WO2022149912A1 - 양극 및 이를 포함하는 리튬 이차전지 - Google Patents
양극 및 이를 포함하는 리튬 이차전지 Download PDFInfo
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- WO2022149912A1 WO2022149912A1 PCT/KR2022/000312 KR2022000312W WO2022149912A1 WO 2022149912 A1 WO2022149912 A1 WO 2022149912A1 KR 2022000312 W KR2022000312 W KR 2022000312W WO 2022149912 A1 WO2022149912 A1 WO 2022149912A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1391—Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/021—Physical characteristics, e.g. porosity, surface area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a positive electrode and a lithium secondary battery including the same, and more particularly, to a positive electrode exhibiting high initial efficiency and excellent fast charging performance, and a lithium secondary battery including the same.
- a lithium secondary battery has a structure in which an electrolyte containing lithium salt is impregnated in an electrode assembly with a porous separator interposed between a positive electrode and a negative electrode, each of which is coated with an active material on an electrode current collector, and the electrode is an active material, a binder And it is prepared by applying a slurry in which a conductive material is dispersed in a solvent to a current collector, drying and pressing.
- Lithium secondary batteries are secondary batteries in which lithium ions are responsible for the conduction of electricity between the electrodes in the charge/discharge reaction. Compared with other secondary batteries such as nickel-hydrogen storage batteries and nickel-cadmium storage batteries, they have high energy density and low memory effect. . Therefore, when reaching from small power sources such as portable electronic devices and household electrical devices to medium-sized power sources such as stationary power sources such as power storage devices, UPS devices, and power leveling devices, or driving power sources for ships, railways, hybrid vehicles, and electric vehicles, etc. Its use has been expanded to the present day, and a new improvement in battery performance is required. For example, in in-vehicle applications, such as hybrid vehicles and electric vehicles, high energy density for realizing a long cruising distance and high output for improving acceleration response are required.
- electrodes are being manufactured using positive electrodes with high nickel (Ni) content.
- the present invention is to solve the above problems, and one object of the present invention is to provide a positive electrode that prevents an increase in resistance at a low SOC during discharge and a secondary battery including the same.
- the positive electrode of the following embodiment is provided.
- a lower layer region including a first positive electrode active material and a first binder polymer while the positive electrode active material layer is in contact with the positive electrode current collector; and an upper layer area extending to the surface of the positive electrode active material layer while being in contact with the lower layer area, and including a second positive electrode active material and a second binder polymer;
- the first positive electrode active material in the lower layer region is represented by the following Chemical Formula 1
- the second positive active material in the upper layer region is represented by the following Chemical Formula 2
- the Ni content of the second positive electrode active material is greater than the Ni content of the first positive electrode active material
- M1 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd,
- M2 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd.
- the Ni content of the first positive electrode active material may be 40 to 75 mol% of the total transition metal of the first positive electrode active material, and the Ni content of the second positive electrode active material may be 80 to 90 mol% of the total transition metal of the second positive electrode active material have.
- the Ni content of the first positive electrode active material may be 50 to 75 mol% of the total transition metal of the first positive electrode active material, and the Ni content of the second positive electrode active material may be 81 to 90 mol% of the total transition metal of the second positive electrode active material have.
- the Ni content of the first positive electrode active material is 65 to 70 mol% of the total transition metal of the first positive electrode active material
- the Ni content of the second positive electrode active material is 86 to 90 mol% of the total transition metal of the second positive electrode active material.
- a weight ratio of the lower region and the upper region of the cathode active material layer may be 20:80 to 80:20.
- a method of manufacturing a positive electrode comprising; drying the coated slurry for the lower layer and the slurry for the upper layer at the same time to form a positive electrode active material layer:
- M1 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd,
- M2 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd.
- the Ni content of the first positive electrode active material may be 40 to 75 mol% of the total transition metal of the first positive electrode active material, and the Ni content of the second positive electrode active material may be 80 to 90 mol% of the total transition metal of the second positive electrode active material have.
- the Ni content of the first positive electrode active material may be 50 to 75 mol% of the total transition metal of the first positive electrode active material, and the Ni content of the second positive electrode active material may be 81 to 90 mol% of the total transition metal of the second positive electrode active material have.
- the Ni content of the first positive electrode active material is 65 to 70 mol% of the total transition metal of the first positive electrode active material
- the Ni content of the second positive electrode active material is 86 to 90 mol% of the total transition metal of the second positive electrode active material.
- a lithium secondary battery including the positive electrode of any one of the first to fifth embodiments is provided.
- the positive electrode active material layer has a lower layer region containing a first positive electrode active material and a first binder polymer while interfacing with the positive electrode current collector, and an upper layer region positioned on the lower layer region, and within the upper layer region.
- the present invention is more effective in a high-loading positive electrode coated with a high positive electrode active material, and is applicable to realizing a high-capacity, high-density electric vehicle (EV) battery.
- EV electric vehicle
- a positive electrode according to an aspect of the present invention is a positive electrode according to an aspect of the present invention.
- a lower layer region including a first positive electrode active material and a first binder polymer while the positive electrode active material layer is in contact with the positive electrode current collector; and an upper layer area extending to the surface of the positive electrode active material layer while being in contact with the lower layer area, and including a second positive electrode active material and a second binder polymer;
- the first positive electrode active material in the lower layer region is represented by the following Chemical Formula 1
- the second positive active material in the upper layer region is represented by the following Chemical Formula 2
- the Ni content of the second positive electrode active material is greater than the Ni content of the first positive electrode active material more:
- M1 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd,
- M2 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd.
- the present invention two kinds of positive electrode active materials having different Ni contents are disposed on the upper and lower layers of the positive electrode through the double layer (DLD) coating technology of the positive electrode, but the Ni content of the positive electrode active material of the upper layer is the Ni content of the positive electrode active material of the lower layer
- DLD double layer
- a high Ni (high Ni) positive electrode active material which is a positive electrode active material having a high Ni content, means containing 80 mol% or more of Ni in the total transition metal.
- Such a high content Ni cathode active material has a problem in that the output tends to decrease due to a sharp increase in resistance at the lower end of the SOC due to the weak structural stability due to a greater width of structural change during charge/discharge behavior.
- the increase in resistance can be improved by increasing structural stability by disposing a cathode active material having a small Ni content in the lower region of the double-layer cathode active material layer.
- the Ni content of the first positive electrode active material is 40 to 75 mol%, or 50 to 75 mol%, or 55 to 75 mol%, or 60 to 75 mol% of the total transition metal of the first positive electrode active material 75 mole %, or 65 to 75 mole %, or 65 to 70 mole %.
- the Ni content of the second positive electrode active material is 80 to 90 mol%, or 81 to 90 mol%, or 82 to 90 mol%, or 84 to 90 mol%, or 86 to 90 mol% of the total transition metal of the second positive electrode active material 90 mole %.
- the first positive active material and the second positive active material may be primary particles or secondary particles formed by aggregating primary particles to each other through a granulation process.
- the average particle diameter (D50) of the first positive electrode active material may be 3 ⁇ m to 15 ⁇ m, specifically 5 ⁇ m to 12 ⁇ m, and more specifically 6 ⁇ m to 10 ⁇ m.
- the D50 of the second positive electrode active material may be 5 ⁇ m to 20 ⁇ m, specifically 7 ⁇ m to 18 ⁇ m, and more specifically 10 ⁇ m to 15 ⁇ m.
- particle diameter Dn means a particle diameter at an n% point of the cumulative distribution of the number of particles according to the particle diameter.
- D50 is the particle size at 50% of the cumulative distribution of the number of particles according to the particle size, that is, the average particle diameter
- D90 is the particle size at 90% of the cumulative distribution of the number of particles according to the particle size
- D10 is the cumulative number of particles according to the particle size It is the particle size at the 10% point of the distribution.
- the Dn may be measured using a laser diffraction method. Specifically, after dispersing the powder to be measured in the dispersion medium, it is introduced into a commercially available laser diffraction particle size measuring device (eg Microtrac S3500) to measure the diffraction pattern difference according to the particle size when the particles pass through the laser beam to measure the particle size distribution to calculate D10, D50, and D90 can be measured by calculating the particle diameter at the point used as 10%, 50%, and 90% of the particle number cumulative distribution according to the particle diameter in a measuring apparatus.
- a laser diffraction particle size measuring device eg Microtrac S3500
- the first positive electrode active material included in the lower layer region of the positive electrode and the second positive electrode active material included in the upper layer region are lithium oxide active materials of nickel cobalt manganese having different Ni contents, so these A mixing region (intermixing) in which these different types of active materials are mixed with each other may exist at a portion where the lower layer region and the upper layer region contact each other.
- This is a method in which the lower layer slurry containing the first positive electrode active material and the upper layer slurry containing the second positive electrode active material are continuously coated on the current collector at the same time or with a very short time difference, and then the active material layer is dried at the same time.
- a predetermined mixing section is generated on the interface between the slurry for the lower layer and the slurry for the upper layer before drying, and after drying, the mixing section is formed in the form of a layer of the mixing section.
- the weight ratio (ratio of the loading amount per unit area) of the lower layer region and the upper layer region of the positive electrode active material layer may be 20:80 to 80:20, specifically 30:70 to 70:30. . When this weight ratio range is satisfied, the adhesive force between the current collector and the positive electrode active material layer is further increased, and excellent fast charging performance can be exhibited.
- the ratio of the thickness of the upper layer region and the lower layer region may be 20:80 to 80:20, specifically 30:70 to 70:30.
- the thickness ratio range is satisfied, the adhesion between the current collector and the positive electrode active material layer is further increased, and excellent fast charging performance can be exhibited.
- the total thickness of the positive electrode active material layer is not particularly limited. For example, it may be 40 to 200 ⁇ m.
- the thickness of the lower layer region may be 20 to 150 ⁇ m, or 30 to 100 ⁇ m
- the thickness of the upper layer region may be 20 to 150 ⁇ m, or 30 to 100 ⁇ m.
- the adhesive force between the current collector and the positive electrode active material layer is further increased, and excellent fast charging performance can be exhibited.
- the weight % of the first binder polymer in the lower layer region may be greater than the weight % of the second binder polymer in the upper layer region.
- the ratio (a/b) of the weight % (a) of the first binder polymer in the solid content of the lower layer slurry to the weight % (b) of the second binder polymer in the solid content of the upper layer slurry is 1 to 5 , or from 1.1 to 5, or from 1 to 4, or from 1.2 to 4, or from 1 to 3, or from 1.5 to 3, or from 2.1 to 3.
- the ratio (% by weight) of the first binder polymer in the lower region of the positive electrode active material layer is 1 to 3% by weight, or 1.5 to 2.5% by weight, or 1.5 to 2.4% by weight, and the positive electrode active material
- the proportion (wt%) of the second binder polymer in the upper layer may be 0.5 to 3 wt%, or 1 to 2.5 wt%, or 1 to 2.4 wt%.
- the total ratio (wt%) of the first binder polymer and the second binder polymer in the entire positive electrode active material layer is 1 to 3 wt%, or 1 to 2 wt%, or 2 to 3 wt% , or 1 to 2.4% by weight, or 2.4 to 3% by weight.
- Simultaneously drying the coated slurry for the lower layer and the slurry for the upper layer to form a positive electrode active material layer includes:
- M1 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd,
- M2 is at least one element selected from the group consisting of Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd and Gd.
- the positive electrode current collector is not particularly limited as long as it has conductivity without causing chemical change in the battery, and for example, stainless steel, aluminum, nickel, titanium, calcined carbon, carbon, nickel, Titanium, one surface-treated with silver, an aluminum-cadmium alloy, etc. may be used.
- the thickness of the positive electrode current collector is not particularly limited, but may have a commonly applied thickness of 3 to 500 ⁇ m.
- the first positive active material and the second positive active material may be included in an amount of 80 wt% to 99 wt% based on the total weight of the lower layer slurry and the upper layer slurry, respectively.
- the positive electrode active material layer may further include a conductive material, and thus the lower layer slurry and the upper layer slurry may further include a conductive material, respectively.
- the conductive material is not particularly limited as long as it has conductivity without causing chemical change in the battery, and for example, carbon black, acetylene black, Ketjen black, channel black, Farness black, lamp black, thermal black, etc. carbon black-based carbon-based compounds; conductive fibers such as carbon fibers and metal fibers; metal powders such as fluorocarbon, aluminum, and nickel powder; conductive whiskers such as zinc oxide and potassium titanate; conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives may be used.
- the conductive material may be added in an amount of 0.1 to 20% by weight based on the total weight of the positive electrode slurry composition.
- the first binder polymer and the second binder polymer are components that assist in bonding between the conductive material, the active material, or the positive electrode current collector, and are typically included in an amount of 0.1 to 20% by weight based on the total weight of the positive electrode slurry composition.
- first binder polymer and the second binder polymer are each independently polyvinylidene fluoride-hexafluoropropylene copolymer (PVDF-co-HEP), polyvinylidene fluoride (polyvinylidenefluoride), polyacrylonitrile ( polyacrylonitrile), polymethylmethacrylate, polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, poly acrylic acid, styrene butyrene rubber (SBR), lithium-substituted polyacrylate (Li-PAA), and the like.
- PVDF-co-HEP polyvinylidene fluoride-hexafluoropropylene copolymer
- polyvinylidene fluoride polyvinylidenefluoride
- polyacrylonitrile polyacrylonitrile
- the first dispersion medium and the second dispersion medium may each independently contain water or an organic solvent such as N-methyl-2-pyrrolidone (NMP), and the upper slurry and the lower slurry are the first cathode active material/second When the cathode active material, the first binder polymer/second binder polymer, and a conductive material are included, it may be used in an amount having a desirable viscosity.
- NMP N-methyl-2-pyrrolidone
- the coating method of the slurry for the lower layer and the slurry for the upper layer is not particularly limited as long as it is a method commonly used in the art.
- a coating method using a slot die may be used, and in addition, a Mayer bar coating method, a gravure coating method, a dip coating method, a spray coating method, etc. may be used.
- a double slot die A device such as a double slot die
- the step of simultaneously drying the coated slurry for the lower layer and the slurry for the upper layer to form an active material layer includes drying the coated slurry for the lower layer and the slurry for the upper layer at the same time to remove the dispersion medium in the slurry, rolling, and vacuum drying It may include the step of forming an active material layer through.
- the rolling may be performed by a method commonly used in the art, such as roll pressing, for example, may be performed at a pressure of 1 to 20 MPa and a temperature of 15 to 30 °C.
- the rolling may be performed under the condition that the porosity of the electrode (active material layer) after rolling is 20 to 40%, or 25 to 35%, or 20 to 30%, or 30 to 40%.
- Drying the coated slurry may be carried out, for example, at 70 to 110° C., or 75 to 100° C., or 80 to 90° C., for 10 to 30 minutes, or 15 to 25 minutes, or 20 to 30 minutes.
- the drying temperature and time may be appropriately adjusted according to the type and content of the dispersion medium.
- the drying temperature and time may be appropriately adjusted according to the type and content of the dispersion medium.
- the ratio (a/b) of the weight % (a) of the first binder polymer in the solid content of the lower layer slurry to the weight % (b) of the second binder polymer in the solid content of the upper layer slurry is 1 to 5, or 1.1 to 5, or from 1 to 4, or from 1.2 to 4, or from 1 to 3, or from 1.5 to 3, or from 2.1 to 3.
- the weight% of the first binder polymer in the solid content of the slurry for the lower layer is 1 to 3% by weight, or 1.5 to 2.5% by weight, or 1.5 to 2.4% by weight
- the weight% of the second binder polymer in the solid content of the slurry for the upper layer may be 0.5 to 3% by weight, or 1 to 2.5% by weight, or 1 to 2.4% by weight.
- the total ratio (weight %) of the first binder polymer and the second binder polymer in the total solid content of the slurry for the lower layer and the slurry for the upper layer is 1 to 3% by weight, or 1 to 2% by weight, or 2 to 3% by weight, or 1 to 2.4% by weight, or 2.4 to 3% by weight.
- the positive electrode active material layer has a double-layer structure, and while interfacing with the positive electrode current collector, the lower layer region containing the first positive electrode active material and the first binder polymer and the lower layer region extending to the surface of the positive electrode active material layer while interfacing with the lower layer region and an upper layer region including a second positive electrode active material and a second binder polymer.
- the lithium secondary battery including the positive electrode.
- the lithium secondary battery may be manufactured by injecting a lithium salt-containing electrolyte into an electrode assembly including the positive electrode, the negative electrode, and a separator interposed therebetween as described above.
- the negative electrode may be prepared in a form in which the negative electrode active material is bound to the negative electrode current collector according to a conventional method known in the art.
- a conventional negative electrode active material that can be used for a negative electrode of a conventional electrochemical device can be used, and in particular, lithium metal or lithium alloy, carbon, petroleum coke, activated carbon. , graphite or other carbons, silicon metal, lithium adsorption materials such as silicon oxide, etc. are preferable.
- Non-limiting examples of the negative electrode current collector include a foil made of copper, gold, nickel, or a copper alloy, or a combination thereof.
- the negative electrode active material After preparing a slurry by mixing the negative electrode active material, conductive material, binder and solvent, it is coated directly on the negative electrode current collector, or cast on a separate support and laminated with the negative electrode active material film peeled from the support on the negative electrode collector to form the negative electrode. can be manufactured.
- the separator is a conventional porous polymer film used as a conventional separator, for example, an ethylene homopolymer, a propylene homopolymer, an ethylene/butene copolymer, an ethylene/hexene copolymer, and an ethylene/methacrylate copolymer.
- the prepared porous polymer film may be used alone or by laminating them.
- an insulating thin film having high ion permeability and mechanical strength may be used.
- the separator may include a safety reinforced separator (SRS) in which a ceramic material is thinly coated on a surface of the separator.
- a conventional porous nonwoven fabric may be used, for example, a nonwoven fabric made of high melting point glass fiber, polyethylene terephthalate fiber, or the like, but is not limited thereto.
- the electrolyte includes a lithium salt as an electrolyte and an organic solvent for dissolving the same.
- the lithium salt may be used without limitation as long as it is commonly used in electrolytes for secondary batteries.
- the organic solvent included in the electrolyte may be used without limitation as long as it is commonly used, and representatively, propylene carbonate, ethylene carbonate, diethyl carbonate, dimethyl carbonate, ethylmethyl carbonate, methylpropyl carbonate, dipropyl carbonate, dimethyl sulfoxide At least one selected from the group consisting of side, acetonitrile, dimethoxyethane, diethoxyethane, vinylene carbonate, sulfolane, gamma-butyrolactone, propylene sulfite and tetrahydrofuran may be used.
- ethylene carbonate and propylene carbonate which are cyclic carbonates
- a low-viscosity, low-dielectric constant linear carbonate such as carbonate is mixed in an appropriate ratio
- an electrolyte having a high electrical conductivity can be prepared, which can be more preferably used.
- the electrolyte stored according to the present invention may further include additives such as an overcharge inhibitor included in a conventional electrolyte.
- a lithium secondary battery according to an embodiment of the present invention forms an electrode assembly by arranging a separator between a positive electrode and a negative electrode, and places the electrode assembly in, for example, a pouch, a cylindrical battery case or a prismatic battery case, and then the electrolyte When injected, the secondary battery can be completed.
- a lithium secondary battery may be completed by stacking the electrode assembly, impregnating it with an electrolyte, and sealing the obtained result in a battery case.
- the lithium secondary battery may be a stack type, a winding type, a stack and fold type, or a cable type.
- the lithium secondary battery according to the present invention can be used not only in a battery cell used as a power source for a small device, but also can be preferably used as a unit cell in a medium or large battery module including a plurality of battery cells.
- Preferred examples of the mid-to-large device include electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, and power storage systems. In particular, it is useful for hybrid electric vehicles and new and renewable energy storage batteries, which are areas requiring high output. can be used
- Denka black was put in N-methyl pyrrolidone (NMP) and dispersed in a high-speed dispersing equipment (Spike Mill, Inoue Co.) to prepare a conductive material pre-dispersion. Thereafter, a slurry for the lower layer having a viscosity of 10,000 cps was prepared by mixing the positive electrode active material and the binder polymer with the conductive material linear dispersion.
- NMP N-methyl pyrrolidone
- Spike Mill, Inoue Co. high-speed dispersing equipment
- the slurry for the lower layer contains 96.3 wt% of a cathode active material of the formula Li[Ni 0.65 Mn 0.15 Co 0.20 ]O 2 having a Ni content of 65% of the total transition metal, 1.3 wt% of Denka Black as a conductive material, and poly as a binder polymer 2.4% by weight of vinylidenefluoride (PVdF).
- a cathode active material of the formula Li[Ni 0.65 Mn 0.15 Co 0.20 ]O 2 having a Ni content of 65% of the total transition metal, 1.3 wt% of Denka Black as a conductive material, and poly as a binder polymer 2.4% by weight of vinylidenefluoride (PVdF).
- a slurry for the upper layer having a viscosity of 10,000 cps was prepared in the same manner as above, wherein the slurry for the upper layer had the formula Li[Ni 0.86 Mn 0.05 Co 0.07 ]Al 0.2 O 2 in which the Ni content was 86% of the total transition metal. 96.3 wt% of the cathode active material, 1.3 wt% of Denka Black as a conductive material, and 2.4 wt% of polyvinylidene fluoride (PVdF) as a binder polymer.
- PVdF polyvinylidene fluoride
- the slurry for the lower layer was placed in the lower slurry tank of the double-layer coater, and the slurry for the upper layer was provided in the upper slurry tank of the coater.
- the total thickness of the positive electrode active material layer of the positive electrode was 175 ⁇ m
- the thickness of the lower region of the positive electrode active material layer was 87 ⁇ m
- the thickness of the upper region of the positive electrode active material layer was 87 ⁇ m.
- the porosity of the positive electrode was 29%.
- the weight ratio of the lower layer region and the upper layer region of the positive electrode active material layer was 50:50.
- a negative active material slurry was prepared by dispersing 95.6% by weight of a negative active material (artificial graphite), 1.0% by weight of a conductive material (Super-C), and 3.4% by weight of a binder polymer (styrene-butadiene rubber) in water.
- the slurry was applied on a copper negative electrode current collector having a thickness of 8 ⁇ m, and then dried and rolled under 150° C. conditions to prepare a negative electrode.
- the total thickness of the negative electrode active material layer of the negative electrode was 212 ⁇ m, and the porosity of the negative electrode was 29.0%.
- a polyethylene porous film was put as a separator between the negative electrode and the positive electrode, and this was put into a battery case, and then electrolyte was injected to prepare a secondary battery.
- a secondary battery was prepared using a mixed solution of ethylene carbonate and ethylmethyl (3/7 volume ratio) in which 1.1M LiPF 6 was dissolved.
- a positive electrode, a negative electrode, and a secondary battery were prepared in the same manner as in Example 1, except that the Ni content in the positive electrode active material was changed as shown in Table 1 below.
- Denka black was put in N-methyl pyrrolidone (NMP) and dispersed in a high-speed dispersing equipment (Spike Mill, Inoue Co.) to prepare a conductive material pre-dispersion. Thereafter, a slurry having a viscosity of 10,000 cps was prepared by mixing the positive electrode active material and the binder polymer with the conductive material linear dispersion.
- NMP N-methyl pyrrolidone
- Spike Mill, Inoue Co. high-speed dispersing equipment
- the slurry contains 96.3 wt% of a cathode active material of the formula Li[Ni 0.86 Mn 0.05 Co 0.07 ] Al 0.2 O 2 in which the Ni content is 86% of the total transition metal, 1.3 wt% of Denka Black as a conductive material, and poly as a binder polymer 2.4% by weight of vinylidenefluoride (PVdF).
- a cathode active material of the formula Li[Ni 0.86 Mn 0.05 Co 0.07 ] Al 0.2 O 2 in which the Ni content is 86% of the total transition metal, 1.3 wt% of Denka Black as a conductive material, and poly as a binder polymer 2.4% by weight of vinylidenefluoride (PVdF).
- the slurry was applied on an aluminum positive electrode current collector having a thickness of 12 ⁇ m using a single layer coater.
- the total thickness of the positive electrode active material layer of the positive electrode was 175 ⁇ m.
- a lithium secondary battery was manufactured in the same manner as in Example 1, except that the positive electrode thus prepared was used.
- the manufactured lithium secondary battery is reduced by 5% SOC from 100% to 0% of the depth of charge (SOC) within the driving voltage range of 2.5 to 4.25V at room temperature, and the resistance when each discharged under the conditions of 2.5C at SOC is measured. compared.
- the resistance increase rate of the lower SOC (5-20%) section compared to the SOC 50 resistance was calculated by the following formula.
- Resistance increase rate (%) [(resistance of the lower SOC (5-20%)) / (resistance of SOC 50%)] X 100
- the resistance of the lower SOC (200%) is the average value of the resistances measured at SOC 5%, 10%, 15%, and 20%.)
- the high temperature capacity retention rate was derived by calculating the ratio of the discharge capacity after 170 cycles to the discharge capacity after 1 cycle. The results are shown in Table 1 and FIG. 1 below.
- Example 1 double layer coating Ni content in the total transition metal of the upper region cathode active material 86% Ni content in the total transition metal of the cathode active material in the lower layer region: 65% 145.3 96.2
- Comparative Example 2 single layer coating Ni content in total transition metal of positive electrode active material 86% 163.0 92.3
- SOC 50 resistance It was found that the resistance increase rate of the lower SOC (5-20%) section was low, and exhibited an excellent high-temperature capacity retention rate.
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Abstract
Description
| 전극 코팅 형태 |
양극활물질에서 Ni 함량 (전체 전이금속 중 몰%) |
SOC 50 저항 대비 하단 SOC (5~20%) 구간의 저항 증가율 (%) |
고온 용량 유지율 (%) (170 사이클 후) |
|
| 실시예 1 | 이중층 코팅 | 상층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 86% 하층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 65% |
145.3 | 96.2 |
| 실시예 2 | 이중층 코팅 | 상층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 90% 하층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 70% |
147.6 | 95.7 |
| 비교예 1 | 이중층 코팅 | 상층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 65% 하층 영역 양극활물질의 전체 전이금속 중 Ni 함량: 86% |
157.7 | 94.9 |
| 비교예 2 | 단일층 코팅 | 양극활물질의 전체 전이금속 중 Ni 함량: 86% | 163.0 | 92.3 |
Claims (10)
- 양극집전체; 및상기 양극집전체의 적어도 일면에 위치하는 양극활물질층을 구비하고,상기 양극활물질층이 상기 양극집전체와 면접하면서 제1 양극활물질과 제1 바인더 고분자를 포함하는 하층 영역; 및 상기 하층 영역과 면접하면서 양극활물질층의 표면까지 연장되고, 제2 양극활물질과 제2 바인더 고분자를 포함하는 상층 영역;을 포함하고,상기 하층 영역 내의 제1 양극활물질이 하기 화학식 1로 표시되고, 상기 상층 영역 내의 제2 양극활물질이 하기 화학식 2로 표시되고, 상기 제2 양극활물질의 Ni 함량이 상기 제1 양극활물질의 Ni 함량 보다 더 많은 것을 특징으로 하는 양극:[화학식 1]Li1+a[NixMnyCoz]M1tO2상기 식에서,0≤a≤0.2이고, 0.4≤x≤0.9이며, 0<y<1, 0<z<1, 0≤t<0.1, x+y+z+t=1 이고,M1은 Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd 및 Gd로 이루어진 군에서 선택되는 하나 이상의 원소이고,[화학식 2]Li1+b[NiuMnvCow]M2sO2상기 식에서,0≤b≤0.2이고, 0.4≤u≤0.9이며, 0<v<1, 0<w<1, 0≤s<0.1, u+v+w+s=1 이고,M2은 Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd 및 Gd로 이루어진 군에서 선택되는 하나 이상의 원소이다.
- 제1항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 40 내지 75 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 80 내지 90 몰%인 것을 특징으로 하는 양극.
- 제1항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 50 내지 75 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 81 내지 90 몰%인 것을 특징으로 하는 양극.
- 제1항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 65 내지 70 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 86 내지 90 몰%인 것을 특징으로 하는 양극.
- 제1항에 있어서,상기 양극활물질층의 하층 영역과 상층 영역의 중량비가 20:80 내지 80:20인 것을 특징으로 하는 양극.
- 하기 화학식 1로 표시되는 제1 양극활물질, 제1 바인더 고분자, 및 제1 분산매를 포함하는 하층용 슬러리와 하기 화학식 2로 표시되는 제2 양극활물질, 제2 바인더 고분자, 및 제2 분산매를 포함하는 상층용 슬러리를 준비하고, 이때, 상기 제2 양극활물질의 Ni 함량이 상기 제1 양극활물질의 Ni 함량 보다 더 많은 단계;양극집전체의 적어도 일면에 상기 하층용 슬러리를 코팅하고, 상기 하층용 슬러리 위에 상기 상층용 슬러리를 코팅하는 단계; 및상기 코팅된 하층용 슬러리 및 상층용 슬러리를 동시 건조하여 양극활물질층을 형성하는 단계;를 포함하는 양극의 제조방법:[화학식 1]Li1+a[NixMnyCoz]M1tO2상기 식에서,0≤a≤0.2이고, 0.4≤x≤0.9이며, 0<y<1, 0<z<1, 0≤t<0.1, x+y+z+t=1 이고,M1은 Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd 및 Gd로 이루어진 군에서 선택되는 하나 이상의 원소이고,[화학식 2]Li1+b[NiuMnvCow]M2sO2상기 식에서,0≤b≤0.2이고, 0.4≤u≤0.9이며, 0<v<1, 0<w<1, 0≤s<0.1, u+v+w+s=1 이고,M2은 Co, Mn, Ni, Al, Fe, V, Cr, Ti, Ta, Mg, Mo, Zr, W, Sn, Hf, Nd 및 Gd로 이루어진 군에서 선택되는 하나 이상의 원소이다.
- 제6항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 40 내지 75 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 80 내지 90 몰%인 것을 특징으로 하는 양극의 제조방법.
- 제6항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 50 내지 75 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 81 내지 90 몰%인 것을 특징으로 하는 양극의 제조방법.
- 제6항에 있어서,상기 제1 양극활물질의 Ni 함량이 제1 양극활물질의 전체 전이금속 중 65 내지 70 몰%이고, 상기 제2 양극활물질의 Ni 함량이 제2 양극활물질의 전체 전이금속 중 86 내지 90 몰%인 것을 특징으로 하는 양극의 제조방법.
- 제1항 내지 제5항 중 어느 한 항의 양극을 포함하는 리튬 이차전지.
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| US18/029,661 US20240014392A1 (en) | 2021-01-08 | 2022-01-07 | Positive electrode and lithium secondary battery including the same |
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| CN119864418A (zh) * | 2023-10-19 | 2025-04-22 | 宁德时代新能源科技股份有限公司 | 电极组件、二次电池及用电装置 |
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| CN112072068A (zh) * | 2020-09-04 | 2020-12-11 | 珠海冠宇电池股份有限公司 | 一种正极极片及包括该正极极片的锂离子电池 |
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Also Published As
| Publication number | Publication date |
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| KR20220100537A (ko) | 2022-07-15 |
| KR102810334B1 (ko) | 2025-05-21 |
| EP4207359A1 (en) | 2023-07-05 |
| EP4207359A4 (en) | 2025-06-11 |
| US20240014392A1 (en) | 2024-01-11 |
| CN116325213A (zh) | 2023-06-23 |
| JP2023543243A (ja) | 2023-10-13 |
| JP7562849B2 (ja) | 2024-10-07 |
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