WO2023068115A1 - 目詰まり算定システム、目詰まり算定方法、および目詰まり算定プログラム - Google Patents
目詰まり算定システム、目詰まり算定方法、および目詰まり算定プログラム Download PDFInfo
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- WO2023068115A1 WO2023068115A1 PCT/JP2022/037934 JP2022037934W WO2023068115A1 WO 2023068115 A1 WO2023068115 A1 WO 2023068115A1 JP 2022037934 W JP2022037934 W JP 2022037934W WO 2023068115 A1 WO2023068115 A1 WO 2023068115A1
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- WIPO (PCT)
- Prior art keywords
- clogging
- filter
- determination
- differential pressure
- degree
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
- G01N15/082—Investigating permeability by forcing a fluid through a sample
- G01N15/0826—Investigating permeability by forcing a fluid through a sample and measuring fluid flow rate, i.e. permeation rate or pressure change
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/14—Safety devices specially adapted for filtration; Devices for indicating clogging
- B01D35/143—Filter condition indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D37/00—Processes of filtration
- B01D37/04—Controlling the filtration
- B01D37/043—Controlling the filtration by flow measuring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D37/00—Processes of filtration
- B01D37/04—Controlling the filtration
- B01D37/046—Controlling the filtration by pressure measuring
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2225—Control of flow rate; Load sensing arrangements using pressure-compensating valves
- E02F9/2228—Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/267—Diagnosing or detecting failure of vehicles
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/267—Diagnosing or detecting failure of vehicles
- E02F9/268—Diagnosing or detecting failure of vehicles with failure correction follow-up actions
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
- G01N2015/084—Testing filters
Definitions
- the present invention relates to a clogging calculation system, a clogging calculation method, and a clogging calculation program for calculating the degree of clogging of a filter through which hydraulic oil passes.
- Patent Document 1 discloses a technique for determining the degree of clogging of a filter of construction machinery. This technology detects the differential pressure across the filter (pressure loss), and determines whether an excessive amount of foreign matter has entered the hydraulic oil when the change in the differential pressure across the filter exceeds a permissible value. ,including.
- the technology requires constant detection and storage of the differential pressure (pressure loss) across the filter, resulting in an enormous amount of data to be handled. Further, since the flow rate passing through the filter is not necessarily stable when the differential pressure is detected, it is difficult to accurately calculate the degree of clogging of the filter.
- An object of the present invention is to provide a clogging calculation system, a clogging calculation method, and a clogging calculation program capable of accurately calculating the degree of filter clogging while reducing the amount of data to be handled. .
- the system includes a differential pressure detection unit that detects a filter differential pressure, which is a differential pressure across the filter, and a controller.
- the controller stores determination permissive conditions.
- the determination permissible condition includes a flow rate condition, wherein the flow rate condition is that the flow rate of hydraulic fluid passing through the filter exceeds a predetermined flow rate threshold.
- the controller calculates a determination permissible time and a determination target time.
- the permissible determination time is an integrated value of the time during which the permissible determination condition is satisfied.
- the determination target time is an integrated value of time during which the determination allowable condition is satisfied and the differential pressure detected by the pressure detection unit exceeds a predetermined differential pressure threshold.
- the controller calculates a degree of clogging that indicates the degree of clogging of the filter based on a comparison between the permissible determination time and the determination target time.
- the method includes a differential pressure acquisition step of acquiring the filter differential pressure, a determination allowable time calculation step of calculating the determination allowable time, a determination target time calculation step of calculating the determination target time, and the determination allowable time. and a clogging degree calculation step of calculating the clogging degree based on the comparison with the determination target time.
- the program causes a computer to execute the differential pressure acquisition step, the determination allowable time calculation step, the determination target time calculation step, and the clogging degree calculation step.
- FIG. 1 is a side view of a working machine according to an embodiment of the present invention
- FIG. 2 is a block diagram showing main components of the working machine and a clogging calculation system applied thereto
- FIG. 4 is a flow chart showing an arithmetic control operation performed by a controller included in the clogging calculation system
- 3 is a diagram showing a display by the display unit shown in FIG. 2;
- FIG. 1 A preferred embodiment of the present invention will be described with reference to FIGS. 1 to 4.
- FIG. 1 A preferred embodiment of the present invention will be described with reference to FIGS. 1 to 4.
- FIG. 1 shows a working machine 10 according to this embodiment
- FIG. 2 shows main components of the working machine 10 and a clogging degree calculation system applied thereto.
- a work machine according to the present invention is a machine that performs work, such as a construction machine that performs construction work, such as a shovel or a crane.
- a work machine 10 shown in FIG. 1 is a hydraulic excavator and includes a lower traveling body 11 , an upper revolving body 13 , and an attachment 15 .
- the lower running body 11 is capable of running on the ground and includes a pair of crawlers.
- the undercarriage 11 may include a plurality of wheels instead of the pair of crawlers.
- the upper revolving body 13 is mounted on the lower traveling body 11 so as to be able to perform a revolving motion to revolve with respect to the lower traveling body 11 .
- the upper revolving body 13 includes an operator's cab 13a.
- the operator's cab 13a allows an operator to operate the work machine 10 within the operator's cab 13a.
- the operation of the work machine 10 is not limited to the operation performed in the operator's cab 13a, and may be a remote operation performed at a location away from the work machine 10, for example. Alternatively, the work machine 10 may operate automatically.
- the attachment 15 is a working device that is attached to the upper revolving body 13 so that it can perform work operations.
- the attachment 15 according to this embodiment includes a boom 15a, an arm 15b, and a tip attachment 15c.
- the boom 15a is attached to the upper revolving body 13 so as to be able to rise and fall (rotatable in the vertical direction).
- the arm 15b is attached to the boom 15a so as to be vertically rotatable with respect to the boom 15a.
- the tip attachment 15 c is attached to the arm 15 b so as to be rotatable in the vertical direction and constitutes the tip of the attachment 15 .
- the tip attachment 15c shown in FIG. 1 is a bucket for scooping earth and sand, but it may be a device for pinching things (such as a grapple) or a device for crushing (such as a breaker).
- the working machine 10 includes an engine 19 as a drive source, a hydraulic circuit 20, a differential pressure detection section 51, an operation section 52, an operation amount detection section 53, and a flow rate detection section 54. , a hydraulic oil temperature detector 55 , an engine speed detector 56 , and a controller 60 .
- the hydraulic circuit 20 is a circuit for hydraulically moving the working machine 10 using the engine 19 as a power source.
- the hydraulic circuit 20 includes a hydraulic pump 21 , multiple hydraulic actuators, multiple control valves 41 , a tank 43 and a filter 45 .
- the hydraulic pump 21 is driven by the engine 19, thereby discharging hydraulic oil to be supplied to the plurality of hydraulic actuators.
- Said hydraulic pump 21 has a variable capacity in this embodiment.
- the hydraulic pump discharges hydraulic oil in a discharge amount proportional to the product of the rotational speed of the hydraulic pump 21 and the capacity.
- the plurality of hydraulic actuators are driven by the hydraulic oil discharged from the hydraulic pump 21 so as to move the movable parts of the working machine 10 respectively.
- the plurality of hydraulic actuators include a plurality of hydraulic motors and a plurality of hydraulic cylinders 33 .
- Each of the plurality of hydraulic motors is rotationally driven by being supplied with hydraulic oil to rotate the driven object.
- the plurality of hydraulic motors include a pair of travel motor 31A and swing motor 31B shown in FIG.
- the pair of traveling motors 31A respectively move the pair of crawlers of the lower traveling body 11 to cause the lower traveling body 11 to perform a traveling operation.
- the turning motor 31B turns the upper turning body 13 with respect to the lower running body 11 .
- Each of the plurality of hydraulic cylinders 33 expands and contracts by receiving supply of hydraulic oil to move the object to be driven.
- Each of the plurality of hydraulic cylinders 33 is a single-rod, double-acting cylinder.
- each of the plurality of hydraulic cylinders 33 includes a tube 33e, a rod 33f, a piston 33g, a head chamber 33h, and a cap chamber 33i, as shown in FIG.
- the plurality of hydraulic cylinders 33 includes a plurality of working cylinders, ie, boom cylinder 33A, arm cylinder 33B, and tip attachment cylinder 33C shown in FIG.
- the boom cylinder 33A is arranged to raise and lower the boom 15a with respect to the upper swing body 13. Specifically, the extension operation of the boom cylinder 33A causes the boom 15a to perform a boom raising operation in which the tip of the boom 15a rises, and the contraction operation of the boom cylinder 33A causes the tip of the boom 15a to descend. The boom 15a is caused to perform the boom lowering operation, which is the operation to be performed.
- the arm cylinder 33B is arranged to vertically rotate the arm 15b with respect to the boom 15a. Specifically, the extending operation of the arm cylinder 33b causes the arm 15b to perform an arm pulling operation, which is a rotating operation in which the tip of the arm 15b approaches the boom 15a, and the contracting operation of the arm cylinder 33b causes the arm to move toward the boom 15a.
- the arm 15b is caused to perform an arm pushing motion, which is a rotating motion in which the tip of the tip 15b moves away from the boom 15a.
- the tip attachment cylinder 33C is arranged to vertically rotate the tip attachment 15c with respect to the arm 15b. Specifically, the extension operation of the tip attachment cylinder 33C causes the tip attachment 15c to rotate so that the tip of the tip attachment 15c approaches the upper rotating body 13, and the contraction operation of the tip attachment cylinder 33C causes the tip of the tip attachment 15c to rotate. The tip attachment 15c is caused to rotate so that the tip of the attachment 15c moves away from the upper rotating body 13. As shown in FIG. When the tip attachment 15c itself is capable of performing a specific action, for example, when it is capable of pinching an object, the plurality of hydraulic actuators are used to cause the tip attachment 15c itself to perform the specific action. A hydraulic actuator may also be included.
- the tube 33e constitutes the main body of the hydraulic cylinder 33.
- the piston 33g is accommodated in the tube 33e so as to be able to reciprocate in the axial direction of the tube 33e, and divides the space in the tube 33e into a head chamber 33h and a rod chamber 33r.
- the head chamber 33h is a space on the opposite side of the rod 33f across the piston 33g
- the rod chamber 33r is a space through which the rod 33f passes.
- the flow rate of the hydraulic oil discharged from the hydraulic cylinder when the hydraulic cylinder is retracted is is greater (for example, about twice) than the discharge flow during extension of the hydraulic cylinder.
- the plurality of control valves 41 are provided for the plurality of hydraulic actuators, respectively, so as to enable the direction and flow rate of hydraulic fluid supplied from the hydraulic pump 21 to the plurality of hydraulic actuators to be controlled. Open the valve.
- Each of the plurality of control valves 41 may be a pilot-operated hydraulic switching valve that opens in accordance with the pilot pressure input to the control valve 41, or may be an electric signal input to the control valve 41. It may be a solenoid valve that opens in response to .
- the tank 43 stores hydraulic oil discharged by the hydraulic pump 21 to move the plurality of hydraulic actuators.
- the filter 45 filters hydraulic oil. That is, the filter 45 traps foreign matter (dust, iron powder, etc.) contained in the working oil while allowing the working oil to pass through the filter 45 .
- the hydraulic fluid that passes through the filter 45 is hydraulic fluid that is returned to the tank 43 from the plurality of hydraulic actuators, that is, return fluid.
- the hydraulic fluid that passes through the filter 45 may alternatively be hydraulic fluid discharged from the hydraulic pump 21 and returned to the tank 43 without passing through the hydraulic actuator 30 .
- the differential pressure detection unit 51 detects a filter differential pressure, which is the differential pressure across the filter 45 .
- the filter differential pressure detected by the differential pressure detection unit 51 is the difference between the pressure on the upstream side (inlet side) and the pressure on the downstream side (outlet side) of the filter 45, that is, the pressure loss.
- the differential pressure detection unit 51 detects only the pressure on the upstream side of the actual pressures on the upstream side and the downstream side of the filter 45. may Also in this case, the differential pressure detection unit can specify the filter differential pressure.
- the differential pressure detection unit 51 can be composed of, for example, a pressure detection switch.
- the pressure switch is switched on (outputs an on signal) when the filter differential pressure exceeds a predetermined threshold (differential pressure threshold), and switched off when the filter differential pressure is equal to or lower than the differential pressure threshold. (does not output ON signal).
- the differential pressure threshold is arbitrarily set.
- the differential pressure threshold may be a pressure of the same order as atmospheric pressure, eg 0.1 MPa. Normally, the pressure detection switch has higher accuracy than the pressure sensor, and can determine whether or not the filter differential pressure is 0.1 MPa or less with higher accuracy than the pressure sensor.
- the differential pressure detection unit 51 may be a pressure sensor capable of specifying a pressure value.
- the differential pressure detection unit 51 may output the difference between the pressure on the upstream side and the pressure on the downstream side of the filter 45, or may detect the pressure on the upstream side and the pressure on the downstream side of the filter 45. It may be input to the controller 60 individually. In this case, the controller 60 calculates the difference between the upstream side pressure and the downstream side pressure as the filter differential pressure, stores the differential pressure threshold, and the calculated filter differential pressure is determining whether the differential pressure threshold is exceeded. Also in this case, the filter differential pressure can be specified by the differential pressure detection unit 51 .
- the operation unit 52 allows an operator to give the operation unit 52 a plurality of operations for moving the work machine 10 .
- the plurality of operations for moving the work machine 10 are, in other words, operations for respectively moving the plurality of hydraulic actuators, such as the travel motor 31A, the swing motor 31B, the boom cylinder 33A, and the arm cylinder. 33B, and operations for respectively moving said tip attachment cylinder 33C.
- the operation unit 52 is arranged in the operator's cab 13a. Alternatively, the operation unit 52 may be arranged outside the operator's cab 13a.
- the operation unit 52 may not be a component of the working machine 10 .
- a portion of the operation portion 52 to which the operation is given may be an operation lever or an operation pedal.
- the operation unit 52 generates and outputs an operation signal corresponding to the operation given to the operation unit 52.
- the operation signal may be a hydraulic signal or an electrical signal.
- the operation unit 52 is composed of a remote control valve for inputting a pilot pressure corresponding to the operation to the control valve 41 .
- the operation unit 52 may be an electric lever device that generates an electric signal corresponding to the operation and inputs it to the controller 60 .
- the controller 60 inputs a valve opening command corresponding to the electrical signal input from the operation unit 52 to the control valve 41 or an electromagnetic valve connected thereto.
- the operation amount detection section 53 detects the operation amount of the operation section 52 .
- the operation amount is the magnitude of the operation given to the operation unit 52 .
- the operation amount detection unit 53 includes a sensor that directly detects the physical amount of movement of the movable part that moves when the operation is given in the operation unit 52 .
- the operation amount detection unit 53 includes a sensor that detects the angle of the operation lever or the depression amount of the operation pedal.
- the operation amount detection unit 53 may include a pressure sensor that detects the pilot pressure.
- the operation amount detection unit 53 may include a sensor that detects the electrical signal.
- the operation amount detection unit 53 may be configured by the controller 60 , or may acquire information on the operation amount input to the controller 60 from the operation unit 52 .
- the flow rate detection unit 54 detects the flow rate of hydraulic oil passing through the filter 45 .
- the hydraulic oil temperature detector 55 detects the temperature of hydraulic oil passing through the filter 45 .
- the flow rate detection unit 54 and the hydraulic oil temperature detection unit 55 may be provided in the filter 45 or may be provided in a pipe connected to the filter 45 .
- the engine speed detection unit 56 detects the speed of the engine 19 .
- the engine speed detection unit 56 may be included in the controller 60 or configured independently of the controller 60 .
- the engine rotation speed detection unit 56 may acquire a command for the rotation speed of the engine 19 input from the controller 60 to the engine 19, or directly detect the rotation speed of the drive shaft of the engine 19. It may be something to do.
- the controller 60 constitutes a clogging calculation system together with the differential pressure detection section 51 and the operation amount detection section 53 .
- the controller 60 includes a computer that performs signal input/output, computation (processing), information storage, and the like.
- the controller 60 includes, for example, a calculation unit and a storage unit, and the functions of the controller 60 are realized by the calculation unit executing a program stored in the storage unit.
- the controller 60 includes one or more control units.
- the plurality of control units may be distributed in a plurality of locations. 2 may be arranged in a server Ea and a terminal device Eb.
- the controller 60 includes a plurality of control units shown in FIG. 2, that is, a working machine control unit 61 mounted on the working machine 10 and a plurality of external control units.
- the units include a server control unit 63a and a terminal control unit 63b.
- the work machine control unit 61 is mounted on the work machine 10 .
- the work machine control unit 61 receives detection signals output from a plurality of detectors, and the plurality of detectors includes the differential pressure detector 51 and the operation amount detector 53 .
- the work machine control unit 61 inputs a rotational speed command to the engine 19 and inputs a displacement command to the hydraulic pump 21 .
- the work machine control unit 61 further inputs commands to a plurality of devices such as the control valve 41 or electromagnetic valves connected thereto according to the operation and other conditions given to the operation section 52 .
- the external control unit is provided in the external device.
- the external device is a device provided outside the working machine 10, and includes the server Ea and the terminal device Eb capable of communicating with the server Ea in this embodiment.
- the terminal device Eb is configured by, for example, a personal computer, tablet, or smart phone.
- the external control unit communicates with the work machine control unit 61 . This communication may include wired communication, wireless communication, or optical communication.
- the external device includes the server Ea and the terminal device Eb
- the server control unit 63a is provided in the server Ea
- the terminal control unit 63b is provided in the terminal device Eb.
- the work machine control unit 61 and the server control unit 63a communicate with each other, and the server control unit 63a and the terminal control unit 63b communicate with each other.
- the work machine control unit 61 and the terminal control unit 63b may directly communicate with each other without going through the server control unit 63a. Details of the operation of the controller 60 will be described later.
- the display unit 71 displays information about the state of the work machine 10.
- the information includes information on the degree of clogging, which is the degree of clogging of the filter 45, and the display unit 71 displays and visualizes this.
- the display unit 71 preferably displays the relationship between the degree of clogging and time, as will be described in detail later with reference to FIG.
- the display unit 71 is, for example, a monitor, and performs display according to commands input from the controller 60 to the display unit 71 .
- the notification unit 73 notifies according to the command input from the controller 60 .
- the notification preferably includes at least one of notification by light, notification by display, and notification by sound.
- the display unit 71 can also be used as a notification unit that performs notification by display.
- Each of the display unit 71 and the notification unit 73 may be provided outside the work machine 10, for example, in the external device (in this embodiment, the server Ea or the terminal device Eb).
- the external device in this embodiment, the server Ea or the terminal device Eb.
- a worker outside the work machine 10 for example, an administrator of the work machine 10.
- This makes it possible to easily grasp the state of the work machine 10 including the state of the filter 45 at a remote location, for example. This allows management of the work machine 10 to be streamlined.
- Each of the display unit 71 and the notification unit 73 may be provided in the work machine 10, and may be provided inside the driver's cab 13a, for example.
- Each of the display unit 71 and the notification unit 73 is provided in the work machine 10, so that the operator of the work machine 10 quickly notices the state of the work machine 10 (for example, even while operating the work machine 10). make it possible. This makes it possible to reduce the time required for parts replacement or repair of the filter 45 .
- Each of the display unit 71 and the notification unit 73 may be provided both on the work machine 10 and on the outside of the work machine 10 .
- the controller 60 stores preset determination permissible conditions.
- step S11 the controller 60 determines whether or not the determination allowable condition is satisfied (determination allowable condition determination step). For example, among the plurality of steps shown in FIG. 3, the processing of step S11 and steps S12 to S16 described later is performed by the work machine control unit 61, and steps S21 to S23 are performed by an external control unit (server control unit 63a or It is preferably performed by the terminal control unit 63b).
- step S11 and steps S12 to S16 described later is performed by the work machine control unit 61
- steps S21 to S23 are performed by an external control unit (server control unit 63a or It is preferably performed by the terminal control unit 63b).
- the permissible determination condition is a condition set to accurately calculate the degree of clogging of the filter 45, and only the filter differential pressure when the permissible determination condition is satisfied is applied to the calculation of the degree of clogging. be.
- the determination permissive condition includes at least a flow rate condition, and may or may not further include conditions other than the flow rate condition.
- the flow rate condition is that the filter flow rate, which is the flow rate of hydraulic oil passing through the filter 45, exceeds a predetermined flow rate threshold. Specifically, it is determined that the flow rate condition is met when the filter flow rate is directly or indirectly detected to exceed the flow threshold.
- the “flow rate threshold value” is preferably set based on the rated flow rate of the hydraulic pump 21 . In this case, the flow rate threshold value may be substantially the same value as the rated flow rate of the hydraulic pump 21, or may be a flow rate greater than the rated flow rate.
- the flow rate threshold is pre-stored in the controller 60 .
- the reason why the determination permissible condition should include the flow rate condition is as follows. [Reason 1]
- the flow rate condition makes it possible to suppress the influence of the filter flow rate on the calculation of the degree of clogging. Calculation of the degree of clogging by the clogging determination system 1 is performed based on the filter differential pressure, but the filter differential pressure also depends on the filter flow rate. Therefore, the calculation of the degree of clogging based only on the filter differential pressure obtained when the flow rate condition is satisfied makes it possible to improve the accuracy of the degree of clogging.
- the flow rate condition makes it possible to maintain high detection accuracy of the filter differential pressure by the differential pressure detection unit 51 .
- the filter differential pressure is also small, and the accuracy of detection of the filter differential pressure by the differential pressure detection unit 51 is reduced accordingly. Therefore, adopting only the filter differential pressure obtained when the flow rate condition is satisfied, that is, when the filter flow rate is large, for calculating the degree of clogging can improve the accuracy of the calculation of the degree of clogging.
- the flow rate condition facilitates the setting of the differential pressure threshold.
- the differential pressure threshold is set based on a state in which the filter flow rate is small (for example, when the discharge flow rate of the hydraulic pump 21 is less than the rated flow rate)
- when the filter flow rate is large for example, when the discharge flow rate of the hydraulic pump 21 is When the flow rate is higher than the rated flow rate
- the differential pressure across the filter for example, the pressure detection switch is always "on" regardless of the degree of clogging of the filter 45.
- the flow rate condition is that the degree of clogging of the filter 45 is appropriately calculated by a differential pressure threshold set based on a state in which the filter flow rate is relatively large, that is, the filter differential pressure is calculated according to the degree of clogging. is above the differential pressure threshold.
- the determination of whether the flow rate condition is satisfied may be made directly or indirectly. As an example of the former, it is determined that the flow rate condition is satisfied when the filter flow rate detected by the flow rate detection unit 54 exceeds the flow rate threshold value. As an example of the latter, it is determined that the flow rate condition is satisfied when a situation is detected in which the filter flow rate is expected to exceed the flow rate threshold. For example, the following conditions can be set.
- the flow rate condition may be that the operation amount detected by the operation amount detection unit 53 (the operation amount applied to the operation unit 52) is equal to or greater than a preset operation amount threshold.
- This condition is based on the premise that the controller 60 performs a control operation to change the discharge flow rate of the hydraulic pump 21 (that is, change the filter flow rate) according to the operation amount.
- the controller 60 preferably stores the operation amount threshold in advance.
- the operation amount threshold is equal to or greater than the operation amount threshold when the operation amount is a maximum value or a substantially maximum value (for example, full lever operation or substantially full lever operation).
- the operation amount is set to be less than the operation amount threshold when the operation amount is below the maximum value or approximately the maximum value.
- the flow rate condition may be that the operation amount of at least one of the plurality of operations is equal to or greater than the operation amount threshold
- the operation amount of one or more specific operations (including all operations) among the plurality of operations may be equal to or greater than the operation amount threshold.
- the plurality of operations are, for example, an operation for causing the lower traveling body 11 to perform the traveling motion (including, for example, forward and backward movement of the right crawler and forward and backward movement of the left crawler), It includes an operation for performing turning motions (turning to the right and turning to the left) and an operation for causing the attachment 15 to perform the work motion.
- Operations for causing the attachment 15 to perform the work operations include, for example, a boom raising operation, a boom lowering operation, an arm pushing operation, an arm pulling operation, and an operation for rotating the tip attachment 15c (for example, an excavation operation and an opening operation). ),including.
- the plurality of operation amount thresholds may be different from each other or may be equal to each other.
- the operation amount threshold for the boom lowering operation and the operation amount threshold for the arm pushing operation may be different or equal to each other. good too.
- the flow rate condition may include that the operation amount of the operation for causing a specific hydraulic cylinder 33 among the plurality of hydraulic cylinders 33 to perform the contraction operation is equal to or greater than the operation amount threshold.
- the flow rate of hydraulic oil discharged from the head chamber 33h of the hydraulic cylinder 33 when the hydraulic cylinder 33, which is the single-rod type and the double-acting type, performs the retraction operation is Since the flow rate is larger than the flow rate of hydraulic oil discharged from the rod chamber 33r of the hydraulic cylinder 33 when the hydraulic cylinder 33 is extended, the filter flow rate reliably increases when the hydraulic cylinder 33 is retracted.
- the filter flow rate when the hydraulic cylinder 33 performs the contraction operation may be larger than the hydraulic oil flow rate discharged by the hydraulic pump 21 , especially the rated discharge flow rate of the hydraulic pump 21 .
- the operation for causing the hydraulic cylinder 33 to perform the retraction operation is, for example, the boom lowering operation, the arm pushing operation, and the opening operation for moving the tip of the tip attachment 15c away from the upper swing body 13. be.
- the flow rate condition may include performing at least one of the boom lowering operation, the arm pushing operation and the opening operation, or performing two or more operations.
- the flow rate condition may include that the rotation speed of the engine 19 detected by the engine rotation speed detection unit 56 is equal to or higher than a predetermined rotation speed threshold.
- the rotation speed of the hydraulic pump 21 increases as the rotation speed of the engine 19 increases (for example, it is proportional to the rotation speed of the engine 19). Compared to when the rotation speed is less than the rotation speed threshold value, the discharge amount of the hydraulic pump 21 is increased, and the filter flow rate is also increased.
- the rpm threshold is also preferably pre-stored in the controller 60 .
- the determination permissible condition may include, in addition to the flow rate condition, a condition different from the flow rate condition, preferably a condition that affects the filter differential pressure.
- the determination allowable condition is that the temperature of the hydraulic oil detected by the hydraulic oil temperature detection unit 55 is within a predetermined range, for example, that it is equal to or higher than a predetermined temperature threshold. may contain. This is because the viscosity of the hydraulic oil changes depending on the temperature of the hydraulic oil, and thus the differential pressure across the filter changes. Specifically, even if the degree of clogging of the filter 45 is the same, the lower the temperature of the hydraulic oil, the higher the viscosity of the hydraulic oil and the larger the filter differential pressure.
- limiting the period for judging the filter differential pressure to a time when the temperature of the hydraulic oil is within a predetermined range suppresses the influence of the temperature of the hydraulic oil and prevents clogging of the filter 45. allows for a higher estimate of the degree of The temperature threshold is also preferably pre-stored in the controller 60 .
- the determination permissive condition may be, for example, satisfying all of the following conditions [a], [b], [c], and [d].
- the temperature of hydraulic oil is equal to or higher than the temperature threshold (for example, 30°C).
- the rotation speed of the engine 19 is equal to or higher than the rotation speed threshold.
- the operation amount of the arm pushing operation is equal to or greater than the operation amount threshold (for example, full lever operation or substantially full lever operation).
- the operation amount of the boom lowering operation is equal to or greater than the operation amount threshold (for example, full lever operation or substantially full lever operation).
- the controller 60 adds up the allowable determination time Ta only when the allowable determination condition is satisfied (YES in step S11) (step S12; allowable determination time calculation step).
- the permissible determination time Ta is the time during which the permissible determination condition is satisfied. More specifically, the permissible determination time Ta is an integrated value of the time during which the permissible determination condition is satisfied within a predetermined measurement period. More specifically, when the determination permissible condition is satisfied, the controller 60 adds the newly measured determination permissible time Ta to the determination permissible time Ta already accumulated within a predetermined measurement period.
- the "measurement period" is set based on, for example, the cumulative operating time of the work machine 10, specifically, the time measured by the hour meter.
- the controller 60 sets (resets) the permissible determination time Ta and a determination target time Tb, which will be described in detail later, to zero each time a new measurement period starts.
- step S13 the controller 60 acquires the filter differential pressure detected by the differential pressure detection unit 51 (differential pressure acquisition step), and determines whether the differential pressure across the filter exceeds the differential pressure threshold (this In the embodiment, it is determined whether or not the pressure detection switch is "ON" (differential pressure determination step). Only when the filter differential pressure exceeds the differential pressure threshold value (YES in step S13), the controller 60 integrates the determination target time Tb (step S14; determination target time calculation step). In the determination target time Tb, the determination allowable condition is satisfied, and the filter differential pressure detected by the differential pressure detection unit 51 (that is, the differential pressure acquired by the controller 60) exceeds the differential pressure threshold.
- the determination target time Tb satisfies the determination allowable condition and is detected by the differential pressure detection unit 51 within the measurement period. Specifically, the controller 60 determines that the allowable condition for determination is satisfied and that the differential pressure detection unit 51 Only when the detected filter differential pressure exceeds the differential pressure threshold, the newly measured determination target time Tb is added to the determination target time Tb already accumulated within a predetermined measurement period.
- the controller 60 determines the type of operation that the work machine 10 is performing when the determination allowable condition is satisfied and the filter differential pressure exceeds the differential pressure threshold (e.g., boom lowering operation, arm pushing operation). is preferably configured to store the The information stored in this manner is useful for analyzing operations that tend to clog the filter 45 (identifying the cause of clogging).
- the controller 60 integrates the determination permissible time Ta and the determination target time Tb until a preset transmission condition is satisfied (NO in step S15), When the transmission condition is satisfied (step S15), the information including the determination permissible time Ta and the determination target time Tb is transmitted to the external device (transmission step).
- the transmission condition can be set variously.
- the transmission condition may include a condition regarding time.
- the transmission conditions are (a) a time when it is assumed that the work machine 10 does not work (generally a predetermined time at night), and (b) the measured value by the hour meter of the work machine 10 is It may include at least one condition selected from exceeding a predetermined value and (c) performing an operation (screen operation, button operation, etc.) by the operator.
- the destination of the information in step S16 is the external control unit in this embodiment.
- the work machine control unit 61 may transmit not only the permissible determination time Ta and the determination target time Tb, but also information about the degree of clogging calculated based thereon.
- the work machine control unit 61 may alternatively transmit the current readings of the work machine 10 hour meter to an external control unit.
- the work machine control unit 61 transmits the type of operation that the work machine 10 is performing when the determination allowable condition is satisfied and the differential pressure across the filter exceeds the differential pressure threshold. good too.
- the controller 60 calculates the degree of clogging (degree of clogging calculation step).
- the “clogging degree” is an index representing the degree of clogging of the filter 45 .
- the degree of clogging is calculated based on a comparison between the permissible determination time Ta and the determination target time Tb.
- the reason why the controller 60 calculates the degree of clogging based on the determination permissible time Ta and the determination target time Tb is as follows. As the clogging of the filter 45 progresses and as the filter flow rate increases, the filter differential pressure increases. Even when the clogging of the filter 45 is relatively small and replacement of the filter 45 is unnecessary, the filter flow rate increases (eg, 1.5 times or more the rated discharge flow rate of the hydraulic pump 21). and the filter differential pressure may exceed the differential pressure threshold. After that, as the clogging of the filter 45 progresses, the filter flow rate when the filter differential pressure exceeds the differential pressure threshold value (for example, from 1.5 times the rated discharge flow rate of the hydraulic pump 21 to 1.5 times the rated discharge flow rate of the hydraulic pump 21).
- the determination target time Tb tends to become longer as the time for which the determination allowable condition is satisfied is longer. Therefore, it may not be possible to accurately calculate the degree of clogging of the filter 45 based only on the determination target time Tb.
- at least one of the permissible determination time Ta and the target determination time Tb may be corrected (for example, addition, subtraction, multiplication, or division of a correction value).
- a correction additional, subtraction, multiplication, or division of a correction value
- may be applied to the ratio of the determination target time Tb to the determination allowable time Ta ( Tb/Ta).
- the timing at which the controller 60 calculates the degree of clogging can be set variously.
- the controller 60 may calculate the degree of clogging each time the "measurement period" ends (for example, each time the measured value of the hour meter reaches 30 hours).
- the controller 60 may calculate the degree of clogging each time the permissible determination time Ta reaches a predetermined time.
- the controller 60 (for example, the external device control unit) may calculate the clogging degree each time the information about the determination permissible time Ta and the determination target time Tb is transmitted from the work machine control unit 61. good.
- step S22 the controller 60 causes the display section 71 to display information about the degree of clogging (display step).
- FIG. 4 shows an example of display by the display unit 71. As shown in FIG. In this example, the relationship between the elapsed time (for example, the value measured by the hour meter of the working machine 10) and the degree of clogging is displayed. This display enables the operator who sees the display to easily grasp the time change (upward trend) of the degree of clogging, thereby allowing the operator to easily determine the replacement timing of the filter 45. make it possible to (see)
- the information displayed by the display unit 71 may be the degree of clogging calculated by the controller 60 itself, or may be a value calculated based on the degree of clogging.
- the degree of clogging is displayed as a bar graph.
- the degree of clogging may be displayed by a line graph.
- the numerical value of the degree of clogging itself may be displayed.
- the display unit 71 displays the degree of clogging for each "measurement period" (for example, every 30 hours in the hour meter value).
- the vertical axis of the graph representing information on the degree of clogging is (Tb/Ta) ⁇ 100[%] (clogging ratio), and the horizontal axis is the operating time of the work machine 10 .
- the display unit 71 displays the degree of clogging in a bar graph for each measurement period.
- the display unit 71 further displays the moving average line for a predetermined period longer than the measurement period as at least one line graph. display the graph.
- step S23 the controller 60 determines which of a plurality of clogging levels the current or most recent clogging degree is (clogging level determination step).
- the plurality of clogging levels are pre-stored in the controller 60 .
- the plurality of clogging levels illustrated in FIG. 4 include four levels L1, L2, L3, and L4, of which level L1 is a level at which the degree of clogging is 0% or more and less than 20%.
- L2 is a level at which the degree of clogging is 20% or more and less than 40%
- level L3 is a level at which the degree of clogging is 40% or more and less than 60%
- level L4 is a level at which the degree of clogging is 60%.
- the number of the plurality of clogging levels, the degree of clogging corresponding to each level, and the positioning of each level can be set variously.
- the display unit 71 displays the relationship between the degree of clogging and the level of clogging (L1 to L4) in a graph showing the degree of clogging. Specifically, the display unit 71 displays the clogging degree range corresponding to each of the plurality of clogging levels (L1 to L4). The graph shown in FIG. 4 may be color-coded according to the clogging levels (L1-L4). Alternatively, the display unit 71 may display the clogging level to which the current or most recent clogging degree belongs in characters or figures other than graphs.
- the controller 60 may cause the notification unit 73 to perform notification based on the clogging level (notification step).
- the controller 60 stores a plurality of different clogging degree thresholds T1, T2, and T3, which are predetermined thresholds relating to the degree of clogging.
- Specific values and numbers (steps) of the plurality of clogging degree thresholds can be set variously.
- the plurality of clogging degree thresholds shown in FIG. 4 are values that serve as boundaries between clogging levels adjacent to each other, and the plurality of clogging degree thresholds T1, T2, and T3 are 20% and 40%, respectively. , and 60%.
- the controller 60 notifies the notification unit 73 each time the degree of clogging (current or latest degree of clogging) calculated by the controller 60 reaches each of the plurality of threshold values of clogging degree T1, T2, and T3. (notification step). Therefore, as the degree of clogging of the filter 45 increases with the passage of time, the notification by the notification unit 73 is performed step by step. Such notification enables the operator to easily judge (ascertain) the replacement timing of the filter 45 .
- the controller 60 causes the notification unit 73 may or may not re-notify.
- each component shown in FIG. 2 may be changed.
- the order of steps in the flow chart shown in FIG. 3 may be changed, and some steps may not be performed.
- the threshold value, range, etc. may be constant, may be changed by manual operation, or may be changed automatically according to some conditions.
- the number of components may vary and some components may not be provided.
- what has been described as a plurality of different members or parts may be treated as one member or part.
- what has been described as one member or portion may be divided into a plurality of different members or portions.
- each component may have only a portion of each feature (function, arrangement, actuation, etc.).
- the controller 60 sets each of the thresholds (differential pressure threshold, flow rate threshold, operation amount threshold, clogging degree threshold, etc.) according to the hydraulic oil temperature (the temperature detected by the hydraulic oil temperature detection unit 55). can be changed.
- the controller 60 may change the threshold according to the content of the work performed by the work machine 10 and the like. This is because there is a possibility that the filter flow rate and the corresponding filter differential pressure will fluctuate depending on the type of work performed by the work machine 10 .
- a clogging calculation system As described above, a clogging calculation system, a clogging calculation method, and a clogging calculation method that can accurately calculate the degree of clogging of a filter while reducing the amount of data required to calculate the degree of clogging of a filter to be handled.
- a clogging calculator program is provided. Hydraulic fluid for operating hydraulic actuators of the working machine passes through the filter.
- the clogging calculation system includes a differential pressure detector and a controller.
- the differential pressure detection unit detects a filter differential pressure, and the filter differential pressure is a differential pressure across the filter.
- the controller stores determination permissive conditions.
- the determination permissible condition includes a flow rate condition, and the flow rate condition is that a filter flow rate, which is the flow rate of hydraulic oil passing through the filter, exceeds a predetermined flow rate threshold value.
- the controller calculates a determination permissible time and a determination target time.
- the determination permissible time is an integrated value of the time during which the determination permissible condition is satisfied, and the determination target time is the filter differential pressure detected by the differential pressure detection unit while the determination permissible condition is satisfied. is the integrated value of the time when the predetermined differential pressure threshold is exceeded.
- the controller calculates a degree of clogging representing the degree of clogging of the filter based on the permissible determination time and the determination target time.
- the controller calculates the degree of clogging using only the filter differential pressure when the determination allowable condition is satisfied, for example, the filter differential pressure detected during operation of the work machine
- the amount of data required to calculate the degree of clogging that is, the amount of data handled by the controller can be reduced compared to the case where information is constantly acquired and used.
- the determination permissible condition includes the flow rate condition, that is, that the filter flow rate exceeds a predetermined flow rate threshold value, only the information of the filter differential pressure in a state where the filter flow rate is large and stable is used to determine the target.
- the degree of clogging can be calculated with high accuracy.
- the determination target time is likely to be longer as the degree of clogging of the filter increases, the degree of clogging of the filter can be properly calculated based on the determination target time.
- the determination target time can be long even if the filter flow rate is large and the determination allowable time is long. allow it to be calculated.
- the determination target time can be calculated only by determining whether the filter differential pressure exceeds a predetermined differential pressure threshold value, the information of the specific value of the filter differential pressure itself is not necessarily does not need to be stored. This also contributes to reducing the amount of data required to calculate the degree of clogging.
- Reducing the amount of data handled by the controller makes it possible, for example, to reduce the required capacity of the storage unit or storage medium in the controller 60 and shorten the processing time required for control. Also, when the data handled by the controller is communicated, it is possible to reduce the amount of communication and the cost corresponding to this. In addition, highly accurate calculation of the degree of clogging enables the operator to appropriately and easily determine the timing of replacement of the filter.
- the degree of clogging is, for example, the ratio of the determination target time Tb to the determination permissible time. Such a degree of clogging can be accurately calculated by a simple calculation.
- the clogging determination system further includes a display section, and the display section displays the relationship between the information on the degree of clogging and time.
- the display by the display unit enables the operator to easily grasp the tendency of the degree of clogging to increase with the passage of time, thereby allowing the operator to easily determine the replacement timing of the filter.
- the clogging determination system further includes a notification unit that performs notification, and the controller stores a plurality of different clogging degree thresholds that are predetermined threshold values related to the clogging degree, and is calculated by the controller. It is preferable that the information about the degree of clogging is configured to cause the notification unit to perform notification every time the information about the degree of clogging reaches the plurality of threshold values of the degree of clogging.
- the notification by the notification unit enables the operator to easily grasp the increasing trend of the degree of clogging, thereby enabling the operator to easily determine the replacement timing of the filter.
- the clogging calculation system can be applied to a working machine that includes a lower traveling body, an upper revolving body, an attachment, and an operation section.
- the undercarriage is capable of running.
- the upper rotating body is mounted on the lower traveling body so as to be capable of performing a revolving motion of rotating with respect to the lower traveling body.
- the attachment is attached to the upper rotating body so as to be capable of performing work operations.
- the hydraulic actuator causes at least one of the traveling motion of the lower traveling body, the swinging motion of the upper rotating body, and the work motion of the attachment, and the operating section performs the working motion of the attachment. It allows an operation for moving the hydraulic actuator to be given to the operation part.
- the determination allowable condition includes that the operation amount of the operation given to the operation unit is equal to or greater than a preset operation amount threshold. This makes it possible to determine whether or not the determination permissible condition is satisfied based on the amount of operation of the operation unit installed in a general working machine. It is possible to reduce or omit a special sensor for determining whether is satisfied.
- the determination permissible condition is an operation of causing the hydraulic cylinder to contract among the operations given to the operation unit.
- the quantity is greater than or equal to the manipulated variable threshold.
- the flow rate of the hydraulic oil discharged from the hydraulic cylinder when the hydraulic cylinder performs the extension operation is higher than the flow rate when the hydraulic cylinder performs the retraction operation. Since the flow rate of the discharged hydraulic oil is large, the determination allowable condition includes that the operation amount of the operation for causing the hydraulic cylinder to perform the contraction operation is equal to or greater than the operation amount threshold value, thereby reducing the filter flow rate. It is possible to add only the time when is reliably large to the determination permissible time, thereby enabling the controller to calculate the degree of clogging with higher accuracy.
- the determination allowable condition is that the rotational speed of the engine is equal to or greater than a predetermined rotational speed threshold. It is preferred to include: As the rotation speed of the engine increases, the rotation speed of the hydraulic pump increases, and the hydraulic oil discharge amount of the hydraulic pump and the corresponding filter flow rate increase. By including the time when the rotational speed is equal to or higher than the predetermined rotational speed threshold, only the time when the filter flow rate is reliably large, that is, the time when it is easy to sufficiently secure the filter differential pressure, is added to the determination allowable time. This allows the controller to more accurately calculate the degree of clogging.
- the clogging calculation method is a method for calculating the degree of clogging of the filter, and includes a differential pressure acquisition step of acquiring the filter differential pressure, and a judgment allowable time calculation step of calculating the judgment allowable time. and a determination target time calculation step of calculating the determination target time, and a clogging degree calculation step of calculating the clogging degree based on a comparison between the determination allowable time and the determination target time.
- the clogging calculation program causes a computer to execute the differential pressure acquisition step, the determination allowable time calculation step, the determination target time calculation step, and the clogging degree calculation step.
- the recording medium records the computer-readable program.
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Abstract
Description
[理由1]前記流量条件は、前記フィルタ流量が目詰まり度の算定に与える影響を抑えることを可能にする。前記目詰まり判定システム1による目詰まり度の算定は、前記フィルタ差圧に基づいて行われるが、当該フィルタ差圧は前記フィルタ流量にも左右される。従って、前記目詰まり度の算定が前記流量条件を満たしているときに取得されたフィルタ差圧のみに基づいて行われることは、当該目詰まり度の精度の向上を可能にする。
[a]作動油の温度が、前記温度閾値(例えば30℃)以上である。
[b]前記エンジン19の回転数が、前記回転数閾値以上である。
[c]前記アーム押し操作の操作量が前記操作量閾値以上である(例えばフルレバー操作または略フルレバー操作されている)。
[d]前記ブーム下げ操作の操作量が前記操作量閾値以上である(例えばフルレバー操作または略フルレバー操作されている)。
Claims (10)
- 作業機械の油圧アクチュエータを作動させるための作動油が通るフィルタの目詰まりの度合いを算定するためのシステムであって、
前記フィルタの前後の差圧であるフィルタ差圧を検出する差圧検出部と、
コントローラと、を備え、
前記コントローラは、
前記フィルタを通る作動油の流量が所定の流量閾値を超えるという流量条件を含む判定許容条件を格納し、
前記判定許容条件が満たされた時間の積算値である判定許容時間を算出し、
前記判定許容条件が満たされ、かつ、前記差圧検出部により検出された前記フィルタ差圧が所定の差圧閾値を超えた時間の積算値である判定対象時間を算出し、
前記判定許容時間と、前記判定対象時間と、の対比に基づいて、前記フィルタの目詰まりの度合いを表す目詰まり度を算定するように構成されている、目詰まり算定システム。 - 請求項1に記載の目詰まり算定システムであって、前記目詰まり度は、前記判定許容時間に対する前記判定対象時間の比である、目詰まり判定システム。
- 請求項1または2に記載の目詰まり算定システムであって、前記目詰まり度に関する情報と時間との関係を表示する表示部をさらに備える、目詰まり判定システム。
- 請求項1~3のいずれか1項に記載の目詰まり判定システムであって、報知を行うことが可能な報知部をさらに備え、前記コントローラは、前記目詰まり度の大きさに関する所定の閾値であって互いに異なる複数の目詰まり度閾値を格納し、前記コントローラにより算定された前記目詰まり度に関する情報が前記複数の目詰まり度閾値に達する毎に前記報知部に報知を行わせる、目詰まり判定システム。
- 請求項1~4のいずれか1項に記載の目詰まり判定システムであって、前記作業機械は、走行動作を行うことが可能な下部走行体と、前記下部走行体に対して旋回する旋回動作を行うことが可能となるように前記下部走行体に搭載された上部旋回体と、作業動作を行うことが可能となるように前記上部旋回体に取り付けられたアタッチメントと、操作部と、を備え、前記油圧アクチュエータは、前記下部走行体の前記走行動作、前記上部旋回体の前記旋回動作、および前記アタッチメントの作業動作、のうちの少なくとも一つを行わせるものであり、前記操作部は、前記油圧アクチュエータを動かすための操作が当該操作部に与えられることを許容し、前記判定許容条件は、前記操作部に与えられる前記操作の操作量が予め設定された操作量閾値以上であることを含む、目詰まり判定システム。
- 請求項5に記載の目詰まり判定システムであって、前記油圧アクチュエータは、片ロッドタイプでかつ複動タイプの伸縮可能な油圧シリンダを含み、前記判定許容条件は、前記操作部に与えられる操作のうち前記油圧シリンダに収縮動作を行わせる操作の操作量が前記操作量閾値以上であることを含む、目詰まり判定システム。
- 請求項1~6のいずれかに記載の目詰まり判定システムであって、前記作業機械は、前記油圧アクチュエータに作動油を供給する油圧ポンプと、前記油圧ポンプを駆動するエンジンと、を備え、前記判定許容条件は、前記エンジンの回転数が所定の回転数閾値以上であることを含む、目詰まり判定システム。
- 作業機械の油圧アクチュエータを作動させるための作動油が通るフィルタの目詰まりの度合いを算定するための方法であって、
前記フィルタの前後の差圧であるフィルタ差圧を取得する差圧取得ステップと、
前記フィルタを通る作動油の流量が所定の流量閾値を超えるという流量条件を含む判定許容条件が満たされた時間の積算値である判定許容時間を算出する判定許容時間算出ステップと、
前記判定許容条件が満たされ、かつ、前記差圧取得ステップで取得された前記フィルタ差圧が所定の差圧閾値を超えた時間の積算値である判定対象時間を算出する判定対象時間算出ステップと、
前記判定許容時間と、前記判定対象時間と、の対比に基づいて、前記フィルタの目詰まりの度合いを表す目詰まり度を算定する目詰まり度算定ステップと、を備える、目詰まり判定方法。 - 作業機械の油圧アクチュエータを作動させるための作動油が通るフィルタの目詰まりの度合いを算定するためのプログラムであって、
前記フィルタの前後の差圧であるフィルタ差圧を取得する差圧取得ステップと、
前記フィルタを通る作動油の流量が所定の流量閾値を超えるという流量条件を含む判定許容条件が満たされた時間の積算値である判定許容時間を算出する判定許容時間算出ステップと、
前記判定許容条件が満たされ、かつ、前記差圧取得ステップで取得された前記フィルタ差圧が所定の差圧閾値を超えた時間の積算値である判定対象時間を算出する判定対象時間算出ステップと、
前記判定許容時間と、前記判定対象時間と、の対比に基づいて、前記フィルタの目詰まりの度合いを表す目詰まり度を算定する目詰まり度算出ステップと、をコンピュータに実行させる、目詰まり判定プログラム。 - 作業機械の油圧アクチュエータを作動させるための作動油が通るフィルタの目詰まりの度合いを算定するためのプログラムであってコンピュータにより読取られることが可能なプログラムを記録する記録媒体であって、
前記プログラムは、
前記フィルタの前後の差圧であるフィルタ差圧を取得する差圧取得ステップと、
前記フィルタを通る作動油の流量が所定の流量閾値を超えるという流量条件を含む判定許容条件が満たされた時間の積算値である判定許容時間を算出する判定許容時間算出ステップと、
前記判定許容条件が満たされ、かつ、前記差圧取得ステップで取得された前記フィルタ差圧が所定の差圧閾値を超えた時間の積算値である判定対象時間を算出する判定対象時間算出ステップと、
前記判定許容時間と、前記判定対象時間と、の対比に基づいて、前記フィルタの目詰まりの度合いを表す目詰まり度を算定する目詰まり度算出ステップと、をコンピュータに実行させるものである、記録媒体。
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| US18/695,153 US20240393225A1 (en) | 2021-10-19 | 2022-10-11 | Clogging calculation system, clogging calculation method, and clogging calculation program |
| EP22883419.8A EP4382677B1 (en) | 2021-10-19 | 2022-10-11 | Clogging calculation system, clogging calculation method, and clogging calculation program |
| CN202280068224.9A CN118140026A (zh) | 2021-10-19 | 2022-10-11 | 堵塞计算系统、堵塞计算方法及堵塞计算程序 |
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| JP6110353B2 (ja) * | 2014-10-06 | 2017-04-05 | ファナック株式会社 | フィルタの交換時期の予測機能を有するワイヤ放電加工機 |
| CN107660259B (zh) * | 2017-06-16 | 2022-03-29 | 株式会社小松制作所 | 过滤器状态推定系统及过滤器状态的推定方法 |
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| JP2008232244A (ja) | 2007-03-20 | 2008-10-02 | Caterpillar Japan Ltd | フィルタ圧力制御機構をそなえた油圧駆動装置 |
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| JP2023061286A (ja) | 2023-05-01 |
| JP7400791B2 (ja) | 2023-12-19 |
| US20240393225A1 (en) | 2024-11-28 |
| EP4382677A1 (en) | 2024-06-12 |
| CN118140026A (zh) | 2024-06-04 |
| EP4382677A4 (en) | 2025-01-29 |
| EP4382677B1 (en) | 2026-04-15 |
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