WO2022202735A1 - モリブデン化合物及びその製造方法 - Google Patents
モリブデン化合物及びその製造方法 Download PDFInfo
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- C01B32/00—Carbon; Compounds thereof
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- C01B32/949—Tungsten or molybdenum carbides
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- C01B19/00—Selenium; Tellurium; Compounds thereof
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/08—Other phosphides
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/06—Metal silicides
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- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
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- C01G39/06—Sulfides
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
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- C01P2004/60—Particles characterised by their size
Definitions
- the present invention relates to a molybdenum compound and a method for producing the same.
- This application claims priority based on Japanese Patent Application No. 2021-050482 filed in Japan on March 24, 2021, the content of which is incorporated herein.
- Inorganic nanoparticles are materials that are expected to be applied in various fields. Inorganic nanoparticles, in particular, may exhibit high activity in applications such as catalysts because of their large specific surface area. However, a large specific surface area may conversely pose a problem from the viewpoint of material design. For example, in the compatibility between inorganic nanoparticles and organic materials, the larger the specific surface area of the inorganic nanoparticles, the lower the compatibility with the organic material. On the other hand, inorganic materials, which are superior in heat resistance and light resistance compared to organic materials, are expected to exhibit properties that cannot be realized by organic materials or inorganic materials alone by using them in combination with organic materials. Therefore, the problem of compatibility between inorganic nanoparticles and organic materials has become an important issue in material development.
- inorganic nanoparticles have low compatibility with organic materials.
- a common method for enhancing compatibility is surface modification of inorganic nanoparticles. This is a technique for improving compatibility with organic materials by modifying the surface of inorganic nanoparticles with organic materials.
- Patent Literature 1 describes inorganic nanoparticles surface-modified by a sol-gel method.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide inorganic nanoparticles having good compatibility with organic materials.
- a molybdenum compound represented by the general formula MoX a (wherein X is a Group 14 element, Group 15 element or Group 16 element, and a is 0.5, 1 or 2)
- X is a Group 14 element in the general formula MoX a
- the number of functional groups per unit area on the surface of the molybdenum compound is 10/nm 2 or less
- X is a group 15 element or a group 16 element
- the molybdenum compound has a surface of 100/ nm2 or less functional groups per unit area and a particle size of 10 nm or more and less than 1000 nm.
- inorganic nanoparticles having good compatibility with organic materials can be provided.
- FIG. 1 is a schematic diagram showing an example of an apparatus used for producing molybdenum trioxide particles, which is a raw material for molybdenum sulfide particles.
- FIG. 2 is an XRD spectrum of a molybdenum compound according to an example.
- MoXa The molybdenum compound according to this embodiment is represented by the general formula MoXa .
- X is a Group 14 element, Group 15 element or Group 16 element, and a is 0.5, 1 or 2.
- Group 14 elements in X in the general formula MoXa include C, Si, Ge, Sn, Pb, and the like. Among them, C or Si is preferable as the group 14 element in X from the viewpoint of applicability to various materials, safety and raw material cost.
- MoC compounds can be applied to catalysts, cemented carbide additives, and the like. Also, MoSi compounds can be applied to super heat resistant materials, thermoelectric conversion materials, and the like.
- a when X is C, a is preferably 0.5 or 1 from the viewpoint of the stability of the molybdenum compound.
- MoX a when X is Si, a is preferably 2 from the viewpoint of the stability of the molybdenum compound.
- the Group 15 element in X includes N, P, As, Sb, Bi, and the like. Among them, as the Group 15 element for X, N and P are preferable because of their low toxicity, and P is particularly preferable because of its easy handling. In the general formula MoX a , when X is P, a is preferably 1 or 2.
- examples of the Group 16 element for X include O, S, Se, Te, and the like. Among them, S, Se or Te is preferable as the Group 16 element for X.
- TMD transition metal dichalcogenides
- TMD is a material that is expected to be applied in various fields such as electricity, environment, and energy in the future.
- MoX a when X is S, Se or Te, a is preferably 2 from the viewpoint of the stability of the molybdenum compound.
- the number of functional groups per unit area is 10/nm 2 or less, preferably 8/nm 2 or less. and more preferably 7/nm 2 or less.
- the surface energy of the particles of the molybdenum compound can be reduced. Compatibility with materials can be enhanced.
- the number of functional groups per unit area is 100/nm 2 or less, preferably 80 It is less than or equal to 70/nm 2 , more preferably less than or equal to 70/nm 2 .
- the number of functional groups per unit area is 100/ nm2 or less, because the surface energy of molybdenum compound particles can be reduced. , the compatibility of the molybdenum compound with the organic material can be enhanced.
- the number of functional groups per unit area on the surface of the molybdenum compound is measured, for example, by the following method.
- Blank measurement Add 0.5 g of sodium chloride as a stabilizer to 20 ml of pure water, and adjust the pH of the liquid to about 4 with hydrochloric acid. A 0.01 N aqueous sodium hydroxide solution is gradually added to the solution to adjust the pH to about 9, which is the end point. The amount of sodium hydroxide aqueous solution required at this time is defined as V blank .
- Measurement of sample About 0.05 g of a molybdenum compound sample was precisely weighed, and 20 ml of pure water was added thereto.
- the number of functional groups per unit area on the surface of the molybdenum compound is preferably based on the number of hydroxyl groups from the viewpoint of the compatibility of the molybdenum compound with organic materials.
- the molybdenum compound according to this embodiment has a particle size of 10 nm or more and less than 1000 nm, preferably 15 nm or more and 800 nm or less, more preferably 20 nm or more and 500 nm or less.
- the particle size of the molybdenum compound is 10 nm or more, the crystallinity is easily increased, and the performance is easily exhibited. If the particle diameter is less than 10 nm, it becomes difficult to obtain highly crystalline particles, and it becomes difficult to obtain high performance.
- the particle size of the molybdenum compound is obtained by randomly measuring 50 particles with an electron microscope such as a transmission electron microscope (TEM) and averaging the particle size. For example, it can be measured by the same method as the average particle size of the primary particles of molybdenum trioxide particles to be described later.
- TEM transmission electron microscope
- the molybdenum compound of the present embodiment Since the molybdenum compound of the present embodiment has a reduced number of functional groups present on the particle surface, the surface energy of the particles is reduced. Therefore, in the molybdenum compound according to the present embodiment, the hydrophobicity of the particle surfaces is enhanced, and the compatibility with organic materials is improved. Therefore, the molybdenum compound of the present invention exhibits excellent properties in organic-inorganic hybrid materials such as hydrogen generation catalysts, photocatalysts, fuel cell catalysts, CO2 reduction catalysts, semiconductors, and thermoelectric materials.
- organic-inorganic hybrid materials such as hydrogen generation catalysts, photocatalysts, fuel cell catalysts, CO2 reduction catalysts, semiconductors, and thermoelectric materials.
- molybdenum trioxide particles having an average primary particle diameter of 5 nm or more and less than 1000 nm are heated to 400 C. to 1500.degree. C., preferably 500-1000.degree. C., more preferably 700-900.degree.
- a molybdenum compound having a reduced number of functional groups present on the particle surface can be obtained.
- the heating time is not particularly limited, but may be any time that allows the reaction to proceed sufficiently, and may be 1 to 48 hours, or 2 to 24 hours. Well, it can be 4-12 hours.
- the average particle size of the primary particles of the molybdenum trioxide particles is 5 nm or more and less than 1000 nm, preferably 5 nm or more and 500 nm or less, and more preferably 5 nm or more and 200 nm or less.
- the average particle size of the primary particles of the molybdenum trioxide particles is within the above range, the reactivity with the Group 14 element, Group 15 element or Group 16 element tends to be good, and It is easy to obtain a molybdenum compound with a reduced number of functional groups.
- the number of functional groups per unit area on the surface of the molybdenum compound according to this embodiment is 100/nm 2 or less, and in order to increase the compatibility between the molybdenum compound according to this embodiment and the organic material, three It is particularly preferable that the average particle size of the primary particles of the molybdenum oxide particles is 5 nm or more and 200 nm or less.
- the average particle size of the primary particles of molybdenum trioxide particles is the smallest unit of particles (i.e., primary particles ), the major diameter (Feret diameter of the longest portion observed) and the minor diameter (the short Feret diameter in the direction perpendicular to the longest Feret diameter) are measured, and the average value is the primary particle diameter , the average value of the primary particle diameters of 50 randomly selected primary particles.
- the average particle size of the primary particles of the molybdenum compound according to this embodiment can be measured.
- the molybdenum trioxide particles used in the method for producing a molybdenum compound according to the present embodiment are preferably aggregates of primary particles containing a ⁇ crystal structure of molybdenum trioxide.
- Molybdenum trioxide particles consisting of an aggregate of primary particles containing the ⁇ crystal structure of molybdenum trioxide have a higher concentration of group 14 elements and group 15 elements than conventional molybdenum trioxide powders consisting of only ⁇ crystals as a crystal structure.
- the ⁇ crystal structure of molybdenum trioxide is assigned to the (011) plane of the ⁇ crystal of MoO3 in the spectrum obtained from X-ray powder diffraction (XRD) using Cu-K ⁇ radiation as the X-ray source, (2 ⁇ : It can be confirmed by the presence of a peak near 23.01°, No. 86426 (Inorganic Crystal Structure Database, ICSD)).
- the ⁇ crystal structure of molybdenum trioxide can be confirmed by the presence of the peak of the (021) plane of the ⁇ crystal of MoO3 (2 ⁇ : around 27.32°, No. 166363 (Inorganic Crystal Structure Database, ICSD)). can.
- examples of Group 14 elements include C, Si, Ge, Sn, Pb, and the like. Among them, C or Si is preferable as the group 14 element from the viewpoint of applicability to various materials, safety and raw material cost.
- MoC compounds can be applied to catalysts, cemented carbide additives, and the like. Also, MoSi compounds can be applied to super heat resistant materials, thermoelectric conversion materials, and the like.
- Group 15 elements include N, P, As, Sb, Bi, and the like. Among them, as the Group 15 element, N and P are preferable because of their low toxicity, and P is particularly preferable because of its easy handling. Examples of Group 16 elements include O, S, Se, Te, and the like.
- TMD transition metal dichalcogenides
- the charging ratio of the amount of the group 14 element, the group 15 element, or the group 16 element to the amount of MoO3 in the molybdenum trioxide powder is such that the reaction proceeds sufficiently. Any condition is acceptable.
- the amount of the group 14 element, the group 15 element or the group 16 element is preferably 120 mol% or more, preferably 150 mol% or more, relative to 100 mol% of MoO3 in the molybdenum trioxide powder. preferably 200 mol % or more.
- the amount of the group 14 element, the group 15 element or the group 16 element may be 1000 mol% or less, or 500 mol% or less with respect to 100 mol% of MoO3 in the molybdenum trioxide powder. may be 300 mol % or less.
- the molybdenum trioxide powder preferably has a MoO3 content of 99.6% or more as measured by X-ray fluorescence (XRF).
- XRF X-ray fluorescence
- the molybdenum trioxide powder has a spectrum obtained from powder X-ray diffraction (XRD) using Cu—K ⁇ rays as an X-ray source, and the spectrum of ⁇ crystals of MoO 3 is The ratio of the peak intensity attributed to the (011) plane to the peak intensity attributed to the (021) plane of the ⁇ crystal of MoO 3 ( ⁇ (011)/ ⁇ (021)) is preferably 0.1 or more.
- the peak intensity attributed to the (011) plane of the ⁇ crystal of MoO 3 and the peak intensity attributed to the (021) plane of the ⁇ crystal of MoO 3 read the maximum intensity of the peak, respectively, and the ratio ( ⁇ (011 )/ ⁇ (021)).
- the ratio ( ⁇ (011)/ ⁇ (021)) is preferably 0.1 to 10.0, more preferably 0.2 to 10.0, 0.4 to 10.0 is particularly preferred.
- the molybdenum trioxide powder preferably has a specific surface area of 10 m 2 /g or more and 100 m 2 /g or less as measured by the BET method.
- the specific surface area is preferably 10 m 2 /g or more because the reactivity with the Group 14 element, Group 15 element or Group 16 element is good, and 20 m 2 /g or more, preferably 30 m 2 /g or more.
- it is preferably 100 m 2 /g or less, may be 90 m 2 /g or less, or may be 80 m 2 /g or less, since production is facilitated.
- the molybdenum trioxide powder in the radial distribution function obtained from the extended X-ray absorption fine structure (EXAFS) spectrum of the K absorption edge of molybdenum, the intensity I of the peak due to Mo-O and Mo-Mo
- the ratio (I/II) to peak intensity II is preferably greater than 1.1.
- the ratio (I/II) is considered to be an indication that the ⁇ crystal structure of MoO3 is obtained in the molybdenum trioxide powder. , the reactivity with Group 15 elements or Group 16 elements.
- the ratio (I/II) is preferably 1.1 to 5.0, may be 1.2 to 4.0, and may be 1.2 to 3.0. may be
- the molybdenum trioxide powder can be produced by vaporizing a molybdenum oxide precursor compound to form a molybdenum trioxide vapor and cooling the molybdenum trioxide vapor.
- the method for producing the molybdenum trioxide powder includes firing a raw material mixture containing a molybdenum oxide precursor compound and a metal compound other than the molybdenum oxide precursor compound, vaporizing the molybdenum oxide precursor compound, and producing trioxide. Including forming molybdenum vapor, the ratio of the metal compound to 100% by mass of the raw material mixture is preferably 70% by mass or less in terms of oxide.
- the method for producing the molybdenum trioxide powder can be suitably carried out using the production apparatus 1 shown in FIG.
- FIG. 1 is a schematic diagram of an example of an apparatus used for producing the molybdenum trioxide powder.
- a production apparatus 1 includes a firing furnace 2 for firing a molybdenum oxide precursor compound or the raw material mixture to vaporize the molybdenum oxide precursor compound, and a firing furnace 2 connected to the molybdenum trioxide vaporized by the firing. It has a cross-shaped cooling pipe 3 for pulverizing steam and a recovery device 4 as a recovery means for recovering the molybdenum trioxide powder pulverized in the cooling pipe 3 . At this time, the firing furnace 2 and the cooling pipe 3 are connected through an exhaust port 5 .
- the cooling pipe 3 is provided with an opening adjusting damper 6 for an outside air intake (not shown) at the left end, and an observation window 7 at the upper end.
- the collection machine 4 is connected to an exhaust device 8 as a first air blowing means. When the exhaust device 8 exhausts the air, the collector 4 and the cooling pipe 3 are sucked, and outside air is blown to the cooling pipe 3 from the opening adjustment damper 6 of the cooling pipe 3 . That is, the cooling pipe 3 is passively blown with air by the exhaust device 8 having a suction function.
- the manufacturing apparatus 1 may have an external cooling device 9, which makes it possible to arbitrarily control the cooling conditions of the molybdenum trioxide vapor generated from the kiln 2.
- the opening adjustment damper 6 takes in air from the outside air intake port, cools the molybdenum trioxide vapor vaporized in the firing furnace 2 in an air atmosphere, and converts it into molybdenum trioxide powder, so that the ratio (I/II ) can be greater than 1.1, and the ⁇ crystal structure of MoO3 is easily obtained in the molybdenum trioxide powder. Cooling molybdenum trioxide vapor in a nitrogen atmosphere with a low oxygen concentration, such as when molybdenum trioxide vapor is cooled using liquid nitrogen, increases the oxygen defect density and reduces the ratio (I/II) to easy to lower.
- the molybdenum oxide precursor compound is not particularly limited as long as it is a precursor compound for forming molybdenum trioxide powder consisting of an aggregate of primary particles containing the ⁇ crystal structure of molybdenum trioxide.
- molybdenum oxide precursor compounds may be used alone or in combination of two or more.
- the form of the molybdenum oxide precursor compound is not particularly limited.
- it may be in the form of powder such as molybdenum trioxide, or may be in the form of liquid such as aqueous solution of ammonium molybdate.
- it is in the form of powder, which is easy to handle and energy efficient.
- molybdenum oxide precursor compound it is preferable to use commercially available ⁇ -crystalline molybdenum trioxide. Further, when ammonium molybdate is used as the molybdenum oxide precursor compound, it is converted to thermodynamically stable molybdenum trioxide by firing, so the molybdenum oxide precursor compound to be vaporized is the molybdenum trioxide. .
- molybdenum oxide precursor compounds it is preferable to include molybdenum trioxide from the viewpoint of easy control of the purity of the obtained molybdenum trioxide powder, the average particle size of the primary particles, and the crystal structure.
- Molybdenum trioxide vapor can also be formed by firing a raw material mixture containing a molybdenum oxide precursor compound and a metal compound other than the molybdenum oxide precursor compound.
- Metal compounds other than the molybdenum oxide precursor compound are not particularly limited, but are aluminum compounds, silicon compounds, titanium compounds, magnesium compounds, sodium compounds, potassium compounds, zirconium compounds, yttrium compounds, zinc compounds, copper compounds, and iron compounds. etc. Among these, aluminum compounds, silicon compounds, titanium compounds, and magnesium compounds are preferably used.
- a molybdenum oxide precursor compound and a metal compound other than the molybdenum oxide precursor compound may sometimes form an intermediate. It can be vaporized in the form
- the metal compound other than the molybdenum oxide precursor compound among these, it is preferable to use an aluminum compound in order to prevent damage to the firing furnace. It is also possible not to use a metal compound other than the body compound.
- Aluminum compounds include aluminum chloride, aluminum sulfate, basic aluminum acetate, aluminum hydroxide, boehmite, pseudoboehmite, transitional aluminum oxides ( ⁇ -aluminum oxide, ⁇ -aluminum oxide, ⁇ -aluminum oxide, etc.), Examples include ⁇ -aluminum oxide and mixed oxide aluminum having two or more crystal phases.
- the content of the molybdenum oxide precursor compound with respect to 100% by mass of the raw material mixture is 40 to 100 mass%. %, may be 45 to 100% by mass, or may be 50 to 100% by mass.
- the firing temperature varies depending on the molybdenum oxide precursor compound, the metal compound, and the desired molybdenum trioxide powder used, but it is usually preferable to set the temperature at which the intermediates can be decomposed.
- the temperature is preferably 500 to 1500 ° C. It is more preferably 600 to 1550°C, even more preferably 700 to 1600°C.
- the firing time is also not particularly limited, and can be, for example, 1 minute to 30 hours, 10 minutes to 25 hours, or 100 minutes to 20 hours.
- the rate of temperature increase varies depending on the properties of the molybdenum oxide precursor compound used, the metal compound, and the desired molybdenum trioxide powder. min or less, more preferably 1° C./min or more and 50° C./min or less, and even more preferably 2° C./min or more and 10° C./min or less.
- the internal pressure in the firing furnace is not particularly limited, and may be a positive pressure or a reduced pressure. It is preferably done in A specific degree of reduced pressure is preferably -5000 Pa to -10 Pa, more preferably -2000 Pa to -20 Pa, and even more preferably -1000 Pa to -50 Pa.
- a specific degree of reduced pressure is preferably -5000 Pa to -10 Pa, more preferably -2000 Pa to -20 Pa, and even more preferably -1000 Pa to -50 Pa.
- the degree of pressure reduction is -5000 Pa or more, the high airtightness and mechanical strength of the firing furnace are not required excessively, and the manufacturing cost can be reduced, which is preferable.
- the degree of pressure reduction is -10 Pa or less, clogging of the molybdenum oxide precursor compound at the discharge port of the firing furnace can be prevented, which is preferable.
- the temperature of the gas to be blown is preferably 5 to 500°C, more preferably 10 to 100°C.
- the blowing speed of the gas is preferably 1 L/min or more and 500 L/min or less, more preferably 10 L/min or more and 200 L/min or less, with respect to the effective volume of the firing furnace of 100 L.
- the temperature of the vaporized molybdenum trioxide vapor varies depending on the type of molybdenum oxide precursor compound used, it is preferably 200 to 2000°C, more preferably 400 to 1500°C. If the vaporized molybdenum trioxide vapor has a temperature of 2000° C. or less, it tends to be easily pulverized by blowing outside air (0 to 100° C.) in a cooling pipe.
- the discharge rate of molybdenum trioxide vapor discharged from the firing furnace depends on the amount of the molybdenum oxide precursor compound used, the amount of the metal compound, the temperature of the firing furnace, the blowing of gas into the firing furnace, and the diameter of the firing furnace exhaust port. can be controlled by Although it varies depending on the cooling capacity of the cooling pipe, the discharge rate of the molybdenum trioxide vapor from the firing furnace to the cooling pipe is preferably 0.001 g/min or more and 100 g/min or less, and 0.1 g/min or more and 50 g/min. min or less is more preferable.
- the content of molybdenum trioxide vapor contained in the gas discharged from the firing furnace is preferably 0.01 g/min or more and 1000 mg/L or less, and is 1 g/min or more and 500 mg/Lg/min. is more preferred.
- the molybdenum trioxide vapor is then cooled and pulverized. Cooling of the molybdenum trioxide vapor is performed by lowering the temperature of the cooling pipe.
- the cooling means includes cooling by blowing gas into the cooling pipe, cooling by a cooling mechanism provided in the cooling pipe, and cooling by an external cooling device, as described above.
- Cooling of the molybdenum trioxide vapor is preferably carried out in an air atmosphere.
- the ratio (I/II) can be made larger than 1.1. A ⁇ crystal structure is easily obtained.
- the cooling temperature (the temperature of the cooling pipe) is not particularly limited, but is preferably -100 to 600°C, more preferably -50 to 400°C.
- the cooling rate of the molybdenum trioxide vapor is not particularly limited, it is preferably 100°C/s or more and 100000°C/s or less, more preferably 1000°C/s or more and 50000°C/s or less. There is a tendency that the higher the cooling rate of the molybdenum trioxide vapor, the smaller the particle size and the larger the specific surface area of the molybdenum trioxide powder.
- the temperature of the blown gas is preferably -100 to 300°C, more preferably -50 to 100°C.
- the blowing speed of the gas is preferably 0.1 m 3 /min or more and 20 m 3 /min or less, and more preferably 1 m 3 /min or more and 10 m 3 /min or less.
- a gas blowing speed of 0.1 m 3 /min or more is preferable because a high cooling speed can be achieved and clogging of the cooling pipes can be prevented.
- the gas blowing speed is 20 m 3 /min or less, the expensive first blowing means (exhaust fan, etc.) becomes unnecessary, which is preferable because the manufacturing cost can be reduced.
- the powder obtained by cooling the molybdenum trioxide vapor is transported to and recovered by a recovery machine.
- the powder obtained by cooling the molybdenum trioxide vapor may be fired again at a temperature of 100 to 320°C.
- the molybdenum trioxide powder obtained by the method for producing molybdenum trioxide powder may be fired again at a temperature of 100 to 320°C.
- the firing temperature for the second firing may be 120 to 280.degree. C. or 140 to 240.degree.
- the firing time for the second firing can be, for example, 1 min to 4 hours, 10 min to 5 hours, or 100 min to 6 hours.
- part of the ⁇ crystal structure of molybdenum trioxide disappears, and when fired at a temperature of 350 ° C. or higher for 4 hours, the ⁇ crystal structure in the molybdenum trioxide powder disappears.
- the ratio ( ⁇ (011)/ ⁇ (021)) becomes 0 and the reactivity with the Group 14 element, Group 15 element or Group 16 element is impaired.
- a molybdenum compound with a reduced number of functional groups present on the particle surface is obtained.
- mass production is possible, equipment associated with the risk of high pressure is not required, and steps such as washing and drying are not required.
- [Crystal structure analysis: XRD method] A sample of the molybdenum compound obtained in each example was filled in a measurement sample holder with a depth of 0.5 mm, and it was set in a wide-angle X-ray diffraction (XRD) device (manufactured by Rigaku, Ultima IV) and subjected to Cu/K ⁇ radiation. , 40 kV/40 mA, a scan speed of 2°/min, and a scanning range of 10° to 70°.
- XRD wide-angle X-ray diffraction
- Example 1 Synthesis of molybdenum carbide (Mo 2 C) 0.5 g of molybdenum trioxide 1, 0.25 g of Ketjenblack (EC300J manufactured by Lion Specialty Chemicals Co., Ltd.), 0.38 g of sodium chloride, and 0 of potassium chloride .38 g were mixed in a mortar for 1 minute, charged into a crucible, and fired at 850° C. for 4 hours in a nitrogen atmosphere. After natural cooling, the baked product was washed with deionized water to remove excess Ketjenblack and salts. According to XRD measurements, the obtained was molybdenum carbide. When surface hydroxyl groups were measured by acid-base titration, the number of hydroxyl groups per unit area (surface functional group density) was 6.5/nm 2 . Length measurement with a TEM revealed an average primary particle size of 30 nm.
- Example 2 Synthesis of molybdenum silicide (MoSi 2 ) 0.5 g of molybdenum trioxide 1, 0.4 g of metal silicon powder, and 0.5 g of metal magnesium were mixed and charged in a crucible, and the mixture was heated to 900 g in a nitrogen atmosphere. °C for 6 hours. After natural cooling, the baked product was washed with 0.1 M hydrochloric acid. According to XRD measurements, the product was molybdenum silicide. When the surface hydroxyl groups were measured by acid-base titration, the number of hydroxyl groups per unit area (surface functional group density) was 3.9/nm 2 . Length measurement with a TEM revealed an average primary particle size of 70 nm.
- Example 3 Synthesis of molybdenum phosphide (MoP/MoP 2 ) 0.5 g of molybdenum trioxide 1, 0.47 g of red phosphorus powder (reagent made by Kanto Kagaku), and 1.0 g of zinc chloride were mixed, and the mixture was added to a crucible. It was prepared and fired at 700° C. for 4 hours under a nitrogen atmosphere. After natural cooling, the baked product was washed with deionized water. According to XRD measurement, the obtained was molybdenum phosphide. When the surface hydroxyl group was measured by acid-base titration, the number of hydroxyl groups per unit area (surface functional group density) was 45.5/nm 2 . Length measurement with a TEM revealed an average primary particle size of 120 nm.
- Example 5 Synthesis of molybdenum telluride (MoTe 2 ) 0.5 g of molybdenum trioxide 1, 0.89 g of tellurium powder (Aldrich reagent), 0.56 g of sodium phosphinate monohydrate, 1.5 g of sodium chloride. After mixing 0 g of potassium chloride and 1.0 g of potassium chloride, the mixture was placed in a crucible and fired at 900° C. for 4 hours in a nitrogen atmosphere. After natural cooling, the baked product was washed with deionized water. According to XRD measurements, the obtained was molybdenum telluride.
- FIG. 1 shows the XRD spectrum of each molybdenum compound obtained in Examples 1-5.
- a molybdenum compound was prepared in the same manner as in Examples 1 to 5, except that instead of molybdenum trioxide 1, commercially available micron-sized molybdenum trioxide was used.
- Table 2 shows the number of hydroxyl groups per unit area (surface functional group density).
- Table 2 shows the average primary particle size of each molybdenum compound measured by TEM.
- Example 6 Light Acrylate LA (Kyoeisha Chemical Co., Ltd., 10 g) was added as a UV-curable acrylate monomer to the molybdenum compound (Mo 2 C, 1 g) of Example 1, subjected to ultrasonic treatment for 10 minutes, and then allowed to stand in the dark. There was no sedimentation even after 3 days of standing, showing good dispersibility.
- Example 7 to 10 Evaluation was performed in the same manner as in Example 6, except that 1 g of each of the inorganic particles of Examples 2 to 5 was used instead of the molybdenum compound (Mo 2 C, 1 g) of Example 1. Dispersibility results are shown in Table 3.
- the molybdenum compound of the present invention Since the molybdenum compound of the present invention has a reduced number of functional groups present on the particle surface, the hydrophobicity of the molybdenum compound surface is increased, and the compatibility with organic materials is improved. Therefore, the molybdenum compound of the present invention exhibits excellent properties in organic-inorganic hybrid materials such as hydrogen generation catalysts, photocatalysts, fuel cell catalysts, CO2 reduction catalysts, semiconductors, and thermoelectric materials.
- organic-inorganic hybrid materials such as hydrogen generation catalysts, photocatalysts, fuel cell catalysts, CO2 reduction catalysts, semiconductors, and thermoelectric materials.
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Abstract
Description
本願は、2021年3月24日に日本に出願された、特願2021-050482号に基づき優先権主張し、その内容をここに援用する。
(1)一般式MoXa(式中、Xは第14族元素、第15族元素又は第16族元素であり、aは0.5、1または2である。)で表されるモリブデン化合物であって、前記一般式MoXa中、Xが第14族元素である場合、前記モリブデン化合物の表面における単位面積当たりの官能基数が10個/nm2以下であり、前記一般式MoXa中、Xが第15族元素又は第16族元素である場合、前記モリブデン化合物の表面における単位面積当たりの官能基数が100個/nm2以下であり、粒子径が10nm以上1000nm未満であるモリブデン化合物。
(2)前記一般式MoXa中、Xが第14族元素である場合、XはCであり,かつ、aは0.5若しくは1であり、又は、XはSiであり、かつ、aは2であり、前記一般式MoXa中、Xが第15族元素である場合、XはN又はPであり、かつ、aは1又は2であり、前記一般式MoXa中、Xが第16族元素である場合、XはS、Se又はTeであり、かつ、aは2である、前記(1)に記載のモリブデン化合物。
(3)前記官能基は、水酸基である、前記(1)又は(2)に記載のモリブデン化合物。(4)一次粒子の平均粒子径が5nm以上1000nm未満である三酸化モリブデン粒子を、第14族元素、第15族元素又は第16族元素の存在下、400~1500℃で加熱することを含む、前記(1)~(3)のいずれか一項に記載のモリブデン化合物の製造方法。
本実施形態に係るモリブデン化合物は、一般式MoXaで表される。一般式MoXa中、Xは第14族元素、第15族元素又は第16族元素であり、aは0.5、1または2である。
前記一般式MoXa中、XがCである場合、モリブデン化合物の安定性等の観点から、aは0.5又は1であることが好ましい。
前記一般式MoXa中、XがSiである場合、モリブデン化合物の安定性等の観点から、aは2であることが好ましい。
前記一般式MoXa中、XがPである場合、aは1又は2であることが好ましい。
前記一般式MoXa中、XがS、Se又はTeである場合、モリブデン化合物の安定性等の観点から、aは2であることが好ましい。
前記一般式MoXa中、Xが第14族元素である場合、単位面積当たりの官能基数が10個/nm2以下であると、モリブデン化合物の粒子の表面エネルギーを低減できるため、モリブデン化合物の有機材料との相溶性を高めることができる。
前記一般式MoXa中、Xが第15族元素又は第16族元素である場合、単位面積当たりの官能基数が100個/nm2以下であると、モリブデン化合物の粒子の表面エネルギーを低減できるため、モリブデン化合物の有機材料との相溶性を高めることができる。
(単位面積当たりの官能基数の測定方法)
ブランクの測定:純水20mlに、安定剤として塩化ナトリウム0.5gを加え、塩酸で液のpHを約4とする。これに0.01Nの水酸化ナトリウム水溶液を徐々に加えていき、pHを約9とし、これを終点とする。この時要した水酸化ナトリウム水溶液の量をVblankとする。
試料の測定:モリブデン化合物の試料を約0.05g精秤し、ここに純水20mlを加えた。0.5gの塩化ナトリウムを加えて溶解する。塩酸を用いてブランクと同じpHにする。これを0.01Nの水酸化ナトリウムで滴定し、ブランクの終点と同じpHにする。この時要した水酸化ナトリウム水溶液の量をVとする。
単位面積当たりの官能基数:以下の式に当てはめて、単位面積当たりの官能基数を算出する。なお、比表面積の数値は予めBET比表面積計で測定しておいたものを用いる。 単位面積当たりの官能基数(個/nm2)=6.023f(V-Vblank)/WA ここで、fは水酸化ナトリウム水溶液のファクター、Wは試料重量、Aは比表面積を表す。
なお、水酸化ナトリウム水溶液のファクターfは下記式によって求められる。
f=[(標定で求めた)標準液の真の濃度]/(調製した標準液の表示濃度)
モリブデン化合物の粒子径が10nm以上であると、結晶性を高くしやすく、その性能を発揮させやすい。粒子径が10nm未満の場合は高結晶性の粒子を得るのが困難となり、高い性能を得られ難くなる。一方、モリブデン化合物の粒子径が1000nm未満であると、モリブデン化合物の粒子の表面エネルギーを低減できるため、モリブデン化合物の有機材料との相溶性を高めることができる。粒子径が1000nm以上の場合、相溶性は高くなるが、粒子の比表面積が非常に小さくなるので高い性能が得られ難くなる。
なお、本実施形態において、モリブデン化合物の粒子径は、透過型電子顕微鏡(TEM)などの電子顕微鏡による測長をランダムに50個行い、その平均を粒子径とする。例えば、後述する三酸化モリブデン粒子の一次粒子の平均粒子径と同様に方法により測定できる。
本実施形態に係るモリブデン化合物の製造方法は、一次粒子の平均粒子径が5nm以上1000nm未満である三酸化モリブデン粒子を、第14族元素、第15族元素又は第16族元素の存在下、400~1500℃、好ましくは500~1000℃、より好ましくは700~900℃で加熱することを含む。
加熱温度を上記の範囲内とすることにより、粒子表面に存在する官能基数が低減されたモリブデン化合物を得ることが出来る。
三酸化モリブデン粒子の一次粒子の平均粒子径が上記の範囲内であると、第14族元素、第15族元素又は第16族元素との反応性が良好となりやすく、また、粒子表面に存在する官能基数が低減されたモリブデン化合物を得やすい。本実施形態に係るモリブデン化合物の表面における単位面積当たりの官能基数が100個/nm2以下となり、本実施形態に係るモリブデン化合物と有機材料との相溶性を高めるためには、原料として使用する三酸化モリブデン粒子の一次粒子の平均粒子径は、5nm以上200nm以下であることが特に好ましい。
第15族元素としては、N、P、As、Sb又はBi等が挙げられる。なかでも、第15族元素としては、毒性が低いため、N、Pが好ましく、ハンドリングが容易であるため特にPが好ましい。
第16族元素としては、O、S、Se又はTe等が挙げられる。なかでも第16族元素としては、S、Se又はTeが好ましい。XがS、Se又はTeである場合、モリブデン化合物として遷移金属ジカルコゲナイド(TMD)が得られる。TMDは、電気、環境、エネルギーなど様々な分野で今後応用が期待されている材料である。
前記三酸化モリブデン粉体は、酸化モリブデン前駆体化合物を気化させて、三酸化モリブデン蒸気を形成し、前記三酸化モリブデン蒸気を冷却することにより製造することができる。
三酸化モリブデン蒸気の冷却は、冷却配管を低温にすることにより行われる。この際、冷却手段としては、上述のように冷却配管中への気体の送風による冷却、冷却配管が有する冷却機構による冷却、外部冷却装置による冷却等が挙げられる。
三酸化モリブデン粉体を構成する三酸化モリブデン粒子又はモリブデン化合物粉体を構成するモリブデン化合物粒子を、エタノールに分散させ、透過型電子顕微鏡(TEM)で撮影した。二次元画像上の単独粒子、または凝集体を構成する最小単位の粒子(すなわち、一次粒子)について、その長径(観察される最も長い部分のフェレ径)及び短径(その最も長い部分のフェレ径に対して、垂直な向きの短いフェレ径)を計測し、その平均値を一次粒子径とした。同様の操作をランダムに選ばれた50個の一次粒子に対して行い、その一次粒子の一次粒子径の平均値から、一次粒子の平均粒子径を算出した。
各実施例で得られたモリブデン化合物の試料を0.5mm深さの測定試料用ホルダーに充填し、それを広角X線回折(XRD)装置(リガク社製 UltimaIV)にセットし、Cu/Kα線、40kV/40mA、スキャンスピード2°/min、走査範囲10°以上70°以下の条件で測定を行った。
三酸化モリブデン粉体又は硫化モリブデン粉体の試料について、比表面積計(マイクロトラックベル製、BELSORP-mini)にて測定し、BET法による窒素ガスの吸着量から測定された試料1g当たりの表面積を、比表面積(m2/g)として算出した。
ブランクの測定:純水20mlに、安定剤として塩化ナトリウム0.5gを加え、塩酸で液のpHを約4とした。これに0.01Nの水酸化ナトリウム水溶液を徐々に加えていき、pHを約9とし、これを終点とした。この時要した水酸化ナトリウム水溶液の量をVblankとした。
試料の測定:各実施例及び比較例で得られたモリブデン化合物の試料を約0.05g精秤し、ここに純水20mlを加えた。0.5gの塩化ナトリウムを加えて溶解させた。塩酸を用いてブランクと同じpHにした。これを0.01Nの水酸化ナトリウムで滴定し、ブランクの終点と同じpHにした。この時要した水酸化ナトリウム水溶液の量をVとした。
単位面積当たりの水酸基数の計算:以下の式に当てはめて、単位面積当たりの水酸基数を算出した。なお、比表面積の数値は予めBET比表面積計で測定しておいたものを用いた。
表面水酸基密度(個/nm2)=6.023f(V-Vblank)/WA
ここで、fは水酸化ナトリウム水溶液のファクター、Wは試料重量、Aは比表面積を表す。
なお、水酸化ナトリウム水溶液のファクターfは下記式によって求められる。
f=[(標定で求めた)標準液の真の濃度]/(調製した標準液の表示濃度)
耐熱容器に相当する焼成炉と、外気供給口を設けた冷却配管と、モリブデン酸化物を回収する集塵機を準備し、三酸化モリブデン(太陽鉱工株式会社製)1kgと水酸化アルミニウム(和光製薬株式会社)2Kgとの混合物をサヤに仕込んで、焼成炉と冷却配管と集塵機とを連結し、焼成炉にて1300℃まで昇温後10時間保持し、α-アルミナを得ると共に、三酸化モリブデンを焼成炉内で気化させた。次に、焼却炉の排気口から気化した三酸化モリブデンに対して、冷却配管の外気供給口を通じて三酸化モリブデンの量に比べて大過剰の空気を、冷却速度が2000℃/秒となる様に送風、200℃以下まで急速冷却することで粉体化し、集塵機にて900gの三酸化モリブデン1を得た。TEMでの測長によると平均一次粒子径は20nmであった。
三酸化モリブデン1を0.5gと、ケッチェンブラック(ライオンスペシャリティケミカルズ株式会社製 EC300J)を0.25g、塩化ナトリウム0.38g、塩化カリウム0.38gとを乳鉢で1分間混合した後坩堝に仕込み、窒素雰囲気の下、850℃で4時間焼成した。自然冷却後、イオン交換水で焼成物を洗浄して余剰なケッチェンブラックや塩類を除去した。XRD測定によると、得られたものは炭化モリブデンであった。 酸塩基滴定により表面水酸基測定を行ったところ、単位面積当たりの水酸基数(表面官能基密度)は6.5個/nm2であった。TEMでの測長によると平均一次粒子径は30nmであった。
三酸化モリブデン1を0.5gと、金属ケイ素粉末0.4g、金属マグネシウム0.5gを混合して坩堝に仕込み、窒素雰囲気の下、900℃で6時間焼成した。自然冷却後、0.1M塩酸で焼成物を洗浄した。XRD測定によると、得られたものはケイ化モリブデンであった。
酸塩基滴定により表面水酸基測定を行ったところ、単位面積当たりの水酸基数(表面官能基密度)は3.9個/nm2であった。TEMでの測長によると平均一次粒子径は70nmであった。
三酸化モリブデン1を0.5gと、赤リン粉末(関東化学製試薬)0.47g、塩化亜鉛1.0gを混合した後坩堝に仕込み、窒素雰囲気の下、700℃で4時間焼成した。自然冷却後、イオン交換水で焼成物を洗浄した。XRD測定によると、得られたものはリン化モリブデンであった。
酸塩基滴定により表面水酸基測定を行ったところ、単位面積当たりの水酸基数(表面官能基密度)は45.5個/nm2であった。TEMでの測長によると平均一次粒子径は120nmであった。
三酸化モリブデン1を0.5gと、セレン粉末(関東化学製試薬)1.1g、ホスフィン酸ナトリウム一水和物0.56g、塩化ナトリウム1.0g、塩化カリウム1.0gを混合した後坩堝に仕込み、窒素雰囲気の下、850℃で4時間焼成した。自然冷却後、イオン交換水で焼成物を洗浄した。XRD測定によると、得られたものはセレン化モリブデンであった。
酸塩基滴定により表面水酸基測定を行ったところ、単位面積当たりの水酸基数(表面官能基密度)は60.1個/nm2であった。TEMでの測長によると平均一次粒子径は350nmであった。
三酸化モリブデン1を0.5gと、テルル粉末(アルドリッチ製試薬)0.89g、ホスフィン酸ナトリウム一水和物0.56g、塩化ナトリウム1.0g、塩化カリウム1.0gを混合した後坩堝に仕込み、窒素雰囲気の下、900℃で4時間焼成した。自然冷却後、イオン交換水で焼成物を洗浄した。XRD測定によると、得られたものはテルル化モリブデンであった。
酸塩基滴定により表面水酸基測定を行ったところ、単位面積当たりの水酸基数(表面官能基密度)は26.3個/nm2であった。TEMでの測長によると平均一次粒子径は110nmであった。
三酸化モリブデン1の代わりに、市販のミクロンサイズの三酸化モリブデンを使用する以外は、実施例1~5と同様にしてモリブデン化合物を作製した。単位面積当たりの水酸基数(表面官能基密度)の結果は表2に示した。また、各モリブデン化合物のTEMでの測長による平均一次粒子径を表2に示した。
実施例1のモリブデン化合物(Mo2C,1g)に、UV硬化型アクリレートモノマーとしてライトアクリレートL-A(共栄社化学,10g)を加え、超音波処理を10分間行った後、遮光静置した。静置した3日後も沈殿はなく、良好な分散性を示した。
実施例1のモリブデン化合物(Mo2C,1g)の代わりに、実施例2~5の無機粒子を各々1g用いる以外は、実施例6と同様にして、評価を行った。分散性の結果は表3に示した。
実施例1のモリブデン化合物(Mo2C,1g)の代わりに、比較例1~5のモリブデン化合物を各々1g用いる以外は、実施例6と同様にして、評価を行った。分散性の結果は表4に示した。
2 焼成炉
3 冷却配管
4 回収機
5 排気口
6 開度調整ダンパー
7 観察窓
8 排風装置
9 外部冷却装置
Claims (4)
- 一般式MoXa(式中、Xは第14族元素、第15族元素又は第16族元素であり、aは0.5、1または2である。)で表されるモリブデン化合物であって、
前記一般式MoXa中、Xが第14族元素である場合、前記モリブデン化合物の表面における単位面積当たりの官能基数が10個/nm2以下であり、
前記一般式MoXa中、Xが第15族元素又は第16族元素である場合、前記モリブデン化合物の表面における単位面積当たりの官能基数が100個/nm2以下であり、
粒子径が10nm以上1000nm未満であるモリブデン化合物。 - 前記一般式MoXa中、Xが第14族元素である場合、XはCであり,かつ、aは0.5若しくは1であり、又は、XはSiであり、かつ、aは2であり、
前記一般式MoXa中、Xが第15族元素である場合、XはN又はPであり、かつ、aは1又は2であり、
前記一般式MoXa中、Xが第16族元素である場合、XはS、Se又はTeであり、かつ、aは2である、請求項1に記載のモリブデン化合物。 - 前記官能基は、水酸基である、請求項1又は2に記載のモリブデン化合物。
- 一次粒子の平均粒子径が5nm以上1000nm未満である三酸化モリブデン粒子を、第14族元素、第15族元素又は第16族元素の存在下、400~1500℃で加熱することを含む、請求項1~3のいずれか一項に記載のモリブデン化合物の製造方法。
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| JP2022562022A JP7188665B1 (ja) | 2021-03-24 | 2022-03-22 | モリブデン化合物及びその製造方法 |
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| EP22775519.6A EP4317063A4 (en) | 2021-03-24 | 2022-03-22 | MOLYBDENUM COMPOUND AND PROCESS FOR PRODUCING THE SAME |
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| WO2025164180A1 (ja) * | 2024-02-01 | 2025-08-07 | Dic株式会社 | 複合体、水素発生触媒、触媒インク、電極及び複合体の製造方法 |
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| CN109110816A (zh) * | 2018-10-30 | 2019-01-01 | 中国石油大学(华东) | 一种油溶性二硫化钼的合成方法 |
| JP2019501107A (ja) * | 2015-12-04 | 2019-01-17 | 湖北中澳納米材料技術有限公司Hubei Zhong’Ao Nanotech Co., Ltd. | 高純度ナノ三酸化モリブデンの製造装置及び製造方法 |
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| DE102005005046A1 (de) * | 2005-02-03 | 2006-08-10 | Wacker Chemie Ag | Hydroxyalkyl-funktionalisierte Füllstoffe |
| DE102006012811B3 (de) * | 2006-03-21 | 2007-10-18 | Johannes-Gutenberg-Universität Mainz | Verfahren zur Herstellung von anorganischen fullerenartigen Nanostrukturen und Nanoröhren, danach hergestellte Nanostrukturen und Nanoröhren und ihre Verwendung |
| JP5030694B2 (ja) | 2006-07-18 | 2012-09-19 | 株式会社日本触媒 | 酸化ジルコニウムナノ粒子 |
| CN102173447B (zh) * | 2010-12-20 | 2012-11-14 | 钢铁研究总院 | 一种由氧化钨或钼直接合成钨或钼羰基金属络合物的方法 |
| CN104860806B (zh) * | 2014-02-21 | 2016-06-29 | 中国科学院大连化学物理研究所 | 碳化钼纳米带在苯甲醇脱氢制苯甲醛反应中的应用 |
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| JP2019501107A (ja) * | 2015-12-04 | 2019-01-17 | 湖北中澳納米材料技術有限公司Hubei Zhong’Ao Nanotech Co., Ltd. | 高純度ナノ三酸化モリブデンの製造装置及び製造方法 |
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| CN109110816A (zh) * | 2018-10-30 | 2019-01-01 | 中国石油大学(华东) | 一种油溶性二硫化钼的合成方法 |
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| KR20230157363A (ko) | 2023-11-16 |
| EP4317063A4 (en) | 2025-07-30 |
| TW202248139A (zh) | 2022-12-16 |
| EP4317063A1 (en) | 2024-02-07 |
| US20240150195A1 (en) | 2024-05-09 |
| CN117062776B (zh) | 2025-12-19 |
| CN117062776A (zh) | 2023-11-14 |
| JP7188665B1 (ja) | 2022-12-13 |
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| JPWO2022202735A1 (ja) | 2022-09-29 |
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