0.0018
- Example 23 Z5 Vulcanized D2, A5 78:22 0.0002
- Example 24 Z6 Vulcanized D3, A5 78:22 0.0011
- Example 25 Z7 Vulcanized D3, A6 78:22 0.0015
- Example 26 Z8 Vulcanized D3, A7 85:15 0.0008
- Example 27 Z9 Vulcanized D4, A8 76:24 0.0023
- Example 28 Z10 Vulcanized D3, A1 78:22 0.0010
- Example 29 Z11 Oxidation state D3, A2 68:32 0.0015
- Example 30 Z12 Vulcan
- the reactor was filled with only the sulfur adsorption component A1. Dissolve hydrogen sulfide to a hydrogen sulfide mass content of 0.2% by using the hydrogen sulfide-free diesel oil with a sulfur content of 0.0003% obtained by catalyzing liquid-phase hydrogenation with the catalyst composition of Example 20 in Example 32, use it to wet A1, and ensure that the diesel oil does not penetrate the catalyst bed. Wetting conditions: temperature 25°C, pressure 6.3MPa, liquid hourly space velocity 1.3h -1 , wetting for 0.2 hours.
- Desulfurization catalyst component adsorption and desorption equilibrium test of the present invention Desulfurization catalyst component adsorption and desorption equilibrium test of the present invention:
- Example 32 use the catalyst composition of Example 20 to catalyze the hydrogen sulfide-free diesel oil with a sulfur content of 0.0003% in liquid-phase hydrogenation to dissolve hydrogen sulfide to a hydrogen sulfide mass content of 0.2%, use it to wet the sulfurized D2, and ensure that the diesel oil Does not penetrate the catalyst bed.
- Wetting conditions temperature 25°C, pressure 6.3MPa, liquid hourly space velocity 1.3h -1 , wetting for 0.2 hours.
- the catalyst D1 and the catalyst A1 are loaded into the cylindrical liquid-phase hydrogenation reactor:
- the reactor is divided into several squares, approximately squares and approximately triangular spaces by intersecting horizontal and vertical lines, in which catalyst D1 and catalyst A1 are cross-packed, as shown in FIG. 1 . Except for the edge parts, the side length of the central square is 40mm.
- the catalyst D2 and the catalyst A2 are loaded into the cylindrical liquid phase hydrogenation reactor:
- the reactor is divided into several concentric rings, and the catalyst D2 and the catalyst A2 are cross-packed in every two adjacent ring spaces, as shown in FIG. 2 .
- the radius of the center circle is 20mm, and the thickness of the remaining concentric rings is 20mm.
- the catalyst D3 and the catalyst A3 are loaded into the cylindrical liquid phase hydrogenation reactor:
- the reactor is divided into horizontal strips, and catalyst D3 and catalyst A3 are cross-packed in the spaces of every two adjacent horizontal strips, as shown in FIG. 3 .
- the thickness of each bar is 60mm.
- the following part is a long-term operation experiment, in which the raw material oil adopts the straight-run diesel oil of a certain Sinopec refinery, the sulfur content is 1.76%, and the nitrogen content is 161ppm:
- This example involves long-term experiments.
- Example 23 Using the reactor and reaction conditions in Example 32, the catalyst composition in Example 23 was loaded in the reactor, and a long-term experimental operation was carried out for 1000 hours. The generated oil and sulfur content was stable, and no deactivation was seen.
- This example involves long-term experiments.
- Example 35 Using the reactor, catalyst gradation loading scheme and reaction conditions in Example 35, a 1000-hour long-period experimental operation was carried out, and the generated oil and sulfur content was stable, and no deactivation was seen.
- This comparative example involves a long period experiment.
- Example 32 Using the reactor and reaction conditions in Example 32, the reactor was filled with the catalyst composition in Comparative Example 11 to carry out a 1000-hour long-period experimental operation.
- This comparative example involves a long period experiment.
- Example 32 Using the reactor and reaction conditions in Example 32, the reactor was filled with the sulfur adsorption component containing the hydrogenation active metal Zn in Example 11, and a 1000-hour long-term experimental operation was performed.
- This comparative example involves a long period experiment.
- Example 32 Using the reactor and reaction conditions in Example 32, the catalyst composition in Comparative Example 13 was filled in the reactor, and a 1000-hour long-period experimental operation was carried out.
- This comparative example involves a long period experiment.
- Example 32 Using the reactor and reaction conditions in Example 32, the reactor was filled with the catalyst composition in Comparative Example 14, and a 1000-hour long-period experimental operation was performed.
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Abstract
Description
| 组合物编号 | 组合物组成 | 组合物比例 | 生成油硫含量,% | |
| 实施例19 | Z1 | 硫化D1、A1 | 85:15 | 0.0013 |
| 实施例20 | Z2 | 硫化D2、A2 | 88:12 | 0.0003 |
| 实施例21 | Z3 | 硫化D4、A4 | 76:24 | 0.0025 |
| 实施例22 | Z4 | 硫化D3、A3 | 78:22 | 0.0018 |
| 实施例23 | Z5 | 硫化D2、A5 | 78:22 | 0.0002 |
| 实施例24 | Z6 | 硫化D3、A5 | 78:22 | 0.0011 |
| 实施例25 | Z7 | 硫化D3、A6 | 78:22 | 0.0015 |
| 实施例26 | Z8 | 硫化D3、A7 | 85:15 | 0.0008 |
| 实施例27 | Z9 | 硫化D4、A8 | 76:24 | 0.0023 |
| 实施例28 | Z10 | 硫化D3、A1 | 78:22 | 0.0010 |
| 实施例29 | Z11 | 氧化态D3、A2 | 68:32 | 0.0015 |
| 实施例30 | Z12 | 硫化D3、A9 | 88:12 | 0.0013 |
| 实施例31 | Z13 | 硫化D3、硫化A9 | 88:12 | 0.0006 |
| 对比例7 | Z14 | 硫化D7、A11 | 78:22 | 0.0031 |
| 对比例8 | Z15 | 硫化D3、A12 | 78:22 | 0.0035 |
| 对比例9 | Z16 | 硫化D5、A13 | 78:22 | 0.0029 |
| 对比例10 | Z17 | 硫化D6、A14 | 78:22 | 0.0032 |
| 对比例11 | Z18 | 硫化D2、A15 | 89:11 | 0.0029 |
| 对比例12 | —— | 硫化A16 | 100 | 0.0033 |
| 对比例13 | Z19 | 硫化D5、A6 | 78:22 | 0.0037 |
| 对比例14 | Z20 | 硫化D3、A10 | 78:22 | 0.0024 |
| 对比例15 | —— | 硫化D2 | 100 | 0.0035 |
| 编号 | 级配催化剂 | 生成油硫含量,% |
| 实施例35 | D1+A1 | 0.0009 |
| 对比例16 | D1 | 0.0011 |
| 实施例36 | D2+A2 | 0.0003 |
| 对比例17 | D2 | 0.0007 |
| 实施例37 | D3+A3 | 0.0016 |
| 对比例18 | D3 | 0.0021 |
Claims (22)
- 一种吸附剂(特别是硫化氢吸附剂),其特征在于,包括多孔材料和负载在所述多孔材料上的加氢活性金属,其中所述吸附剂的平均孔径为2-15nm(优选2-10nm),所述吸附剂的比表面积是200-500m 2/g(优选250-400m 2/g),并且以所述吸附剂的总重量计,所述加氢活性金属以金属氧化物计的质量含量为2.5wt%以下(优选2wt%以下、1.5wt%以下、或者0.05-1wt%)。
- 根据权利要求1所述的吸附剂,其中所述加氢活性金属以氧化物/硫化物的形式存在,和/或,所述吸附剂是完全硫化态的,和/或,以所述吸附剂的总重量计,所述吸附剂的硫含量(以硫元素计)为3wt%以下(优选2wt%以下、1wt%以下或0.5wt%以下,但优选0.4wt%以上、0.5wt%以上、1.0wt%以上或1.3wt%以上)。
- 根据权利要求1所述的吸附剂,是硫化氢的物理吸附剂,其硫化氢保留时间为30-300min(优选40-250min,更优选60-180min)。
- 根据权利要求1所述的吸附剂,其中以所述吸附剂的总重量计,所述多孔材料的质量百分比为90wt%以上(优选92wt%以上、94wt%以上、95wt%以上、98wt%以上、或者98-99.5wt%),和/或,所述多孔材料选自活性炭、无机耐熔氧化物(特别是选自氧化铝、氧化硅、氧化镁、氧化锆和氧化钛中的至少一种)和分子筛中的至少一种(特别是选自氧化铝和氧化硅中的至少一种),和/或,所述加氢活性金属选自Fe、Co、Ni、Cu、Zn、Cr、Mo和W中的至少一种(优选选自Fe、Zn、Ni、Co和Cu中的至少一种,更优选选自Fe和Ni中的至少一种)。
- 根据权利要求1所述的吸附剂,其中所述吸附剂的粒径为0.5-5.0mm(优选1-4mm)。
- 一种吸附方法,包括使根据权利要求1所述的吸附剂与含有含硫化合物(特别是硫化氢)的物料接触以吸附(特别是可逆吸附)所述含硫化合物的步骤(称为吸附步骤),并且任选包括在进行所述吸附步骤之前,对所述吸附剂进行硫化处理的步骤(称为硫化步骤)。
- 一种液相加氢催化剂组合物,包含至少一种具有脱硫活性的加氢催化组分和至少一种硫吸附组分,其中所述硫吸附组分包括多孔材料和负载在所述多孔材料上的加氢活性金属,其中所述硫吸附组分的平均孔径为2-15nm(优选2-10nm),所述硫吸附组分的比表面积是200-500m 2/g(优选250-400m 2/g),以所述硫吸附组分的总重量计,所述加氢活性金属以金属氧化物计的质量百分比为10wt%以下(优选8wt%以下、6wt%以下、5wt%以下、2.5wt%以下、2wt%以下、1.5wt%以下、或者0.05-1wt%),并且所述硫吸附组分的加氢活性金属的质量含量(以所述硫吸附组分的总重量计,以金属氧化物计)是所述具有脱硫活性的加氢催化组分的加氢活性组分的质量含量(以所述具有脱硫活性的加氢催化组分的总重量计,以金属氧化物计)的0.06-66%(优选1.88%-25%,更优选2.30%-25%)。
- 根据权利要求7所述的液相加氢催化剂组合物,其中所述具有脱硫活性的加氢催化组分与所述硫吸附组分的重量比为30-99:1-70(优选40-97:3-60,更优选60-95:5-40),和/或,所述具有脱硫活性的加氢催化组分是固体颗粒形态,所述硫吸附组分是固体颗粒形态,并且所述具有脱硫活性的加氢催化组分与所述硫吸附组分以彼此独立的形式存在(比如独立聚集体或物理混合物)。
- 根据权利要求7所述的液相加氢催化剂组合物,其中所述具有脱硫活性的加氢催化组分为多孔状固体颗粒,其粒径为0.5-4.0mm(优选1-4mm),和/或,所述具有脱硫活性的加氢催化组分的平均孔径为2-30nm(优选5-25nm),和/或,所述具有脱硫活性的加氢催化组分的比表面积是100-400m 2/g(优选150-300m 2/g),和/或,所述硫吸附组分的硫化氢保留时间是所述具有脱硫活性的加氢催化剂的1.3-5.0倍(优选1.5-3.0倍或2.0-3.0倍),和/或,所述硫吸附组分的平均孔径是所述具有脱硫活性的加氢催化剂的平均孔径的10-80%(优选20-60%或20-70%,更优选40-65%),和/或,所述硫吸附组分的比表面积是所述具有脱硫活性的加氢催化剂的比表面积的110-300%(优选110-200%,更优选115-160%)。
- 根据权利要求7所述的液相加氢催化剂组合物,其中所述具有脱硫活性的加氢催化组分选自负载型催化剂和非负载型催化剂中的至少一种。
- 根据权利要求10所述的液相加氢催化剂组合物,其中所述负载型催 化剂包括载体和加氢活性组分,和/或,所述非负载型催化剂包括粘结剂和加氢活性组分。
- 根据权利要求11所述的液相加氢催化剂组合物,其中以所述负载型催化剂的总重量计,所述加氢活性组分以金属氧化物计的质量含量为15-40%(优选20-35%),和/或,以所述非负载型催化剂的总重量计,所述加氢活性组分以金属氧化物计的质量含量为30-80%(优选40-65%)。
- 根据权利要求11所述的液相加氢催化剂组合物,其中所述载体为无机耐熔氧化物(优选选自元素周期表第II族、第III族、第IV族和第IVB族元素的氧化物中的至少一种,更优选选自氧化铝和氧化硅中的至少一种),和/或,所述粘结剂为无机耐熔氧化物(优选选自元素周期表第II族、第III族、第IV族和第IVB族元素的氧化物中的至少一种,更优选选自氧化铝和氧化硅中的至少一种),和/或,所述加氢活性组分选自元素周期表第VIB族金属的氧化物和第VIII族金属的氧化物中的至少一种(优选的是,所述第VIB族金属为Mo和/或W,并且所述第VIII族金属为Co和/或Ni)。
- 根据权利要求13所述的液相加氢催化剂组合物,其中以所述负载型催化剂的总重量计,所述第VIB族金属以金属氧化物计的质量含量为15-30%(优选18-27%),所述第VIII族金属以金属氧化物计的质量含量为2-10%(优选3-7%),和/或,以所述非负载型催化剂的总重量计,所述第VIB族金属以金属氧化物计的质量含量为15-60%(优选18-57%),所述第VIII族金属以金属氧化物计的质量含量为2-20%(优选3-18%)。
- 一种催化剂床(特别是固定床),包括根据权利要求7所述的液相加氢催化剂组合物。
- 根据权利要求15所述的催化剂床,其中所述具有脱硫活性的加氢催化组分沿着物料流动方向形成至少一个子催化剂床A(优选形成柱状的所述子催化剂床A),所述硫吸附组分沿着物料流动方向形成至少一个子催化剂床B(优选形成柱状的所述子催化剂床B),并且所述子催化剂床A与所述子催化剂床B交替相邻,和/或,所述具有脱硫活性的加氢催化组分和所述硫吸附组分以基本上均匀混合的形式存在。
- 根据权利要求16所述的催化剂床,其中所述子催化剂床A的横截面为任意图形(比如选自矩形、圆形、椭圆形、三角形、平行四边形、环形和 非规则形状中的至少一种),所述子催化剂床B的横截面为任意图形(比如选自矩形、圆形、椭圆形、三角形、平行四边形、环形和非规则形状中的至少一种),和/或,在所述催化剂床的任意横截面上,任意一个所述子催化剂床A的横截面的中心点到与其相邻的任意一个所述子催化剂床B的横截面的中心点的直线距离不超过500mm(优选不超过200mm),和/或,在所述催化剂床的任意横截面上,所述子催化剂床A的横截面的面积与所述子催化剂床B的横截面的面积彼此相同或不同,各自独立地为不超过300000mm 2(优选不超过100000mm 2),和/或,在所述催化剂床的任意横截面上,任意一个所述子催化剂床A的横截面上任一点到与其相邻的任意一个所述子催化剂床B的横截面的边缘的最短距离不超过500mm(优选不超过300mm,更优选不超过200mm,进一步优选不超过100mm,最优选不超过50mm)。
- 根据权利要求15所述的催化剂床,其中以所述催化剂床的总体积计,所述具有脱硫活性的加氢催化组分所占的比例为35-90%(优选45-80%,更优选50-75%),并且所述硫吸附组分所占的比例为10-65%(优选20-55%,更优选25-50%)。
- 根据权利要求15所述的催化剂床,其中所述具有脱硫活性的加氢催化组分经过硫化处理,而所述硫吸附组分经过或没有经过硫化处理,和/或,所述硫化处理的反应条件包括:干法硫化或湿法硫化,硫化剂为选自硫化氢、二硫化碳、二甲基二硫醚、甲基硫醚和正丁基硫醚中的至少一种,硫化压力为1.2-15MPaG(1.2-9.4MPaG),硫化温度为280-400℃,硫化时间为4-22h。
- 一种加氢方法(优选液相固定床加氢方法),包括使根据权利要求7所述的液相加氢催化剂组合物或根据权利要求15所述的催化剂床与油品在液相加氢反应条件下接触而发生加氢反应的步骤(称为加氢步骤)。
- 根据权利要求20所述的方法,其中所述油品选自汽油、煤油、柴油、蜡油、渣油和煤焦油中的至少一种(优选选自柴油、蜡油和渣油中的至少一种),和/或,所述油品的硫含量(换算为硫化氢)为0.01-3.0wt%(优选0.01-2.0wt%),和/或,所述液相加氢反应条件包括:反应温度100-500℃(优选100-450℃),反应压力1-20MPaG(优选(2-15MPaG),液时空速为1-10h -1(优选2-10h -1,更优选2-8h -1),所述油品的(溶解)氢气含量为0.01-0.35wt%(优选0.05-0.25wt%)。
- 根据权利要求20所述的方法,还包括在进行所述加氢步骤之前,对所述液相加氢催化剂组合物或所述催化剂床进行硫化处理的步骤,和/或,所述硫化处理的反应条件包括:干法硫化或湿法硫化,硫化剂为选自硫化氢、二硫化碳、二甲基二硫醚、甲基硫醚和正丁基硫醚中的至少一种,硫化压力为1.2-15MPaG(1.2-9.4MPaG),硫化温度为280-400℃,硫化时间为4-22h。
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| CA3192576A CA3192576A1 (en) | 2020-10-31 | 2021-11-01 | Adsorbent, liquid phase hydrogenation catalyst composition, catalyst bed and use thereof |
| KR1020237014832A KR20230093444A (ko) | 2020-10-31 | 2021-11-01 | 흡착제, 액상 수소화 촉매 조성물, 촉매층 및 이의 용도 |
| CN202180072420.9A CN116600894A (zh) | 2020-10-31 | 2021-11-01 | 一种吸附剂、液相加氢催化剂组合物、催化剂床及其用途 |
| EP21885363.8A EP4197631A4 (en) | 2020-10-31 | 2021-11-01 | ADSORBENT, LIQUID PHASE HYDROGENATION CATALYST COMPOSITION, CATALYST BED AND USE THEREOF |
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| CN202011530014.6A CN114713240B (zh) | 2020-12-22 | 2020-12-22 | 一种用于液相加氢的催化剂级配方法 |
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| CN (1) | CN116600894A (zh) |
| CA (1) | CA3192576A1 (zh) |
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| EP4268948A4 (en) * | 2020-12-22 | 2024-08-07 | China Petroleum & Chemical Corporation | SOLID PARTICLE BED, FIXED BED AND OIL HYDROGENATION PROCESS |
| CN119909720A (zh) * | 2023-10-31 | 2025-05-02 | 中国石油化工股份有限公司 | 双功能催化剂及其制备方法和吸附催化h2s的方法 |
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| CN111073689A (zh) * | 2018-10-22 | 2020-04-28 | 中国石油化工股份有限公司 | 一种重质油加氢处理方法 |
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| DE69925580D1 (de) * | 1998-12-08 | 2005-07-07 | Japan Energy Corp | Katalysator zur hydrodesulforierung und verfahren zu seiner herstellung |
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| CN103769038B (zh) * | 2012-10-23 | 2016-08-24 | 中国石油化工股份有限公司 | 一种气体脱硫吸附剂、其制备方法及应用 |
| FR3022156B1 (fr) * | 2014-06-13 | 2018-02-23 | Ifp Energies Now | Catalyseur mesoporeux et macroporeux a phase active comalaxee, son procede de preparation et son utilisation en hydrotraitement de residus |
| US11325107B2 (en) * | 2019-02-13 | 2022-05-10 | King Fahd University Of Petroleum And Minerals | Method for producing activated carbon supported Ni/Mo catalyst for hydrodesulfurization |
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- 2021-11-01 KR KR1020237014832A patent/KR20230093444A/ko active Pending
- 2021-11-01 CA CA3192576A patent/CA3192576A1/en active Pending
- 2021-11-01 TW TW110140647A patent/TW202228844A/zh unknown
- 2021-11-01 US US18/245,993 patent/US20230347322A1/en active Pending
- 2021-11-01 CN CN202180072420.9A patent/CN116600894A/zh active Pending
- 2021-11-01 EP EP21885363.8A patent/EP4197631A4/en active Pending
- 2021-11-01 WO PCT/CN2021/127928 patent/WO2022089637A1/zh not_active Ceased
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Also Published As
| Publication number | Publication date |
|---|---|
| EP4197631A1 (en) | 2023-06-21 |
| KR20230093444A (ko) | 2023-06-27 |
| US20230347322A1 (en) | 2023-11-02 |
| TW202228844A (zh) | 2022-08-01 |
| CN116600894A (zh) | 2023-08-15 |
| EP4197631A4 (en) | 2024-04-17 |
| CA3192576A1 (en) | 2022-05-05 |
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