WO2023186071A1 - 车辆 - Google Patents
车辆 Download PDFInfo
- Publication number
- WO2023186071A1 WO2023186071A1 PCT/CN2023/085391 CN2023085391W WO2023186071A1 WO 2023186071 A1 WO2023186071 A1 WO 2023186071A1 CN 2023085391 W CN2023085391 W CN 2023085391W WO 2023186071 A1 WO2023186071 A1 WO 2023186071A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery pack
- vehicle
- cross member
- longitudinal beam
- sill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/64—Constructional details of batteries specially adapted for electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/66—Arrangements of batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
- B62D21/03—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members transverse members providing body support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/11—Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/152—Front or rear frames
- B62D21/155—Sub-frames or underguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/157—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body for side impacts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/02—Side panels
- B62D25/025—Side sills thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2018—Floors or bottom sub-units in connection with other superstructure subunits the subunits being front structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2027—Floors or bottom sub-units in connection with other superstructure subunits the subunits being rear structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2009—Floors or bottom sub-units in connection with other superstructure subunits
- B62D25/2036—Floors or bottom sub-units in connection with other superstructure subunits the subunits being side panels, sills or pillars
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/005—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric storage means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
- B60K2001/0438—Arrangement under the floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/91—Electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2306/00—Other features of vehicle sub-units
- B60Y2306/01—Reducing damages in case of crash, e.g. by improving battery protection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present disclosure relates to the field of vehicles, and in particular, to a vehicle.
- battery pack installation longitudinal beams are generally provided below the body floor to install the battery pack.
- the available space for the battery pack is small, and there is a large gap between the battery pack and the body floor, which not only affects the vehicle's endurance, but also affects the vehicle's passability.
- the present disclosure aims to solve at least one of the technical problems existing in the prior art. To this end, the present disclosure proposes a vehicle with high space utilization and good safety performance.
- a vehicle includes: a lower body; a rear subframe connected to the lower body; and a battery pack connected to the lower body and disposed on the The lower side of the lower vehicle body; wherein, the front end surface of the rear subframe is formed as a limiting surface for the rearward extension of the battery pack, and at least part of the upper surface of the battery pack is formed as the vehicle body floor.
- the size of the battery pack in the front and rear directions can be increased, improving space utilization, and at the same time, the battery pack can be used as a
- the force transmission structure transmits force to improve the safety performance of the vehicle.
- the space in the vertical direction of the vehicle can be increased, thereby improving space utilization and passenger space.
- the minimum distance between the rear end surface of the battery pack and the front end surface of the rear subframe is L, where L satisfies: 10 mm ⁇ L ⁇ 100 mm.
- the lower body further includes a first rocker beam and a second rocker beam.
- the second sill beam and the first sill beam are arranged oppositely in the vehicle body width direction, and the battery pack is connected to the first sill beam and the second sill beam so that the first sill beam and the third sill beam are connected to each other.
- the second sill beam is formed as a battery pack mounting beam.
- the lower body includes two rear longitudinal members.
- the two rear longitudinal beams are spaced apart in the vehicle body width direction, and the bottom surface of the front section of the rear longitudinal beam in the height direction of the vehicle is higher than the top surface of the battery pack in the height direction of the vehicle. height.
- the lower body further includes a rear cross member.
- the rear cross member extends along the width direction of the vehicle and is connected to the rear longitudinal member and the first and second rocker beams.
- the rear cross member is formed as a battery pack mounting beam.
- the lower surface of the rear cross member and the top surface of the battery pack are spaced apart in the vertical direction to form a sealing gap.
- the rear cross member includes a rear cross member left connecting plate, a rear cross member right connecting plate and a rear cross member body.
- the rear beam left connecting plate, the rear beam body and the rear beam right connecting plate are connected in sequence.
- the rear longitudinal beam includes a left rear longitudinal beam and a right rear longitudinal beam.
- the left rear longitudinal beam is connected to the left connecting plate of the rear cross beam
- the right rear longitudinal beam is connected to the right connecting plate of the rear cross beam.
- the left connecting plate of the rear cross member is arranged on the front section of the left rear longitudinal beam
- the right connecting plate of the rear cross member is arranged on the front section of the right rear longitudinal beam.
- the left connecting plate of the rear cross beam is connected to the left section of the rear cross beam body and the first sill beam
- the right connecting plate of the rear cross beam is connected to the right section of the rear cross beam body and the second sill beam. connect.
- the left connecting plate of the rear cross member is provided with a first boss, and the right connecting plate of the rear cross member is provided with a second boss.
- the first boss and the second boss are both provided with rear subframe mounting points, and the first boss and the second boss are arranged on the rear side of the rear cross member body along the length direction of the vehicle. .
- the height of the lower side of the first boss and the lower end face of the second boss in the height direction of the vehicle is higher than the height of the lower side of the rear cross member body.
- the lower body further includes a front cross member of the rear seat, the front cross member of the rear seat extends along the width direction of the vehicle and is connected with the rear longitudinal member, the first rocker beam and the first sill beam.
- the second sill beam is connected, and the height of the lower surface of the rear seat front cross member in the height direction of the vehicle is higher than the height of the upper surface of the battery pack.
- both ends of the front cross member of the rear seat are connected to the left rear longitudinal beam and the right rear longitudinal beam respectively.
- the rear seat front cross beam, the left rear longitudinal beam, the rear cross beam and the right rear longitudinal beam are connected circumferentially to form a closed frame structure.
- the left rear longitudinal beam includes a front section of the left rear longitudinal beam, the front section of the left rear longitudinal beam is connected to the rear seat front cross member, and the rear section of the left rear longitudinal beam is connected to the front section of the rear seat.
- the left connecting plate of the rear cross member is connected, and the height of the bottom of the front section of the left rear longitudinal member in the height direction of the vehicle is higher than the height of the upper surface of the battery pack.
- the right rear longitudinal beam includes a front section of the right rear longitudinal beam, the front section of the right rear longitudinal beam is connected to the front cross member of the rear seat, and the rear section of the front section of the right rear longitudinal beam is connected to the right side of the rear cross beam.
- the plate is connected, and the height of the bottom of the front section of the right rear longitudinal beam in the height direction of the vehicle is higher than the height of the upper surface of the battery pack.
- the lower vehicle body includes a first rocker beam and a second rocker beam.
- the second sill beam and the first sill beam are arranged opposite to each other in the vehicle body width direction.
- the rear end surface of the battery pack exceeds the rear end surface of the first rocker beam and the rear end surface of the second rocker beam in the length direction of the vehicle.
- the vehicle further includes a front subframe connected to the lower body.
- the rear end surface of the front subframe is formed as a limiting surface for the battery pack to extend forward.
- the lower body further includes a front longitudinal beam, and the bottom surface of the rear end of the front longitudinal beam is spaced apart from the top surface of the battery pack in the vertical direction to form a sealing gap.
- the battery pack includes an upper battery pack shell, a lower battery pack shell and at least one battery cell.
- the battery pack upper shell and the battery pack lower shell form an accommodation space, and at least one battery core is disposed in the accommodation space.
- At least part of the upper surface of the battery pack upper shell is formed into a vehicle body floor, the battery core is fixedly connected to the battery pack upper shell, and the top surface of the battery core is bonded to the battery pack upper shell,
- the lower shell of the battery pack is a cooling plate, and the bottom surface of the battery core is bonded to the lower shell of the battery pack through thermal conductive glue.
- the battery pack includes a plurality of battery cells, the length direction of the plurality of battery cells is consistent with the length direction of the vehicle, and the plurality of battery cells are arranged side by side along the width direction of the vehicle. set up.
- the lower vehicle body is provided with a sealing plate assembly, and the upper surface of the battery pack is sealingly connected to the sealing plate assembly.
- the sealing plate assembly includes an annular sealing plate and at least one sealing member. The sealing member is provided between the sealing plate and the battery pack.
- the sealing plate has a first flat part, the battery pack has a second flat part, the first flat part is opposite to the second flat part, and the sealing member is provided between the first flat part and the between the second plane parts.
- a first sill beam is provided on the left side of the lower body, and a second sill beam is provided on the right side of the lower body.
- the sealing plate includes a left sealing plate section and a right sealing plate section. The left end of the left sealing plate section has a left flange.
- the left sealing plate section is connected to the first sill beam through the left flange.
- the right end of the right sealing plate section has a right flange, and the right sealing plate section is connected to the second sill beam through the right flange.
- the sealing plate also includes A front sealing plate section and a rear sealing plate section, the front sealing plate section is connected to the front longitudinal beam, and the rear sealing plate section is connected to the rear cross beam.
- the lower body is provided with a seat cross member extending in a width direction.
- the battery pack is provided with a battery pack reinforcing beam extending along the width direction, and the battery pack reinforcing beam is connected to the seat cross beam.
- Figure 1 is a top view of a vehicle body structure according to an embodiment of the present disclosure
- Figure 2 is a right view of a vehicle body front structure according to an embodiment of the present disclosure
- Figure 3 is a schematic diagram of a partial structure of a vehicle body according to an embodiment of the present disclosure.
- Figure 4 is a schematic diagram of the front structure of a vehicle body according to an embodiment of the present disclosure, wherein the bottom surface of the front cross member is shown in the figure;
- Figure 5 is a bottom view of the front structure of the vehicle body according to an embodiment of the present disclosure.
- Figure 6 is a right view of the rear structure of the vehicle body according to an embodiment of the present disclosure.
- Figure 7 is a schematic diagram of the rear structure of the vehicle body according to an embodiment of the present disclosure.
- Figure 8 is a cross-sectional view along line A-A of Figure 7;
- Figure 9 is a cross-sectional view of a partial structure of a vehicle body according to an embodiment of the present disclosure.
- Figure 10 is a cross-sectional view of a partial structure of a vehicle body according to an embodiment of the present disclosure
- Figure 11 is an exploded view of a battery pack according to an embodiment of the present disclosure.
- Figure 12 is an exploded view of a portion of a vehicle body according to an embodiment of the present disclosure.
- Figure 13 is a schematic structural diagram of a sealing plate assembly according to an embodiment of the present disclosure.
- Figure 14 is a cross-sectional view of the right sealing plate end according to an embodiment of the present disclosure.
- Figure 15 is a cross-sectional view of a front sealing plate end according to an embodiment of the present disclosure.
- Figure 16 is a cross-sectional view of a battery pack according to an embodiment of the present disclosure.
- Figure 17 is a schematic structural diagram of a sealing plate and a seat beam according to an embodiment of the present disclosure.
- FIG. 18 is a schematic diagram of a vehicle body rear structure according to an embodiment of the present disclosure.
- Vehicle 1 Vehicle 1; lower body 10; rear cross member 11; rear cross member body 111; rear cross member left connecting plate 112; first boss 1121; rear cross member right connecting plate 112'; second boss 1121'; rear seat front cross member 12 ; Seat beam 13; A-pillar 14; Rear seat frame 15; Front beam 16; Rear longitudinal beam 17; Left rear longitudinal beam 1701; Front section of left rear longitudinal beam 17011; Right rear longitudinal beam 1701'; Front section of right rear longitudinal beam 17011'; first sill beam 18; second sill beam 18'; connecting bolt 19; battery pack 20; rear end face 201; battery pack upper shell 2011; left extension 20111; right extension 20111'; battery pack lower shell Body 2012; accommodation space 2013; second plane part 2014; battery pack reinforcing beam 2015; battery core 202; structural glue 203; thermal conductive glue 204; front subframe 30; central channel 40; front longitudinal beam 50; sealing plate assembly 60; Sealing plate 6001; First flat portion 6001a; Left sealing plate section 6001b; Right sealing plate section 6001
- the vehicle 1 includes a lower body 10 , a rear subframe 70 and a battery pack 20 .
- the X direction refers to the length direction of the vehicle 1, that is, the front and rear direction
- the Y direction refers to the width direction of the vehicle 1, that is, the left and right direction
- the Z direction refers to the height direction of the vehicle 1, that is, the up and down direction.
- the rear subframe 70 is connected to the lower body 10
- the battery pack 20 is connected to the lower body 10 and is disposed on the lower side of the lower body 10 .
- the front end surface 701 of the rear subframe 70 is formed as a limiting surface for the rearward extension of the battery pack 20 , that is to say, the battery pack 20 can extend to the front end surface 701 of the rear subframe 70 .
- the body floor in the prior art is the load-bearing structure of the passenger compartment and is sealedly connected to the lower body.
- the lower body and the battery pack are two separately designed components.
- the battery pack is generally placed under the body floor and fixedly connected to the body. Therefore, when the battery pack is installed, there is a certain assembly gap between the vehicle's up and down direction and the body structure, which in turn results in a certain gap between the battery pack and the body floor.
- This gap increases the height between the roof and the bottom of the battery pack in the up and down direction of the vehicle, resulting in a reduction in the ground clearance of the vehicle, resulting in poor passability of the vehicle, or an increase in the height of the vehicle, resulting in an increase in the center of gravity of the vehicle.
- the vehicle 1 of the present application integrates the upper casing of the battery pack 20 and the vehicle body floor into one body, and uses the upper casing of the battery pack as the floor of the vehicle 1, omitting the installation of the vehicle body floor in the prior art, thereby reducing the size of the vehicle body.
- the installation gap between the floor and the battery pack can effectively improve the space utilization of the vehicle, effectively increase the ground clearance of the vehicle, increase the height of the passenger compartment, improve the passenger experience, and prevent the center of gravity from increasing.
- the battery pack 20 can transmit force.
- the battery pack 20 can serve as a force transmitting structure to transmit the rear impact force.
- the rear subframe 70 will contact the rear end surface 201 of the battery pack 20 forward after receiving the force, so that the battery pack 20 participates in force transmission and conducts the force forward. Therefore, the battery pack 20 can resist and disperse force transmission to improve the safety performance of the vehicle 1 .
- the vehicle 1 by connecting the battery pack 20 to the lower body 10 , at least part of the upper surface of the battery pack 20 can be used as the body floor, thereby improving the space utilization of the vehicle 1 and expanding the installation space of the battery pack 20 Thereby, the capacity of the battery pack 20 is increased, the space utilization of the vehicle 1 is improved, the height of the entire vehicle is reduced, and the passing performance of the vehicle 1 is improved.
- the installation space of the battery pack 20 can be extended rearward, thereby effectively increasing the capacity of the battery pack 20, and at the same time making the battery
- the distance between the pack 20 and the rear subframe 70 is reduced, and the projections of the battery pack 20 and the rear subframe 70 in the front-rear direction at least partially overlap, thereby allowing the battery pack 20 to serve as a force transmission structure of the vehicle 1 .
- the rear subframe 70 can transmit the collision force to the battery pack 20 , thereby improving the safety of the vehicle 1 .
- the minimum distance between the rear end surface 201 of the battery pack 20 and the front end surface 701 of the rear subframe 70 is L, where L satisfies: 10 mm ⁇ L ⁇ 100 mm.
- L satisfies: 10 mm ⁇ L ⁇ 100 mm.
- the rear end surface 201 of the battery pack 20 and the front surface of the rear subframe 70 can be avoided.
- the front end surface 701 of the rear subframe 70 and the battery pack 20 are not directly connected and have a certain distance, which facilitates the installation of the battery pack 20 and thus increases the assembly speed of the vehicle 1 .
- the lower vehicle body 10 further includes a first sill beam 18 and a second sill beam 18′ that are oppositely arranged in the vehicle body width direction.
- the battery pack 20 is connected to the first sill beam 18 and the second sill beam 18' such that the first sill beam 18 and the second sill beam 18' form a battery pack mounting beam.
- a battery pack mounting beam independent of the sill beam is provided on the underside of the vehicle body floor.
- the battery pack mounting beam is disposed between the two sill beams of the vehicle so that the battery pack can pass through the battery pack mounting beam. Installed between two sill beams.
- this design limits the extension of the battery pack in the vehicle width direction, greatly reducing the capacity of the battery pack, and the battery pack cannot Effectively integrate into the vehicle's force transmission path.
- the left side surface of the main body of the battery pack 20 of the vehicle 1 of the present application may extend to the right side of the first rocker beam 18, and the right side surface of the main body of the battery pack 20 may extend to the left side of the second rocker beam 18'.
- the accommodation space of the battery pack 20 is increased, thereby increasing the height of the battery pack. 20 capacity.
- the vehicle's sill beam (the first sill beam 18 and the second sill beam 18') is formed as a battery pack mounting beam
- the battery pack 20 and the vehicle sill beam (the first sill beam 18 and the second sill beam 18') Fixed connection
- the sill beam transmits force the battery pack 20 can effectively participate in the force transmission, thereby increasing the force transmission path of the vehicle 1 while also taking advantage of the large volume and large area of the battery pack 20 to reduce the The force per unit area during the force transmission process reduces damage and improves the safety performance of the vehicle 1.
- the size of the battery pack 20 in the Y direction can be increased, the power of the battery pack 20 can be increased, and the endurance of the vehicle 1 can be improved.
- the battery pack 20 can participate in force transmission, which improves the safety performance of the vehicle 1 .
- the lower vehicle body 10 includes a first sill beam 18 and a second sill beam 18′ that are oppositely arranged in the vehicle body width direction.
- the first sill beam 18 is located on the left side in the vehicle body width direction
- the second sill beam 18' is located on the right side in the vehicle body width direction.
- the rear end surface 201 of the battery pack 20 exceeds the first sill beam in the length direction of the vehicle 1 .
- the rear end surface of the sill beam 18 and the rear end surface of the second sill beam 18' can effectively increase the length of the battery pack 20 so that the vehicle 1 has sufficient space for battery pack installation in the length direction, thereby effectively increasing the capacity of the battery pack 20 .
- the battery pack 20 can be as close as possible to the rear subframe 70 to facilitate the battery pack 20 to participate in force transmission and improve the safety of the vehicle 1 .
- the rear end surface 201 of the battery pack 20 may also be flush with the rear end surface of the first sill beam 18 and the rear end surface of the second sill beam 18' in the length direction of the vehicle 1.
- the lower body 10 includes two rear longitudinal beams 17 spaced apart in the vehicle body width direction.
- the bottom surface of the front section of the rear longitudinal beam 17 has a higher height in the vehicle height direction. is the height of the top surface of the battery pack 20 in the height direction of the vehicle 1 .
- the "height" here refers to the positional relationship, not the size relationship.
- the bottom surface of the front section of the rear longitudinal member 17 is located above the upper surface of the battery pack 20 in the Z direction of the vehicle 1.
- the upper surface may be obliquely upward or directly above, and is not limited here.
- Such arrangement can avoid the front end of the rear longitudinal beam 17 from obstructing the installation and rearward extension of the battery pack 20 , and facilitates the installation of the battery pack 20 on the underside of the lower body 10 , thereby effectively increasing the battery pack capacity of the vehicle 1 in the front-rear direction.
- the installation space is increased, thereby increasing the capacity of the battery pack 20 , thereby increasing the assembly speed of the vehicle 1 and making it easy to realize high-speed production of the vehicle 1 .
- the vehicle 1 further includes a front subframe 30 connected to the lower body 10 .
- the rear end surface of the front subframe 30 is formed as a limiting surface for the battery pack 20 to extend forward.
- the battery pack 20 can be extended to the rear end surface of the front subframe 30 , thereby increasing the extension size of the battery pack 20 in the front-rear direction.
- the battery pack 20 can be extended to the front subframe 30, so that when the front side of the vehicle 1 collides, the battery pack 20 can also serve as a force transmission structure to transmit force.
- the rear end surface of the front subframe 30 is formed as a limiting surface for the battery pack 20 to extend forward.
- the rear end surface of the front subframe 30 is spaced apart from the front end surface of the battery pack 20; when the front of the vehicle 1 collides, the front subframe 30 will be in contact with the battery pack after receiving a backward force.
- the front end surface of 20 is in contact so that the battery pack 20 can participate in force transmission. Therefore, the battery pack 20 can resist and disperse the force transmission to improve the safety performance of the vehicle 1 .
- At least an installation gap is provided between the front end surface of the battery pack 20 and the rear end surface of the front subframe 30 .
- Such arrangement can prevent the distance between the front end surface of the battery pack 20 and the rear end surface of the front subframe 30 from being too large, thereby increasing the extension space of the battery pack 20 in the Convenient for front subframe 30 and battery
- the pack 20 contacts to transmit force, and can effectively prevent the battery pack 20 from interfering with the vehicle 1 during installation.
- the lower body 10 further includes a front crossbeam 16 and an oppositely disposed A-pillar 14 .
- the front crossbeam 16 is disposed between the two A-pillars 14 , and the left and right sides of the front crossbeam 16 are Both ends are connected to two A-pillars 14 respectively.
- the front cross member 16 can disperse and transmit the front collision force from the vehicle 1 to the two A-pillars 14 , or transmit the side collision force from one A-pillar 14 to the other A-pillar 14 , thereby effectively increasing the weight of the vehicle.
- the force transmission path of 1 reduces the damage to vehicle 1 caused by collision, thereby improving the safety of vehicle 1.
- the lower vehicle body 10 further includes two front longitudinal beams 50 , and the rear section of the front longitudinal beams 50 is connected to the front cross member 16 to enable the transmission from the vehicle 1
- the collision force from the front side is transmitted to the front cross member 16 through the front longitudinal member 50 , and then transmitted to the A-pillar 14 and the central channel 40 connected to the front cross member 16 through the front cross member 16 , so that the collision force from the front side can pass through the front cross member 16 It is effectively dispersed to form multiple force transmission paths, thereby reducing damage to the vehicle 1 from the collision force, thus strengthening the structural stability of the vehicle 1 and improving the safety performance of the vehicle 1 .
- the lower body 10 further includes a front longitudinal beam 50 , and the bottom surface of the rear end of the front longitudinal beam 50 is spaced apart from the top surface of the battery pack 20 in the vertical direction to form a seal. gap.
- the bottom surface of the rear end of the front longitudinal beam 50 is spaced apart from the top surface of the battery pack 20 so that the sealing structure is easily disposed between the front longitudinal beam 50 and the battery pack 20 .
- the front longitudinal beam 50 since the front longitudinal beam 50 is spaced apart from the battery pack 20, when the battery pack 20 extends in the direction of the front longitudinal beam 50, the longitudinal beam 50 will not obstruct the battery pack 20, and the front longitudinal beam 50 will not interfere with the battery pack.
- the interference of the battery pack 20 prevents the installation of the battery pack 20 from being hindered, thereby effectively increasing the battery pack installation space of the vehicle 1 in the front and rear direction, thereby increasing the capacity of the battery pack 20 and facilitating the installation of the battery pack 20 .
- the front longitudinal beam 50 is connected to the rocker beam and the center tunnel 40 .
- the sill beam includes a first sill beam 18 and a second sill beam 18', wherein the first sill beam 18 is located on the left side of the vehicle 1, and the second sill beam 18' is located on the right side of the vehicle 1.
- the central channel 400 can be located on the vehicle. 1 between the first sill beam 18 and the second sill beam 18'.
- the lower body 10 further includes a rear cross member 11 and two spaced rear longitudinal members 17 .
- the rear cross member 11 extends along the width direction of the vehicle 1 and is connected to the rear longitudinal member 17 and the sill beam (specifically, the first sill beam 18 and the second sill beam 18'). That is, both ends of the rear cross member 11 are respectively connected to the first sill beam.
- the beam 18 is connected to the second sill beam 18', and the rear cross member 11 is connected to the front section of the rear longitudinal beam 17.
- the height of the lower surface of the rear cross member 11 is higher than the height of the upper surface of the battery pack 20 , and the front section of the rear longitudinal member 17 is disposed on the side of the rear cross member 11 away from the battery pack 20 .
- Such arrangement can avoid hindering the extension of the battery pack 20 and enlarging the installation space of the battery pack 20 , and also allows the force on the rear longitudinal beam 17 to be transmitted to the rear cross member 11 when the vehicle 1 is subjected to a collision force, and then through the rear cross member 11 .
- the cross beam 11 is transmitted to the sill beam, thereby increasing the force transmission path and improving the force transmission efficiency.
- the rear cross member 11 is also configured as a battery pack mounting beam, that is, the rear cross member 11 and the battery pack 20 are fixedly connected. Therefore, the force received by the rear cross member 11 can be transmitted to the battery pack 20 through the connecting member, thereby bringing the battery pack 20 into the force transmission path. In addition, based on the large area characteristics of the battery pack 20, the force transmission effect can be effectively enhanced. It can be understood that the force transmitted from the rear longitudinal beam 17 to the rear cross member 11 can be transmitted to the first sill beam 18 and the second sill beam 18' on both sides through the rear cross member 11 on the one hand, and can also be transmitted through the rear cross member on the other hand. 11 is transmitted to the battery pack 20, thereby forming multiple force transmission paths. Moreover, the battery pack 20 increases the area of the force transmission structure, which can effectively reduce the collision damage of the vehicle 1 .
- the rear cross member 11 is formed as a battery pack mounting beam.
- the rear end of the battery pack 20 can be connected to the rear cross member 11 through a connecting piece.
- the upper surface of the battery pack 20 may also be spaced apart from the lower surface of the rear cross member 11 in the vertical direction, thereby forming a sealing gap.
- a seal 6001 may also be provided between the battery pack 20 and the rear cross member 11 to form a seal, thereby effectively preventing foreign objects from entering the passenger compartment.
- the battery pack 20 is installed on the rear cross member 11, which can expand the accommodation space of the battery pack 20 in the length direction, thereby increasing the capacity of the battery pack 20 and improving the endurance of the vehicle 1.
- the rear cross member 11 includes a rear cross member left connecting plate 112, a rear cross member right connecting plate 112' and a rear cross member body 111.
- the rear cross member left connecting plate 112, the rear cross member body 111 and the rear cross member right connecting plate 112' are connected in sequence.
- the rear cross member left connecting plate 112 can be adapted to at least part of the surface of the left end of the rear cross member body 111
- the rear cross member right connecting plate 112' can be adapted to at least part of the surface of the right end of the rear cross member body 111.
- the rear cross member left connecting plate 112 and the rear cross member right connecting plate 112' can improve the connection reliability of the rear cross member 11 and the rear longitudinal beam 17, thereby improving the safety of the vehicle 1.
- the rear longitudinal beam 17 includes a left rear longitudinal beam 1701 and a right rear longitudinal beam 1701'.
- the left rear longitudinal beam 1701 is connected to the rear cross member left connecting plate 112, and the right rear longitudinal beam 1701 is connected to the rear cross member left connecting plate 112.
- the beam 1701' is connected to the rear cross member right connecting plate 112'.
- the left rear longitudinal beam 1701 is connected to the rear cross beam left connecting plate 112, the rear cross beam left connecting plate 112 is connected to the left end of the rear cross beam body 111, the right rear longitudinal beam 1701' is connected to the rear cross beam right connecting plate 112', and the rear cross beam is connected to the right
- the plate 112' is connected to the right end of the rear cross member body 111.
- the rear cross member left connecting plate 112 and the rear cross member right connecting plate 112' can enable the rear end of the vehicle 1 to undergo a collision, and the rear impact force can be transmitted forward from the rear end of the vehicle 1 through the rear longitudinal member 17 to the rear cross member.
- the left connecting plate 112 of the rear cross member, the right connecting plate 112' of the rear cross member and the rear cross member body 111 guide the collision force to be conducted in the width direction of the vehicle 1, which can disperse the force on the rear side of the vehicle 1 when it is impacted, thereby alleviating the impact of the rear cross member.
- the effect of the collision force prevents the vehicle 1 from deforming after being subjected to the rear collision force, thereby improving the load-bearing capacity of the vehicle 1 and improving the safety of the vehicle 1 .
- the rear cross member left connecting plate 112 is provided at the front section of the left rear longitudinal beam 1701
- the rear cross member right connecting plate 112' is provided at the front section of the right rear longitudinal beam 1701'.
- the left connecting plate 112 of the rear cross member is connected to both the left end of the rear cross member body 111 and the first sill beam 18, and the right connecting plate 112' of the rear cross member is connected to the right end of the rear cross member body 111 and the second sill beam 18'.
- the rear cross member left connecting plate 112 and the rear cross member right connecting plate 112' can enable the rear end of the vehicle 1 to be subjected to a collision, and the rear impact force can be transmitted forward from the rear end of the vehicle 1 through the rear longitudinal beam 17 to the rear.
- the cross member left connecting plate 112 and the rear cross member right connecting plate 112' and the rear cross member body 111 guide the collision force to be conducted in the width direction of the vehicle 1, and connect to the first sill beam through the rear cross member left connecting plate 112 and the rear cross member right connecting plate 112'.
- connection between 18 and the second sill beam 18' guides the collision force to the first sill beam 18 and the second sill beam 18', which can disperse the force received when the vehicle 1 is hit on the rear side, thereby alleviating the rear collision force.
- the load-bearing capacity and safety of vehicle 1 are improved.
- the rear cross member left connecting plate 112 is provided with a first boss 1121
- the rear cross member right connecting plate 112' is provided with a second boss 1121'.
- the first boss 1121 and the second boss 1121' are both provided with rear subframe mounting points P
- the first boss 1121 and the second boss 1121' are provided on the rear cross member body 111 along the length direction of the vehicle 1 the rear side.
- the first boss 1121 and the second boss 1121' may protrude from the rear cross member body 111 in the length direction of the vehicle 1, and the cross-sectional area of the protruding portion in the width direction may gradually decrease.
- a force transmission structure is buckled at the rear subframe mounting point P so that the rear longitudinal beam 17 and the battery pack 20 form a force transmission area Q, which can ensure the effectiveness of rear force transmission and improve the safety of the vehicle 1.
- the left connecting plate 112 of the rear cross member is provided with a first boss 1121
- the right connecting plate 112' of the rear cross member is provided with a second boss 1121', wherein both the first boss 1121 and the second boss 1121' are provided with rear sub-assemblies.
- the frame mounting point P, and the first boss 1121 and the second boss 1121 ′ are provided on the rear side of the rear cross member body 111 along the length direction of the vehicle 1 .
- the height of the lower end surface of the first boss 1121 and the lower end surface of the second boss 1121 ′ in the height direction of the vehicle 1 is higher than the height of the lower end surface of the rear cross member 11 .
- the "height" here refers to the positional relationship, not the size relationship.
- the left rear longitudinal beam 1701 includes a front section of the left rear longitudinal beam 17011.
- the front section of the left rear longitudinal beam 17011 is connected to the rear seat front cross member 12.
- the front section of the left rear longitudinal beam 17011 is The rear part is connected to the left connecting plate 112 of the rear cross member, and the height of the bottom of the front section 17011 of the left rear longitudinal member in the height direction of the vehicle 1 is higher than the height of the upper surface of the battery pack 20 .
- the right rear longitudinal beam 1701' includes the front section of the right rear longitudinal beam 17011'.
- the front section of the right rear longitudinal beam 17011' is connected to the rear seat front cross member 12.
- the rear section of the right rear longitudinal beam 17011' is connected to the right connecting plate of the rear cross member. 112' is connected, and the height of the bottom of the front section 17011' of the right rear longitudinal beam in the height direction of the vehicle 1 is higher than the height of the upper surface of the battery pack 20.
- the "height" here refers to the positional relationship, not the size relationship.
- the lower body 10 further includes a rear seat front cross member 12 , which extends along the width direction of the vehicle 1 and is connected with the rear longitudinal member 17 and the first rear seat cross member 12 .
- the sill beam 18 is connected to the second sill beam 18'.
- the passenger seat of the vehicle 1 may be disposed on the rear seat front cross member 12 , and the rear seat front cross member 12 extends along the width direction of the vehicle 1 .
- the left end of the rear seat front cross member 12 can be connected with the rear end of the left rear longitudinal member 1701 and the first sill beam 18, and the right end of the rear rear seat front cross member 12 can be connected with the right rear longitudinal member 1701' and the second sill beam 18'.
- the rear seat front beam 12 can enable the rear impact force to be transmitted to the rear seat front beam 12 through the rear longitudinal beam 17 when the rear side of the vehicle 1 is impacted, so that the rear impact force can be alleviated and dispersed to improve the performance of the vehicle.
- the load-bearing capacity of the vehicle 1 improves the safety of the vehicle 1.
- the front cross member 12 of the rear seat can participate in the force transmission, which can alleviate the effect of the side collision force, avoid damage to the vehicle 1 caused by the concentrated force, and improve the vehicle's efficiency. 1 security.
- the height of the lower surface of the rear seat front cross member 12 in the height direction of the vehicle 1 is higher than the height of the upper surface of the battery pack 20 .
- the "height" here refers to the positional relationship, not the size relationship.
- the height of the lower surface of the rear seat front cross member 12 in the Z direction is higher than the height of the upper surface of the battery pack 20 . This prevents the arrangement of the rear seat front cross member 12 from obstructing the extension of the battery pack 20 in the Z direction. Increasing the Z-direction size of the battery pack 20 improves space utilization and improves the endurance of the vehicle 1 .
- the rear longitudinal beam 17 includes a left rear longitudinal beam 1701 and a right rear longitudinal beam 1701', and the two ends of the rear seat front beam 12 are respectively connected to the left rear longitudinal beam 1701 and the right rear longitudinal beam 1701'.
- the right rear longitudinal beam 1701' is connected.
- the left rear longitudinal beam 1701 and the right rear longitudinal beam 1701' extend along the length direction of the vehicle 1, and the two ends of the rear seat front beam 12 can be connected to the left rear longitudinal beam 1701 and the right rear longitudinal beam 1701' respectively.
- the rear impact force can be transmitted to the rear seat front cross member 12 through the rear longitudinal beam 1701 and the right rear longitudinal beam 1701', thereby alleviating and dispersing the effect of the rear impact force and improving the vehicle 1
- the range force capability of the rear side improves the safety of vehicle 1.
- the height of the lower surface of the rear seat front cross member 12 in the height direction of the vehicle is higher than the height of the rear longitudinal member 17 at the corresponding connection.
- the rear seat front cross member 12, left rear longitudinal beam 1701, rear cross member 11 and right rear longitudinal beam 1701' are circumferentially connected to form a closed frame structure.
- the rear seat front cross member 12, the left rear longitudinal beam 1701, the rear cross beam 11 and the right rear longitudinal beam 1701' are connected to each other to form a mouth-shaped structure, which can greatly improve the force transmission capacity of the rear side of the vehicle 1 , and this structure is also connected to the first sill beam 18 and the second sill beam 18', so it can effectively increase the force transmission path, disperse and transmit the side impact force, front impact force and rear impact force, improve the force transmission capability, and Effectively reduce collision damage.
- the lower vehicle body 10 includes a first sill beam 18 and a second sill beam 18 ′ that are oppositely arranged in the vehicle body width direction.
- the rear end surface 201 of the battery pack 20 exceeds the rear end surface of the first rocker beam 18 and the first sill beam 18 in the length direction of the vehicle.
- the rear end surface 201 of the battery pack 20 rearwardly exceeds the rear end surface of the first rocker beam 18 and the rear end surface of the second rocker beam 18' in the length direction of the vehicle.
- the battery pack 20 includes an upper battery pack case 2011 , a lower battery pack case 2012 and at least one battery cell 202 .
- the battery pack upper case 2011 and the battery pack lower case 2012 form an accommodation space 2013.
- At least one battery cell 202 is disposed in the accommodation space 2013.
- At least part of the upper surface of the battery pack upper case 2011 is formed as a vehicle body floor. It can be understood that in one embodiment of the present application, the battery pack upper casing 2011 and the vehicle body floor are integrated into one body, that is, the vehicle body floor is omitted and the battery pack upper casing 2011 is used instead of the vehicle body floor, which can effectively reduce zero emissions.
- the number of components effectively reduces the weight of the vehicle body, which can improve the vehicle's battery life to a certain extent.
- the mounting portions on the left and right sides of the battery pack upper case 2011 are fixedly connected to the first rocker beam 18 and the second rocker beam 18′ respectively, so that the battery pack 20 can be installed on the vehicle body 10. That is, the left extension part 20111 of the battery pack upper case 2011 is fixedly connected to the first sill beam 18, and the right extension part 20111' of the battery pack upper case 2011 is fixedly connected to the second sill beam 18'.
- Multiple through holes can be provided on the left extension and the right extension respectively. Multiple through holes can be provided at the corresponding positions of the two sill beams 18 and 18'. Bolts 19 or screws can be passed through these through holes to be fixed to the mounting holes.
- a plurality of through holes on the left extension part and the right extension part are spaced apart along the length direction of the vehicle 1 so that the battery pack 20 can be better connected to the vehicle 1 .
- the following description takes the first rocker beam 18 being connected to the left extension part 20111 as an example.
- the first sill housing 1801 of the first sill beam 18 is provided with mounting holes (not shown) spaced along the length direction of the vehicle 1
- the left extension 20111 is provided with an extension at a position corresponding to the first sill housing 1801
- the first sill beam 18 and the left extension part 20111 are connected through connecting bolts 19. This can improve the connection reliability of the first sill beam 18 and improve the safety of the vehicle 1 .
- an accommodating space 2013 that can accommodate at least one battery core 202 is formed between the battery pack upper shell 2011 and the battery pack lower shell 2012. At least one battery core 202 is disposed in the accommodating space 2013. Wherein, at least part of the upper surface of the battery pack upper case 2011 is formed into a vehicle body floor.
- the battery pack upper case 2011 is a metal case, which can be steel or other metal cases.
- the battery pack 20 when part of the upper surface of the battery pack 20 is formed into the vehicle body floor, it can be better formed into a load-bearing structure to prevent the structural strength of the battery pack 20 from being too low, and it can also better protect the battery pack 20 and further enable The battery core 202 is better protected and the safety and service life of the battery core 202 are improved.
- the gap between the battery pack 20 and the vehicle body is reduced. While reducing driving noise, the battery pack installation space of the vehicle 1 can also be effectively increased. , so that the battery pack 20 can have a larger electric capacity, increase the total power of the battery pack 20, and improve the endurance of the vehicle 1.
- the vehicle 1 can lower the center of gravity of the vehicle, improve vehicle handling, increase the passenger cabin space in the vehicle and effectively improve customer experience. At the same time, materials can be saved, the total weight of the vehicle 1 can be reduced, and the vehicle 1 can be easily designed to be lightweight.
- the battery core 202 is fixedly connected to the battery pack upper case 2011.
- the top surface of the battery core 202 is bonded to the battery pack upper case 2011.
- the battery pack lower shell 2012 can be a cooling plate.
- the bottom surface of the battery core 202 is bonded to the battery pack lower shell 2012 through thermally conductive glue 204.
- This structure can eliminate the bottom shell of the battery pack in the traditional battery pack structure and replace it with a cooling plate, thereby effectively reducing the weight of the battery pack 20 and improving the energy density of the battery pack 20 . It can also reduce the height of the battery 20 in the Z direction of the vehicle 1, increase the ground clearance of the vehicle, and provide passability.
- arranging the cooling plate on the lower side of the battery core 202 can effectively avoid the impact of the thermal management of the battery pack 20 on the passenger compartment, thereby improving the riding experience.
- bonding the upper side of the battery core 202 to the battery pack upper casing 2011 can effectively fix the battery core 202 and effectively enhance the modality and strength of the battery pack upper casing 2011 so that it can carry the passenger compartment.
- the weight loaded on the upper case 2011 of the battery pack can also effectively participate in the force transmission of the vehicle 1. Specifically, when the vehicle 1 undergoes a side collision, when the force on the sill beams 18 and 18' is transmitted to the battery pack upper case 2011, the battery core 202 bonded to the battery pack upper case 2011 can be effectively utilized for transmission. force.
- the lower side of battery core 202 and The cooling plate bonding can not only effectively fix the battery core 202, but also improve the heat transfer between the battery core 202 and the cooling plate, improve the heat transfer efficiency, and improve the thermal management efficiency.
- the battery pack upper case 2011 is sealed with the battery pack lower case 2012 to prevent external substances from entering the battery pack 20 and affecting the life of the battery pack 20 or affecting the safety of the battery pack 20 .
- the battery pack 20 in this application uses the battery pack upper casing 2011 as the vehicle body floor, so that the battery core 202 will not separate from the battery pack upper casing 2011 when the battery pack 20 is subjected to a large force, and the connection of the battery pack 202 can be improved. Stability ensures the safety of the battery pack 20.
- the battery pack 20 may include at least one battery cell 202 , and the length direction of the battery core 202 is consistent with the length direction of the vehicle 1 .
- At least one battery cell 202 is disposed in the accommodation space 2013 of the battery pack 20 , and the length direction of the battery cell 202 is along the length direction of the vehicle 1 .
- the battery pack 20 can not only increase the energy density, but also effectively utilize the battery core 202 for force transmission.
- a larger area of the battery core 202 is subject to the collision force, thereby effectively reducing the impact force.
- the pressure prevents the battery core 202 from structural damage, and can also increase the force transmission area and disperse the force to the length direction of the vehicle 1 to prevent excessive local damage.
- the battery pack 20 includes a plurality of cells 202 , and the plurality of cells 202 are arranged side by side along the width direction of the vehicle 1 .
- the battery pack 20 can facilitate the battery cells 202 to participate in the force transmission when the vehicle 1 collides with the side.
- it can facilitate the improvement of the space utilization of the battery pack 20 and increase the number of the battery cells 202 accommodated in the battery pack 20 , thereby improving the battery pack 20
- the total power of the battery increases the battery life of vehicle 1.
- the lower body 10 is provided with a sealing plate assembly 60 , and the upper surface of the battery pack 20 is sealingly connected to the sealing plate assembly 60 .
- the sealing plate assembly 60 is disposed on the lower body 10 of the vehicle 1 and seals the connection between the top surface of the battery pack 20 and at least one of the front longitudinal beam 50 , the above-mentioned frame structure, and the rear cross member 11 .
- the sealing plate assembly 60 is located between the lower body 10 and the battery pack 20 . With this arrangement, the sealing plate assembly 60 can improve the sealing performance of the vehicle 1 .
- the sealing plate assembly 60 includes an annular sealing plate 6001 and at least one sealing member 6002 disposed between the sealing plate 6001 and the battery pack 20 .
- the sealing plate assembly 60 is disposed between the rear side of the front longitudinal beam 50 , the front side of the rear cross member 11 and the two rocker beams to form an annular shape, and the sealing plate assembly 60 also It is connected to the front longitudinal beam 17, the rear cross member and the two sill beams, thereby effectively forming a seal with the battery pack 20, so that the passenger compartment can be completely sealed by the battery pack upper shell 2011 to prevent substances outside the vehicle from passing through the battery pack.
- the gap between 20 and the body enters the passenger compartment.
- the sealing members 6002 may be configured in an annular shape and may be two or more.
- the two or more sealing members 6002 are disposed between the annular sealing plate 6001 and the battery pack 20 to form a multi-level seal, thereby enabling better Improve sealing effect.
- Two or more seals are also annular seals and are arranged in an annular shape, that is, two adjacent seals, one is arranged on the inside and the other is arranged on the outside, and the two are spaced apart to improve the sealing effect of the seal 6002 .
- the sealing plate 6001 may be an annular sealing plate formed in one piece, or an annular sealing plate formed by connecting multiple sub-sealing plates.
- the sealing plate 6001 has a first planar part 6001a
- the battery pack 20 has a second planar part 2014
- the first planar part 6001a is opposite to the second planar part 2014
- the sealing member 6002 is provided between the first planar part 6001a and the second planar part 2014. between the second planar portions 2014 .
- the first flat part 6001a and the second flat part 2014 are arranged correspondingly, and at least one sealing member 6002 is attached between the first flat part 6001a and the second flat part 2014, thereby ensuring the sealing effect of the sealing plate 6001 and improving the vehicle 1 of sealing.
- seal 6002 is a silicone foam piece.
- Silicone foam parts have the characteristics of light weight, deformability, good sound insulation and good heat insulation. By setting the sealing member 6002 as a foam member, the sealing member 6002 can isolate water, air and other substances, while improving the sound insulation of the vehicle 1 and improving the comfort of passengers. Among them, silicone foam parts can have a certain amount of sealing compression to ensure the sealing effect. In addition, the silicone foam parts can improve the heat insulation of the sealing plate 6001 and prevent the excessive temperature of the battery pack 20 from being transmitted upward, thereby ensuring the safety and reliability of the battery pack 20 and improving the safety of the vehicle 1 . In addition, silicone foam pieces can prevent heat transfer, thereby improving the heat sealing effect.
- a first sill beam 18 is provided on the left side of the lower body 10
- a second sill beam 18' is provided on the right side of the lower body 10.
- the sealing plate 6001 includes a left sealing plate section 6001b and a right sealing plate section 6001b'.
- the left end of the left sealing plate section 6001b has a left flange 6001c.
- the left sealing plate section 6001b is connected to the first sill beam 18 through the left flange 6001c.
- the right end of the plate section 6001b' has a right flange 6001c', and the right sealing plate section 6001b' is connected to the second sill beam 18' through the right flange 6001c'.
- a left flange 6001c extending in the vertical direction is provided on the left side of the left sealing plate section 6001b.
- the left flange 6001c may be a flange extending upward or a flange extending downward.
- the left flange 6001c is fixedly connected to the first sill beam 18, so that the left sealing plate 6001b can be effectively fixed on the first sill beam 18, while ensuring the reliability of the connection between the sealing plate 6001 and the first sill beam 18.
- the sealing performance between the sealing plate 6001 and the vehicle 1 can be effectively improved, thereby ensuring the reliability of the vehicle 1 .
- the sealing plate 6001 can also prevent fine dust from entering the interior of the vehicle 1 and improve the riding comfort of the vehicle 1 .
- the sealing plate 6001 also includes a front sealing plate section 6001d and a rear sealing plate section 6001f.
- the front sealing plate section 6001d is connected to the front longitudinal beam 50
- the rear sealing plate section 6001f is connected to the front longitudinal beam 50.
- the rear cross member 11 is connected.
- the sealing plate 6001 may include a front sealing plate section 6001d and a rear sealing plate section 6001f.
- the front sealing plate section 6001d is provided with a front flange 6001e connected to the front longitudinal beam 50.
- the front sealing plate section 6001d is connected to the front longitudinal beam through the front flange 6001e.
- the rear sealing plate section 6001f is provided with a rear flange connected to the rear cross member 11, and the rear sealing plate section 6001f is fixedly connected to the rear cross member 11 through the rear flange.
- Such a connection structure can not only effectively improve the connection reliability of the sealing plate 6001, but also improve the sealing performance.
- the flat portion provided on the sealing plate assembly 60 and the flat portion provided on the battery pack 20 can achieve better sealing, and the opposite flat portions enable the sealing member 6002 to achieve better sealing at the corresponding position. , thereby improving the sealing effect.
- the lower body 10 is provided with a seat beam 13 extending in the left and right direction.
- the battery pack 20 is provided with a battery pack reinforcing beam 2015 extending in the width direction.
- the battery pack 20 is connected to the seat cross beam 13 through the battery pack reinforcing beam 2015 .
- the lower body 10 may be provided with a seat beam 13 extending in the left-right direction.
- the seat is suitable for being disposed on the upper side of the seat beam 13 .
- the battery pack 20 may be provided with a seat beam 13 extending in the width direction at a position corresponding to the seat beam 13 .
- the battery pack reinforcing beam 2015 is used, and the battery pack 20 is connected to the seat beam 13 through the battery pack reinforcing beam 2015.
- the seat beam 13 can improve the connection reliability between the battery pack 2 and the lower body 10.
- the side collision force can be conducted along the width direction of the vehicle 1 through the battery pack reinforcing beam 2015 to achieve The function of ensuring the reliability of the vehicle 1 and the battery pack 20.
- first feature and second feature may include one or more of the features.
- plural means two or more.
- a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in direct contact with each other. additional characteristic contacts between.
- terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is horizontally higher than Second characteristic.
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Abstract
Description
车辆1;下车身10;后横梁11;后横梁本体111;后横梁左连接板112;第一凸台1121;后横
梁右连接板112’;第二凸台1121’;后座椅前横梁12;座椅横梁13;A柱14;后座椅骨架15;前横梁16;后纵梁17;左后纵梁1701;左后纵梁前段17011;右后纵梁1701’;右后纵梁前段17011’;第一门槛梁18;第二门槛梁18’;连接螺栓19;电池包20;后端面201;电池包上壳体2011;左延伸部20111;右延伸部20111’;电池包下壳体2012;容纳空间2013;第二平面部2014;电池包加强梁2015;电芯202;结构胶203;导热胶204;前副车架30;中央通道40;前纵梁50;密封板总成60;密封板6001;第一平面部6001a;左密封板段6001b;右密封板段6001b’;左翻边6001c;右翻边6001c’;前密封板段6001d;前折边6001e;后密封板段6001f;密封件6002;后副车架70;前端面701;传力区Q;后副车架安装点P。
Claims (20)
- 一种车辆(1),其特征在于,所述车辆(1)包括:下车身(10);后副车架(70),所述后副车架(70)与所述下车身(10)连接;和电池包(20),所述电池包(20)与所述下车身(10)连接,并设置在所述下车身(10)的下侧,其中,所述后副车架(70)的前端面(701)形成为所述电池包(20)向后延伸的限位面,且所述电池包(20)的至少部分上表面形成为车身地板。
- 根据权利要求1所述的车辆(1),其特征在于,所述电池包(20)的后端面(201)与所述后副车架(70)的所述前端面(701)之间的最小距离为L,其中,所述L满足:10mm≤L≤100mm。
- 根据权利要求1或2所述的车辆(1),其特征在于:所述下车身(10)还包括:第一门槛梁(18);和第二门槛梁(18’),所述第二门槛梁(18’)和所述第一门槛梁(18)在车身宽度方向上相对设置,所述电池包(20)与所述第一门槛梁(18)和第二门槛梁(18’)连接以使所述第一门槛梁(18)和所述第二门槛梁(18’)形成为电池包安装梁。
- 根据权利要求3所述的车辆(1),其特征在于,所述下车身(10)还包括:两个后纵梁(17),所述两个后纵梁(17)在车身宽度方向上间隔设置,所述后纵梁(17)的前段的底面在所述车辆(1)的高度方向上的高度高于所述电池包(20)的顶面在所述车辆(1)的高度方向上的高度。
- 根据权利要求4所述的车辆(1),其特征在于,所述下车身(10)还包括后横梁(11),其中,所述后横梁(11)沿所述车辆(1)的宽度方向延伸且与所述后纵梁(17)及所述第一门槛梁(18)和所述第二门槛梁(18’)连接。
- 根据权利要求5所述的车辆(1),其特征在于,所述后横梁(11)形成为电池包安装梁,其中,所述后横梁(11)的下表面与所述电池包(20)的顶面在竖直方向上间隔设置以形成密封间隙。
- 根据权利要求6所述的车辆(1),其特征在于,所述后横梁(11)包括:后横梁左连接板(112);后横梁右连接板(112’);和后横梁本体(111),其中,所述后横梁左连接板(112)、所述后横梁本体(111)以及所述后横梁右连接板(112’)依次连接。
- 根据权利要求7所述的车辆(1),其特征在于,所述后纵梁(17)包括:左后纵梁(1701),所述左后纵梁(1701)与所述后横梁左连接板(112)连接;和右后纵梁(1701’),所述右后纵梁(1701’)与所述后横梁右连接板(112’)连接。
- 根据权利要求8所述的车辆(1),其特征在于,所述后横梁左连接板(112)设置在所述左后纵梁(1701)的前段,所述后横梁右连接板(112’)设置在所述右后纵梁(1701’)的前段;所述后横梁左连接板(112)与所述后横梁本体(111)的左段和所述第一门槛梁(18)均连接;和所述后横梁右连接板(112’)与所述后横梁本体(111)的右段和所述第二门槛梁(18’)均连接。
- 根据权利要求8或9所述的车辆(1),其特征在于,所述后横梁左连接板(112)设置有第一凸台(1121),所述后横梁右连接板(112’)设置有第二凸台(1121’),其中,所述第一凸台(1121)和第二凸台(1121’)上均设置有后副车架安装点(P),且所述第一凸台(1121)、所述第二凸台(1121’)设置在所述后横梁本体(111)沿车辆(1)长度方向的后侧,以及所述第一凸台(1121)的下侧面、所述第二凸台(1121’)的下端面在所述车辆(1)的高度方向的高度高于所述后横梁本体(111)的下侧面的高度。
- 根据权利要求10所述的车辆(1),其特征在于,所述下车身(10)还包括后座椅前横梁(12),所述后座椅前横梁(12)沿所述车辆(1)的宽度方向延伸且与所述后纵梁(17)、所述第一门槛梁(18)和所述第二门槛梁(18’)连接,所述后座椅前横梁(12)的下表面在所述车辆(1)的高度方向的高度高于所述电池包(20)的上表面的高度。
- 根据权利要求11所述的车辆(1),其特征在于,所述后座椅前横梁(12)的两端分别与所述左后纵梁(1701)和右后纵梁(1701’)连接,其中,所述后座椅前横梁(12)、所述左后纵梁(1701)、所述后横梁(11)和所述右后纵梁(1701’)沿周向相连以构成封闭的框架结构。
- 根据权利要求11或12所述的车辆(1),其特征在于,所述左后纵梁(1701)包括左后纵梁前段(17011),所述左后纵梁前段(17011)的前部与所述后座椅前横梁(12)连接,所述左后纵梁前段(17011)的后部与所述后横梁左连接板(112)连接,所述左后纵梁前段(17011)的底部在所述车辆(1)高度方向上的高度高于所述电池包(20)的上表面的高度;所述右后纵梁(1701’)包括右后纵梁前段(17011’),所述右后纵梁前段(17011’)的前部与所述后座椅前横梁(12)连接,所述右后纵梁前段(17011’)的后部与所述后横梁右连接板(112’)连接,所述右后纵梁前段(17011’)的底部在所述车辆(1)的高度方向上的高度高于所述电池包(20)的上表面的高度。
- 根据权利要求1或2所述的车辆(1),其特征在于:所述下车身(10)包括:第一门槛梁(18);和第二门槛梁(18’),所述第二门槛梁(18’)与所述第一门槛梁(18)在车身宽度方向上相对设置;其中,所述电池包(20)的后端面(201)在所述车辆(1)的长度方向上超出所述第一门槛梁(18)的后端面和所述第二门槛梁(18’)的后端面。
- 根据权利要求1-14中任一项所述的车辆(1),其特征在于,所述车辆(1)还包括:前副车架(30),所述前副车架(30)与所述下车身(10)连接,其中,所述前副车架(30)的后端面形成为所述电池包(20)向前延伸的限位面。
- 根据权利要求5所述的车辆(1),其特征在于,所述下车身(10)还包括前纵梁(50),所述前纵梁(50)的后端的底面与所述电池包(20)的顶面在竖直方向上间隔设置以形成密封间隙;或者;所述下车身(10)还包括前横梁(12)、前纵梁(50)以及相对设置的A柱,所述前横梁(12)的两端与A柱连接,所述前纵梁(50)与所述前横梁(12)连接。
- 根据权利要求1-16中任一项所述的车辆(1),其特征在于,所述电池包(20)包括:电池包上壳体(2011);电池包下壳体(2012);和至少一个电芯(202);其中,所述电池包上壳体(2011)与所述电池包下壳体(2012)形成容纳空间(2013),至少一个所述电芯(202)设置在所述容纳空间(2013)中,所述电池包上壳体(2011)的至少部分上表面形成为车身地板,所述电芯(202)与所述电池包上壳体(2011)固定连接,所述电芯(202)的顶面与所述电池包上壳体(2011)粘接,以及所述电池包下壳体(2012)为冷却板,所述电芯(202)的底面通过导热胶(204)与所述电池包下壳体(2012)粘接。
- 根据权利要求17所述的车辆(1),其特征在于,所述电池包(20)包括多个所述电芯(202),多个所述电芯(202)的长度方向和所述车辆(1)的长度方向一致,多个所述电芯(202)沿所述车辆(1)的宽度方向并排设置。
- 根据权利要求16所述的车辆(1),其特征在于,所述下车身(10)设置有密封板总成(60),所述电池包(20)的上表面与所述密封板总成(60)密封连接,所述密封板总成(60)包括:环形的密封板(6001);和至少一个密封件(6002),所述密封件(6002)设在所述密封板(6001)与所述电池包(20)之间,其中,所述密封板(6001)具有第一平面部(6001a),所述电池包(20)具有第二平面部(2014),所述第一平面部(6001a)与所述第二平面部(2014)相对,所述密封件(6002)设在所述第一平面部(6001a)和所述第二平面部(2014)之间,所述下车身(10)的左侧设有第一门槛梁(18),所述下车身(10)的右侧设有第二门槛梁(18’);所述密封板(6001)包括左密封板段(6001b)和右密封板段(6001b’),所述左密封板段(6001b)的左端具有左翻边(6001c),所述左密封板段(6001b)通过所述左翻边(6001c)与所述第一门槛 梁(18)相连,所述右密封板段(6001b’)的右端具有右翻边(6001c’),所述右密封板段(6001b’)通过所述右翻边(6001c’)与所述第二门槛梁(18’)相连,所述密封板(6001)还包括前密封板段(6001d)和后密封板段(6001f),所述前密封板段(6001d)与所述前纵梁(16)连接,所述后密封板段(6001f)与所述后横梁(11)连接。
- 根据权利要求1-19中任一项所述的车辆(1),其特征在于,所述下车身(10)上设有沿宽度方向延伸的座椅横梁(13);所述电池包(20)设有沿宽度方向延伸的电池包加强梁(2015),所述电池包加强梁(2015)与所述座椅横梁(13)连接。
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| WO2025112318A1 (zh) * | 2023-11-30 | 2025-06-05 | 宁德时代(上海)智能科技有限公司 | 下车体、车身结构和车辆 |
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| CN114940055B (zh) | 2023-08-01 |
| JP2025501910A (ja) | 2025-01-24 |
| CN116985618A (zh) | 2023-11-03 |
| EP4438363A4 (en) | 2025-04-16 |
| CN117002241A (zh) | 2023-11-07 |
| CN116985619A (zh) | 2023-11-03 |
| CA3244377A1 (en) | 2025-02-03 |
| US20240367499A1 (en) | 2024-11-07 |
| AU2023247710B2 (en) | 2025-09-11 |
| EP4438363A1 (en) | 2024-10-02 |
| CN114940055A (zh) | 2022-08-26 |
| AU2023247710A1 (en) | 2024-07-11 |
| CN117002241B (zh) | 2026-04-03 |
| KR20240110647A (ko) | 2024-07-15 |
| CN116890623A (zh) | 2023-10-17 |
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