WO2022222952A1 - 支重轮轴、支重轮及作业机械 - Google Patents

支重轮轴、支重轮及作业机械 Download PDF

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Publication number
WO2022222952A1
WO2022222952A1 PCT/CN2022/087884 CN2022087884W WO2022222952A1 WO 2022222952 A1 WO2022222952 A1 WO 2022222952A1 CN 2022087884 W CN2022087884 W CN 2022087884W WO 2022222952 A1 WO2022222952 A1 WO 2022222952A1
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WO
WIPO (PCT)
Prior art keywords
oil
roller
oil storage
outlet
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2022/087884
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English (en)
French (fr)
Inventor
胡小康
孙传东
成忠威
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Sany Heavy Machinery Ltd
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Sany Heavy Machinery Ltd
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Filing date
Publication date
Application filed by Sany Heavy Machinery Ltd filed Critical Sany Heavy Machinery Ltd
Priority to EP22773380.5A priority Critical patent/EP4112428A4/en
Priority to US17/920,756 priority patent/US12559186B2/en
Publication of WO2022222952A1 publication Critical patent/WO2022222952A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/092Endless track units; Parts thereof with lubrication means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/14Arrangement, location, or adaptation of rollers
    • B62D55/15Mounting devices, e.g. bushings, axles, bearings, sealings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/088Endless track units; Parts thereof with means to exclude or remove foreign matter, e.g. sealing means, self-cleaning track links or sprockets, deflector plates or scrapers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/44Free-space packings
    • F16J15/441Free-space packings with floating ring

Definitions

  • the present application relates to the technical field of working machines, and in particular, to a roller axle, a roller and a working machine.
  • rollers are widely used as chassis bearing parts of crawler excavators, cranes and other working machines. Due to the large working load of the rollers, and the working machines often work in environments with poor conditions such as mud, water, and dust, impurities such as cement and dust are easy to enter the rollers, resulting in damage to the rollers. Among them, the damage of the roller is mainly reflected in the oil leakage of the floating oil seal of the roller.
  • the existing roller usually includes a wheel body and a roller shaft, the wheel body is rotatably sleeved on the roller shaft, and the side surface of the roller shaft is in clearance fit with the inner wall surface of the bushing inside the wheel body. Realize the communication between the cavities where the floating oil seals on the left and right sides of the roller are located. Among them, the floating oil seal is mainly lubricated and cooled by the lubricating oil in the cavity where the floating oil seal is located.
  • the roller shaft In practical applications, due to the simple structure of the roller shaft, it only supports the rotation of the wheel body, and the lubricating environment of the floating oil seal of the roller cannot be improved based on the structural design of the roller shaft itself, and the floating oil seal often causes the environment where it is located. Ensure sufficient lubrication and change the oil and cause damage, which will affect the service life of the rollers. In particular, when the roller is in an inclined running condition, the lubricating oil will flow along the fitting gap in the roller to the floating oil seal at a low position, and the floating oil seal and bushing at a high position will be reduced due to the decrease in the amount of lubricating oil. Small and excessive wear occurs.
  • the present application provides a roller shaft, a roller and a working machine, which are used to solve the problem that the roller shaft of the existing roller is simple in structure and cannot improve the lubrication environment of the floating oil seal of the roller.
  • the application provides a roller shaft, comprising: an oil inlet, a first oil outlet, a second oil outlet and a lubricating oil passage; the oil inlet is arranged near the middle of the roller shaft, and the inlet
  • the oil port is used to communicate with the first oil storage cavity on the wheel body of the roller;
  • the first oil outlet is arranged near the first end of the roller shaft and is used to extend to the roller
  • the first floating oil seal of the Inside the roller shaft and extending from the first end of the roller shaft to the second end of the roller shaft, the lubricating oil passage is respectively connected with the oil inlet, the first oil outlet and the The second oil outlet is communicated.
  • the first oil outlet and the second oil outlet are used to distribute on the same vertical plane, and the first oil outlet and the second oil outlet The ports are used to discharge oil toward the top.
  • the lubricating oil passage extends along the central axis of the roller shaft; among the oil inlet, the first oil outlet and the second oil outlet At least one of them is arranged along the radial direction of the roller shaft; and/or, the oil inlet is provided with a plurality of the oil inlets, and the plurality of the oil inlets are arranged circumferentially relative to the central axis of the roller shaft .
  • the first end of the roller axle is provided with a first mounting hole
  • the second end of the roller axle is provided with a second mounting hole
  • the first mounting hole and the An oil filling port is provided between one end of the lubricating oil passage and/or between the second installation hole and the other end of the lubricating oil passage, and the oil filling port is detachably equipped with a plug.
  • the side walls of the first end and the second end of the roller axle are provided with an annular sealing groove and an annular stop groove; at the first end of the roller axle, The annular seal groove is located between the annular stop groove and the first oil outlet; at the second end of the roller shaft, the annular seal groove is located between the annular stop groove and the first oil outlet. Between two oil outlets; wherein, the annular sealing groove is used for installing the sealing ring; the annular retaining groove is used for installing the retaining ring.
  • the present application also provides a roller, comprising: a wheel body, a first end cover, a second end cover, a first floating oil seal, a second floating oil seal and the above-mentioned roller axle; the wheel body is rotatable sleeved on the support wheel shaft; the wheel body is provided with a first oil storage cavity, the first oil storage cavity is communicated with the oil inlet; the first end cover is sleeved on the support weight the first end of the wheel axle; the first installation cavity is provided on the opposite end surface of the first end cover and the first end of the wheel body; the first floating oil seal is arranged in the first installation cavity, and the The first installation cavity is communicated with the first oil outlet; the second end cover is sleeved on the second end of the roller axle; the second end cover and the opposite end surface of the second end of the wheel body A second installation cavity is arranged thereon; the second floating oil seal is arranged in the second installation cavity, and the second installation cavity is communicated with the second oil outlet.
  • the wheel body is further provided with a second oil storage chamber, a third oil storage chamber, a first oil guide channel and a second oil guide channel; the first oil storage chamber , the second oil storage cavity and the third oil storage cavity are isolated from each other; the second oil storage cavity is communicated with the first installation cavity through the first oil guide passage, and the third oil storage cavity
  • the second oil guide passage communicates with the second installation cavity; at least one of the first oil guide passage and the second oil guide passage extends along the axial direction of the wheel body.
  • a roller according to the present application further comprises: a first sealing cover and a second sealing cover; the first oil storage chamber, the second oil storage chamber and the third oil storage chamber are all opposite to each other.
  • the central axis of the wheel body extends in a ring shape along the circumferential direction; the first oil storage cavity is in the shape of a groove and is arranged on the inner wall surface of the middle part of the wheel body, and the notch of the first oil storage cavity is in the shape of a groove.
  • the second oil storage chamber and the third oil storage chamber are both arranged in the wheel body, and are respectively arranged in the first storage chamber along the axial direction of the wheel body Both sides of the oil chamber;
  • the first sealing cover is detachably arranged between the second oil storage chamber and the first oil storage chamber, so as to realize the connection between the second oil storage chamber and the first oil storage chamber Isolation between oil chambers;
  • the second sealing cover is detachably provided between the third oil storage chamber and the first oil storage chamber, so as to realize the third oil storage chamber and the first oil storage chamber Isolation between oil reservoirs.
  • a first shaft sleeve is formed between the shaft hole of the first end cover and the first installation cavity; the side wall of the first shaft sleeve is provided with a plurality of a first oil storage hole, the first oil outlet communicates with the first installation cavity through the first oil storage hole; and/or, the shaft hole of the second end cover and the second installation cavity A second bushing is formed therebetween; a plurality of second oil storage holes are arranged on the side wall of the second bushing, and the second oil outlet is connected to the second installation through the second oil storage hole cavity communication.
  • the present application also provides a working machine, comprising: the above-mentioned roller axle, or the above-mentioned roller.
  • the application provides a roller shaft, a roller and a working machine.
  • an oil inlet, a first oil outlet, a second oil outlet and a lubricating oil passage on the roller shaft By arranging an oil inlet, a first oil outlet, a second oil outlet and a lubricating oil passage on the roller shaft, the oil on the wheel body can be removed.
  • the lubricating oil stored in the first oil storage chamber is transported to the floating oil seals on the left and right sides of the roller respectively, so that the lubricating environment where the floating oil seals on the left and right sides of the roller are located maintains a sufficient amount of lubricating oil.
  • the present application not only increases the amount of lubricating oil at the floating oil seal when the rollers work in a horizontal state, but also inclines to the left or to the right when the rollers are running.
  • the side is tilted, it can be ensured that the environment where the floating oil seal at a high position is located can still maintain a large amount of lubricating oil, so that the lubricating oil can play a better role in lubricating and cooling the floating oil seal.
  • the present application improves the lubricating environment of the floating oil seal of the roller, prevents excessive wear of the floating oil seal and the bushing of the roller due to a decrease in the amount of lubricating oil, and ensures the service life of the roller.
  • Fig. 1 is the three-dimensional structure schematic diagram of a kind of roller axle provided by the application;
  • Fig. 2 is the cross-sectional structure schematic diagram of a kind of roller axle provided by the application;
  • Fig. 3 is the sectional structure schematic diagram of a kind of roller provided by the application.
  • FIG. 4 is a schematic structural diagram of a first end cap provided by the present application.
  • the present embodiment provides a roller axle.
  • the roller axle 1 includes an oil inlet 11 , a first oil outlet 12 , a second oil outlet 13 and a lubricating oil passage 14 .
  • the oil inlet 11 is arranged near the middle of the roller shaft 1, and the oil inlet 11 is used to communicate with the first oil storage chamber 21 on the wheel body 2 of the roller;
  • the first oil outlet 12 is arranged near the roller
  • the first end of the axle 1 is used to extend to the first floating oil seal 5 on the roller;
  • the second oil outlet 13 is located near the second end of the roller axle 1 and is used to extend to the first floating oil seal 5 on the roller.
  • the lubricating oil passage 14 is arranged in the roller shaft 1 and extends from the first end of the roller shaft 1 to the second end of the roller shaft 1.
  • the lubricating oil passage 14 is respectively connected with the oil inlet 11, the second end of the roller shaft 1 and the An oil outlet 12 communicates with the second oil outlet 13 .
  • the middle part of the lubricating oil passage 14 shown in this embodiment is connected with the oil inlet 11 , one end of the lubricating oil passage 14 is connected with the first oil outlet 12 , and the other end of the lubricating oil passage 14 is connected with the second oil outlet 13 Connected.
  • the first oil storage cavity on the wheel body 2 can be The lubricating oil stored in 21 is delivered to the floating oil seals on the left and right sides of the roller respectively, so that the lubricating environment where the floating oil seals on the left and right sides of the roller are located maintains sufficient lubricating oil.
  • the present application not only increases the amount of lubricating oil at the floating oil seal when the rollers work in a horizontal state, but also inclines to the left or to the right when the rollers are running.
  • the present application improves the lubricating environment of the floating oil seal of the roller, prevents excessive wear of the floating oil seal and the bushing of the roller due to a decrease in the amount of lubricating oil, and ensures the service life of the roller.
  • the lubricating oil passage 14 may be specifically arranged to extend along the central axis of the roller shaft 1 ; at least one of the oil inlet 11 , the first oil outlet 12 and the second oil outlet 13 Arranged along the radial direction of the roller shaft 1.
  • One end of the oil inlet 11 , one end of the first oil outlet 12 and one end of the second oil outlet 13 are all communicated with the lubricating oil passage 14 , and the other end of the oil inlet 11 and the other end of the first oil outlet 12 are connected to the lubricating oil passage 14 .
  • One end and the other end of the second oil outlet 13 are both formed on the side wall of the roller shaft 1 .
  • this embodiment is provided with a plurality of oil inlets 11, The oil ports 11 are arranged circumferentially with respect to the central axis of the roller shaft 1 .
  • the two oil inlets 11 are arranged along the radial direction of the roller shaft 1, and the axes of the two oil inlets 11 are distributed on the same straight line. .
  • the oil inlet end of one of the oil inlets 11 can be arranged vertically upward, and the oil inlet end of the other oil inlet 11 can be arranged vertically Set facing down.
  • the first oil outlet 12 and the second oil outlet 13 can be arranged on the same vertical plane, and the first oil outlet 12 and the second oil outlet 13 can be arranged on the same vertical plane. Both the oil port 12 and the second oil outlet port 13 are used to discharge oil toward the top.
  • the lubricating oil stored in the first oil storage chamber 21 will automatically move to the lubricating environment where the floating oil seal located at a low position is located under the action of gravity. flow, resulting in a reduction in the amount of lubricating oil in the lubricating environment where the high-lying floating oil seal is located.
  • both the oil outlet directions of the first oil outlet 12 and the second oil outlet 13 are set to be upward, so that the oil level of the lubricating oil on the high side is lower than that of the first oil outlet on the side 12 or the second oil outlet 13, the lubricating oil on the high side can only flow to the first oil storage chamber 21 and the floating oil seal on the low side through the fitting gap between the wheel body 2 and the roller shaft 1.
  • the first end of the roller shaft 1 is provided with a first mounting hole 15
  • the second end of the roller shaft 1 is provided with a second mounting hole 16 .
  • the first installation hole 15 and the second installation hole 16 shown in this embodiment can be arranged along the axial direction of the roller shaft 1 or along the radial direction of the roller shaft 1 , which is not specifically limited.
  • the first installation holes 15 and the second installation holes 16 shown in this embodiment are both threaded holes, and the first installation holes 15 and the second installation holes 16 are distributed along the central axis of the roller shaft 1 .
  • the oil filling port is detachably equipped with a plug 17.
  • the oil filling port shown in this embodiment is provided with one oil filling port, and the oil filling port is provided between the first installation hole 15 and one end of the lubricating oil passage 14 .
  • first end of the roller shaft 1 shown in this embodiment is used for coaxial connection with the first end cover 3 of the roller in a clearance fit manner; the second end of the roller shaft 1 is used for connecting with the first end cover 3 of the roller The second end cover 4 of the heavy wheel is coaxially connected in a clearance fit manner.
  • annular sealing groove 18 and an annular stopper are provided on the side walls of the first end and the second end of the roller shaft 1 .
  • the annular sealing groove 18 is used to install a sealing ring, and the sealing ring is preferably an O-ring; the annular stop groove 19 is used to install a retaining ring, and the retaining ring is preferably a steel wire retaining ring.
  • this embodiment also provides a roller, including: a wheel body 2 , a first end cover 3 , a second end cover 4 , a first floating oil seal 5 , a second floating oil seal 6 and the above
  • the roller shaft 1; the wheel body 2 is rotatably sleeved on the roller shaft 1; the wheel body 2 is provided with a first oil storage chamber 21, and the first oil storage chamber 21 is communicated with the oil inlet 11; the first end cover 3 is sleeved on the first end of the roller axle 1; the first end cover 3 is provided with a first installation cavity on the opposite end surface of the first end of the wheel body 2; the first installation cavity is provided with a first floating oil seal 5,
  • the lubricating oil stored in the first oil storage cavity 21 can be passed into the lubricating oil passage 14 through the oil inlet 11, and then pass through the first oil storage cavity 21.
  • the oil outlet 12 is transported to the first floating oil seal 5, and at the same time, it is transported to the second floating oil seal 6 through the second oil outlet 13, so that the lubricating environment where the floating oil seals on the left and right sides of the roller are located can maintain sufficient lubrication oil quantity.
  • the present application not only increases the amount of lubricating oil at the floating oil seal when the rollers work in a horizontal state, but also inclines to the left or to the right when the rollers are running.
  • the side is tilted, it can be ensured that the environment where the floating oil seal at a high position is located can still maintain a large amount of lubricating oil, so that the lubricating oil can play a better role in lubricating and cooling the floating oil seal.
  • a second oil storage chamber 22 and a third storage chamber 22 can be provided on the wheel body 2 in this embodiment.
  • the oil chamber 23, the first oil guide passage 24 and the second oil guide passage 25; the first oil storage chamber 21, the second oil storage chamber 22 and the third oil storage chamber 23 are isolated from each other; One end of the oil guide passage 24 is communicated, and the other end of the first oil guide passage 24 is communicated with the first installation cavity; the third oil storage chamber 23 is communicated with one end of the second oil guide passage 25, and the other end of the second oil guide passage 25 is connected It communicates with the second installation cavity; at least one of the first oil guide passage 24 and the second oil guide passage 25 extends along the axial direction of the wheel body 2 .
  • the second oil storage chamber 22 and the third oil storage chamber 23 shown in this embodiment can assist the first oil storage chamber 21 to supplement lubricating oil to the floating oil seals on both sides of the roller, so that the two The amount of lubricating oil in the lubricating environment where the floating oil seal on the side is located is sufficient.
  • the volume of the first oil storage cavity 21 can be set to be larger than the volume of the second oil storage cavity 22 and the volume of the third oil storage cavity 23 respectively.
  • the second oil storage chamber 22 and the third oil storage chamber 23 shown in this embodiment can be symmetrically arranged on both sides of the first oil storage chamber 21 .
  • the first oil storage cavity 21 , the second oil storage cavity 22 and the third oil storage cavity 23 can all extend in a ring shape relative to the central axis of the wheel body 2 in the circumferential direction; the first oil storage cavity
  • the cavity 21 is groove-shaped and is arranged on the inner wall surface of the middle part of the wheel body 2.
  • the notch of the first oil storage cavity 21 faces the side of the roller shaft 1.
  • the lubricating oil in the first oil storage cavity 21 is used for both After being delivered to the oil inlet 11 , it can also be directly delivered to the side of the roller shaft 1 to ensure lubrication between the side of the roller shaft 1 and the bushing on the wheel body 2 .
  • the second oil storage chamber 22 and the third oil storage chamber 23 shown in this embodiment are both arranged in the wheel body 2 and are respectively arranged on both sides of the first oil storage chamber 21 along the axial direction of the wheel body 2 .
  • this embodiment is also provided with a first sealing cover 7 and a second sealing cover 8;
  • a sealing cover 7 is detachably disposed between the second oil storage chamber 22 and the first oil storage chamber 21 to achieve isolation between the second oil storage chamber 22 and the first oil storage chamber 21;
  • the second sealing cover 8 It is detachably arranged between the third oil storage chamber 23 and the first oil storage chamber 21 to realize isolation between the third oil storage chamber 23 and the first oil storage chamber 21 .
  • a shaft hole of the first end cover 3 and the first installation cavity may be formed between the shaft hole and the first installation cavity.
  • the first bushing 31 ; the side wall of the first bushing 31 is provided with a plurality of first oil storage holes 32 , and the first oil outlet 12 communicates with the first installation cavity through the first oil storage hole 32 .
  • the side wall of the first bushing 31 shown in this embodiment is provided with four first oil storage holes 32 , and the four first oil storage holes 32 are uniformly distributed along the circumference of the first bushing 31 . .
  • a second shaft sleeve is formed between the shaft hole of the second end cover 4 shown in this embodiment and the second installation cavity; the side wall of the second shaft sleeve is provided with a plurality of second oil storage holes, the first The second oil outlet 13 communicates with the second installation cavity through the second oil storage hole. Since the structures of the first end cap 3 and the second end cap 4 are the same, the specific structure of the second end cap 4 is not illustrated in the drawings in this embodiment.
  • the roller shaft 1 , the first shaft sleeve 31 and the first floating oil seal 5 enclose the first oil storage hole 32 to form a closed oil cavity. Since the closed oil cavity can store a certain amount of lubricating oil, and the closed oil cavity is communicated with the first floating oil seal 5, the environment where the first floating oil seal 5 is located can maintain a sufficient amount of lubricating oil.
  • this embodiment also provides a working machine, comprising: the above-mentioned roller axle, or the above-mentioned roller.
  • the work machine shown in this embodiment includes the above-mentioned roller axles or rollers, the work machine adopts all the technical solutions of all the above-mentioned embodiments, and therefore at least has the technical solutions of the above-mentioned embodiments. All the beneficial effects will not be repeated here.
  • working machines shown in this embodiment may be crawler excavators, cranes, etc., which are not specifically limited herein.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • Sealing Of Bearings (AREA)
  • Sealing Devices (AREA)

Abstract

一种支重轮轴(1),包括进油口(11)、第一出油口(12)、第二出油口(13)及润滑油道(14);进油口(11)设于支重轮轴(1)的中部附近,进油口(11)用于与支重轮的轮体(2)上的第一储油腔(21)连通;第一出油口(12)设于靠近支重轮轴(1)的第一端,并用于伸向支重轮上的第一浮动油封(5);第二出油口(13)设于靠近支重轮轴(1)的第二端,并用于伸向支重轮上的第二浮动油封(6);润滑油道(14)设于支重轮轴(1)内,并从支重轮轴(1)的第一端延伸至支重轮轴(1)的第二端,润滑油道(14)分别与进油口(11)、第一出油口(12)及第二出油口(13)连通。一种支重轮,包括此种支重轮轴(1)。一种作业机械,包括此种支重轮轴(1)或支重轮。如此设置改善了支重轮的浮动油封的润滑环境,防止了因润滑油量减少导致浮动油封及支重轮的衬套出现过度磨损的情况,确保了支重轮的使用寿命。

Description

支重轮轴、支重轮及作业机械
相关申请的交叉引用
本申请要求于2021年04月21日提交的申请号为202110431069X,名称为“支重轮轴、支重轮及作业机械”的中国专利申请的优先权,其通过引用方式全部并入本文。
技术领域
本申请涉及作业机械技术领域,尤其涉及一种支重轮轴、支重轮及作业机械。
背景技术
在作业机械中,支重轮是广泛地应用于履带式挖掘机、起重机等作业机械的底盘承载件。由于支重轮的工作载荷较大,而作业机械常在泥水、尘土等条件较差的环境中工作,水泥、灰尘等杂质容易进入支重轮中,导致支重轮发生损坏。其中,支重轮的损坏主要体现在支重轮的浮动油封发生漏油。
现有的支重轮通常包括轮体与支重轮轴,轮体可转动地套设于支重轮轴上,支重轮轴的侧面与轮体内侧的衬套的内壁面间隙配合,该配合间隙可实现支重轮左、右侧的浮动油封所在腔体的连通。其中,浮动油封主要通过浮动油封所在腔体的润滑油进行润滑与冷却。
在实际应用中,由于支重轮轴结构简单,只对轮体的回转起到支承作用,不能基于支重轮轴自身的结构设计改善支重轮的浮动油封的润滑环境,浮动油封往往引起所在环境难以确保充足的润换油而发生损坏,导致影响到支重轮的使用寿命。尤其是,在支重轮处于倾斜行走工况时,润滑油会沿着支重轮内的配合间隙流动至处于低位的浮动油封,而处于高位的浮动油封及衬套会因润滑油量的减小而出现过度磨损。
发明内容
本申请提供一种支重轮轴、支重轮及作业机械,用以解决现有支重轮 的支重轮轴结构简单,不能对支重轮的浮动油封的润滑环境起到改善作用的问题。
本申请提供一种支重轮轴,包括:进油口、第一出油口、第二出油口及润滑油道;所述进油口设于所述支重轮轴的中部附近,所述进油口用于与支重轮的轮体上的第一储油腔连通;所述第一出油口设于靠近所述支重轮轴的第一端,并用于伸向所述支重轮上的第一浮动油封;所述第二出油口设于靠近所述支重轮轴的第二端,并用于伸向所述支重轮上的第二浮动油封;所述润滑油道设于所述支重轮轴内,并从所述支重轮轴的第一端延伸至所述支重轮轴的第二端,所述润滑油道分别与所述进油口、所述第一出油口及所述第二出油口连通。
根据本申请提供的一种支重轮轴,所述第一出油口与所述第二出油口用于分布于同一竖直平面上,所述第一出油口与所述第二出油口均用于朝向上方出油。
根据本申请提供的一种支重轮轴,所述润滑油道沿所述支重轮轴的中轴线延伸;所述进油口、所述第一出油口及所述第二出油口当中的至少一者沿所述支重轮轴的径向排布;和/或,所述进油口设有多个,多个所述进油口相对于所述支重轮轴的中轴线呈圆周排布。
根据本申请提供的一种支重轮轴,所述支重轮轴的第一端设有第一安装孔,所述支重轮轴的第二端设有第二安装孔;所述第一安装孔与所述润滑油道的一端之间和/或所述第二安装孔与所述润滑油道的另一端之间设有注油口,所述注油口可拆卸地装有堵头。
根据本申请提供的一种支重轮轴,所述支重轮轴的第一端与第二端的侧壁上均设有环形密封槽与环形止挡槽;在所述支重轮轴的第一端,所述环形密封槽位于所述环形止挡槽与所述第一出油口之间;在所述支重轮轴的第二端,所述环形密封槽位于所述环形止挡槽与所述第二出油口之间;其中,所述环形密封槽内用于安装密封圈;所述环形止挡槽内用于安装挡圈。
本申请还提供一种支重轮,包括:轮体、第一端盖、第二端盖、第一浮动油封、第二浮动油封及如上所述的支重轮轴;所述轮体可转动地套设于所述支重轮轴;所述轮体上设有第一储油腔,所述第一储油腔与所述进 油口连通;所述第一端盖套设于所述支重轮轴的第一端;所述第一端盖与所述轮体的第一端的相对端面上设有第一安装腔;所述第一安装腔内设有所述第一浮动油封,所述第一安装腔与所述第一出油口连通;所述第二端盖套设于所述支重轮轴的第二端;所述第二端盖与所述轮体的第二端的相对端面上设有第二安装腔;所述第二安装腔内设有所述第二浮动油封,所述第二安装腔与所述第二出油口连通。
根据本申请提供的一种支重轮,所述轮体上还设有第二储油腔、第三储油腔、第一导油通道及第二导油通道;所述第一储油腔、所述第二储油腔及所述第三储油腔彼此隔离;所述第二储油腔通过所述第一导油通道与所述第一安装腔连通,所述第三储油腔通过所述第二导油通道与所述第二安装腔连通;所述第一导油通道与所述第二导油通道当中的至少一者沿所述轮体的轴向延伸。
根据本申请提供的一种支重轮,还包括:第一密封盖与第二密封盖;所述第一储油腔、所述第二储油腔及所述第三储油腔均相对于所述轮体的中轴线沿周向延伸呈环状;所述第一储油腔呈槽状,并设于所述轮体的中部的内壁面上,所述第一储油腔的槽口朝向所述支重轮轴的侧面;所述第二储油腔与所述所述第三储油腔均设于所述轮体内,并沿所述轮体的轴向分设于所述第一储油腔的两侧;所述第一密封盖可拆卸地设于所述第二储油腔与所述第一储油腔之间,以实现所述第二储油腔与所述第一储油腔之间的隔离;所述第二密封盖可拆卸地设于所述第三储油腔与所述第一储油腔之间,以实现所述第三储油腔与所述第一储油腔之间的隔离。
根据本申请提供的一种支重轮,所述第一端盖的轴孔与所述第一安装腔之间形成有第一轴套;所述第一轴套的侧壁上设有多个第一储油孔,所述第一出油口通过所述第一储油孔与所述第一安装腔连通;和/或,所述第二端盖的轴孔与所述第二安装腔之间形成有第二轴套;所述第二轴套的侧壁上设有多个第二储油孔,所述第二出油口通过所述第二储油孔与所述第二安装腔连通。
本申请还提供一种作业机械,包括:如上所述的支重轮轴,或者如上所述的支重轮。
本申请提供的一种支重轮轴、支重轮及作业机械,通过在支重轮轴上 设置进油口、第一出油口、第二出油口及润滑油道,可将轮体上的第一储油腔内存储的润滑油分别输送至支重轮左、右两侧的浮动油封,以使得支重轮左、右两侧的浮动油封所处的润滑环境保持充足的润滑油量。如此,相比于现有支重轮的设计方案而言,本申请不仅增加了支重轮在水平状态工作时浮动油封处的润滑油量,而且在支重轮行走中发生左侧倾斜或右侧倾斜时,均可确保处于高位的浮动油封所处的环境仍然能保持较多的润滑油量,以便润滑油对浮动油封起到较好的润滑与冷却作用。
由此可见,本申请改善了支重轮的浮动油封的润滑环境,防止了因润滑油量减少导致浮动油封及支重轮的衬套出现过度磨损的情况,确保了支重轮的使用寿命。
附图说明
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请提供的一种支重轮轴的立体结构示意图;
图2是本申请提供的一种支重轮轴的剖面结构示意图;
图3是本申请提供的一种支重轮的剖面结构示意图;
图4是本申请提供的第一端盖的结构示意图;
附图标记:1:支重轮轴;2:轮体;3:第一端盖;4:第二端盖;5:第一浮动油封;6:第二浮动油封;7:第一密封盖;8:第二密封盖;11:进油口;12:第一出油口;13:第二出油口;14:润滑油道;15:第一安装孔;16:第二安装孔;17:堵头;18:环形密封槽;19:环形止挡槽;21:第一储油腔;22:第二储油腔;23:第三储油腔;24:第一导油通道;25:第二导油通道;31:第一轴套;32:第一储油孔。
具体实施方式
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实 施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
下面结合图1-图4描述本申请的一种支重轮轴、支重轮及作业机械。
如图1至图2所示,本实施例提供一种支重轮轴,所述支重轮轴1包括:进油口11、第一出油口12、第二出油口13及润滑油道14;进油口11设于支重轮轴1的中部附近,进油口11用于与支重轮的轮体2上的第一储油腔21连通;第一出油口12设于靠近支重轮轴1的第一端,并用于伸向支重轮上的第一浮动油封5;第二出油口13设于靠近支重轮轴1的第二端,并用于伸向支重轮上的第二浮动油封6;润滑油道14设于支重轮轴1内,并从支重轮轴1的第一端延伸至支重轮轴1的第二端,润滑油道14分别与进油口11、第一出油口12及第二出油口13连通。其中,本实施例所示的润滑油道14的中部与进油口11连通,润滑油道14的一端与第一出油口12连通,润滑油道14的另一端与第二出油口13连通。
具体地,本实施例通过在支重轮轴1上设置进油口11、第一出油口12、第二出油口13及润滑油道14,可将轮体2上的第一储油腔21内存储的润滑油分别输送至支重轮左、右两侧的浮动油封,以使得支重轮左、右两侧的浮动油封所处的润滑环境保持充足的润滑油量。如此,相比于现有支重轮的设计方案而言,本申请不仅增加了支重轮在水平状态工作时浮动油封处的润滑油量,而且在支重轮行走中发生左侧倾斜或右侧倾斜时,均可确保处于高位的浮动油封所处的环境仍然能保持较多的润滑油量,以便润滑油对浮动油封起到较好的润滑与冷却作用。
由此可见,本申请改善了支重轮的浮动油封的润滑环境,防止了因润滑油量减少导致浮动油封及支重轮的衬套出现过度磨损的情况,确保了支重轮的使用寿命。
在此应指出的是,本实施例可具体设置润滑油道14沿支重轮轴1的中轴线延伸;进油口11、第一出油口12及第二出油口13当中的至少一者沿支重轮轴1的径向排布。其中,进油口11的一端、第一出油口12的一端及第二出油口13的一端均与润滑油道14连通,进油口11的另一端、第一出油口12的另一端及第二出油口13的另一端均形成于支重轮轴1的侧壁上。
进一步地,为了便于第一储油腔21内存储的润滑油能够及时有效地将输送至支重轮左、右两侧的浮动油封,本实施例设有多个进油口11,多个进油口11相对于支重轮轴1的中轴线呈圆周排布。
其中,本实施例所示的进油口11具体设有两个,两个进油口11均沿支重轮轴1的径向排布,且两个进油口11的轴线分布在同一直线上。在将支重轮轴1安装于支重轮的轮体2时,可具体设置其中一个进油口11的进油端竖直朝上设置,并设置另一个进油口11的进油端竖直朝下设置。
进一步地,本实施例在将支重轮轴1安装于支重轮的轮体2时,还可设置第一出油口12与第二出油口13分布于同一竖直平面上,第一出油口12与第二出油口13均用于朝向上方出油。
具体地,本实施例所示的支重轮在以轴向倾斜状态行走工作时,第一储油腔21内存储的润滑油会在重力作用下会自动向位于低位的浮动油封所在的润滑环境流动,导致位于高位的浮动油封所在的润滑环境的润滑油量减少。在此,本实施例将第一出油口12与第二出油口13的出油方向均设为朝上,则在高位侧的润滑油的油面低于该侧的第一出油口12或第二出油口13时,高位侧的润滑油只能通过轮体2与支重轮轴1之间的配合间隙向第一储油腔21及低位侧的浮动油封流动,由于该配合间隙很小,其尺寸在0.1-0.2mm之间,从而润滑油的回流速度很慢,这使得支重轮在倾斜状态下行走时,高位侧的浮动油封含有润滑油的状态可以保持较长时间;当支重轮的姿态回正至水平状态后,原高位侧的浮动油封所在的润滑环境会很快通过支重轮轴1上的油路进行润滑油的补充。
优选地,为了便于实现对支重轮的安装,本实施例在支重轮轴1的第一端设有第一安装孔15,支重轮轴1的第二端设有第二安装孔16。本实施例所示的第一安装孔15与第二安装孔16既可以沿着支重轮轴1的轴向设置,也可以沿着支重轮轴1的径向设置,对此不做具体限定。
其中,本实施例所示的第一安装孔15与第二安装孔16均为螺纹孔,且第一安装孔15与第二安装孔16沿着支重轮轴1的中轴线分布。
进一步地,为了便于进行润滑油的注油操作,本实施例在第一安装孔15与润滑油道14的一端之间和/或第二安装孔16与润滑油道14的另一端之间设有注油口,注油口可拆卸地装有堵头17。
其中,本实施例所示的注油口设有一个,且注油口设于第一安装孔15与润滑油道14的一端之间。
进一步地,本实施例所示的支重轮轴1的第一端用于与支重轮的第一端盖3以间隙配合的方式同轴连接;支重轮轴1的第二端用于与支重轮的第二端盖4以间隙配合的方式同轴连接。
为了便于实现对第一端盖3及第二端盖4的密封与定位,本实施例在支重轮轴1的第一端与第二端的侧壁上均设有环形密封槽18与环形止挡槽19;在支重轮轴1的第一端,环形密封槽18位于环形止挡槽19与第一出油口12之间;在支重轮轴1的第二端,环形密封槽18位于环形止挡槽19与第二出油口13之间。
其中,环形密封槽18内用于安装密封圈,密封圈优选为O型圈;环形止挡槽19内用于安装挡圈,挡圈优选为钢丝挡圈。
如图3所示,本实施例还提供一种支重轮,包括:轮体2、第一端盖3、第二端盖4、第一浮动油封5、第二浮动油封6及如上所述的支重轮轴1;轮体2可转动地套设于支重轮轴1;轮体2上设有第一储油腔21,第一储油腔21与进油口11连通;第一端盖3套设于支重轮轴1的第一端;第一端盖3与轮体2的第一端的相对端面上设有第一安装腔;第一安装腔内设有第一浮动油封5,第一安装腔与第一出油口12连通;第二端盖4套设于支重轮轴1的第二端;第二端盖4与轮体2的第二端的相对端面上设有第二安装腔;第二安装腔内设有第二浮动油封6,第二安装腔与第二出油口13连通。
具体地,本实施例通过在轮体2上设置第一储油腔21,第一储油腔21内存储的润滑油可通过进油口11通入至润滑油道14内,再通过第一出油口12输送至第一浮动油封5,同时通过第二出油口13输送至第二浮动油封6,以使得支重轮左、右两侧的浮动油封所处的润滑环境保持充足的润滑油量。
如此,相比于现有支重轮的设计方案而言,本申请不仅增加了支重轮在水平状态工作时浮动油封处的润滑油量,而且在支重轮行走中发生左侧倾斜或右侧倾斜时,均可确保处于高位的浮动油封所处的环境仍然能保持较多的润滑油量,以便润滑油对浮动油封起到较好的润滑与冷却作用。
进一步地,为了确保第一浮动油封5与第二浮动油封6所处的润滑环境均能保持充足的润滑油,本实施例还可在轮体2上设置第二储油腔22、第三储油腔23、第一导油通道24及第二导油通道25;第一储油腔21、第二储油腔22及第三储油腔23彼此隔离;第二储油腔22与第一导油通道24的一端连通,第一导油通道24的另一端与第一安装腔连通;第三储油腔23与第二导油通道25的一端连通,第二导油通道25的另一端与第二安装腔连通;第一导油通道24与第二导油通道25当中的至少一者沿轮体2的轴向延伸。
在此,本实施例所示的第二储油腔22与第三储油腔23可辅助第一储油腔21,对支重轮两侧的浮动油封补充润滑油,以使得支重轮两侧的浮动油封所处润滑环境的润滑油量的充足。
其中,本实施例可设置第一储油腔21的容积分别大于第二储油腔22的容积与第三储油腔23的容积。本实施例所示的第二储油腔22与第三储油腔23可对称设于第一储油腔21的两侧。
进一步地,本实施例可具体设置第一储油腔21、第二储油腔22及第三储油腔23均相对于轮体2的中轴线沿周向延伸呈环状;第一储油腔21呈槽状,并设于轮体2的中部的内壁面上,第一储油腔21的槽口朝向支重轮轴1的侧面,如此,第一储油腔21内的润滑油既用于输送至进油口11,又可以直接输送至支重轮轴1的侧面,以确保支重轮轴1的侧面与轮体2上的衬套之间的润滑。
与此同时,本实施例所示的第二储油腔22与第三储油腔23均设于轮体2内,并沿轮体2的轴向分设于第一储油腔21的两侧。
为了便于对轮体2上的第一储油腔21第二储油腔22及第三储油腔23的加工构造,本实施例还设有第一密封盖7与第二密封盖8;第一密封盖7可拆卸地设于第二储油腔22与第一储油腔21之间,以实现第二储油腔22与第一储油腔21之间的隔离;第二密封盖8可拆卸地设于第三储油腔23与第一储油腔21之间,以实现第三储油腔23与第一储油腔21之间的隔离。
如图4所示,为了进一步确保支重轮两侧的浮动油封所处润滑环境的润滑油量的充足,本实施例可设置第一端盖3的轴孔与第一安装腔之间形 成有第一轴套31;第一轴套31的侧壁上设有多个第一储油孔32,第一出油口12通过第一储油孔32与第一安装腔连通。
其中,本实施例所示的第一轴套31的侧壁上设有四个第一储油孔32,四个第一储油孔32沿着第一轴套31的周向呈圆周均布。
相应地,本实施例所示的第二端盖4的轴孔与第二安装腔之间形成有第二轴套;第二轴套的侧壁上设有多个第二储油孔,第二出油口13通过第二储油孔与第二安装腔连通。由于第一端盖3与第二端盖4的结构相同,本实施例对第二端盖4的具体结构不再进行附图示意。
在第一端盖3套装于支重轮轴1的第一端的情况下,支重轮轴1、第一轴套31及第一浮动油封5将第一储油孔32围成封闭油腔。由于该封闭油腔可存储一定量的润滑油,且封闭油腔与第一浮动油封5连通,可使得第一浮动油封5所处的环境保持充足的润滑油量。
优选地,本实施例还提供一种作业机械,包括:如上所述的支重轮轴,或者如上所述的支重轮。
具体地,由于本实施例所示的作业机械包含了上述支重轮轴或支重轮,则该作业机械采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
其中,本实施例所示的作业机械可以为履带式挖掘机、起重机等,在此不做具体限定。
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (10)

  1. 一种支重轮轴,包括:
    进油口,设于所述支重轮轴的中部附近,所述进油口用于与支重轮的轮体上的第一储油腔连通;
    第一出油口与第二出油口,所述第一出油口设于靠近所述支重轮轴的第一端,并用于伸向所述支重轮上的第一浮动油封;所述第二出油口设于靠近所述支重轮轴的第二端,并用于伸向所述支重轮上的第二浮动油封;
    润滑油道,设于所述支重轮轴内,并从所述支重轮轴的第一端延伸至所述支重轮轴的第二端,所述润滑油道分别与所述进油口、所述第一出油口及所述第二出油口连通。
  2. 根据权利要求1所述的支重轮轴,其中,
    所述第一出油口与所述第二出油口用于分布于同一竖直平面上,所述第一出油口与所述第二出油口均用于朝向上方出油。
  3. 根据权利要求1所述的支重轮轴,其中,
    所述润滑油道沿所述支重轮轴的中轴线延伸;所述进油口、所述第一出油口及所述第二出油口当中的至少一者沿所述支重轮轴的径向排布;
    和/或,所述进油口设有多个,多个所述进油口相对于所述支重轮轴的中轴线呈圆周排布。
  4. 根据权利要求1所述的支重轮轴,其中,
    所述支重轮轴的第一端设有第一安装孔,所述支重轮轴的第二端设有第二安装孔;
    所述第一安装孔与所述润滑油道的一端之间和/或所述第二安装孔与所述润滑油道的另一端之间设有注油口,所述注油口可拆卸地装有堵头。
  5. 根据权利要求1所述的支重轮轴,其中,
    所述支重轮轴的第一端与第二端的侧壁上均设有环形密封槽与环形止挡槽;在所述支重轮轴的第一端,所述环形密封槽位于所述环形止挡槽与所述第一出油口之间;在所述支重轮轴的第二端,所述环形密封槽位于所述环形止挡槽与所述第二出油口之间;
    其中,所述环形密封槽内用于安装密封圈;所述环形止挡槽内用于安装挡圈。
  6. 一种支重轮,包括:
    轮体、第一端盖、第二端盖、第一浮动油封、第二浮动油封及如权利要求1至5任一所述的支重轮轴;
    所述轮体可转动地套设于所述支重轮轴;所述轮体上设有第一储油腔,所述第一储油腔与所述进油口连通;
    所述第一端盖套设于所述支重轮轴的第一端;所述第一端盖与所述轮体的第一端的相对端面上设有第一安装腔;所述第一安装腔内设有所述第一浮动油封,所述第一安装腔与所述第一出油口连通;
    所述第二端盖套设于所述支重轮轴的第二端;所述第二端盖与所述轮体的第二端的相对端面上设有第二安装腔;所述第二安装腔内设有所述第二浮动油封,所述第二安装腔与所述第二出油口连通。
  7. 根据权利要求6所述的支重轮,其中,
    所述轮体上还设有第二储油腔、第三储油腔、第一导油通道及第二导油通道;
    所述第一储油腔、所述第二储油腔及所述第三储油腔彼此隔离;所述第二储油腔通过所述第一导油通道与所述第一安装腔连通,所述第三储油腔通过所述第二导油通道与所述第二安装腔连通;所述第一导油通道与所述第二导油通道当中的至少一者沿所述轮体的轴向延伸。
  8. 根据权利要求7所述的支重轮,
    还包括:第一密封盖与第二密封盖;
    所述第一储油腔、所述第二储油腔及所述第三储油腔均相对于所述轮体的中轴线沿周向延伸呈环状;所述第一储油腔呈槽状,并设于所述轮体的中部的内壁面上,所述第一储油腔的槽口朝向所述支重轮轴的侧面;所述第二储油腔与所述所述第三储油腔均设于所述轮体内,并沿所述轮体的轴向分设于所述第一储油腔的两侧;
    所述第一密封盖可拆卸地设于所述第二储油腔与所述第一储油腔之间,以实现所述第二储油腔与所述第一储油腔之间的隔离;所述第二密封盖可拆卸地设于所述第三储油腔与所述第一储油腔之间,以实现所述第三储油腔与所述第一储油腔之间的隔离。
  9. 根据权利要求6至8任一所述的支重轮,其中,
    所述第一端盖的轴孔与所述第一安装腔之间形成有第一轴套;所述第一轴套的侧壁上设有多个第一储油孔,所述第一出油口通过所述第一储油孔与所述第一安装腔连通;
    和/或,所述第二端盖的轴孔与所述第二安装腔之间形成有第二轴套;所述第二轴套的侧壁上设有多个第二储油孔,所述第二出油口通过所述第二储油孔与所述第二安装腔连通。
  10. 一种作业机械,包括:如权利要求1至5任一所述的支重轮轴,或者如权利要求6至9任一所述的支重轮。
PCT/CN2022/087884 2021-04-21 2022-04-20 支重轮轴、支重轮及作业机械 Ceased WO2022222952A1 (zh)

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