WO2023036121A1 - 一种电池背钝化结构及其制作方法、太阳能电池 - Google Patents
一种电池背钝化结构及其制作方法、太阳能电池 Download PDFInfo
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Definitions
- the present application relates to the field of photovoltaic technology, in particular to a back passivation structure of a battery, a manufacturing method thereof, and a solar battery.
- a solar cell is a device that converts solar energy into electricity.
- back passivation technology came into being.
- the back passivation structure of solar cells is to deposit an aluminum oxide film or a silicon oxynitride film on the back of a silicon wafer. Thick, resulting in long preparation time, low preparation efficiency, but also increase around plating / back field boat printing and other defects.
- the purpose of this application is to provide a battery back passivation structure and its manufacturing method, and a solar cell, so as to improve the passivation ability of the battery back passivation structure, shorten the preparation process time and improve the battery yield.
- the present application provides a method for manufacturing a battery back passivation structure, including:
- a second reaction gas is fed into the coating device, and an internal reflection layer is directly or indirectly deposited on the surface of the doped passivation layer away from the silicon wafer.
- a doped passivation layer on the back side of the silicon wafer it also includes:
- indirectly depositing an internal reflection layer on the surface of the doped passivation layer away from the silicon wafer includes:
- An internal reflection layer is deposited on the surface of the silicon oxynitride layer away from the doped passivation layer.
- the first reaction gas includes SiH 4 , NH 3 and N 2 O, and the doped passivation layer is a doped silicon oxynitride layer; the second reaction gas includes SiH 4 and NH 3 , the internal reflection layer is a silicon nitride layer.
- depositing an internal reflection layer on the surface of the silicon oxynitride layer away from the doped passivation layer includes:
- the doping gas includes a gas containing phosphorus, boron, aluminum, gallium, and indium.
- the refractive index of the sequentially stacked multiple internal reflection layers decreases gradually.
- the number of layers of the internal reflection layer is three.
- the refractive index of the internal reflection layer in the first layer is between 2.35 and 2.25, and the thickness is between 10nm and 35nm; the internal reflection layer in the second layer The refractive index is between 2.25-2.1, and the thickness is between 10nm-20nm; the refractive index of the internal reflection layer in the third layer is between 2.1-1.9, and the thickness is between 10nm-20nm.
- the fixed negative charge density on the surface of the doped silicon oxynitride layer is not less than 1 ⁇ 10 ⁇ 12 cm -2 ; the hydrogen content in the doped silicon oxynitride layer is between 18at% and 30at%.
- the dopant gas and the first reaction gas are fed into the coating equipment, and before the doped passivation layer is deposited on the back side of the silicon wafer, it also includes:
- Acid polishing or alkali polishing is performed on the silicon wafer.
- the present application also provides a battery back passivation structure, which is manufactured by any one of the methods for manufacturing the battery back passivation structure described above.
- the present application also provides a solar cell, which includes the above-mentioned cell back passivation structure.
- a method for manufacturing a battery back passivation structure includes: feeding a dopant gas and a first reaction gas into a coating device, depositing a doped passivation layer on the back side of a silicon wafer; The second reaction gas is passed through the middle, and the internal reflection layer is directly or indirectly deposited on the surface of the doped passivation layer away from the silicon wafer.
- the back passivation structure of the battery in this application includes a doped passivation layer and an internal reflection layer stacked on the back of the silicon wafer, and the passivation ability is enhanced;
- the impurity gas and the first reaction gas are fed into the coating equipment for deposition at the same time, that is, the doped passivation layer is obtained in one step, avoiding the use of depositing the passivation layer first and then diffusing or ion implanting the passivation layer.
- Doping is performed to shorten the preparation time of the doped passivation layer, and to avoid damage to the passivation layer caused by diffusion or ion implantation, which affects the performance of the back passivation structure; since the deposition is a doped passivation layer, the passivation It has strong chemical properties, can reduce the thickness of the doped passivation layer, shorten the preparation process time, and further reduce defects such as winding plating/back field boat printing.
- the present application also provides a battery back passivation structure and a solar battery having the above-mentioned advantages.
- FIG. 1 is a flow chart of a method for manufacturing a battery back passivation structure provided by an embodiment of the present application
- FIG. 2 is a flow chart of another method for fabricating a battery back passivation structure provided by an embodiment of the present application
- FIG. 3 is a schematic diagram of a rear passivation structure of a battery provided in an embodiment of the present application.
- the current back passivation structure of solar cells is to deposit an aluminum oxide film layer or a silicon nitride oxide film layer on the back side of a silicon wafer.
- the thickness of the silicon oxide film layer is relatively thick, resulting in long preparation time and low preparation efficiency, and at the same time, it will increase defects such as winding plating/back field boat printing.
- FIG. 1 is a flow chart of a method for manufacturing a battery back passivation structure provided by an embodiment of the present application.
- the method includes:
- Step S101 Passing dopant gas and first reaction gas into the coating device, and depositing a doped passivation layer on the back side of the silicon wafer.
- the doped passivation layer is generally deposited by plasma enhanced chemical vapor deposition (PECVD), and the corresponding coating equipment is PECVD equipment.
- PECVD plasma enhanced chemical vapor deposition
- PECVD equipment which can be selected by oneself.
- plate type PECVD equipment or tube type PECVD equipment can be used.
- the doping gas includes doping elements required in the doped passivation layer, and the specific gas type depends on the doping elements.
- the first reaction gas refers to the gas required for depositing and forming the non-doped passivation layer, and the specific gas type depends on the material of the passivation layer.
- the doped passivation layer is not limited in this application, and can be set by itself.
- the doped passivation layer may be a doped silicon nitride layer, or a doped silicon oxynitride layer.
- the atomic layer deposition process for preparing the aluminum oxide layer is omitted, and only the process of plasma-enhanced chemical vapor deposition is carried out, so as to reduce the sluggish time of the back passivation structure semi-finished product in the workshop and the process. Fragmentation rate and other bad.
- the doped passivation layer is a doped silicon oxynitride layer
- the density of fixed negative charges on the surface of the doped silicon nitride layer is about 1 ⁇ 10 ⁇ 12 cm ⁇ 2
- the fixed negative charges on the surface of the doped silicon oxynitride layer Density can reach not less than 1 ⁇ 10 ⁇ 13cm -2 , after annealing, doped silicon nitride can fix negative charge density around 1 ⁇ 10 ⁇ 11cm -2 after annealing at higher than 400°C, doped silicon oxynitride After annealing at 700°C, the fixed negative charge density may not be lower than about 1 ⁇ 10 ⁇ 12cm -2 .
- the oxygen-rich film has a higher intermediate band gap, interface and interface well density, and a higher interface fixed charge density than the nitrogen-rich film.
- the heterogeneous (N-type) silicon nitride layer has more fixed negative charges and a longer minority carrier lifetime, which makes the performance of the back passivation structure of the battery better.
- the first reaction gas includes SiH 4 , NH 3 and N 2 O.
- the second reaction gas includes SiH 4 and NH 3 , and at this time, the internal reflection layer is a silicon nitride layer.
- the first reaction gas includes SiH 4 and NH 3 .
- the doped silicon oxynitride layer contains more H, and the H passivation ability is enhanced; the doped silicon oxynitride layer combines the advantages of the surface passivation of the aluminum oxide layer and the silicon oxynitride layer, and the surface passivation Compared with the single-layer silicon oxynitride layer, the field passivation ability of the doped silicon oxynitride layer is enhanced, thereby improving the efficiency of the solar cell.
- the doping elements are not limited in this application, and it depends on the circumstances.
- the doping element can be a group 3A element (such as boron, aluminum, gallium, indium) or a group 5A element (such as phosphorus, arsenic), and correspondingly, the doping gas can be B 2 H 6 , TMA (trimethylaluminum ), TMGa (trimethylgallium), PH 3 , etc.
- the doping gas will not cause doping of other elements to the doped passivation layer.
- Step S102 Passing a second reaction gas into the film coating device to directly or indirectly deposit an internal reflection layer on the surface of the doped passivation layer away from the silicon wafer.
- Direct deposition means that after the doped passivation layer is deposited, the direct doped passivation layer deposits an internal reflection layer on the surface far away from the silicon wafer
- indirect deposition means that after the doped passivation layer is deposited, the heterogeneous passivation
- a layer of silicon oxynitride is deposited on the surface away from the silicon wafer, and then an internal reflection layer is deposited on the surface of the silicon oxynitride layer, see below for details.
- the internal reflection layer is generally a silicon nitride layer, and correspondingly, the second reaction gas includes SiH 4 and NH 3 .
- the number of layers of the internal reflection layer can be one layer or multiple layers, which is not limited in this application.
- the back passivation structure of the battery in this application includes a doped passivation layer and an internal reflection layer stacked on the back of the silicon wafer, and the passivation ability is enhanced; It is obtained by passing the first reaction gas into the coating equipment for deposition at the same time, that is, the doped passivation layer is obtained in one step, avoiding the use of depositing the passivation layer first and then doping the passivation layer by diffusion or ion implantation.
- the passivation performance Strong can reduce the thickness of the doped passivation layer, shorten the preparation process time, and then reduce the defects such as winding plating/back field boat printing.
- FIG. 2 is a flow chart of another method for fabricating a battery back passivation structure provided in an embodiment of the present application. The method includes:
- Step S201 Passing a doping gas and a first reaction gas into the coating device, and depositing a doped passivation layer on the back side of the silicon wafer.
- the doped passivation layer is a doped silicon oxynitride layer.
- Step S202 Passing the first reaction gas into the coating device, and depositing a silicon oxynitride layer on the surface of the doped passivation layer away from the silicon wafer.
- a silicon oxynitride layer is deposited between the doped silicon oxynitride layer and the internal reflection layer.
- phosphorus-doped silicon oxynitride is more complex, and not only Si-H bonds, There are N-H bonds, P-H bonds, etc., and the content of doped silicon oxynitride hydrogen (H) is between 18at% and 30at%, which is significantly higher than that of doped silicon nitride.
- the content of H is between 15at% and 25at%.
- the hydrogen rich in silicon oxynitride diffuses into the silicon wafer body and combines with the defect center in high-energy steps such as high temperature or electric injection, thereby deactivating the defect; and it can fill the dangling bonds on the surface of the silicon wafer, which can be used for the surface of the silicon wafer and the silicon wafer.
- the substrate provides more sufficient hydrogen passivation, thereby further improving the efficiency of the solar cell; and, when the doped silicon oxynitride layer is relatively thin, it can also provide a certain surface passivation.
- the doped silicon oxynitride layer has a lower adjustable refractive index range than the doped silicon nitride layer.
- the refractive index of the doped silicon oxynitride layer is controlled between 1.4 and 1.8, and the doped silicon oxynitride layer
- the thickness is between 10-50nm; the refractive index of the silicon oxynitride layer is between 1.6-1.9, and the thickness of the silicon oxynitride layer is 10-20nm.
- Step S203 Introduce a second reaction gas into the coating device, and deposit an internal reflection layer on the surface of the silicon oxynitride layer away from the doped passivation layer.
- depositing an internal reflection layer on the surface of the silicon oxynitride layer away from the doped passivation layer includes:
- the doping gas includes a gas containing phosphorus, boron, aluminum, gallium, and indium.
- the refractive index of the sequentially stacked multiple internal reflection layers gradually decreases, which can enhance the passivation performance of the back passivation structure, reduce the reflectivity of the back surface, and optimize the reduction of the internal reflection layer.
- the opposite effect and the passivation effect with the body surface, the refractive index of the internal reflection layer located on the silicon oxynitride layer away from the silicon wafer surface is the largest, which has a better body surface passivation effect, and further improves the open circuit voltage of the solar cell.
- the number of layers of the internal reflection layer includes but not limited to three layers, four layers, five layers and so on.
- the refractive index of the first internal reflection layer is between 2.35 and 2.25, and the thickness is between 10nm and 35nm;
- the refractive index of the internal reflection layer in the second layer is between 2.25 ⁇ 2.1, and the thickness is between 10nm ⁇ 20nm;
- the refractive index of the internal reflection layer in the third layer is between 2.1 ⁇ 1.9, and the thickness is between 10nm ⁇ 20nm. between.
- the schematic diagram of the back passivation structure of the battery is shown in Figure 3, from top to bottom are silicon wafer 1, doped silicon oxynitride layer 2, silicon oxynitride layer 3, The silicon nitride layer 4 is stacked in three layers.
- the dopant gas and the first reaction gas are introduced into the coating equipment, and before the doped passivation layer is deposited on the back side of the silicon wafer, it also includes: :
- Acid polishing or alkali polishing is performed on the silicon wafer to remove damage on the surface of the silicon wafer.
- Step 1 performing acid polishing and etching on the silicon wafer
- Step 2 Use four kinds of special gases including PH 3 , SiH 4 , NH 3 and N 2 O to pass through the PECVD equipment to make a silicon oxynitride layer doped with phosphorus.
- the refractive index of the silicon oxynitride layer doped with phosphorus is controlled at 1.4 Between ⁇ 1.8, the thickness of silicon oxynitride layer doped with phosphorus is between 10 ⁇ 50nm;
- Step 3 On the surface of the phosphorus-doped silicon oxynitride layer, use three special gases, SiH 4 , NH 3 and N 2 O, to deposit a silicon oxynitride layer.
- the refractive index of the silicon oxynitride layer is between 1.6 and 1.9.
- the silicon layer thickness is controlled at 10-20nm;
- Step 4 On the surface of the silicon nitride oxide layer, use SiH 4 and NH 3 to make the first layer of silicon nitride layer, the refractive index is between 2.35 and 2.25, and the thickness of the first layer of silicon nitride layer is controlled at 10 ⁇ 35nm;
- Step 5 On the surface of the first silicon nitride layer, use SiH 4 and NH 3 to make the second silicon nitride layer, the refractive index is between 2.25 and 2.1, and the thickness of the second silicon nitride layer is Controlled at 10-20nm;
- Step 6 On the surface of the second silicon nitride layer, use SiH 4 and NH 3 to make a third silicon nitride layer, the refractive index of which is between 2.1 and 1.9, and the thickness of the third silicon nitride layer is Controlled at 10-20nm.
- Step 1 performing acid polishing and etching on the silicon wafer
- Step 2 Use four special gases including B 2 H 6 , SiH 4 , NH 3 and N 2 O to pass through the PECVD equipment to make a boron-doped silicon oxynitride layer.
- the refractive index of the boron-doped silicon oxynitride layer is controlled Between 1.4 and 1.8, the thickness of boron-doped silicon oxynitride layer is between 10 and 50nm;
- Step 3 On the surface of boron-doped silicon oxynitride layer, use SiH 4 , NH 3 , and N 2 O to deposit a silicon oxynitride layer.
- the refractive index of the silicon oxynitride layer is between 1.6 and 1.9.
- the silicon layer thickness is controlled at 10-20nm;
- Step 4 On the surface of the silicon nitride oxide layer, use SiH 4 and NH 3 to make the first layer of silicon nitride layer, the refractive index is between 2.35 and 2.25, and the thickness of the first layer of silicon nitride layer is controlled at 10 ⁇ 35nm;
- Step 5 On the surface of the first silicon nitride layer, use SiH 4 and NH 3 to make the second silicon nitride layer, the refractive index is between 2.25 and 2.1, and the thickness of the second silicon nitride layer is Controlled at 10-20nm;
- Step 6 On the surface of the second silicon nitride layer, use SiH 4 and NH 3 to make a third silicon nitride layer, the refractive index of which is between 2.1 and 1.9, and the thickness of the third silicon nitride layer is Controlled at 10-20nm.
- Step 1 performing acid polishing and etching on the silicon wafer
- Step 2 Use four kinds of special gases including TMGa, SiH 4 , NH 3 and N 2 O to pass through the PECVD equipment to make a silicon oxynitride layer doped with gallium.
- the refractive index of the silicon oxynitride layer doped with gallium is controlled at 1.4 ⁇ Between 1.8 and gallium-doped silicon oxynitride layer thickness between 10 and 50nm;
- Step 3 On the surface of the gallium-doped silicon oxynitride layer, use three special gases, SiH 4 , NH 3 and N 2 O, to deposit a silicon oxynitride layer.
- the refractive index of the silicon oxynitride layer is between 1.6 and 1.9.
- the silicon layer thickness is controlled at 10-20nm;
- Step 4 On the surface of the silicon nitride oxide layer, use SiH 4 and NH 3 to make the first layer of silicon nitride layer, the refractive index is between 2.35 and 2.25, and the thickness of the first layer of silicon nitride layer is controlled at 10 ⁇ 35nm;
- Step 5 On the surface of the first silicon nitride layer, use SiH 4 and NH 3 to make the second silicon nitride layer, the refractive index is between 2.25 and 2.1, and the thickness of the second silicon nitride layer is Controlled at 10-20nm;
- Step 6 On the surface of the second silicon nitride layer, use SiH 4 and NH 3 to make a third silicon nitride layer, the refractive index of which is between 2.1 and 1.9, and the thickness of the third silicon nitride layer is Controlled at 10-20nm.
- Step 1 performing acid polishing and etching on the silicon wafer
- Step 2 Use four kinds of special gases including TMA, SiH 4 , NH 3 and N 2 O to pass through the PECVD equipment to make an aluminum-doped silicon oxynitride layer.
- the refractive index of the aluminum-doped silicon oxynitride layer is controlled at 1.4 ⁇ 1.8, the thickness of the aluminum-doped silicon oxynitride layer is between 10 and 50nm;
- Step 3 On the surface of the aluminum-doped silicon oxynitride layer, use three special gases, SiH 4 , NH 3 and N 2 O, to deposit a silicon oxynitride layer.
- the refractive index of the silicon oxynitride layer is between 1.6 and 1.9.
- the silicon layer thickness is controlled at 10-20nm;
- Step 4 On the surface of the silicon nitride oxide layer, use SiH 4 and NH 3 to make the first layer of silicon nitride layer, the refractive index is between 2.35 and 2.25, and the thickness of the first layer of silicon nitride layer is controlled at 10 ⁇ 35nm;
- Step 5 On the surface of the first silicon nitride layer, use SiH 4 and NH 3 to make the second silicon nitride layer, the refractive index is between 2.25 and 2.1, and the thickness of the second silicon nitride layer is Controlled at 10-20nm;
- Step 6 On the surface of the second silicon nitride layer, use SiH 4 and NH 3 to make a third silicon nitride layer, the refractive index of which is between 2.1 and 1.9, and the thickness of the third silicon nitride layer is Controlled at 10-20nm.
- the present application also provides a battery back passivation structure, which is manufactured by the manufacturing method of the battery back passivation structure as described in any one of the above-mentioned embodiments.
- the back passivation structure of the battery in this application includes a doped passivation layer and an internal reflection layer stacked on the back of the silicon wafer, and the passivation ability is enhanced; in this application, when depositing the doped passivation layer, the doping gas It is deposited through the coating equipment at the same time as the first reaction gas, that is, the doped passivation layer is obtained in one step, avoiding the use of depositing the passivation layer first and then doping the passivation layer by diffusion or ion implantation.
- the passivation performance Strong can reduce the thickness of the doped passivation layer, shorten the preparation process time, and then reduce the defects such as winding plating/back field boat printing.
- the present application also provides a solar cell, which includes the cell back passivation structure described in the above embodiments.
- the solar cell can be a double-sided PERC (Passivated Emitter Rear Contact, passivated emitter and back local contact) cell, or a PERL (Passivated Emitter and Rear Locally-diffused, passivated emitter back local diffusion) cell, etc.
- PERC Passivated Emitter Rear Contact, passivated emitter and back local contact
- PERL Passivated Emitter and Rear Locally-diffused, passivated emitter back local diffusion
- each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same or similar parts of each embodiment can be referred to each other.
- the description is relatively simple, and for the related information, please refer to the description of the method part.
- a battery back passivation structure, a manufacturing method thereof, and a solar battery provided in the present application have been introduced in detail above.
- specific examples are used to illustrate the principles and implementation methods of the present application, and the descriptions of the above embodiments are only used to help understand the methods and core ideas of the present application. It should be pointed out that those skilled in the art can make some improvements and modifications to the application without departing from the principles of the application, and these improvements and modifications also fall within the protection scope of the claims of the application.
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Claims (11)
- 一种电池背钝化结构制作方法,其特征在于,包括:向镀膜设备中通入掺杂气体和第一反应气体,在硅片的背面沉积掺杂型钝化层;向所述镀膜设备中通入第二反应气体,在所述掺杂型钝化层远离所述硅片的表面直接或者间接沉积内反射层。
- 如权利要求1所述的电池背钝化结构制作方法,其特征在于,在硅片的背面沉积掺杂型钝化层之后,还包括:向所述镀膜设备中通入所述第一反应气体,在所述掺杂型钝化层远离所述硅片的表面沉积氮氧化硅层;相应的,在所述掺杂型钝化层远离所述硅片的表面间接沉积内反射层包括:在所述氮氧化硅层远离所述掺杂型钝化层的表面沉积内反射层。
- 如权利要求2所述的电池背钝化结构制作方法,其特征在于,所述第一反应气体包括SiH 4、NH 3和N 2O,所述掺杂型钝化层为掺杂型氮氧化硅层;所述第二反应气体包括SiH 4和NH 3,所述内反射层为氮化硅层。
- 如权利要求3所述的电池背钝化结构制作方法,其特征在于,在所述氮氧化硅层远离所述掺杂型钝化层的表面沉积内反射层包括:在所述氮氧化硅层远离所述掺杂型钝化层的表面沉积依次层叠的多层所述内反射层,所述掺杂气体包括含磷、硼、铝、镓、铟的气体。
- 如权利要求4所述的电池背钝化结构制作方法,其特征在于,在远离所述硅片的方向上,依次层叠的多层所述内反射层的折射率逐渐减小。
- 如权利要求5所述的电池背钝化结构制作方法,其特征在于,所述内反射层的层数为三层。
- 如权利要求6所述的电池背钝化结构制作方法,其特征在于,在远离所述氮氧化硅层的方向上,第一层所述内反射层的折射率在2.35~2.25之间,厚度在10nm~35nm之间;第二层所述内反射层的折射率在2.25~2.1之间,厚度在10nm~20nm之间;第三层所述内反射层的折射率在2.1~1.9之间,厚度在10nm~20nm之间。
- 如权利要求3所述的电池背钝化结构制作方法,其特征在于,所述掺杂型氮氧化硅层表面固定负电荷密度不小于1×10^12cm -2;所述掺杂型氮氧化硅层中氢含量在18at%~30at%之间。
- 如权利要求1至8任一项所述的电池背钝化结构制作方法,其特征在于,向镀膜设备中通入掺杂气体和第一反应气体,在硅片的背面沉积掺杂型钝化层之前,还包括:对所述硅片进行酸抛光或者碱抛光处理。
- 一种电池背钝化结构,其特征在于,所述电池背钝化结构由如权利要求1至9任一项所述的电池背钝化结构制作方法制得。
- 一种太阳能电池,其特征在于,所述太阳能电池包括如权利要求10所述的电池背钝化结构。
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| CN117637910A (zh) * | 2023-11-17 | 2024-03-01 | 江苏龙恒新能源有限公司 | 一种叠瓦电池及低折背膜与金属化工艺 |
| US20250324807A1 (en) * | 2023-06-25 | 2025-10-16 | Trina Solar Co., Ltd. | Solar cell, photovoltaic device, and photovoltaic system |
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| CN113782638B (zh) * | 2021-09-09 | 2024-10-22 | 正泰新能科技股份有限公司 | 一种电池背钝化结构及其制作方法、太阳能电池 |
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