WO2023071311A1 - 一种半导体生长设备及其工作方法 - Google Patents
一种半导体生长设备及其工作方法 Download PDFInfo
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- WO2023071311A1 WO2023071311A1 PCT/CN2022/106856 CN2022106856W WO2023071311A1 WO 2023071311 A1 WO2023071311 A1 WO 2023071311A1 CN 2022106856 W CN2022106856 W CN 2022106856W WO 2023071311 A1 WO2023071311 A1 WO 2023071311A1
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- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0431—Apparatus for thermal treatment
- H10P72/0432—Apparatus for thermal treatment mainly by conduction
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
- C30B25/14—Feed and outlet means for the gases; Modifying the flow of the reactive gases
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/301—AIII BV compounds, where A is Al, Ga, In or Tl and B is N, P, As, Sb or Bi
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45514—Mixing in close vicinity to the substrate
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
- C23C16/45565—Shower nozzles
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
- C23C16/45574—Nozzles for more than one gas
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4581—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber characterised by material of construction or surface finish of the means for supporting the substrate
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4584—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally the substrate being rotated
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4586—Elements in the interior of the support, e.g. electrodes, heating or cooling devices
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/52—Controlling or regulating the coating process
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- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
- C30B25/10—Heating of the reaction chamber or the substrate
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/40—AIIIBV compounds wherein A is B, Al, Ga, In or Tl and B is N, P, As, Sb or Bi
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P14/00—Formation of materials, e.g. in the shape of layers or pillars
- H10P14/20—Formation of materials, e.g. in the shape of layers or pillars of semiconductor materials
- H10P14/24—Formation of materials, e.g. in the shape of layers or pillars of semiconductor materials using chemical vapour deposition [CVD]
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- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0402—Apparatus for fluid treatment
Definitions
- the present application relates to the field of semiconductor technology, in particular to a semiconductor growth device and a working method thereof.
- MOCVD metal-organic chemical vapor deposition
- MBE molecular beam epitaxy
- the technical problem to be solved in the present application is to overcome the problems in the prior art that the optimum growth temperature range of the semiconductor growth equipment is relatively high and the application range is narrow, so as to provide a semiconductor growth equipment and its working method.
- the present application provides a semiconductor growth equipment, including: a reaction chamber; a heating base located in the reaction chamber, the heating base includes a first heating zone and a second heating zone located around the side of the first heating zone Two heating zones, the heating temperature of the first heating zone is higher than the heating temperature of the second heating zone, and the surface of the second heating zone is suitable for placing substrates; the first heating zone located at the top of the reaction chamber a spray unit and a second spray unit, the second spray unit is located around the side of the first spray unit, and the first spray unit is located above the first heating zone, the The second spray unit is located above the second heating zone; the first spray unit includes at least a first pipeline, the first pipeline is suitable for passing into the first gas source, and the second spray unit At least a second pipeline is included, the second pipeline is suitable for passing a second gas source, and the decomposition temperature of the first gas source is higher than the decomposition temperature of the second gas source.
- it further includes: a first flow regulator arranged on the transmission path of the first pipeline; a second flow regulator arranged on the transmission path of the second pipeline.
- it further includes: a spacer disposed on the top of the reaction chamber and between the first spray unit and the second spray unit.
- the heating base includes: a first sub-base, the first sub-base includes a central area and an edge area surrounding the central area, at least a top of the central area is provided with a receiving groove;
- a heat insulating member is provided between the second sub-base and the first sub-base.
- the accommodating groove is located in the top of the central region; the semiconductor growth equipment further includes: a rotation shaft fixed to the first sub-mount below the second sub-mount.
- the accommodating groove runs through the central area, the accommodating groove includes a first sub-groove area and a second sub-groove area located above the first sub-groove area, the lateral direction of the second sub-groove area The size is larger than the lateral dimension of the first sub-slot area, the heat insulating member is arranged on the bottom of the second sub-slot area, and the heat insulating member is located around the first sub-slot area.
- the containing tank further includes: a third sub-tank area located below the second sub-tank area;
- the semiconductor growth equipment further includes: a fixing pin located in the third sub-tank area, the The fixing pin is fixed to the first sub-base at the side of the third sub-slot area; the rotating shaft is located below the fixing pin and connected to the fixing pin.
- the fixing pins are insulating fixing pins.
- the distance between the first spray unit and the first heating zone is 8mm-20mm; the distance between the second spray unit and the second heating zone is 8mm-20mm.
- the material of the heating base includes graphite or molybdenum.
- the first spray unit further includes a third pipeline spaced apart from the first pipeline, and the third pipeline is suitable for passing into a third gas source, and the third gas source
- the group source type of the gas source is the same as that of the second gas source, and the flow rate suitable for passing into the third gas source in the third pipeline is smaller than that suitable for passing into the first gas source in the first pipeline
- the second spray unit also includes a fourth pipeline spaced apart from the second pipeline, the fourth pipeline is suitable for passing into the fourth gas source, the fourth gas source
- the family source type is the same as that of the first gas source, and the flow rate suitable for passing into the fourth gas source in the fourth pipeline is smaller than that suitable for passing into the second gas source in the second pipeline. flow.
- the first gas source includes a Group V gas source
- the fourth gas source includes a Group V gas source
- the second gas source includes a Group III gas source
- the third gas source includes a Group III gas source source.
- the decomposition temperature of the first gas source is greater than or equal to the decomposition temperature of the fourth gas source.
- it further includes: a third flow regulator arranged on the transmission path of the third pipeline; a fourth flow regulator arranged on the transmission path of the fourth pipeline.
- it also includes: the first transitional heating zone to the Nth transitional heating zone between the first heating zone and the second heating zone; the first transitional heating zone between the first spraying unit and the second spraying unit Spray unit to Nth transitional spraying unit; N is an integer greater than or equal to 1; the kth transitional spraying unit is located above the kth transitional heating zone, and k is an integer greater than or equal to 1 and less than or equal to N.
- a first radio frequency unit located below the first heating zone a second radio frequency unit located below the second heating zone; the radio frequency power of the first radio frequency unit is greater than that of the second radio frequency The RF power of the unit.
- the present application also provides a working method of semiconductor growth equipment, including: placing a substrate on the surface of the second heating zone; after placing the substrate on the surface of the second heating zone, The first gas source is passed into the pipeline, and the second gas source is passed into the second pipeline.
- the second gas source is decomposed into the second decomposed gas above the second heating zone.
- the first gas source is in the The upper part of the first heating zone is decomposed into the first decomposed gas; the first decomposed gas is transported to the upper part of the second heating zone; the second decomposed gas above the second heating zone reacts with the first decomposed gas to A film layer is grown on the surface of the substrate.
- the first spray unit further includes a third pipeline spaced apart from the first pipeline; the second spray unit further includes a fourth pipe spaced apart from the second pipeline
- the working method of the semiconductor growth equipment further includes: while passing the first gas source into the first pipeline, it is suitable to pass a third gas source into the third pipeline, and the first The group source type of the three gas sources is the same as the group source type of the second gas source, and the flow rate of the third gas source passed into the third pipeline is smaller than that of the first gas passed into the first pipeline.
- the heating base is rotated around the central axis of the heating base.
- the heating base includes a first heating zone and a second heating zone located around the side of the first heating zone, and the heating temperature of the first heating zone is higher than that of the The heating temperature of the second heating zone; the surface of the second heating zone is suitable for placing a substrate; the first spray unit and the second spray unit at the top of the reaction chamber, the second spray The unit is located around the side of the first spray unit, and the first spray unit is located above the first heating zone, and the second spray unit is located above the second heating zone;
- the first spray unit includes at least a first pipeline, the first pipeline is suitable for passing through the first gas source, and the second spray unit includes at least a second pipeline, and the second pipeline is suitable for A second gas source is introduced, and the decomposition temperature of the first gas source is higher than the decomposition temperature of the second gas source.
- the second gas source is decomposed into a second decomposed gas above the second heating zone. Because the heating temperature of the first heating zone is higher than the heating temperature of the second heating zone, the first heating zone can promote the decomposition of the first gas source on the surface of the first heating zone, and the first gas source is mainly heated in the first heating zone.
- the surface of the zone decomposes into a first decomposed gas.
- the first decomposed gas moves to the surface of the substrate with the air flow and reacts with the second decomposed gas, so the first decomposed gas and the second decomposed gas can react in the second heating zone with a lower temperature to obtain a film with better quality , so the optimal growth temperature range of semiconductor growth equipment is reduced, expanding the scope of use.
- the first gas source is suitable for entering the reaction chamber from above the first heating zone
- the second gas source is suitable for entering the reaction chamber from above the second heating zone. Therefore, between the first gas source and the second Before the gas source reaches the substrate surface, most of the second gas source and the first gas source will not be mixed in advance, thereby reducing pre-reaction and improving the utilization rate of materials.
- the first flow regulator is used to adjust the flow of the first gas source fed into the first pipeline, so that the flow of the first gas source into the reaction chamber can be selectively adjusted.
- the second flow regulator is used to adjust the flow of the second gas source fed into the second pipeline, so that the flow of the second gas source into the reaction chamber can be selectively adjusted.
- the first spray unit further includes a third pipeline, which is suitable for feeding a third gas source, and the type of the third gas source is the same as that of the second gas source.
- the source types are the same, and the flow rate suitable for passing into the third gas source in the third pipeline is smaller than the flow rate suitable for passing into the first gas source in the first pipeline.
- the second spray unit also includes a fourth pipeline, which is suitable for passing into a fourth gas source, and the type of the gas source of the fourth gas source is the same as that of the gas source of the first gas source.
- the types are the same, the flow rate suitable for passing into the fourth gas source in the fourth pipeline is smaller than the flow rate suitable for passing into the second gas source in the second pipeline.
- the function of the third pipeline includes: controlling the gas flow field of the reaction chamber by adjusting the total gas flow of the third pipeline.
- the function of the fourth pipeline includes: controlling the gas flow field of the reaction chamber by adjusting the total gas flow of the fourth pipeline.
- it further includes: a third flow regulator arranged on the transmission path of the third pipeline; a fourth flow regulator arranged on the transmission path of the fourth pipeline.
- the third flow regulator is used to adjust the flow of the third gas source fed into the third pipeline, so that the flow of the third gas source into the reaction chamber can be selectively adjusted.
- the fourth flow regulator is used to adjust the flow of the fourth gas source fed into the fourth pipeline, so that the flow of the fourth gas source into the reaction chamber can be selectively adjusted.
- it further includes: a spacer disposed on the top of the reaction chamber and between the first spray unit and the second spray unit.
- the spacer is used to prevent the mixing of the first spray unit and the second spray unit inside the shower head.
- a heat insulating member is provided between the second sub-base and the first sub-base.
- the thermal insulation is used to prevent the heat of the second sub-base from spreading to the first sub-base, and can form a stable temperature difference between the second sub-base and the first sub-base.
- FIG. 1 is a schematic structural diagram of a semiconductor growth device provided by an embodiment of the present application.
- FIG. 2 is a schematic structural diagram of a semiconductor growth device provided by another embodiment of the present application.
- Fig. 3 is a schematic diagram of a heating base, a thermal insulation member, a rotating shaft, a fixing pin, a first radio frequency unit, and a second radio frequency unit in a semiconductor growth device provided by another embodiment of the present application;
- FIG. 4 is a flow chart of the working method of the semiconductor growth equipment provided by the embodiment of the present application.
- MOCVD reaction chambers There are three main types of MOCVD reaction chambers, which are planetary air cushion rotating horizontal reaction chambers, high-speed rotating disk reaction chambers, and close-coupled spray reaction chambers.
- the Group III reaction gas source and the Group V reaction gas source enter the reaction chamber from the three-laminar flow nozzle on the upper cover respectively, and pass through the grid
- the grid is forced to turn and flow radially toward the outer edge in a 360-degree annular space between the base on which the substrate is placed and the ceiling, and flows out through the perforated quartz side ring, wherein the base is a graphite base, and the ceiling is Quartz canopy or graphite canopy.
- the upper and lower layers of the three-laminar flow nozzle use the Group V reaction gas source, the middle layer uses the Group III reaction gas source, and the center of the upper cover has a water cooling unit, which is beneficial to suppress the pre-reaction.
- the rotation (revolution) of the base is directly driven by a magnetic fluid sealed shaft, while the graphite planetary turntable is driven by air cushion rotation technology.
- the substrate revolves with the base and rotates with the graphite planetary turntable, which realizes the planetary rotation of substrate rotation and revolution, thereby obtaining a uniform growth rate on the entire substrate surface and improving the uniformity between sheets.
- the reaction gas source is injected from the specially designed airflow flange nozzle on the top, the base rotates at high speed (rotating speed is 700r/min-1500r/min), and the tail gas flows out from the lower part.
- the pump effect generated by the high-speed rotation of the base is used to suppress the thermal convection vortex easily caused by the large distance between the nozzle and the base in the vertical reaction chamber. This pumping effect is the result of the combination of the viscous force of the fluid and the centrifugal force generated by the rotation.
- Hydride and metal-organic (MO) sources can be injected through the nozzle of the air flow flange, and the MO source can be divided into three injection areas, inner, middle and outer, which can be adjusted independently to enter the reaction chamber to improve the uniformity of the growth layer .
- the gas outlet flow rate of different nozzles can be matched to avoid vortex.
- the characteristic of the close-coupled spray reaction chamber is that the distance between the spray head of the reaction gas source and the base is as small as 10mm-20mm. From a hydrodynamic point of view, shortening the distance between the sprinkler head and the base is beneficial to suppress the formation of vortices above the base. However, if the distance is reduced, the surface of the shower head will be heated and radiated to cause high temperature and deposition, so it must be cooled.
- the shower head is composed of many stainless steel pipes (nozzles) with an inner diameter of 0.6mm regularly arranged, and the density of the nozzles reaches 15.5/cm 2 .
- the distance between the nozzle holes should be so small that the Group III reactant gas source and the Group V reactant gas source respectively injected from two sets of alternate nozzle holes can fully mix before reaching the susceptor through a short distance.
- the total area of the sprinkler including the orifices is large enough to cover the entire base.
- the shower head evenly distributes the reaction gas above the substrate on the surface of the base, so that the concentration of the reaction gas reaching each point on the substrate is basically the same, forming a boundary layer with uniform thickness, thereby obtaining a uniform epitaxial layer.
- reaction chambers can all obtain uniform epitaxial layers by virtue of their unique designs. Based on the design of the gas flow field in the reaction chamber, a part or even all of the Group III reaction gas source and the Group V reaction gas source need to reach the center of the susceptor first, and then flow toward the edge of the susceptor along the diameter of the susceptor.
- these three reaction chambers are generally designed to minimize the temperature difference along the diameter of the susceptor, that is, the temperature at the center of the susceptor is basically the same as the temperature at the edge of the susceptor, so the cracking of the material basically occurs above the susceptor.
- the molar flow rate of the V-group reactant gas source passed into the reaction chamber is usually higher than the molar flow rate of the III-group reactant gas source.
- the ratio is usually between ten and ten thousand.
- the three devices Due to the design concepts of the three reaction chambers, the three devices have only a narrow growth temperature range. Specifically, the temperature of the base should not be too high, otherwise the high-strain thin-layer material will relax due to high temperature. , but the growth temperature of the pedestal should not be too low, otherwise, the reactant gas source, especially the V-group reactant gas source, will not be thermally decomposed effectively before reaching the substrate on the surface of the pedestal, resulting in the loss of the V-group reactant gas source actually participating in the reaction. Insufficient quantity will reduce the growth quality.
- the narrow growth temperature range especially the inability to grow materials at lower temperatures, severely limits the types of materials grown by MOCVD.
- the inventor invented a semiconductor growth equipment through hard practice. Through special design, the optimum growth temperature range of the semiconductor growth equipment is effectively reduced, and many products that can only be grown at low temperatures can be grown. materials, expanding the scope of use of semiconductor growth equipment.
- the core of the improvement of semiconductor growth equipment is to deliberately set up dual temperature zones inside the reaction chamber, so that the gas source enters the reaction chamber and first decomposes at high temperature, and then transports it to the substrate surface for low-temperature growth.
- FIG. 1 An embodiment of the present application provides a semiconductor growth equipment, please refer to FIG. 1, including:
- the first spraying unit 121 includes at least a first pipeline 1211, and the first pipeline 1211 is suitable for passing through a first gas source;
- the second spraying unit 122 includes at least a second pipeline 1221, and the first The second pipeline 1221 is adapted to lead into a second gas source, and the decomposition temperature of the first gas source is higher than the decomposition temperature of the second gas source.
- the semiconductor growth equipment is used for metal-organic chemical vapor deposition.
- the second gas source is decomposed into the second decomposed gas above the second heating zone. Because the heating temperature of the first heating zone is higher than the heating temperature of the second heating zone, the first heating zone can promote the decomposition of the first gas source on the surface of the first heating zone, and the first gas source is mainly heated in the first heating zone.
- the surface of the zone decomposes into a first decomposed gas.
- the first decomposed gas moves to the surface of the substrate C with the air flow to react with the second decomposed gas, so the first decomposed gas and the second decomposed gas can react in the second heating zone with a lower temperature to obtain a film with better quality Layer, so the optimal growth temperature range of semiconductor growth equipment is reduced, expanding the scope of use.
- the first gas source is suitable for entering the reaction chamber from above the first heating zone
- the second gas source is suitable for entering the reaction chamber from above the second heating zone. Therefore, between the first gas source and the second Before the gas source reaches the substrate surface, most of the second gas source and the first gas source will not be mixed in advance, thereby reducing pre-reaction and improving the utilization rate of materials.
- the first spray unit 121 is only located above the first heating zone, and the second spray unit 122 is only located above the second heating zone.
- the first spray unit 121 is located above the first heating zone
- the second spray unit 122 is located above the second heating zone
- the first The spray unit is mainly located directly above the first heating zone, and part of the first spray unit is also located above part of the second heating zone, and the second spray unit is mainly located directly above the second heating zone, and part of the second spray unit is also located above the second heating zone.
- the shower unit is also located above part of the first heating zone.
- the semiconductor growth equipment further includes: a first flow regulator (not shown) arranged on the transmission path of the first pipeline 1211; a second flow regulator arranged on the transmission path of the second pipeline 1221 (not shown).
- the first flow regulator is used to adjust the flow of the first gas source passing through the first pipeline 1211 , so that the flow of the first gas source entering the reaction chamber 100 can be selectively adjusted.
- the second flow regulator is used to adjust the flow of the second gas source passing through the second pipeline 1221 , so that the flow of the second gas source entering the reaction chamber 100 can be selectively adjusted.
- the second heating zone surrounds the side of the first heating zone, and the second spraying units 122 are evenly distributed along the circumference of the first spraying unit 121 .
- the first spray unit 121 also includes a third pipeline 1212 spaced apart from the first pipeline 1211, and the third pipeline 1212 is suitable for feeding a third gas source, and the third gas source
- the type of gas source is the same as that of the second gas source, and the flow rate suitable for passing into the third gas source in the third pipeline 1212 is smaller than that in the first pipeline 1211 suitable for passing into the first gas source. The flow rate of the air source.
- the second spray unit 122 also includes a fourth pipeline 1222 spaced apart from the second pipeline 1221, and the fourth pipeline 1222 is suitable for passing into a fourth gas source, and the fourth gas source
- the gas group source type is the same as that of the first gas source, and the flow rate suitable for passing into the fourth gas source in the fourth pipeline 1222 is smaller than the flow rate suitable for passing into the second gas source in the second pipeline 1221. The flow rate of the air source.
- the function of the third pipeline 1212 includes: adjusting the gas flow field distribution of the reaction chamber and the concentration distribution of the gas source in the inner space of the reaction chamber.
- the function of the fourth pipeline 1222 includes: adjusting the gas flow field distribution of the reaction chamber and the concentration distribution of the gas source in the inner space of the reaction chamber.
- the distance between the first pipeline 1211 and the third pipeline 1212 is 5mm-30mm.
- the distance between the second pipeline 1221 and the fourth pipeline 1222 is 5mm-30mm.
- the first shower unit 121 only includes the first pipeline 1211 and the third pipeline 1212
- the second shower unit 122 only includes the second pipeline 1221 and the fourth pipeline 1222 .
- first shower unit only includes the first pipeline
- second shower unit only includes the second pipeline
- first spray unit may further include more pipelines
- second spray unit may further comprise more pipelines
- the first gas source includes a Group V gas source
- the fourth gas source includes a Group V gas source
- the second gas source includes a Group III gas source
- the third gas source includes a Group III gas source.
- first gas source and the fourth gas source may also be other gas sources, and the second gas source and the third gas source may also be other gas sources.
- the decomposition temperature of the first gas source is greater than or equal to the decomposition temperature of the fourth gas source.
- the decomposition temperature of the first gas source is equal to the decomposition temperature of the fourth gas source, and the material of the first gas source can be selected to be the same as that of the fourth gas source, for example, the material of the first gas source is arsine (AsH 3 ), the material of the fourth gas source is arsine (AsH 3 ).
- the decomposition temperature of the first gas source is greater than the decomposition temperature of the fourth gas source, and the material of the first gas source is different from that of the fourth gas source, for example, the material of the first gas source is arsine ( AsH 3 ), the material of the fourth gas source is tert-butyl arsenic (TBAs).
- the decomposition temperature of the first gas source is higher than the decomposition temperature of the fourth gas source, which further improves the utilization efficiency of the Group V gas source and reduces the background carrier concentration of the material.
- the semiconductor growth equipment further includes: a third flow regulator (not shown) arranged on the transmission path of the third pipeline 1212; a fourth flow regulator arranged on the transmission path of the fourth pipeline 1222 (not shown).
- the third flow regulator is used to adjust the flow of the third gas source passing through the third pipeline 1212 , so that the flow of the third gas source entering the reaction chamber 100 can be selectively adjusted.
- the fourth flow regulator is used to adjust the flow of the fourth gas source passing through the fourth pipeline 1222 , so that the flow of the fourth gas source entering the reaction chamber 100 can be selectively adjusted.
- the semiconductor growth equipment further includes: an isolation chamber disposed on the top of the reaction chamber 100 and between the first shower unit 121 and the second shower unit 122 140 pieces.
- the function of the spacer 140 includes: preventing the first shower unit 121 and the second shower unit 122 from mixing inside the shower head.
- the material of the spacer 140 includes stainless steel.
- the spacer 140 is annular in shape.
- the material of the heating base 110 includes graphite or molybdenum.
- the heating base 110 includes: a first sub-base 1101, the first sub-base 1101 includes a central area and an edge area around the central area, the first sub-base 1101 At least the top of the central area is provided with a receiving groove 1103, specifically, the receiving groove 1103 is located in the top of the central area of the first sub-base 1101; the second sub-base 1102 located in the receiving groove 1103; The second sub-mount 1102 constitutes the first heating zone, and the first sub-mount 1101 located on the side of the second sub-mount 1102 constitutes the second heating zone.
- the material of the first sub-mount 1101 is graphite, and the material of the second sub-mount 1102 is graphite. In other embodiments, the material of the first sub-mount 1101 is molybdenum, and the material of the second sub-mount 1102 is molybdenum.
- the semiconductor growth equipment further includes: a rotating shaft fixed to the bottom of the heating base 110 , and the rotating shaft is used to drive the heating base 110 to rotate around the central axis of the heating base 110 .
- the rotation shaft is fixed to the first sub-base 1101 below the second sub-base 1102 .
- the rotational speed of the rotating shaft is 10 to 120 revolutions per minute.
- the semiconductor growth equipment further includes: a first radio frequency unit 131 located below the first heating zone; a second radio frequency unit 132 located below the second heating zone; the first radio frequency unit 131
- the radio frequency power of the radio frequency unit 132 is greater than the radio frequency power of the second radio frequency unit 132 .
- the first radio frequency unit 131 heats the first heating area by induction current
- the second radio frequency unit 132 heats the second heating area by induction current.
- the radio frequency power of the first radio frequency unit 131 and the radio frequency power of the second radio frequency unit 132 can be controlled independently.
- the heating base includes: a first sub-base 1101a and a second sub-base 1102a, the first sub-base 1101a includes a central area and an edge area surrounding the central area .
- a heat insulating member 1104 is disposed between the second sub-base 1102a and the first sub-base 1101a.
- the heat insulating member 1104 is used to prevent the heat of the second sub-base 1102a from spreading to the first sub-base 1101a, and can form a stable temperature difference between the second sub-base 1102a and the first sub-base 1101a, for example, the first
- the temperature difference between the second sub-base 1102a and the first sub-base 1101a is stable at 20°C-100°C.
- the material of the thermal insulation 1104 includes quartz.
- the receiving groove runs through the central area of the first sub-base 1101a; the second sub-base 1102a is located in the receiving groove; The second sub-slot area, the lateral dimension of the second sub-slot area is larger than the lateral dimension of the first sub-slot area, and the heat insulating member 1104 is arranged on the bottom of the second sub-slot area, so The heat insulating element 1104 is located around the first sub-tank area.
- the containing tank further includes: a third sub-tank area located below the second sub-tank area; the semiconductor growth equipment further includes: a fixing pin 150 located in the third sub-tank area, the The fixing pin 150 is fixed to the first sub-base 1101a at the side of the third sub-tank area; the rotating shaft 160 is located below the fixing pin 150 and connected to the fixing pin 150 .
- the rotational speed of the rotating shaft 160 is 10-120 rpm.
- the fixing pin 150 is an insulating fixing pin.
- the material of the insulating fixing pin includes quartz.
- the distance between the first spray unit and the first heating zone is 8mm-20mm; the distance between the second spray unit and the second heating zone is 8mm-20mm. 20mm. If the distance between the first spray unit and the first heating zone is too large, the gas flow field in the reaction chamber will become unstable; if the distance between the first spray unit and the first heating zone If it is too small, the two spray units cannot effectively dissipate heat and the pre-reaction between the gas source materials will be strengthened.
- the gas flow field in the reaction chamber will become unstable; if the distance between the second spray unit and the second heating zone If it is too small, the two spray units cannot effectively dissipate heat and the pre-reaction between the gas source materials will be strengthened.
- the semiconductor growth equipment also includes: a first radio frequency unit 131a located below the first heating zone; a second radio frequency unit 132a located below the second heating zone; a radio frequency power of the first radio frequency unit 131a greater than the radio frequency power of the second radio frequency unit 132a.
- the radio frequency power of the first radio frequency unit 131a and the radio frequency power of the second radio frequency unit 132a can be controlled independently.
- the first radio frequency unit 131a uses the induced current to heat the second sub-mount 1102a without significantly affecting the temperature of the first sub-mount 1101a
- the second radio frequency unit 132a uses the induced current to heat the second heating area. Due to the poor electrical and thermal conductivity of the insulating fixing pins, the insulating fixing pins will not be heated and can isolate the heat conduction between the second sub-base 1102a and the first sub-base 1101a.
- the first heating wire can also be used to replace the first radio frequency unit 131a, and the second heating wire can be used to replace the second radio frequency unit 132a.
- the semiconductor growth equipment may further include: the first transitional heating zone to the Nth transitional heating zone located between the first heating zone and the second heating zone; The first transitional spraying unit to the Nth transitional spraying unit between the second spraying units; N is an integer greater than or equal to 1, such as 1, 2, 3, 4 or an integer greater than 4.
- the kth transitional shower unit is located above the kth transitional heating zone, and k is an integer greater than or equal to 1 and less than or equal to N.
- the heating temperatures of the first transitional heating zone to the Nth transitional heating zone are respectively higher than the heating temperature of the second heating zone and lower than the heating temperature of the first heating zone.
- the j+1th heating zone is located around the side of the jth transitional heating zone; j is an integer greater than or equal to 1 and less than or equal to N ⁇ 1.
- the heating temperatures from the first transitional heating zone to the Nth transitional heating zone decrease gradually.
- the embodiment of the present application also provides a working method of semiconductor growth equipment, referring to FIG. 4 , including:
- the working method of the semiconductor growth equipment further includes: while passing the first gas source into the first pipeline, it is suitable to pass a third gas source into the third pipeline, and the third gas
- the group source type of the source is the same as the group source type of the second gas source, and the flow rate of the third gas source passed into the third pipeline is smaller than that of the first gas source passed into the first pipeline Flow rate; while the second gas source is passed into the second pipeline, the fourth gas source is suitable to be passed into the fourth pipeline, and the group source type of the fourth gas source is the same as that of the first gas source
- the source types of the first gas source are the same, and the flow rate of the fourth gas source in the fourth pipeline is smaller than the flow rate of the second gas source in the second pipeline.
- the heating base is rotated around the central axis of the heating base.
- the rotation speed of the heating base is 10 to 120 rotations/minute.
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Abstract
Description
Claims (20)
- 一种半导体生长设备,其特征在于,包括:反应腔室;位于所述反应腔室中的加热基座,所述加热基座包括第一加热区和位于所述第一加热区侧部周围的第二加热区,所述第一加热区的加热温度大于所述第二加热区的加热温度,所述第二加热区的表面上适于放置衬底;位于所述反应腔室的顶部的第一喷淋单元和第二喷淋单元,所述第二喷淋单元位于所述第一喷淋单元的侧部周围,且所述第一喷淋单元位于所述第一加热区的上方,所述第二喷淋单元位于所述第二加热区的上方;所述第一喷淋单元至少包括第一管路,第一管路中适于通入第一气源,所述第二喷淋单元至少包括第二管路,所述第二管路中适于通入第二气源,所述第一气源的分解温度大于所述第二气源的分解温度。
- 根据权利要求1所述的半导体生长设备,其特征在于,还包括:设置在第一管路的传输路径上的第一流量调节件;设置在所述第二管路的传输路径上的第二流量调节件。
- 根据权利要求1所述的半导体生长设备,其特征在于,还包括:设置在所述反应腔室的顶部且位于所述第一喷淋单元和所述第二喷淋单元之间的隔离件。
- 根据权利要求1所述的半导体生长设备,其特征在于,所述加热基座包括:第一子基座,所述第一子基座包括中心区域和围绕所述中心区域的边缘区域,所述中心区域的至少顶部中设置有容纳槽;位于所述容纳槽中的第二子基座;所述第二子基座构成所述第一加热区,位于所述第二子基座侧部的第一子基座构成所述第二加热区。
- 根据权利要求4所述的半导体生长设备,其特征在于,所述第二子基座和所述第一子基座之间设置有隔热件。
- 根据权利要求4或5所述的半导体生长设备,其特征在于,所述容纳槽位于所述中心区域的顶部中;所述半导体生长设备还包括:转动轴,所述转动轴与所述第二子基座下方的第一子基座固定。
- 根据权利要求5所述的半导体生长设备,其特征在于,所述容纳槽贯穿所述中心区域,所述容纳槽包括第一子槽区和位于所述第一子槽区上方的第二子槽区,所述第二子槽区的横向尺寸大于所述第一子槽区的横向尺寸,所述第二子槽区的槽底上设置有所述隔热件,所述隔热件位于所述第一子槽区的周围。
- 根据权利要求7所述的半导体生长设备,其特征在于,所述容纳槽还包括:位于所述第二子槽区下方的第三子槽区;所述半导体生长设备还包括:位于所述第三子槽区中的固定销,所述固定销与所述第三子槽区侧部的第一子基座固定;转动轴,所述转动轴位于所述固定销的下方且与所述固定销连接。
- 根据权利要求8所述的半导体生长设备,其特征在于,所述固定销为绝缘固定销。
- 根据权利要求1所述的半导体生长设备,其特征在于,所述第一喷淋单元至所述第一加热区之间的间距为8mm-20mm;所述第二喷淋单元至所述第二加热区之间的间距为8mm-20mm。
- 根据权利要求1所述的半导体生长设备,其特征在于,所述加热基座的材料包括石墨或钼。
- 根据权利要求1所述的半导体生长设备,其特征在于,所述第一喷淋单元还包括与所述第一管路间隔设置的第三管路,所述第三管路中适于通入第三气源,所述第三气源的族源类型与所述第二气源的族源类型相同,所述第三管路中适于通入第三气源的流量小于所述第一管路中适于通入第一气源的流量;所述第二喷淋单元还包括与所述第二管路间隔设置的第四管路,所述第四管路中适于通入第 四气源,所述第四气源的族源类型与所述第一气源的族源类型相同,所述第四管路中适于通入第四气源的流量小于所述第二管路中适于通入第二气源的流量。
- 根据权利要求12所述的半导体生长设备,其特征在于,所述第一气源包括V族气源,所述第四气源包括V族气源;所述第二气源包括III族气源,所述第三气源包括III族气源。
- 根据权利要求12所述的半导体生长设备,其特征在于,所述第一气源的分解温度大于或等于所述第四气源的分解温度。
- 根据权利要求12所述的半导体生长设备,其特征在于,还包括:设置在第三管路的传输路径上的第三流量调节件;设置在所述第四管路的传输路径上的第四流量调节件。
- 根据权利要求1所述的半导体生长设备,其特征在于,还包括:位于第一加热区和第二加热区之间的第一过渡加热区至第N过渡加热区;位于第一喷淋单元和第二喷淋单元之间的第一过渡喷淋单元至第N过渡喷淋单元;N为大于等于1的整数;第k过渡喷淋单元位于第k过渡加热区的上方,k为大于或等于1且小于或等于N的整数。
- 根据权利要求1所述的半导体生长设备,其特征在于,还包括:位于所述第一加热区下方的第一射频单元;位于所述第二加热区下方的第二射频单元;所述第一射频单元的射频功率大于所述第二射频单元的射频功率。
- 一种如权利要求1至17任意一项所述的半导体生长设备的工作方法,其特征在于,包括:将衬底放置在所述第二加热区的表面上;将衬底放置在所述第二加热区的表面上之后,在第一管路中通入第一气源,在第二管路中通入第二气源,第二气源在所述第二加热区的上方分解为第二分解气体,所述第一气源在所述第一加热区的上方分解为第一分解气体;所述第一分解气体传输至所述第二加热区的上方;所述第二加热区上方的第二分解气体和第一分解气体反应以在所述衬底表面生长膜层。
- 根据权利要求18所述的半导体生长设备的工作方法,其特征在于,所述第一喷淋单元还包括与所述第一管路间隔设置的第三管路;所述第二喷淋单元还包括与所述第二管路间隔设置的第四管路;所述半导体生长设备的工作方法还包括:在所述第一管路中通入第一气源的同时,在所述第三管路中适于通入第三气源,所述第三气源的族源类型与所述第二气源的族源类型相同,所述第三管路中通入的第三气源的流量小于所述第一管路中通入的第一气源的流量;在所述第二管路中通入第二气源的同时,在所述第四管路中适于通入第四气源,所述第四气源的族源类型与所述第一气源的族源类型相同,所述第四管路中通入第四气源的流量小于所述第二管路中通入第二气源的流量。
- 根据权利要求18所述的半导体生长设备的工作方法,其特征在于,将衬底放置在所述第二加热区的表面上之后,所述加热基座围绕所述加热基座的中心轴进行旋转。
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| US17/924,306 US20240218559A1 (en) | 2021-10-27 | 2022-07-20 | Semiconductor growth device and operation method thereof |
| EP22808923.1A EP4194584A4 (en) | 2021-10-27 | 2022-07-20 | SEMICONDUCTOR GROWTH DEVICE AND OPERATION METHOD THEREFOR |
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| CN115506012B (zh) * | 2022-09-30 | 2024-06-14 | 江苏第三代半导体研究院有限公司 | 一种用于制备外延片的反应器、制备方法及应用 |
| CN116334593A (zh) * | 2022-12-15 | 2023-06-27 | 西安奕斯伟材料科技有限公司 | 外延生长方法 |
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| JP2024503166A (ja) | 2024-01-25 |
| CN113699509B (zh) | 2022-02-01 |
| EP4194584A1 (en) | 2023-06-14 |
| EP4194584A4 (en) | 2024-01-10 |
| CN113699509A (zh) | 2021-11-26 |
| JP7503155B2 (ja) | 2024-06-19 |
| US20240218559A1 (en) | 2024-07-04 |
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