WO2022142829A1 - 一种热失控处理方法、装置、系统及存储介质 - Google Patents
一种热失控处理方法、装置、系统及存储介质 Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
- H01M10/633—Control systems characterised by algorithms, flow charts, software details or the like
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- H—ELECTRICITY
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
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- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0046—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
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- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0092—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption with use of redundant elements for safety purposes
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- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
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- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
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- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/165—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
- G01R19/16533—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application
- G01R19/16538—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies
- G01R19/16542—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values characterised by the application in AC or DC supplies for batteries
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
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- H01M10/65—Means for temperature control structurally associated with the cells
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- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of battery heat dissipation, and in particular, to a thermal runaway processing method, device, system and storage medium.
- thermal runaway of the battery refers to the uncontrollable chain decomposition reaction of the power battery for some reasons, resulting in a sharp increase in the internal temperature, which eventually leads to the failure of the battery cell, and is accompanied by a large amount of gas and heat generation.
- causes of thermal runaway include but are not limited to mechanical collision, internal short circuit, overcharge, overheating, etc.
- the present application provides a thermal runaway processing method, device, system, and storage medium, which can use a battery module without thermal runaway to supply power to a cooling system , so that the cooling system cools and dissipates heat for the entire power battery pack, takes away the heat generated by thermal runaway, achieves a better heat dissipation effect, and improves the safety of the power battery pack.
- an embodiment of the present application provides a thermal runaway processing method, including:
- the second battery module is used to supply power to a cooling system, and the cooling system is used for cooling the power battery pack.
- the obtaining a second battery module based on the first battery module includes:
- the second battery module Based on the rated voltage of the first battery module and the cooling system, the second battery module is obtained, and the output voltage of the second battery module is greater than or equal to the rated voltage of the cooling system.
- the obtaining a second battery module based on the first battery module includes:
- VCU vehicle control unit
- the obtaining a second battery module based on the first battery module includes:
- VCU Vehicle Control Unit
- the second battery module is obtained based on the rated voltage of the cooling system and the first battery module.
- the obtaining a second battery module based on the first battery module includes:
- the second battery module is acquired.
- the obtaining a second battery module based on the first battery module includes:
- VCU vehicle control unit
- the battery parameters include: the real-time voltage of the battery module;
- the determining that thermal runaway occurs in the first battery module according to the battery parameters of each battery module of the plurality of battery modules includes:
- the real-time voltage change rate of the battery module is greater than or equal to the fourth preset threshold; and/or,
- an embodiment of the present application provides a thermal runaway processing device, and the thermal runaway processing device includes:
- an acquisition module for acquiring battery parameters of each battery module of a plurality of battery modules, the plurality of battery modules forming a power battery pack;
- a processing module configured to determine that thermal runaway occurs in the first battery module according to battery parameters of each battery module of the plurality of battery modules;
- the processing module is further configured to obtain a second battery module based on the first battery module, where the second battery module is at least one battery in the power battery pack except the first battery module module;
- the processing module is further configured to use the second battery module to supply power to a cooling system, and the cooling system is configured to cool the power battery pack.
- the processing module is used to:
- the second battery module Based on the rated voltage of the first battery module and the cooling system, the second battery module is obtained, and the output voltage of the second battery module is greater than or equal to the rated voltage of the cooling system.
- the processing module is used to:
- VCU vehicle control unit
- the processing module is used to:
- VCU Vehicle Control Unit
- the second battery module is obtained based on the rated voltage of the cooling system and the first battery module.
- the processing module is used to:
- the second battery module is acquired.
- the processing module is used to:
- VCU vehicle control unit
- the battery parameters include: the real-time voltage of the battery module; the processing module is used for:
- the real-time voltage change rate of the battery module is greater than or equal to the fourth preset threshold; and/or,
- an embodiment of the present application provides a battery management system, where the battery management system includes:
- a memory communicatively coupled to the at least one processor
- the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the thermal runaway handling method as described above.
- an embodiment of the present application provides a non-transitory computer-readable storage medium, where the non-transitory computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are used to execute the above-mentioned Thermal runaway treatment methods.
- thermal runaway processing system where the thermal runaway processing system includes the battery management system as described above.
- the thermal runaway processing method in the present application includes first acquiring battery parameters of each battery module of a plurality of battery modules in a power battery pack , and then determine the thermal runaway of the first battery module according to the battery parameters of each battery module of the plurality of battery modules, and then obtain the second battery module based on the first battery module, wherein the second battery module is In the power battery pack, at least one battery module other than the first battery module is used, and finally the second battery module is used to supply power to the cooling system.
- the thermal runaway processing method can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally and take away the internal factors of the power battery pack.
- the heat generated by thermal runaway cools and dissipates the power battery pack to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- FIG. 1 is a schematic structural diagram of a thermal runaway processing system provided by an embodiment of the present application.
- FIG. 2 is a schematic diagram of a hardware structure of a battery management system provided by an embodiment of the present application.
- FIG. 3 is a schematic flowchart of a thermal runaway processing method provided by an embodiment of the present application.
- FIG. 4 is a schematic flowchart of a thermal runaway processing method provided by an embodiment of the present application.
- FIG. 5 is a schematic structural diagram of a power battery pack provided by an embodiment of the present application.
- FIG. 6 is a schematic structural diagram of a power battery pack provided by another embodiment of the present application.
- FIG. 7 is a schematic structural diagram of a power battery pack provided by another embodiment of the present application.
- FIG. 8 is a schematic structural diagram of a thermal runaway processing device provided by an embodiment of the present application.
- thermal runaway processing system 100 battery management system 10; processor 101; memory 102; vehicle controller 20; power battery pack 200; cooling system 300; thermal runaway processing device 800; acquisition module 801;
- FIG. 1 is a thermal runaway processing system provided by an embodiment of the present application.
- the thermal runaway processing system 100 includes a battery management system 10 (Battery Management System, BMS for short).
- BMS Battery Management System
- the thermal runaway processing system 100 is used for When thermal runaway occurs in the power battery pack 200 , the power battery pack 200 is used to supply power to the cooling system 300 , thereby cooling the power battery pack 200 .
- the power battery pack 200 includes a plurality of battery modules, and each battery module is connected to the battery management system 10 in communication. The battery modules in the power battery pack 200 can form various power supply circuits.
- the battery management system 10 can identify the thermal runaway phenomenon according to the battery parameters of the battery module, and then determine the first battery When thermal runaway occurs in the module, the battery module with thermal runaway is shielded, and a second battery module is obtained.
- the second battery module is at least one battery module other than the first battery module in the power battery pack 200 , and the use does not occur.
- the thermally runaway battery module that is, the second battery module forms a high-voltage power supply circuit to supply power to the cooling system 300 , and then activate the cooling system 300 to cool the power battery pack 200 and dissipate heat.
- the cooling system 300 includes a water pump and a battery cooler, wherein the water pump can be powered by a low-voltage system (12V). After the water pump is turned on, the cooling liquid circulates, and the cooling liquid enters the cold plate in the power battery pack 200 to cool it down to achieve A certain heat dissipation effect, and the battery cooler is powered by the high-voltage circuit formed by the battery module without thermal runaway, so as to drive the battery cooler to work normally, and the refrigerant is passed into one side of the battery cooler, and the other side is passed for cooling.
- a low-voltage system (12V) After the water pump is turned on, the cooling liquid circulates, and the cooling liquid enters the cold plate in the power battery pack 200 to cool it down to achieve A certain heat dissipation effect, and the battery cooler is powered by the high-voltage circuit formed by the battery module without thermal runaway, so as to drive the battery cooler to work normally, and the refrigerant is passed into one side of the battery cooler, and the other side is passed for cooling.
- the two fully exchange heat in the battery cooler the heat in the cooling liquid is taken away by the refrigerant, and the cooling liquid after the cold water flows out of the battery cooler and then flows into the power battery pack to dissipate heat and form a cycle.
- the battery cooler can forcibly cool the cooling liquid, greatly improve the cooling efficiency of the cooling liquid, and quickly take away the internal heat of the power battery pack 200.
- the thermal runaway processing system 100 can Using the battery module without thermal runaway to supply power to the cooling system 300 greatly improves the cooling efficiency of the cooling liquid, improves the cooling effect of the cooling system 300 on the power battery pack 200 , and improves the safety of the power battery pack 200 .
- the thermal runaway processing system 100 further includes a vehicle controller 20 (Vehicle Control Unit, VCU for short), the VCU 20 is connected to the battery management system 10 in communication, and the battery management system 10 can connect the batteries of each battery module
- VCU Vehicle Control Unit
- the parameters are sent to the VCU20 for processing and analysis by the VCU20 to determine the thermally runaway battery module, that is, to determine the first battery module, and to obtain the second battery module based on the thermally runaway battery module and the rated voltage of the cooling system.
- the pack 200 achieves a good cooling effect and improves the safety of the power battery pack 200 .
- the battery management system 10 may obtain the rated voltage of the cooling system 300 sent by the VCU 20, and then obtain the second battery module based on the rated voltage of the cooling system 300 and the first battery module, that is, obtain no heat generation
- the battery management system 10 uses the second battery module to supply power to the cooling system 300 , so that the cooling system 300 cools the power battery pack 200 and dissipates heat.
- the thermal runaway processing system can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally, take away the heat generated by the thermal runaway in the power battery pack, and cool the power battery pack. And heat dissipation, to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- the battery management system 10 may be provided with: at least one processor 101 (one processor is used as an example in FIG. 2 ) and a memory 102 that are communicatively connected through a system bus or other means.
- the processor 101 is configured to provide computing and control capabilities to control the battery management system to complete thermal runaway processing and perform related tasks, for example, to control the battery management system 10 to perform any one of the following embodiments. Thermal runaway treatment methods.
- the memory 102 can be used to store non-transitory software programs, non-transitory computer-executable programs and modules, such as program instructions/ module.
- the processor 101 can implement the thermal runaway processing method in any of the following method embodiments by running the non-transitory software programs, instructions and modules stored in the memory 102.
- the memory 102 may include high-speed random access memory, and may also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid-state storage device.
- FIG. 3 is a schematic flowchart of a thermal runaway processing method provided by an embodiment of the present application.
- the method may be performed by any type of battery management system, such as the battery management system shown in FIG. 1 .
- the method may include, but is not limited to, the following steps:
- S31 Obtain battery parameters of each battery module of the plurality of battery modules, where the plurality of battery modules form a power battery pack;
- the power battery pack includes a plurality of battery modules, and a high-voltage power supply circuit can be formed by a high-voltage wire bundle in series or in parallel between the battery modules.
- the characteristics of each battery module can be represented by its battery parameters.
- the battery parameters include: But not limited to the real-time voltage of the battery module, the real-time output current/power of the battery module, the reference voltage of the battery module, and the sampling signal for sampling the battery module, etc., wherein each battery module includes n battery modules.
- Each cell has cell parameters such as cell reference voltage, cell real-time voltage, etc.
- the total voltage of n cells constitutes the voltage of the battery module. Therefore, the battery parameters of the battery module can also be passed through the battery model.
- the cell parameters in the group are represented.
- S32 Determine the thermal runaway of the first battery module according to the battery parameter of each battery module of the plurality of battery modules;
- thermal runaway occurs in a certain battery module, its battery parameters deviate from the reference value. According to the deviation, it can be determined that thermal runaway occurs in the battery module. Specifically, if the real-time voltage of the first battery module is the same as The reference voltage difference is greater than or equal to the third preset threshold; and/or, the real-time voltage change rate of the battery module is greater than or equal to the fourth preset threshold; and/or, the real-time voltage sampling of the battery module is abnormal , it is determined that the first battery module has thermal runaway.
- the reference voltage is the voltage before the thermal runaway of the battery module
- the abnormal real-time voltage sampling of the battery module may refer to the abnormal communication of the sensor that samples the voltage of the battery module
- the third preset threshold and the fourth preset threshold can be determined according to set as required.
- the first battery module with thermal runaway can also be determined according to the parameters of the battery cells in the battery module, and each cell in the battery module is identified accordingly. If there is an abnormality, it is determined that the battery module containing the cell is thermally out of control.
- the difference between the real-time voltage of the cell and the reference voltage of the cell is greater than or equal to the set threshold, and/or the real-time voltage change rate of the cell Greater than or equal to the set threshold, and/or the communication of the voltage sampling sensor at the corresponding position of the cell is abnormal, and/or the total voltage of the battery module containing the cell and n*V1 (n is the number of cells contained in the battery module, V1 is the reference voltage of the battery cell) if the difference is greater than the set threshold, it is determined that the battery module has thermal runaway.
- the number of battery modules included in the first battery module is the number of all thermal runaway battery modules. If the No. 1 battery module in the power battery pack has thermal runaway, the first battery module only includes the No. 1 battery module. The battery module, if the No. 1 battery module, the No. 3 battery module and the No. 4 battery module in the power battery pack are all thermally out of control, the first battery module includes the No. 1 battery module, the No. 3 battery module and the 4th battery module.
- S33 Obtain a second battery module based on the first battery module, where the second battery module is at least one battery module other than the first battery module in the power battery pack;
- the second battery module is some battery modules or even all battery modules in the battery modules without thermal runaway. Based on a certain selection strategy, the second battery module is selected from the battery modules without thermal runaway in the power battery pack.
- the battery module and the second battery module can form a high-voltage safety power supply loop to supply power to the cooling system through a series-parallel connection.
- the selection strategy may include various strategies, for example, based on the rated voltage and/or rated power and/or rated current of the cooling system, etc., or based on the temperature of the cooling liquid in the cooling system, or based on the battery temperature in the power battery pack, etc.
- Condition to select the second battery module Specifically, in some embodiments, the second battery module is selected according to the rated voltage of the cooling system, then the second battery module is obtained based on the rated voltage of the first battery module and the cooling system, The output voltage of the second battery module is greater than or equal to the rated voltage of the cooling system.
- the output voltage of the high-voltage circuit formed by the second battery module can ensure the normal operation of the cooling system. For example, the battery modules without thermal runaway are the No.
- the module is a second battery module.
- the second battery module is selected according to the rated power of the cooling system, then the second battery module is obtained based on the rated power of the first battery module and the cooling system, and the first battery module is obtained.
- the output power of the two battery modules is greater than or equal to the rated power of the cooling system.
- the output power of the high-voltage circuit formed by the second battery module can ensure the normal operation of the cooling system.
- the battery modules without thermal runaway are the No. 1 battery module, the No. 3 battery module and the No. 4 battery module. If the output power of the series circuit formed by the No. 1 battery module and the No. 4 battery module is greater than the rated power of the cooling system, the No. 1 battery module and the No. 4 battery module can be selected as the second battery module.
- the second battery module is selected based on the rated voltage of the cooling system and the temperature of the batteries in the power battery pack, or the second battery module is selected based on the rated voltage of the cooling system and the temperature of the cooling liquid, and no heat is generated.
- the runaway battery module can form multiple high-voltage circuits, and the output voltages of the multiple high-voltage circuits are all greater than the rated voltage of the cooling system, then the second battery module is selected based on the temperature of the battery in the power battery pack or the temperature of the coolant.
- the battery module with higher output power is selected as the second battery module, and when the battery temperature is lower than the first cooling temperature threshold.
- the battery modules without thermal runaway are the No. 1 battery module, the No. 3 battery module and the No. 4 battery module. If the output voltage of the power supply circuit formed by the No. 1 battery module and the No.
- the output power is P1
- the output voltage of the power supply circuit formed by the No. 1 battery module and the No. 4 battery module is also greater than the rated voltage of the cooling system, the output power is P2, and P1 is greater than P2, then according to The temperature of the battery in the power battery pack or the temperature of the cooling liquid selects the second battery module. If the temperature of the battery in the power battery pack is higher than the first battery temperature threshold or the temperature of the cooling liquid flowing out is higher than the first cooling temperature threshold, select the second battery module.
- the 1st battery module and the 3rd battery module are the second battery modules, if the battery temperature is lower than the first battery temperature threshold and higher than the second battery temperature threshold or the temperature of the outflow coolant is lower than the first coolant temperature threshold And higher than the second coolant temperature threshold, the No. 1 battery module and the No. 4 battery module are selected as the second battery module.
- the battery management system and the VCU exchange information with each other, and the battery management system selects the second battery module according to the selection strategy. Specifically, the battery management system receives the cooling system sent by the vehicle control unit (VCU). and then obtain the second battery module based on the rated voltage of the cooling system and the first battery module.
- VCU vehicle control unit
- the rated voltage of the cooling system can be stored in the VCU in advance, the VCU sends the rated voltage to the battery management system, the battery management system obtains the rated voltage, and obtains the information of the first battery module, and then according to the rated voltage and the first battery group to obtain the second battery module, and the specific selection strategy is the same as the above-mentioned embodiment.
- the sensor for detecting the temperature of the cooling liquid may also transmit the detected temperature of the cooling liquid to the VCU, and the VCU transmits the temperature of the cooling liquid together with the rated voltage of the cooling system to the battery management system, The battery management system then selects the second battery module according to the temperature of the cooling liquid and the rated voltage of the cooling system.
- the senor for detecting the battery temperature of the power battery pack transmits the detected battery temperature to the battery management system
- the VCU transmits the rated voltage of the cooling system to the battery management system
- the battery management system transmits the battery temperature according to the battery temperature. and the rated voltage of the cooling system to select the second battery module.
- S34 Use the second battery module to supply power to a cooling system, where the cooling system is used to cool the power battery pack.
- a power supply circuit is formed between the second battery modules through a high-voltage wire harness to supply power to the cooling system. Specifically, it can supply power to the battery cooler in the cooling system, so that the cooling liquid can be forced to cool, and the water pump in the cooling system can be driven by other low-voltage electricity. , so that the coolant circulates in the battery pack, the cooling system can work normally in the case of thermal runaway in the power battery pack, cool the power battery pack, take away the heat generated by thermal runaway, and can force the cooling due to absorption
- the cooling liquid heated by the heat of the battery thermal runaway greatly improves the cooling efficiency of the cooling liquid and improves the heat dissipation effect.
- the thermal runaway processing method can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally and take away power
- the heat generated by the thermal runaway in the battery pack cools and dissipates the power battery pack to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- the second battery module when acquiring the second battery module, it is also necessary to detect whether the power supply path that can be constructed by the second battery module is available, mainly based on the voltage difference or power of the power supply path of the second battery module to the second battery
- the power supply path of the module is detected, specifically, if the voltage difference between the highest voltage terminal and the lowest voltage terminal of the power supply path of the second battery module is less than or equal to the first preset threshold; and/or, the The power of the power supply path of the second battery module is greater than the second preset threshold, and the second battery module is acquired.
- the voltage difference of the power supply path of the second battery module when the voltage difference of the power supply path of the second battery module is normal and/or the power of the power supply path is normal, it indicates that the power supply path of the second battery module is available, and then the second battery module is obtained. If a certain high-voltage wiring harness between modules in the second battery module has an abnormality such as an open circuit, or if the second battery modules are connected through a switch unit, when a power supply path is formed, the control signal to the switch unit is abnormal. If the switch unit cannot be normally opened or closed, the voltage difference of the power supply path of the second battery module will be abnormal and/or the power of the power supply path will be abnormal, and the second battery module will be obtained again.
- the switch unit that cannot be normally activated in the initial state that is, if the initial state of the switch unit is the off state, it will keep the off state all the time, and if the initial state of the switch unit is the closed state state, the closed state is always maintained, and then the second battery module is selected again according to the above selection strategy.
- the switch units that cannot be normally activated in the initial state, and then shielding some switch units and battery modules that cannot be normally activated can improve the selection efficiency of re-selecting the second battery module.
- FIG. 4 is a schematic flowchart of a thermal runaway processing method provided by an embodiment of the present application. As shown in FIG. 4 , the thermal runaway processing method includes:
- the battery management system obtains battery parameters of each battery module of the plurality of battery modules, and the plurality of battery modules form a power battery pack;
- the battery management system determines that thermal runaway occurs in the first battery module according to battery parameters of each battery module of the plurality of battery modules;
- the battery management system sends first information to a vehicle control unit (VCU), where the first information includes information of the first battery module;
- VCU vehicle control unit
- the VCU generates second information based on the rated voltage of the cooling system and the information of the first battery module;
- the battery management system acquires the second information sent by the VCU, where the second information includes information of the second battery module.
- the battery management system uses the second battery module to supply power to a cooling system, and the cooling system is used for cooling the power battery pack.
- the vehicle controller (VCU).
- the battery management system and the VCU exchange information to jointly complete the step of obtaining the second battery module.
- the battery management system sends first information to a vehicle control unit (VCU), where the first information includes information of the first battery module, so that the VCU is based on the rated voltage of the cooling system and all The information of the first battery module is returned, and second information is returned, and the second information includes the information of the second battery module.
- the rated voltage of the cooling system can be stored in the VCU in advance.
- the VCU After the VCU obtains the information of the first battery module sent to it by the battery management system, it obtains the second battery module based on the rated voltage of the cooling system and the information of the first battery module.
- the selection strategy for selecting the second battery module is the same as the selection strategy for selecting the second battery module by the battery management system.
- the first information may further include the battery temperature of the power battery pack or the temperature of the cooling liquid, so that the VCU selects the first information based on the rated voltage of the cooling system and the temperature of the battery, or based on the rated voltage of the cooling system and the temperature of the cooling liquid Two battery modules.
- the battery management system and the VCU can exchange information with each other.
- the VCU selects the second battery module according to the selection strategy, and then the battery management system uses the second battery module to supply power to the cooling system to achieve a good heat dissipation effect. Improve the safety of the power battery pack.
- the battery management system and the VCU exchange information with each other, and the VCU detects the power supply path of the second battery module to detect whether the power supply path is normal.
- the battery management system sends the voltage difference between the highest voltage terminal and the lowest voltage terminal of the power supply path of the second battery module to the vehicle control unit (VCU), so that the VCU is based on the second battery
- VCU vehicle control unit
- the voltage difference between the highest voltage end and the lowest voltage end of the power supply path of the module returns the information of the second battery module, if the voltage difference between the highest voltage end and the lowest voltage end of the power supply path of the second battery module
- the pressure difference is less than or equal to the first preset threshold, and the VCU returns the information of the second battery module. If the pressure difference is less than or equal to the first preset threshold, it means that the power supply path of the second battery module is normal, and then the battery management system obtains the information of the second battery module and uses the second battery module to supply power to the cooling system.
- the information sent by the battery management system to the VCU is the power of the power supply path of the second battery module, and the VCU then returns the power to the second battery module based on the power of the power supply path of the second battery module If the power of the power supply path of the second battery module is greater than the second preset threshold, the VCU returns the information of the second battery module.
- the power of the power supply path of the second battery module is greater than the second preset threshold, which means that the power supply path of the second battery module is normal, and then the battery management system obtains the information of the second battery module and uses the second battery module.
- the group supplies power to the cooling system.
- the battery management system sends the voltage difference of the power supply path of the second battery module or the power of the power supply path of the second battery module to the VCU, and the VCU determines whether the power supply path is normal. Return the information of the second battery module, so that the battery management system uses the second battery module to supply power to the cooling system. If it is abnormal, the VCU returns the abnormal information to the battery management system, and the battery management system or the VCU reselects the second battery module. .
- the thermal runaway processing method can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally and take away power
- the heat generated by the thermal runaway in the battery pack cools and dissipates the power battery pack to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- thermal runaway processing method In order to explain the thermal runaway processing method more clearly and comprehensively, the thermal runaway processing method will be described in detail below with reference to specific embodiments:
- FIG. 5 is a schematic structural diagram of a power battery pack provided by an embodiment of the present application.
- the power battery pack 200 includes a module 1 and a module 2 , a series-parallel circuit, and an inter-circuit relay K1 /K2/K3.
- module 1 and module 2 represent a battery module composed of a single battery or several batteries in series and parallel mode, and there are not only series loops but also parallel loops between module 1 and module 2. This means that when the series circuit is disconnected due to thermal runaway of a battery in module 1, it is possible that the remaining safety batteries in the power battery pack 200 form a high-voltage safety circuit through switching settings between circuits.
- Figure 5 shows a relatively simple series-parallel setting.
- a multi-level series-parallel mode can be set according to the actual design requirements and the connection mode inside the module.
- the series-parallel mode as shown in Figure 5 is set inside the module 1. . In this way, when the thermal runaway of the battery occurs at multiple points at the same time, there are still "alternative routes" to choose from.
- the relay K2 and the relay K3 between the loops are active/passive circuit breaking/opening devices, which are controlled by the BMS and can be driven by current signal/air pressure/temperature, etc.
- the first battery module with thermal runaway is determined, and then based on the selection strategy described in the above embodiment, the second battery module is obtained, and finally the relay is switched by switching the relay. Switching between circuits is performed to realize the power supply path of the second battery module, so as to ensure that the power battery pack 200 still has an available high-voltage safety circuit for cooling by the cooler.
- the relay can be arranged on the connection circuit between modules or sub-modules, and can also be arranged at the output terminal of a single cell or a single module.
- the power battery pack 200 includes a module 3, a module 4 and relays K4/K5/K6. Both the module 3 and the module 4 can provide 200V voltage.
- the control relay K4 is closed, and the relay K5 and the relay K6 are disconnected to ensure that the power battery pack 200 can be used normally.
- the BMS determines the thermal runaway phenomenon through the parameters of the battery module (including voltage/temperature/air pressure/communication signal, etc.), and the BMS determines the first battery module that has thermal runaway.
- the BMS can output the relay switching strategy to the vehicle controller (VCU), the vehicle control The controller (VCU) controls the relay K6 to close, the relay K4 and the relay K5 to open according to the relay switching strategy, and disconnects the battery module that has thermal runaway, so that the battery module (module 4) that does not have thermal runaway forms a high-voltage safety circuit, BMS
- the module 4 is used to supply power to the battery cooler in the cooling system 300.
- the VCU turns on the water pump to circulate the coolant, and the battery cooler of the cooling system 300 forcibly cools the coolant, accelerating the interior of the power battery pack 200, especially when heat is generated. Heat dissipation in high temperature areas near runaway battery modules.
- the power battery pack 200 includes a module 6 , a module 7 , a module 9 and a module 10 , wherein the module 6 , the module 7 , the module 9 and the module 10 can respectively provide 100V voltage, and the module 6 and module 7 can be connected in series to form module 5, which can provide 200V voltage to the outside, and module 9 and module 10 can be connected in series to form module 8, which can provide 200V voltage to the outside.
- the power battery pack also includes relays K8/K9/K10/K11/ K12/K13/K14/K15/K16, by controlling the state of each relay, can form multiple high-voltage circuits.
- relay K8 When the power battery pack 200 needs to be charged/discharged at 400V, relay K8, relay K11, relay K14 are closed, relay K9, relay K10, relay K12, relay K13, relay K15, and relay K16 are off.
- the module 6, the module 7, the module 9 and the module 10 form a series circuit to ensure that the power battery pack 200 can be used normally and output a voltage of 400V normally.
- the BMS judges a thermal runaway alarm through the collected signals (including voltage/temperature/air pressure/communication signals), and the BMS pre- Set the logic to capture the position of the thermally runaway battery, determine the first battery module (assuming that module 6 and module 9 are thermally runaway), and then use the pre-stored logic to determine that only the circuits where module 7 and module 10 are located are still in a safe state.
- the BMS judges a thermal runaway alarm through the collected signals (including voltage/temperature/air pressure/communication signals), and the BMS pre- Set the logic to capture the position of the thermally runaway battery, determine the first battery module (assuming that module 6 and module 9 are thermally runaway), and then use the pre-stored logic to determine that only the circuits where module 7 and module 10 are located are still in a safe state.
- two high-voltage safety circuits in the circuit namely, a 100V high-voltage safety circuit and a 200V high-voltage safety circuit.
- the second battery module can be module 7 or module 10 or both module 7 and module 10. If the rated voltage of the cooling system is greater than 100V and less than 200V, the second battery module is module 7 and module 10. Therefore, based on the preset logic, the second battery module and its power supply path are obtained.
- the BMS can output the relay switching strategy to the vehicle controller (VCU).
- VCU vehicle controller
- the relay K13, the relay K14, and the relay K16 are correspondingly disconnected to form a high-voltage safety circuit while disconnecting the high-voltage connection of other battery modules in the power battery pack 200.
- the BMS outputs the signal to the vehicle controller (VCU), turns on the water pump, circulates the coolant, and at the same time uses the above-mentioned high-voltage safety circuit to supply power to the cooling system 300, turns on the battery cooler in the cooling system 300, and enforces cooling of the coolant to accelerate the battery Heat dissipation inside the package, especially in the high temperature area near the thermal runaway battery module.
- VCU vehicle controller
- the BMS judges the thermal runaway alarm through the collected signals (including voltage/temperature/air pressure/communication signals), and the BMS uses the preset logic to perform thermal runaway.
- the position of the out-of-control battery module is captured to determine that module 7 is thermally out of control (at this time, module 6, module 7 and module 9 are the first battery module), and the pre-stored logic determines that only the circuit where module 10 is located is still in a safe state (at this time
- the module 10 is the second battery module).
- there is still the possibility of constructing a high-voltage safety circuit in the circuit that is, a 100V high-voltage safety circuit.
- BMS outputs relay switching strategy to vehicle controller (VCU), vehicle controller (VCU) controls relay K10, relay K15 to close, relay K8, relay K9, relay K11, relay K12, relay K13, relay K14, relay K16 Corresponding to disconnection, while disconnecting the high-voltage connection of the power battery pack 200, another high-voltage safety circuit is formed.
- VCU vehicle controller
- the BMS outputs the signal to the vehicle controller (VCU), turns on the water pump, circulates the coolant, and uses the above-mentioned high-voltage safety circuit to supply power to the battery cooler in the battery cooling system 300, turns on the battery cooler, and forces the coolant to cool down and accelerate the The heat dissipation inside the power battery pack 200, especially in the high temperature area near the thermal runaway battery module.
- VCU vehicle controller
- the thermal runaway processing method can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally and take away power
- the heat generated by the thermal runaway in the battery pack cools and dissipates the power battery pack to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- the thermal runaway processing device 800 includes an acquisition module 801 for acquiring battery parameters of each battery module of a plurality of battery modules. A plurality of battery modules form a power battery pack; a processing module 802 is used to determine that thermal runaway occurs in the first battery module according to battery parameters of each battery module of the plurality of battery modules; the processing module 802 is further for obtaining a second battery module based on the first battery module, where the second battery module is at least one battery module in the power battery pack except the first battery module; the processing The module 802 is further configured to use the second battery module to supply power to a cooling system, and the cooling system is configured to cool the power battery pack.
- the thermal runaway processing device when thermal runaway occurs in a battery module in the power battery pack, can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally.
- the heat generated by thermal runaway in the power battery pack is taken away, and the power battery pack is cooled and dissipated to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- the processing module 802 is configured to: obtain the second battery module based on the rated voltage of the first battery module and the cooling system, and the output voltage of the second battery module greater than or equal to the rated voltage of the cooling system.
- the processing module 802 is configured to: send first information to a vehicle control unit (VCU), where the first information includes information of the first battery module, so that the VCU is based on the the rated voltage of the cooling system and the information of the first battery module to generate second information;
- VCU vehicle control unit
- the processing module 802 is configured to: obtain the rated voltage of the cooling system sent by a vehicle control unit (VCU); obtain the rated voltage of the cooling system and the first battery module based on the rated voltage of the cooling system and the first battery module the second battery module.
- VCU vehicle control unit
- the processing module 802 is configured to: if the voltage difference between the highest voltage terminal and the lowest voltage terminal of the power supply path of the second battery module is less than or equal to a first preset threshold; and/or , the power of the power supply path of the second battery module is greater than the second preset threshold, and the second battery module is obtained.
- the processing module 802 is used to:
- the vehicle control unit Sending the voltage difference between the highest voltage terminal and the lowest voltage terminal of the power supply path of the second battery module to the vehicle control unit, so that the vehicle control unit returns to the second battery module based on the pressure difference information of the group, if the pressure difference is less than or equal to the first preset threshold, the vehicle control unit returns the information of the second battery module; obtains the information of the second battery module.
- the battery parameters include: the real-time voltage of the battery module; the processing module 802 is configured to: if the difference between the real-time voltage of the first battery module and the reference voltage is greater than or equal to a third A preset threshold; and/or, the real-time voltage change rate of the battery module is greater than or equal to a fourth preset threshold; and/or, the real-time voltage sampling of the battery module is abnormal, then determine the first battery module The group experienced thermal runaway.
- thermal runaway processing device and the thermal runaway processing method in the above-mentioned embodiments are based on the same inventive concept, the corresponding contents in the above-mentioned method embodiments are also applicable to the device embodiments, and details are not repeated here. described.
- the thermal runaway processing device can use the second battery module without thermal runaway to supply power to the cooling system, so that the cooling system can work normally and take away the internal factors of the power battery pack.
- the heat generated by thermal runaway cools and dissipates the power battery pack to achieve a good heat dissipation effect, thereby improving the safety of the power battery pack.
- Embodiments of the present application further provide a non-transitory computer-readable storage medium, where the non-transitory computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are executed by one or more processors, such as One processor 101 in FIG. 2 can enable the above-mentioned one or more processors to execute the thermal runaway processing method in any of the above-mentioned method embodiments.
- Embodiments of the present application further provide a computer program product
- the computer program product includes a computer program stored on a non-transitory computer-readable storage medium
- the computer program includes program instructions, and when the program instructions are controlled by the control unit When executing, the control unit is made to execute any one of the thermal runaway processing methods.
- each embodiment can be implemented by means of software plus a general hardware platform, and certainly can also be implemented by hardware.
- the computer program can be stored in a non-transitory computer readable
- the computer program includes program instructions, and when the program instructions are executed by the UAV, the UAV can be made to execute the processes of the embodiments of the above methods.
- the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) or the like.
- the above product can execute the thermal runaway processing method provided by the embodiments of the present application, and has functional modules and beneficial effects corresponding to executing the thermal runaway processing method.
- the thermal runaway processing method provided in the embodiment of the present application.
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Abstract
Description
Claims (17)
- 一种热失控处理方法,包括:获取多个电池模组的每一个电池模组的电池参数,所述多个电池模组组成动力电池包;根据所述多个电池模组的每一个电池模组的电池参数确定第一电池模组出现热失控;基于所述第一电池模组,获取第二电池模组,所述第二电池模组为所述动力电池包中除开所述第一电池模组的至少一个电池模组;利用所述第二电池模组为冷却系统供电,所述冷却系统用于为所述动力电池包降温。
- 根据权利要求1所述的方法,其中,所述基于所述第一电池模组,获取第二电池模组,包括:基于所述第一电池模组和所述冷却系统的额定电压,获取所述第二电池模组,所述第二电池模组的输出电压大于或等于所述冷却系统的额定电压。
- 根据权利要求1所述的方法,其中,所述基于所述第一电池模组,获取第二电池模组,包括:向整车控制单元(VCU)发送第一信息,所述第一信息包括所述第一电池模组的信息,以使所述VCU基于所述冷却系统的额定电压以及所述第一电池模组的信息,生成第二信息;获取所述VCU发送的所述第二信息,所述第二信息包括所述第二电池模组的信息。
- 根据权利要求2所述的方法,其中,所述基于所述第一电池模组,获取第二电池模组,包括:获取整车控制单元(VCU)发送的所述冷却系统的额定电压;基于所述冷却系统的额定电压以及所述第一电池模组,获取所述第二电池模组。
- 根据权利要求1-4任意一项所述的方法,其中,所述基于所述第一电池模组,获取第二电池模组,包括:若所述第二电池模组的供电通路的最高电压端与最低电压端之间的压差小于或等 于第一预设阈值;和/或,所述第二电池模组的供电通路的功率大于第二预设阈值,则获取所述第二电池模组。
- 根据权利要求1-5任意一项所述的方法,其中,所述基于所述第一电池模组,获取第二电池模组,包括:向整车控制单元(VCU)发送所述第二电池模组的供电通路的最高电压端与最低电压端之间的压差,以使所述VCU基于所述压差返回所述第二电池模组的信息,若所述压差小于或等于第一预设阈值,所述VCU返回所述第二电池模组的信息;获取所述第二电池模组的信息。
- 根据权利要求1-6任意一项所述的方法,其中,所述电池参数包括:所述电池模组的实时电压;所述根据所述多个电池模组的每一个电池模组的电池参数确定第一电池模组出现热失控,包括:若所述第一电池模组的实时电压与基准电压差值大于或等于第三预设阈值;和/或,所述电池模组的实时电压变化速率大于或等于第四预设阈值;和/或,所述电池模组的实时电压采样异常,则确定所述第一电池模组出现热失控。
- 一种热失控处理装置,所述装置包括:获取模块,用于获取多个电池模组的每一个电池模组的电池参数,所述多个电池模组组成动力电池包;处理模块,用于根据所述多个电池模组的每一个电池模组的电池参数确定第一电池模组出现热失控;所述处理模块,还用于基于所述第一电池模组,获取第二电池模组,所述第二电池模组为所述动力电池包中除开所述第一电池模组的至少一个电池模组;所述处理模块,还用于利用所述第二电池模组为冷却系统供电,所述冷却系统用于为所述动力电池包降温。
- 根据权利要求8所述的装置,其中,所述处理模块用于:基于所述第一电池模组和所述冷却系统的额定电压,获取所述第二电池模组,所述第二电池模组的输出电压大于或等于所述冷却系统的额定电压。
- 根据权利要求9所述的装置,其中,所述处理模块用于:向整车控制单元(VCU)发送第一信息,所述第一信息包括所述第一电池模组的信息,以使所述VCU基于所述冷却系统的额定电压以及所述第一电池模组的信息,生成第二信息;获取所述VCU发送的所述第二信息,所述第二信息包括所述第二电池模组的信息。
- 根据权利要求9所述的装置,其中,所述处理模块用于:获取整车控制单元(VCU)发送的所述冷却系统的额定电压;基于所述冷却系统的额定电压以及所述第一电池模组,获取所述第二电池模组。
- 根据权利要求8-11任意一项所述的装置,其中,所述处理模块用于:若所述第二电池模组的供电通路的最高电压端与最低电压端之间的压差小于或等于第一预设阈值;和/或,所述第二电池模组的供电通路的功率大于第二预设阈值,则获取所述第二电池模组。
- 根据权利要求8-11任意一项所述的装置,其中,所述处理模块用于:向整车控制单元(VCU)发送所述第二电池模组的供电通路的最高电压端与最低电压端之间的压差,以使所述VCU基于所述压差返回所述第二电池模组的信息,若所述压差小于或等于第一预设阈值,所述VCU返回所述第二电池模组的信息;获取所述第二电池模组的信息。
- 根据权利要求8-13任意一项所述的热失控处理装置,其中,所述电池参数包括:所述电池模组的实时电压;所述处理模块用于:若所述第一电池模组的实时电压与基准电压差值大于或等于第三预设阈值;和/或,所述电池模组的实时电压变化速率大于或等于第四预设阈值;和/或,所述电池模组的实时电压采样异常,则确定所述第一电池模组出现热失控。
- 一种电池管理系统,其中,所述电池管理系统包括:至少一个处理器;以及,与所述至少一个处理器通信连接的存储器;所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一 个处理器执行,以使所述至少一个处理器能够执行如权利要求1-7任一项所述的热失控处理方法。
- 一种非暂态计算机可读存储介质,其中,所述非暂态计算机可读存储介质存储有计算机可执行指令,所述计算机可执行指令用于执行如权利要求1-7任一项所述的热失控处理方法。
- 一种热失控处理系统,其中,所述热失控处理系统包括如权利要求15所述的电池管理系统。
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| EP4350837A4 (en) * | 2022-08-02 | 2025-09-24 | Shanghai Chinaust Automotive Plastics Co Ltd | BATTERY PACK COOLING SYSTEM CAPABLE OF PREVENTING PROPAGATION OF THERMAL RUNAWAY OF A BATTERY PACK, AND METHOD FOR OPERATING A BATTERY PACK COOLING SYSTEM |
| CN119217980A (zh) * | 2024-10-12 | 2024-12-31 | 奇瑞汽车股份有限公司 | 热失控报警方法和装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| US20220302514A1 (en) | 2022-09-22 |
| EP4060791A4 (en) | 2024-08-14 |
| KR20220099554A (ko) | 2022-07-13 |
| US12294067B2 (en) | 2025-05-06 |
| EP4060791A1 (en) | 2022-09-21 |
| KR102720955B1 (ko) | 2024-10-23 |
| JP2023512745A (ja) | 2023-03-29 |
| CN114696010A (zh) | 2022-07-01 |
| US20250260079A1 (en) | 2025-08-14 |
| JP7457121B2 (ja) | 2024-03-27 |
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